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Transcript of Lamprelltimes/media/Files/L/Lamprell-v3/times...Lamprelltimes 04 Summer 2008 The Olowi modules were...
www.lamprell.com
Technology and Innovation
Offshore and Onshore News
LamprelltimesSummer 2008
www.lamprell.com
Lamprelltimes
02
Summer 2008
Contents03 A word from the CEO
03 Appointment of Chief
Operating Officer
04 Kanfa Olowi
05 Jebel Ali Operations
06 FPSOcean Deep Producer 1
07 Lamprell Schools Sponsorship
08 Seajacks Project quality of
workmanship is second to none
09 Lamprell Asia opens new yard at
Sattahip, Thailand
10 Construction of Kashagan FGC
modules complete
11 Construction of FrADE FPSO
modules and turret
manifold deck
12 Nabors 660 completion
13 Diamond modules
14 NDC rig Yemilah
15 Noble rig roger Lewis
16 Noble rig roy rhodes
16 Scorpion Offshore Mischief
17 Al Ghallan Award
17 First Scorpion new-build rig
18 EDC rig Zoser
18 CTD Towers for Schlumberger
19 New luxury buses for staff
19 Lamprell Cricket Day 2008
LAMPRELL ENERGY LIMITEDC/o PO Box 5427 Dubai United Arab Emirates Telephone: +971 6 528 2323 Fax: +971 6 528 4325
JEBEL ALI FACILITYC/o PO Box 17642 Dubai United Arab Emirates Telephone: +971 4 887 2323 Fax: +971 4 887 2416
Email: [email protected] Website: www.lamprell.com
14
06
Lamprelltimes
03
www.lamprell.com
A word from the CEO
All of the Lamprell facilities are
currently running at a high level
of activity and we are now
seeing the new Hamriyah Yard
taking shape with the dredging
works nearing completion and
the construction of the new
quay wall underway. We are still
looking at maintaining our initial
schedule to move into the yard
at the turn of the year and to
commence the construction of
our next new-build Super 116-C
which will be the first major
project for the new yard. We have
also recently commissioned the
first of three new major worker
accommodation blocks, which
we see as an essential element
to improve the living standards
of our workforce.
Since last writing we have
appointed Nigel McCue as our
new Chief Operating Officer.
Nigel has been associated with
Lamprell over a number of years
and has been a non-executive
director of Lamprell plc since
inception. This move
significantly strengthens our
senior management team and
we all wish Nigel well in this new
and challenging role.
In each article that is written for
each issue of this magazine I
find that the constant theme
tends to be the continued
growth and expansion of the
Company, which over the past
five years has developed into a
highly successful international
public company. At the time of
writing we are now preparing
ourselves for a move onto the
Main Market of the London
Stock Exchange which will be
another landmark step in the
ongoing development of our
company. It is always
recognised that this continued
success would not be possible
without the hard work and
commitment at every level
within the organisation. For this
I would like to express the
thanks of the board of
directors, the Lamprell family
and my own personal thanks to
all of the Lamprell team as we
look forward to another
successful year.
At the half year 2008 we continue to expand and develop our business and we see another successful year
developing. The Company order book is at an all-time high with three new-build LeTourneau Super 116-C now
contracted, two Seajacks lift boats under construction and the recent award of the two tender support drilling
units for Bass Drill. This is all in addition to an unprecedented level of rig refurbishment activity. All of which gives
us a high level of visibility through 2010.
Appointment of Chief Operating OfficerNigel McCue was appointed to
the board of Lamprell plc on 7
July 2006 as a non-executive
director and in May 2008 moved
over to take on the executive role
of Chief Operating Officer. Nigel
is 56 and has over 30 years of
experience in the upstream
sector of the petroleum industry
and brings with him not only the
experience gained over many
years in the oil industry but also
the experience of more than 20
years of living and working in the
Middle East.
Nigel was previously the CEO,
and a director, of Jura Energy
Corporation, a company listed on
the Toronto Stock Exchange and
based in the Middle East. He was
also a director of Nemmoco
Petroleum Limited, a private
exploration and production
company. Prior to this he was a
director and the Chief Financial
Officer of Lundin Oil Plc. Nigel has
also held various positions with
Chevron Overseas Inc. and Gulf
Oil Corporation. Nigel is a senior
non-executive director of Dragon
Oil Plc, where he is chairman of its
audit committee.
