K 3/0, K 3/2 / Han HC Modular Contents Page · Han HC Modular 14. 02 Han® K 3/0, Han® K 3/2...

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Han HC Modular 14 . 01 Han ® K 3/0, K 3/2 / Han ® HC Modular Contents Page Technical characteristics Han ® K 3/0, Han ® K 3/2 14.02 Inserts Han ® K 3/0, Han ® K 3/2 14.03 Hoods/Housings Han ® 24 HPR for Han ® K 3/0, Han ® K 3/2 14.04 Technical characteristics Han ® HC Modular 250 14.06 Contacts Han ® HC Modular 250 14.07 Hoods/Housings for Han ® HC Modular 250 14.08 Hoods/Housings for Han ® HC Modular 250 enlarged 14.09 Technical characteristics Han ® HC Modular 350 14.10 Contacts Han ® HC Modular 350 14.11 Technical characteristics Han ® HC Modular 350 Crimp 14.12 Contacts Han ® HC Modular 350 Crimp 14.13 Hoods/Housings for Han ® HC Modular 350 14.14 Hoods/Housings for Han ® HC Modular 350 enlarged 14.17 Technical characteristics Han ® HC Modular 650 14.20 Contacts Han ® HC Modular 650 14.21 Technical characteristics Han ® HC Modular 650 Crimp 14.22 Contacts Han ® HC Modular 650 Crimp 14.23 Hoods/Housings for Han ® HC Modular 650 14.24 Hoods/Housings for Han ® HC Modular 650 enlarged 14.25 Technical characteristics Han ® 24 HPR EasyCon 14.28 Hoods/Housings for Han ® 24 HPR EasyCon 14.29 Technical characteristics Han ® 48 HPR 14.35 Hoods/Housings Han ® 48 HPR 14.36

Transcript of K 3/0, K 3/2 / Han HC Modular Contents Page · Han HC Modular 14. 02 Han® K 3/0, Han® K 3/2...

Page 1: K 3/0, K 3/2 / Han HC Modular Contents Page · Han HC Modular 14. 02 Han® K 3/0, Han® K 3/2 Features • Only to be used with Han® 24 HPR special hoods and housings (see page 14.04)

Han HC Modular

1401

Hanreg K 30 K 32 Hanreg HC Modular

Contents Page

Technical characteristics Hanreg K 30 Hanreg K 32 1402

Inserts Hanreg K 30 Hanreg K 32 1403

HoodsHousings Hanreg 24 HPR for Hanreg K 30 Hanreg K 32 1404

Technical characteristics Hanreg HC Modular 250 1406

Contacts Hanreg HC Modular 250 1407

HoodsHousings for Hanreg HC Modular 250 1408

HoodsHousings for Hanreg HC Modular 250 enlarged 1409

Technical characteristics Hanreg HC Modular 350 1410

Contacts Hanreg HC Modular 350 1411

Technical characteristics Hanreg HC Modular 350 Crimp 1412

Contacts Hanreg HC Modular 350 Crimp 1413

HoodsHousings for Hanreg HC Modular 350 1414

HoodsHousings for Hanreg HC Modular 350 enlarged 1417

Technical characteristics Hanreg HC Modular 650 1420

Contacts Hanreg HC Modular 650 1421

Technical characteristics Hanreg HC Modular 650 Crimp 1422

Contacts Hanreg HC Modular 650 Crimp 1423

HoodsHousings for Hanreg HC Modular 650 1424

HoodsHousings for Hanreg HC Modular 650 enlarged 1425

Technical characteristics Hanreg 24 HPR EasyCon 1428

HoodsHousings for Hanreg 24 HPR EasyCon 1429

Technical characteristics Hanreg 48 HPR 1435

HoodsHousings Hanreg 48 HPR 1436

Han HC Modular

1402

Hanreg K 30 Hanreg K 32

Featuresbull Only to be used with Hanreg 24 HPR special hoods

and housings (see page 1404)bull The ideal connector for transmission of high cur-

rents requiring little spacebull Theverticalandangledversionsoffersolutionsfor

almost all applicationsbull Theangledversionsofferaspace-saving90degcable

wiring

Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge35mmsup2➁Wiregauge50mmsup2➂Wiregauge70mmsup2

Technical characteristicsSpecifications DINEN61984

DIN EN 60 664-1 Inserts

Number of contacts 3 32 + PE

ElectricaldataacctoEN61984

Power area 200 A 11502000 V 8 kV 3 Rated current 200 A Rated voltage conductor - ground 1150 V Rated voltage conductor - conductor 2000 V Ratedimpulsevoltage 8kV Pollution degree 3

Pollutiondegree2also 200A2000V12kV2

Signal area 16 A 400 V 6 kV 3 Rated current 16 A Rated voltage 400 V Ratedimpulsevoltage 6kV Pollution degree 3

Pollutiondegree2also 16A500V6kV2

Insulationresistance ge1010ΩMaterial polycarbonateLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

ContactsMaterial copper alloySurface silverContactresistance le02mΩ

Axial screw termination Power contacts

-Wiregauge1) 3570mmsup2-AWG 2 00- Hexagonal driver SW5 httpsb2bhartingcomebusinessen09990000371

Page9913- Stripping length 22 mm

- Tightening torquemmsup2 35 50 70Nm 8 9 10

PE contact (only Hanreg K 32)-Wiregauge1) 1635mmsup2-AWG 5 2- Hexagonal driver SW4 httpsb2bhartingcomebusinessen09990000370

Page9913- Stripping length 14 mm- Tightening torque 6 Nm

Signal contact (only Hanreg K 32)-Wiregauge1) 25mmsup2-AWG 14- Stripping length 7mm- Tightening torque 05 Nm

HoodsHousingsFor technical details see chapter 31

1) geometric wire gauge

Han HC Modular

1403

Hanreg K 30 Hanreg K 32 11502000 V 200 A

Stockitemsinboldtype

Number of contacts

30 without 32 with

SeriesPart number

Identification Male insert (M) Female insert (F) Drawing Dimensions in mm

Axial screw terminal Hanreg Kstraight

30 httpsb2bhartingcomebusinessen09380052621 httpsb2bhartingcomebusinessen09380052721

angled

30 httpsb2bhartingcomebusinessen09 38 005 2622 httpsb2bhartingcomebusinessen09 38 005 2722

Distance for contact max 21 mm

Axial screw terminal Hanreg Kstraight

32 httpsb2bhartingcomebusinessen09380052601 httpsb2bhartingcomebusinessen09380052701

angled

32 httpsb2bhartingcomebusinessen09 38 005 2602 httpsb2bhartingcomebusinessen09 38 005 2702

Distance for contact max 21 mm

Han HC Modular

1404

HoodsHousings Hanreg HPR Size 24 B

Stockitemsinboldtype

Identification Part number M Drawing Dimensions in mm

Special hoodhousing for Hanreg K 30 Hanreg K 32

Hoodstop entry

httpsb2bhartingcomebusinessen19 40 024 04613 x 25

top entry

httpsb2bhartingcomebusinessen19 40 024 04713 x 251 x 20

angled entryView X

httpsb2bhartingcomebusinessen19 40 024 06313 x 25

top entry

httpsb2bhartingcomebusinessen19 40 024 04201 x 63

Han HC Modular

1405

HoodsHousings Hanreg HPR Size 24 B

Stockitemsinboldtype

Identification Part number M Drawing Dimensions in mm

Special hoodhousing for Hanreg K 30 Hanreg K 32

Housings bulkheadmounting

httpsb2bhartingcomebusinessen09 40 024 0311

Housings surface mountingstraight version

View X

httpsb2bhartingcomebusinessen19 40 024 12313 x 25

straight version

httpsb2bhartingcomebusinessen19 40 024 12713 x 251 x 20

horizontal version

httpsb2bhartingcomebusinessen19 40 024 09313 x 25

horizontal version

httpsb2bhartingcomebusinessen19 40 024 09713 x 251 x 20

horizontal version

httpsb2bhartingcomebusinessen19 40 024 09141 x 50

Han HC Modular

1406

Features Technical characteristics

Hanreg HC Modular 250

bull Crimp termination

bullDesigned for thick cable insulations

bullForcrimpdiesacctoDIN46235

bullForcrimpingtoolswith13tpressingforce

Specifications DINEN60664-1 DINEN61984 EN50124-1

InsertsElectricaldataaccto DINEN61984 Rated current 250 A Rated voltage 2000 V Rated impulse voltage 12 kV Pollution degree 3Insulationresistance ge 1010 ΩMaterial polycarbonateLimitingtemperatures -40degC+125degCFlammability acc to UL 94 V 0Mechanicalworkinglife ge 500 mating cycles

ContactsPowercontacts Material Copper alloySurface -hard-silverplated 3microm AgContact resistance le03 mΩ Crimp terminal -mmsup2 35hellip70mmsup2 Max insulation diameter 18 mmCrimpdies acctoDIN46325 Pressingforcerequirement 130kN

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge35mmsup2➁Wiregauge50mmsup2➂Wiregauge70mmsup2

Han HC Modular

1407

httpsb2bhartingcomebusinessen09 11 001 3021

httpsb2bhartingcomebusinessen09 11 001 3121

httpsb2bhartingcomebusinessen09 11 000 6127

httpsb2bhartingcomebusinessen09 11 000 6128

httpsb2bhartingcomebusinessen09 11 000 6129

httpsb2bhartingcomebusinessen09 11 000 6104

httpsb2bhartingcomebusinessen09 11 000 6227

httpsb2bhartingcomebusinessen09 11 000 6228

httpsb2bhartingcomebusinessen09 11 000 6229

httpsb2bhartingcomebusinessen09 11 000 6204

M

F

35

50

70

35

httpsb2bhartingcomebusinessen09 99 000 0332 httpsb2bhartingcomebusinessen09 99 000 0332

Hanreg HC Modular 250 Crimp terminal

Part-NumberIdentification Maleinsert(M) Femaleinsert(F) Drawings Dimensionsinmm

Identification mmsup2 Malecontacts(M)Femalecontacts(F)Drawings DimensionsinmmWiregauge Part-Number

Hanreg HC Modular 250 Crimp 2000 V 250 A

Crimp contacts Silver plated

PEcrimpcontacts

CrimpzoneacctoDINEN46235

Tools

Wire gauge

Toolidentification

Strippinglength Oslash

35 mmsup2 50 mmsup2 70 mmsup2

121416

22 mm22 mm22 mm

845 mm1025 mm1175 mm

forstrandedwireacctoIEC60228class5

Han HC Modular

1408

httpsb2bhartingcomebusinessen09 40 000 9955

Hanreg HC Modular 250 2000 V

4 poles male

httpsb2bhartingcomebusinessen09 11 000 9925

Hoods Hanreg HPR 24 B

4 x 204 x 25

httpsb2bhartingcomebusinessen19400240473

httpsb2bhartingcomebusinessen19400240474

4 poles female

httpsb2bhartingcomebusinessen09 11 000 9926

Housings surface mounting Hanreg HPR 24 B

4 x 25 httpsb2bhartingcomebusinessen19 40 024 1242

Housings bulkheadmounting Hanreg HPR 24 B

ndash httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

HPRmountingframesofappropriatesizefromchapter31arenotfittingforcompatibility Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1409

Hanreg HC Modular 250 enlarged

httpsb2bhartingcomebusinessen09 11 000 9937 4 x 25 httpsb2bhartingcomebusinessen19 40 016 0478

httpsb2bhartingcomebusinessen09 11 000 9938 ndash httpsb2bhartingcomebusinessen09 40 016 0368

httpsb2bhartingcomebusinessen09 40 000 9956

4 poles male Hood Hanreg 16 HPR enlarged

4 poles female Housing bulkhead mounting Hanreg 16 HPR enlarged

HPRmountingframesofappropriatesizefromchapter31arenotfittingforcompatibility Stockitemsinboldtype

Frame Part number HoodsHousings M Part number

Mounting frame Hanreg 16 HPR

Han HC Modular

1410

Hanreg HC Modular 350

Current carrying capacityCurrent carrying capacity

The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge50mmsup2 ➁Wiregauge70mmsup2➂Wiregauge95mmsup2 ➃Wiregauge120mmsup2three contacts in Hanreg 24 HPR

Technical characteristicsSpecifications DINEN60664-1

DINEN61984Approvals

Inserts Number of contacts 1 2 3 or 3 + PE

ElectricaldataacctoEN61984

without adapter 350 A 2000 V 12 kV 3

Rated current 350 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 350 A 4000 V 18 kV 3

Rated current 350 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Screw terminal- Thread -Wrenchsize - Tightening torque

M 10 SW17 14 Nm

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Tightening torque of the cross-tying screws on the frame for 4 poles 15 NmMaterial stainless steel

1) geometric wire gauge

Han HC Modular

1411

Hanreg HC Modular 350 20004000 V 350 A

Stockitemsinboldtype

Modular High Current Connector System

Part numberWiregaugeIdentification Male contact Female contact Drawing Dimensions in mm

Contactswith Screw terminal forhousingbulkheadmoun-ting

httpsb2bhartingcomebusinessen09 11 001 2655 httpsb2bhartingcomebusinessen09 11 001 2755

for cable lug up to max 120mmsup2

with Axial screw termination

httpsb2bhartingcomebusinessen09 11 001 2651 httpsb2bhartingcomebusinessen09 11 001 2652

httpsb2bhartingcomebusinessen09 11 001 2751 httpsb2bhartingcomebusinessen09 11 001 2752

3570mmsup2 95120mmsup2

PE contactwith Axial screw termination

httpsb2bhartingcomebusinessen09 11 000 6156 httpsb2bhartingcomebusinessen09 11 000 6256 3570mmsup2

Hexagonal driverAdapter(SW5)

httpsb2bhartingcomebusinessen09 99 000 0371

Identification Part number M SW Drawing Dimensions in mm

Hexagonal adapter

httpsb2bhartingcomebusinessen19360005134 httpsb2bhartingcomebusinessen19360005135

25 32

30 40

metal version with O-Ring

Han HC Modular

1412

Hanreg HC Modular 350 Crimp

Featuresbull Crimpterminationbull CompatibletoHanreg HC Modular 350 axial screw

terminationbull Designedforthickcableinsulationsbull ForcrimpdiesaccordingtoDIN46235

