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Kayser mod. 44, 46
Transcript of Kayser mod. 44, 46
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K YG RI and
nstruction ook
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Dear Customer
We congratulate you on your choice. You are now the proud owner of the new KAYSER
sewing machine with its sleek modern lines and remarkable sewing capabilities.
We know you can’t wait to see the many useful and beautiful things you can make on
your machine.
The demonstrator has no doubt given you many practical hints. But it’s obvious that she
could not possibly cover everything that is lik ly to occur in practice. That’s why we
have given you this instruction book which holds the answers to all the questions you
may have.
With the help of the diagrams and names of controls on pages and you’ll soon fin
out how it goes. Should you ever have any sewing problems don’t hesitate to contact
your nearest dealer who will be glad to help you.
Pfaff Haushaltmaschinen GmbH
Karlsruhe Durlach
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Names of part s emoving the bobbin se
Disengaging the sewing mechanism
Winding the bobbin
Threading the bobb in se
Inserting the bobbin se
Changing the needle
Threading 8
Drawing up the bobbin thread 9
Setting the thread tensions 1 11
Setting the stitch length and sew
ing backwards
Changing the needle position 3
Setting the stitch width for zigzag
sewing 3
Changing the sewing foot 4
Dropping the mach ine feed 5
A few do s and donts 5
Sewing 6
ont nts
3 Sewing on buttons 6 7
4 Sewing button holes on zigzag
4 sewing machines 8 9
5 Sewing buttonho les on zigzag and
6 utility stitch sewing machines 2
7 Blindstitching on zigzag and utility7 rtitch sewing machines 22 23
Blindstitching on zigzag sewing
machine s 24
Sewing elastic seam s on zigzag and
utility stitch sewing machines 25
Em bro idering and darning 26
Hemming 27
Needle and threa d chart 28
Machine care 29
Cleaning the shutt le race 3
Changing the light bulb 3
Trcuble shooting 32 36
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Names of parts shown on opposite page
Take-up lever
Thread guide
3 Thread guide with bobbin winder
tension
4 Top cover with retaining screw5 Needle posit ion and utility-stitch
sele tor dial
6 Stitch width control
Spool pins at back
Bobbin winder
Balance wheel
Disengaging knob
Drive belt
Motor at back
Reverse feed control
Sti tch length control
5 Drop feed control
6 Bedplate
7 Bedplate cover
8 Needle plate
9 Shuttle not visible
20 Sewing foot
Sewing foot thumb screw
22 Needle bar
23 Thread guides
24 resser bar l ifter at back
25 Light switch
26 Face cover
27 Needle thread tension
28 Thread cutter
29 Needle set screw
30 resser bar
7
8
9
3
14
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Removing the bobbin c se
Turn the bal ance wheel towards you
until the need le is as high as it w go.
Ope n the bedp iate cover. Lift bobbin
se latch A F ig. 1 and pull the o
bin se out. When you let go of the
latch aga in the bobbin w drop out.
Disengaging the sewing mechanism
Hold the balance wheel stead y with your
left hand and with your right hand turn
the knob in the middle of the balance
wheel towards you as shown in Fig. 2
Thus the sewing mechanism d is
engag ed. To engage it again turn the
ig knob away from you until it is tight.
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Winding the bobbin
Select thread from table on page 28.
Disengage sewing mechanism, and
place spool of thread onto pin Fig. 3 .
Put bobbin onto spindle A Fig. 4 and
pr ss against stop B. Pull threadthrough thread guide and under tension
disc 2 as indicated by an arrow. Wind
a few turns of thread on bobbin 3 Fig,3 ,
as indicated by an arrow. Run machine.
When bobbin is full, bobbin winder will
switch itself off. Remove the bobbin. If
you do not need a u bobbin, just push
it away from the stop when enough
thread has been wound.
thread piles up on one side of o
bin, undo screw holding bobbin winder
tensicn at back of machine, move t n
sion up or down, and t ighten its screw
again,Fig. 4
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h re ding the bobbin c se
Pull about four inches of thread from
your left hand and insert the bobbin as
the bobb in Take the bobbin se in
shown in Fig
Fig
Then pull the thr ead toward the left ” that it comes out of the opening asder the spring on the bobbin se so
shown in Fig 7
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Inserting the bobbin case A
Bring needle to its highest point. Lift clatch 0 Fig. 8 so that bobbin will not
fall ut Push bobbin c se onto pin A
taking care that finger C enters slot B.