Peter Whitbread, CEO of Lamprell plc
Lamprelltimes
04
Summer 2008
The Olowi modules were loaded out
during February and March in three
separate loads and transported to the
Dry Docks World Dubai facility using
the Lamprell Hamriyah Pride barge.
Delivery was programmed to coincide
with the Dubai Dry Docks’ schedule for
loading onto the Fred Olsen Production
FPSO Knock Allen.
The modules have now been lif ted onto
the FPSO alongside additional modules
delivered from Singapore with Lamprell
providing a small integration crew to
our immediate client Kanfa Process
Norway, led by Lamprell Project
Engineer Vishal Jose. The team is
engaged in completion and integration
works in unison with the activities of
Dry Docks World Dubai. Upon
completion, the FPSO will set sail to the
Olowi field offshore Gabon, where it will
take up operations for field operator,
Canadian Natural resources.
This is the second project in
succession to be completed for and
on behalf of the Kanfa Process Group
from Norway and we look forward to
widening our relationship with this
client in the very near future. We
would also like to recognise the
dedication and joint efforts of our
Project Manager James Clements
and our client Inge Holm who worked
long hours and overcame many
hurdles to ensure delivery was not
unduly affected.
Kanfa Olowi
Lamprelltimes
05
www.lamprell.com
Jebel Ali Operations
With the continued growth of the
company and the annual increase in
production requirements, Lamprell
Jebel Ali has been making significant
investment into both core infrastructure
and new production equipment.
Office space, as ever, has been at a
premium. Last year saw the
commencement of works on the new
G+2 building. This project has been the
victim of various construction delays,
however it is now on track to be
completed and handed over by August.
The new building will add 600 sq.m of
additional internal storage space and
1200 sq.m of additional office space.
The new offices will be the new home
to offshore projects, production and the
quality control departments.
This year has also seen the
commission of a new ‘amenities
building’. The amenities building will
house on the ground floor, a canteen,
lockers, toilets, clock stations and
training facilities. The first floor has
been designed to rehouse the
engineering department. This will allow
for the electrical department to be
reunified and additional space for
future anticipated growth. It is
planned for the area vacated by the
engineering department to be taken
over by production — this will allow
the foremen to be at last moved to a
permanent structure, from their long-
term temporary cabins. The building
will also house the marine projects,
personnel, safety departments and
will have spare office space for any
future requirements.
In 2008 we have started to see the
fruition of orders placed in 2007. In
April we had two 1000-series 100te-
capacity Manitowoc cranes delivered
(see photo). These cranes went straight
into service as soon as they hit the
ground. The order will be completed in
September with the delivery of a new
999, 250te-capacity Manitowoc crane.
Lamprelltimes
06
Summer 2008
The load-out of the M20 separation
module, M80 power generation module
and M90 electrical module for FPSOcean
took place in mid-February ‘08. It was a
milestone for FPSOcean as it has brought
their first FPSO nearer to completion.
Lamprell have been pleased to help this
newcomer to the market achieve this
major milestone which culminated in the
modules being lifted onto Deep
Producer on 25 and 26 February.
In addition to the topsides, Lamprell have
completed the design and construction of
a purpose-built accommodation module
that was delivered to Dry Docks World
Dubai in early January of this year.
Lamprell will continue its support of this
project on an on-required basis over the
coming months to enable a smooth
transition into commissioning of the ship
into service.
Also scheduled to arrive in July this
year is the long-awaited transporter
unit. This unit has been made by
Gaussin in France and has a capacity
to transport blocks of 150te weights
around the yard. It is planned to utilise
this unit to maximise the efficiency of
yard space. The unit will be of
particular use in the transportation of
hull blocks around the yard for the
various marine projects.
Additional investment has seen the
orders placed for two new tower
cranes, a tractor/trailer and various
production equipment, a new CNC
plate-cutting machine, and a new CNC
6-axis pipe profiling machine. Other
yard developments include the
upgrading and streamlining of the
waste water storage and disposal.
