Kleenpak Nova Filter Capsules with Pegasus SV4 Virus ...

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USD 2856b Single-Use filter capsules with constant, stable flow-rates providing efficient, high viral clearance and significantly-reduced processing costs Kleenpak Nova Filter Capsules with Pegasus SV4 Virus Removal Filter Membrane Features Benefits Incorporates Pegasus SV4 virus filter membrane Offers robust, high parvovirus clearance (> 4 log reduction value) Demonstrates constant, stable flow-rate performance Improves process and cost control, enables maximum virus filtration economy and efficiency Highly-resistant to filter ‘plugging’ Shows outstanding throughput capacity in both dilute and complex/concentrated biological fluids High filter area per cartridge Minimizes hold-up volume and system space requirements, reducing the Cost Of Goods Sold (COGS) Automated in-situ integrity test both pre-use and post-use Provides easy, reliable integrity testing, reducing labor costs and minimizing the risk of handling errors Fully encapsulated format Reduces operating costs, no cleaning validation required In-line sanitization or autoclaving capability Low bioburden for filtration of non-sterile intermediates without autoclaving. Highest aseptic safety with autoclaving where required Suitable for inclusion in Allegro™ MVP systems for single-use, fully-automated virus filtration Enables the highest level of process control and safety

Transcript of Kleenpak Nova Filter Capsules with Pegasus SV4 Virus ...

Page 1: Kleenpak Nova Filter Capsules with Pegasus SV4 Virus ...

USD 2856b

Single-Use filter capsules with constant, stable flow-rates providing efficient, high viral clearanceand significantly-reduced processing costs

Kleenpak™ Nova Filter Capsules withPegasus™ SV4 Virus Removal Filter Membrane

Features BenefitsIncorporates Pegasus SV4 virus filter membrane Offers robust, high parvovirus clearance

(> 4 log reduction value)

Demonstrates constant, stable flow-rate performance Improves process and cost control, enables maximumvirus filtration economy and efficiency

Highly-resistant to filter ‘plugging’ Shows outstanding throughput capacity in both diluteand complex/concentrated biological fluids

High filter area per cartridge Minimizes hold-up volume and system spacerequirements, reducing the Cost Of Goods Sold (COGS)

Automated in-situ integrity test both pre-use and post-use

Provides easy, reliable integrity testing, reducing laborcosts and minimizing the risk of handling errors

Fully encapsulated format Reduces operating costs, no cleaning validation required

In-line sanitization or autoclaving capability Low bioburden for filtration of non-sterile intermediateswithout autoclaving. Highest aseptic safety withautoclaving where required

Suitable for inclusion in Allegro™ MVP systems for single-use, fully-automated virus filtration

Enables the highest level of process control and safety

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DescriptionWith the ever-present risk of virus contamination in biologicproducts, potential sources of virus contamination ofbiotechnology products include viruses associated with the cell lines (endogenous viruses), or viruses introduced into the bioreactor from culture medium or during the productionprocesses (adventitious viruses). Viruses could also potentiallybe present in donations for plasma derivatives.

Kleenpak Nova Filter Capsules with Pegasus SV4 Virus Removal Filter Membrane are encapsulated, direct flow filtersthat combine robust, high viral clearance of parvovirus and largerviruses with high throughput capacity and stable flow rates, in both dilute and complex concentrated biological fluids.Consistent flow rates and high throughputs provide superiorcontrol of process performance and costs. The encapsulatedformat removes operating costs associated with traditionalformats, such as cleaning and maintenance of filter housings,and cleaning validation. Capsules can be autoclaved andsupplied as part of a single-use processing system such as a filter/tubing/biocontainer set.

High Parvovirus ClearancePegasus SV4 Virus Removal Filter membrane demonstrateshighly-efficient clearance of both small ‘non-enveloped’ virusesas well as large viruses. Figure 1 provides an example of its highparvovirus clearance by showing the typical performance of aPegasus SV4 filter in a 1 g.L-1 BSA solution, as per the PDA’sguidelines:

Figure 1Retention of porcine parvovirus (PPV, n=4) and small sphericalbacteriophage virus (PP7, n=9) by Pegasus Grade SV4 virusmembrane in 1 g.L-1 BSA at 3.1 bar (45 psi)1

1 PPV retention testing was carried out at an independent virus validationtest laboratory using 47 mm filter discs

Due to the high resistance to plugging and outstanding through -put properties of Pegasus SV4 membrane, typical viral spikeswill not have significant impact on flux decay during viralretention studies.