Press bobbin c se in as far as it will go
then let go of latch again. Press lightly
against bobbin c se to make sure it has
snapped into place properly. FIg. 8
Changing the needle
Turn balance wheel towards you untilneedle bar A Fig. 9 is as high as it will
go. Undo screw B and take out needle.Insert new needle C with its f la t sidefacing away from you and push upwards as far as you can. Fully tightenscrew B again Use System 130 R or 705needles only. For needle sizes see table —
on page 28. Fig. 9
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Threading
Turn the balance wheel until tape up
lever 7 Fig. 1 > is at its highest point.
Put a spool of thread ont o one of the
spool pins. Pull the thread through
guides and 2 clockwise around and
between tension discs 4 and through
the thr ead check spring. Now pull the
thread upwards behind guide 6 and
from right to left t hr ough the hole in
lever 7 t hen down through guides 8 9
and 10. Thread the needle from front
to back and pull about four inches of
thread through its eye.ig. 1
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Drawing up the bobbin thread
Hold the end of the needle thread your left hand. Turn the balance wheel
towards you until the needle movesdown and up again and the take-uplever has reached its highest point.
Now pull the needle thread and the
bobbin thread w come up through
the needle hole Fig. Ii Pull both
thread ends about four inches long
towards the back, placing them under
Fig. ii sewing foot.
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wrong Upp er tension too tight or lower
tension too loose
nght Tensions evenly balan ced
ig
wrong etting the thre tensions
Upper tension too loose or lower
tension too tight
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Fig. 3
eedle thre d tension
The normal setting is between numbers
and 4 on the knob. Turn the knob
clockwise for stronger tension and
anti clockwise for weaker tension.
o in thre d tension
To set t he bobbi n thread tension turn
the screw with a small screwdriver as
shown a bove . Turn it to the right for
s tronger tension and to the left for
weaker tension
Fig. 4
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Setting the stitch length
and sewing ckw rds
The stitch length is set by turning disc
There are number s printed on it to
show the exact stitch length setting . At
setbng the mater ial does not move
forward at all. The longest stitch you
can set on the machine is 4 mm abt.
532” . Simply turn disc R until the stitch
length you want is opp osite the dot to
the left of the disc. To sew backward s,
pre ss button T down far as it w go.
When you release it the machine w
ig sew forwards again.
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Changing the n l position
needle position we mean the lateral
position of the needle in the needle
hole for straight sewing, and the point
from which the needle st ts when m
ing a zigzag stitch. To change this
‘\
position. turn the needle position dial
ig left, M middle, R right
Sett ing the stitch width for zigzag
sewing
Set the stitch width control C Fig. 17 ,
to the width you require. The numbers
to 5 show the stitch width in milli
metres.
You will notice that the control sn ps
into settings and 4; these are settings
for sewing buttonholes. Please note that
you must only change the stitch width
ig 7 when the needle is up.
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Changing the sewing foot
Raise the presser bar iifter Bring the
needle up to its highest point Loosen
the screw holding the sewing foot and
remove the latter Attach the new w
ing foot then fully tighten its screw
Fig again
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Dropping the m hine feed
The machine feed has three position s
which are set by turning the drop feed
con trol shown in Fig 19
feed completely dropped for em
broidering, darning and button sew
ing.
feed partly raised for sew ing eli
cat e fabrics.
2 feed fully raised for sew ing nor
mal and heavy materials. ig
A few do’s and on ts Your m hine now ready for sewing
Removing the workAlways turn the balance wheel towards
you never allow a threaded machine Rai se the needle and the sewing foot
to run without material under the sew- Pull the workpiece back out of the
ing foot always pull the ends of both machine and cut the thre ds with the
thr e s under the sewing foot and to- thread cutter. Make sure that you leave
wards the back before sewing always 10cm abt. 4” of thread hanging from
raise the take-up lever before and afte r the nee dle eye and the bobbin se
sewing. with which to sta rt the next seam.
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Sewing on buttons
Bring the needle up to its highest point.
Exchange the sewing toot with the bu t
ton sewing foot shown in Fig. 20. o m
pletely drop the feed and set the needle
to its left position. For the moment set
the stitch width to “0”.
wing
Make sure the disengaging knob on the
balance wheel is tight.
