KSC VAB Aeroacoustic Hazard Assessment - NASA · KSC VAB Aeroacoustic Hazard Assessment Justin M....

57
.; KSC VAB Aeroacoustic Hazard Assessment Just in M. Oliveira', Sabr in a Vedo' , and Michae l D. Campbe ll ' NASA. Kennedy Space Center. FL , 32899 Jo se ph P. Atkinson' ASRC Aerospace Corporation. Titllsville, FL. 32 780 NASA Ke nned y S pac e Ce nter (KSC) ca rried out an analysis of the effects of aeroacoustics produced by statio nar y solid rocket motors in proce ss in g areas at KSC. In the current paper, attention is directed towa rd the acoustic effects of a mot or burning within the Vehicle Assembly Building (VA B). The analysis was carried o ut with s upp o rt from ASRC Aerospace who mode led transmission effects into surrounding facilities. Calc ula ti ons were done using semi-analytical mode ls fo r both ae roaco us ti cs and transmission. From th e results it was concluded that acoustic hazards in proximity to the source of ignition and plume can be severe; acoustic hazards in the far-field arc significantly l ower . A Aw a b C c d DI F f L Lw M m riJ OASPL P,p R RA No menclature are a, m 2 A-weighted sound pressure level correct ion , dB speed of so und , mls l ine support s pacing, m model coefficient phase veloc ity, ml s diameter, m or interior wall s pacing, m direct ivity ind ex, dB thru st or force , N fre quency, Hz length, m overa ll sound pressure level, dB Mach number mass per unit area, kglm 2 mass flow rate, kgls overa ll sound pressure level. dB pressure or overpressure, Pa gas constant, J/kg-K or di s tance to receiver from plume source. m A- weighted frequency sensitivity weight in g function, W , Lead Analyst, Analysis Branch, Kennedy Space Ce nt er, FL. , Safety Engineer, Safety Engineering & Assurance Branch, Kennedy Space Center. FL. , Division Ch ief , S&MA Integration Division, Kennedy Space Ce nt er, FL. <I Mechanical Eng ineer. Structures Analysis Branch. Titusv ill e, FL. https://ntrs.nasa.gov/search.jsp?R=20110002902 2018-07-18T08:48:19+00:00Z

Transcript of KSC VAB Aeroacoustic Hazard Assessment - NASA · KSC VAB Aeroacoustic Hazard Assessment Justin M....

Page 1: KSC VAB Aeroacoustic Hazard Assessment - NASA · KSC VAB Aeroacoustic Hazard Assessment Justin M. Oliveira', Sabrina Vedo', and Michael D. Campbell' NASA. Kennedy Space Center. FL,

.;

KSC VAB Aeroacoustic Hazard Assessment

Just in M. Oliveira' , Sabrina Vedo' , and Michae l D. Campbe ll ' NASA. Kennedy Space Center. FL, 32899

Joseph P. Atkinson' ASRC Aerospace Corporation. Titllsville, FL. 32 780

NASA Kennedy Space Center (KSC) ca rried out an analysis of the effects of aeroacoustics

produced by stationary solid rocket motors in processin g areas a t KSC. In the current

paper, attention is directed toward the acoustic effects of a motor burning within the Vehicle

Assembly Building (VA B). The a nalys is was carried out with support from ASRC Aerospace

who modeled transm iss ion effects into surrounding facilities. Calculations were done using

semi-analyt ical models fo r both ae roacoustics and transmiss ion. From the results it was

concluded that acoustic hazards in proximity to the source of ignition and plume can be

seve re; acoustic hazards in the far-field arc s ignificantly lower.

A Aw a b C c d

DI F

f L

Lw M m riJ

OASPL P,p R

RA

No menclature

area, m2

A-weighted sound pressure level correct ion, dB speed of sound, mls line support spacing, m model coefficient phase veloc ity, mls diameter, m or interior wall spacing, m direct ivity index, dB thrust or force, N frequency, Hz length, m overa ll sound pressure level, dB Mach number mass per unit area, kglm2

mass flow rate, kgls overall sound pressure level. dB pressure or overpressure, Pa gas constant, J/kg-K or distance to receiver from plume source. m A-weighted frequency sensitivity weighting function, W

, Lead Analyst, Analys is Branch, Kennedy Space Center, FL. , Safety Engineer, Safety Engineering & Assurance Branch, Kennedy Space Center. FL. , Division Chief, S&MA Integrat ion Division, Kennedy Space Center, FL. <I Mechanical Engineer. Structures Analysis Branch. Titusville, FL.

https://ntrs.nasa.gov/search.jsp?R=20110002902 2018-07-18T08:48:19+00:00Z

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,

S Sn

SPL s T

TL t, a V W

w,h WOA x, a {J

{Jeff [:,f Llx , ~ y A v p (J

e T

amb b

8,0 c d e f

p ps

ps.[ r

tot

° 1 2

total absorption surface area, mZ

Strouhal Number sound pressure level, dB plume path length from nozzle to source, In

temperature, K transmission loss, dB thickness, m velocity, m/s sound power, W or weight, Ib width, m overall acoustic sound power, W plume core length, rn absorption coe fficient geometric angle from receiver to local plume slice flow direction, radians effective angle corrected for Strouhal Number effects, radians bandwidth of frequency band, Hz plume slice length, m acoustic effi ciency, dec imal or wall/window-panel material loss factor spec ific heat ratio wavelength, In

Poisson's Ratio density, kg/m' modulus of elastici ty, psi incidence angle, radians transmissivity

ambient point b nozzlelbore chamber or critica l point d nozzle ex it or point e frequency or point f incident outer sheet of sandwich plume slice plume slice, frequency re fl ected tota l

Subscripts

nozzlelbore, blast-origin, or fundamental lower critical higher critica l sonic condition

L Introduction THE Vehicle Assembly Building (VA B) was built to allow processing o f Apollo Program launch vehicles in the

1960' s and later was adapted to process the Space Shuttle launch vehicles. Since then the V AB has served

effective ly as the location to assemble and mate solid rocket boosters (SRB) to the vehicles External Tank (ET) and

Orbiter. The V AB will aga in be adapted to process new human and non-human rated launch vehic les in support of

NASA's strategic plan for space exploration .

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Previously, for the Space Shutt le Program (SSP), the Kennedy Space Center (KSC) Safety Office determined a safe

separation d istance (SSO) of 1,3 15 feet for the inhabi ted build ing distance (IBO) [7J. The calculation used the

Department of Defense (000) explosive safety standards (sometimes referred to as the weight based approach). The

SSP safe separat ion distance for the V AB, deri ved using the 000 we ight based approach, allows for processing of

up to four complete Shuttle SRB's conta ining approximate ly 4.44 million pounds o f solid prope llant. The currently

proposed Conste llation Program (Cx P) launch schedule could requ ire assembly and storage of nearly 13 mi llion

pounds of hazard classifi cation 1.3 propellants; up to eight 5-segment AR ES-V boosters to be stored in the V AB

simultaneously. Using the weight based approach fo r eight ARES-V boosters would result in a safe separation

distance of 1,81 0 ft. Thi s distance extends beyond a number of high occupancy fac ilities in the area around the

VAB. The NESC concluded that the 000 weight based approach was overly conservat ive for SRM s with a 1.3

hazard classifi cation. NASA Engineering and Safety Center (NESC) recommended that an alternative approach

based on calcu lating the th reat due to each hazard component (heat fl ux, toxics, acoustics, etc .) be pursued [ I].

In the event of an inadvertent ignition, several hazardous components could ei ther prevent or restrict egress of

personnel and potentially impact the surround ing facilities. A methodology development as well as an assessment of

the noise levels in proximity of the V AB was required to support the a lternat ive approach recommended by the

NESC. Acoustic SSD's as wel l as levels of resistance nearby fac ilities have from acoustic energy was addressed.

Several scenarios were considered and later in the study the case set was bounded using results fro m parallel studies.

These parallel studies helped narrow the V AS building configuration and ignit ion propagation as a result of an

inadvertent ignition. The emphasis of this study was placed on the far- fi e ld sound hazards to personnel and the

effectiveness of surrounding fac ili ties as safe heavens from acoustic energy.

Pred iction of aero-acoustic noise as well as transmission into nearby facilities was performed using semi-analytica l

mode ls. The fac il ities mode led were those in immed iate proximity to the V AB ; the Launch Contro l Center (LCC)

and Orbiter Process ing Facili ty #3 (OPF-3). An exposure criterion fo r personnel was developed to estab lish safe

separation distances. All methodologies and find ings were examined by a NASA peer review comm ittee.

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n, Modeling Assumptions

Currently, CxP would reuse the V AB with minor modifications to support processing of the Ares-IN vehicles. The

VAB is the fourth largest bui lding in the world by vo lume. It consists of 4 High Bays used to process NASA launch

vehicles, each assembled on a Mobile Launch Platform (MLP). Several platform levels are used to perform

processing operations and will too be reused andlor modified. Each HB is separated by concrete walls ( lightly

reinforced) and large steel columns which provide the mai n support to the structure.

