Katalog
description
Transcript of Katalog
One of the leading independent technology companies in the world manufacturing aspherical components.
Specialized in customized aspheres (asphericon OEM), standard precision aspheres (asphericon SPATM), customized coatings (asphericon Coating) and optical design (asphericon Optical Design).
Supplies more than 250 international companies.
A patented CNC control software ensures fast production of prototypes and complex components in high quantities.
State-of-the-art measurement systems assure highest precision.
Aspheres and related products can be produced in various designs and in a wide range of materials.
Expertise in more than 50,000 aspheres and over 1,000 different designs.
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asphericon company
SPATM
OEM
Coating
OpticalDesign
»defining standards in quality management«
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asphericon ensures a substantial quality assurance throughout the whole manufacturing process according to DIN EN ISO 9001:2008.
From the incoming component inspection to the precise final control of each processed item,all steps are automatically recorded.
A self-developed database system captures all production parameters for every single lens. The complete project tracking during the whole production process is guaranteed.
All digitally saved inspection and measurement reports can be provided upon request at any time.
Additional data sheets with all individual lens parameters can be provided upon request.
asphericon quality
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ISO 9001:200815 100 85444
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asphericon technologyState-of-the-art control technology
The basis of the production process is a state-of-the-art control technology developed internally by asphericon. Implemented in the CNC machinery it has the ability to simulate grinding and polishing operations.
Grinding and polishing toolsIn combination with standard and in-house-developed grinding and polishing tools, asphericon is able to produce aspherical components from small to volume quantities in four different quality levels.
Database systemAll production parameters are digitally recorded in separate process files and automatically saved in an internal database system. A full traceability of all process steps can be guaranteed.
Measurement technologyWith the latest tactile and interferometric asphere measurement techniques a flexible production at the highest technological level is guaranteed.
»experts in aspherical elements«
Standard Quality Precision Quality Ultra Quality ION - FinishTM
Dimensions [ ISO 10110-1 ]
Diameter mm 2 – 250± 0.1
6 – 200± 0.05
6 – 1501
± 0.0256 – 150 2
Centre Thickness mm 1 – 60± 0.1
1 – 60± 0.05
1 – 60± 0.02
1 – 60± 0.02
Surface form [ ISO 10110-1;12 ]
Radius of Curvature – Vertex3 mm cc > 10 cc > 17 cc > 17 cc > 17
Radius of Curvature – Local4 mm cc > 10 cc > 10 cc > 10 cc > 10
Sagitta within CA5 mm < appr. 30 < appr. 30 < appr. 30 < appr. 30
Aspherical Departure6 % of ø < 10 < 10 < 5 < 5
Surface slope7 degree < 75 < 50 < 50 < 50
Substrate QualityISO 10110-2/3/40/; 1/; 2/
depending on availability
depending on availability
depending on availability
depending on availability
Surface form tolerances (ISO 10110-5) and Aspheric surfaces (ISO 10110-12)3/ A (B, C) RMSx < D; “lambda” = E; slope < F; slope integration length = G; spatial sampling resolution = H;See also ISO 14999-4
Tolerance of Radius of Curvature % 0.1 0.05 ~0 ~0
Sagitta Deviation8 – A (Power) fringe9
µm307.5
102.5
~0~0
~0~0
Irregularity10 – B (PV) fringe9
µm10 – 42.5 – 1
4 – 11 – 0.3
< 1< 0.3
< 0.2< 0.054
Rotational invariant Irregularity11 – C fringe9
µm4 – 21 – 0.5
< 2< 0.5
< 0.4< 0.1
< 0.2 < 0.054
RMS Irregularity – RMSi12 – D fringe9
µm3 – 1.2
0.75 – 0.31.2 – 0.30.3 – 0.09
< 0.3< 0.09
< 0.1 < 0.027
Slope tolerance13 – F arc secmrad
< 120< 0.6
< 50< 0.25
< 25< 0.12
< 15< 0.08
production capabilities
Centration [ ISO 10110-6 ] 4/ σ ( L )14
Tilt angle of the aspheric surface to the second surface – σ15 arc min < 3 < 2 < 0.5 < 0.5
Lateral displacement of the aspheric to the edge of the lens – L mm < 0.02 < 0.01 < 0.005 < 0.005
Lateral displacement of the aspheric to the second surface – L mm < 0.03 < 0.015 < 0.01 < 0.01