This has been designed to take the
frequent tanker disposal traffic outside
of the yard and has been also looked at
with a view to the later implementation
of a waste water processing plant.
To accommodate the continual process
of welder turnover and welder training,
investment has been made to fit out and
upgrade the training school. This will
allow for more efficient use of the training
resource and will increase the quality of
the training. The new school will also
incorporate a small training room to allow
the welders to be well updated on the
theoretical side of the processes.
Continued investments for the year
ahead should see the installation of
plant air to service various sectors of
the yard. Additional investment has
been carried out in track welding
machines in order to increase the
efficiencies on panel fabrication and
additional automated blasting facility.
The new wheelabrator will be
specifically for sectional steel and will
allow the existing machine to be
dedicated to the large volumes of
anticipated plates.
FPSOcean Deep Producer 1
Lamprelltimes
07
www.lamprell.com
June 18 heralded the end of this
year’s schools sponsorship
programme with the English
end-of-term awards ceremony held
at the Community Theatre Auditorium,
Mall of the Emirates.
The event showcased various musical
talents, exceptional solo pieces
performed by resident students of the
college, after which students from all
years who have excelled both in
academic studies and the sporting
arena this year were officially
recognised for their achievements.
In an Oscar-like ceremony, the
prizewinners took to the stage to
receive their accolades from the
evening’s guest of honour, Peter
Whitbread, CEO Lamprell Energy Ltd.
The ceremony drew to a close with a
fitting and appropriate address to the
students delivered by Peter who
underlined the need to qualify and
commit to the business of study and
education and to never stop trying
to improve.
As befitted this message, the address
was followed by the handover of the
newly-struck Lamprell Whitbread
achievement trophies donated for
award to the most improved male and
female student.
Our congratulations are extended to
two worthy candidates, Liam
Campbell and Natasha robinson,
who were nominated by the teaching
staff to win the inaugural Lamprell
awards under Lamprell’s selection
criteria. These underline that the
recipients should be selected based
on overall performance in the face of
adversity, team players who have tried
and striven continually to achieve
academic improvement, earned the
respect of the teaching staff and the
peer group for their efforts, whilst
taking time to encourage others to
go the extra mile.
This schools sponsorship programme,
a by-product of Peter’s own personal
investment and that of the company is
deemed to have been a huge success
and before the school embark on the
Lamprell-sponsored sports tour of
Australia, a commitment has been
made to support the college in a
similar way in the 2008/2009 school’s
calendar year.
Lamprell Schools Sponsorship
Lamprelltimes
08
Summer 2008
Seajacks Project quality of workmanship is second to noneThe Seajacks Project to design and
construct two harsh-environment lif t
boats at the Jebel Ali facility is
progressing according to the schedule
with the launching and naming
ceremony, on schedule for mid-October
this year. With a majority of the detailed
design milestones completed, the
construction remains slightly ahead of
schedule with outfitting of the mess
decks and accommodation areas
continuing at a ferocious pace.
Commenting on the Lamprell
Construction workmanship being
applied to date, the Seajacks Limited
Operations Director, Siggi Ludwig,
expressed “that the quality of
workmanship is by far the best I have
seen in over 45 years of experience in
building rigs all over the world, and is
currently second to none”.
With a structural weld repair rate
percentage of less than 0.5% for the
overall project to date, and less than
0.2% for the leg rack and cord
construction, “it once again proves the
processes in place at Lamprell from the
design and fabrication through to the
HSE and QA/QC are first rate”,
commented the Project Manager
Jason Pollock.
“Lamprell has once again been
identif ied in the market place as the
new-build design and construct
company of choice. With both vessels
on schedule for delivery in the f irst
and second quar ters next year
respectively, i t fur ther emphasises to
the client that Lamprell is a low-risk
solution in exercising the remaining
f ive-vessel new build options”.
Lamprelltimes
09
www.lamprell.com
Lamprell is very pleased to announce
that it has signed an initial five-year
lease for a 50,000m2 facility with 160
metres of exclusive deepwater
quayside in Sattahip, Thailand.