Technical characteristicsSpecifications DIN EN 60 664-1 DINEN61984 Approvals

InsertsNumber of contacts 1 2 3 or 3 + PE

Electrical data acctoEN61984 without adapter 350 A 2000 V 12 kV 3 Rated current 350 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 350 A 4000 V 18 kV 3 Rated current 350 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010Ω Material polyamide Limitingtemperatures -40degC+125degC FlammabilityacctoUL94 V0 Mechanicalworkinglife -matingcycles ge500

ContactsMaterial copper alloy Surface - hard-silver plated 3 microm Ag Contactresistance le03mΩ Crimp terminal -mmsup2 35120mmsup2 Max insulation diameter 22 mm Crimp dies acc to DIN 46 235 Pressingforcerequirement 130kN

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Tightening torque of the cross-tying screws on the frame for 4 poles 15 Nm Material stainless steel

Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

Wiregauge➀ 35mmsup2 ➁ 50mmsup2➂ 70mmsup2 ➃ 95mmsup2➄ 120mmsup2

Han HC Modular

1413

Hanreg HC Modular 350 Crimp 20004000 V 350 A

httpsb2bhartingcomebusinessen09 11 001 3001 httpsb2bhartingcomebusinessen09 11 001 3101

35 httpsb2bhartingcomebusinessen09 11 000 6140 httpsb2bhartingcomebusinessen09 11 000 6240

50 httpsb2bhartingcomebusinessen09 11 000 6141 httpsb2bhartingcomebusinessen09 11 000 6241

70 httpsb2bhartingcomebusinessen09 11 000 6142 httpsb2bhartingcomebusinessen09 11 000 6242

95 httpsb2bhartingcomebusinessen09 11 000 6143 httpsb2bhartingcomebusinessen09 11 000 6243

120 httpsb2bhartingcomebusinessen09 11 000 6144 httpsb2bhartingcomebusinessen09 11 000 6244

empty

35507095

120

mmsup2mmsup2mmsup2mmsup2mmsup2

26 mm28mm28mm30 mm24 mm

StockitemsinboldtypeCrimpzoneacctoEN46235

Part number Identification Maleinsert(M) Femaleinsert(F) Drawing Dimensionsinmm

Hanreg HC Modular 350 Crimp terminal

Wiregauge Partnumber Identification (mmsup2) Malecontact Femalecontact Drawing Dimensionsinmm

Crimpcontacts

silver plated

Wiregauge Stripping length

8210

115135155

forstrandedwireaccordingtoIEC60228Class5

Han HC Modular

1414

Hanreg HC Modular 350 2000 V

1 pole

httpsb2bhartingcomebusinessen09 11 000 9951

Hoods Hanreg HPR 6 B

25 32

httpsb2bhartingcomebusinessen19 40 006 0411 httpsb2bhartingcomebusinessen19 40 006 0412

Housingsbulk-head mounting Hanreg HPR 6 B

httpsb2bhartingcomebusinessen09 40 006 0311

4 poles

httpsb2bhartingcomebusinessen09 11 000 9954

Hoods HanregM48B

4 x 25 httpsb2bhartingcomebusinessen19 37 048 0401

4 poles

httpsb2bhartingcomebusinessen09 11 000 9955

Housingsbulk-head mounting HanregM48B

httpsb2bhartingcomebusinessen09 37 048 0301

Frame Part number HoodsHousings M Part number

Stockitemsinboldtype

Han HC Modular

1415

Hanreg HC Modular 350 4000V

2 poles

httpsb2bhartingcomebusinessen09 11 000 9952

Hoods Hanreg HPR 16 B

2 x 25 httpsb2bhartingcomebusinessen19400160431

enclosed separatelyHousingsbulk-head mounting Hanreg HPR 16 B

httpsb2bhartingcomebusinessen09 40 016 0311

2 poles

httpsb2bhartingcomebusinessen09 11 000 9956

Hoods Hanreg HPR 24 B

2 x 32 httpsb2bhartingcomebusinessen19 40 024 0432

enclosed separatelyHousingsbulk-head mounting Hanreg HPR 24 B

httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1416

Hanreg HC Modular 350 4000V

3 poles

httpsb2bhartingcomebusinessen09 11 000 9963

Hoods Hanreg HPR 24 B

3 x 25 httpsb2bhartingcomebusinessen19 40 024 0461

enclosed separatelyHoods Hanreg HPR 24 B

3 x 32 httpsb2bhartingcomebusinessen19 40 024 0467

Housingsbulk-head mounting Hanreg HPR 24 B httpsb2bhartingcomebusinessen09 40 024 0311

Drawingseepage1417

Housings sur-face mounting Hanreg HPR 24 Bhorizontal version

3 x 25 httpsb2bhartingcomebusinessen19 40 024 0931

Housings sur-face mounting Hanreg HPR 24 Bstraight version

3 x 25 httpsb2bhartingcomebusinessen19 40 024 1231

Frame Part number HoodsHousings M Part number

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1417

Hanreg HC Modular 350 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

3x 32 httpsb2bhartingcomebusinessen19 40 024 0468

3x 32 httpsb2bhartingcomebusinessen19 40 024 0968

httpsb2bhartingcomebusinessen09 40 024 0368

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Frame Part number HoodsHousings M Part number3 poles male

3 poles female

HoodsHanreg 24 HPR enlarged

Housings surface mounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Han HC Modular

1418

Hanreg HC Modular 350 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

4x 25 httpsb2bhartingcomebusinessen19 40 024 0478

4x 25 httpsb2bhartingcomebusinessen19 40 024 0978

httpsb2bhartingcomebusinessen09 40 024 0368

Frame Part number HoodsHousings M Part number4 poles male

4 poles female

HoodsHanreg 24 HPR enlarged

Housings surface mounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1419

Hanreg HC Modular 350

Assembly instructionsRemarks on the axial screw termination see chapter00

Step 1 The outer diameter of the cable must not ex-ceed195mmStripthecableby19mm

Insert the cable through hood

Step 2 Press the Han NC contact on the cable strand and apply tightening torque according table 1 by using a tighteningtorquestoolTakecarethatallcablestrandsfitcompletelyinsidethecontactterminationcavityDu-ring assembling adhere the cable and the contact to minimise axial movement or twisting

Step 3 Move the perforated plate D across the HC contacts

Step 4 Fit frame E onto the hexagon shape of the HC contact Coding can be arranged by turning the contact within60degstepsBolttheframeEtogetherwithperfo-rated plate D

Step 5 Pushbackthepacketinsidethegood

Step 6 Tighten the four M3 (tightening torque 05 Nm) screws and the cable gland according manufacturer re-commendation

During the assembly of the frame for 4 poles the fol-lowingtighteningtorqueshavetobetakenintoconsi-derationA = 05 NmB = 15 NmC = 025 Nm

Han HC Modular

1420

Hanreg HC Modular 650

Current carrying capacityCurrent carrying capacity

The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge70mmsup2 ➁Wiregauge95mmsup2➂Wiregauge120mmsup2 ➃Wiregauge150mmsup2➄Wiregauge185mmsup2 ➅Wiregauge240mmsup2withcableSHXAFO1x2404kV

Technical characteristicsSpecifications DINEN60664-1

DINEN61984Approvals

Inserts Number of contacts 1 2

Electrical data acctoEN61984 650 A 4000 V 18 kV 3

Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

Screw terminal- Thread - Tightening torque

M 12 1618Nm

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

1) geometric wire gauge

Han HC Modular

1421

Hanreg HC Modular 650 4000 V 650 A

Stockitemsinboldtype

Modular High Current Connector System

Part numberWiregaugeIdentification Male contact Female contact Drawing Dimensions in mm

Contactswith screw terminal for housingbulkheadmounting

httpsb2bhartingcomebusinessen09 11 001 2675 httpsb2bhartingcomebusinessen09 11 001 2775 70240mmsup2

Please ensure to hold up the contact with a wrench size 24 to apply the tightening torque

with axial screw terminal

httpsb2bhartingcomebusinessen09 11 001 2671 httpsb2bhartingcomebusinessen09 11 001 2672

httpsb2bhartingcomebusinessen09 11 001 2771 httpsb2bhartingcomebusinessen09 11 001 2772

70120mmsup2 150185mmsup2

min length of wrench 60 mm

Hexagonal driverAdapter(SW8)

httpsb2bhartingcomebusinessen09 99 000 0372

Han HC Modular

1422

Hanreg HC Modular 650 Crimp

Featuresbull Crimpterminationbull PlugcompatibletoHanreg HC Modular 650 with axial

screw terminalbull Contactinonepiece

Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge 70mmsup2 ➁Wiregauge 95mmsup2➂Wiregauge120mmsup2 ➃Wiregauge150mmsup2➄Wiregauge185mmsup2 ➅Wiregauge240mmsup2three contacts in Hanreg 24 HPR

Technical characteristicsSpecifications DINEN61984 DIN EN 60 664-1

InsertsNumber of contacts 1 or 2

Electrical data acctoEN61984 without adapter 650 A 2000 V 12 kV 3 Rated current 650 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 650 A 4000 V 18 kV 3 Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010Ω Material polyamide Limitingtemperatures -40degC+125degC FlammabilityacctoUL94 V0 Mechanicalworkinglife -matingcycles ge500

ContactsMaterial copper alloy Surface - hard-silver plated 3 microm Ag Contactresistance le03mΩ Crimp terminal -mmsup2 240mmsup2 Max insulation diameter Crimp die acc to DIN 46 235 Pressingforcerequirement 130kN

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

Han HC Modular

1423

httpsb2bhartingcomebusinessen09 11 001 3012

httpsb2bhartingcomebusinessen09 11 001 3112

M

F

70

95

120

150

185

240

httpsb2bhartingcomebusinessen09 11 000 6161

httpsb2bhartingcomebusinessen09 11 000 6162

httpsb2bhartingcomebusinessen09 11 000 6163

httpsb2bhartingcomebusinessen09 11 000 6164

httpsb2bhartingcomebusinessen09 11 000 6165

httpsb2bhartingcomebusinessen09 11 000 6168

httpsb2bhartingcomebusinessen09 11 000 6261

httpsb2bhartingcomebusinessen09 11 000 6262

httpsb2bhartingcomebusinessen09 11 000 6263

httpsb2bhartingcomebusinessen09 11 000 6264

httpsb2bhartingcomebusinessen09 11 000 6265

httpsb2bhartingcomebusinessen09 11 000 6268

Hanreg HC module 650 Crimp terminal

Part-Number

Modular High Current Connector System

Identification Maleinsert(M) Femaleinsert(F) Drawings Dimensionsinmm

Identification mmsup2 Malecontacts(M)Femalecontacts(F)Drawings DimensionsinmmWiregauge Part-Number

Hanreg HC Modular 650 crimp 4000 V2000 V 650 A

Crimp contacts Silver plated

Wire gauge

oslash in

mm

Strip-ping

length

70mmsup2 115 42 mm

95mmsup2 135 42 mm

120mmsup2 155 42 mm

150mmsup2 17 42 mm

185mmsup2 19 42 mm

240mmsup2 215 46 mm

forstrandedwireacctoIEC60228class5

Crimp area

2 crimps

Crimp area

2 crimps

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

CrimpareaacctoDINEN46235 Stockitemsinboldtype

Han HC Modular

1424

httpsb2bhartingcomebusinessen09 40 000 9955

Hanreg HC Modular 650 4000 V

1 pole

httpsb2bhartingcomebusinessen09 11 000 9971

Hood Hanreg HPR 6 B

40 httpsb2bhartingcomebusinessen19 40 006 0418

Housingsbulk-headmounting Hanreg HPR 6 B

httpsb2bhartingcomebusinessen09 40 006 0314

2 poles

httpsb2bhartingcomebusinessen09 11 000 9972

Hood Hanreg HPR 24 B

2 x 40 httpsb2bhartingcomebusinessen19 40 024 0438

Housingsbulk-headmounting Hanreg HPR 24 B

httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

HPRmountingframesofappropriatesizefromchapter31arenotfittingforcompatibility Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1425

Hanreg HC Modular 650 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

3x 32 httpsb2bhartingcomebusinessen19 40 024 0468

3x 32 httpsb2bhartingcomebusinessen19 40 024 0968

httpsb2bhartingcomebusinessen09 40 024 0368

httpsb2bhartingcomebusinessen09 40 000 9955

Frame Part number HoodsHousings M Part number3 pins male

3 pins female

HoodsHanreg 24 HPR enlarged

Housingssurfacemounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1426

Hanreg HC Modular 650

Assembly instructions

1 Strip cable to 23+2 mm

2 Push conductor through the cable gland and the housing Push the stripped end of the conductor into the termination entry of the module until the insulation touches the contact

3 To tighten the axial screw a hexagonal wrench size8isneededInsertthehexagonalwrenchonthe mating side of the contact At the same time push the conductor over the axial screwThe lo-ckingscrewhas tobe tightenedwith the recom-mended tightening torque that is determined by the conductorrsquos cross section

4 Once the modules are terminated they are mounted into the housing by using two metal fra-mes(tightening torqueof thefixingscrews=05Nm) The modules have 4 pegs formed by 2 par-allel ribs (each peg shapes like a ldquoHrdquo) Each ribtakes1poleframewherethelaterallinkhastogointo the relief of the frame The 2 pole frames have 2cutoutson thewallwhichget fitted to the ldquoHrdquo-shapedpegs(seefigure)Theheadsofthescrewshave to face the mating direction of the module Coding can be established by rotating the contact by90degreesTherefore it is important that thecorresponding modules are assembled in the cor-rect position otherwise mating is not possible

5 After assembling the modules in the housing thetighteningtorqueofthelockingscrewcanbecheckedandcorrectedifnecessary

6 After final assembly of the contacts the user should ensure that the cable is adequately strain reliefed to protect the contact from ra-dial stress

A - Axialscrew B - Hood C - Termination entry D - Frame E - Fixing screws F - parallel ribs with H-shapeG-Housingsbulkheadmounting

Han HC Modular

1427

Application

InnovativeHighCurrentConnectors forPowerTransmissiononTrains

The Split hood and housing ldquoopen systemrdquo of the Hanreg24HPREasyConwiththeinnovativeconcept for shielded cables is an excellent solution for the versatile powerrequirementsand the rapid moving operational cycle on Trains InusearetheapprovedHanreg HC Modular 350A and650ACrimp-Contacts