Surface imperfections [ ISO 10110-7 5/ N x A; L N‘‘ x A‘‘ ]
Dig – N x A 2 x 0.63 2 x 0.25 2 x 0.04 2 x 0.025
Scratches – L N‘‘ x A‘‘ L 2 x 0.16 L 2 x 0.1 L 2 x 0.063 L 2 x 0.025
MIL – Scratch / Dig 80 – 50 40 – 20 10 – 5 5 – 3
Surface texture [ ISO 10110-8 ]
Surface Roughness – Rq nm < 3.0 < 2.0 < 1.5 < 0.9
Standard Quality Precision Quality Ultra Quality ION - FinishTM
(Footnotes)1 Depends on measurability.2 Depends on measurability.3 Basic radius of curvature which appears in the aspheric equation. No limiting factor, asphericon will carry out a feasibility study.4 Local radius of the surface somewhere along the radius of the surface. (see 3)5 Only measurability is limiting.6 This is no limiting factor.7 Steepest slope of the surface (tangent of 1st derivative) along the radius. Usually located near the edge of the lens.8 Sagitta error depends on the diameter. Listed values are for a diameter of 40 mm.9 Reference wavelength λ=546.07 nm.10 Often also called the PV-error of the measured surface. Means the total surface deviation corrected for Sagitta error (power).11 Rotational symmetric (invariant) part of the irregularity.12 Root mean square of the irregularity.13 Depends on the diameter and the surface curvature. Normal measured length of 1 mm. The bigger the better.14 According to ISO, σ is the angle between the rotation axis of the aspheric surface and the datum axis of the part, and L is the distance from the point of the rotational symmetry of the aspheric surface to the datum axis. 15 Depends on the diameter. Listed values are for a diameter of 40 mm.
asphericon production capabilities
Aspheres can be aspherical on both sides with multiple points of inflection.
The surface shape is not limited by the absolute deviation from the best fit sphere.
Components in almost every variety of glass, fused silica, germanium, silicon, infrared glass,zerodur can be manufactured with an accuracy up to 20 nm form error or 10 nm global RMS.
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Advanced production technology allows a slope of up to 75 degrees at the edge of a lens.
Most optical components can be produced with diameters from 2 up to 250 mm. The roughnessdepends on the material used and can be as low as 1 nm Rq.
Choose between four different quality levels: Standard, Precision, Ultra and ION-FinishTM quality.
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OEM Customized Optics
»Outstanding quality that matters«
Contour accuracy < Lambda/20 (PV) for aspheres and mirrors.Full surface interferometric measuring. Form- and material-independent tool performance.Optimized micro-roughness.Contact-less processing.
Ion-Beam Figuring for local correction and post-polishing
ION-FinishTM
+49 (0) 3641-31 00 560 [email protected]
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AspheresAspheres lead to much better imaging properties and reduce the overall number of optical elements in most applications. asphericon produces diameters from 2,0 up to 250mm with a roughness as low as 1 nm Rq.
AxiconsAxicons are offered in a large variety of shapes, sizes and materials. Almost every variety of glass as well as silica, germanium, silicon, infrared glass and zerodur can be processed.
Reflectors - On-AxisMirrors and reflectors with parabolic or custom-defined aspheric surface curvatures are one of our peculiarities. All designs will be delivered in the well-known aspheri-con quality.
Reflectors - Off-AxisOur technology enables the production of off-axis-mirrors and reflectors. Depending on geometry and deflection angle we manufacture according to individual requirements.
AcylindersAspherical cylinders can be realised in plano-convex, plano-concave, bi-convex or bi-concave shapes. Specific lenses with a cylinder surface and both spherical and aspherical rear surfaces are available. In particular cases the outer shapes can be user-defined.
OEM product range
asphericon OEM key benefits
Wide range of customized elements – from “classic” aspheres to more complex surface formats.
Four different quality levels for your high-end optical components.
Professional services from design, production, measurement reports, coating to the final delivery.
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Latest production, measurement and in-house coating technology for process stability and highest flexibility.