• t

\ I .... • .-; ....

l-.- '-, • • • J

I • .. • ~ • •

Figure I: NASA Ares-IIV Flight Vehicles and the VA B

The shell is made up of hundreds of aluminum "punch-out" pane ls which are designed to fail above approx imate ly

100 psf (meant to protect the facility from large pressure load ing dur ing severe weather). It was shown from CFD

models that the pressure loading from ignit ion over-pressure ( lOP) and plume impingement (resulting from an

inadvertent ignit ion) would knock over internal walls and fai l a ll VAB paneling. In summary, shortly after ignition

only the V AB ceiling, main supports, and ML's would remain intact; it was assumed the vehicles remain intact. Th is

assert ion was used in the acoustic modeling and helped to simplify the analys is such to make the acoustic fie lds

diffuse into a fourth space.

Though a fully processed vehicle would certain ly become propulsive if an inadvertent ign ition occurred, an un­

capped booster wou ld not. This is because the chamber pressure isn't sufficient enough to create enough thrust. To

simpli fy the analysis , it was assumed that all burning boosters were fixed in place in the VAB. Furthermore nozzle

gimbling and motor pitching was ignored .

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Furthermore it was assumed that plum es emanating from boosters and impinging on the V AB fl oor/ceiling spread

symmetrica lly. This assumpti on made the acoustic calculations easier because the fi e lds could be treated as two-

dimensiona l. Also, in scenarios were adjacent boosters (on the same MLP) burned together (and in the same

direction), the ir plume acoustic powers were combined and an equivalent plume was computed. Thi s simplification

is typically done in aeroacoustics since the plumes become conjoined if in close proximity.

Sound absorption (dissipation) from the atmosphere is dependent on temperature and relative humidity. The

atmosphere at KSC is fa irly humid year round (typically 40-95%) and temperature can vary between extremes

(typica lly 35-1 05' F). Above approximate ly 4 kHz, temperature and re lati ve humidity become competing effects.

Atmospheric Absorption (Orlando Florida) 12'-~~.-~~'-~~-r~~-'~~--r-~~.-~~'---~-r~~-'~~--'

10

8

., 8 ~ 6 :

:

/"", , , , , , , , , , , , , , , , ,

/ ! :

, " " ' " " 4 I: " " " " '. " :'

10

----

"-'-- '-, ------------------------------------

20 30 40 50 60 70 Relative Humk:lrty <%)

1,000 Hz G 70F --- 1.000 Hz Ql90F - 5,000 HZ@ 70F ---5,000 HZ @90F - 10,000 Hz G 70F - - - 10,000 Hz G 90F

80 90 100

Figure 2: Atmospheric Sound Absorption versus Relative Humidity (for variolls frequencies and temperatures)

The dissipation from atmospheric absorption can be significant above 5 kHz. For this study the absorption was

ignored to be conservati ve and simplify the analysis. Furthermore, ground refl ections other than the initia l plume

defl ection were ignored.

III. Theoretical Background

The computational modeling of aero acoustics from plumes is difficult because of the small time steps and large fl ow

times required to resolve spectra ( 10kHz - 10.4 seconds). Furthermore, models used to convert the unsteady-

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turbulent fields to acoustic sources are computationally expensive. Alternatively, semi -empirical methods have been

used that combine theoretical equations with empirical corre lations. The method used in this study breaks the plume

into several slices wh ich are converted to monopole sources (see figure below).

Figure 3: Plume conversion into acoustic sources [2]

The sources are then characterized and sound is radiated inside the domain. Th is method has proven to give good

agreement with measured data. Most recent, comparisons with data from the Ares-IX launch showed phenomenal

agreement (see a summary below).

Proximity Spectrum Error OASPL Error

Near-field ; MLiLau nch Pad (0-500 ') ± 0.5 dB

Mid-fie ld: Launch Site ( 1000- 1400') + I dB

Far-field; adjacent pad/V AB (5000-10,000 ' ) ± 5 dB

Figure 4: Model error determmed/rom Ares-IX launch test data

IV. Exposure Criteria

Several sources stating the sound pressure leve ls associated with human exposure exist . OSHA standard 10 19.95 [3]

provides exposure limits for industrial areas based on exposure time. Because capped and uncapped boosters can

bum for long periods of time (> 5 minutes), using the OSHA table would resu lt in a I 15 dBA exposure limi t. The

intent of the OSHA table was for use in industrial environments and not for inadvertent ignition-type events.

Furthermore, use of the OSHA value would result in a large SSD (overly conservative). Hearing damage will largely

affect a person's ab ili ty to egress because of the ear's sensiti vity.

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A-Weighted Correction 10

0 J ·10

·20

iO ·3O ~ .E ~-40

·50

..., ·70

..., L ~

10' 10' f (Hz)

Figure 5: A-Weighted Correction [4 J

Ruptured ear drum(s) will impede a person's balance and abi li ty to egress; thi s occurs around 160 dB [4]. The ear's

threshold of pain occurs around 140 dB : intense nausea is typical at leve ls around and above 158 dB [4].

The personne l exposure limit used in thi s study was 140 dB (correspond ing to the threshold of pain). At these levels

personnel will experience a large degree of pennanent and irreversible hearing damage but not ear drum rupture;

thus allowing the ability to egress. Because of the log(R') nature of acoustic sound propagation , revising the

criteria upward will drast ica lly reduce the SSD. Also, OASPL levels are measured at a head level of 5'6" and

revision of this target height to a larger va lue would also drastica lly reduce the SSD.

V, Calcu lation Methodology

Acoustic predictions were performed using a modified Eldred's 2nd Method. The plume is broken into several s lices

and given a unique spectrum. The sound pressure from a ll the s lices (at each octave band frequency) is summed to

detennine the net sound pressure at a spec ific point. This is done first by so lving for the plume melrics using the

chamber conditions. Using provided chamber conditions and nozzle geometry, nozzle ex it conditions were found

assuming 1D compressible isentropic fl ow [6]. Assuming the fl ow to be choked at the nozzle throat, mass flow rate

is found ,

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rh = PeA· Yc (_2_) (YC+ 1)!(YC- 1)

j'F; R, y, + 1

The exit Mach number is found using the area-Mach number re lation,

(Ae)' _ 1 [ 2 ( y, - 1 , )]Cy,+I )/(y,- I) - - - -- l+--M A' Mi y, + 1 2 e

Eq. I

Eq. 2

The equation has two solutions; subsonic and supersonic condition. Since the chamber pressure is such that it 's

above the critical pressure ratio. we assume the supersonic solution.

",.

~ <> E ~ z .c 0 ~

'" ~ • w

Area-Mach Number Relation 5

4.5 - Yo = 1.1

-10

= 1.2

4 - 10

= 1.3

- 10

= 1.4 3.5

-10

= 1.5

3 '0 = 1.6

?O~O'-~~~==10~'~==~~~1~O'~==~~~1~O~3 ~--~~~1~O"~~~~~1~O"-~~~~1J06 Area Ratio, A lAO

e

Figu re 6: Area-Mach number relation (jor various specific heat ratios)

The exit plane pressure is then fo und using the Mach number,

( y, - 1 ,) - Yc!CY'- I)

Pe = P, 1+-2- Me

Knowing the ex it Mach number, the ex it plane temperature is then found ,

1 - I

( y, - ' ) Te = T, 1 + - 2- Me

With the exit temperature found , exit plane speed of sound is found ,

The ex it plane velocity is found then using the Mach number and speed of sound.

Eq. 3

Eq.4

Eq.5

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Thrust is then found to be [9],

F = rilV, + CP, - Pamb)A,

Plume core length is found using the ex it Mach number-diameter correlation [2],

x --"- = 3.45(1 + 0.38M,)' d,

Eq.6

Eq. 7

Eq. 8

This correlation was derived from various experimental data sets of various plume types ; it was a least-square-type

fit to that data.

w ,-----,----,-----,-----,-----,-----,-----,-----,-----,----,

25

~ 0 () 15

" c 0

.0; c ~

E 10 i5 C 0 z

5

0.5 1.5 2 2.5 3 Exit Mach Number, Me

3.5

Figure 7: Non-dimensional plume core length

4 4.5 5

In order to calcu late the overall sound power, an acoustic efficiency must be used. With direct floor impingement,

the effic iency is found using the data in SP-8072 in conjunction with the nozzle geometry and placement relative to

the V AS floor and/or cei ling.

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'0.25

• . 20

I D.l'

~

e i j ) ,10

<

• . 05

- : ... . 17)

r

n I(kJ.r fie ' Cor>lwl ...... 45-0lIl ' le l eo.dtg fl.1 90<1 .. ' ''~ U."fl., ... pI,I, , 1 .c 7 d i,1n axwd pl.. pI.l • .II plal.M -. .""' .. 15 d UI", . 1 4d_ e d i.-n 22 d iem a l "d~ tI 4 diem

.,.L .l. 't ~ -.L "-: ~ Figure 8: Acoustic efficiency a/ various plume dejlections [2]

The overa ll sound power is then found using the e ffi c iency factored against the mechanical power [4],

The overall sound power can then be translated in to an overa ll sound pressure level [2],

Lw = 1010g(WoA ) + 120

Eq.9

Eq. IO

Once the plume metrics are known, the plume is discrcti zcd into several slices and StTouhal numbers are found for

each plume slice using the fl ow variables and choosing a frequency range (typically 10' _104 Hz),

The normalize overall sound power of each slice is found,

10 log (x W (s) I ) = 1010g [ c, (tr ] ' WOA ((' ),,)'5 1 + c, -x,

Eq. I I

Eq. 12

where Cl, C2, C3. C'1I and C5 are corre lation coeffi cients (om itted for SBU considerations). The strongest source

typically sits between 1.5-2 core lengths fTorn the exi t plane (shown in fi gure be low). The core (invisc id) region

term inates (XI) when the j et-edge shear layers collapse and form a large turbulent zone in the plume. This is also the

cause of the log reduction in ax ial ve loc ity a long the plume axis.

