KALTENBACH Plate Processing Center KF 3114/28

PLATE PROCESSING CENTERKF 3114/28

Product Information PAGE 212.07.2016

CONTENTGeneral Information– Advantages– Working Range– Technical Data

Kaltenbach Flamecutting 2114/28– Standard Equipment– Optional Equipment

Software – Standard Equipment– Optional Equipment

Transport System– Standard Equipment– Optional Equipment

GENERAL INFORMATION


KF 3114/28Bild durch Klicken auf Symbol hinzufügen

Machine built with passionMultiple applications in one machine High flexibility with full automationReliable processes High productivity Long-lasting high-quality and heavy constructionUser-friendly latest nesting software to save time and materialFast service support via webcam and helpdeskLower maintainance and personal costs


WORKING RANGEInput

Length: 500-6.000 mm*Width: 220 – 3.100 mmThickness: 6 – 100 mm

Weight■ 10.000 kg per piece■ 2000 kg/m

OutputLength: 60 – 2.000 mm*Width: 60 – 3.100 mm

Output – Discharge Table

Length: 60 - 400 mmWidth: 60 - 400 mm* Adjustable according to options


TECHNICAL DATABild durch Klicken auf Symbol hinzufügen

KF 3114/28Weight:

13tMachine Dimension:

15,5 x 9 x 5 mWorking height above floor:

800 mmCompressed air connection:

8 barAir consumption:

350 NL/minElectrical Power Supply:

400 V, 50 Hz


TECHNICAL DATAProcessing Head for drilling, milling, contour marking, countersinking and tapping

Drive Performance 34,5 KW

Feed Rate 2000 mm/min

Rotation Speed 150 - 3.500 RPM

Positioning of Processing Head 36 m/min

Material Positioning Speed 30 m/min

Tool Changer 14/28 pieces

KF 3114/28

Bild durch Klicken auf Symbol hinzufügen


STANDARD EQUIPMENTRoller conveyor in solid welded constructionMeasuring Carriage■ NC-controlled■ Plate positioning ■ 3 collets for plates up to 100mm

Longlasting construction for high load capacity Precise material positioning by 3 grippers Material fixation from 2 sides by several clamps


STANDARD EQUIPMENTLateral Gripper■ NC-controlled■ Measuring plate length■ Passes through machine during processing■ 2 collets for plates up to 100mm

Precise plate length measuring Lateral gripper for less material slippage and vibration Higher quality and longer tool lifetime


STANDARD EQUIPMENTMachine in solid welded constructionHigh torsinal rigidity of machine portalLinear guiding for positioning of processing unit

Long-life construction for sustainable investments Reliable and accurate positioning of processing head High drilling performance possible


STANDARD EQUIPMENTMachine Housing■ Housing of danger zone for proctection of hot chips and dangerous

arcs■ Processing area viewable via viewing window ■ Light curtain to guarantee a high safety ■ Operating cabinat directly adjacent to machine by swivel arm

Work safety of highest standards High operating comfort due to viewing windows, swivel arm

and light barriers close to the machine


PROCESSING INFORMATION

Standard■ Drilling■ Tapping■ Countersinking■ Oxygen Cutting

Optional■ Milling■ Contour Marking ■ Hard Stamping■ Plasma Cutting

High diversity of operations on one machine Cost reduction by eliminating need for several machines for

each operation High automatisation for personel costs reduction


STANDARD EQUIPMENTBild durch Klicken auf Symbol hinzufügen

Processing Head■ Positioning of processing head via pre-clamped rack and pinion

combination■ Constand feed speed via ball bearing spindle and servo-motor■ Programmable feeds and rotation speeds

Accurate and fast positioning Better processing quality and longer tool lifetime Performance parameter can be adjusted according to

customers favorite tool supplier High rotations rate for milling



Processing Head (continuation)■ Internal and external drill cooling via minimum quantity lubrication■ Cooling is actived only during processing■ Feed connected for minimum consumption and maximum cooling