The Company believes this expansion
provides an excellent opportunity to
transfer the skills and reputation that
Lamprell has built over many years,
through its operations in the United
Arab Emirates, to a region which offers
a significant fleet of jack-up drilling
rigs owned by predominantly the same
group of clients that operate in the
Middle East. The company will
commence the enhancement of the
facilities shortly and anticipates
executing the first revenue generating
project in the fourth quarter of 2008,
with full operations expected to
commence early in 2009.
Commenting on the Thailand
development, Chief Executive Officer
Peter Whitbread said: “We are
delighted to announce Lamprell’s next
stage of organic growth, having
secured a new rig upgrade and
refurbishment facility in Thailand which
we expect to develop throughout 2008
and which has the potential to deliver
substantial revenues from 2009
onwards. We are also pleased to
announce these recent contract wins
with both existing and new clients and
we believe this reflects our strong
reputation for quality and service”.
Lamprell Asia opens new yard at Sattahip, Thailand
Left: Lamprell’s Justin Taylor is presented with one of the children’s paintings by rear Admiral Tawewuhth Pongsapipatt, Naval Director of Sattahip Port.
Right: Lamprell’s CEO Peter Whitbread and
MD of Triconeer Thirapong Varangoon at the signing of the contract for the
acqusition of the new deep water facility at Sattahip.
Lamprelltimes
10
Summer 2008
The last of the three Kashagan modules
(B16) was successfully loaded out in
March 2008 onto the Lamprell-owned
Hamriyah Pride semi-submersible
barge. The module, weighing 3,000te,
was floated off the Hamriyah Pride in
Jebel Ali port and handed over to SBM
Siemens for preparation for transfer to
the Caspian Sea.
During the period of storage and
preservation of B16 since mechanical
completion in the third quarter of 2007,
Lamprell has undertaken additional
works at the client’s request, for the
fabrication and installation of a number
of platforms to the pipe-rack and air
cooler buildings, to facilitate safe working
access and egress. The additional
platforms provided for module B16 have
also been replicated for Modules B3 and
B4, which were delivered to the Caspian
Sea last year and will be installed on B3
and B4 in location. Also, due to the
restrictive access through the Volga Don
canal additional fenders have been
added to alleviate potential damage to
the barge hull.
A number of different challenges were
encountered during the construction
and completion works, including the
transfer and float-off operations, all of
which have been managed and
resolved through the close working
spirit of co-operation between all the
parties involved.
Once again, we express our thanks to all
members of the Kashagan project team
including our specialist sub-contractors
and suppliers for their efforts and
support throughout the project.
Construction of Kashagan FGC modules complete
Lamprelltimes
11
www.lamprell.com
In January 2008, Lamprell completed
the works associated with the manifold
deck and this was successfully
transferred to the Jebel Ali quay and
loaded out to the client-provided
transport barge for delivery to the
Dubai World Dry Docks. The manifold
is a twin-deck structure comprising
winch deck and pig deck, which was
fully fitted out (with the exception of the
winch), prior to hand-over to SBM.
Work on the seven process and power
generation modules proceeded at a
fast pace with the delivery of all
modules achieved between end March
2008 and end May 2008. The various
modules weighing up to 1,350te are
some of the largest FPSO modules built
by Lamprell. All modules were delivered
to Dubai World Dry Docks for
installation on the FPSO vessel, where it is
anticipated that the completed vessel will
depart mid October.
We would like to express our
appreciation to all members of the
FPSO FrADE project team including
our specialist sub-contractors and
suppliers for their efforts and support
throughout the project.
Construction of FrADE FPSO modules and turret manifold deck
Lamprelltimes
12
Summer 2008
Since the last edition of the Lamprell
Times the Nabors 660 was scheduled
to be completed in mid-January but
with the great news that the rig has
been awarded a four-year contract with
Saudi Aramco it meant additional works
to meet the requirements of the
contract. These included additional
mud and drill water tanks, along with a
Super Sack Hopper System, well test
piping and manifold, along with two
90-feet flare booms. All these items
were successfully installed and all
commissioning of every system
completed as per the revised schedule
and the rig was handed back to Nabors
on 24 February.
