katalog Veflon

82
 Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA  Phone:+3 86 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39 , e-mail: pro daja.veflon @cinkarn a.si  Dear customers, you are looking at the catalogue of products and services which our company offers. Allow me to introduce the company. The company operates in the Cinkarna Celje company, a well-organized company, which has been active on the international outlets for more than ten years. It is situated near Celje, in the direction towards the east. Its business area are chemical and metallurgical  processes demanding high-quality technology and durable material s. The business outlet is called VELFON. Its primary business area is servicing the  production and ensuring the aggressive agents decantation systems and  protection of metal delivery and reinforced concrete systems. We are used to extreme conditions which the production processes are exposed to. We gain know-how and experience from solving our own problems. We are proficient in rubber and polymer which is best known as Teflon ® . We have developed the  products shown in the catalogue which provide answers for many questions. Hopefully they can also answer some of your questions. We are a responsible team striving for development and testing for the products which we produce. The development departments of our suppliers enable us to  be connected to the outside European knowledge which is an important and successful supplement to our experience. Some of you probably already know us since our products are useful in many  production areas. Therefore I greet our old acquaintances, and for the ones who have come across our trademark for the first time: we recommend you to have a look at the catalogue. Hopefully you’ll find some of the answers to the tasks and objectives pursued. Director Darko Košak

Transcript of katalog Veflon

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Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

Dear customers,

you are looking at the catalogue of products and services which our companyoffers.

Allow me to introduce the company. The company operates in the Cinkarna

Celje company, a well-organized company, which has been active on the

international outlets for more than ten years. It is situated near Celje, in thedirection towards the east. Its business area are chemical and metallurgical

processes demanding high-quality technology and durable materials.

The business outlet is called VELFON. Its primary business area is servicing the production and ensuring the aggressive agents decantation systems and

protection of metal delivery and reinforced concrete systems. We are used to

extreme conditions which the production processes are exposed to. We gain

know-how and experience from solving our own problems. We are proficient in

rubber and polymer which is best known as Teflon®. We have developed the

products shown in the catalogue which provide answers for many questions.

Hopefully they can also answer some of your questions.

We are a responsible team striving for development and testing for the productswhich we produce. The development departments of our suppliers enable us to

be connected to the outside European knowledge which is an important and

successful supplement to our experience.

Some of you probably already know us since our products are useful in many

production areas. Therefore I greet our old acquaintances, and for the ones who

have come across our trademark for the first time: we recommend you to have alook at the catalogue. Hopefully you’ll find some of the answers to the tasks and

objectives pursued.

Director

Darko Košak

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Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

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www.cinkarna.si

ELEMENTS AND SYSTEMS FOR

AGGRESSIVE MEDIA TRANSPORT

ISO 9001 Q-1418 ISO 14001 E-223BS OHSAS 18001 H-041

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Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

ET 4.1

Piping and coupling element protected with

PTFE, PFA and FEP are used in all

environments which require high corrosion

protection against mighty aggressive

chemicals at high temperatures,

physiologically neutral lining and non-

adhesive properties of such lining. In the

conditions of rapid temperature changes,

where ceramics, enamel and glass fail, the

fluoride artificial substances proved

indispensable. Elevated hardness of the basiccarrying material combined with excellent

properties of fluoride elements PTFE, PFA

and FEP, and applied according to the shape

of the carrying element and operating

conditions, yield best possible solutions.

Such protection ensures long life, simple

installation and considerably reduces the

maintenance costs.

FEATURES

- practically absolute resistance to

chemicals,

- high temperature resistance,

- PTFE 260 °C,

- PFA 260 °C,

- FEP 200 °C,

- good anti-adhesive properties,

- absolute resistance to atmosphere and

wear,

- physiologically neutral,- very good insulation capacity,

(electric and thermal),

- resistance to impacts,

- low maintenance costs,

- long life.

PIPES

Pipes DIN 2848

- Interior lining:

pure PTFE or PTFE with filling upon

special request

- Length of pipes:

Lmax. DN 20-200 x 3000 mm

DN D1 s a d4 K D L1 L2 nxe

20 30 3 3 58 75 105 19 31 4x1425 38,1 3,2 3 68 85 115 19 31 4x14

32 42,2 2,6 3 78 100 140 19 31 4x18

40 48,3 2,9 3 88 110 150 19 31 4x18

50 60,3 2,9 3 102 125 165 21 33 4x18

65 76,1 2,9 3 122 145 182 21 33 4x18

80 88,9 3,2 3 138 160 200 23 37 8x18

100 114,3 5 4 145 180 220 23 39 8x18

125 152 5 5 188 210 250 27 39 8x18

150 152 5 5 212 240 285 27 40 8x18

200 219,1 5,9 5 263 295 340 30 40 8x18

ISO 9001 Q-1418 ISO 14001 E-223BS OHSAS 18001 H-041

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Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

ET 4.2

T-JOINTS DIN 2848 Interior FEP, PFA C-antistatic

ELBOWS 45° DIN 2848

Interior: PTFE, PTFE antistatic

lenghtDN1 d1 DN 2 d2

L1 L2

20 35,0 20 35,0 95 95

25 42,5 11025 42,5

20 35,0

110

95

32 48,0 130

25 42,5 11032 48,0

20 35,0

130

9540 55,0 150

32 48,0 130

25 42,5 11040 55,0

20 35,0

150

100

50 63,5 120

40 55,0 150

32 48,0 13050 63,5

25 42,5

120

110

65 82,5 140

50 63,5 120

40 55,0 15065 82,5

32 48,0

140

130

80 90 165

65 82,5 140

50 63,5 12080 90,0

40 55,0

165

150

100 114,3 205

80 90,0 165

65 82,5 140100 114,3

50 63,5

205

120

125 139,7 245100 114,3 205

80 90,0 165125 139,7

65 82,5

245

140

150 168,3 285

125 139,7 245

100 114,3 205150 168,3

80 82,5

285

165

DN d s L4

25 38,1 2,6 70

32 42,4 2,6 80

40 48,3 2,6 90

50 60,3 2,9 105

65 76,1 2,9 120

80 88,9 3,2 135

100 114,3 5 165

125 152 5 190

150 152 5 215

ISO 9001 Q-1418 ISO 14001 E-223BS OHSAS 18001 H-041

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Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

ET 4.3

ELBOWS 90° DIN 2848 Interior: PTFE, PTFE antistatic

REDUCTION COUPLING DIN 2848

Interior:PTFE, FEP, PFA C-antistatic

DN d s L1 d4 Dk D

25 38,1 2,6 110 68 85 115

32 42,4 2,6 130 78 100 140

40 48,3 2,6 150 88 110 150

50 60,3 2,9 180 102 125 165

65 76,1 2,9 220 122 145 185

80 88,9 3,2 255 138 160 200100 114,3 5 320 158 180 220

125 152 5 385 188 210 250

150 152 5 440 188 240 285

DN1 d1 DN2 d2 L

25 38,1 20 30,0 125

25 38,132 42,4

20 30,0

130

32 42,4 150

25 38,140 48,3

20 30,0

145

40 48,3

32 42,4

165

50 60,3

25 38,1 160

50 60,3 185

40 48,365 76,1

32 42,4

180

65 76,1

50 60,3

190

80 88,940 48,3 185

80 88,9 205

65 76,1100 114,3

50 60,3

200

100 114,3

80 88,9

235

125 139,7

65 76,1 230

125 139,7

100 114,3150 168,3

80 88,9

250

ISO 9001 Q-1418 ISO 14001 E-223BS OHSAS 18001 H-041

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Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

ET 4.4

REDUCTION FLANGES 2848

Interior: FEP, PFA C antistatic

CLEARING PIECES DIN 2848

Interior: PTFE, FEP, PFA C antistatic

SCHAPE F SCHAPE G SHAPE H

LstloBstloBDN1 DN2 D d1 Dk 1d3 d4

d2 Dk 2

d5

25 20 115 68 85 M12 58 75

57850232

25

140 78 100

68 85

578502

588652

M12

40

32

150 88 110

78 100 M16

578502

578652

M12

0018723

50

40

165 102 125

88 110

M16

578502

588652

M12

0018723

0118804

65

50

185 122 145

4 M16 -

102 125

M16

21M588681-52

0018723

0118804

52120105

80

65

200 138 160 M16 -

122 145

M16

35

21M868652

0018723

40

- 18

88 110

52120105

54122156

4

100

80

220 158 180

M16 -

138 160 8

0018723

0118804

50

- 18

102 12554122156

4

06183108

125

100

250 188 210

M16 -

158 180

8

0118804

52120105

54122156

4

80

- 22

138 160

081851001

150

125

285 212 240

8

M20 -

188 210

8

M16

45

DN d1 d3 d4 d5 b

20 16 26,9 58 60 1225 22 38,1 68 70 12

32 31 42,4 78 82 12

40 37 48,3 88 92 12

50 48 60,3 102 107 14

65 64 76,1 122 127 14

80 76 88,9 138 142 16

100 101 114,3 158 182 16

125 125 139,7 188 192 18

150 153 168,3 212 218 18

)mm(thgneL

SCHAPE F 10 15 20

SCHAPE G 10 15 20 25 30 40 50 60 70 80 90

SCHAPE H 60 70 80 90 100

ISO 9001 Q-1418 ISO 14001 E-223BS OHSAS 18001 H-041

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Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

ET 4.5

T-JOINTS FOR INSTRUMENTS DIN 2848

Interior: FEP, PFA C-antistatic

REMOVABLE FILTERS DIN 2848 Interior: FEP, PFA C-antistatic

BLIND FLANGES DIN 2848

Washer: PTFE

DN1 DN2 L H

25

2025

15

50 90

25

2032

15

50 100

32 75

25

20

40

15

50 110

40

32

75

25

20

50

15

50

120

4032

75

25

20

65

15

50

140

50 100

40

32

75

25

20

80

15

50

140

50 100

40

32

75

25

20

100

1550

150

Measures in mm

DN d D Dk L nxd

15 13 95 65 115 4x14

20 18 105 75 120 4x14

25 24 115 85 125 4x14

32 32 140 100 130 4x18

40 38 150 110 140 4x18

50 48 165 125 150 4x18

65 62 185 145 170 4x18

80 76 200 160 180 8x18

100 96 220 180 190 8x18

125 125 250 210 200 8x18

150 120 285 240 210 8x18

ISO 9001 Q-1418 ISO 14001 E-223BS OHSAS 18001 H-041

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Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

ET 4.1

Piping and coupling element protected with

PTFE, PFA and FEP are used in all

environments which require high corrosion

protection against mighty aggressive

chemicals at high temperatures,

physiologically neutral lining and non-

adhesive properties of such lining. In the

conditions of rapid temperature changes,

where ceramics, enamel and glass fail, the

fluoride artificial substances proved

indispensable. Elevated hardness of the basiccarrying material combined with excellent

properties of fluoride elements PTFE, PFA

and FEP, and applied according to the shape

of the carrying element and operating

conditions, yield best possible solutions.