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Normalized Acoustic Power in Plume

-5

-1 0

CD "0 ::: -15

C;

~ ;r -20

S '" .3 -25 o

-30

-35

Figure 9: Normalized overall sound power along plume

The overall acoustic power for each slice is found [2],

[X,W(S) ] (llX,(S) )

Lw .ps = 10 log WOA

+ Lw + 1010g -X-,- Eq. 13

Knowing the Strouhal number range, the normalized power spectrum is found for each plume slice,

( / V.aamb ) ( c,Sn (s)" )

1010g W (f,s) W (s) [--] = 1010g S ( )' sae 1 + C3 n S 4

Eq.14

where CJ, C2. C3. and C4 are correlation coeffi cients (omitted for SBU considerations). An important caveat to these

empirical correlations is that their coeffi cients are dependent on the propulsion type (chemical, nuclear, etc).

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-10

iii' ::: -15 .. ~

~

~D -20

~ -25 ~

~ -30

~ ~ -35 o

-40

Plume Slice Normalized Acoustic Power Spectrum

Figure 10: Normalized power spectrum oj plume slice

The power spectrum for each plume slice is then found [2],

( V,aamb ) (v"aamb ) Lw .ps.[ = 1010g W(f, s)/W (s )[--] + Lw.ps - 1010g -- + 10log (~f) sae saamb

Eq.15

The directivity indices are found by determining the true angles the rece iver location makes with each plume slice.

The true angles are then converted to equivalent angles correcting for Strouhal number effects,

{J'ff = {J - c,log (c,5n (s)) Eq. 16

where CI and C2 are corre lation coefficients (omitted for SBU considerations). Knowing the effective angle,

directivity index is computed,

[ c, + c,cos'(p,,,) 1

Dl(p,,, ) = 10109 , - C,109(5n(s)) - C'O [(1 - c,cosCP,,,))" + C5 ] ' [I + c,exp(c,p.,,)]

Eq. 17

where e ll e 2. e). C." C5, C6, C7. e 8. C9. and CIO are correlat ion coefficients (omitted for SBU considerations). The

average (over a typical Strouhal number range) directi vity of chem ical rockets it ' s approximately 40' (see figure

below).

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Plume Source Directivity Index 1o,----,-----,-----.-----.-----r-----,-----,--IF~~~

_ 5 = 0.001 " - 5 = 0.01 "

- 5 = 0.' " - 5 = 1.0 "

-2~~----~2~0----~4~0----~60~----~80~----'~OO~--~'~2~0----~'~4~0----~'~60~--~'~80 Exhuast Relative Angle (deg.)

Figure 11: Acoustic source directivity index (at various Strouhal numbers)

Again, the coefficients vary for different propulsion types. The mean direct ivity for various propulsion sources is

shown in the figure below.

'~deg ,

'20d~

'OOdeg \

80deg I

/

Nuelur (hvdrogm) rocket

St8nd1rd chltmlcal "",ket

_-,<_TurbOJet

'80degU-L-L----LG~~~oJ 1.0 0.8 0.6 0.' 0 .2 0 0.2 0.4 0.6 O.B 1.0

Olreelton of f low ----_

Figure 12: Directional characteristics/or various propulsion types [2]

The frequency dependant sound pressure level from each plume slice for a receiver is [2] ,

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SPLps.[ = Lw.ps.[ - 10 logeR 2) - 11 + D1(fJe[[ ) Eq. 18

A logarithmic summation over all plume slices of the above will yield the sound pressure spectrum for a receiver

[2],

(" ~) SPL[ = 10/09 L., 10 10' Eq.19

The overall sound pressure level for a receiver can be found from another logarithmic summation over the entire

spectrum [2],

("" '!."!:L ) OASPL = 10/09 L., 10 10 Eq.20

Corrections to the sound pressure spectrum for ear sensitivity can be done by including the A-weighted term with

the SPLp,.r equation,

SPL,.A w = SPL[ + Aw([)

The A-weighted correction for the human ear is frequency dependant [4],

1220021' RA([)= ~~~~~==~~~~~~~~~~

([2 + 20.62)J([ 2 + 107.72)([2 + 737.92)([2 + 122002)

Summation of SPLf,Aw will give the OASPL in dBA .

Eq. 21

Eq.22

Eq. 23

Corrections to the sound pressure spectrum (normal not A-weighted) for diffraction with a wall can be done by

including the diffraction term with the SPLpsJ equation . An empirical correlation used to detennine the diffracted

gain in the acoustic spectrum (see figure below).

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10 .. " 8 & " u I> ,E 0 4 ~

~ 2 ~

> « 0

, I

~OJ L, --... V

~

V 0 . 1

/

L / ~ • c

II I ' '-~L T T

1.0

M inimum Dim~l'\s i oo

Wavelength

I , I.

.

10

Figure 13: Diffracted gain versus non-dimensional characteristic length [5]

The non-dimensional characteristic length can be converted to frequency by,

The acoustic spectrums are then corrected for di ffrac tion by applying the correlation,

s PLr.d'rf = SPLr + D1FF (f)

The diffrac ted acoustic spectrums are then applied to a ll walls of the fac il ity.

(1) (ACl - a)) SPLr,'nnec = SPLr 'd'fr - 10 log,. f + 10 log, . Sa

Eq.24

Eq.25

Eq . 26

In the above equation, the second term is the transmission loss (TL; ITom wal l and windows) and third is the

absorption loss (lTom internal carpeting, cubicles, etc).

The average transmissivity is found by taking an area-weighted average for all wa ll s. The transmission loss is

depended on the wall fund amental and critical ITequency,

Eq.27

c' m(12(1 - v')) te = 2" Et 3

Eq.28

The transmission loss is also large ly dependent on the wall type (si ng le or double panel wall ). For a sing le panel

wall ,

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fo f l. ~jo - <- s -Ic "1c f .

o. ~ <.£. ~ I.O f.

--.

['01 'l'''''' l '01 [~1 "J - 011:10 - + - og,o - '" [ ' ( "

TL = JXI J \ ! J 1011. LJ - 10~ ~J I dB 10. (Ufo )_IOi!J.. 'I \ ~ 0 \ .fo - 0 .r. j

.10 J, ~.I; )

Eq, 29

(", m' (I' ['if ' TL : :!OJO!l.a -'-J+ :!O [O~o -J+10101l.0 '="-J dB /XI .r. \ If.

It is important to note that the method conservatively assumes there is no transmission loss below the fundamental

frequency of the panel. This was done primarily because specific treatment of this region was not taken into account

being that the sound field is diffuse [I I] .

D w

TL(dB) B ~,

'" c

A

.1; 15[0 0.5

.1; .1; log" U I f; )

Figure 14: Typical transmission loss profile/or a single panel wall

For double wall constructions, the analysis methodology is significantly different. First, the calcu lations for the

method must be done in metric units. This is due to several simplifications that were included in the development of

Page 17: KSC VAB Aeroacoustic Hazard Assessment - NASA · KSC VAB Aeroacoustic Hazard Assessment Justin M. Oliveira', Sabrina Vedo', and Michael D. Campbell' NASA. Kennedy Space Center. FL,

the procedure by Bies and Hansen [I I]. Secondly, since double wall construct ions can conta in an ai r space, the

equat ion for the fundamental frequency changes to account for coupling effects [8],

fa = 80 Eq. 30

Once this frequency is determined, it then becomes necessary to determine the critical frequency of both wall panels

[8] ,

Eq . 31

where if any wall panel is made of thin, equal-thickness sheets of material sandwiching a lightwe ight core, the

critical frequency equation changes to [8],

Eq.32

It is important to note that the subscripts I and 2 in these equations correspond to the panel with the lowest critical

frequency and highest cr it ica l frequency, respect ively. The general transmission loss spectrum for a double panel

construction is shown in the figure below.

• ' , /ff

TL(dB)

L8'/!! .. , -,

D

0.5(" f " f f

Figure 15: Typicallransmission loss profile for double panellVall

For a double panel wall the transmission loss is found from ,

Page 18: KSC VAB Aeroacoustic Hazard Assessment - NASA · KSC VAB Aeroacoustic Hazard Assessment Justin M. Oliveira', Sabrina Vedo', and Michael D. Campbell' NASA. Kennedy Space Center. FL,

0 ~

o !>. .fc

/ , ~

fa </ s l .