Straight-stitch sewing
When the stitch width cont rol Fig. 17
is set at 0 the machine w sew
straight stitches.
ig
Zigzag sew ing
‘Nhen you set stitch width control C to
any number between 0 and 5 the m
chine w sew zigzag stitches of the
desired width
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p
Fig.
Place a button on the material and un
der the sewing foot. making sure that
the left hole of the button is exactly un
der the needle as shown in Fig. 22.
Lower the tr ss r bar lifter then set the
stitch width normally at 4 so t ha t t he
needle enters the right hole of the u t
ton when you tu rn th e balance wheel.
Slowly sew about 1 stitches then set
the stitch width to “0’ and sew a num
ber of tying stitches.
Buttons with four holes are sewn on as
shown in Fig. 21. Fig. 22
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Sewing uttonhol s
on I 44 zigzag sewing mach ines
with or without filler thread
Attach niastic buttonhole foot Fig. 23 .
Mark position and length of buttonhole
on material with t lors chalk. Turn
needl e position dial to “L” and stitch
width control to see page 13 Set
stitch length so that stitches are close
to each other. Place material with m rk
ad buttonhole unde r sewing foot. ig
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Sew first seam from A to B Fig. 24
Leave needle down in the material on
the right of its throw Raise sewing foot
turn fabric through 180 lower sewing
foot.and rais e need le. Turn stitch width
contro l to snap-in position 4 and sew
B a number of bartacking stitch es up to C
Raise needl e out of material turn o n
trot to 2 an d sew second seam from
C to D Again raise the need le. Turn
stitch width control to snap-in pos itionbetween 4’ and “5” and sew a number
of bartacking stitches up to E Set stitch
D width cont rol to then sew a number
ig 1 tying stitches.
Take a seam ripper and carefully cut
the buttonho le open betw een the seams
mak ing sure that you do not damage
them.
Important’ Do not forget to raise the
needle out of the material before s w
ing e ch b rt ck
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Sewing buttonholes
n
on Cl. 46 zigzag and utility-stitch
sewing machines
with or without filler thread
Attach clear-view buttonhole foot. Mark
position and length of buttonhole on
material , Set stitch length control R
Fig. 15 between ” and “0.5”, and
turn stitch width control 6 to “ Turn
utility-stitch selector dial 5 until sym
bol of left buttonhole seam is below dot
mark.
If a filler thread is used, place it under
the sewing foot so that it is positioned
below both markings. Sew first seam
from A to B in the desired length.
Raise needle out of material.
Turn utility-stitch see ctor dial until
symbol of bartack is under the dot mark
and sew about five barTacking stitches.
Raise needle out of the material C .
Turn utility-stitch selector dial to right
buttonhole seam symbol. and sew
second seam the same length as the
first. Stop sewing at 0 and raise needle
out of material.
Turn utilly-stitch s l tor dial back to
the bartack symbol and sew about five
bartacking stitches. Raise needle out of
material E . Turn stitch width control
to “0” and sew 3 to 4 tying stitches.
Cut the buttonhole open, making sure
you do not damage the bartacking
stitches.
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Blindstitching
on CI. 46 zigzag and utility-stitchsewing machines with clear-view foot
Turn needl e position and utility-stitch Regulate stitch width so that need le
selector dial 5 to blindstitch symbol. tak es left stitch exactly in folded edg e,
Set stitch length control between ‘3’ catching merely one fabric yarn.
and ‘4’.
Baste hem about 5 mm abt. 3/16”
from fabric edge, as illustrated 1 .
duce needle th read ten sion about
one grade.
Fold hem 2 and place fabric under Please note: Fold hem of heavy woolens
sewing foot so that folded edge is in only once 3 and finish edge with zig
line with left groove of foot. zag sti tches before it is hemmed .
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8
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w
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Blindstitching
on CI. 44 zigzag sewing machines
Turn needle position dial to R. Turn
fabric wrong side up and fold its edge
back by cm abt. 1/2” Fig. A . Then
C D fold material to desired hem width, as
shown in Fig. B and baste. Fold hem
down so that edge of 1/2”-wide hem
protrudes by 3 mm abt. 1/8” Fig. C .