Such protection ensures long life, simple

installation and considerably reduces the

maintenance costs.

FEATURES

- practically absolute resistance to

chemicals,

- high temperature resistance,

- PTFE 260 °C,

- PFA 260 °C,

- FEP 200 °C,

- good anti-adhesive properties,

- absolute resistance to atmosphere and

wear,

- physiologically neutral,- very good insulation capacity,

(electric and thermal),

- resistance to impacts,

- low maintenance costs,

- long life.

PIPES

ASME/ANSI B16.5 Classe 150

- Interior lining:

pure PTFE or PTFE with filling upon special request

- Length of pipes:

Lmax. DN 1/2˝-8˝ x 3000 mm

DN D K d4 nxe D1 s a L1 L2 1/2˝ 88,9 60,3 35 4x16 30 3 3 19 31

3/4˝ 98,4 69,8 43 4x16 30 3 3 19 31

1˝ 107,9 79,4 51 4x16 38,1 3,2 3 19 31

1 1/4˝ 117,5 88,9 64 4x16 42,2 2,6 3 19 31

1 1/4˝ 127,0 98,4 73 4x16 48,3 2,9 3 19 31

2˝ 152,4 120,6 92 4x19 60,3 2,9 3 21 33

2 1/2˝ 177,8 139,7 105 4x19 76,1 2,9 3 21 33

3˝ 190,5 152,4 127 4x19 88,9 3,2 3 23 37

4˝ 228,6 190,5 158 8x19 114,3 5 4 23 39

5˝ 254,0 215,9 186 8x22 152 5 5 27 39

6˝ 279,4 241,3 216 8x22 152 5 5 27 40

8˝ 342,9 298,4 270 8x22 219,1 5,9 5 30 40

ISO 9001 Q-1418 ISO 14001 E-223BS OHSAS 18001 H-041

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Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

ET 4.2

T-JOINTS ASME/ANSI B16.5 Class 150 Interior FEP, PFA C-antistatic

ELBOWS 45° ASME/ANSI B16.5 Class 150

Interior: PTFE, PTFE antistatic

lenghtDN1 d1(mm)

DN 2 d2(mm) L1(mm) L2(mm)

1/2˝ 30 1/2˝ 30 65 65

3/4˝ 35,03/4˝ 35,0

1/2˝ 30

75 75

1˝ 42,5

3/4˝ 35,01˝ 42,5

1/2˝ 30

89 89

1 1/4˝ 48,0

1˝ 42,51 1/4˝ 48,0

3/4˝ 35,0

95 95

1 1/2˝ 55,0

1 1/4˝ 48,0

1˝ 42,51 1/2˝ 55,0

3/4˝ 35,0

102 102

2˝ 63,5

1 1/2˝ 55,0

1 1/4˝ 48,02˝ 63,5

1˝ 42,5

114 114

2 1/2˝ 82,5

2˝ 63,5

1 1/2˝ 55,02 1/2˝ 82,5

1 1/4˝ 48,0

127 127

3˝ 90

2 1/2˝ 82,5

2˝ 63,53˝ 90,0

1 1/2˝ 55,0

140 140

4˝ 114,3

3˝ 90,02 1/2˝ 82,54˝ 114,3

2˝ 63,5

165 165

5˝ 139,7

4˝ 114,3

3˝ 90,05˝ 139,7

2 1/2˝ 82,5

190 190

6˝ 168,3

5˝ 139,7

4˝ 114,36˝ 168,3

82,5

203 203

DN dmm

smm

L4

mm 1/2˝ 30 2,9 45

3/4˝ 30 2,9 45

1˝ 38,1 2,6 451 1/4˝ 42,4 2,6 51

1 1/2˝ 48,3 2,6 57

2˝ 60,3 2,9 64

2 1/2˝ 76,1 2,9 76

3˝ 88,9 3,2 76

4˝ 114,3 5 102

5˝ 152 5 114

6˝ 152 5 127

ISO 9001 Q-1418 ISO 14001 E-223BS OHSAS 18001 H-041

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Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

ET 4.3

ELBOWS 90° ASME/ANSI B16.5 Class 150 Interior: PTFE, PTFE antistatic

REDUCTION COUPLING

ASME/ANSI B16.5 Class 150 Interior:

PTFE, FEP, PFA C-antistatic

DN d(mm)

s(mm)

L1(mm)

d4(mm)

Dk(mm)

D(mm)

1/2˝ 30 2,9 65 35 60,3 88,9

3/4˝ 30 2,9 75 43 69,8 98,4

1˝ 38,1 2,6 89 51 79,4 107,9

1 1/4˝ 42,4 2,6 95 64 88,9 117,5

1 1/2˝ 48,3 2,6 102 73 98,4 127

2˝ 60,3 2,9 114 92 120,6 152,4

2 1/2˝ 76,1 2,9 127 105 139,7 177,8

3˝ 88,9 3,2 140 127 152,4 190,5

4˝ 114,3 5 165 158 190,5 228,6

5˝ 152 5 190 186 215,9 254,0

6˝ 152 5 203 216 241,3 279,4

DN1 d1(mm) DN2 d2(mm) L(mm)

1˝ 38,1 3/4˝ 30,0 114

1˝ 38,11 1/4˝ 42,4

3/4˝ 30,0

114

1 1/4˝ 42,4

1˝ 38,11 1/2˝ 48,3

3/4˝ 30,0

114

1 1/2˝ 48,3

1 1/4˝ 42,42˝ 60,3

1˝ 38,1

127

2˝ 60,3

1 1/2˝ 48,32 1/2˝ 76,1

1 1/4˝ 42,4

140

2 1/2˝ 76,1

2˝ 60,33˝ 88,91 1/2˝ 48,3

152

3˝ 88,9

2 1/2˝ 76,14˝ 114,3

2˝ 60,3

178

4˝ 114,3

3˝ 88,95˝ 139,7

2 1/2˝ 76,1

203

5˝ 139,7

4˝ 114,36˝ 168,3

88,9

229

ISO 9001 Q-1418 ISO 14001 E-223BS OHSAS 18001 H-041

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Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

ET 4.4

REDUCTION FLANGES ASME/ANSI B16.5 Class 150 Interior: FEP, PFA C antistatic

Type A Type B Type C

DN 1 DN 2 L (mm) s (mm) Type1˝ 1/2˝

3/4˝

35 3 C

1 1/4˝ 3/4˝

35 3 C

1 1/2˝

3/4˝

1 1/4˝

35 3 C

3/4˝

1 1/2˝

35 3 B

BC

2 1/2˝

1 1/2˝

35 3 AB

C

1 1/2˝

2 1/2˝

35 3 AB

CC

4˝ 1˝

1 1/2˝

45 3 A

A4˝ 2˝

45 3 A

B

1 1/2˝

45 3

AAA

BC

1 1/2˝

45 3

A

A

AAB

C

ISO 9001 Q-1418 ISO 14001 E-223BS OHSAS 18001 H-041

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Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

CLEARING PIECES ASME/ANSI B16.5 Class 150 ET 4.5

Interior: PTFE, FEP, PFA C antistatic

SCHAPE F SCHAPE G SHAPE H

T-JOINTS FOR INSTRUMENTS ASME/ANSI B16.5 Class 150

Interior: FEP, PFA C-antistatic

DN d1(mm)

d3(mm)

d4(mm)

d5(mm)

B(mm)

1/2˝ 15 26,9 35 44 12

3/4˝ 16 26,9 43 53 12

1˝ 22 38,1 51 63 12

1 1/4˝ 31 42,4 64 72 12

1 1/2˝ 37 48,3 73 82 12

2˝ 48 60,3 92 100 14

2 1/2˝ 64 76,1 105 120 14

3˝ 76 88,9 127 133 16

4˝ 101 114,3 158 170 16

5˝ 125 139,7 186 193 186˝ 153 168,3 216 218 18

Lenght (mm)

SCHAPE F 10 15 20

SCHAPE G 10 15 20 25 30 40 50 60 70 80 90

SCHAPE H 60 70 80 90 100

DN1 DN2 L (mm) H (mm)

3/4˝1˝

1/2˝

50 90

3/4˝1 1/4˝

1/2˝

50 100

1 1/4˝ 75

3/4˝

1 1/2˝

1/2˝

50 110

1 1/2˝

1 1/4˝

75

3/4˝

1/2˝

50

115

1 1/2˝

1 1/4˝

75

3/4˝2 1/2

˝

1/2˝

50125

2˝ 90

1 1/2˝

1 1/4˝

75

3/4˝

1/2˝

50

135

2˝ 90

1 1/2˝

1 1/4˝

75

3/4˝

1/2˝

50

150

ISO 9001 Q-1418 ISO 14001 E-223BS OHSAS 18001 H-041

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Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

EXPLOSION SAFE PIPELINE SYSTEMS

All the elements shown in the catalogue intended for aggressive media decantationcan be made with the PTFE antistatic, PFA-C antistatic and ETFE coatings. The

systems are intended for use in areas where there is a great danger of explosion.

For the coatings mentioned we have acquired the SIQ-Ex certificates

issued by the Slovenian Institute of Quality and Metrology.

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www.cinkarna.si

PTFE-BELLOWS

ISO 9001 Q-1418 ISO 14001 E-223BS OHSAS 18001 H-041

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Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

KOM 6.1

USAGE

PTFE bellows are used in chemical industry

appliances and piping to account for a variety

of expansions, vibrations, impacts and

coupling tolerances at high temperatures,

under pressure and vacuum.

PROPERTIES

-corrosion resistant,

-temperature range between -70 °C and

+220 °C,

-flexible,

-pressure and vacuum resistant,

-absorbing impacts and vibrations.

By special customers request it is possible to manufacture bellows outside thenormal production range in nominal sizes supplied by customers.