A ‘rig Up’ Party was held on 19 February
which was attended by Lamprell senior
management and Nabors senior
personnel. Kevin Isles Vice-President of
Projects for Sharjah and Hamriya was
first on the podium and he stated that
the 660 arrived in Hamriya Port
onboard Lamprell’s barge Hamriya
Pride on 12 November 2006 following
the purchase by Nabors of the formerly
‘Ocean Warwick’ which was owned and
operated by Diamond Offshore. It had
suffered massive damage during
Hurricane Katrina and was virtually
washed ashore off Dauphin Island in
Nabors 660 completion
Lamprelltimes
13
www.lamprell.com
the Gulf of Mexico having lost its legs
and the drill floor lying at a precarious
and very dangerous position on the
starboard side of the rig.
The task that lay ahead for the Lamprell
and Nabors Project Teams was to
produce a rig that would be bigger and
better than before and with this in mind
they set about the task, removing the
drill floor and every piece of equipment
and electrical cabling, thus revealing a
blank canvas to set about building the
Nabors rig 660. After extensive
inspections and steel thickness gauging
it was revealed what was to be done
and a work scope was developed to
rebuild and extend the rig to provide a
more stable rig to accommodate the
new enhanced drill floor and
substructure and to also provide more
deck space.
Some 600 tonnes of steel were replaced
along with 350 tonnes of new sponsons
bringing the rig up to the same size as a
Le Tourneau 116E. In the space of 14
months the rig was transformed to what
it is today with all new engines,
substructure, drill floor, derrick, uprated
mud tank capacity, VFD room, all
motors and pumps, electrical cabling,
bulk tanks, rig air system and all
pre-load, fuel, and oil tanks, and a
completely renewed accommodation for
107 people, along with overhauled
cranes and mud pumps.
Next on the podium was Nabors Project
Manager Keith Conatser who stated
what a unique project it was, and he
appreciated how hard the whole project
team worked to overcome engineering
difficulties and then to execute the work
at the shop floor level all at a vigorous
pace without let-up at any time. Special
thanks must also go to Nabors
Electrical Senior Superintendent Mike
Desjardin and Nabors Project Engineer
Ashish Gupta for the effort put in by
them. Accepting the rig from the
Nabors Project Team to Nabors
Operations was Spiros Christophides
who stated that he was honoured and
proud to accept the Nabors rig 660
into the fleet of rigs working under the
Nabors Drilling flag.
Diamond modules
Diamond Offshore Drilling
International awarded the fabrication
and installation of a 24-man A60-
rated accommodation module for
their semi-submersible rig Offshore
Lexington drilling in the
Mediterranean Sea.
The module is to be located on the
second level starboard side replacing
the existing module.
Lamprell engineered, fabricated and
outfitted the 12.9m x 8.7m x 3.6m
module in Sharjah incorporating
Diamond’s inputs after site survey.
The design allowed the module to be
split into four sections for
transportation and to be joined
together on board with minimal
disruption to the offshore operations.
The installation and hook-up work
was carried out in April 2008.
A plaque was presented by Lamprell’s
Kevin Isles (second right) to Nabor’s
Keith Conatser (far left) to recognise
this meteoric event.
Lamprelltimes
14
Summer 2008
NDC are quickly becoming one of
Sharjah’s major clients and we were
pleased to receive the rig Yemilah into
the yard on 23 November 2007 with the
intention of leaving on 5 January 2008.
The duration of the works meant we
were able to enjoy the Eid Al Adha,
Christmas and New Year holidays with
our NDC guests. Despite these
distractions, the work was completed
and the rig handed over to NDC by the
agreed completion date.
The main work scopes carried out
included the replacement of a significant
number of leg braces which required
careful planning to avoid any distortion
to the legs or undue stress to the
remaining braces. In addition to this a
new brine tank and associated piping
was fabricated and installed, significant
steel repairs were carried out in the
tanks and on the drill floor and the
majority of the piping systems were
repaired and replaced.
In addition, NDC had a number of their
own works that they needed to complete
in the agreed schedule, including the
replacement of a significant quantity of
jacking gearboxes, with the assistance
of NOV and Lamprell and the
refurbishment of the three existing
rig cranes.