SourceStadtwerkeMuumlnchenMunich

Han HC Modular

1428

Hanreg24HPREasyCon

Technical characteristicsGeneral descriptionbull High current connector for motor applications inthefieldofRailwayrollingstock

bull Robust and compact design

bull Easyassemblyduetosplithoodandsurfacemounted housing

bull HighEMCresistance

bull Large space for cables

Material Aluminiumdie-cast

Surface Powder-coatedRAL9005 (black)

Limitingtemperatures -40degC125degC

Locking ScrewlockingM6 stainless steel

Frame 3 and 4 contacts for Hanreg HC Modular 350 stainless steel

3 contacts for Hanreg HC Modular 650 stainless steel

Frames Short and long version stainless steel

Cable gland Special cable gland withselftighteningclamp for shielded cables

Degree of protectionacctoEN60529inlockedposition IP68

bull Suitable for extreme environmental conditions

bull Many assembly possibilities due to separate assembly panels

bull ExternalterminationofPEterminationonhoodand surface mounted housing

bull Newcableglandforsecureandavisiblecon-nection of screening braid of shielded cables

Features

Han HC Modular

1429

httpsb2bhartingcomebusinessen09 40 024 0451

httpsb2bhartingcomebusinessen09 40 024 0951

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 0368

Hood

Identification Part-Number Drawing Dimensionsinmm

Housing surface mounting

Housing bulkhead mounting Hanreg HPR enlarged

Han HC Modular

1430

httpsb2bhartingcomebusinessen19 40 024 9901

httpsb2bhartingcomebusinessen19 40 024 9902

httpsb2bhartingcomebusinessen19 40 024 9903

Hanreg24HPREasyCon

3 x M25

4 x M25

3 x M32

httpsb2bhartingcomebusinessen09 40 024 9911

httpsb2bhartingcomebusinessen09 40 024 9912

httpsb2bhartingcomebusinessen09 40 024 9913

httpsb2bhartingcomebusinessen09 40 024 9914

Coversfor Hanreg24HPREasyConhoodandsurfacemounting housing

Identification Part-Number Drawing Dimensionsinmm

Framesfor 3 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

for 4 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Male

Female

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS44 x heat shrink tube

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS4

Male Female

Male Female

Han HC Modular

1431

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 9921

httpsb2bhartingcomebusinessen09 40 024 9922

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

Male

Female

Framesfor 3 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Framesfor 3 x Hanreg HC Modular 650 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Male Female

Includedinkit

2xdistancebolt(SW7)2xM4screw2xwasherSKS42xM4Countersunkscrew

Includedinkit

4xM4screw4xwasherSKS44xwasherSKS64xcheese-headscrewM6x204xcheese-headscrewM6x25

Han HC Modular

1432

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

Framesfor 4 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Framesfor 3 x Hanreg HC Modular 650 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x354 x heat shrink tube

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x35

Han HC Modular

1433

httpsb2bhartingcomebusinessen09 40 000 9925

httpsb2bhartingcomebusinessen09 40 000 9926

Hanreg24HPREasyCon

Mounting panels

Identification Part-Number Drawing Dimensionsinmm

for Hanreg24HPREasyCon hood and surface mounting housing

Long version

Includedinkit

6xwasherM66xM6screw

Short version Includedinkit

4xwasherM64xM6screw

Han HC Modular

1434

httpsb2bhartingcomebusinessen19 00 000 5013

httpsb2bhartingcomebusinessen19 00 000 5019

httpsb2bhartingcomebusinessen19 00 000 5014

httpsb2bhartingcomebusinessen19 00 000 5015

httpsb2bhartingcomebusinessen19 00 000 5022

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 99 000 0334

For cable Oslash9-17mm

For cable Oslash13-21mm

For cable Oslash13-21mm

For cable Oslash17-225mm

For cable Oslash16-28mm

Identification Part-Number Drawing Dimensionsinmm

Cable glandsM25

M32

Assembly tool for shielding clamp

Han HC Modular

1435

Hanreg48HPR 4000 V 650 A

Featuresbull Easy assemblybull GoodEMCfeaturesbull Secure termination easy to controlbull VibrationresistantacctoDINEN61373Category

1B (Category 2 possible with usage of M6 distance bolts)

bull Ideal motor drive connector for transportation sector

Technical characteristicsSpecifications DINEN60664-1

DINEN61984

Inserts Number of contacts i e 4 5 6 10

depending on the frame

Electrical data acctoEN61984 350650 A 4000 V 18 kV 3

Rated current 350650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Hanreg HC Modular 350 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Contacts Hanreg HC Modular 650 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

FrameTightening torque ofthefixingscrews 2Nm Material stainless steel

Technical characteristicsHanreg HPR HoodsHousings

Material aluminium die-cast corrosion resistant

Surface- Top coat Epoxy powder paint

RAL9005Lockingelement Stainlesssteel Tightening torque 4 Nm Sealing NBR Limitingtemperatures -40degC+125degC Degree of protection acc to DINEN60529 forcoupledconnector IP68

1) geometric wire gauge

Han HC Modular

1436

Hanreg48HPR HoodsHousings

Stockitemsinboldtype

Identification Part number Drawing Dimensions in mm

Hoods

httpsb2bhartingcomebusinessen09 40 048 0451

Housings surface mounting

httpsb2bhartingcomebusinessen09 40 048 0951

Housingsbulkheadmounting

httpsb2bhartingcomebusinessen09 40 048 0311

Housingsbulkheadmountingfor 4 inserts size 16 B

httpsb2bhartingcomebusinessen09 40 048 0331

Protection covers

httpsb2bhartingcomebusinessen09 40 048 5401

Han HC Modular

1437

Hanreg48HPR Covers

StockitemsinboldtypeIncludedindeliveryrange4distancepieces4screwsM64washers

Identification Part number M Drawing Dimensions in mm

Coverwithout cable entry

httpsb2bhartingcomebusinessen09 40 048 9801 (Distancebolt

M6)

httpsb2bhartingcomebusinessen09 40 048 9803 (Distancebolt

M5)

Coverfor male inserts

httpsb2bhartingcomebusinessen19 40 048 9801 (Distancebolt

M5)

4 x 40

Coverfor female inserts

httpsb2bhartingcomebusinessen19 40 048 9901 (Distancebolt

M5)

4 x 40

Cover

httpsb2bhartingcomebusinessen19 40 048 9812 (Distancebolt

M6)

5 x 32

Cover httpsb2bhartingcomebusinessen19 40 048 9820 (Distancebolt

M6)

httpsb2bhartingcomebusinessen19 40 048 9822 (Distancebolt

M6)

6 x 25

6 x 32

Cover

httpsb2bhartingcomebusinessen19 40 048 9860 (Distancebolt

M6)

10 x 25

Han HC Modular

1438

IdentificationPart number

male female

Framefor 4 inserts size 16 B

suitable for hoods and surface mounted housings in conjunction with cover httpsb2bhartingcomebusinessen09400489803 httpsb2bhartingcomebusinessen19400489801 httpsb2bhartingcomebusinessen19400489901 only

httpsb2bhartingcomebusinessen09 40 048 9912

httpsb2bhartingcomebusinessen09 40 048 9912

Framefor 4 x HC 350 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9810

httpsb2bhartingcomebusinessen09 40 048 9910

Framefor 4 x HC 650 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9811

httpsb2bhartingcomebusinessen09 40 048 9911

Framefor 6 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9806

httpsb2bhartingcomebusinessen09 40 048 9906

Framefor 4 x HC 350 contacts + PE

httpsb2bhartingcomebusinessen09 40 048 9809

httpsb2bhartingcomebusinessen09 40 048 9909

Framefor 10 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9860

httpsb2bhartingcomebusinessen09 40 048 9960

Hanreg48HPR Frame

Stockitemsinboldtype

Page 2: K 3/0, K 3/2 / Han HC Modular Contents Page · Han HC Modular 14. 02 Han® K 3/0, Han® K 3/2 Features • Only to be used with Han® 24 HPR special hoods and housings (see page 14.04)

Han HC Modular

1402

Hanreg K 30 Hanreg K 32

Featuresbull Only to be used with Hanreg 24 HPR special hoods

and housings (see page 1404)bull The ideal connector for transmission of high cur-

rents requiring little spacebull Theverticalandangledversionsoffersolutionsfor

almost all applicationsbull Theangledversionsofferaspace-saving90degcable

wiring

Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge35mmsup2➁Wiregauge50mmsup2➂Wiregauge70mmsup2

Technical characteristicsSpecifications DINEN61984

DIN EN 60 664-1 Inserts

Number of contacts 3 32 + PE

ElectricaldataacctoEN61984

Power area 200 A 11502000 V 8 kV 3 Rated current 200 A Rated voltage conductor - ground 1150 V Rated voltage conductor - conductor 2000 V Ratedimpulsevoltage 8kV Pollution degree 3

Pollutiondegree2also 200A2000V12kV2

Signal area 16 A 400 V 6 kV 3 Rated current 16 A Rated voltage 400 V Ratedimpulsevoltage 6kV Pollution degree 3

Pollutiondegree2also 16A500V6kV2

Insulationresistance ge1010ΩMaterial polycarbonateLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

ContactsMaterial copper alloySurface silverContactresistance le02mΩ

Axial screw termination Power contacts

-Wiregauge1) 3570mmsup2-AWG 2 00- Hexagonal driver SW5 httpsb2bhartingcomebusinessen09990000371

Page9913- Stripping length 22 mm

- Tightening torquemmsup2 35 50 70Nm 8 9 10

PE contact (only Hanreg K 32)-Wiregauge1) 1635mmsup2-AWG 5 2- Hexagonal driver SW4 httpsb2bhartingcomebusinessen09990000370

Page9913- Stripping length 14 mm- Tightening torque 6 Nm

Signal contact (only Hanreg K 32)-Wiregauge1) 25mmsup2-AWG 14- Stripping length 7mm- Tightening torque 05 Nm

HoodsHousingsFor technical details see chapter 31

1) geometric wire gauge

Han HC Modular

1403

Hanreg K 30 Hanreg K 32 11502000 V 200 A

Stockitemsinboldtype

Number of contacts

30 without 32 with

SeriesPart number

Identification Male insert (M) Female insert (F) Drawing Dimensions in mm

Axial screw terminal Hanreg Kstraight

30 httpsb2bhartingcomebusinessen09380052621 httpsb2bhartingcomebusinessen09380052721

angled

30 httpsb2bhartingcomebusinessen09 38 005 2622 httpsb2bhartingcomebusinessen09 38 005 2722

Distance for contact max 21 mm

Axial screw terminal Hanreg Kstraight

32 httpsb2bhartingcomebusinessen09380052601 httpsb2bhartingcomebusinessen09380052701

angled

32 httpsb2bhartingcomebusinessen09 38 005 2602 httpsb2bhartingcomebusinessen09 38 005 2702

Distance for contact max 21 mm

Han HC Modular

1404

HoodsHousings Hanreg HPR Size 24 B

Stockitemsinboldtype

Identification Part number M Drawing Dimensions in mm

Special hoodhousing for Hanreg K 30 Hanreg K 32

Hoodstop entry

httpsb2bhartingcomebusinessen19 40 024 04613 x 25

top entry

httpsb2bhartingcomebusinessen19 40 024 04713 x 251 x 20

angled entryView X

httpsb2bhartingcomebusinessen19 40 024 06313 x 25

top entry

httpsb2bhartingcomebusinessen19 40 024 04201 x 63

Han HC Modular

1405

HoodsHousings Hanreg HPR Size 24 B

Stockitemsinboldtype

Identification Part number M Drawing Dimensions in mm

Special hoodhousing for Hanreg K 30 Hanreg K 32

Housings bulkheadmounting

httpsb2bhartingcomebusinessen09 40 024 0311

Housings surface mountingstraight version

View X

httpsb2bhartingcomebusinessen19 40 024 12313 x 25

straight version

httpsb2bhartingcomebusinessen19 40 024 12713 x 251 x 20

horizontal version

httpsb2bhartingcomebusinessen19 40 024 09313 x 25

horizontal version

httpsb2bhartingcomebusinessen19 40 024 09713 x 251 x 20

horizontal version

httpsb2bhartingcomebusinessen19 40 024 09141 x 50

Han HC Modular

1406

Features Technical characteristics

Hanreg HC Modular 250

bull Crimp termination

bullDesigned for thick cable insulations

bullForcrimpdiesacctoDIN46235

bullForcrimpingtoolswith13tpressingforce

Specifications DINEN60664-1 DINEN61984 EN50124-1

InsertsElectricaldataaccto DINEN61984 Rated current 250 A Rated voltage 2000 V Rated impulse voltage 12 kV Pollution degree 3Insulationresistance ge 1010 ΩMaterial polycarbonateLimitingtemperatures -40degC+125degCFlammability acc to UL 94 V 0Mechanicalworkinglife ge 500 mating cycles

ContactsPowercontacts Material Copper alloySurface -hard-silverplated 3microm AgContact resistance le03 mΩ Crimp terminal -mmsup2 35hellip70mmsup2 Max insulation diameter 18 mmCrimpdies acctoDIN46325 Pressingforcerequirement 130kN

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge35mmsup2➁Wiregauge50mmsup2➂Wiregauge70mmsup2

Han HC Modular

1407

httpsb2bhartingcomebusinessen09 11 001 3021

httpsb2bhartingcomebusinessen09 11 001 3121

httpsb2bhartingcomebusinessen09 11 000 6127

httpsb2bhartingcomebusinessen09 11 000 6128

httpsb2bhartingcomebusinessen09 11 000 6129

httpsb2bhartingcomebusinessen09 11 000 6104

httpsb2bhartingcomebusinessen09 11 000 6227

httpsb2bhartingcomebusinessen09 11 000 6228

httpsb2bhartingcomebusinessen09 11 000 6229

httpsb2bhartingcomebusinessen09 11 000 6204

M

F

35

50

70

35

httpsb2bhartingcomebusinessen09 99 000 0332 httpsb2bhartingcomebusinessen09 99 000 0332