/. ~

LINEAR INTERPOlATION USED

LINEAR INTERPOlATION USED

LI NEAR INTERPOlATION USED

LINEAR INTERPOlATION USED

C1 = B + 6 + 1 - to~lo (171) dB

C1 = 8 +6+ 1- 1o.§! lo(1}1)+ ~ IOg.10 ( 'h ) dB

LI NEAR IN rEflPOLAfiON USED

(if /1 '"' /1) (if fe . = icl)

Eq. 33

An important aspect of the double wall calculation method is that linear interpolation is required to solve for the

transmiss ion loss at the frequency values between the known points. This is due to the fact that there are severa l

possible combinations of equations that need to be used, depending on the boundary conditions of the wall/window

being analyzed. An example of thi s is when calculating the transmission loss at point B on the spectrum. If the space

between the two pane ls comprising the double wall construction contains no sound absorbing material , the value of

8 1 is used at point B; otherwise, the value at point B is the larger of 8 1 and 8 2_

The average absorption coefficient is found by taking an area-weighted average of all individual absorption sources,

a = aiAi+ai+lAi+l+· ·+anAn

Ai+Ai+l + " '+A n

Typical values for absorption coefficient are shown in the table below.

Eq.34

Page 19: KSC VAB Aeroacoustic Hazard Assessment - NASA · KSC VAB Aeroacoustic Hazard Assessment Justin M. Oliveira', Sabrina Vedo', and Michael D. Campbell' NASA. Kennedy Space Center. FL,

ACOYSTIC ABSORPTION COEFFICIENTS

MATERlALS 125 HZ 250 HZ '00 HZ 1000 HZ 2000 HZ 4000 HZ

PaintedConcrele: 0. \ 0.05 0.06 0.07 0.09 0.08

Carpet: 0.01 0.05 0. 10 0.20 0.45 0.65

Window Glan: 0.18 0.06 0.04 0.03 0.02 0.02

Linoleum Floor: 0.02 0.03 0.03 0.03 0.03 0.02

Ceiling Tilel: 0.30 0.5 1 0.80 0. 85 0.78 0.66

Gypsum Board 0.29 0.10 0.06 0.05 0.04 0.04

Removable WaHs 0.14 0. 10 0.06 0.04 0.04 0.03

Figure 16: Typical values of absorption coefficient [1 0]

VI. Sample Scenarios

Since CxP is the current NASA program, a sample case for the larger Ares-V heavy lift vehicle follows. In the

scenario, an Ares-V veh icle is in the final stages (capping) of SRB stacking when an inadvertent ignition occurs.

This event cou ld happen in any of the four HB 's. Because of this, the results are superimposed on all HB locations

to detennine the final SSD.

/

Figure 17: Sample case booster/plume configurat ion

Page 20: KSC VAB Aeroacoustic Hazard Assessment - NASA · KSC VAB Aeroacoustic Hazard Assessment Justin M. Oliveira', Sabrina Vedo', and Michael D. Campbell' NASA. Kennedy Space Center. FL,

The SRB segments are assumed to be identical to the SSP segments for this sample case. It 's assumed that the

chamber condition of these incomplete stacks is approximately 100 psia and 5000' F: the chamber gas specific heat

rat io was assumed 1.17. Nozzle geometry used in the SSP SRB ' s was assumed along with the same SRB/ET sitt ing

position on the ML in the VAB.

Because the boosters are uncapped, two plu mes develop. The lower plume, because of the nozzle, has a larger exit

Mach number (M, - 2) plume than the top plume (M, = I). As a result, the lower plume sources are distributed

farther out into the farfie ld and radiate sound further. In the near-fie ld, the upper plume sound radiation is main ly

confined to the VAB; litt le of its sound propagates to any significant area outside the VAB (see the figure be low).

o

OASPL Contour (dB) for VAB Nearfield

I I Plum_ FkM 0I1WdIon !floor deftectlon)

200 300 --400~ x-coordinate (It)

500 600

Figure 18: Near-fie ld OASPL contour for sample case

170

160

150

140

130

120

110

100

In the farfield , the sound rad iation is dom inated mainly by the lower plume. After approximate ly 500 feet the

OASPL decreases rapid ly until it drops to insign ifica nt levels past about 1000 feet (see the figure below).

Page 21: KSC VAB Aeroacoustic Hazard Assessment - NASA · KSC VAB Aeroacoustic Hazard Assessment Justin M. Oliveira', Sabrina Vedo', and Michael D. Campbell' NASA. Kennedy Space Center. FL,

OASPLContour (dB) for VAB Farfleld (truncated to 0-100' elevation)

Figure 19: Farfield OASPL contour for sample case

The SSD is drawn below with the SSP QD arc discussed earlier. The SSD in the sample case s its we ll within the

previous SSP QD arc (see the fi gure below).

Figure 20: V AB area SSD plot for sample case (OASPLLCC ~ 148 dB, OASPLoPF.3 ~ 145 dB)

From the transmission loss analysis , the LCC and OPF-3 impedances were not enough to reduce the OASPL below

the 140 dB personnel limit; as a result these fac ilities would be unsafe as heavens.

VII. Comments and Conclusions

A methodology for determining a SSD for aeroacoustic hazards has been successfu lly developed. Future

improvements of the method could aim to reduce the conservatism ( likely in the range of 10-20 dB). A new modu le

is planned such to mode l the effectiveness of ear protection equipment. Furthermore, a module to parametrically

model the effectiveness of faci li ty barrier shielding is likely. The addition of these two new modules would add the

dimension of mitigation to the model and methodology.

Page 22: KSC VAB Aeroacoustic Hazard Assessment - NASA · KSC VAB Aeroacoustic Hazard Assessment Justin M. Oliveira', Sabrina Vedo', and Michael D. Campbell' NASA. Kennedy Space Center. FL,

Acknowledgments

The authors would like to thank Dr. Bruce Vu and Dr. Bob Youngquist for their help wi th the study.

References

Heat Flux Based Assessment of Safe Separation Distances fo r Kennedy Space Center Vehicle Assembly Building (VAB) in Support of Constellation Miss ion Requirements, Vol. 1. & Vol. II , August 2009 (internal).

2 Eldred, K.M.: Acoustic Loads Generated by the Propulsion System . NASA SP-8072, June 1971 . 3 29 CFR 19 10.95, Occupational Noise Exposure (www.osha.gov) 4 Crocker, M.l .: Handbook of Acoustics. Auburn University, 1998. 5 Sutherland, L.c.: Sonic and Vibration Environments for Ground Facil it ies - A Design Manual. WR 68-2,

March 1968 . 6 Anderson, J.D.: Modem Compressible Flow. 3rd Edition, 2003 . 7 Laney, R.C.: Environment Assessment of Vehicle Assembly Building During Accidental IgnitionlBurning of

Solid Rocket Motor Segments. TWR-11389-1 , October 1978. 8 Sarafin, T. P.: Spacecraft Structures and Mechanisms: From Concept to Launch . 2003 . 9 Hill , P.; Peterson, C.: Mechanics and Thermodynamics of Propulsion. 2nd Edition, 1992. 10 Barron, R. F.: Industrial Noise Control and Acoustics. 2003 . II Bies, D. A.; Hansen C.: Engineering Noise Contro l: Theory and Practice. 3rd Edition, 2003 .

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• ING

KSC VAB Aeroacoustic Hazard Assessment

July 14, 2010

Justin M. Oliveira

Analysis Branch, NE-Ml

NASA- KSC

.-

Page 24: KSC VAB Aeroacoustic Hazard Assessment - NASA · KSC VAB Aeroacoustic Hazard Assessment Justin M. Oliveira', Sabrina Vedo', and Michael D. Campbell' NASA. Kennedy Space Center. FL,

Introduction

Assumptions

Outline

Model Overview

Calculation Methodology

Aeroacoustic Validation

Personnel Exposure Limit

Sample Scenario

Future Work 2

Page 25: KSC VAB Aeroacoustic Hazard Assessment - NASA · KSC VAB Aeroacoustic Hazard Assessment Justin M. Oliveira', Sabrina Vedo', and Michael D. Campbell' NASA. Kennedy Space Center. FL,

KS EN

Introduction • In early 2007 efforts initiated to quantify inadvertent hazards in KSC

processing areas for Constellation Program (CxP)

• Use of the weight-based approach methodology resulted in very large arcs

• Alternatively, hazards were laid out individually to be assessed

• Some of the hazards considered were blast/fragmentation, radiative heating, aeroacoustics, toxics

• End result was to determine a safe separation distance (SSD) for each individual hazard

• The inputs, assumptions, criterion, and results of each individual hazard analysis were reviewed by peer committee

• This presentation deals specifically with the Aeroacoustic hazard component

3

Page 26: KSC VAB Aeroacoustic Hazard Assessment - NASA · KSC VAB Aeroacoustic Hazard Assessment Justin M. Oliveira', Sabrina Vedo', and Michael D. Campbell' NASA. Kennedy Space Center. FL,

Assumptions Burning stack/motor(s) are fixed in place and not pitched/tilted

Assumed VAB paneling and internal-dividing walls removed

- simplifies analysis

provides most conservative acoustic fields for farfield

• Plume(s) treated as axisymmetric

- asymmetric spreading of the plume is not considered

• Adjacent plumes in close proximity conjoined

- only if plumes within 1-5 exit diameters

- sound powers combined to create one plume

• Neglected atmospheric sound absorption

- effect negligible for small regions considered

provides small degree of conservatism to analysis

• Neglected ground reflections (other than initial plume deflection)

• Assumed incident acoustic load on facility normal and symmetric

• Facilities simplified to rectangles for diffraction analysis

• Walls and windows treated as simply supported panels

• At frequencies where absorption data unavailable, assumed no absorption

difficult to find building material data below 125 Hz

majority of rocket noise sits in the 101 - 103 Hz area

provides a large level of conservatism in analysis 4

Page 27: KSC VAB Aeroacoustic Hazard Assessment - NASA · KSC VAB Aeroacoustic Hazard Assessment Justin M. Oliveira', Sabrina Vedo', and Michael D. Campbell' NASA. Kennedy Space Center. FL,

Model Overview Modified Eldred's Method

Rocket plume divided into slices

Each slice is treated a monopole source

Receiver

Flow Direction.