Flange NP 10

DN ФD ФDk nxd ФDa B s

25 115 85 4xM12 155 14 2,232 140 100 4xM16 180 16 2,3

40 150 110 4xM16 190 16 2,3

50 165 125 4xM16 205 16 2,3

65 185 145 4xM16 225 16 2,5

80 200 160 8xM16 240 16 2,8

100 210 180 8xM16 260 16 3,0

125 250 210 8xM16 290 16 3,2

150 285 240 8xM20 345 18 3,2

200 340 295 8xM20 400 18 3,6

250 395 350 12xM20 455 18 4,0

Installation sizes and clearings

2 ribs 3 ribs

DN Lo h± a± α° Lo h± a± α°

25 45 7 4 8 55 12 6 10

32 55 8 4 8 70 12 6 9

40 55 8 4 8 70 12 6 9

50 60 11 6 6 70 19 9 8

65 60 11 6 6 80 19 9 8

80 65 13 7 6 90 25 12 8

100 70 15 7 5 95 25 12 7125 75 15 8 5 100 25 12 6

150 75 16 8 4 105 28 14 6

200 80 17 8 4 110 28 14 5

250 90 19 9 3 120 30 15 5

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Metallurgical and Chemical Industry Celje d.d. Kidriceva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

PTFE BELLOWS REINFORCING WITH STEEL

Bellows are used in the chemical industry to compensatestretching, vibrations and assembly tolerances on the pipelines. They

are manufactured for operation at high temperature, high pressure

and in a vacuum.

Mounting bellows rate and dilation of three ribs

DN 25 32 40 50 65 80 100 125 150 200 250

Overall length Lo 55 70 70 70 80 90 95 100 105 110 120

Horizontal dilation h± 12 12 12 12 19 25 25 25 28 28 30

Axial dilatation a± 6 6 6 6 9 12 12 12 14 14 15

Angle of delay α° 10 9 9 9 8 8 7 6 6 5 5

3) Rubber protection

- Against spillage in case

of damage of the PTFE

bellows.

-Against external

mechanical damage.

2) PTFE bellows thermally

transformed

-More uniform wall

throughout the section.

-No notch effect.

ADVANTAGES:

1) reinforcing-steel ring

Use at higher pressures

in the pipeline.

MATERIALS a) pure PTFE

b) PTFE antistatic

ISO 9001 Q-1418 ISO 14001 E-223BS OHSAS 18001 H-041

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Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

Welded PTFE antistatic DIP- PIPES

PTFE dip-pipes are constructed to withstand highmechanical stresses which arise from media mixing in

process vessels and reactors. They are designed to providehigh corrosion protection against highly corrosive

chemicals, high temperatures and requires the presence of

anti-adhesive properties lining. Their usage is

recommended in area of high temperature and need of

anti-adhesive lining.

The steel core of the

dip pipe is protected with

external and internal PTFE

antistatic tube. The ends of

tubes are welded together

with a special procedure.

Depending of the usage dip-pipes can be in different lengths and sizes.

Steel

Tube

PTFE antistatictube

PTFE welding

ring

ISO 9001 Q-1418 ISO 14001 E-223BS OHSAS 18001 H-041

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Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

PTFE WASHING NOZZLES

Washing nozzles made of PTFE materialare combination of maximum corrosion

resistance with minimal weight and size.

Rotational (360 ° ) sprinkling sistem

cleans the interior of the tanks,

containers, tubes, etc. ensure high

cleaning effect. Nozzle made of PTFEmaterial does not require additional

lubrication.

Their simple design provides a low cost

investment with the highest reliability.

Types of washing nozzles:

Rotating: Type A

Fixed: Type B

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Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

Washing nozzle materials:

- pure PTFE,

- Antistatic PTFE, suitable for use in explosion hazardous areas.

Application:

Rinse and wash for small and medium-sized reservoirs, for example in the dairy.

Max. tank size for: Working pressure: Max. Temperature:

Rinsing: up to 5m 1-2 bar 95 °C

Washing: up to 3m

DIMENSIONS OF THE WASHING NOZZLES

By the customer´s needs we can also make other shapes and

dimensions of the washing nozzle type A and B.

Certificates:

- ATEX; use in explosion hazardous areas,

- FDA; use in food industry.

Type

A

Connection

Фd

Lenght

H

Diameter

Ф D

Holes

Фe

Spray

angle

A1 ¾” 74 54 1-3,8

mm

A2 1” 100 78 1-3,8

mm

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PTFE-FLEXIBLE PIPE

ISO 9001 Q-1418 ISO 14001 E-223BS OHSAS 18001 H-041

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Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

GC 7.1

UseIn chemical, pharmaceutical and food

industry for aggressive agents decantation

(solvents, fluids, gases).

Thermal area of use

-without outer braiding -40 to 260 ˚C

-outer stainless braiding -40 to 260 ˚C

-outer polymer braiding -40 to 90 ˚C

Types of pipes, wrappings and dimensions

PTFE-PFA-flexible pipe

PTFE-PFA ribbed antistatic pipe

PTFE-PFA pure flat pipe

Outer braiding

Stainless outer braidingPolymer outer braiding

PTFE-PFA pipe without outer braiding, in

spiral wired

PTFE-PFA pipe without outer braiding and

wire.

Nominal DN pipe cross-section

15, 20, 25, 32, 40, 50, 65

CONNECTIONSThreaded connectors

DIN 11851 inch / ISO

Stainless flangesDIN 2576

Clamp connector

DIN 3267 inch / ISO

Cam lock pipe connector

DIN 2828

TW coupling

DIN 28450

ISO 9001 Q-1418 ISO 14001 E-223BS OHSAS 18001 H-041

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Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

PTFE, PFA FLEXIBLE PIPES

Metal flexible pipes have been on the market for quite a while. They are

made of high-quality stainless steel and special alloys. They are intendedfor use in conditions with strict demands in order to assure flexible and

absolute tight connection between the joints.

Due to the needs in the chemical and food industry we have developed

PTFE and PFA flexible pipes for aggressive agents decantation.

They can be used anywhere where high pressure is combined with high

chemical aggressiveness, high temperature, occasional moving, static and

dynamic bending, vibrations etc.

The pipe diameter can be between DN 15 and DN 65.

Thermal area of use:

Without outer braiding, outer stainless braiding - 40 do 260 °C

Outer polymer braiding - 40 do 90 °C

Outer rubber braiding - 40 do 100 °C

1. Stainless flange

They can be used for all media to which

stainless steel is chemically resistant, such as

concentrated sulphuric acid, alkalis etc. they aremostly used in food industry, since they meet all

the conditions (up to 260°C).

2. ETFE-protected flange

Pipes are resistant in most inorganic andorganic bases and acids, depending on the

media concentration it is resistant up to 160

°C. ETFE coating is highly resistant to

abrasion, mechanical impacts and ageing.

ISO 9001 Q-1418 ISO 14001 E-223BS OHSAS 18001 H-041

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Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

3. PFA- and FEP- protected flange

Pipes protected with PFA coatings are

resistant to 260 °C, whereas FEP coatings up

to 150 °C in diluted and concentrated organic

and inorganic acids, alkalis, organic solvents

etc. coating thickness is approximately 3 mm.

therefore it is resistant to abrasion.

EXAMPLES OF FLEXIBLE PTFE AND PFA PIPES ASSEMBLY

WRONG RIGHT

Example 1

Pipe is bended to close

to the implement.

Hose is sufficiently long to

form a natural curve.

Example 2

Pipe is to deformed, sootto close to the implement.

Use of elbow fittingdisables the pipe

deformation.

Example 3

Pipe is to deformed, soot

to close to the implement

Use of elbow fitting

disables the pipe

deformation.

Example 4

Pipe bending radius not

sufficient at hanging.

Use appropriate device with

larger radius.

Example 5

Cyclic loading to large,

bending radius at

implement not sufficient.

Pipe loading can be

improved by using two

elbow fittings..

ISO 9001 Q-1418 ISO 14001 E-223BS OHSAS 18001 H-041

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BALL VALVES

ISO 9001 Q-1418 ISO 14001 E-223BS OHSAS 18001 H-041

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Metallurgical and Chemical Industry Celje d.d. Kidri eva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

BALL VALVES LINED “FEP, PFA”We have achived the manufacture of highly useful

“FEP, PFA” coated ball valves by using the bestquality materials for the manufacturing of the housingand linings. The ball valve is very rellable when inoperation, as compact and of modern construction.

CHEMICAL RESISTANCE OF PFA and FEP

LINING

PFA is resistance up to 260 °C and FEP up to 200 °C :- diluted and concentrated organic and an organic

acids,- alkalis and saline solution,

- organic solvents,- halogenes and Ozone.

FEP is not resistant in:- the melt of sodium and potassium,- fluohydric acid (35% to conc.) at 100 °C,- formic acid (10% to conc.) at 150 °C,- acetic acid (10% to conc.) at 150 °C.

KV 1.1THE AREA OF APPLICABILITY FOR THE

BALL VALVES

- pharmaceutical industry,- chemical and petroleum industry,- in biochemistry,- food industry,-chemical preparation of water and filteringtechniques.

TECHNICAL DATA

Working pressure: up to 16 bars, technical sub pressure.Maximum temperature: 200 °C FEP, 260 °C PFAantistatic.