Profit from our experience out of more than 1,000 projects.
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SPATM
Standard Precision Aspheres
»Delivery off-the-shelf«
SPATM Webshop
www.asphericon.com
Shop asphericon SPATM online.
Outstanding optical characteristics, at a competitive price and with short lead times.
Easy ordering process.
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SPATM High-NADecrease of chromatic aberrations by use of low dispersion materialDiameter: Quality*: Material:
SPATM Low-NALong focal length (f/d 2.0)Diameter: Quality*: Material:
SPATM AxiconsIdeally suited for high power laser applicationsDiameter: Quality: Material:
SPATM UV-grade fused silicaIdeally suited for UV-applicationsDiameter: Quality: Material:
SPATM AcylindersShort focal length (f/d 0,8)Size: Quality: Material:
SPATM product range
10 – 100 mmStandard (RMS < 0.5µm)S-LAH64, N-BK7
10 – 100 mmStandard (RMS < 0.5µm)N-BK7
25.4 and 50.8 mmUltra (RMS < 0.07µm) and Precision (RMS < 0.2µm)Fused Silica
12.5 – 50Standard (RMS < 0.3µm)Fused Silica
10x10 – 50x50 mmStandard (RMS < 0.5µm)S-LAH64
* RMS < 0.1µm available upon request
asphericon SPATM key benefits
Precision polished SPATM have superior surface roughness compared with molded lenses.
Excellent energy beam distribution.
Ideally suited for demanding applications.
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Off-the-shelf delivery and short delivery times.
Get all SPATM at our webshop: www.asphericon.com.
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Coating Customized Coatings
»Highest accuracy till the final step«
Fast laneasphericon Coating
Do you need coatings with an extremely short delivery time? Use our asphericon Coating Fast lane.
High-quality coatings in 24 or 48 hours. Contact us!
+49 (0) 3641-31 00 560 [email protected]
Anti-reflective layersAnti-reflective layers minimize the reflection on optical surfaces. Depending on the type of glass, a reduction in reflection up to < 0.5% is possible.
Dielectric mirrorsWith dielectric layers, absorption-free mirrors with minimized stress and reflections greater than 99% can be manufactured.
Metallic mirrorsMirror surfaces based on metals (e.g. Al, Ag or Au) are cost-effective ways of manufacturing reflectors.
Filter layersThe separation of wave lengths is made possible with so-called short, long or band-pass filters based on dielectric layers.
Splitting layersIn separation of a division ratio T/R for a customer-specific spectral wave length range (UV, VIS und NIR).
PolarizersDefined separation of the vertical and horizontal components of the light into specific wave-length ranges.
Coating product range
asphericon Coating key benefits
High-quality, customer-designed coatings.
Quality assurance with very modern coatingsystems and measurement instruments.
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Fast delivery times guaranteed with our24/48-hour service (Fast lane).
Technical specialists with many years ofcoating expertise.
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Optical Design Customized Designs
»Individual designs for your applications«
asphericon Optical Design
AnalysisAnalysis of your technical requirementsDevelopment of an initial feasibility study within 3 days
ConceptionOptical design (refractive, diffractive and reflective elements; optics for ultrashort laser pulses)Tolerance analysis for production and calibrationDevelopment of the design descriptionDrawing up of an adapted coating design
RealisationMonitoring of in-house testing processesApproval for prototype and series production
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asphericon Optical Design key benefits
Optical design for refractive, diffractive and reflective elements.
Optics for ultrashort laser pulses.
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Fast initial feasibility study.
Tolerance analysis for production and calibration.
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Fast initial feasibility study.
Tolerance analysis for production and calibration.
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visionasphericon aims to be the market leader in developing and producing high-quality, high-precision aspherical components. We have the most progressive technology, the most modern equipment and the most ambitious team.
In addition to our innovative product ideas, we enhance our customers' value chains through customer-driven support and design services as well as professional package solutions. We leave you with a splendid feeling about optics.
asphericon GmbHStockholmer Straße 9D-07747 Jena | Germany
Phone: Fax: E-Mail: Internet:
+49 (0) 3641-31 00 500+49 (0) 3641-31 00 [email protected]