-------~ •

Source Locations

Normalized Acoustic Power in Plume 0-

-5

. 10 -

-30

-35

• 10'

"'.

Overall power of each slice dependant on location in plume

Power maximum at ~1.5x core length (transitional region)

Normalized converted to overall using,

Lw

•ps

= 10log [x,WCS)] + Lw + 10l09 (_Ax--=,-=-CS-=-)) WOA Xc

5

Page 28: KSC VAB Aeroacoustic Hazard Assessment - NASA · KSC VAB Aeroacoustic Hazard Assessment Justin M. Oliveira', Sabrina Vedo', and Michael D. Campbell' NASA. Kennedy Space Center. FL,

KS EN

• NG

Plume Slice Normalized Acoustic Power Spectrum -5r---~~...-~~~~~-~~~~---~--'-"-'

-10 m ~ ·15 "'. • • S ·20

~D ~ ·25 •

Plume Source Directivity Index lO'r----,--~ I . r

- Sn =0.001

_ s =0.01 " _ s =0.1 " _ 5 = 1.0 "

~0L,·'--~~~1~~~'~~----~1"~-~~~-lO·' -~~-~'0' Sn(s)

-25'---~---.';;:---.;'-~-=------'!;;;--'*n---;-;;;------.>n--7. ~ m ~ 00 00 100 1m 1 ~ 100 100

Exhuast Relative Angle (deg.)

• Each source has spectrum dependant on plume strength (in form on Strouhal number)

• Normalized converted to overall using,

( / V~aamb ) (v.aamb ) ( f) LW'P8,/ = lOl00 w(j,s) W(s)[ 1 + LW,l" - lOl00 + 10l0g t.

sa" saamb

• Directivity of source with receiver dependant on Strouhal number and true angle with plume f low direction; SPL at frequency for given receiver and source,

SPLp s" = Lw,ps" - 10 logeR2) - 11 + DI (P.t!) • For any given receiver, sound pressure from each source summed at each frequency; resulting in SPL

spectrum for receiver, r\ ~) SPL/= lOlo0\Ll0 1()

Receiver SPL spectrum integrated to find OASPL r\ ~) OASPL = 10100 \L 10 10

• 6

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KSC ENG

• ING

• The diffraction-gain spectrum is computed from semi-empirical correlations using the building

geometry 2 2. 10

10

, 8

!i

~ 6

i:i • .. f 2 > «

o

I I I I I ~ I '-~

~L ~QJ I T -

V Lc~

/ r-/ 0 . 1 1.0

I Minimum D im~nsi on

L ). . c VVove lengt~

I , I.