ISO – DIN STANDARDSIncorporation measurements DIN 3202 F1

Flange ISO 5752Managing attachments DIN ISO 5211

Test for fitting DIN 50094

The dimensions of ball valves

Opening force of ball valves and size ofattachment for managing system ISO 5211

Measures in mm

DN A B D K n x d weight(kg)

15 38 130 13 65 4 x14 1,9

20 46 150 18 75 4 x14 2,9

25 52 160 24 85 4 x18 4,0

32 65 180 32 100 4 x18 6,0

40 67 200 38 110 4 x18 8,4

50 78 230 48 125 4 x18 11,2

65 90 290 62 145 4 x18 15,0

80 110 310 76 160 8 x18 20,5

100 130 350 96 180 8 x18 29,0

DN 15 20 25 32 40 50 65 80 100Force of

opening Nm

‹10 ‹10 ‹10 10 15 15 20 25 30

AttachmentFor

managing F05 F05 F05 F05 F07 F07 F10 F10 F10

ISO 9001 Q-1418 ISO 14001 E-223BS OHSAS 18001 H-041

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Metallurgical and Chemical Industry Celje d.d. Kidri eva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

KV 1.2

ASSEMBLIES

ACTUATORS FOR BALL VALVES

Poz. Parts M aterial

1 Main body W .Nr. 1.0050

2 Coat off main body F EP, PFA-3mm antist. 3 Flange end piece W .Nr. 1.0050

4 Coat off flange FEP, PFA -3mm antist.

5 Seat ring PTFE - antistatic

6 Ball PTFE - antistatic

7 Steam unit W.Nr.1.4571

8 Coat off steam unit FEP, PFA -3mm antist.

9 PTFE ring PTFE - antistatic10 F lange 1 W .Nr.1.4571

11 Spring set 51 Si 7 12 P acking bellows PTFE - antistatic

13 Spring bolt W.Nr.1.0044

4Aver cS41 4Awer cS51 4Atu N61 4AgniR 71

18 L ever W .Nr.1.4571

Actuator Ball valves

DN Single acting

TYP

Double acting

TYP

15 ES 40 E D 40

20 ES 40 E D 40

25 ES 40 E D 40

32 ES 65 E D 6540 ES 65 E D 65

50 ES 65 E D 65

65 ES 100 E D 100

80 ES 100 E D 100

100 ES 100 E D 100

ISO 9001 Q-1418 ISO 14001 E-223BS OHSAS 18001 H-041

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Metallurgical and Chemical Industry Celje d.d. Kidri eva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

KV 1.3

SINGLE ACTING – SPRING RETURN ACTUATOR

Spring set Nr.

Air Stroke (Nm)SUPPLY PRESSURE ( bar)

SpringStroke(Nm)

3 3.5 4 4.5 5 5.5 6 7Actuatortype C D C D C D C D C D C D C D C D E F

3 12 4 17 8 21 13 26 17 31 22 35 27 40 31 49 40 20 12

4 - - - - 17 5 21 10 26 14 30 19 35 23 44 32 26 17

5 - - - - - - - - 21 7 26 11 30 16 39 25 33 21

ES 40

6 - - - - - - - - - - 21 4 25 8 34 17 40 25

3 18 5 25 11 32 18 39 25 46 32 52 39 59 46 73 60 32 20

4 - - - - 24 6 31 13 38 20 45 27 52 34 66 48 42 26

5 - - - - - - - - 30 8 37 15 44 22 58 36 53 33

ES 65

6 - - - - - - - - - - 30 3 37 10 50 23 63 40

3 29 10 39 20 49 30 59 41 70 51 80 61 90 71 110 91 44 27

4 - - - - 39 14 49 24 59 34 69 44 80 54 100 75 58 37

5 - - - - - - - - 49 17 59 27 69 38 89 58 73 46

ES 100

6 - - - - - - - - - - 48 11 59 21 79 41 88 55

DOUBLE ACTING ACTUATOR

Actuatortype

Torque in NmSUPPLY PRESSURE ( bar)

2 3 3.5 4 4.5 5 5.5 6 6.5 7 8

ED 40 17 25 29 34 38 42 47 51 55 59 68

ED 65 25 38 45 51 58 64 71 77 84 90 104

ED 100 38 57 66 76 86 95 105 115 124 134 153

ISO 9001 Q-1418 ISO 14001 E-223BS OHSAS 18001 H-041

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Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

PTFE VALVE WITH CERAMIC BALL

MECHANICAL PROPERTIES- Increased mechanical resistance.

- Increased resistance to wear.

- Less friction in the operation of the valve.

CHEMICAL PROPERTIES

- Excellent resistance to chemicals.

BALLS MATERIALS

MAINTENANCE

- The possibility of valve

reconstruction.

- change just the ball gaskets. GASKETS MATERIALS:

a) pure PTFE

b) PTFE filled with:

- graphite,

- coal,

- glass.

UNIT Al2O3 – Aluminium oxid ZrO2 – Zirconium oxide

Density g/cm3 3,69 6

Porosity % 0 0

ElastiC Modulus GPa 300 200

Flectional Strength Mpa 330 900

Hardness kg/mm2 1175 1300

Temperature shocks °C ca. 50 ca. 250

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BUTTERFLY VALVES

ISO 9001 Q-1418 ISO 14001 E-223BS OHSAS 18001 H-041

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Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

LV 3.1

USAGEButterfly valves are used for shutoff or for

flow regulation of corrosive liquids, gas,

pastes or powder media in piping systems, as

well as for the appliances used in chemical,

food, pharmaceutical, paper and

petrochemical industry.

TECHNICAL INFORMATION

Nominal dimensions: DN 50–250

Working pressure: 8–10 bar, vacuum

Working temperature: depending upon thetype (max. 200 °C)

Installation: between two flanges NP 10–16

or ANSI 150 Lbs

DRIVE TYPES

Manual: open-close

Pneumatic: single or double-acting

oscillating cylinder

Position indicators and feeding valves are

available upon request.

ADVANTAGE

- excellent sealing

- short mounting length

- simple installation- lightweight

INSTALLATION MEASUREMENTS

DN A B H E max. Pressure

in bars

50 52 109 183 44 10

65 62 129 191 48 10

80 80 144 200 48 10

100 102 163 217 52 10

125 122 194 235 54 10

150 145 221 248 58 8

200 192 275 285 60 8

250 249 300 390 70 8

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Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

LV 3.2

MATERIALS

Caing: nodular alloy GGG 40

Gate: stainless steel lined with FEP 200 °C,

PFA C-antistatik 260 °C

stainless steel alloy W.Nr.1.4571

W.Nr.1.4571 lined with ETFE

Seat: Elastomer lined with FEP,PFA

Elastomer B butil rubber 120°C

E EPDM rubber 140 °C

H Chlorinesulphur rubber 140 °C

N Nitril rubber 120 °C

ACTUATORS FOR BUTTERFLY VALVES

Type Gate Seat

VF LV 01 FEP, PFA Elastomer FEP, PFA

VF LV 02 FEP, PFA Elastomer

VF LV 03 ETFE Elastomer

VF LV 04 stainless stell Elastomer

Actuator Butterfly

valves

DN Single

TYP

Double

TYP

50 ES 40 ED 40

65 ES 40 ED 40

80 ES 65 ED 65

100 ES 100 ED 100

125 ES 100 ED 100

150 ES 200 ED 200200 ES 200 ED 200

250 ES 350 ED 350

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Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

LV 3.3

SINGLE ACTING – SPRING RETURN ACTUATOR

Spring set Nr.

Air Stroke (Nm)SUPPLY PRESSURE ( bar)

SpringStroke(Nm)

3 3.5 4 4.5 5 5.5 6 7Actuator

C D C D C D C D C D C D C D C D E F

3 12 4 17 8 21 13 26 17 31 22 35 27 40 31 49 40 20 12

4 - - - - 17 5 21 10 26 14 30 19 35 23 44 32 26 17

5 - - - - - - - - 21 7 26 11 30 16 39 25 33 21

ES 40

6 - - - - - - - - - - 21 4 25 8 34 17 40 25

3 18 5 25 11 32 18 39 25 46 32 52 39 59 46 73 60 32 20

4 - - - - 24 6 31 13 38 20 45 27 52 34 66 48 42 26

5 - - - - - - - - 30 8 37 15 44 22 58 36 53 33

ES 65

6 - - - - - - - - - - 30 3 37 10 50 23 63 40

3 29 10 39 20 49 30 59 41 70 51 80 61 90 71 110 91 44 27

4 - - - - 39 14 49 24 59 34 69 44 80 54 100 75 58 37

5 - - - - - - - - 49 17 59 27 69 38 89 58 73 46

ES 100

6 - - - - - - - - - - 48 11 59 21 79 41 88 55

3 61 19 84 42 106 64 129 86 151 109 173 131 196 153 240 198 98 61

4 - - - - 83 26 105 49 127 71 150 93 172 116 217 160 131 82

5 - - - - - - - - 104 33 126 56 149 78 193 123 164 102

ES 200

6 - - - - - - - - - - 103 18 125 41 170 85 196 123

3 101 30 140 68 179 107 217 146 256 185 285 224 334 263 412 340 174 112

4 - - - - 136 41 175 80 214 118 252 157 191 196 369 274 232 149

5 - - - - - - - - 171 52 210 91 249 130 326 207 289 186

ES 350

6 - - - - - - - - - - - - 206 63 283 141 347 223

DOUBLE ACTING ACTUATOR

Actuatortype

Torque in NmSUPPLY PRESSURE ( bar)

2 3 3.5 4 4.5 5 5.5 6 6.5 7 8

ED 40 17 25 29 34 38 42 47 51 55 59 68

ED 65 25 38 45 51 58 64 71 77 84 90 104

ED 100 38 57 66 76 86 95 105 115 124 134 153

ED 200 82 124 146 167 188 209 230 251 272 293 335

ED 350 143 216 253 290 326 363 400 436 473 510 583

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Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

BUTTERFLY VALVE DISC COATING

DIMENSIONS UP TO DN 250

Butterfly valve discs, protected with PFA C antistatic coating are a novelty in our production

programme. The coating is applied on metal parts with the traditional spattering process in the

transfer-moulding models. We have designed new disc form with the following outstanding

characteristics to the steel disc:

• Coating thickness up to 4 mm. • Electric conductivity 14 Ω/cm – useful in EX areas.

• Working temperature up to 260°C. • Stability in diluted and concentrated organic and inorganic acids,

alkalis and salt solutions, organic solvents, halogens and ozones.

• Shiny flat surface.

• Compared to the ETFE, it achieves substantially better resistance to

abrasion and bruising.

• Better sealing and longer disc lasting.

PFA C coat

4mm

Steel

Coat thickness

PFA C +steel disc Disc assemblies in butterfly valve

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NON-RETURN BALL VALVES

ISO 9001 Q-1418 ISO 14001 E-223BS OHSAS 18001 H-041

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Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

NV 2.1

NON-RETURN BALL VALVES

-flange centric elements for perfect, fast and quiet flow closing in the opposite direction

-simple construction

-simple assembly – disassembly into pipeline

-wide area of use, liquid and gaseous media

-food harmlessness ensured

-assembly dimensions DIN 3202 FI

-flanges ISO 5752

-sealing test DIN 50094

-working pressure: up to 16 bar, technical negative pressure

-maximum temperature: 200 ˚C FEP, 260 ˚C PFA antistatic

MATERIALS

-three-part casing: St. 37

-coating: FEP up to 200˚C

PFA C antistatic up to 260˚C

-ball: PTFE, PTFE antistatic

-joining screws: A4

ASSEMBLY DIMENSIONS

Measurements in mmDN d D Dk L nxd

15 13 95 65 130 4x14

20 18 105 75 150 4x14

25 24 115 85 160 4x18

32 32 140 100 180 4x18

40 38 150 110 200 4x18

50 48 165 125 230 4x18

65 62 185 145 290 4x18

80 76 200 160 310 8x18100 96 220 180 350 8x18

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SIGHT GLASS

ISO 9001 Q-1418 ISO 14001 E-223BS OHSAS 18001 H-041

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Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

OS 5.1

Elements for monitoring corrosive liquids

decantation are intended for visual liquids

decantation control in pipelines. In production

programme there are two element versions, types

A and B.