Minimal consumption for lower costs Cooling for longer tool lifetime Higher environmental protection Lower disposal costs Less contamination of good pieces


STANDARD EQUIPMENTDownholder■ Plate edge detection via laser■ Self-adjusting downholder directly adjacent to processing position■ Integrated height measuring for fast approach

Less waste Less vibration for higher processing quality and longer tool

lifetime Lower downtime due to fast approach and plate thickness

measuring


STANDARD EQUIPMENTTool Changer■ Automatic chain tool changer for 14 tools■ Two-hands-method for tool changing needed■ Automatic length measuring of tools by self-cleaning laser■ LCD display that shows operator in which slot which tool has to be

inserted■ Tool changer next to operator position

Outstanding flexibility by 14 tools Reduction of injury probability for high work safety Good accessibility High comfort and fast tool handling


STANDARD EQUIPMENTRotating Chip Brush■ Metallic Brush for wipping of chips from milling and drilling■ Heavy construction■ Automatic height positioning for ideal surface pressure■ Extenable container collects chips for easy handling

Soiling of machine and surrounding area is reduced Preperation for reliable cutting processes



Autogenous Torch Unit■ Automatic height adjustment and ■ Remote controlled ignition of torch■ Clearance control before cutting■ Type: ESAB Multijet for acetylen, propane, natural gas, mixed gas■ Cutting Depth:

300 mm■ Cutting Speed:

800 mm/min■ Customers can renounce a autogenour torch unit

Perfect cutting quality Cooperation with well-known technology partner Low processing costs


STANDARD EQUIPMENTFlame Cutting Area■ Fire bricks protect machine and environment■ Extendable slag container on rollers below flame-cutting slot■ Container can be filled with water automatically

Reliable protection for machine and surrounding High comfort by rollers and automatic water refill



Hinged Conveyor Section■ Automatic removal of small part■ Possible dimensions of small parts

• Length: 60-400 mm• Width: 60-400 mm

■ Parts can be collected in a extendable container or can transported via conveyor see optional equipment

Full automation Easy handling of good pieces


OPTIONAL EQUIPMENTExtendable Container for good pieces■ Container collects good pieces that are disposed via hinged

conveyor section■ Container can be moved manually on rolls■ 2 Container boxes with can be coupled

Full automatisation Collection and easy handling of small parts Container is easy transportable (e.g. via crane)

KF31-3


OPTIONAL EQUIPMENTGood piece conveyor■ Steel plate conveyor in light design■ Removal of small parts ■ Discharge onto table, roller, pallet etc. of customer■ Discharge height about 800mm

Highest automatisation Parts are available and accessable directly after

processing

KF31-4


OPTIONAL EQUIPMENTBild durch Klicken auf Symbol hinzufügen

Contour Marking Function ■ Marking device for letters, figures and lines■ Tool is driven by compressed air■ Input of marking data via nesting software or DSTV import■ Speed:

max. 18.000 RPM■ Marking Depth:

0,5-1,0 mm■ Marking Speed:

max. 15-130 mm/s

Fast marking of universal forms Visible even after painting, shot blasting or galvanizing

KF31-7



Contour Marking Tool ■ High Speed tool for contour marking■ Tool optimized for Kaltenbach machines

High performance processing due to carbide tool Optimized for Kaltenbach machines

KF31-8



Marking System■ Marking letters and numbers on workpieces like order-, position- or

drawing numbers■ Charakters: 0-9, A-Z,

Punctuation Marks■ Charakter Height:

10 mm■ Charakter Depth:

0,5-1,0 mm

Fast marking (about 1. sec per letter) Easy part tracing Visible even after painting, shot blasting or galvanizing

KF31-6


OPTIONAL EQUIPMENTDownholder Roller■ Roller for holding down a plate for milling bigger areas■ Material is movable during processing■ Chips are removed by metal comb