·

·

·

· 10

E OX> ...., '" o .. " x

x = 108.354 m

~~~~=:::)' x 208957 m .-154.139 m

The spectrums at the facility distances are then corrected using the diffraction-gain spectrum to find the acoustic excitation on the facility wall for the transmission analysis

SPL* (/) = SPL(I) + I'1 difF aclion (/)

1110 ". ,-,

, ~ I ~(OI.!IPt. '11 9<'8) 1 " '~(OIJIP\.. In adB!

, ..

....... --

, , , ,..... .,, ' •• 1 .,' " .. ,I, 10' 10 ' lIr " FMq'*""Y (Hl)

, ,,,,,I ,,' ,,' 7

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• ING

° Based on the facility geometry and composition, wall transmission and internal absorption losses are calculated

TL = 10 IOgl O (~) (A(1 - a))

AL = 10 loglO Sa

° Internal spectrum then computed by taking externa l diffracted spectrums and correcting for transmission/absorption losses

' 80

'60

,<0

' 00

80

SPL' = SPL* - TL + AL

Undlf'fnl,cted (OASP\..:: 171 9 dB) ·--O,"IOIc1ed (OASPl .. In 9 dB) - Internal QASPl " 170 J ClB)

, Diffracted Spectrum

~1 ~'~~~lO~'~~~~'~~'-~~~~lO,,-~~~~,o,,~~~~, oL,,~--~~,~ Frequency (Hz)

ACOUm~ ~SORP11~ COFFFItl~

MAmuALS ill.!!< l>OHZ ~ lJ!!!Ol!<: ""'-"" ""'-"" hillltcl C~f"; 01 0." 0.06 00' 0.09 0.01

"- 0.01 0." 010 0." 0.'" O.6~

w ...... OI.aM: 0.11 006 0.0' 0.Q3 0 .Q2 0,02

Linokum Floor. 002 O.OJ 003 O.OJ O.OJ 0.02

c,rilinS Tilra: 0.30 0.' 1 0.10 0"' 0.11 0."

~'P'_&.td 029 0.10 006 00' 0 .... 0 ....

~w.u. 0.1" 0. 10 0.06 0 .... 0.'" O.OJ L-.

.. D

' . TL (dB} • .. ,.

C

;'A !!. ~ "' I lL r. I; I,

11lg"U / , )

T .. ,-'"

TL(tIB) -e' O·

"" O. ° ,r - 0 A

D

f . r. O~h: .r. , f,

IOj I ~ U ) 8

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KS EN

• •

• RING

Aeroacoustic Validation Modified Eldred's 2nd Method used for analysis

Original method (NASA SP-8072) has been updated with new core and directivity correlations

Super-position principle has been used to incorporate multiple non­conjoined plumes

Method used to predict acoustics around launch pad under STS launches

Method also used to predict launch acoustics for Ares-I/X

Sample data shown to right for Ares-IX test flight on October 28, 2009 (data values not shown for ITAR/SBU considerations)

• Excellent agreement between model and measurements in the near and midfield spectrums; ± 0.5 dB

• Farfield spectrums from model over predict slightly in range of interest (10-1000 Hz); ± 7 dB

• OASPL values (not shown for ITAR/SBU considerations) between model and measurements for nearfield, midfield, and farfield off by only + 1 dB

9

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Personnel Exposure Limit • OSHA 1910.95(b)(2) would require a 115 dBA limit

OSHA table meant for industria l working environments and not inadvertent ignition events

Would result in overly conservative safe separation distances

• Practical limit would be that associated with onset of physica l impediment

• Typical human ear threshold of pain occurs at 140 dB; ear drum rupture is typical at 160 dB

• Personnel exposure limit used was 140 dB (OASPL); taken at conservative head level (5')

\ ~O

~ ~

~ OM

> > OSHA 1910.95(b)(2) ~ IJ O 12,5 ~ ... a

Duration Per Day, In Hours Sound Level dBA, Slow Response

8 90

« .,O~ :> " '" lI S ~ ::I 120 6 92

, 95

3 97

2 100

1-112 102

1 105

«on a ... ~ o~ 110 ~

~ 0 11 0 :r U

o~ lOS ;;; .,,0 ~ o ~

Z 100 l. 100 .. .. .. ... Z

~ 95 ... ~

112 110 > .. 114 or less 115

Note: When the daily noise exposure is composed of two or more periods 01 noise expo5IXe 01

.. > .. 9 0 5 v 90 0 0 .. different levels, their combined effect should be considered, rather th¥I the indivkJuaI eftect of each.

100 100 500 1000 1000 4000 8000 84ND ((N IUI fREQUHKY IN CKLfS PER SECOND 10

Page 33: KSC VAB Aeroacoustic Hazard Assessment - NASA · KSC VAB Aeroacoustic Hazard Assessment Justin M. Oliveira', Sabrina Vedo', and Michael D. Campbell' NASA. Kennedy Space Center. FL,

• NG

Calculation Methodology

- -->

-- - - ...

AerO&Otatic FiMjc.lcul.e.d

Dlhc .. d Foell., Specor ...... C.cu.a.d

Foell., SoIOld Tr.".,npion

Colculotod

e_, t---K H-..dA ....

DeINd

.-------- ------

,,_Ic:r H_dA_ r--------+I SoIoSeporolion <--

DeINd eomx.... C<.-d

11

Page 34: KSC VAB Aeroacoustic Hazard Assessment - NASA · KSC VAB Aeroacoustic Hazard Assessment Justin M. Oliveira', Sabrina Vedo', and Michael D. Campbell' NASA. Kennedy Space Center. FL,

• domain geometry • receiver spacing (t.x, t.y, t.z) "

:...l

• source-to-receiver rays • exhaust relative directivity angles

• spectrum at each receiver integrat d to find overall level

Aeroacoustic Procedure

---->

s.o.,..ld Configuration ..... <- - - - --

• configuration geometry • number of stacklbooster(s) • bore/nozzle metrics • chamber conditions

..... -...... , < _ _ _ _ . plume flow conditions - - - - - • plume size

--- ---SouICe Specbum _ ...

,.c:etwr Sound PNUU"Sotv ...

....... ,. 5 .. _ ,-------

• acoustic conditions

• plume converted to acoustic sources • sources placed

.. • Strouhallfrequency range defined • source acoustic spectrum created

• source spectrum super-position for each receiver • directivities calculated • spectrum calculated for each receiver

L---------+l''---.... I---------' 12

Page 35: KSC VAB Aeroacoustic Hazard Assessment - NASA · KSC VAB Aeroacoustic Hazard Assessment Justin M. Oliveira', Sabrina Vedo', and Michael D. Campbell' NASA. Kennedy Space Center. FL,

KS EN

Diffraction/Tra nsm ission Proced u re

• facility geometry and materials ... • acoustic material properties

........ • natural frequencies

~..,

• aeroacoustic spectrums ~~ diffracted

... ... • internal absorption spectrums ...

10-'" (carpet, cubicles, etc)

...... ...

... ... ...

FKiliry -.. ~ _ ..

1------< ................ -SoN.... ...... -

• transmission loss spectrums • method varies with wall type

(single wall or double wall)

t.orption lo. T~_~ ~----------------------__, _s_

L_.......... ~ _, . integrated losses spectrum ... ",

• transmission/absorption loss summation

L _________ ~swnd~~ ~

AoWte ~- • diffracted spectrum reduced with losses

• spectrum at each receiver integrated to find overall level - - -->

13

Page 36: KSC VAB Aeroacoustic Hazard Assessment - NASA · KSC VAB Aeroacoustic Hazard Assessment Justin M. Oliveira', Sabrina Vedo', and Michael D. Campbell' NASA. Kennedy Space Center. FL,

Sample Scenario • VAB is 4th largest building in the world by volume

• Consists of 4 High Bays (HB) used to process vehicles (Shuttle, Ares-I, Ares-V)

• Ares-V vehicle uses (2) SRBs strapped to center stage

• SRBs are assembled first in VAB on ML piece-by-piece

• Sample scenario considers inadvertent ignition of (2) 4.S-segment stacks in a single HB

• Event could occur in anyone of the HBs, so SSD calculated and placed at each HB center

• Final arc drawn from centroid of HBs such that all /

SSDs encompassed

14

--- - ---

Page 37: KSC VAB Aeroacoustic Hazard Assessment - NASA · KSC VAB Aeroacoustic Hazard Assessment Justin M. Oliveira', Sabrina Vedo', and Michael D. Campbell' NASA. Kennedy Space Center. FL,

OPF-3 OASPL = 145 dB (UNSAFE)

RED ARC = sample case GREEN ARC = SSP

OASPL Contour (dB) for VAB Nearfield

I I upper Plume FloIr.

Flow Dlraction (floor deflection)

x-coordinate (ft)

LCC OASPL = 148 dB (UNSAFE) OASPL Contour (dB) for VAB Farfield (truncated to 0-100' elevation)

-. .." -,

~ ---- - - ----:>Ill "11 11

170

160

150

140

130

120

110

100

'"'

Page 38: KSC VAB Aeroacoustic Hazard Assessment - NASA · KSC VAB Aeroacoustic Hazard Assessment Justin M. Oliveira', Sabrina Vedo', and Michael D. Campbell' NASA. Kennedy Space Center. FL,

• ING

Future Work • Obtain low frequency « 125 Hz) data for facility materials

- either by experimental testing or computationally (FEA)

remove some conservatism from analysis

could be as much as 2-3 dB for certain facilities

• Develop ear plug/muff module using ANSI 512.68-2007 to better determine mitigation levels

better determine effectiveness of safety protection

- better quantify effectiveness of certain equipment for rocket acoustic spectrums (10-1000 Hz)

• Parametric analysis of facility shielding - overlapping mitigation strategy from all hazard analyses involved blast shielding facilities in close