TYPE A

- welded version with glass on each side.

- body: St. 37

- coating: FEP, PFA C-antistatic

- seals: PTFE, PTFE-antistatic- outer protection: powder lacquer

TYPE B

- welded version with glass pipe

- body: St. 37

- coating: FEP, PFA C-antistatic

- glass: SCHOTT DURAN®

- outer protection: powder lacquer

TECHNICAL DATA

Nominal dimensions:

TYPE A: DN 15 – DN 100

TYPE B: DN 40 – DN 80

Working pressure: 8-10 bar, vacuum

Working temperature: depends on the type

FEP 200 ˚C, PFA 260 ˚C

ASSEMBLY DIMENSIONS

Measures in mm

DN L D Dk A d nxd

15 130 95 65 52 13 4x14

20 150 105 75 52 18 4x14

25 160 115 85 52 24 4x18

32 180 140 100 52 32 4x18

40 200 150 110 52 38 4x18

50 230 165 125 57 48 4x18

65 290 185 145 57 62 4x18

80 310 200 160 72 76 8x18

100 350 220 180 100 96 8x18

ISO 9001 Q-1418 ISO 14001 E-223BS OHSAS 18001 H-041

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Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

TWO IN ONE

SIGHT GLASS AND NON-RETUR VALVE

Flange elements manufactured for complete, quick

and quiet flow closing in the opposite direction and

indication of fluid motion.

ADVANTAGES

- 50% shorter embedded length.

- Simple structure.

- Easy assembly – dismantling.

-Broad in scope, liquid and gaseous media.

- Ensure food integrity.

TECHNICAL DATA

Working pressure: up to 16 bars,

technical sub pressure.

Maximum temperature: 200 °C FEP,

260 °C PFA anti-static.

FEATURESManufacture in accordance with standards: EN12569.

Mounting dimensions: EN 558-1.Test for fitting: EN 12266-1.

Flange connections: EN 1092-2.

Code: EN 19.

MATERIALS

- Main body: St. 37.

- Coat of main body: FEP, up to 200 °C,

PFA C antistatic up to 260 °C.

- Ball: PTFE, PTFE antistatic.

- Screws: A4.

Dimensions in mm

DN d D Dk L nxd

15 13 95 65 130 4x14

20 18 105 75 150 4x14

25 24 115 85 160 4x18

32 32 140 100 180 4x18

40 38 150 110 200 4x18

50 48 165 125 230 4x18

65 62 185 145 290 4x18

80 76 200 160 310 8x18

100 96 220 180 350 8x18

ISO 9001 Q-1418 ISO 14001 E-223BS OHSAS 18001 H-041

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Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

PRODUCT ASSEMBLY

The Veflon outlet deals with assembly of its own products apart from project engineering

and producing from PTFE material. Therefore we have recruited a service team with experienced

staff who is constantly being educated and completed with younger co-workers. The production

workers join the service team if necessary. The team has its own modern tool and means of

transport.

The Veflon outlet team advises, plans, repairs and assembles complex objects with its own

control, test and handover.

The assembly department consists of:

- mechanical engineers

- mechanical technicians

- mechanical fitters

Our business area is very wide and in compliance with the company’s activity programe.

You are invited to make sure on your own that the company is well-organized and has a

professional attitude towards the assumed responsibilities.

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PTFE PISTON RINGS

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Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

BO 2.1

PTFE PISTON RINGS

In chemical, food and oil proccesingindustries a large number of nonlubricated

compressors, pumps and other devices

needing materials with good sliding and

sealing properties are being used. As an ideal

one showed the PTFE filled with fillers as

graphite, coal, coke, glass or molybdic

sulphide. By using the filled PTFE a dry

(nonlubricated) operation, economy of

lubricants and elemination of the “stick-

sleep” effect can be achived.

FILDS OF APPLICATION:COMPRESSORS AND

NONLUBRICATED COMPRESSORS

- Seling and guide rings for pressures

up to 220x105 Pa as well as radial and

tangential rings for sealing of piston

rods.

PUMPS FOR LIQUEFIED GASES

- Radial and tangential rings for axles

and sealing bushes

FORMS OF THE CONTACT

SURFACES AT THE SEALING

PISTONS RINGS

Owerlap Contact

With this technically the most exacting

contact form a maximum sealing effect can

be achived. The sealing degree remains

constant during the operation the dilatation,

hitch is a function of

temperature, has noinfluence on it. This

technically idel solutions

is recommendable for

those ompressors whose

pressure difference does not exceed 50x105

Pa.

Moderate Slope Contact

This contact form is

recomenmendable in

cases when extension springs are being used.This kind of sealing is needed for liquefied

gas compressors.

EXPANSIONS MACHINES

- Sealing elements and guide piston

rings as well as tangential and radial

rings.

PNEUMATIC AND HYDRAULIC

CYLINDERS

- Piston rod quides and seals.

Particularly there is a “stick-sleep” effectnoticeable and unwanted. The effect can be

eliminated by using the PTFE elements. As a

result the operatinon becomes precise and

regular. A wide range possibility of

application on the machines mentioned

above has some boundary values which

should be considered at constructions and

transformations:

- The average piston speed at compressors

must not exceed 4,5 m/s.

- The average piston speed at hydraulic and

pneumatic cylinders must not exceed 5 m/s.

- The working temperature depends on

pressure, ist maximal value is 460 K

( 187 °C).

- Pressures above 200x105 Pa

Slope Contact

Is being used for extremely high pressures up

to and over 200x105 Pa and for differences in

pressure above 50x10

5

Pa. The prerequisitefor a reliable

operation of the

machine is an exactly

evaluated working

temperature and a

precise calculation of dilatation.

Orthogonal Contact

The same usage as slope contact.

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Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

BO 2.2

FORMS OF THE PTFE GUIDE PISTON RINGS

Orthogonal contact Slope contact Endless guide ring T-type guide piston ring

INSTRUCTION TO CONSTRUCTORS FOR THE PTFE SEGMENT-TYPE SEALING

RINGS

Tangential

sealing ring B

Radial sealing

ring A

On special request the rings with non

standard dimensions can be manufactored.

d1 d2 h1 d3 h2 d4 h3 h4 d5

18 35 6 38 12 70 16 4 20

20 38 6 41 12 75 16 4 22

25 42 6 45 12 80 16 4 27

30 48 6 51 12 85 16 4 32

32 52 6 55 12 90 16 4 34

35 52 6 55 12 90 16 4 37

40 58 6 61 12 100 16 4 42

45 65 6 68 12 105 16 4 47

50 72 7 75 14 110 18 5 52

55 80 7 85 14 120 18 5 57

60 90 7 95 14 125 20 5 63

65 95 7 100 14 130 20 5 68

70 100 7 105 14 135 20 5 73

75 105 7 110 14 145 20 5 78

80 110 8 115 16 150 22 5 84

85 115 8 120 16 155 22 5 89

90 120 8 125 16 160 22 5 94

95 125 8 130 16 165 22 5 99

100 135 8 140 16 180 22 5 104

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Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

BO 2.3

PTFE WITH FILLERS

With the help of filers the field of application

for PTFE is being strongly increased. The fillersinfluence the following properties of PTFE:

- Pressure resistance is increased 5-10 times.

- Wear resistance is increased up to 1000 times.

- Linear thermal expansion coefficient is reduced

by 80%.

- Heat conductivity can be increased with some

fillers 5 times.

- Hardness is increased by 10-15%

- Specified resistance is reduced.

The addition of fillers causes mainly a

reduction of tensile strength and breaking

elongation. The fillers do not reduce its

temperature resistance, whereas the chemical

resistance depends on the kind of filler.

The following fillers are mostly used:

glass, coal, graphite, bronze, steel, molybdic

sulphide.

FILLER PROPERTIES OF THE

FILLED PTFE

GLASS Pressure and wear resistance,

good chemical resistance.

CERAMICS Better chemical resistance withrespect to the PTFE filled with

glass.

COAL The most inert PTFE, especialy in

alkalies.

COAL, COKE Wear and pressure resistance,

good heat conductivity.

GRAPHITE Good heat conductivity, good

sliding properties.

STEEL 18/8CrNi Small deformation under

pressure.

MoS2 Very good sliding properties, wear

resistance.

BRONZE Very good sliding properties,wear resistance.

WEAR

When loading a sample of a pure PTFE

(without fillers) as it slides upon a perlit casting at

2 m/s with 1 N/mm2, an abrasion of 4 mm has

been found out as early after 6 hours.

The measurements of PTFE with fillers, on the

same testing conditions have shown only after 100

hours the following abrasions:

PTFE with graphite 3,25 mm abrasion

PTFE with glass 0,3 mm abrasion

PTFE with bronze 0,02 mm abrasion

CHEMICAL RESISTANCE

Chemical resistance of PTFE with fillers

decreases under the influence of very aggressive

media. E.G.:

- In Oleum at 423K (150 °C) in 1000 hours: by

0.3-0.7 %, that filled with coal and graphite by 5-7

%.

- In chromic acid at 423K (150°C) in 1000 hours:

the weight of PTFE filled with glass, coal,graphite increases 0,3-0,8 %.

-In fuming nitric acid and aqua regia at 373 K

(100 °C) in 1000 hours: the weight of PTFE filled

with glass, coal, graphite decreases by up to 1 %.

- In 50% KOH at the room temperature in 1000

houres: PTFE filled with coal, graphite shows no

changes whereas thw weight of PTFE filled with

glass decreases by 0.1 %.