Once again, Lamprell’s strict safety
regime resulted in 113,000 man-hours
expended without any LTIs and we were
commended by NDC on the quality and
professionalism of the Safety
department.
Many thanks have to go to the NDC team
of Fakher Belsissi, Muhammad Shoab
and Shaji KP for their assistance and
professional approach and to Lamprell’s
Project Manager Andrew Edmondson, for
the successful running of the project.
Following on from this successful project
with NDC is the refurbishment of the rig
Al Ghallan which arrived mid-April for
major refurbishment.
NDC rig Yemilah
Lamprelltimes
15
www.lamprell.com
Noble rig roger Lewis
The Noble rig roger Lewis lef t
Sharjah on 18 January 2008. Since last
issue the following works were
completed. Utility piping was required
for the height of the tower up to main
deck, consisting of air, water and fuel
lines, with a tie-in manifold at main
deck. Modifications were made to the
breather lines on engines to improve
heat dissipation. Shell required
additional safeguards on the cement
lines to wellhead from manifold piping.
The HVAC ventilation system was
improved for added air flow in
machinery spaces to
compensate for high
temperatures in Qatar
summer months. The
diverter housing and
piping tie-in system were
also installed. Other
additions included a well
bay runway beam and
bridge crane which was
attached to the
underside of the
cantilever and once
skidded out will facilitate
lif ting assistance to
wellhead area. This
was an additional
requirement by Shell to
facilitate SIMOPs.
Noble required the side
shell of the hull to be
revitalised from its
journey from China,
hence Lamprell carried
out a full high-pressure
wash-down and
degrease and repainting
of top coat. There was
also a requirement for
hook-up of electrical,
mechanical and
fabrication disciplines
for third-party
equipment; such as the
cement unit, wireline
unit, mudlogging system and low-
pressure shaker system. The last two
weeks after Christmas saw the rig crew
execute the final commissioning and
System Integrated Testing ensuring
that all the top drive, SCr and related
systems work compatibly.
Lamprelltimes
16
Summer 2008
Noble rig roy rhodes
The Noble rig roy rhodes arrived at
Lamprell’s Sharjah facility on 1 January
2008 for upgrade and repair work as
part of the successful Master Service
Agreement signed between Noble
Drilling and Lamprell.
As usual Noble had a very ambitious
schedule of works they required to be
undertaken in the 32 days the rig
planned to be in the yard. The main
scope of work was to remove and
replace the draw works, which involved
replacing the majority of the drill floor
and extending it to accommodate the
new, much larger equipment. In
addition, all the power and control
cables were replaced along the festoon
back to the SCr room and the majority
of the driller’s cabin was replaced to fit
around the new draw works.
Other works carried out included the
replacement of two lifeboat davits, steel
repairs to the majority of the preload
tanks and mud pits, replacing the rack
on the raw water tower, replacing 600
feet of leg ladders, replacing the BOP
platform and repairs to all three rig
cranes. In addition to Lamprell’s
scope of work, Noble had significant
works of their own they had to carry
out, including replacing the top drive
and repairs to the crown block.
Despite the huge amount of work
required to be completed by the
delivery date, Noble and Lamprell
maintained a high level of quality and
the strict safety regime ensured
accidents/incidents were kept to a
minimum, with no LTIs recorded.
Much thanks has to go to the Noble
team of Ali Nahavandi, Tom Prosser
and Vince Kondrantski for their
assistance and professional approach
and to Lamprell’s Project Manager
Andrew Edmondson, for the successful
running of the project. Andrew also
received particular praise from Noble
for completing the works on time and
with no safety issues.
On 12 December 2007 Lamprell were
very pleased to secure a second EPC
contract from Scorpion rigs Ltd to
build a LeTourneau S116E jackup
drilling rig. The rig, to be named the
Offshore Mischief, will be delivered in
December 2009 and construction will
commence in June this year at
Lamprell’s Hamriyah Free Zone
Facility, following the project’s initial
engineering and procurement phase
which is already well advanced.
