L2-SFR-000 Understand SAFER – Hazards & Risks · • Known risks & hazards associated with drum...
Transcript of L2-SFR-000 Understand SAFER – Hazards & Risks · • Known risks & hazards associated with drum...
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L2-SFR-000UnderstandSAFER–Hazards&Risks
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PurposeofthisCPP
ThisCPPdescribesanddefines:
• HazardsandRisks
• TheSAFERprogram,whichisaboutunderstanding,idenIfying,analyzingandcontrollingthehazardsandsubsequentrisksthatweallfaceintheworkplace.
AllemployeesmustbeCANDOinSAFER.
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AboutHazards
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WhatisaHAZARD?AhazardisasituaIonorcondiIonwhichhasthepotenIaltocauseanaccidentandharmtopeople,equipment,plantorenvironment.So…
APOTENTIALFOR
HARM
ANACCIDENTWAITINGTOHAPPEN
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CauseofHazardAhazardiscausedthroughaweaknessorbreakdowninmanagementsystemsinthenormalandusualworkplace.
Weaknessesinclude:
• Poorworkmethodsandscope
• Poorhousekeeping
• Inadequateaccessandexit
• InadequatelighIng,venIlaIon
• Deficiencyintraining
• Inadequateandincompleteworkprocedures
• Workproceduresnotunderstood.
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HazardTypesTheweaknessesandbreakdownsintheworkplaceleadtohazardswhichcanbecategorizedunderthefollowingtypes:
HAZARDTYPE HAZARDCATEGORYUnsafeSitua7on
Obvious(Inyourworkplaceenvironment)
UnsafeCondi7on Opera7onal(Intheworkmethodsandprocedures)
BadDesign Poten7al(Intheequipmentandplantlayout)
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Hazard–UnsafeSituaIonUnsafeSituaIon(Inyourworkplaceenvironment)Category:OBVIOUS
HAZARD–UNSAFESITUATION
EXAMPLE/WEAKNESS
InadequatevenIlaIon • StrongsmellofHydrocarbonfumesintheworkplace.
• Fuelsourceintheworkplaceenvironment.Inadequateaccessandexit
• Doorwaysareblockedwithstoredequipment/boxesetc.
• Escaperoutesareblocked.InappropriatesafetyprotecIon
• Firealarmscannotbeheardbecauseofworkplacenormalnoise.
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Hazard–UnsafeCondiIonUnsafeCondiIon(Intheworkmethodsandprocedures)Category:OPERATIONAL
HAZARD–UNSAFECONDITION
EXAMPLE/WEAKNESS
Lockout&tagout(LOTO)procedurenotfollowed
• Repairworkongantrymeter,inprogressbutnottagged.
RouIneassetmaintenancechecknotdone&reported
• Bondwireatgantry,brokenandnotreported.
MSDSnotunderstoodandnotfollowed
• Operatorsnothandlingproductswithglovesduringsumpcleaningprocess.
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Hazard–BadDesignBadDesign(Inequipmentandplantlayout)Category:POTENTIAL
HAZARD–BADDESIGN
EXAMPLE/WEAKNESS
Workplaceonsplitlevelfloors • Singlestepsplitfloorisasourceoftripping.
Forkli^truckwithnosparkarrestor
• Forkli^inuseinstorageareawithnosparkarrestorisasourceofigniIon.
LighIngwithnoflameproofraIng
• Non-flameprooflighIngisasourceofigniIon.
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ExamplesofHazards
HazardType HazardExamplePotenKalForHarm
HazardCauses/Weaknesses
UnsafeSituaKon
(unsafeworkplaceenvironment)
UnsafeCondiKon
(unsafeworkmethod/procedures)
UnsafeSituaKon
(unsafeworkplaceenvironment)
BadDesign
(engineeringerrors)
PresenceofanigniIonsourceintheroadgantry
Poten7alharm Firebreakout
Brokenbondwireattheroadgantry
Poten7alharm Firebreakout
Worktobecarriedoutinavalvepit
Poten7alharm AsphyxiaIon
PresenceofanigniIonsourceintheroadgantry
Poten7alharm Fall,injury
Poorworkscheduling
Obvious
WorkProceduresnotunderstoodandreported
OperaKonal
Trappedvapour
Obvious
ProtecIondevicesdesigninadequate
PotenKal
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Quiz–AboutHazards
Whatisahazard?