proximity to VAB

analysis would determine effectiveness of shield size/construction to acoustic hazards

• Develop GUI for aeroacoustics code and register in NASA database easier to obtain funding to support work if registered

could make available to other agencies or possibly open-source (ITAR restricted)

16

Page 39: KSC VAB Aeroacoustic Hazard Assessment - NASA · KSC VAB Aeroacoustic Hazard Assessment Justin M. Oliveira', Sabrina Vedo', and Michael D. Campbell' NASA. Kennedy Space Center. FL,

KSC ENG

Questions

17

Page 40: KSC VAB Aeroacoustic Hazard Assessment - NASA · KSC VAB Aeroacoustic Hazard Assessment Justin M. Oliveira', Sabrina Vedo', and Michael D. Campbell' NASA. Kennedy Space Center. FL,

BACKUP SLIDES

18

Page 41: KSC VAB Aeroacoustic Hazard Assessment - NASA · KSC VAB Aeroacoustic Hazard Assessment Justin M. Oliveira', Sabrina Vedo', and Michael D. Campbell' NASA. Kennedy Space Center. FL,

• NG

General Acoustics

19

Page 42: KSC VAB Aeroacoustic Hazard Assessment - NASA · KSC VAB Aeroacoustic Hazard Assessment Justin M. Oliveira', Sabrina Vedo', and Michael D. Campbell' NASA. Kennedy Space Center. FL,

KS EN

• ING

SOUND POWER LEVEL

Lw = lOJog (;) o

where W is the acoustic power (typically in aero-acoustics some percentage of the mechanical power). and Wo is the reference power (Watts)

SOUND PRESSURE LEVEL SPL = 2010g (E..)

Po where p is the root mean square (rms) pressure .

and Po is the reference rms pressure (Pa)

Po is by standard 2x10-5 Pa. this is equivalent to the approximate minimum pressure fluctuation detectable by the human ear

,,'

, ,"' " "" I 1"," I I' It" II , I ""'

,_ I.. I.. '..!WII­

I , • ",.!! '..J ~ I..IIJJ ___ I- 1-'" ~II ... _ 1 -1-' 1 u'u_

I "I, II

" II'" , , "I til

1 ,,111111

I '1111'11

I '11"'11 ..J .J l l.HU ..... '_ I.. 1-1111'1-

, I """ I' I I" '" , II"'"

, "'" I' I """

I II,,,, , ,UII

" II

I II "" I, I III ..

-'.'-"U __ '_I-I...I' PI..

". ".

I 1,,1111

I I '1'11

I I 111111 " '''II

I , '11"11 J.J1U',U __ I_I.I... •• UII.

I , '11111 I I'''' Ii' I , , "'II

" "'II ,I ,."

""I" .. J...J , ..... 1>_ ...... ,-,-'JU,L

"'I

, '"'' "" ..J JI.Jlll ... _,_ LLUI..1H ..... I _'-'lU<U_ L L I.J UI!.. , ,1",1, 11111111

I III"" , , ","' " "." , I I I

, 11111

I "'II I ""'" , I "'II,

, ,",,' , ."," , I '''".

'" '" • , , ,,,,II I , '" III , '" "II

, ""'II

'.J J U'1' __ '

1'11111 I .. 11111

'.J.JU'JJ __ I L L'''(U'L

, I ,,,II, . " "" 1111111

, 111111

, '"' I "'1111 LL'.Ji"·L _ .. _ .J.,(U'j'

11111 I I 111111

," I I,,,,,, I "'"''

I " 11 '" .J"L ... lJ __ ,_ L L • .JU'L

I" III '" II' " 1" '" I, "'

... • 1'1 "~II I" "" "'I III

.J J U IJ.I __ ,_ L L U UIL _ J _, -' J U 'j.' __ 1_ L L LJ U

I " ,," I I 1111'

, I "II" I I'" 1111

I " "'"' I I I '" III

I ",,""

I , "'11" I , "111"

, ' I ",11

I I """ 1 ..J.J 1 LltlJ

I '" 11111

I I ""II _,_ j. I,...'J LlII_ ... :J..J J IJLU ...

I 1111111

1_ L I.. I.J U IL _ j _'.J I LJ I I. __ ,_ L L 1..1 U'L _ .,( _'.J.J U 1 .. 1 __ ,_ L I.. LJ

" """ I " "II ""I '...J.JJI..IllJ __ LL'..IUIL

1", " I II I

11111

II" 11111111

f I '" I"

I 1111111 I "" I III I I I ""11

I I I 11111 I I I ""11 .,J.JJUIJJ __ I_LLUUII ...

"1"11

I ",,'11 , I ""11 I "'"11

:J...J lUlll_ ...... I... LI..jU'I.. ... .t ..J..J ~ U'U __ , L I...IJUII. I It 1111 I I • ,.,,, 111111

'''' • ,.,,,

• ,,' "' , • , ,"11' ,

,,' ,,' , "," . ""II • I",,' ,,'

r "It. I III!II

, " "II ,,' P"", (PI )

, ""I" , """'

" I""

I I. ,,11"

I 111111"

I I I II "" I.JJUIJJ __ ,_ L L1.JU'L

'''' 'll ," """ , I I ",III

I , 111111 "" I ,,"

I , ","1 1111111

, I I "" I "'" '" 1.,J.,(UI"I __ ,-LLLJ

, 1111'"

I ",1111 I...JJU'LI __ ._ L L'.JUIL _..I _1.,J"(UI~I __ 1_ L LU

" ," I I , """ , , ,1111 I " II , .. I "'11 ' III"

, "'11' II "" I I ""

, 1'1,,1 ,,' ,,' ,,' both Lw and SPL are indicated in dB

20

Page 43: KSC VAB Aeroacoustic Hazard Assessment - NASA · KSC VAB Aeroacoustic Hazard Assessment Justin M. Oliveira', Sabrina Vedo', and Michael D. Campbell' NASA. Kennedy Space Center. FL,

Source of sound Sound pressure Sound pressure level

(Pascal) (dB re: 20 ~Pa)

Theoretical limit for undistorted sound at 1 atmosphere 101 ,325 Pa 1940937 dB

environmental pressure

Krakatoa explosion at 100 miles (160 km) in air 20,000 Pa 180 dB

Simple open-ended thermoacoustic device 12,000 Pa 176 dB

M1 Garand being fired at 1 m 5,000 Pa 168 dB

Jet engine at 30 m 630 Pa 150dB

Rifle being fired at 1 m 200 Pa 140dB

Threshold of pain 100 Pa 130 dB

Hearing damage (due to short-term exposure) 20 Pa approx. 120 dB

Jet at 100 m 6 - 200 Pa 110 - 140 dB

Jack hammer at 1 m 2 Pa approx. 100 dB

Hearing damage (due to long-term exposure) 6)(10- 1 Pa approx. 85 dB

Major road at 10m 2)(10-1 - 6)(10- 1 Pa 80 - 90 dB

Passenger car at 10m 2)( 10-2 - 2)(10- 1 Pa 60-80dB

TV (set at home level) at 1 m 2)(10- 2 Pa approx. 60 dB

Normal talking at 1 m 2)(10-3 - 2)(10-2 Pa 40 - 60 dB

Very calm room 2)(10-4 - 6)(10-4 Pa 20 - 30 dB

Leaves rustling , calm breathing 6)(10-5 Pa 10 dB

Auditory threshold at 2 kHz 2)(10-5 Pa OdB

Page 44: KSC VAB Aeroacoustic Hazard Assessment - NASA · KSC VAB Aeroacoustic Hazard Assessment Justin M. Oliveira', Sabrina Vedo', and Michael D. Campbell' NASA. Kennedy Space Center. FL,

• ING

A-Weighted Correction

o

-10

-20

m-30 ""C ~

.!;

'" C) -40

-50

-60

-70 122002r RA(n = ([2 + 20.62)')([2 + 107.72)(Jz + 737.92)([2 + 122002)

-80~----~--~~~~~~----~--~~~~~~~----~~--~~~~

101

102

1d 104

f (Hz)

- human ear more sensitive at certain frequencies - low frequency and high frequency sounds perceived to be not as loud as mid-frequency sounds - ear most sensitive to noise around 2-6 kHz range - A-weighted curve is the standard for quantifying sounds pressure levels 22

Page 45: KSC VAB Aeroacoustic Hazard Assessment - NASA · KSC VAB Aeroacoustic Hazard Assessment Justin M. Oliveira', Sabrina Vedo', and Michael D. Campbell' NASA. Kennedy Space Center. FL,

KSC ENG

Aero-Acoustics

23

Page 46: KSC VAB Aeroacoustic Hazard Assessment - NASA · KSC VAB Aeroacoustic Hazard Assessment Justin M. Oliveira', Sabrina Vedo', and Michael D. Campbell' NASA. Kennedy Space Center. FL,

KSC ENG

• ING

Overall Sound Pressure Level Map 195.-------------,-------------,-------------,-------------,------------,

190

185

180 Increasing Mechanical Power

170

165

160

~w = 10log(TJFVe) + 1201 15~~-----------0~.0~5------------~OL1 ------------0~.~15~----------~0~2------------~0. 25

'1 (%) )

Decreasing Plume Deflection 24

Page 47: KSC VAB Aeroacoustic Hazard Assessment - NASA · KSC VAB Aeroacoustic Hazard Assessment Justin M. Oliveira', Sabrina Vedo', and Michael D. Campbell' NASA. Kennedy Space Center. FL,

Normalized Acoustic Power in Plume

........ co -0

-5

-10

:::: -15 « o ~ ........ ~ -20 ~

OJ o -25

....J

o ..-

-30

1010g(xt W(S)/WOA

) - lOlo9 -35

Peek @ i.5x core length .! .

( )

1.36

0.312 :t 1 + 0.0059 (:J 7.4745 0.909

-40~------~----~--~~--~~~~~------~--~--~--~~~~~

10-1 10° 101

six! 25

Page 48: KSC VAB Aeroacoustic Hazard Assessment - NASA · KSC VAB Aeroacoustic Hazard Assessment Justin M. Oliveira', Sabrina Vedo', and Michael D. Campbell' NASA. Kennedy Space Center. FL,

15

14

13

12

~11

~ • ~ • 8 ~ • • -• • 0 C 0 z

••

10

9

8

7

• 5

4

3

2

00 025 0.5 0.75 125 1.5 175 2 2.25 2.5 2,75 3 3.25 3.5 375

Exit Mach Number, M. 4 25 4.5 4_75 5

" 11"""1111111111 IIIIIUII ",,11111 111111111 111111111111111111 "'IIIUI ,.,111111

111111111111111111111111111 '""1111 111111111 111111111 11111I1t1 1'"'"11 111111111

111111111 ""11111 11111I1It IIII'"U 11'"1i1l """111 "111I1t1 1 II Ii 1111 11111111

. ,,"11 1 1 trill 1111111

9 -1-'"1 N ""- -t -, -. M l n l- ........ ", ' ,, 'm'" .. ., r l O1 m ... ;- • H t1 l n ... ,... .. H 1"1',,,, - r- r-1 -t ITl II- - t- H ;- ' H II'- -1-'"'1 1- -t -,-. H I

I I 1111111 I I 1111111 I I 1111i1i I I 1111111 I I I 111111 I I I 111'11 I I 1111111 " 1111111 I' 111111 I I IIHII

I I 1111111 I I "11111 I I 1111111 I I I 111111 I I I 111111 I I , 111111 I" 111111 " I """ I I 111111 I I 111111 111111111 111111111 11111111, 111111111 1 1 111 1111 111111111 111111111 tlllllli 11"'1111 11111111