Hanreg HC Modular 250 Crimp terminal

Part-NumberIdentification Maleinsert(M) Femaleinsert(F) Drawings Dimensionsinmm

Identification mmsup2 Malecontacts(M)Femalecontacts(F)Drawings DimensionsinmmWiregauge Part-Number

Hanreg HC Modular 250 Crimp 2000 V 250 A

Crimp contacts Silver plated

PEcrimpcontacts

CrimpzoneacctoDINEN46235

Tools

Wire gauge

Toolidentification

Strippinglength Oslash

35 mmsup2 50 mmsup2 70 mmsup2

121416

22 mm22 mm22 mm

845 mm1025 mm1175 mm

forstrandedwireacctoIEC60228class5

Han HC Modular

1408

httpsb2bhartingcomebusinessen09 40 000 9955

Hanreg HC Modular 250 2000 V

4 poles male

httpsb2bhartingcomebusinessen09 11 000 9925

Hoods Hanreg HPR 24 B

4 x 204 x 25

httpsb2bhartingcomebusinessen19400240473

httpsb2bhartingcomebusinessen19400240474

4 poles female

httpsb2bhartingcomebusinessen09 11 000 9926

Housings surface mounting Hanreg HPR 24 B

4 x 25 httpsb2bhartingcomebusinessen19 40 024 1242

Housings bulkheadmounting Hanreg HPR 24 B

ndash httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

HPRmountingframesofappropriatesizefromchapter31arenotfittingforcompatibility Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1409

Hanreg HC Modular 250 enlarged

httpsb2bhartingcomebusinessen09 11 000 9937 4 x 25 httpsb2bhartingcomebusinessen19 40 016 0478

httpsb2bhartingcomebusinessen09 11 000 9938 ndash httpsb2bhartingcomebusinessen09 40 016 0368

httpsb2bhartingcomebusinessen09 40 000 9956

4 poles male Hood Hanreg 16 HPR enlarged

4 poles female Housing bulkhead mounting Hanreg 16 HPR enlarged

HPRmountingframesofappropriatesizefromchapter31arenotfittingforcompatibility Stockitemsinboldtype

Frame Part number HoodsHousings M Part number

Mounting frame Hanreg 16 HPR

Han HC Modular

1410

Hanreg HC Modular 350

Current carrying capacityCurrent carrying capacity

The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge50mmsup2 ➁Wiregauge70mmsup2➂Wiregauge95mmsup2 ➃Wiregauge120mmsup2three contacts in Hanreg 24 HPR

Technical characteristicsSpecifications DINEN60664-1

DINEN61984Approvals

Inserts Number of contacts 1 2 3 or 3 + PE

ElectricaldataacctoEN61984

without adapter 350 A 2000 V 12 kV 3

Rated current 350 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 350 A 4000 V 18 kV 3

Rated current 350 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Screw terminal- Thread -Wrenchsize - Tightening torque

M 10 SW17 14 Nm

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Tightening torque of the cross-tying screws on the frame for 4 poles 15 NmMaterial stainless steel

1) geometric wire gauge

Han HC Modular

1411

Hanreg HC Modular 350 20004000 V 350 A

Stockitemsinboldtype

Modular High Current Connector System

Part numberWiregaugeIdentification Male contact Female contact Drawing Dimensions in mm

Contactswith Screw terminal forhousingbulkheadmoun-ting

httpsb2bhartingcomebusinessen09 11 001 2655 httpsb2bhartingcomebusinessen09 11 001 2755

for cable lug up to max 120mmsup2

with Axial screw termination

httpsb2bhartingcomebusinessen09 11 001 2651 httpsb2bhartingcomebusinessen09 11 001 2652

httpsb2bhartingcomebusinessen09 11 001 2751 httpsb2bhartingcomebusinessen09 11 001 2752

3570mmsup2 95120mmsup2

PE contactwith Axial screw termination

httpsb2bhartingcomebusinessen09 11 000 6156 httpsb2bhartingcomebusinessen09 11 000 6256 3570mmsup2

Hexagonal driverAdapter(SW5)

httpsb2bhartingcomebusinessen09 99 000 0371

Identification Part number M SW Drawing Dimensions in mm

Hexagonal adapter

httpsb2bhartingcomebusinessen19360005134 httpsb2bhartingcomebusinessen19360005135

25 32

30 40

metal version with O-Ring

Han HC Modular

1412

Hanreg HC Modular 350 Crimp

Featuresbull Crimpterminationbull CompatibletoHanreg HC Modular 350 axial screw

terminationbull Designedforthickcableinsulationsbull ForcrimpdiesaccordingtoDIN46235

Technical characteristicsSpecifications DIN EN 60 664-1 DINEN61984 Approvals

InsertsNumber of contacts 1 2 3 or 3 + PE

Electrical data acctoEN61984 without adapter 350 A 2000 V 12 kV 3 Rated current 350 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 350 A 4000 V 18 kV 3 Rated current 350 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010Ω Material polyamide Limitingtemperatures -40degC+125degC FlammabilityacctoUL94 V0 Mechanicalworkinglife -matingcycles ge500

ContactsMaterial copper alloy Surface - hard-silver plated 3 microm Ag Contactresistance le03mΩ Crimp terminal -mmsup2 35120mmsup2 Max insulation diameter 22 mm Crimp dies acc to DIN 46 235 Pressingforcerequirement 130kN

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Tightening torque of the cross-tying screws on the frame for 4 poles 15 Nm Material stainless steel

Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

Wiregauge➀ 35mmsup2 ➁ 50mmsup2➂ 70mmsup2 ➃ 95mmsup2➄ 120mmsup2

Han HC Modular

1413

Hanreg HC Modular 350 Crimp 20004000 V 350 A

httpsb2bhartingcomebusinessen09 11 001 3001 httpsb2bhartingcomebusinessen09 11 001 3101

35 httpsb2bhartingcomebusinessen09 11 000 6140 httpsb2bhartingcomebusinessen09 11 000 6240

50 httpsb2bhartingcomebusinessen09 11 000 6141 httpsb2bhartingcomebusinessen09 11 000 6241

70 httpsb2bhartingcomebusinessen09 11 000 6142 httpsb2bhartingcomebusinessen09 11 000 6242

95 httpsb2bhartingcomebusinessen09 11 000 6143 httpsb2bhartingcomebusinessen09 11 000 6243

120 httpsb2bhartingcomebusinessen09 11 000 6144 httpsb2bhartingcomebusinessen09 11 000 6244

empty

35507095

120

mmsup2mmsup2mmsup2mmsup2mmsup2

26 mm28mm28mm30 mm24 mm

StockitemsinboldtypeCrimpzoneacctoEN46235

Part number Identification Maleinsert(M) Femaleinsert(F) Drawing Dimensionsinmm

Hanreg HC Modular 350 Crimp terminal

Wiregauge Partnumber Identification (mmsup2) Malecontact Femalecontact Drawing Dimensionsinmm

Crimpcontacts

silver plated

Wiregauge Stripping length

8210

115135155

forstrandedwireaccordingtoIEC60228Class5

Han HC Modular

1414

Hanreg HC Modular 350 2000 V

1 pole

httpsb2bhartingcomebusinessen09 11 000 9951

Hoods Hanreg HPR 6 B

25 32

httpsb2bhartingcomebusinessen19 40 006 0411 httpsb2bhartingcomebusinessen19 40 006 0412

Housingsbulk-head mounting Hanreg HPR 6 B

httpsb2bhartingcomebusinessen09 40 006 0311

4 poles

httpsb2bhartingcomebusinessen09 11 000 9954

Hoods HanregM48B

4 x 25 httpsb2bhartingcomebusinessen19 37 048 0401

4 poles

httpsb2bhartingcomebusinessen09 11 000 9955

Housingsbulk-head mounting HanregM48B

httpsb2bhartingcomebusinessen09 37 048 0301

Frame Part number HoodsHousings M Part number

Stockitemsinboldtype

Han HC Modular

1415

Hanreg HC Modular 350 4000V

2 poles

httpsb2bhartingcomebusinessen09 11 000 9952

Hoods Hanreg HPR 16 B

2 x 25 httpsb2bhartingcomebusinessen19400160431

enclosed separatelyHousingsbulk-head mounting Hanreg HPR 16 B

httpsb2bhartingcomebusinessen09 40 016 0311

2 poles

httpsb2bhartingcomebusinessen09 11 000 9956

Hoods Hanreg HPR 24 B

2 x 32 httpsb2bhartingcomebusinessen19 40 024 0432

enclosed separatelyHousingsbulk-head mounting Hanreg HPR 24 B

httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1416

Hanreg HC Modular 350 4000V

3 poles

httpsb2bhartingcomebusinessen09 11 000 9963

Hoods Hanreg HPR 24 B

3 x 25 httpsb2bhartingcomebusinessen19 40 024 0461

enclosed separatelyHoods Hanreg HPR 24 B

3 x 32 httpsb2bhartingcomebusinessen19 40 024 0467

Housingsbulk-head mounting Hanreg HPR 24 B httpsb2bhartingcomebusinessen09 40 024 0311

Drawingseepage1417

Housings sur-face mounting Hanreg HPR 24 Bhorizontal version

3 x 25 httpsb2bhartingcomebusinessen19 40 024 0931

Housings sur-face mounting Hanreg HPR 24 Bstraight version

3 x 25 httpsb2bhartingcomebusinessen19 40 024 1231

Frame Part number HoodsHousings M Part number

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1417

Hanreg HC Modular 350 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

3x 32 httpsb2bhartingcomebusinessen19 40 024 0468

3x 32 httpsb2bhartingcomebusinessen19 40 024 0968

httpsb2bhartingcomebusinessen09 40 024 0368

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Frame Part number HoodsHousings M Part number3 poles male

3 poles female

HoodsHanreg 24 HPR enlarged

Housings surface mounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Han HC Modular

1418

Hanreg HC Modular 350 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

4x 25 httpsb2bhartingcomebusinessen19 40 024 0478

4x 25 httpsb2bhartingcomebusinessen19 40 024 0978

httpsb2bhartingcomebusinessen09 40 024 0368

Frame Part number HoodsHousings M Part number4 poles male

4 poles female

HoodsHanreg 24 HPR enlarged

Housings surface mounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1419

Hanreg HC Modular 350

Assembly instructionsRemarks on the axial screw termination see chapter00

Step 1 The outer diameter of the cable must not ex-ceed195mmStripthecableby19mm

Insert the cable through hood

Step 2 Press the Han NC contact on the cable strand and apply tightening torque according table 1 by using a tighteningtorquestoolTakecarethatallcablestrandsfitcompletelyinsidethecontactterminationcavityDu-ring assembling adhere the cable and the contact to minimise axial movement or twisting

Step 3 Move the perforated plate D across the HC contacts

Step 4 Fit frame E onto the hexagon shape of the HC contact Coding can be arranged by turning the contact within60degstepsBolttheframeEtogetherwithperfo-rated plate D

Step 5 Pushbackthepacketinsidethegood

Step 6 Tighten the four M3 (tightening torque 05 Nm) screws and the cable gland according manufacturer re-commendation

During the assembly of the frame for 4 poles the fol-lowingtighteningtorqueshavetobetakenintoconsi-derationA = 05 NmB = 15 NmC = 025 Nm

Han HC Modular

1420

Hanreg HC Modular 650

Current carrying capacityCurrent carrying capacity

The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge70mmsup2 ➁Wiregauge95mmsup2➂Wiregauge120mmsup2 ➃Wiregauge150mmsup2➄Wiregauge185mmsup2 ➅Wiregauge240mmsup2withcableSHXAFO1x2404kV

Technical characteristicsSpecifications DINEN60664-1

DINEN61984Approvals

Inserts Number of contacts 1 2

Electrical data acctoEN61984 650 A 4000 V 18 kV 3

Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

Screw terminal- Thread - Tightening torque

M 12 1618Nm

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

1) geometric wire gauge

Han HC Modular

1421

Hanreg HC Modular 650 4000 V 650 A

Stockitemsinboldtype

Modular High Current Connector System

Part numberWiregaugeIdentification Male contact Female contact Drawing Dimensions in mm

Contactswith screw terminal for housingbulkheadmounting

httpsb2bhartingcomebusinessen09 11 001 2675 httpsb2bhartingcomebusinessen09 11 001 2775 70240mmsup2

Please ensure to hold up the contact with a wrench size 24 to apply the tightening torque

with axial screw terminal

httpsb2bhartingcomebusinessen09 11 001 2671 httpsb2bhartingcomebusinessen09 11 001 2672

httpsb2bhartingcomebusinessen09 11 001 2771 httpsb2bhartingcomebusinessen09 11 001 2772

70120mmsup2 150185mmsup2

min length of wrench 60 mm

Hexagonal driverAdapter(SW8)

httpsb2bhartingcomebusinessen09 99 000 0372

Han HC Modular

1422

Hanreg HC Modular 650 Crimp

Featuresbull Crimpterminationbull PlugcompatibletoHanreg HC Modular 650 with axial

screw terminalbull Contactinonepiece

Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge 70mmsup2 ➁Wiregauge 95mmsup2➂Wiregauge120mmsup2 ➃Wiregauge150mmsup2➄Wiregauge185mmsup2 ➅Wiregauge240mmsup2three contacts in Hanreg 24 HPR

Technical characteristicsSpecifications DINEN61984 DIN EN 60 664-1

InsertsNumber of contacts 1 or 2

Electrical data acctoEN61984 without adapter 650 A 2000 V 12 kV 3 Rated current 650 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 650 A 4000 V 18 kV 3 Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010Ω Material polyamide Limitingtemperatures -40degC+125degC FlammabilityacctoUL94 V0 Mechanicalworkinglife -matingcycles ge500

ContactsMaterial copper alloy Surface - hard-silver plated 3 microm Ag Contactresistance le03mΩ Crimp terminal -mmsup2 240mmsup2 Max insulation diameter Crimp die acc to DIN 46 235 Pressingforcerequirement 130kN