Whatcauseshazards?Provideanexample.
Whatarethethreecommonhazardtypesfoundintheterminal?
Foreachhazardtypegiveanexampleofweaknessinyourworkplace.
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AboutRisks&HazardsRelaIonship
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WhatisaRisk?Ariskisaprobabilityofharmbecomingactual.
Theharmusuallyhappenswhenanunsafeactisperformedintheworkplacewhereeitherorallunsafecondi7ons,unsafesitua7onsandbaddesignarepresent.
Aunsafeactisalsoaweaknessandbreakdownintheworkmethodandproceduresattheworkplace.
So—ariskisusuallyexpressedthroughprobabilityofoccurrenceoftheunsafeactandseverityofpotenIalconsequences.
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WhatisanUnsafeAct?UnsafeActsareweaknessesandbreakdownsintheworkplacemanagementsystems.
ExamplesofUnsafeActs:
Failuretofollowprocedures
Failuretotrain
FailuretowarnorsignalofpotenIaldanger
FailuretousepersonalprotecIveequipment
Takingshortcuts
Failuretosecurecap,closevalves,balanceload,restrictmovement,etc.
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Hazard&UnsafeActRiskRelaIonship
HAZARD-BADDESIGN
WeaknessDrumfillingatgantryplacormontrucktray.
HAZARD-UNSAFECONDITIONS
WeaknessDrumfillingwithtruckgatesup.
HAZARD-UNSAFESITUATIONS
WeaknessPoorvenIlaIon
UNSAFEACTS
WeaknessOperatornotconnecIngbondwireduringdrumfilling.Truckengineon
Risk:High–FrequentlyHappenHarm:FireandFatalityConsequence:IgniIonsourcefromstaIcelectricitysparkcauseslargedamagetobuildingandonefatality.
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ExamplesofHazards&risks
HazardExamplePotenKalforHarm
Risks
PresenceofanigniIonsourceintheroadgantryforanon-rouInework.Poten7al:Firebreakout
Brokenbondwireattheroadgantry.Poten7al:Firebreakout
Worktobecarriedoutinavalvepit.Poten7al:AsphyxiaIon
Absenceofguiderailsontanksteps.Poten7al:Fall,injury
Workatelevatedheight.Poten7al:Fall,injury
Theriskcanrangefromverylowtoveryhigh,dependinguponthesupervisionofthenon-rouInework.
TheriskisveryhighbecausestaIcelectricitycanoccurandsparkformedinigniIonoffuel/airmixturecommonlyfoundingantry.
Theriskisveryhighbecausetheprobabilityofvapourinthepitishighandifenteredwithoutbreathingapparatus,asphyxiaIonislikely.
TheriskishighbecausetheuseofstepsishighforoperaIonalpurposes,andafallcouldresultinseriousinjuryorfatality.
Theriskishighbecausetheprobabilityoffallingoffissignificantandafallcouldresultinseriousinjuryordeath.
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Quiz–AboutRisks&HazardsRelaIonship
Whatisarisk?
Whatisanunsafeact?
Howwouldyouexpressarisk?
GiveanexampletoillustratetherelaIonship:Theweakness,thehazard,theunsafeact,theriskconsequences
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AboutRisks&HazardsIdenIficaIon
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HazardsIdenIficaIon
Hazardiden7fica7onisaprocessofinspecIngandreviewingthequalityof:
– Workassets
– Workproceduresandmethods
– Workplaceenvironment
HazardIdenIficaIon
Workplaceenvironment
Workproceduresandmethods
Workassets
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HazardsIdenIficaIon
– TheinspecIonandreviewmustiden7fytheweaknessescontribuIngtothehazardspresent.
– Theweaknessesmakeupthelistofhazardspresentinthesystem.
– TheSafetyAuditProgramisatoolforconducIngaformalinspecIon.