Constant, Stable Flow-rate Performance,with Outstanding Throughput CapacityWith the need to control the Cost of Goods Sold now one of the main points of consideration in downstream processing,Pegasus SV4 Virus Removal Filter membrane has been designedto address this need by offering constant, stable flow rates andoutstanding throughput capacity, thereby improving process and cost control and enabling maximum filtration economy and efficiency.

Highly-Efficient and EconomicalPegasus SV4 Virus Removal Filter Membrane also demonstrateshighly-efficient clearance of both small ‘non-enveloped’ virusesand large viruses, providing constant flow rates with mostbiological fluids. It also offers stable pressure/flux capability withmore complex or concentrated feeds, helping to improving virusfiltration economy in highly-concentrated protein solutions.Figure 2 shows a typical flux profile for Pegasus SV4 VirusRemoval Filter Membrane when challenged with monoclonalantibody solution.

Figure 2Results of Filterability Tests at 2.1 bar (30 psi) or 3.1 bar (45 psi)with up to 25 g.L-1 (2.5 %) MAb

* Performance predicted from tests performed on Pegasus SV4 VirusRemoval Filter Discs (47 mm)

Throughput (L per 10 in. Cartridge)*

0 100 200 300 400 500

120

80

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0

Flu

x (L

.h-1 p

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PPV Mammalian VirusPP7 Bacteriophage

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Reduces Processing CostsKleenpak Nova Filter Capsules with Pegasus SV4 Virus RemovalFilter Membrane offer a very high filter area (2.25 m² per 10 in. filter)due to their unique, patented high area filter laid-over pleatingconstruction which enables significantly more filter membrane tobe packed into each capsule. This helps to maximize processproductivity while minimizing process costs, by the amount of filtercapsules required per installation, and helps minimize the hold upvolume of the virus filter system.

Figure 3Laid-over pleat construction utilized by Kleenpak Nova FilterCapsules with Pegasus SV4 Virus Removal Filter Membrane

Superior Process Control and SafetyKleenpak Nova Filter Capsules with Pegasus SV4 Virus RemovalFilter Membrane offer the highest level of process control andsafety in process scale virus filtration.

Process Requirement: Aseptic SafetyBest practice – Kleenpak Nova Filter Capsules with Pegasus SV4 Virus Removal Membrane can be autoclaved and aresuitable for inclusion into fully-automated Allegro™ MVP virus filter systems.

Process Requirement: Easy, Reliable Integrity TestingBest practice – Kleenpak Nova Filter Capsules with PegasusSV4 Virus Removal Membrane can be in-situ integrity testedboth pre-use and post-use.

Table 1Sterilization and Integrity Testing of Kleenpak Nova FilterCapsules with Pegasus SV4 Virus Removal Filters

Suitable for Inclusion in Pall’s Fully-automated Allegro MVP Single-use SystemPall offers fully-automated Allegro MVP systems for virus filtrationwith a completely single-use fluid path, ensuring precise andconsistent operation and improved process efficiency. Thesystems can be designed with automated integrity-test-in-place(ITIP) for the installed filter capsules, and ensure the highest levelof manufacturing safety and process performance.

Benefits include:

Significant reductions in Cost of Goods

Reduced labor, materials and facility operating costs

No cleaning or cleaning validation required

Ease of use and flexibility for different processes

Increased productivity in manufacturing

Better resource allocation

Effective capacity utilization

Robust operation and minimal risk of operator error

Enables precise and consistent operation

Built-in, non-destructive automated integrity-testing-in-place

Figure 4Fully-automated Allegro MVP Single-use System for Virus Filtration

Steam In Place (SIP) NoAutoclavable By User YesIntegrity Test Pre-Use Yes (Non destructive, water-wet in situ)Integrity Test Post-Use Yes (Non destructive, water-wet in situ)

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Figure 5Kleenpak Nova Filter Capsules undergoing Integrity Testing

Rigorous Quality Testing at Multiple Stages of ProductionThroughout the process of manufacture of Kleenpak Nova Filter Capsules with Pegasus SV4 Virus Removal Membrane,Pall’s rigorous quality control systems ensure consistentperformance as per the product specification.