Widespread reduction of vibration for best qualityLonger tool life time

KF31-11



Chip Conveyor■ Replaces chip container■ Ensures continuous chip removal■ Drop height is 950 mm above floor ■ Container has to be provided by customer

Full automation for less manual interventionsReliable and easy chip removal conceptMinimizing human mistakes

KF31-12



Plasma Flame Cutting■ Quick coupling equipment for easy exchange of wear parts■ Automatic height control ■ Plasma and Autogenous cutting can both be used ■ Two different systems from Hypertherm are available

Fast change possible for low downtimes High process reliability Individual adjustments according to customer need

possible Hypertherm as experienced and well-kown cooperation

partner


OPTIONAL EQUIPEMENTPlasma Flame Cutting (Continuation) ■ Plasma flame cutting can reach higher feed

rates regarding to plate thickness

Perfect supplement to oxygen cutting unit

High feed rates for thin material


OPTIONAL EQUIPMENTHPR 260 XD

Cutting Thickness■ Unalloyed Steel up to 60 mm■ Econmical up to 32 mmCutting Speed■ Max. 6500 mm/minNozzles and wear parts■ 130, 200 and 260 ampereOutput current■ 30-260 ampere

HPR 400 XD

Cutting Thickness■ Unalloyed Steel up to 80 mm■ Econmical up to 38 mmCutting Speed■ Max. 6500 mm/minNozzles and wear parts■ 130, 200, 260 and 400

ampereOutput current■ 30-400 ampere

KF31-13

KF31-14



Dust clearing system with preliminary filter■ Dust collection bag with 100 l volume (other volumes by request)■ Filter with 6 flame resistiant cartridges■ Automatic filtration system■ Filter area

121,8 m²■ Air intake volume

4700 Nm³/h■ Drive motor

5,5 kW

System of Kaltenbach Perfect matching to plate processing center Powerful extraction

KF31-15


OPTIONAL EQUIPMENTSwitchboard Cabinet■ Heater for temperatures < 5°C■ Cooler for temperatures > 35°C

Hydraulic Power Pack■ Heater for temperatures < 5°C■ Cooler for temperatures > 35°C

Working in every environment

KF31-17KF31-20

KF31-18KF31-19


OPTIONAL EQUIPMENTSecond processing headSecond marking unitSecond plasma cutting unit HPR 260 XDSecond plasma cutting unit HPR 400 XD

Parallel processing for doubling efficency Enormous increase of productivity Higher fixcost degression per part

KF31B2KF31-6/2

KF31-13/2KF31-14/2


SOFTWARE


STANDARD EQUIPMENTSoftware in General

Workflow: Parts import – Nesting – NC-file Generation – ProcessingIntuitive graphical user interface (GUI)Easy understandable error message for minimizing operations mistakes

Manuel control of all maschine components Fast learning of functionality Easy use



Automatic feed and tool management via tool managerAutomatic collisions avoidanceEasy controlling and recording of productivity with reports

Management of individual tools High process safety Warning if tool life time is exceeded



Common-Cut techology for nesting one cutting line for two different partsProcessing steps are visualized

Low scrap rates Precise tracking and simulation of processing In case of an error (e.g. drill breakage) very processing

step can be selected and repeated


STANDARD EQUIPMENTLantek Expert II Cut Plus

Operation data is recorded for further analysisInteractive automatic or manual contour nestingIndividual macros can be created. Pre-programmed macros are availableCollision controll of machine components

Software from well-known supplier Nesting is optimized with a few steps Easy handling High process reliability


STANDARD EQUIPMENTLantek Expert II Cut Plus (continued)

Common cut for waste reductionAutomatic stock rest piece generationIntegrated database for material and stock rest pieces

Low scrab rates Comfortable management of rest pieces Parts which are often produced are easy to handle

and quickly accessable


Lantek Expert II Cut Plus (continued) Calculation of part surface area, weight, cutting time and costList- and label printingAutomatic of the number of nested and not nested parts