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RisksandUnsafeActsIdenIficaIonAtoolcommonlyusedinthePetrochemicalIndustryfortheidenIficaIonofrisksiscalled:
TheSWIFTTechnique:
Structured What IF Technique SWIFT
• SWIFTisrelaIvelyprecise,pracIcalandquicktoapply.
• SWIFTissystemaIcandteam-based.
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HowtoApplySWIFT
• 3-4peoplefromdifferentlevelsintheworkforce(notnecessarilyfromtheselectedacIvitytobeinspected,e.g.drumfillingplacormoperaIon).
1.SelectTeam
• SomeonewhocanframeaprecisescopeofworkandhasaCANDOcompetencyintheselectedacIvity.
2.SelectTeamLeader
• TheTeamputtogetherapre-workdatabasefrompastdata:• Knownrisks&hazardsassociatedwithdrumfilling• Previousexperienceandincidents• Knowncontrolsandsafeguards• Regulatoryrequirements.
3.Gatherpastdata
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HowtoApplySWIFT
• TheTeamLeaderschedulestheinspecIonofthedrumfillingplacormarmedwiththeknowndataalreadycollected.
4.ScheduleinspecKon
• Atthesite(preferablyduringdrumfillingoperaIon)theTeamLeaderaddressestheteamwiththefollowingleadingquesIonsforteamdiscussiononsite:• Whatif...followedbyasuggesIonlike…thedrumleakedhalfwaythroughthefillingprocess.WouldtheOperatorknowwhattodo?
• Whatwouldhappenif…followedby…thebondwirewasfoundbrokenfromtheclampbeforefilling?
• Couldsomeone…followedby…fallfromthebackofthetruckwhilefillingisinopera>on?
• Hasanyone…followedby…beensplashedwithfuelinthepastwhilefillingdrums?
5.DiscussleadingquesKons
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HowtoApplySWIFT
• TheTeamLeaderusestheleadingquesIonsrepeatedlyandtriesandreachconsensuswithintheteamtoreportonpotenIalscenarios:• Causesandweaknesses• Consequences• Impacts• Controls(RemedialacIons).
6.Reachconsensus
• TheTeamLeadercanuseaStandardRankingMatrixtoranktheweaknessesandrisksandalsoarriveataRemedialAc7onPlan.
7.Rankweaknesses
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HowtoApplySWIFT
• TheTeamLeaderrecordstheweaknessesandRemedialAcIonPlaninPetrox.
8.Recording
• TheTeamLeaderobtainstheproperauthorizaIonforthetreatmentofserious(high)risksimmediately.
9.ObtainauthorizaKon
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RecordinginPetrox
BCRRibbon(ReportIncident2ndBuion)
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RecordinginPetroxCreateReviewPage
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RecordinginPetroxUploadImagePage
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RecordinginPetroxClassofIncident
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RecordinginPetroxSubmitIncident
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Quiz–AboutHazards&RisksIdenIficaIon
Whattoolwouldyouusetoiden7fyhazardsinaterminal?
InidenIfyinghazards,whatarethethreemainareasthatareusuallyreviewed?
Whattoolwouldyouusetoiden7fyrisks?
WhatisSWIFT?GivethreeleadingquesIonsinSWIFTthatyouwoulduseduringriskidenIficaIonexercises.
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AboutSAFER
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WhatisSAFER?SAFERisa5-stephazard&riskassessmentprocessthatyoushouldapplywheneveryoudoatask.TheSAFERstepsare:
1.Stopand
IdenIfyHazards
2.AnalyzeandAssess
Risks
3.FindSuitableControls
4.EnsurethatyouCANDO
5.ResumetheTask
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1.StopandIdenIfyHazards
Beforeyoustartthetask,stopandhavealookaroundforhazards(weaknesses).
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2.AssessandAnalyzeRisksUseSWIFTtoassessandanalyzetherisks.Ask:
– Whataretheweaknesses?1. Workenvironment2. Workequipment3. Workprocedure
– Whatcouldgowrongif…?– Whatwouldhappenif…?– Couldsomeoneorsomething…?– Hasanyone…?
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3.FindSuitableControls
• Startatthetopofthehierarchyofcontrolsandmovedownwards.
• Howcanyou:– Eliminatethehazard?
– SubsItutethehazardwithsomethinglesshazardous?