-'-I .... M m '- ,-" I"T I" '-., .... "" 'T l m - "'!., n n m - T T nn m "'" .. '1 M'IT ... r- r-1 'T IMIr- -rrl r Ir -,-, , n m l- '" -' 1' n l

" "" " " 11' 111 ' , I II' '' ''' 11111111 1 1 11 111111 1 11111111 1 111 11111 1111111 11 1 111 11 1 ,,111111 1 1111 11 11 ,,1' 11111 1 11 1111 11 '"111111 11 11 11111 , '"11111 1 11 111111 11 111111 1 1 1 111 111 111 11111 , '"111 '11111 11 11 '1 111 111 01 111111111 111 111 11 ' 1 1111111 1 111 111 1 11 1111111 1111 11 11 11111111

-1-'" nml- -,-,, nrnl-" TIT In'I-" ronm - T T nfl in' - r- rnn,tr - r" ,,- ,-,-,nnrr - , -"" n m,-"1 - " n l "'111111 111111111 111111111 111111111 ,,1111111 111111111 11111111 11 111111 111111111 11111111 111111111 1 11111111 I II !I 1111 111111111 111111111 111'11111 IIHIIIII 11111 1111 111111111 11111111 111111111111111111 111111111 111111111 111111111 111I 1111111111111111111 111111111 11111111

6 -,-0 nm,- -, - ,1 Illfll- 1 -, TITIITI- 11 r,rllIT - T T nn,IT - r ITIIT - r r,TITlir -c 1-, TllT lr -,-,,,, nm,- -,-" H I I! 1111111 ""11111 ""'1111 I 11111111 " ,111111 111111111 1,,'11111 I I ,,11111 111111111 I

5 -,-,-, illlll- -, -'l'lliil- -, -, 1111111 - I I I I III'" I I I I II III I I II 11111 , I 1111111 I I II I 1111 I I I I 11111

4 -:-:-: H:+::- -:-:~:~:~ : - -: -: +:!lIjl " I I I 1111 11 " II 11111 I , 111 11

I II 111 111 '" 1111 11 11 111111

1111111 11111111 I 1111111 I I " 11111 • I I , 111111 I I I 111111 I I I 11111 1111111 1111 111111111 IltllIlIl 111111111 111111111 11111111 1111111 11111 ,'"1111' IltllIlIl 111111111 111111111 11111111 111111' - Tr,ti,ii - i ilillliT - '-'-'I'III, - ,- ,-,T,ii,,- -,-,-, illlll- -'-'111'11

" 11111111 111111111 '"111111 111111111 '"111111 '1111111 111111 "1 11111 I j 1111111 I 11111111 I 11111111 I 111111" I I tlllII

1111111 I I II II III I , ' ''"11 111111111 111111111 111111111 11111111 1111111 - T I I- " j ,jj -11,-"'"1 - '-1-" ' IIII-I-,-,llii ll- -'-'11';111- - 1 - ' 1 11 111

111111 1 11 1 1111 11 1 1 11 1111 1 1111 1111 1 1111111111 1111 111 1 1 1 1 11111 111111 1 1 11 11 111 1 , , 11 11111 1 11 111111 11111111 1 1 1 11 1 11 11 1 1111111

_ ,_,-' L' ll " __ '_'1' _, _ J ..J 1. ljll.!l_ 1 Lilli!, _ 1. .I. U Il'!! _ L L Ij I,!."J. _ ,_ L,.!l l IlL _,_ U !.' !.!" __ '_'...1 U I.!II _ _ , _' j UIU 111111111 I 11,,,, 111 I 1 11111" 1 1 1 111 " ' " 11 1" "ILI" " ,", ' 11 , 11111

: : :::'~II I: ::::::: :: :I (D )4 _ 1 [ 2 ( Yc - 1 2)](YC11)/(YC 1) :::: I I 1.1" I IJUIU! .J.JJ. • 1 + M I

:,::::::: ::::::::: ::: D· - /i2 ~ --2-- · :::: ",11111 '1111111 "'l 1111

,,' ,,' 10' ,,'

---~) m nnmnn nn )

increasing nozzle expansion ratio 26

Page 49: KSC VAB Aeroacoustic Hazard Assessment - NASA · KSC VAB Aeroacoustic Hazard Assessment Justin M. Oliveira', Sabrina Vedo', and Michael D. Campbell' NASA. Kennedy Space Center. FL,

KS EN

Plume Source Directivity Index 10,-----r-----r-----r-----r-----r-----r-----r---r=~~~ - s = 0.001

5

n - s = 0.01

n - S =0.1

n

- Sn = 1.0

(P) [ 0.37 + 0.37cos'(JI'f! ) ]

1 ott = 10109 1.5 ) ] - 0.698109(5.(.)) -1.6 [(1- 0.75cos(11. ))' + 0.1687] [1 + 310.xp( -9P.

-250~----~----~~----~----~~--~~----~~--~~----~~--~ ~ ~ 00 00 100 1~ 1~ 100 100

12(Jdeg

Exhuast Relative Angle (deg ,)

'00,,", I

...... /

'80 .... -L--W~~~QoJ 1.0 0 .' 0 ,6 0 .4 0 .2 0 0 .2 0 .4 0 .8 0.8 1.0

Oi •• ctlori 01 f low --_

27

Page 50: KSC VAB Aeroacoustic Hazard Assessment - NASA · KSC VAB Aeroacoustic Hazard Assessment Justin M. Oliveira', Sabrina Vedo', and Michael D. Campbell' NASA. Kennedy Space Center. FL,

Acoustic Diffraction

28

Page 51: KSC VAB Aeroacoustic Hazard Assessment - NASA · KSC VAB Aeroacoustic Hazard Assessment Justin M. Oliveira', Sabrina Vedo', and Michael D. Campbell' NASA. Kennedy Space Center. FL,

ING

Diffraction Overview • Bending or spreading of waves around obstacle

- larger wavelengths will bend around smaller objects or barriers, but not vice versa

• Smaller wavelengths will not diffract around smaller barriers as effectively

- result known as 'shadow zone' where the sound is quieter than elsewhere around object

• Same conclusion can be made for long wavelengths/longer barriers, which result in a 'shadow zone' due to reflection

• Result of diffraction is reflection, which can affect incident wave (enhance sound intensity levels on surface)

Longer wavelengths

) Shorter w~velengths (flute)

Total Pressure = Incident Pressure + Pressure Reflected PTOT = Pi + P,

29

Page 52: KSC VAB Aeroacoustic Hazard Assessment - NASA · KSC VAB Aeroacoustic Hazard Assessment Justin M. Oliveira', Sabrina Vedo', and Michael D. Campbell' NASA. Kennedy Space Center. FL,

Diffraction Analysis Wyle dB Loss Model

6 - ---- - - ---- ---

~ 4 - ------ ---- ---- .-------- - -----.2 co '0

~ 3 -f.'! (l) > «

2 ----------"

i i

o LI __ ~_~__',__','___'_, ~, ~, ...L' -'-I __ __'_~_~, ~, ~~~,---,I

10.1 10° 101

Minimum Dimension I Wal.€length, [dimensionless)

NOTE: Wyle model is average diffraction correction to be applied ; if the value of Lc / " is greater than 10, the dB gain is assumed to be 6 dB.

30

Page 53: KSC VAB Aeroacoustic Hazard Assessment - NASA · KSC VAB Aeroacoustic Hazard Assessment Justin M. Oliveira', Sabrina Vedo', and Michael D. Campbell' NASA. Kennedy Space Center. FL,

NG

Acoustic Transmission

31

Page 54: KSC VAB Aeroacoustic Hazard Assessment - NASA · KSC VAB Aeroacoustic Hazard Assessment Justin M. Oliveira', Sabrina Vedo', and Michael D. Campbell' NASA. Kennedy Space Center. FL,

• NG

EFFECTS OF ACOUSTIC LOADS ON STRUCTURES

absorbed reflected

transmitted

incident

Sound can either be reflected, absorbed, or transmitted through a wall

ACOUSTIC ABSORPTION COEFFICIENTS

MATERIALS 125HZ 250HZ 500HZ 1000HZ 2000HZ 4000HZ

5" Thick Fiberglass 0.50 0.97 0.99 0.99 0.97 0.93

Carpet on Concrete 0.11 0.14 0.24 OAO 0.50 0.60

Heavy Window Glass 0.18 0.06 0.04 0.03 0.02 0.02

Marble Tile 0.01 0.01 0.01 0.01 0.02 0.02

32

Page 55: KSC VAB Aeroacoustic Hazard Assessment - NASA · KSC VAB Aeroacoustic Hazard Assessment Justin M. Oliveira', Sabrina Vedo', and Michael D. Campbell' NASA. Kennedy Space Center. FL,

SOUND TRANSMISSION LOSS

• Transmission loss represents acoustic resistance of structure

• Allows you to quantify the drop in sound through a wall

(A(l - a ))

SPL2 = SPL, - TL + 10 log,o Sa

v v TL TL= - IOlog,o(r-)

SINGLE WALL SOUND TRANSMISSION LOSS DOUBLE WALL SOUND TRANSMISSION LOSS

D

' ''' TL(dB) B «,

." «, , C

A

0.5

log" (j / f , )

." « ,

TL(dB)

D

"'" «,

f o f.

log" (f)

rC

, , , , , , , , , : ,

:F ,

33

Page 56: KSC VAB Aeroacoustic Hazard Assessment - NASA · KSC VAB Aeroacoustic Hazard Assessment Justin M. Oliveira', Sabrina Vedo', and Michael D. Campbell' NASA. Kennedy Space Center. FL,

References

34

Page 57: KSC VAB Aeroacoustic Hazard Assessment - NASA · KSC VAB Aeroacoustic Hazard Assessment Justin M. Oliveira', Sabrina Vedo', and Michael D. Campbell' NASA. Kennedy Space Center. FL,

KS EN

1

2

3

4

5

6

7

8

9

10

11

12

13

Eldred, K.M .: Acoustic Loads Generated by the Propulsion System. NASA SP-8072, June 1971.

29 CFR 1910.95, Occupational Noise Exposure. www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=standards&p_id=9735

Crocker, M.J.: Handbook of Acoustics. Auburn University, 1998.

Sutherland, L.c. : Sonic and Vibration Environments for Ground Facilities - A Design Manual. WR 68-2, March 1968.

Anderson, J.D.: Modern Compressible Flow. 3rd Edition, 2003.

Blitz, J.; Sc., M.; and Inst.P., A.: Elements of Acoustics. Brunei College, 1964.

Laney, R.C.: Environment Assessment of Vehicle Assembly Building During Accidental Ignition/Burning of Solid Rocket Motor Segments. TWR-11389-1, October 1978.

Ben-Dor, G.; Igra, 0 .; and Elperin, T. : Handbook of Shock Waves. Volume 2, 2001.

Sarafin, T. P.: Spacecraft Structures and Mechanisms: From Concept to Launch . 2003.

Hill, P. ; Peterson, c.: Mechanics and Thermodynamics of Propulsion. 2nd Edition, 1992.

Barron, R. F.: Industrial Noise Control and Acoustics. 2003.

Bies, D. A.; Hansen c. : Engineering Noise Control : Theory and Practice. 3rd Edition, 2003.

Haynes, J., Kenny, R.: Modifications to the NASA SP-8072 Distributed Source Method II for Ares-I lift­Off Environment Predictions. AIAA-2009-3160. May 2009.

35