Analysis of several process parameters e.g. for cost calculations

Easy material tracking Reliable and clear software design

STANDARD EQUIPMENT


STANDARD EQUIPMENTDrawing module

2D-CAD-module for creation of nesting plans

InterfaceDSTV NC data importDXF module import/exportDWG Auto-CAD import

Easy data handling via interfaceCompatible with many data formats for universal use


STANDARD EQUIPMENTLantek Postprocessor

Generation of NC-file for machine control

Also included …One license for hard- and softwareData interface for network data exchangeAntivirus Protection

Not included …NetworkConnection cable and installationOffice PC with operating system and network cardNetwork software, driver and installation


OPTIONAL EQUIPMENTAdditional Lantek software license for office computer■ Workflow: programming parts in office - transfer to machine -

machine operator processes parts■ Higher machine utilisation■ Office computer has to be provided by customer

Slitting of programming and production via software Higher machine utilisation Intuitive use of software

KFSO-1


OPTIONAL EQUIPMENTLantek-WOS-Module■ Workshop organization system with real time

recording■ Monitoring of operation data: open nesting orders,

plate data, processing time etc.■ Recording of actual processing time

Production control in real time Complete transparency Error analysis for process optimization possible

KFSO-2


OPTIONAL EQUIPMENTLantek-WOS-Module■ Status information of processes and actual

occurences during process (e.g. downtime, errors)

■ Comparison of real processing costs with calculated costs

Performance of machine can be controlled Analysis tools for cost calculations

provided

KFSO-2


OPTIONAL EQUIPMENTService Contract for LANTEK■ Required for updates■ Functionality of software is guaranteed■ Has to be bought, if Lantek is used

Qualified contact persons Fast solving of problems

KFSO-3


OPTIONAL EQUIPMENTInstallation and Training for LANTEK■ 1-day installation and 3-day training■ Necessary if Lantek nesting software is used

Intensive training of operator Ready for operation from the very beginning Implementation of customer individual requirements Clarifing of customer questions

KFSO-4



Lantek milling module■ Software module to handle milling applications with the

nesting software■ Milling of slotted holes and areas

Powerful milling of several forms Lantek provides milling strategies for best results

KFSO-6


TRANSPORT SYSTEM



Infeed side 6mMeasuring Carriage and lateral gripper


OPTIONAL EQUIPEMENTInfeed Side

Extension of infeed side by 6m (to 12m)

Powerful, fast and solide transport system

KFT31-4


OPTIONAL EQUIPEMENTInfeed Side

Cross Transport Field ■ Space for 2 plates parallel to each other■ Length of material: 2,2 - 6m ■ Drive performance: 2,2 kW■ Transport in both directions possible■ Weight per piece: 7,5t

10,0 t


KFT31-5

KFT31-6


OPTIONALE AUSRÜSTUNGInfeed Side

Extension of Cross Transport Field by 6m■ Length of material : 2,2-12 m■ Weight per Piece: 7,5t

10,0 t


KFT31-5/2KFT31-6/2


OPTIONALE AUSRÜSTUNGAbfuhrseite

Extension of Outfeed Side by 2m

Necessary for automated working Stable construction

KFT31-1


OPTIONAL EQUIPMENTAdditional safety light grill barrier■ 3 transmitters and receivers■ Evaluation unit■ Max. tracing range 40m

Additional working area which can be actived or deactiveted

Increases flexibility for lager good pieces Working safety accourding to CE ensured

KFT31-7

KF


OPTIONAL EQUIPMENTAlignment plate ■ For short rests (about 2.000 mm)■ Placed at the first conveyor next to the machine■ Pneumatic lift- and lowerable via push button■ Plates have to be placed manually

Processing of small parts possible

KFT31-8

THANK YOUFOR YOUR ATTENTION

KALTENBACH Plate Processing Center KF 3114/28

Engineering

Transcript of KALTENBACH Plate Processing Center KF 3114/28