MECHANICAL PROPERTIES OF PTFE

WITH FILLERS

PTFE

unit +glass +coal +graphite +bronze without filler

Density g/cm3

2.18-2.24 2.1-2.19 2.1-2.17 3.83-3.90 2.15-2.17

Extension stranght N/mm2 18-16 23-13 13.5-10.4 13-11.5 13-28

Breaking elongation % 330-270 350-170 100-150 250-210 500-380

Ball pressure test hardeness N/mm2 29-31 30-38 32 39 26

Deformation under the load 14 N/mm2,

100 h, 23 °C

% 17-24 11-16 7,5 5,1 15

Heat conductivity W/mK 0.8 8.4 5 151 0.2

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Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

PTFE COATED SEALS WITH AN ELASTIC INSERT

They are intended for sealing flange joints in pipelines, valves, fittings, tanks and autoclaves, made

of steel, glass, graphite or protected with enamel or fluorinated polymers in a chemical,

petrochemical or food industry. Seals are produced in an oval or round form. Standard coating

thickness is 0.5 mm, but we produce thicker walls at request.

Elastic inserts are made of elastomers or materials on the basis of compressed BA fibres, or a

combination of both, or with a corrugated iron ring insert. Insert thickness is as desired.

SEAL FORMS :

When ordering, state the seal form NO and NP according to DIN or ANSI, common thickness and insert type.

STANDARD DIMENSIONS

DN φd DIN 2690-φD NP10 NP16 NP25 NP40 DN φd

ANSI-B-16,21-A150˝ 300˝

6 10 38 38 38 38 1/2˝ 21 47 53

8 14 43 43 43 43 3/4˝ 27 57 66

10 18 45 45 45 45 1˝ 33 66 73

15 22 50 50 50 50 1 1/4˝ 42 76 82

20 28 60 60 60 60 1 1/2˝ 48 85 95

25 35 70 70 70 70 2˝ 60 104 111

32 43 82 82 82 82 2 1/2˝ 73 123 130

40 49 92 92 92 92 3 89 136 14950 61 107 107 107 107 3 1/2˝ 102 161 165

65 77 127 127 127 127 4˝ 114 174 180

80 90 142 142 142 142 5˝ 141 196 215

100 115 162 162 168 168 6˝ 168 222 250

125 141 192 192 195 195 8˝ 219 279 307

150 169 218 218 225 225 10˝ 273 339 361

200 220 273 273 285 292 12˝ 324 409 422

250 274 328 330 342 353 14˝ 356 450 485

300 325 378 385 402 418 16˝ 406 514 539

350 368 438 445 458 475 18˝ 457 549 596

400 420 490 497 515 547 20˝ 508 606 654

450 470 540 557 565 572 22˝ 559 660 704

500 520 595 618 625 628 24˝ 610 717 774

600 620 695 735 730 745

U form: insert

PTFE coating

UR form:insert

PTFE coating

PTFEcoating

insert

Corrugated iron ring

Y form:

insert

PTFE coating

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EXPANDED PTFE SEALING

TAPE VEFLEX

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Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

VF 4.1

Expanded PTFE sealing tape VEFLEX is a modern flat gasket in role. It is used as static sealing tape for all types of

flange and hatch couplings, and may be applied in any medium. It is manufactored from pure PTFE by special processof reshaping the fiber structure, and contains specific combination of important mechanical and sealing properties:

- exellent plastic moulding,- perfect ability to adapt to the sealing surface structure,

- immovable under pressure,- high sealing ability and long life,

- high chemical and thermal resistance,- resistance to any aggresive media, except melted alkaline metals, in elementary and vaporized fluoride,- applicable in the pH range from 0 to 14,- exelent resistance within the temperature range from -240 do +260 °C in schort exposures even up to 300 °C,- applicable up to 100 bar of pressure, depending upon the temperature and method of installation.

PACKAGE

The sealing gasket tape are packet in rolls. The compete gasket circle may be obtained by simple overlapping of bothends of the tape. Double-sided adhezive tape simplifies the application in any position.Tape widths range from 3 to 20 mm and are suitable to seal flanges of all shapes and sizes. Before selecting the gaskettype, it is best to consult our experts who will suggest the most appropriate sealing format.

PACKING UNITS

Tape widht Tape thickness Role lenght

3 mm 1,5 mm 30 m

5 mm 2,0 mm 20 m

7 mm 2,5 mm 15 m

10 mm 3,0 mm 10 m

14 mm 5,0 mm 10 m

17 mm 6,0 mm 7,5 m

20 mm 7,0 mm 7,5 m

The thicknes of tape should be selected according to the flatness of the surface; uneven surface demands thicker tape(next large size).

Our technical service with the experienced staff is at your disposition at all times for any advice regarding the selectionof thckness.

VEFLEX sealing gasket features- fast filing of cracks,- easy application and removal,- simple storage- may be used for any size of flanges an

couplings

Examples of VEFLEX PTFE ribbons

• piping,

• pump and valve casings,

• gearbox casing,

• thickeners,

• vaporizers

PTFE sealing tape VEFLEX is physiologicallyappropriate, odorless and tasteless.

APPLICATION INSTRUCTIONS

• sealing surface must be clean, dry and withouttraces of grease,

• sealing width is selected according to thediameter of flange and type of operation,

• place and tape by twisting it around the bolts,

as shown on the photo,

• always place only one tape,

• pressure to the surface is approximately 25-30 N/mm

2

If pressure is applied to the surface the tape becomstransparent. The spot where the tape is crossed assumesa perfect shape and seals reliably. Uneven spots at thesurface are filled with VEFLEX sealing material.

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PTFE THIN-WALL PIPES

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Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

TC 3.1

PTFE THIN-WALL PIPES

Thin-wall pipes are manufactured from pure PTFE (POLYTETRAFLUORETHYLENE) and

resistant almost all chemicals within the temperature range from 73 to 533 K (-200 °C to 260 °C)

USAGE

- transport of solvents, corrosive, hot, abrasive media,

- insulation of cables,

- high pressures,

- piping installations in laboratories,

- heat exchangers in aggressive media

DIMENZIJE CEVI

Interior Ф

( mm )

Exterior Ф

( mm )

Max. lenght

( m )

Tolerance Theoretic allowed pressure

at room temp. in bar

2 3 50 35

2 4 100 35

3 4 40 30

3 5 60 35

4 6 50 35

6 8 40 258 10 30 20

10 12 25 15

12 14 20

Exterior diameter

± 0,2

Wall thicknes

0,3

15

HEAT EXCHANGERS

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Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

SHELL-AND-TUBE HEAT

EXCHANGERS

The shell-and-tube heat exchanger is

made out of number of parallel pipes that are

closed in a cylindrical casing. The heat

transfer is established when there is a

temperature difference between a warm and a

cold fluid's stream. This model of a heat

exchanger can be used in the same way as

those exchangers made out of other materials,

e.g. metal. But this model holds a very special

place in those production processes, where

problems with corrosion occur (such as

chemical, pharmaceutical, food industry) and where demands after chemically

resistant materials exist; PTFE is one of them for sure. We install them in systems

among the pipelines.

The core of the exchanger is made out of PTFE head and bunch of PTFE pipes.

Supporting construction is made out of steel.

According to the need we can

protect the supporting construction

with ETFE on the inside as well as

on the outside, or we can add the

PTFE coat on the inside.A strong medium's stream on

the both sides of the exchanger is

aimed at the segments that enable a

high exchange proportion. They can

be used in the systems with either

different or same media: gas/gas,

gas/liquid, liquid/liquid.

Exchangers can be used for heating

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Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

as well as for cooling. Number and diameters of the pipes are determined on the basis

of the characteristics of the product’s need to be either warmed or cooled.

Heat Exchanger

o a great reliability in the temperature spectre up until 260 ºCo a simple installationo small costs of maintenance

o a possibility to use it with several products

o a simple and hygienic construction

o a quick taking to peaces for examination and maintenance

o a possibility of a later enlargement

SUPPORTING CONSTRUCTION PROTECTED with ETFE or PTFE

TWO-PARTED PTFE

SEGMENT

PTFE HEAD

with BUNCH OF PIPES

PTFE WASHER

STEEL HEAD PROTECTED

with ETFE or PTFE

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ETFE POWDER COATING

ISO 9001 Q-1418 ISO 14001 E-223BS OHSAS 18001 H-041

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Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

PN 1.1

ETFE is a thermoplastic copolymer derived from the

polymerization of Ethylene and Tetrafluoroethylenemonomers. This resin is extremely tough and abrasion

resistant, and has excellent chemical resistance,

dielectric strength, and a low coefficient of friction.

USAGE

ETFE fluoropolymer resin is a proven performer in the

chemical and petrochemical processing industries. It

has gained notable recognition for its unique properties

and design versatility, which are helping solve some of

the industry’s toughest material problems in process equipment and components. ETFE provides

excellent resistance to attack by the chemicals and solvents that can cause rapid deterioration of

other plastics and all but the most costly metal alloys. ETFE is inert to strong mineral acids,

inorganic bases, halogens, and metal salt solutions.

ETFE COATING

The most common method is electrostatic application,

using high voltage of 30-100 kV of negative polarity,

which causes large number of electrons to adhere to the

ETFE coating particles on their way through the

electrostatic gun. This creates an electric field between

the gun and the piece of metal and as a consequence powder particles adhere to the opposite side of the

object.

In addition to its chemical resistance, ETFE has

excellent mechanical strength, stiffness, and abrasion

resistance. This may be an important consideration for process applications where abrasive

slurries accelerate wear and degradation of alternative materials. ETFE has a broad continuous-

use temperature range from -150º F to 300º F (-100º C to 180 ºC). Specific temperature ratings

vary depending on equipment design and chemical environment, thus it is important to consult

with component manufacturers for in-use service recommendations.

Maximal dimension object coated with ETFE:Lenght:1900 mm, width:1700 mm, height:1700 mm ETFE PROPERTIES

Application thickness Up to 1000 μm

Specific Gravity 1,76 g/cm3

Hardness Durometer Shore D D 72

Upper Service Temperature 180 °C

Abrasion Resistance 13,4

Dielectric Constant 2,6 pri 103 Hz

Coefficient of Friction: - Static

- Dynamic

0,24-0,50

0,3-0,4

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HALAR E-CTFE

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PN 2.1

HALAR E-CTFE is copolymer of ethyleneand chlorotrifluoroethylene and offers a

unique combination of properties.

HALAR fluoropolymer provides excellent

chemical resistance, good electrical

properties, a broad-use temperature range

from cryogenic to 300 °F (150 °C). It is a

taught material with excellent impact

strength.