Turn stitch length control to “4” and
regulate stitch width so that, depending
on the thickness of the material, the
needle just t hes the left-hand edge
of top fold Fig. C . The hem is perfect
if no stitches show on right side of
ig material Fig. D
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Sewing el sti se ms
on l zigzag a nd u ti lity stitch
sewing ma chin es
Attach ordinary sewin g foot Turn needle
position and utility stitch s l tor dial
5 to elastic seam symbol and stitch
width control 6 to 5 Set stitch
length control between 0 and 1.5’
as required.
Particularly well suited for sewing tricot.
terry cloth and other elastic materials . ig
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Embr dering and darning
Before embroidering. increase ower
tension iftie so that bobbin thread
s not pulled through to top o material.
This w l enhance the appearance of
ycur embroidery Remove sewing foot
and drop machine feed. Place material
nto em ro ering hooc Fig. 32 then
put under the needle. Lower pre sser
bar lifter and hold hoop n both hands
g 33). Run machine at higri speed
and move hoop back and forth, taking
care that your fingers do not get into
the path of the needle.
Darning is carried out iii exactly the
same way. Cover damaged area with
ense stitches. Tears can be darned
with the normal sewing foot by sewing
back and forth.ig
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Hemming
Raise needle, screw on hemmer foot
Fig. 4 and turn needle position knob
to M Fold edge of material back by 1 8’
and sew a number of tying stitches on
outside edge. Remove workpiece and
pull folded edge into scroll of hemmer
foot by tugging the loose thread ends
Fig. 35). Lower hemmer foot and sew
hem with a straight or medium-wide z
zag stitch. During sewing, fold edge of
material over to the left to help guiding
it into the hemmer foot.
Fig. 4
Fig. S
Si
z 8 C
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chine c re
Oiling
l l bearin gs of moving parts behind the
face cover and under th e top cove r and
the bedplate have to be oiled from time
to time. The shuttle race must also
be oiled occasionally. To do this, r
move the bobbin case.
Always use high-grade resin-free s w
ing machine oil. After oiling, run the
machine for a short while sewing on a
piece of waste material n order to get
rid of x ss oil.
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Cleaning the s uttl r e
Raise the needle and take out bobbin
se F with bobbin E inside Fig. 36 .
Swing latches 0 outwards and remove
shuttle race ring Carefully pull shuttle
B out of its race do not drop it Clean
shuttle race G with a soft brush, m k
ing sure that no brush hairs are left
E behind. Put the shuttle and its race ring
back into place and lock them there
ig with latches 0.
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hanging the light bulb
Open the face cover Push the bulb up
a little then turn it left and pull it out
Insert a new bulb so that its pins slide
into the socket slots push it up and
turn it to the right as shown by arrows
in Fig 37 ig
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Trouble shooting
Needle thread breaks
ause emedy
Needle not threaded correctly Thread the needle from front to back
2 Thread tension too tight Turn tension dial toward “0”somewhat
3 Something is wrong with the needle Needle may be blunt or bent Insert new
System 130 R or 705 needle
4 Thread used is too heavy for the Use proper thread size as indicated in
needle the Thread Chart
5 Needle inserted improperly Push needle up as far as it will go m
ing sure flat side of shank faces toward
the back
6 Sewing foot shuttle or shuttle race Replace damaged part and send it in for
may be damaged repair if considered worthwhile
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ause
bobbin thread is not wound r
rectly it gets entangled
Bobbin thread has s lipped out fr om
under the tension spring
Bobbin thread breaks
Remedy
Wind thread properly as instructed on
page 5
Take bobbin out of bobbin case
replace and thread bobbin case
Needle breaks
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ause em e y
Fabric too thick
2 Material is pulled by sewer
3 Needle is of inferior quality
ause
Use thicker needle as indicated in
Thread Chart on page 8
Don’t pull the fabric
Buy high q uality needles only
Thread forms loops
Remedy
Thread tension not properly
adlusted
2 Thickness of material and size of
thread not in accord
3 Needle thread not placed between
tension discs
Adlust upper and lower thread tensions
as instructed on page
Sele ct needle and thread to suit material
as indicated in Thread Chart on page 8
Raise sewing foot and place needle
thread between tension discs
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36
Machine runs heavily n s noisy
ause emedy
Dust and pie ces of thread have Clean shuttle and shuttle race as
accumulated in the shutt le race, instructed on page 30.
Machine has not been serviced Read instruction s on pag e 29.
for a longer time.
3 Machine clo gged y nferior oil. Clean the machine thoroughly with
cleaning fluid ke rose ne and oil it with
highquality sew ing machine oil.