The unit will have 477-foot legs which
will allow drilling in depths of up to
350 feet of water, accommodation for
a minimum of 105 personnel, a
70-foot cantilever reach with +/-15
feet of transverse skidding for the drill
floor and a rated drilling depth of
30,000 feet.
The construction sequence for the
rig has been designed to follow the
construction of the Offshore Freedom
which will ensure that a high level of
work continuity and efficiency can
be achieved.
The contract for the Offshore
Mischief was awarded under the
terms of an option agreement which
allows Scorpion to order a fur ther
three rigs.
Commenting on this contract award
Chief Executive Officer, Peter
Whitbread, said, “We are delighted to
continue working with a drilling
contractor of the stature of Scorpion in
building up their state-of-the-art fleet of
ultra-premium jackup drilling rigs. With
our continuing reputation for delivering
projects on schedule together with our
high standards of quality and safety, we
are confident that Lamprell will continue
to meet and exceed the expectations
of our clients”.
Scorpion Offshore Mischief
Lamprelltimes
17
www.lamprell.com
9 October 2007 marked a significant
milestone for Lamprell with the start of
construction (Strike Steel) of our very
first new-build Mobile Offshore Drilling
Unit (MODU) the ‘Offshore Freedom’
designated hull number 101/245.
The Strike Steel ceremony kicked off
with a few words from CEO,
Peter Whitbread on the history
of Lamprell, an introduction to the
Lamprell Project Team and a welcome
to our Scorpion representatives Vice-
President Engineering, Gabe Padilla
and Project Manager, Donnie rials.
Awarded in August 2007 the Offshore
Freedom is the first of two jackup rigs
with options for three more being built for
Scorpion. The LeTourneau Super 116E
design, with 70ft cantilever reach, 750-ton
hook load, 477ft of leg capable of
operating in waters up to 350ft and
drilling high-temperature, high-pressure
wells to 30,000ft. The rig will also be
designed to work in all international
waters except the North Sea sector.
Scorpion Offshore Ltd is a Bermuda-
based corporation founded in 2005 to
own and operate state-of-the-art
offshore drilling rigs.
Al Ghallan Award31 January 2008 saw the signing of the
‘Letter of Award’ from National Drilling
Company (NDC) for Al Ghallan rIAP —
Phase III — Execution Phase. Lamprell
first received the invitation to tender
(ITT) from NDC in April 2006 and since
then, the estimating and proposals
team has worked with great dedication
to assure the award of the contract in
favour of Lamprell. The Lamprell
management team would like to thank
each person involved in this project for
your efforts and commitment.
This award represents the largest
refurbishment contract to be performed
by Lamprell and will be based on NDC
philosophy called rIAP (rig Integrity
Assurance Programme). This will be the
second rIAP project that Lamprell will
perform in succession for NDC. The
previously completed project was rig
Junana rIAP in 2005-2006.
Lamprell’s policy of ‘repeat business’ is
clearly evident from the award of
Al Ghallan and this makes Lamprell
stand alone from its competitors in
the business. It was the quality of
work and timely delivery which put
Lamprell in the forefront in winning this
project. Client was very much
impressed with Lamprell’s commitment
with regard to safety standards and we
are sure the efforts of all persons
involved in rig Junana rIAP project,
assisted Lamprell in the award of Al
Ghallan rIAP.
The rig was scheduled to arrive in our
Sharjah facility by mid-April 2008 for a
duration of approximately eight months.
The main areas of upgrade will be the
replacement of wasted steel within the
hull and new structures of
approximately 2,000te of structural
steel, engine re-power, new
accommodation block, slot closure,
new cantilever and derrick, complete
electrical upgrade, fluid system renewal
and jacking system upgrade. In
addition, many more new items will be
installed during the course of work.
I am sure ‘The Lamprell Projects Team’
will strive and achieve the project
milestones without any LTI as in
previously executed projects.
First Scorpion new-build rig
Lamprelltimes
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Summer 2008
CTD Towers for SchlumbergerIn November 2007, Schlumberger
awarded the project for the
design and building of a new
freestanding Coil Tube Drilling
Tower similar to the previous CTD
tower built by Lamprell in early
2003 for their operations in
Sharjah for BP. The design to suit
their upcoming project in Saudi
Arabia was slightly altered with
an additional intermediate
section. This tower consists of an
articulated bottom section with
telescoping legs supporting
intermediate and top sections
each connected by only four pins
for reducing installation time.