USAGE

HALAR fluoropolymer exhibits outstanding

chemical resistance and excellent barrier

properties. It is virtually unaffected by most

corrosive chemicals commonly encountered

in industry. The area of applicability for the

product coated with HALAR

- pharmaceutical industry,

- chemical and petroleum industry,

- in biochemistry,

- food industry,

- chemical preparation of water and filteringtechniques.

Product coated with E-CTFE

PHYSICAL CHARACTERISTICS

Application thickness 0,7 mm

Specific Gravity 1,68 g/cm3

Hardness Durometer Shore D D 75

Modulus Tensile Flexural 8,7·103 kg/cm2

Thermal Conductivity 3·10-4 cal/cm.sek. °C

Upper Service Temperature 150 °C

Melting Point, min. 240 °C

Dielectric Constant 2,5 pri 103 Hz

COATING E-CTFEThe most common method is electrostatic

application, using high voltage of 30-100 kV

of negative polarity, which causes large

number of electrons to adhere to the HALAR

coating particles on their way through the

electrostatic gun. This creates an electric

field between the gun and the piece of metal

and as a consequence powder particles

adhere to the opposite side of the object.

Primer coat finish coat

Maximal dimension of the object to be

coated with E-CTFE:

Lenght:1900 mm, width:1700 mm,

height:1700 mm

Stove 1900 x 1700 x1700

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REPCOAT-PVDF

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Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

0 20 40 60 80 100 120 140

5%

10-20%

Hydrochloric acid 28%

6%

Nitric acid 20%

50-60%

70%

80%

Sulphuric acid 90-97%

30%

Chromate 40%

8%

Hydrofluoric acid 35-50%

Oleum 10% SO3

60%

80%

Formic acid 100%

Acetic acid 50%

Tetrachlorocarbon100%

Temperatura

PN 3.1

ANTICORROSIVE PROTECTION WITH REPCOAT

REPCOAT is fluoride thermoplast - polyvinylidene fluoride with characteristics similar to PTFE.

CHARACTERISTICS

REPCOAT coating has great mechanical

resistance, it is very resistant to abrasion and

ageing, UV and gama rays, it is

physiologically harmless and not adhesive.

It is RESISTANT to most organic

and inorganic acids and bases, according to

the temperature and concentration, to

aliphatic and aromatic hydrocarbons,

alcohols and solvents.

It is NOT RESISTANT to fuming

sulphuric acid, highly basic amines, very hot

and concentrated alkali, and alkali metal

melts. It expands in highly polar solvents

such as acetone and ethyl acetate.

PHYSICAL CHARACTERISTICS

Application thickness 0.5 mm

Specific gravity 1.76-1.78 g/cm3

Tensile strength 400-500 kg/cm3

Hardness durometer Shore D D 77- D 82

Modulus tensile flexural 8.7x103 kg/cm2

Thermal conductivity 3x10-4 cal/cm. sec. ˚C

Maximum working temperature 130˚C

Minimum melting point 178˚C

Deformation point 140˚C

Dielectric constant 8 at 103-10

4 Hz

Coefficient of friction:-static-dynamic

0.40.3

USE

Due to excellent physical and chemical

characteristics, the REPCOAT coating is

mostly used in chemical and pharmaceutical

industry protection of devices, exposed to

aggressive agents, high temperatures and

abrasion.

REPCOAT APPLYING

REPCOAT is electro statically applied only

in the Veflon plant. Maximum dimensions of

the object to be protected are:

Length: 1900 mm, width: 1700 mm, height:

1700 mm.

CHEMICAL STABILITY

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PTFE DISPERZIONS

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PN 4.1

PTFE DISPERZIONSPTFE disperzions offers a wide range of

coatings for all types of moulds and

materials, designed to simplify and make

more efficient the manufacture of many

different kinds of products.

Typical materials used in moulds coated

with PTFE disperzions include PET, carbon

fibre, glass, rubber, polyurethane. Typical

mould applications include tyres, foods,

belts, auto headliners, shoes, cutting disks,

packaging, etc.

PTFE disperzions coatings have superb

release and outstanding abrasion resistance,

which lead to all the benefits listed above.

Coats with PTFE disperzions are micro

porous and unsuitable for chemical industry.

PTFE disperzions

VF 8810: Solvent-borne, food-safe, high-

temperature-resistant, PTFE-based coating.

Ideal for coating moulds used for high-sugarcontent items such as sweets. It has good

abrasion resistance and operates at 260C

(500F). Recommended dry film thicknessis 22,5 μm,

Substrates: aluminium

VF 8221/8224: Waterborne, two-coat, food-

safe, PTFE-based coating. This is a high-cure

system with excellent release properties and

it is ideal for mould release in high

temperature applications. VF 8221/8224 has

good abrasion resistance and operates at

temperatures up to 260C (500F).

Recommended dry film thickness is 40 μm.

Substrates: aluminium, mild steel, stainless

steel.

VF 7050/7252/7353: is a three-coat,

internally reinforced non-stick system food

contact acceptable. It has good abrasion

resistance and operates at temperatures up to

-195 do 260 °C, intermittent 315 °C .

Recommended dry film thickness is 40 μm.

Substrates: aluminium, stainless steel.

Advantages moulds coated with PTFE-disperzions.

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M e t a l l u

r g i c a l a n d C h e m i c a l I n d u s t r y C e l j e d . d . K i d r i č e v a 2 6 , 3 0 0 0 C e l j e , P . O . B 1 0 3 2 , S

L O V E N I A

P h o n e : + 3 8 6 3 4 2 7

6 6 4 1 , + 3 8 6 3 4 2 7 6 6 4 5 , + 3 8 6 3 4 2 7 6 6 4 6 , f a x : + 3 8 6 3 4 2 7 6 6 3 9 , e - m a i l : p r o d a

j a . v e f l o n @ c i n k a r n a . s i

D a t a

s h e e t f o r p o w d e r c o a t i n g

C o a t i n g m a t e r i a l

U n i t

E C T F E

E T F E

P F A

P V D F

R e c o m m e n d e d t h i c k n e s s o f c o a t i n g

[ µ m ]

7 0 0

1 0 0 0

8 0 0

5 0 0

P e r m a n e n t t e m p e r a t u r e r e s i s t a n c e

[ ° C ]

1 5 0

1 6 0

2 5 0

1 3 0

T h e r m

a l l o a d o f t h e s u b s t r a t e d u r i n g c o

a t i n g

[ ° C ]

2 9 0 - 3 1 0

2 9 0 - 3 1 0

3 8 0

2 6 0 - 2 8 0

T h e r m

a l l o a d o f t h e s u b s t r a t e d u r i n g d e

- c o a t i n g

[ ° C ]

4 2 0

4 2 0

5 5 0

4 0 0

S p e c i f i c w e i g h t

[ g / c m 3 ]

1 , 6 8

1 , 7 6

2 . 5

1 . 7 8

I m p a c t r e s i s t a n c e

[ k V / m m ]

8 0

7 6

8 0

1 3 0

H a r d n

e s s

[ S h D ]

7 5

7 3

8 3

7 7

T e n s i l e s t r e n g h

[ N / m m 2 ]

3 0

3 2

2 8

5 4

E l o n g

a t i o n a t b r e a k

[ % ]

2 2 0

2 4 0

1 7 0

8 0

C o e f i c i e n t o f f r i c t i o n

S t a t ; D y n

0 . 8 ; 0 . 7

0 . 2 4 ; 0 . 3

0 . 7 ; 0 . 6

0 . 4 ; 0 . 3

D i f f u s

i o n r e s i s t a n c e , w a t e r 9 5 ° C , 6 0 0 µ m

[ h ]

1 4 4

1 4 4

> 4 0 0

1 8 0

H e a t c o n d u c t i v i t y

[ W / m K ]

0 . 1 5 1

0 . 1 5 4

0 . 2 5 7

0 . 1 7 2

R e s i s

t a n c e t o w e a r

g o o d

g o o d

v e r y g o o d

v e r y g o o d

A n t i - a

d h e z i v e p r o p e r t i e s

g o o d

g o o d

v e r y g o o d

g o o d

C a p a c i t y f o r s t e r i l i s a t i o n

g o o d

g o o d

v e r y g o o d

v e r y g o o d

D r y l u

b r i c a t i o n

g o o d

g o o d

g o o d

g o o d

S o l v e

n t r e s i s t a n c e

v e r y g o o d

v e r y g o o d

v e r y g o o d

n o

S u i t a b l e f o r f o o d s t u f f s

p a r t i a l l y

p a r t i a l l y

n o

y e s

A c i d a n d a l k a l i r e s i s t a n c e

v e r y g o o d

v e r y g o o d

v e r y g o o d

v e r y g o o d

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Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

CHEMICAL STABILITY ETFE, E-CTFE, PVDF

Temperature of medium

(°C)

Medium Formula Conc.

ETFE E-CTFE PVDF

50 % 110 75 110

80 % 110 75 77Sulfurio acid H2SO4

95 % 110 50 50

5 % 75 75 75Hydrogen chloride HCl

35 % 75 25 75

5 % 75 75 75 Nitorioacid HNO360% 50 25 50

20% 100 75 -Phosphorio

acid

H3PO4

85% 100 75 -

10% 75 75 -Chromium

acid

CrO3

50% 75 75 75

25% 100 - -Potassim

hydrokside

KOH

50% - - -

10% 75 - 75

25% 100 - -Sodium hydrokside NaOH48% 100 - 50

10% 75 - -Amonium hydrokside NH4OH

25% 75 - 50

10% 75 - -

50% 75 25 -Acetic acid CH3COOH

95% 75 25 -

Methanol CH3OH 100% 75 25 -

Ethanol C2H5OH 100% 75 25 -

Acetone CH3COCH3 100% 75 - -Benzen C6H6 100% 75 25 75

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Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

COATING WITH RUBBER – ELASTOMER FILMGENERAL INFORMATION

Purpose

The purpose of coating with different elastomer films is protection of components against

aggressive agents. The materials usually being protected are:

• construction steel

• concrete and reinforced concrete

We carry out rubber coatings.