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

Han HC Modular

1423

httpsb2bhartingcomebusinessen09 11 001 3012

httpsb2bhartingcomebusinessen09 11 001 3112

M

F

70

95

120

150

185

240

httpsb2bhartingcomebusinessen09 11 000 6161

httpsb2bhartingcomebusinessen09 11 000 6162

httpsb2bhartingcomebusinessen09 11 000 6163

httpsb2bhartingcomebusinessen09 11 000 6164

httpsb2bhartingcomebusinessen09 11 000 6165

httpsb2bhartingcomebusinessen09 11 000 6168

httpsb2bhartingcomebusinessen09 11 000 6261

httpsb2bhartingcomebusinessen09 11 000 6262

httpsb2bhartingcomebusinessen09 11 000 6263

httpsb2bhartingcomebusinessen09 11 000 6264

httpsb2bhartingcomebusinessen09 11 000 6265

httpsb2bhartingcomebusinessen09 11 000 6268

Hanreg HC module 650 Crimp terminal

Part-Number

Modular High Current Connector System

Identification Maleinsert(M) Femaleinsert(F) Drawings Dimensionsinmm

Identification mmsup2 Malecontacts(M)Femalecontacts(F)Drawings DimensionsinmmWiregauge Part-Number

Hanreg HC Modular 650 crimp 4000 V2000 V 650 A

Crimp contacts Silver plated

Wire gauge

oslash in

mm

Strip-ping

length

70mmsup2 115 42 mm

95mmsup2 135 42 mm

120mmsup2 155 42 mm

150mmsup2 17 42 mm

185mmsup2 19 42 mm

240mmsup2 215 46 mm

forstrandedwireacctoIEC60228class5

Crimp area

2 crimps

Crimp area

2 crimps

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

CrimpareaacctoDINEN46235 Stockitemsinboldtype

Han HC Modular

1424

httpsb2bhartingcomebusinessen09 40 000 9955

Hanreg HC Modular 650 4000 V

1 pole

httpsb2bhartingcomebusinessen09 11 000 9971

Hood Hanreg HPR 6 B

40 httpsb2bhartingcomebusinessen19 40 006 0418

Housingsbulk-headmounting Hanreg HPR 6 B

httpsb2bhartingcomebusinessen09 40 006 0314

2 poles

httpsb2bhartingcomebusinessen09 11 000 9972

Hood Hanreg HPR 24 B

2 x 40 httpsb2bhartingcomebusinessen19 40 024 0438

Housingsbulk-headmounting Hanreg HPR 24 B

httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

HPRmountingframesofappropriatesizefromchapter31arenotfittingforcompatibility Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1425

Hanreg HC Modular 650 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

3x 32 httpsb2bhartingcomebusinessen19 40 024 0468

3x 32 httpsb2bhartingcomebusinessen19 40 024 0968

httpsb2bhartingcomebusinessen09 40 024 0368

httpsb2bhartingcomebusinessen09 40 000 9955

Frame Part number HoodsHousings M Part number3 pins male

3 pins female

HoodsHanreg 24 HPR enlarged

Housingssurfacemounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1426

Hanreg HC Modular 650

Assembly instructions

1 Strip cable to 23+2 mm

2 Push conductor through the cable gland and the housing Push the stripped end of the conductor into the termination entry of the module until the insulation touches the contact

3 To tighten the axial screw a hexagonal wrench size8isneededInsertthehexagonalwrenchonthe mating side of the contact At the same time push the conductor over the axial screwThe lo-ckingscrewhas tobe tightenedwith the recom-mended tightening torque that is determined by the conductorrsquos cross section

4 Once the modules are terminated they are mounted into the housing by using two metal fra-mes(tightening torqueof thefixingscrews=05Nm) The modules have 4 pegs formed by 2 par-allel ribs (each peg shapes like a ldquoHrdquo) Each ribtakes1poleframewherethelaterallinkhastogointo the relief of the frame The 2 pole frames have 2cutoutson thewallwhichget fitted to the ldquoHrdquo-shapedpegs(seefigure)Theheadsofthescrewshave to face the mating direction of the module Coding can be established by rotating the contact by90degreesTherefore it is important that thecorresponding modules are assembled in the cor-rect position otherwise mating is not possible

5 After assembling the modules in the housing thetighteningtorqueofthelockingscrewcanbecheckedandcorrectedifnecessary

6 After final assembly of the contacts the user should ensure that the cable is adequately strain reliefed to protect the contact from ra-dial stress

A - Axialscrew B - Hood C - Termination entry D - Frame E - Fixing screws F - parallel ribs with H-shapeG-Housingsbulkheadmounting

Han HC Modular

1427

Application

InnovativeHighCurrentConnectors forPowerTransmissiononTrains

The Split hood and housing ldquoopen systemrdquo of the Hanreg24HPREasyConwiththeinnovativeconcept for shielded cables is an excellent solution for the versatile powerrequirementsand the rapid moving operational cycle on Trains InusearetheapprovedHanreg HC Modular 350A and650ACrimp-Contacts

SourceStadtwerkeMuumlnchenMunich

Han HC Modular

1428

Hanreg24HPREasyCon

Technical characteristicsGeneral descriptionbull High current connector for motor applications inthefieldofRailwayrollingstock

bull Robust and compact design

bull Easyassemblyduetosplithoodandsurfacemounted housing

bull HighEMCresistance

bull Large space for cables

Material Aluminiumdie-cast

Surface Powder-coatedRAL9005 (black)

Limitingtemperatures -40degC125degC

Locking ScrewlockingM6 stainless steel

Frame 3 and 4 contacts for Hanreg HC Modular 350 stainless steel

3 contacts for Hanreg HC Modular 650 stainless steel

Frames Short and long version stainless steel

Cable gland Special cable gland withselftighteningclamp for shielded cables

Degree of protectionacctoEN60529inlockedposition IP68

bull Suitable for extreme environmental conditions

bull Many assembly possibilities due to separate assembly panels

bull ExternalterminationofPEterminationonhoodand surface mounted housing

bull Newcableglandforsecureandavisiblecon-nection of screening braid of shielded cables

Features

Han HC Modular

1429

httpsb2bhartingcomebusinessen09 40 024 0451

httpsb2bhartingcomebusinessen09 40 024 0951

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 0368

Hood

Identification Part-Number Drawing Dimensionsinmm

Housing surface mounting

Housing bulkhead mounting Hanreg HPR enlarged

Han HC Modular

1430

httpsb2bhartingcomebusinessen19 40 024 9901

httpsb2bhartingcomebusinessen19 40 024 9902

httpsb2bhartingcomebusinessen19 40 024 9903

Hanreg24HPREasyCon

3 x M25

4 x M25

3 x M32

httpsb2bhartingcomebusinessen09 40 024 9911

httpsb2bhartingcomebusinessen09 40 024 9912

httpsb2bhartingcomebusinessen09 40 024 9913

httpsb2bhartingcomebusinessen09 40 024 9914

Coversfor Hanreg24HPREasyConhoodandsurfacemounting housing

Identification Part-Number Drawing Dimensionsinmm

Framesfor 3 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

for 4 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Male

Female

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS44 x heat shrink tube

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS4

Male Female

Male Female

Han HC Modular

1431

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 9921

httpsb2bhartingcomebusinessen09 40 024 9922

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

Male

Female

Framesfor 3 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Framesfor 3 x Hanreg HC Modular 650 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Male Female

Includedinkit

2xdistancebolt(SW7)2xM4screw2xwasherSKS42xM4Countersunkscrew

Includedinkit

4xM4screw4xwasherSKS44xwasherSKS64xcheese-headscrewM6x204xcheese-headscrewM6x25

Han HC Modular

1432

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

Framesfor 4 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Framesfor 3 x Hanreg HC Modular 650 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x354 x heat shrink tube

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x35

Han HC Modular

1433

httpsb2bhartingcomebusinessen09 40 000 9925

httpsb2bhartingcomebusinessen09 40 000 9926

Hanreg24HPREasyCon

Mounting panels

Identification Part-Number Drawing Dimensionsinmm

for Hanreg24HPREasyCon hood and surface mounting housing

Long version

Includedinkit

6xwasherM66xM6screw

Short version Includedinkit

4xwasherM64xM6screw

Han HC Modular

1434

httpsb2bhartingcomebusinessen19 00 000 5013

httpsb2bhartingcomebusinessen19 00 000 5019

httpsb2bhartingcomebusinessen19 00 000 5014

httpsb2bhartingcomebusinessen19 00 000 5015

httpsb2bhartingcomebusinessen19 00 000 5022

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 99 000 0334

For cable Oslash9-17mm

For cable Oslash13-21mm

For cable Oslash13-21mm

For cable Oslash17-225mm

For cable Oslash16-28mm

Identification Part-Number Drawing Dimensionsinmm

Cable glandsM25

M32

Assembly tool for shielding clamp

Han HC Modular

1435

Hanreg48HPR 4000 V 650 A

Featuresbull Easy assemblybull GoodEMCfeaturesbull Secure termination easy to controlbull VibrationresistantacctoDINEN61373Category

1B (Category 2 possible with usage of M6 distance bolts)

bull Ideal motor drive connector for transportation sector

Technical characteristicsSpecifications DINEN60664-1

DINEN61984

Inserts Number of contacts i e 4 5 6 10

depending on the frame

Electrical data acctoEN61984 350650 A 4000 V 18 kV 3

Rated current 350650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Hanreg HC Modular 350 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Contacts Hanreg HC Modular 650 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

FrameTightening torque ofthefixingscrews 2Nm Material stainless steel

Technical characteristicsHanreg HPR HoodsHousings

Material aluminium die-cast corrosion resistant

Surface- Top coat Epoxy powder paint

RAL9005Lockingelement Stainlesssteel Tightening torque 4 Nm Sealing NBR Limitingtemperatures -40degC+125degC Degree of protection acc to DINEN60529 forcoupledconnector IP68

1) geometric wire gauge

Han HC Modular

1436

Hanreg48HPR HoodsHousings

Stockitemsinboldtype

Identification Part number Drawing Dimensions in mm

Hoods

httpsb2bhartingcomebusinessen09 40 048 0451

Housings surface mounting

httpsb2bhartingcomebusinessen09 40 048 0951

Housingsbulkheadmounting

httpsb2bhartingcomebusinessen09 40 048 0311

Housingsbulkheadmountingfor 4 inserts size 16 B

httpsb2bhartingcomebusinessen09 40 048 0331

Protection covers

httpsb2bhartingcomebusinessen09 40 048 5401

Han HC Modular

1437

Hanreg48HPR Covers

StockitemsinboldtypeIncludedindeliveryrange4distancepieces4screwsM64washers

Identification Part number M Drawing Dimensions in mm

Coverwithout cable entry

httpsb2bhartingcomebusinessen09 40 048 9801 (Distancebolt

M6)

httpsb2bhartingcomebusinessen09 40 048 9803 (Distancebolt

M5)

Coverfor male inserts

httpsb2bhartingcomebusinessen19 40 048 9801 (Distancebolt

M5)

4 x 40

Coverfor female inserts

httpsb2bhartingcomebusinessen19 40 048 9901 (Distancebolt

M5)

4 x 40

Cover

httpsb2bhartingcomebusinessen19 40 048 9812 (Distancebolt

M6)

5 x 32

Cover httpsb2bhartingcomebusinessen19 40 048 9820 (Distancebolt

M6)

httpsb2bhartingcomebusinessen19 40 048 9822 (Distancebolt

M6)

6 x 25

6 x 32

Cover

httpsb2bhartingcomebusinessen19 40 048 9860 (Distancebolt

M6)

10 x 25

Han HC Modular

1438

IdentificationPart number

male female

Framefor 4 inserts size 16 B

suitable for hoods and surface mounted housings in conjunction with cover httpsb2bhartingcomebusinessen09400489803 httpsb2bhartingcomebusinessen19400489801 httpsb2bhartingcomebusinessen19400489901 only

httpsb2bhartingcomebusinessen09 40 048 9912

httpsb2bhartingcomebusinessen09 40 048 9912

Framefor 4 x HC 350 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9810

httpsb2bhartingcomebusinessen09 40 048 9910

Framefor 4 x HC 650 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9811

httpsb2bhartingcomebusinessen09 40 048 9911

Framefor 6 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9806

httpsb2bhartingcomebusinessen09 40 048 9906

Framefor 4 x HC 350 contacts + PE

httpsb2bhartingcomebusinessen09 40 048 9809

httpsb2bhartingcomebusinessen09 40 048 9909

Framefor 10 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9860

httpsb2bhartingcomebusinessen09 40 048 9960

Hanreg48HPR Frame

Stockitemsinboldtype

Page 3: K 3/0, K 3/2 / Han HC Modular Contents Page · Han HC Modular 14. 02 Han® K 3/0, Han® K 3/2 Features • Only to be used with Han® 24 HPR special hoods and housings (see page 14.04)

Han HC Modular

1403

Hanreg K 30 Hanreg K 32 11502000 V 200 A

Stockitemsinboldtype

Number of contacts

30 without 32 with

SeriesPart number

Identification Male insert (M) Female insert (F) Drawing Dimensions in mm

Axial screw terminal Hanreg Kstraight

30 httpsb2bhartingcomebusinessen09380052621 httpsb2bhartingcomebusinessen09380052721

angled

30 httpsb2bhartingcomebusinessen09 38 005 2622 httpsb2bhartingcomebusinessen09 38 005 2722

Distance for contact max 21 mm

Axial screw terminal Hanreg Kstraight

32 httpsb2bhartingcomebusinessen09380052601 httpsb2bhartingcomebusinessen09380052701

angled

32 httpsb2bhartingcomebusinessen09 38 005 2602 httpsb2bhartingcomebusinessen09 38 005 2702