Quality Control at Multiple Production Stages

100 % fabrication integrity tested – correlated to PP7bacteriophage removal

Viral reduction tested with PP7 bacteriophage lot release test

100 % fabrication water flow tested

Protein transmission tested

Visual inspection control

Full Traceability, Fast and Efficient Data EntryEvery capsule is manufactured under a Quality ManagementSystem certified to ISO 9001:2008, and is identified by a partnumber with unique lot and serial numbers, to allow completetraceability of the product manufacturing history, and to assistthe user’s own traceability systems.

High Quality StandardsThe filter components have met requirements for biologicalreactivity, in vivo, under USP <88> (for Class VI – 121 °C plastics)and in vitro, under USP <87> (Elution Test).

Meets Cleanliness per USP <788> Particulate Matter in Injections

Non-Fiber-Releasing per Title 21 of the U.S Code of FederalRegulations (CFR) parts 211.72 and 210.3 (b) (6)

Non-Pyrogenic per USP <85> Bacterial Endotoxins Test

The filter cartridge does not contain materials of constructionthat are considered specified TSE or BSE risk materialsaccording to current legislation and guidelines (referenceEuropean CPMP EMA/410/01 and U.S. Code of FederalRegulations, Title 21 Part 189.5).

Scientific and Laboratory ServicesPall’s Scientific and Laboratory Support (SLS) Global TechnicalSupport group is available to provide you with the scientific andtechnical support you need to mitigate risk as part of your viralsafety strategy. Our scientists have extensive experience infiltration and chromatographic methods, validating processesdeveloped to prevent virus contamination, and developingstandard operating procedures for the correct operation of virusremoval technology in unit operations. Our experience alsocovers the necessary skills and expertise to appropriatelydocument the entire approach, from test protocols that includescientific rationale related to methodology and sampling, to testexecution including data analysis, followed by scientific reportgeneration ready-prepared for regulatory submission. Learn more at www.pall.com/services.

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Technical Specifications

Operating Parameters

In compatible fluids that do not soften or swell, or adversely affect the filter or itsmaterials of construction.

* For up to a maximum of 25 hours continuous service. Contact Pall forrecommended procedures to qualify filters under actual conditions of use.

** Claims based on challenge with parvovirus model bacteriophage (bacterial virus) PP7

† > 4 log reduction value for bacteriophage PP7 per Parenteral Drug Association(PDA) Technical Report 41 rating method for small virus-retentive filters. > 4 log reduction value typically expected with mammalian parvoviruses

Table 2Process Scale-Up with Pegasus Grade SV4 Virus Filters

Not all filter types can be steam-sterilized. Consult individual product datasheetsfor technical specifications.

*** Filterability Tool version (FT). Not qualified for virus removal.For filterability tests only

Ordering Information

3 x = Add additional code for desired connection option, see ‘Connection Options’ table on page 6

Item Material of ConstructionMembrane Hydrophilic modified

polyvinylidenedifluoride (PVDF)Support and Drainage Layers PolyesterCore, Cage and Endcaps PolypropyleneInternal O-rings SiliconeHousing Bowl and Head Polypropylene

Recommended Operating Differential Pressure

2.1 to 3.1 bard (30 to 45 psid)

Maximum Operating Pressure 5 barg (73 psig)*

Maximum Differential Pressure 3.1 bard (45 psid) for continuousservice, 6.2 bard (90 psid) duringintegrity testing only for up to amaximum of 10 hours

Autoclave Maximum 125 °C, 2 x 1 hour cyclesMaximum Operating Temperature 40 °C (104 °F)

Pore size 20 nm (nominal)

Retention Ratings (Virus) > 4 log reduction value forbacteriophage PP7**†

Aqueous Extractables (NVR) Refer to Pall Publication USTR 2839

Filter Area (Nominal) 2.25 m2 (24 ft2) per 254 mm (10 in.) filter

Forward Flow Integrity Test Diffusional flow integrity test, carried out by standard upstream or downstream methods

ItemLength(Nominal)

Filter Area(Nominal) Part Number3

Kleenpak Nova Filter Capsuleswith Pegasus SV4 VirusRemoval Filter Membrane (In-Line Style)

129 mm(5.1 in.)