Fundamental principleThe system of coating the metal basis

elastomer

adhesive

main coatingbedding preparation

metal basic

The system of coating the concrete and reinforced concrete basis

elastomer

adhezive

main coating

conducting layer

concrete basis

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Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

Basis

The construction of the supporting element needs to be correctly manufactured and to meet

standards, determined by the branch. Furthermore, it needs to respond to the following demands:

• metal components DIN 28051

• surface and weld beam processing DIN 28053

• concrete and reinforced concrete components

Contact surfaces preparation

Basis surfaces need to be cleaned and harsh enough: metals by abrasive blasting according to the

Sa 3 Swedish standard. Surface harshness is 50 µm.

Conducting layer

Conducting layer is built on the concrete and reinforced concrete components in order to ensure

electric conductivity for carrying out the elastomer (rubber) sealing control.Main coating

The purpose of applying main coating is to ensure the best quality adhesion of next layers and

protection against corrosion.

Adhesive

The adhesive is chosen according to the loading and the kind of the elastomer (rubber) used.

Elastomer mixtures (rubber films)

The film thickness is connected to the durability. 2 to 10 mm thick films are used. The price

depends on the thickness; therefore it is important to dimension the thickness correctly according

to the expecting loading.

The table below shows some of the basic rubber film mixtures, their physical properties,

resistance and the way of vulcanising.

Characteristic VF0111 VF0113 VF0114 VF0115 VF0116 VF0118 VF0119

Polymer NR/SRB

graphite

NR/SRB

graphite

NR/SRB

graphite

IIR/PVC CR BIIR BIIR

The way of

vulcanising

Autoclave Autoclave Autoclave

, hot water

Autoclave Self-

vulcanising

Autoclave Repair

vulcanising

Hardness aftervulcanising

Hardrubber

Hardrubber

Hardrubber

Softrubber

Soft rubber Softrubber

Soft rubber

Tensile strength Cca 35 Cca 38 Cca 40 >2.5 >10 Cca 25 >4

Elongation Cca 4 Cca 2 Cca 3 >500 >250 Cca 0.2 >340

Resistance to

abrasion

<300 Does not

suit

Does not

suit

<250 <100 Does not

suit

<300

Resistance to

UV rays

Does not

suit

Does not

suit

Does not

suit

Does not

suit

Does not

suit

Does not

suit

Does not

suitResistance to high

temperature (˚C)

Good Good Good Average Average Great Great

Resistance to

acids

Good Good Good Good Good Good Good

Resistance to

alkali

Good Good Good Good Good Good Good

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Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

VF0111-NR/SBR, graphite – the mixture is appropriate for vulcanising in autoclave, for drinking

water equipment rubber coating. It has all the necessary certificates for it.VF0113-NR/SBR, graphite - the mixture is appropriate for vulcanising in autoclave, for

chemical and process industry equipment rubber coating. It offers resistance to acids and alkali up

to 100˚C.

VF0114- NR/SBR, graphite - the mixture is appropriate for vulcanising in autoclave and with

hot water, therefore it is used for installing on the field where needed. It is used for chemical and

process industry equipment rubber coating, especially for steel tank and pool rubber coating. It

has high resistance to HCl and other acids.

VF0115-IIR - the mixture is appropriate for vulcanising in autoclave. It is used for rubber coating

of galvanic tanks for chromium plating.

VF0116-CR – self-vulcanising mixture with good resistance to abrasion. It can also be vulcanised

in autoclave. It is used for steel and concrete tank rubber coating on field and process equipment

rubber coating where there is greater abrasion, such as sand mills, pipelines for sand transport,

spiratrons, different cyclones etc.

VF0118-BIIR – soft rubber, used for vulcanising in autoclave. It offers great resistance to alkali

and acids up to the temperature of 100˚C. It is used for process equipment rubber coating, such as

pipelines, stirrers, etc.

VF0119-BIIR+CR, adhesive coat – two-coated mixture. The upper coating had already been

vulcanised, whereas the lower is not vulcanised serving as better adhesion for steel, rubber or

concrete. The mixture is used for repairing rubber coating damages.

Hints for choosing a rubber filmChoosing a rubber film is professionally demanding task. It depends on the necessary

characteristics which the film should have in order to meet the needs and purpose of use. The

characteristics depend on the loading to which the coating is about to be exposed during its use.

There are three main types of loading, influencing the choice:

- mechanical loading

- chemical loading

- thermal loading

In order to include more data, we have enclosed a questionnaire to the catalogue. Accurate and

correct information enables quality choice of materials and of the technologic procedure itself. We

recommend that an expert makes the choice.

VulcanisingMost rubber films need to be thermally processed. Autoclaves are used for that because they

ensure the accurate temperature input into the rubber. The similar effect is achieved by using

steam or hot water. After vulcanising, the rubber has the characteristics from the table.

Rubber coating quality control

The following quality controls are exerted during the process:

• conductivity measuring which reveals possible porosity

• hardness measuring

• thickness measuring

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Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

WORK IN THE WORKSHOP

The products can be coated with hard or soft rubber film. They are vulcanised inautoclaves where the rubber foil gains the chemical and physical characteristics.

The size of the products to be vulcanised depends on the autoclave dimension:

Large autoclave: diameter 3300 mm, length 10000 mm

Small autoclave: diameter 2300 mm, length 5500 mm

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Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

PRODUCTS, RUBBER-COATED IN THE WORKSHOP

Rubber hose Process equipment Rubber tank cover

Rubber-coated mixer Ion exchanger Decomposition tower cover

Centrifuge Orifice plate Fundabac filter

Sand mill wheels Rubber-coated cross part Coating control

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Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

FIELD WORK

The rubber coating can be made on field, just like in a workshop. It can be applied on

metal or concrete surfaces. Self-vulcanising mixtures are used at work or mixtures vulcanised by

hot water.

Rubber coating of clarification plant concrete walls

Rubber coating of tank

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Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

ELASTOMER PROCESSING IN TOOLSDifferent rubber products for the market or as Veflon intermediate products are produced

in special tools – models – by means of vulcanising press.

Small press

workspace

400 x 400 mm

Large press

workspace

800 x 800 mm

The products are produced from different mixtures:

TYPES OF CAOUTCHOUC

Characteristics Natural

caoutchouc

Natural caoutchouc/

Styrene-butadiene

caoutchouc

Nitrile

caoutchouc

Ethylene-

propylenediene

caoutchouc

International sign NR NR/SBR NBR EPDM

Hardness durometer Shore A 30-90 30-90 15-90 25-95

Tensile strength Great Great Good Average

Elongation Great Great Good Average

Resistance to abrasion Average Good Good Average

Resistance to UV rays Partly suits Partly suits Average GreatResistance to high temperature

(˚C)

Partly suits Partly suits Average Good

Resistance in oil Does not suit Does not suit Great Does not suit

Resistance to acids Average Average Partly suits Great

Resistance to alkali Average Average Partly suits Average

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Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

EPDM mixture (ethylene-propylene-diene caoutchouc) is due to good characteristics used

for different seals, membranes, flap valve casings – everywhere with great

chemical loading and temperature up to 100˚C.

NR mixture (natural caoutchouc) is used for products where oil resistance is important

NR/SBR mixture (natural caoutchouc/styrene-butadiene caoutchouc) is used for products

where greater tensile strength, elongation and elasticity are needed (elastic

coupling)

NBR mixture (nitrile caoutchouc) is used for products where oil resistance is needed.

Products, made in models:

Bag grasper for TiO2 packaging plant Absorbers Flap valve casings

EPDM mixture

Elastic coupling chain Valve membrane – Model in pressEPDM+PTFE

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DIAFRAGMA VALVES

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Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

RUBBER BELLOWSRubber bellows are indispensable

integral elements in contemporary

pipeline devices.

THEY EFFICIENTLY SMOTHE

VIBRATIONS AND MUFFLE

NOISE, EQUALISE MOVEMENTS

AND SHIFTS of pipe installations anddevices.

They are made out of quality materials

that can be used in numerous fields:

preparation of sanitary and drinking

water, preparation of sea water, air

conditions, ventilation systems,

mining, chemical and food industry.

Types of rubber bellows:

- Single rubber layer.

- Rubber layer and armature

nett.

- Outside / inside rubber layer

and intermadiate armature.

Flanges:

- stainless steel flange,

- flanges protected with

coating according to RALscale.

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Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

RUBBER

BELLOWS

Materials for bellows:

VF 0118-BIIR : soft rubber, used forvulcanising in autoclave. It offers

great resistance to alkali and acids

up to the temperature of 100C.

VF 0116-CR : self-vulcanising

mixture with good resistance toabrasion.

FLANGES

Flanges materials:

- stainless steel: W.Nr.1.4571

- steel: St. 37

Compensator's dimensions:

Inside diameter »ФDN«:- from DN 300 to DN 1500

Width of compensators »L«:

- from 200 to 500 mm

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Metallurgical and Chemical Industry Celje d.d. Kidričeva 26, 3000 Celje, P.O.B 1032, SLOVENIA

Phone:+386 3 427 66 41,+386 3 427 66 45, +386 3 427 66 46 , fax: +386 3 427 66 39, e-mail: [email protected]

REFERENCES

ACRONI JESENICE

BELINKA LJUBLJANA

CINKARNA CELJE

DINA OMIŠALJ

ESOTECH VELENJEINA RAFINERIJA RIJEKA

KRKA NOVO MESTO

LEK MENGEŠ

NAFTA STROJNA LENDAVA

PINUS RAČE

PLAMA PODGRAD

PLIVA ZAGREB

SODASO TUZLA

TKI HRASTNIK

TET TRBOVLJE

UNIOR ZREČE

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CONTACT

Director PE Veflon

Darko Košak dipl. inž. grad.Phone: +386 (0) 3 427 66 40

Gsm: +386 (0) 31 631 297

e-mail: [email protected]

SALE

Sales manager

Tomo Gorenšek

Phone: +386 (0) 3 427 66 45

Gsm: +386 (0) 41 660 576

e-mail: [email protected]

Sales referee

Nevenka Lorenčak dipl. oec.

Phone: +386 (0) 3 427 66 41

e-mail: [email protected]

Janez Hrovat inž. str.

Phone: +386 (0) 3 427 66 46

e-mail: [email protected]

[email protected]

PRODUCTIONValves and elements production

Jože Cvelfer inž. str.

Phone: +386 (0) 3 427 66 58

Gsm: +386 (0) 51 358 042

e-mail: [email protected]

Powder applications, Transfer moulding

Deželak R oman dipl.inž.str.

Phone: +386 (0) 3 427 66 43

Gsm: +386 (0) 51 358 043

e-mail: [email protected]