Distance for contact max 21 mm

Han HC Modular

1404

HoodsHousings Hanreg HPR Size 24 B

Stockitemsinboldtype

Identification Part number M Drawing Dimensions in mm

Special hoodhousing for Hanreg K 30 Hanreg K 32

Hoodstop entry

httpsb2bhartingcomebusinessen19 40 024 04613 x 25

top entry

httpsb2bhartingcomebusinessen19 40 024 04713 x 251 x 20

angled entryView X

httpsb2bhartingcomebusinessen19 40 024 06313 x 25

top entry

httpsb2bhartingcomebusinessen19 40 024 04201 x 63

Han HC Modular

1405

HoodsHousings Hanreg HPR Size 24 B

Stockitemsinboldtype

Identification Part number M Drawing Dimensions in mm

Special hoodhousing for Hanreg K 30 Hanreg K 32

Housings bulkheadmounting

httpsb2bhartingcomebusinessen09 40 024 0311

Housings surface mountingstraight version

View X

httpsb2bhartingcomebusinessen19 40 024 12313 x 25

straight version

httpsb2bhartingcomebusinessen19 40 024 12713 x 251 x 20

horizontal version

httpsb2bhartingcomebusinessen19 40 024 09313 x 25

horizontal version

httpsb2bhartingcomebusinessen19 40 024 09713 x 251 x 20

horizontal version

httpsb2bhartingcomebusinessen19 40 024 09141 x 50

Han HC Modular

1406

Features Technical characteristics

Hanreg HC Modular 250

bull Crimp termination

bullDesigned for thick cable insulations

bullForcrimpdiesacctoDIN46235

bullForcrimpingtoolswith13tpressingforce

Specifications DINEN60664-1 DINEN61984 EN50124-1

InsertsElectricaldataaccto DINEN61984 Rated current 250 A Rated voltage 2000 V Rated impulse voltage 12 kV Pollution degree 3Insulationresistance ge 1010 ΩMaterial polycarbonateLimitingtemperatures -40degC+125degCFlammability acc to UL 94 V 0Mechanicalworkinglife ge 500 mating cycles

ContactsPowercontacts Material Copper alloySurface -hard-silverplated 3microm AgContact resistance le03 mΩ Crimp terminal -mmsup2 35hellip70mmsup2 Max insulation diameter 18 mmCrimpdies acctoDIN46325 Pressingforcerequirement 130kN

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge35mmsup2➁Wiregauge50mmsup2➂Wiregauge70mmsup2

Han HC Modular

1407

httpsb2bhartingcomebusinessen09 11 001 3021

httpsb2bhartingcomebusinessen09 11 001 3121

httpsb2bhartingcomebusinessen09 11 000 6127

httpsb2bhartingcomebusinessen09 11 000 6128

httpsb2bhartingcomebusinessen09 11 000 6129

httpsb2bhartingcomebusinessen09 11 000 6104

httpsb2bhartingcomebusinessen09 11 000 6227

httpsb2bhartingcomebusinessen09 11 000 6228

httpsb2bhartingcomebusinessen09 11 000 6229

httpsb2bhartingcomebusinessen09 11 000 6204

M

F

35

50

70

35

httpsb2bhartingcomebusinessen09 99 000 0332 httpsb2bhartingcomebusinessen09 99 000 0332

Hanreg HC Modular 250 Crimp terminal

Part-NumberIdentification Maleinsert(M) Femaleinsert(F) Drawings Dimensionsinmm

Identification mmsup2 Malecontacts(M)Femalecontacts(F)Drawings DimensionsinmmWiregauge Part-Number

Hanreg HC Modular 250 Crimp 2000 V 250 A

Crimp contacts Silver plated

PEcrimpcontacts

CrimpzoneacctoDINEN46235

Tools

Wire gauge

Toolidentification

Strippinglength Oslash

35 mmsup2 50 mmsup2 70 mmsup2

121416

22 mm22 mm22 mm

845 mm1025 mm1175 mm

forstrandedwireacctoIEC60228class5

Han HC Modular

1408

httpsb2bhartingcomebusinessen09 40 000 9955

Hanreg HC Modular 250 2000 V

4 poles male

httpsb2bhartingcomebusinessen09 11 000 9925

Hoods Hanreg HPR 24 B

4 x 204 x 25

httpsb2bhartingcomebusinessen19400240473

httpsb2bhartingcomebusinessen19400240474

4 poles female

httpsb2bhartingcomebusinessen09 11 000 9926

Housings surface mounting Hanreg HPR 24 B

4 x 25 httpsb2bhartingcomebusinessen19 40 024 1242

Housings bulkheadmounting Hanreg HPR 24 B

ndash httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

HPRmountingframesofappropriatesizefromchapter31arenotfittingforcompatibility Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1409

Hanreg HC Modular 250 enlarged

httpsb2bhartingcomebusinessen09 11 000 9937 4 x 25 httpsb2bhartingcomebusinessen19 40 016 0478

httpsb2bhartingcomebusinessen09 11 000 9938 ndash httpsb2bhartingcomebusinessen09 40 016 0368

httpsb2bhartingcomebusinessen09 40 000 9956

4 poles male Hood Hanreg 16 HPR enlarged

4 poles female Housing bulkhead mounting Hanreg 16 HPR enlarged

HPRmountingframesofappropriatesizefromchapter31arenotfittingforcompatibility Stockitemsinboldtype

Frame Part number HoodsHousings M Part number

Mounting frame Hanreg 16 HPR

Han HC Modular

1410

Hanreg HC Modular 350

Current carrying capacityCurrent carrying capacity

The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge50mmsup2 ➁Wiregauge70mmsup2➂Wiregauge95mmsup2 ➃Wiregauge120mmsup2three contacts in Hanreg 24 HPR

Technical characteristicsSpecifications DINEN60664-1

DINEN61984Approvals

Inserts Number of contacts 1 2 3 or 3 + PE

ElectricaldataacctoEN61984

without adapter 350 A 2000 V 12 kV 3

Rated current 350 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 350 A 4000 V 18 kV 3

Rated current 350 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Screw terminal- Thread -Wrenchsize - Tightening torque

M 10 SW17 14 Nm

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Tightening torque of the cross-tying screws on the frame for 4 poles 15 NmMaterial stainless steel

1) geometric wire gauge

Han HC Modular

1411

Hanreg HC Modular 350 20004000 V 350 A

Stockitemsinboldtype

Modular High Current Connector System

Part numberWiregaugeIdentification Male contact Female contact Drawing Dimensions in mm

Contactswith Screw terminal forhousingbulkheadmoun-ting

httpsb2bhartingcomebusinessen09 11 001 2655 httpsb2bhartingcomebusinessen09 11 001 2755

for cable lug up to max 120mmsup2

with Axial screw termination

httpsb2bhartingcomebusinessen09 11 001 2651 httpsb2bhartingcomebusinessen09 11 001 2652

httpsb2bhartingcomebusinessen09 11 001 2751 httpsb2bhartingcomebusinessen09 11 001 2752

3570mmsup2 95120mmsup2

PE contactwith Axial screw termination

httpsb2bhartingcomebusinessen09 11 000 6156 httpsb2bhartingcomebusinessen09 11 000 6256 3570mmsup2

Hexagonal driverAdapter(SW5)

httpsb2bhartingcomebusinessen09 99 000 0371

Identification Part number M SW Drawing Dimensions in mm

Hexagonal adapter

httpsb2bhartingcomebusinessen19360005134 httpsb2bhartingcomebusinessen19360005135

25 32

30 40

metal version with O-Ring

Han HC Modular

1412

Hanreg HC Modular 350 Crimp

Featuresbull Crimpterminationbull CompatibletoHanreg HC Modular 350 axial screw

terminationbull Designedforthickcableinsulationsbull ForcrimpdiesaccordingtoDIN46235

Technical characteristicsSpecifications DIN EN 60 664-1 DINEN61984 Approvals

InsertsNumber of contacts 1 2 3 or 3 + PE

Electrical data acctoEN61984 without adapter 350 A 2000 V 12 kV 3 Rated current 350 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 350 A 4000 V 18 kV 3 Rated current 350 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010Ω Material polyamide Limitingtemperatures -40degC+125degC FlammabilityacctoUL94 V0 Mechanicalworkinglife -matingcycles ge500

ContactsMaterial copper alloy Surface - hard-silver plated 3 microm Ag Contactresistance le03mΩ Crimp terminal -mmsup2 35120mmsup2 Max insulation diameter 22 mm Crimp dies acc to DIN 46 235 Pressingforcerequirement 130kN

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Tightening torque of the cross-tying screws on the frame for 4 poles 15 Nm Material stainless steel

Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

Wiregauge➀ 35mmsup2 ➁ 50mmsup2➂ 70mmsup2 ➃ 95mmsup2➄ 120mmsup2

Han HC Modular

1413

Hanreg HC Modular 350 Crimp 20004000 V 350 A

httpsb2bhartingcomebusinessen09 11 001 3001 httpsb2bhartingcomebusinessen09 11 001 3101

35 httpsb2bhartingcomebusinessen09 11 000 6140 httpsb2bhartingcomebusinessen09 11 000 6240

50 httpsb2bhartingcomebusinessen09 11 000 6141 httpsb2bhartingcomebusinessen09 11 000 6241

70 httpsb2bhartingcomebusinessen09 11 000 6142 httpsb2bhartingcomebusinessen09 11 000 6242

95 httpsb2bhartingcomebusinessen09 11 000 6143 httpsb2bhartingcomebusinessen09 11 000 6243

120 httpsb2bhartingcomebusinessen09 11 000 6144 httpsb2bhartingcomebusinessen09 11 000 6244

empty

35507095

120

mmsup2mmsup2mmsup2mmsup2mmsup2

26 mm28mm28mm30 mm24 mm

StockitemsinboldtypeCrimpzoneacctoEN46235

Part number Identification Maleinsert(M) Femaleinsert(F) Drawing Dimensionsinmm

Hanreg HC Modular 350 Crimp terminal

Wiregauge Partnumber Identification (mmsup2) Malecontact Femalecontact Drawing Dimensionsinmm

Crimpcontacts

silver plated

Wiregauge Stripping length

8210

115135155

forstrandedwireaccordingtoIEC60228Class5

Han HC Modular

1414

Hanreg HC Modular 350 2000 V

1 pole

httpsb2bhartingcomebusinessen09 11 000 9951

Hoods Hanreg HPR 6 B

25 32

httpsb2bhartingcomebusinessen19 40 006 0411 httpsb2bhartingcomebusinessen19 40 006 0412

Housingsbulk-head mounting Hanreg HPR 6 B

httpsb2bhartingcomebusinessen09 40 006 0311

4 poles

httpsb2bhartingcomebusinessen09 11 000 9954

Hoods HanregM48B

4 x 25 httpsb2bhartingcomebusinessen19 37 048 0401

4 poles

httpsb2bhartingcomebusinessen09 11 000 9955

Housingsbulk-head mounting HanregM48B

httpsb2bhartingcomebusinessen09 37 048 0301

Frame Part number HoodsHousings M Part number

Stockitemsinboldtype

Han HC Modular

1415

Hanreg HC Modular 350 4000V

2 poles

httpsb2bhartingcomebusinessen09 11 000 9952

Hoods Hanreg HPR 16 B

2 x 25 httpsb2bhartingcomebusinessen19400160431

enclosed separatelyHousingsbulk-head mounting Hanreg HPR 16 B

httpsb2bhartingcomebusinessen09 40 016 0311

2 poles

httpsb2bhartingcomebusinessen09 11 000 9956

Hoods Hanreg HPR 24 B

2 x 32 httpsb2bhartingcomebusinessen19 40 024 0432

enclosed separatelyHousingsbulk-head mounting Hanreg HPR 24 B

httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1416

Hanreg HC Modular 350 4000V

3 poles

httpsb2bhartingcomebusinessen09 11 000 9963

Hoods Hanreg HPR 24 B

3 x 25 httpsb2bhartingcomebusinessen19 40 024 0461

enclosed separatelyHoods Hanreg HPR 24 B

3 x 32 httpsb2bhartingcomebusinessen19 40 024 0467

Housingsbulk-head mounting Hanreg HPR 24 B httpsb2bhartingcomebusinessen09 40 024 0311

Drawingseepage1417

Housings sur-face mounting Hanreg HPR 24 Bhorizontal version

3 x 25 httpsb2bhartingcomebusinessen19 40 024 0931

Housings sur-face mounting Hanreg HPR 24 Bstraight version

3 x 25 httpsb2bhartingcomebusinessen19 40 024 1231

Frame Part number HoodsHousings M Part number

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1417

Hanreg HC Modular 350 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

3x 32 httpsb2bhartingcomebusinessen19 40 024 0468

3x 32 httpsb2bhartingcomebusinessen19 40 024 0968

httpsb2bhartingcomebusinessen09 40 024 0368

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Frame Part number HoodsHousings M Part number3 poles male

3 poles female

HoodsHanreg 24 HPR enlarged

Housings surface mounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Han HC Modular

1418

Hanreg HC Modular 350 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

4x 25 httpsb2bhartingcomebusinessen19 40 024 0478

4x 25 httpsb2bhartingcomebusinessen19 40 024 0978

httpsb2bhartingcomebusinessen09 40 024 0368

Frame Part number HoodsHousings M Part number4 poles male

4 poles female

HoodsHanreg 24 HPR enlarged

Housings surface mounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1419

Hanreg HC Modular 350

Assembly instructionsRemarks on the axial screw termination see chapter00

Step 1 The outer diameter of the cable must not ex-ceed195mmStripthecableby19mm

Insert the cable through hood

Step 2 Press the Han NC contact on the cable strand and apply tightening torque according table 1 by using a tighteningtorquestoolTakecarethatallcablestrandsfitcompletelyinsidethecontactterminationcavityDu-ring assembling adhere the cable and the contact to minimise axial movement or twisting

Step 3 Move the perforated plate D across the HC contacts

Step 4 Fit frame E onto the hexagon shape of the HC contact Coding can be arranged by turning the contact within60degstepsBolttheframeEtogetherwithperfo-rated plate D

Step 5 Pushbackthepacketinsidethegood

Step 6 Tighten the four M3 (tightening torque 05 Nm) screws and the cable gland according manufacturer re-commendation

During the assembly of the frame for 4 poles the fol-lowingtighteningtorqueshavetobetakenintoconsi-derationA = 05 NmB = 15 NmC = 025 Nm

Han HC Modular

1420

Hanreg HC Modular 650

Current carrying capacityCurrent carrying capacity

The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge70mmsup2 ➁Wiregauge95mmsup2➂Wiregauge120mmsup2 ➃Wiregauge150mmsup2➄Wiregauge185mmsup2 ➅Wiregauge240mmsup2withcableSHXAFO1x2404kV