– Useengineeringcontrols?– UseadministraIvecontrols?
and,ifnoneofthosework:
– UsePPE?
Eliminate
SubsItute
Engineeringcontrols
AdministraIvecontrols
PPE
HierarchyofControls
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4.EnsurethatyouCANDO
EnsurethatyouareCANDO:
– Doyouhavetheskillstodothetask?
– Doyouhavetheauthoritytodothetask?
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5.ResumetheTask
Ifsafetodoso,resumethetask.
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Quiz–AboutSAFER
WhatisSAFER?
WhatarethefiveSAFERsteps:S…………A……......F…………E…………R…………
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ApplySAFERandSWIFT
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ApplySAFERandSWIFT
UnsafesituaKon:DrumfillingApplySAFERandSWIFTtoanswer:• Whatwouldhappenifthetailgate
remainsclosedduringfilling?
• Cantheoperatorfallwhileboardingthetruck?
• Whatwouldhappenifthedrumleakswhilefilling?
• Whatwouldhappenifthebondwirewasnotconnected?
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ApplySAFERandSWIFT
UnsafesituaKon:WorkatheightApplySAFERandSWIFTtoanswer:
• Whatiftheconcreteblockscollapse?Canithappen?
• Whatwouldhappen if itwasrainingandthepipewasslippery?
• Hasanyonefallenbefore?
• How o^en does he have to do thistask?
• Whatcouldhappenifhefalls?
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ApplySAFERandSWIFT
UnsafesituaKon:DrumStorage
ApplySAFERandSWIFTtoanswer:
• Whatiftheboiomdrums’wedgebecamelooseandmoved?
• Whatcouldgowrong?
• Whatarethelikelyconsequences?
• Cananyonetripwhilewalkingthroughthiscluier?
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AbouttheSAFERprogram
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WhatistheSAFERprogram?
AtVital• TheSAFERprogramwillrunforatotalof3months(plannedmax).
• Thereare13CPPs,eachwithaquiz.• TherewillbeaholisIcassessmentofSAFERknowledgeattheendoftheSAFERprogram.(Part1:DeskTopexercise,Part2:PracIcalaudit).
• AllnewrecruitswillbeenrolledintheSAFERprogram.• TheSAFERprogramwillalsorunforretrainingofcurrentstaff.
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WhatistheSAFERProgram?TheSAFERProgramconsistsof13CPPscovering:• SFR-000UnderstandSAFER-Hazards
&Risks• SFR-010UnderstandManual
HandlingHazards&Risks• SFR-020UnderstandIgniIon
Hazards&Risks• SFR-030UnderstandStoredEnergy
Hazards&Risks• SFR-040UnderstandWorkat
HeightsHazards&Risks• SFR-050UnderstandVaporHazards
&Risks• SFR-060UnderstandAtmospheric
Hazards&Risks
• SFR-070UnderstandCompressedGasHazards&Risks
• SFR-080UnderstandChemicalsHazards&Risks
• SFR-090UnderstandElectricalHazards&Risks
• SFR-100UnderstandConfinedSpaceHazards&Risks
• SFR-110UnderstandDrumsHazards&Risks
• SFR-999AssessmentHolisIcAssessmentHazards&Risks
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SAFERAWARDS
Threesleevecolors
• Black–Employees
• Orange–Visitors• Gold–SafetyAwards
PersonalSafetyAward
• US$100Gi^Voucher(GoldSleeve)
• Award1employeeperQuarterforbestBCRreport.
TerminalSafetyAward
• US$50Gi^Voucherperemployee
• Award1TerminalperQuarterforbestSafety/OperaIonalPerformance.
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Quiz–AboutSAFERProgram
HowlongwilltheSAFERProgramrun?
HowmanyCPPsarecoveredintheSAFERProgram?
HowwillassessmentofSAFERknowledgebedoneattheendoftheprogram?
WhatistheSAFERAWARDsystem?
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LearningPathway
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WhendoIEnrollintheSAFERProgram?
YourLineSupervisorwilladviseyouoftheProgramscheduleduringtheyearanddiscussyourenrolment.
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AlwaysbeSAFER!
AnyquesIons?