The top section has a skid rail
system to mount the injector
jacking frame which has a
3-metre jacking and 3.5-metre
skidding capability. The coil tube
injector is mounted on this frame
and the whole arrangement
allows three-axis hydraulic
motions required for the drilling
operations. Another improvement
in this tower is the addition of a
small crane and winch mounted
in the top section.
Meanwhile Lamprell was also
awarded two standard stackable
CTD towers for Oman operations
that were also similar to one
supplied in 2004. These unlike
the freestanding CTD tower
above require guy wire and
anchor blocks to withstand the
environmental forces.
Lamprell were asked to supply
manpower to travel to El Tur, west of
the Sinai, to meet the rig docked at a
marine jetty, where we had previously
sent a team to dismantle leg sections
from another EDC rig. At the peak of
the works 200 of Lamprell’s
employees were transported to Egypt
to carry out the works. The force
consisted mainly of fabricators and
welders, riggers, QC and NDT
personnel. The operation was a
round-the-clock strategy, which
required supervision to run the shift
work. Project management was also
supplied, initially by Dave Morris and
completed for most of the project by
Archie Fernandes.
The scope of work consisted of
originally 70 tons of hull steel
replacement which finally amounted to
a total of 105 tons. Together with
these works was part replacement of
bilge and drill water piping that had
corroded. The project duration was
initially expected to be around 32 days
but in fact took 45 days with additional
works carried out such as installing
load cells on seven P-tanks, with other
works by EDC contractors, internal
painting of tanks and hull.
EDC rig Zoser
Lamprelltimes
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www.lamprell.com
New luxury buses for staffLamprell are pleased to announce the
procurement of six new luxury buses
from Falcon Motors Abu Dhabi for
staff transportation. Guo Xiaofeng,
Branch Manager of Falcon Motors,
delivered the 60-seater 2008 Golden
Dragon buses last 18 February 2008
with Deputy Procurement Manager
Mathew Daniel and his team on hand
to receive them.
All buses have been registered and
four are already in use. Once all
buses have been repainted with
Lamprell colours these will eventually
replace the existing fleet used to
transport employees to and from the
Sharjah and Hamriyah facilities.
Due to inclement weather in the month
of January 2008 the Lamprell cricket
day was held on 15 February at the
Umm Al Quwain cricket facility. Sharjah
and Jebel Ali facilities were represented
by two teams apiece.
The morning session saw some
wonderful stroke play by Jebel Ali ‘A’
to reach 154 runs in their 20 overs.
But unfortunately the total was not
sufficient to hold off the strong batting
line-up of the Sharjah ‘A’ team,
reaching the required total in 18.2
overs. Sharjah have now won the event
for consecutive years.
The other game also saw an easy victory
going to Sharjah ‘B’; they managed to
reach the 134-run total posted by Jebel
Ali ‘B’ with 2.5 overs to spare.
All spectators and players were treated
to a lovely buffet lunch laid out inside
the marquee set up for the occasion.
Main trophies and individual trophies
were distributed by Kevin Isles to the
winners and runners-up.
Let’s hope Jebel Ali can recruit some
new cricket talent before the next
Series in 2009.
Lamprell Cricket Day 2008
Qualified and Committed
recognising the completion of the Nabors 660
Offshore Fabrication and Oilfield Engineering
•Jackupdrillingrig new-builds and upgrades
•FPSOtopsidesand turret fabrication
•Processmodule fabrication
•Livingquartersdesign/ fabrication
•Mechanicaloverhauls to API certification
•Landrigdesign/ fabrication
LAMPRELL GROUP HEAD OFFICEC/o PO Box 5427 Dubai United Arab Emirates Telephone: +971 6 528 2323 Fax: +971 6 528 4325 Email: [email protected] Website: www.lamprell.com
Seatrade Maritime Oil and Gas Contractor of the year for 2007, Lloyds List Energy Award Middle East and India for 2007 and AIM Award 2007 for Best Newcomer to the AIM Market.