Technical characteristicsSpecifications DINEN60664-1

DINEN61984Approvals

Inserts Number of contacts 1 2

Electrical data acctoEN61984 650 A 4000 V 18 kV 3

Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

Screw terminal- Thread - Tightening torque

M 12 1618Nm

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

1) geometric wire gauge

Han HC Modular

1421

Hanreg HC Modular 650 4000 V 650 A

Stockitemsinboldtype

Modular High Current Connector System

Part numberWiregaugeIdentification Male contact Female contact Drawing Dimensions in mm

Contactswith screw terminal for housingbulkheadmounting

httpsb2bhartingcomebusinessen09 11 001 2675 httpsb2bhartingcomebusinessen09 11 001 2775 70240mmsup2

Please ensure to hold up the contact with a wrench size 24 to apply the tightening torque

with axial screw terminal

httpsb2bhartingcomebusinessen09 11 001 2671 httpsb2bhartingcomebusinessen09 11 001 2672

httpsb2bhartingcomebusinessen09 11 001 2771 httpsb2bhartingcomebusinessen09 11 001 2772

70120mmsup2 150185mmsup2

min length of wrench 60 mm

Hexagonal driverAdapter(SW8)

httpsb2bhartingcomebusinessen09 99 000 0372

Han HC Modular

1422

Hanreg HC Modular 650 Crimp

Featuresbull Crimpterminationbull PlugcompatibletoHanreg HC Modular 650 with axial

screw terminalbull Contactinonepiece

Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge 70mmsup2 ➁Wiregauge 95mmsup2➂Wiregauge120mmsup2 ➃Wiregauge150mmsup2➄Wiregauge185mmsup2 ➅Wiregauge240mmsup2three contacts in Hanreg 24 HPR

Technical characteristicsSpecifications DINEN61984 DIN EN 60 664-1

InsertsNumber of contacts 1 or 2

Electrical data acctoEN61984 without adapter 650 A 2000 V 12 kV 3 Rated current 650 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 650 A 4000 V 18 kV 3 Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010Ω Material polyamide Limitingtemperatures -40degC+125degC FlammabilityacctoUL94 V0 Mechanicalworkinglife -matingcycles ge500

ContactsMaterial copper alloy Surface - hard-silver plated 3 microm Ag Contactresistance le03mΩ Crimp terminal -mmsup2 240mmsup2 Max insulation diameter Crimp die acc to DIN 46 235 Pressingforcerequirement 130kN

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

Han HC Modular

1423

httpsb2bhartingcomebusinessen09 11 001 3012

httpsb2bhartingcomebusinessen09 11 001 3112

M

F

70

95

120

150

185

240

httpsb2bhartingcomebusinessen09 11 000 6161

httpsb2bhartingcomebusinessen09 11 000 6162

httpsb2bhartingcomebusinessen09 11 000 6163

httpsb2bhartingcomebusinessen09 11 000 6164

httpsb2bhartingcomebusinessen09 11 000 6165

httpsb2bhartingcomebusinessen09 11 000 6168

httpsb2bhartingcomebusinessen09 11 000 6261

httpsb2bhartingcomebusinessen09 11 000 6262

httpsb2bhartingcomebusinessen09 11 000 6263

httpsb2bhartingcomebusinessen09 11 000 6264

httpsb2bhartingcomebusinessen09 11 000 6265

httpsb2bhartingcomebusinessen09 11 000 6268

Hanreg HC module 650 Crimp terminal

Part-Number

Modular High Current Connector System

Identification Maleinsert(M) Femaleinsert(F) Drawings Dimensionsinmm

Identification mmsup2 Malecontacts(M)Femalecontacts(F)Drawings DimensionsinmmWiregauge Part-Number

Hanreg HC Modular 650 crimp 4000 V2000 V 650 A

Crimp contacts Silver plated

Wire gauge

oslash in

mm

Strip-ping

length

70mmsup2 115 42 mm

95mmsup2 135 42 mm

120mmsup2 155 42 mm

150mmsup2 17 42 mm

185mmsup2 19 42 mm

240mmsup2 215 46 mm

forstrandedwireacctoIEC60228class5

Crimp area

2 crimps

Crimp area

2 crimps

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

CrimpareaacctoDINEN46235 Stockitemsinboldtype

Han HC Modular

1424

httpsb2bhartingcomebusinessen09 40 000 9955

Hanreg HC Modular 650 4000 V

1 pole

httpsb2bhartingcomebusinessen09 11 000 9971

Hood Hanreg HPR 6 B

40 httpsb2bhartingcomebusinessen19 40 006 0418

Housingsbulk-headmounting Hanreg HPR 6 B

httpsb2bhartingcomebusinessen09 40 006 0314

2 poles

httpsb2bhartingcomebusinessen09 11 000 9972

Hood Hanreg HPR 24 B

2 x 40 httpsb2bhartingcomebusinessen19 40 024 0438

Housingsbulk-headmounting Hanreg HPR 24 B

httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

HPRmountingframesofappropriatesizefromchapter31arenotfittingforcompatibility Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1425

Hanreg HC Modular 650 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

3x 32 httpsb2bhartingcomebusinessen19 40 024 0468

3x 32 httpsb2bhartingcomebusinessen19 40 024 0968

httpsb2bhartingcomebusinessen09 40 024 0368

httpsb2bhartingcomebusinessen09 40 000 9955

Frame Part number HoodsHousings M Part number3 pins male

3 pins female

HoodsHanreg 24 HPR enlarged

Housingssurfacemounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1426

Hanreg HC Modular 650

Assembly instructions

1 Strip cable to 23+2 mm

2 Push conductor through the cable gland and the housing Push the stripped end of the conductor into the termination entry of the module until the insulation touches the contact

3 To tighten the axial screw a hexagonal wrench size8isneededInsertthehexagonalwrenchonthe mating side of the contact At the same time push the conductor over the axial screwThe lo-ckingscrewhas tobe tightenedwith the recom-mended tightening torque that is determined by the conductorrsquos cross section

4 Once the modules are terminated they are mounted into the housing by using two metal fra-mes(tightening torqueof thefixingscrews=05Nm) The modules have 4 pegs formed by 2 par-allel ribs (each peg shapes like a ldquoHrdquo) Each ribtakes1poleframewherethelaterallinkhastogointo the relief of the frame The 2 pole frames have 2cutoutson thewallwhichget fitted to the ldquoHrdquo-shapedpegs(seefigure)Theheadsofthescrewshave to face the mating direction of the module Coding can be established by rotating the contact by90degreesTherefore it is important that thecorresponding modules are assembled in the cor-rect position otherwise mating is not possible

5 After assembling the modules in the housing thetighteningtorqueofthelockingscrewcanbecheckedandcorrectedifnecessary

6 After final assembly of the contacts the user should ensure that the cable is adequately strain reliefed to protect the contact from ra-dial stress

A - Axialscrew B - Hood C - Termination entry D - Frame E - Fixing screws F - parallel ribs with H-shapeG-Housingsbulkheadmounting

Han HC Modular

1427

Application

InnovativeHighCurrentConnectors forPowerTransmissiononTrains

The Split hood and housing ldquoopen systemrdquo of the Hanreg24HPREasyConwiththeinnovativeconcept for shielded cables is an excellent solution for the versatile powerrequirementsand the rapid moving operational cycle on Trains InusearetheapprovedHanreg HC Modular 350A and650ACrimp-Contacts

SourceStadtwerkeMuumlnchenMunich

Han HC Modular

1428

Hanreg24HPREasyCon

Technical characteristicsGeneral descriptionbull High current connector for motor applications inthefieldofRailwayrollingstock

bull Robust and compact design

bull Easyassemblyduetosplithoodandsurfacemounted housing

bull HighEMCresistance

bull Large space for cables

Material Aluminiumdie-cast

Surface Powder-coatedRAL9005 (black)

Limitingtemperatures -40degC125degC

Locking ScrewlockingM6 stainless steel

Frame 3 and 4 contacts for Hanreg HC Modular 350 stainless steel

3 contacts for Hanreg HC Modular 650 stainless steel

Frames Short and long version stainless steel

Cable gland Special cable gland withselftighteningclamp for shielded cables

Degree of protectionacctoEN60529inlockedposition IP68

bull Suitable for extreme environmental conditions

bull Many assembly possibilities due to separate assembly panels

bull ExternalterminationofPEterminationonhoodand surface mounted housing

bull Newcableglandforsecureandavisiblecon-nection of screening braid of shielded cables

Features

Han HC Modular

1429

httpsb2bhartingcomebusinessen09 40 024 0451

httpsb2bhartingcomebusinessen09 40 024 0951

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 0368

Hood

Identification Part-Number Drawing Dimensionsinmm

Housing surface mounting

Housing bulkhead mounting Hanreg HPR enlarged

Han HC Modular

1430

httpsb2bhartingcomebusinessen19 40 024 9901

httpsb2bhartingcomebusinessen19 40 024 9902

httpsb2bhartingcomebusinessen19 40 024 9903

Hanreg24HPREasyCon

3 x M25

4 x M25

3 x M32

httpsb2bhartingcomebusinessen09 40 024 9911

httpsb2bhartingcomebusinessen09 40 024 9912

httpsb2bhartingcomebusinessen09 40 024 9913

httpsb2bhartingcomebusinessen09 40 024 9914

Coversfor Hanreg24HPREasyConhoodandsurfacemounting housing

Identification Part-Number Drawing Dimensionsinmm

Framesfor 3 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

for 4 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Male

Female

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS44 x heat shrink tube

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS4

Male Female

Male Female

Han HC Modular

1431

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 9921

httpsb2bhartingcomebusinessen09 40 024 9922

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

Male

Female

Framesfor 3 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Framesfor 3 x Hanreg HC Modular 650 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Male Female

Includedinkit

2xdistancebolt(SW7)2xM4screw2xwasherSKS42xM4Countersunkscrew

Includedinkit

4xM4screw4xwasherSKS44xwasherSKS64xcheese-headscrewM6x204xcheese-headscrewM6x25

Han HC Modular

1432

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

Framesfor 4 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Framesfor 3 x Hanreg HC Modular 650 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x354 x heat shrink tube

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x35

Han HC Modular

1433

httpsb2bhartingcomebusinessen09 40 000 9925

httpsb2bhartingcomebusinessen09 40 000 9926

Hanreg24HPREasyCon

Mounting panels

Identification Part-Number Drawing Dimensionsinmm

for Hanreg24HPREasyCon hood and surface mounting housing

Long version

Includedinkit

6xwasherM66xM6screw

Short version Includedinkit

4xwasherM64xM6screw

Han HC Modular

1434

httpsb2bhartingcomebusinessen19 00 000 5013

httpsb2bhartingcomebusinessen19 00 000 5019

httpsb2bhartingcomebusinessen19 00 000 5014

httpsb2bhartingcomebusinessen19 00 000 5015

httpsb2bhartingcomebusinessen19 00 000 5022

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 99 000 0334

For cable Oslash9-17mm

For cable Oslash13-21mm

For cable Oslash13-21mm

For cable Oslash17-225mm

For cable Oslash16-28mm

Identification Part-Number Drawing Dimensionsinmm

Cable glandsM25

M32

Assembly tool for shielding clamp

Han HC Modular

1435

Hanreg48HPR 4000 V 650 A

Featuresbull Easy assemblybull GoodEMCfeaturesbull Secure termination easy to controlbull VibrationresistantacctoDINEN61373Category

1B (Category 2 possible with usage of M6 distance bolts)

bull Ideal motor drive connector for transportation sector

Technical characteristicsSpecifications DINEN60664-1

DINEN61984

Inserts Number of contacts i e 4 5 6 10

depending on the frame

Electrical data acctoEN61984 350650 A 4000 V 18 kV 3

Rated current 350650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Hanreg HC Modular 350 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Contacts Hanreg HC Modular 650 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

FrameTightening torque ofthefixingscrews 2Nm Material stainless steel

Technical characteristicsHanreg HPR HoodsHousings

Material aluminium die-cast corrosion resistant

Surface- Top coat Epoxy powder paint

RAL9005Lockingelement Stainlesssteel Tightening torque 4 Nm Sealing NBR Limitingtemperatures -40degC+125degC Degree of protection acc to DINEN60529 forcoupledconnector IP68

1) geometric wire gauge

Han HC Modular

1436

Hanreg48HPR HoodsHousings

Stockitemsinboldtype

Identification Part number Drawing Dimensions in mm

Hoods

httpsb2bhartingcomebusinessen09 40 048 0451

Housings surface mounting

httpsb2bhartingcomebusinessen09 40 048 0951

Housingsbulkheadmounting

httpsb2bhartingcomebusinessen09 40 048 0311

Housingsbulkheadmountingfor 4 inserts size 16 B

httpsb2bhartingcomebusinessen09 40 048 0331

Protection covers

httpsb2bhartingcomebusinessen09 40 048 5401

Han HC Modular

1437

Hanreg48HPR Covers

StockitemsinboldtypeIncludedindeliveryrange4distancepieces4screwsM64washers

Identification Part number M Drawing Dimensions in mm

Coverwithout cable entry

httpsb2bhartingcomebusinessen09 40 048 9801 (Distancebolt

M6)

httpsb2bhartingcomebusinessen09 40 048 9803 (Distancebolt

M5)

Coverfor male inserts

httpsb2bhartingcomebusinessen19 40 048 9801 (Distancebolt

M5)

4 x 40

Coverfor female inserts

httpsb2bhartingcomebusinessen19 40 048 9901 (Distancebolt

M5)

4 x 40

Cover

httpsb2bhartingcomebusinessen19 40 048 9812 (Distancebolt

M6)

5 x 32

Cover httpsb2bhartingcomebusinessen19 40 048 9820 (Distancebolt

M6)

httpsb2bhartingcomebusinessen19 40 048 9822 (Distancebolt

M6)

6 x 25

6 x 32

Cover

httpsb2bhartingcomebusinessen19 40 048 9860 (Distancebolt

M6)