0.25 m2 NP1LUSV4P1

Kleenpak Nova Filter Capsuleswith Pegasus SV4 VirusRemoval Filter Membrane (In-Line Style)

335 mm (13.2 in.)

2.25 m2 NP6LUSV4Px

Kleenpak Nova Filter Capsuleswith Pegasus SV4 VirusRemoval Filter Membrane (In-Line Style)

584 mm (23.5 in.)

4.5 m2 NP7LUSV4Px

Kleenpak Nova Filter Capsuleswith Pegasus SV4 VirusRemoval Filter Membrane (In-Line Style)

834 mm (32.8 in.)

6.75 m2 NP8LUSV4Px

Kleenpak Nova Filter Capsuleswith Pegasus SV4 VirusRemoval Filter Membrane (T-Style)

349 mm (13.7 in.)

2.25 m2 NT6USV4Px

Kleenpak Nova Filter Capsuleswith Pegasus SV4 VirusRemoval Filter Membrane (T-Style)

598 mm (23.5 in.)

4.5 m2 NT7USV4Px

Kleenpak Nova Filter Capsuleswith Pegasus SV4 VirusRemoval Filter Membrane (T-Style)

848 mm (33.4 in.)

6.75 m2 NT8USV4Px

Filter Type Part Number Filter AreaPall Minidisc Capsule 10MCFSV4 0.00096 m²Filter Disc (47 mm) FTKSV4047 0.0011 m²

(in FTK200 Holder)

Mini Kleenpak™Capsule

KA02SV42FT*** 0.058 m²

1 in. Kleenpak Nova Capsule

NP1LUSV4P1 0.25 m²

10 in. Filter Cartridge AB1USV47PH4 2.25 m²

10 in. Kleenpak Nova Capsule (In-Line Style)

NP6LUSV4P1 2.25 m²

10 in. Kleenpak NovaCapsule (T-Style)

NT6USV4P1 2.25 m²

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Corporate HeadquartersPort Washington, NY, USA+1.800.717.7255 toll free (USA)+1.516.484.5400 [email protected] e-mail

European HeadquartersFribourg, Switzerland+41 (0)26 350 53 00 [email protected] e-mail

Asia-Pacific HeadquartersSingapore+65 6389 6500 [email protected] e-mail

International OfficesPall Corporation has offices and plants throughout the world in locations such as:Argentina, Australia, Austria, Belgium, Brazil, Canada, China, France, Germany, India,Indonesia, Ireland, Italy, Japan, Korea, Malaysia, Mexico, the Netherlands, New Zealand,Norway, Poland, Puerto Rico, Russia, Singapore, South Africa, Spain, Sweden,Switzerland, Taiwan, Thailand, the United Kingdom, the United States, and Venezuela.Distributors in all major industrial areas of the world. To locate the Pall office or distributornearest you, visit www.pall.com/contact.

The information provided in this literature was reviewed for accuracy at the time ofpublication. Product data may be subject to change without notice. For currentinformation consult your local Pall distributor or contact Pall directly.

© 2015, Pall Corporation. Pall, , Pegasus, Palltronic, Kleenpak and Ultipor are trademarks of PallCorporation. ® indicates a trademark registered in the USA and TM indicates an unregistered mark.ENABLING A GREENER FUTURE and Filtration. Separation. Solution.are service marks of Pall Corporation.

7/15, PDF, GN15.6319 USD 2856b

Visit us on the Web at www.pall.com/biopharmE-mail us at [email protected]

To see how Pall is helping enable a greener, safer and more sustainablefuture, visit www.pall.com/green.

Connection OptionsConnection Type Applicable Product(s) Code1 – 1½ in. sanitary flangeinlet and outlet

In-Line Style and T-Style

1

1 – 1½ in. sanitary flangeinlet and 13 mm (½ in.)single barb hose barb outlet

In-Line Style only 16

1 – 1½ in. sanitary flangeinlet and 25 mm (1 in.)single barb hose barb outlet

In-Line Style and T-Style

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