10 x 25

Han HC Modular

1438

IdentificationPart number

male female

Framefor 4 inserts size 16 B

suitable for hoods and surface mounted housings in conjunction with cover httpsb2bhartingcomebusinessen09400489803 httpsb2bhartingcomebusinessen19400489801 httpsb2bhartingcomebusinessen19400489901 only

httpsb2bhartingcomebusinessen09 40 048 9912

httpsb2bhartingcomebusinessen09 40 048 9912

Framefor 4 x HC 350 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9810

httpsb2bhartingcomebusinessen09 40 048 9910

Framefor 4 x HC 650 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9811

httpsb2bhartingcomebusinessen09 40 048 9911

Framefor 6 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9806

httpsb2bhartingcomebusinessen09 40 048 9906

Framefor 4 x HC 350 contacts + PE

httpsb2bhartingcomebusinessen09 40 048 9809

httpsb2bhartingcomebusinessen09 40 048 9909

Framefor 10 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9860

httpsb2bhartingcomebusinessen09 40 048 9960

Hanreg48HPR Frame

Stockitemsinboldtype

Page 4: K 3/0, K 3/2 / Han HC Modular Contents Page · Han HC Modular 14. 02 Han® K 3/0, Han® K 3/2 Features • Only to be used with Han® 24 HPR special hoods and housings (see page 14.04)

Han HC Modular

1404

HoodsHousings Hanreg HPR Size 24 B

Stockitemsinboldtype

Identification Part number M Drawing Dimensions in mm

Special hoodhousing for Hanreg K 30 Hanreg K 32

Hoodstop entry

httpsb2bhartingcomebusinessen19 40 024 04613 x 25

top entry

httpsb2bhartingcomebusinessen19 40 024 04713 x 251 x 20

angled entryView X

httpsb2bhartingcomebusinessen19 40 024 06313 x 25

top entry

httpsb2bhartingcomebusinessen19 40 024 04201 x 63

Han HC Modular

1405

HoodsHousings Hanreg HPR Size 24 B

Stockitemsinboldtype

Identification Part number M Drawing Dimensions in mm

Special hoodhousing for Hanreg K 30 Hanreg K 32

Housings bulkheadmounting

httpsb2bhartingcomebusinessen09 40 024 0311

Housings surface mountingstraight version

View X

httpsb2bhartingcomebusinessen19 40 024 12313 x 25

straight version

httpsb2bhartingcomebusinessen19 40 024 12713 x 251 x 20

horizontal version

httpsb2bhartingcomebusinessen19 40 024 09313 x 25

horizontal version

httpsb2bhartingcomebusinessen19 40 024 09713 x 251 x 20

horizontal version

httpsb2bhartingcomebusinessen19 40 024 09141 x 50

Han HC Modular

1406

Features Technical characteristics

Hanreg HC Modular 250

bull Crimp termination

bullDesigned for thick cable insulations

bullForcrimpdiesacctoDIN46235

bullForcrimpingtoolswith13tpressingforce

Specifications DINEN60664-1 DINEN61984 EN50124-1

InsertsElectricaldataaccto DINEN61984 Rated current 250 A Rated voltage 2000 V Rated impulse voltage 12 kV Pollution degree 3Insulationresistance ge 1010 ΩMaterial polycarbonateLimitingtemperatures -40degC+125degCFlammability acc to UL 94 V 0Mechanicalworkinglife ge 500 mating cycles

ContactsPowercontacts Material Copper alloySurface -hard-silverplated 3microm AgContact resistance le03 mΩ Crimp terminal -mmsup2 35hellip70mmsup2 Max insulation diameter 18 mmCrimpdies acctoDIN46325 Pressingforcerequirement 130kN

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge35mmsup2➁Wiregauge50mmsup2➂Wiregauge70mmsup2

Han HC Modular

1407

httpsb2bhartingcomebusinessen09 11 001 3021

httpsb2bhartingcomebusinessen09 11 001 3121

httpsb2bhartingcomebusinessen09 11 000 6127

httpsb2bhartingcomebusinessen09 11 000 6128

httpsb2bhartingcomebusinessen09 11 000 6129

httpsb2bhartingcomebusinessen09 11 000 6104

httpsb2bhartingcomebusinessen09 11 000 6227

httpsb2bhartingcomebusinessen09 11 000 6228

httpsb2bhartingcomebusinessen09 11 000 6229

httpsb2bhartingcomebusinessen09 11 000 6204

M

F

35

50

70

35

httpsb2bhartingcomebusinessen09 99 000 0332 httpsb2bhartingcomebusinessen09 99 000 0332

Hanreg HC Modular 250 Crimp terminal

Part-NumberIdentification Maleinsert(M) Femaleinsert(F) Drawings Dimensionsinmm

Identification mmsup2 Malecontacts(M)Femalecontacts(F)Drawings DimensionsinmmWiregauge Part-Number

Hanreg HC Modular 250 Crimp 2000 V 250 A

Crimp contacts Silver plated

PEcrimpcontacts

CrimpzoneacctoDINEN46235

Tools

Wire gauge

Toolidentification

Strippinglength Oslash

35 mmsup2 50 mmsup2 70 mmsup2

121416

22 mm22 mm22 mm

845 mm1025 mm1175 mm

forstrandedwireacctoIEC60228class5

Han HC Modular

1408

httpsb2bhartingcomebusinessen09 40 000 9955

Hanreg HC Modular 250 2000 V

4 poles male

httpsb2bhartingcomebusinessen09 11 000 9925

Hoods Hanreg HPR 24 B

4 x 204 x 25

httpsb2bhartingcomebusinessen19400240473

httpsb2bhartingcomebusinessen19400240474

4 poles female

httpsb2bhartingcomebusinessen09 11 000 9926

Housings surface mounting Hanreg HPR 24 B

4 x 25 httpsb2bhartingcomebusinessen19 40 024 1242

Housings bulkheadmounting Hanreg HPR 24 B

ndash httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

HPRmountingframesofappropriatesizefromchapter31arenotfittingforcompatibility Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1409

Hanreg HC Modular 250 enlarged

httpsb2bhartingcomebusinessen09 11 000 9937 4 x 25 httpsb2bhartingcomebusinessen19 40 016 0478

httpsb2bhartingcomebusinessen09 11 000 9938 ndash httpsb2bhartingcomebusinessen09 40 016 0368

httpsb2bhartingcomebusinessen09 40 000 9956

4 poles male Hood Hanreg 16 HPR enlarged

4 poles female Housing bulkhead mounting Hanreg 16 HPR enlarged

HPRmountingframesofappropriatesizefromchapter31arenotfittingforcompatibility Stockitemsinboldtype

Frame Part number HoodsHousings M Part number

Mounting frame Hanreg 16 HPR

Han HC Modular

1410

Hanreg HC Modular 350

Current carrying capacityCurrent carrying capacity

The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge50mmsup2 ➁Wiregauge70mmsup2➂Wiregauge95mmsup2 ➃Wiregauge120mmsup2three contacts in Hanreg 24 HPR

Technical characteristicsSpecifications DINEN60664-1

DINEN61984Approvals

Inserts Number of contacts 1 2 3 or 3 + PE

ElectricaldataacctoEN61984

without adapter 350 A 2000 V 12 kV 3

Rated current 350 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 350 A 4000 V 18 kV 3

Rated current 350 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Screw terminal- Thread -Wrenchsize - Tightening torque

M 10 SW17 14 Nm

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Tightening torque of the cross-tying screws on the frame for 4 poles 15 NmMaterial stainless steel

1) geometric wire gauge

Han HC Modular

1411

Hanreg HC Modular 350 20004000 V 350 A

Stockitemsinboldtype

Modular High Current Connector System

Part numberWiregaugeIdentification Male contact Female contact Drawing Dimensions in mm

Contactswith Screw terminal forhousingbulkheadmoun-ting

httpsb2bhartingcomebusinessen09 11 001 2655 httpsb2bhartingcomebusinessen09 11 001 2755

for cable lug up to max 120mmsup2

with Axial screw termination

httpsb2bhartingcomebusinessen09 11 001 2651 httpsb2bhartingcomebusinessen09 11 001 2652

httpsb2bhartingcomebusinessen09 11 001 2751 httpsb2bhartingcomebusinessen09 11 001 2752

3570mmsup2 95120mmsup2

PE contactwith Axial screw termination

httpsb2bhartingcomebusinessen09 11 000 6156 httpsb2bhartingcomebusinessen09 11 000 6256 3570mmsup2

Hexagonal driverAdapter(SW5)

httpsb2bhartingcomebusinessen09 99 000 0371

Identification Part number M SW Drawing Dimensions in mm

Hexagonal adapter

httpsb2bhartingcomebusinessen19360005134 httpsb2bhartingcomebusinessen19360005135

25 32

30 40

metal version with O-Ring

Han HC Modular

1412

Hanreg HC Modular 350 Crimp

Featuresbull Crimpterminationbull CompatibletoHanreg HC Modular 350 axial screw

terminationbull Designedforthickcableinsulationsbull ForcrimpdiesaccordingtoDIN46235

Technical characteristicsSpecifications DIN EN 60 664-1 DINEN61984 Approvals

InsertsNumber of contacts 1 2 3 or 3 + PE

Electrical data acctoEN61984 without adapter 350 A 2000 V 12 kV 3 Rated current 350 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 350 A 4000 V 18 kV 3 Rated current 350 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010Ω Material polyamide Limitingtemperatures -40degC+125degC FlammabilityacctoUL94 V0 Mechanicalworkinglife -matingcycles ge500

ContactsMaterial copper alloy Surface - hard-silver plated 3 microm Ag Contactresistance le03mΩ Crimp terminal -mmsup2 35120mmsup2 Max insulation diameter 22 mm Crimp dies acc to DIN 46 235 Pressingforcerequirement 130kN

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Tightening torque of the cross-tying screws on the frame for 4 poles 15 Nm Material stainless steel

Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

Wiregauge➀ 35mmsup2 ➁ 50mmsup2➂ 70mmsup2 ➃ 95mmsup2➄ 120mmsup2

Han HC Modular

1413

Hanreg HC Modular 350 Crimp 20004000 V 350 A

httpsb2bhartingcomebusinessen09 11 001 3001 httpsb2bhartingcomebusinessen09 11 001 3101

35 httpsb2bhartingcomebusinessen09 11 000 6140 httpsb2bhartingcomebusinessen09 11 000 6240

50 httpsb2bhartingcomebusinessen09 11 000 6141 httpsb2bhartingcomebusinessen09 11 000 6241

70 httpsb2bhartingcomebusinessen09 11 000 6142 httpsb2bhartingcomebusinessen09 11 000 6242

95 httpsb2bhartingcomebusinessen09 11 000 6143 httpsb2bhartingcomebusinessen09 11 000 6243

120 httpsb2bhartingcomebusinessen09 11 000 6144 httpsb2bhartingcomebusinessen09 11 000 6244

empty

35507095

120

mmsup2mmsup2mmsup2mmsup2mmsup2

26 mm28mm28mm30 mm24 mm

StockitemsinboldtypeCrimpzoneacctoEN46235

Part number Identification Maleinsert(M) Femaleinsert(F) Drawing Dimensionsinmm

Hanreg HC Modular 350 Crimp terminal

Wiregauge Partnumber Identification (mmsup2) Malecontact Femalecontact Drawing Dimensionsinmm

Crimpcontacts

silver plated

Wiregauge Stripping length

8210

115135155

forstrandedwireaccordingtoIEC60228Class5

Han HC Modular

1414

Hanreg HC Modular 350 2000 V

1 pole

httpsb2bhartingcomebusinessen09 11 000 9951

Hoods Hanreg HPR 6 B

25 32

httpsb2bhartingcomebusinessen19 40 006 0411 httpsb2bhartingcomebusinessen19 40 006 0412

Housingsbulk-head mounting Hanreg HPR 6 B

httpsb2bhartingcomebusinessen09 40 006 0311

4 poles

httpsb2bhartingcomebusinessen09 11 000 9954

Hoods HanregM48B

4 x 25 httpsb2bhartingcomebusinessen19 37 048 0401

4 poles

httpsb2bhartingcomebusinessen09 11 000 9955

Housingsbulk-head mounting HanregM48B

httpsb2bhartingcomebusinessen09 37 048 0301

Frame Part number HoodsHousings M Part number

Stockitemsinboldtype

Han HC Modular

1415

Hanreg HC Modular 350 4000V

2 poles

httpsb2bhartingcomebusinessen09 11 000 9952

Hoods Hanreg HPR 16 B

2 x 25 httpsb2bhartingcomebusinessen19400160431

enclosed separatelyHousingsbulk-head mounting Hanreg HPR 16 B

httpsb2bhartingcomebusinessen09 40 016 0311

2 poles

httpsb2bhartingcomebusinessen09 11 000 9956

Hoods Hanreg HPR 24 B

2 x 32 httpsb2bhartingcomebusinessen19 40 024 0432

enclosed separatelyHousingsbulk-head mounting Hanreg HPR 24 B

httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1416

Hanreg HC Modular 350 4000V

3 poles

httpsb2bhartingcomebusinessen09 11 000 9963

Hoods Hanreg HPR 24 B

3 x 25 httpsb2bhartingcomebusinessen19 40 024 0461

enclosed separatelyHoods Hanreg HPR 24 B

3 x 32 httpsb2bhartingcomebusinessen19 40 024 0467

Housingsbulk-head mounting Hanreg HPR 24 B httpsb2bhartingcomebusinessen09 40 024 0311

Drawingseepage1417

Housings sur-face mounting Hanreg HPR 24 Bhorizontal version

3 x 25 httpsb2bhartingcomebusinessen19 40 024 0931

Housings sur-face mounting Hanreg HPR 24 Bstraight version

3 x 25 httpsb2bhartingcomebusinessen19 40 024 1231

Frame Part number HoodsHousings M Part number

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1417

Hanreg HC Modular 350 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

3x 32 httpsb2bhartingcomebusinessen19 40 024 0468

3x 32 httpsb2bhartingcomebusinessen19 40 024 0968

httpsb2bhartingcomebusinessen09 40 024 0368

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Frame Part number HoodsHousings M Part number3 poles male

3 poles female

HoodsHanreg 24 HPR enlarged

Housings surface mounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Han HC Modular

1418

Hanreg HC Modular 350 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

4x 25 httpsb2bhartingcomebusinessen19 40 024 0478

4x 25 httpsb2bhartingcomebusinessen19 40 024 0978

httpsb2bhartingcomebusinessen09 40 024 0368

Frame Part number HoodsHousings M Part number4 poles male

4 poles female

HoodsHanreg 24 HPR enlarged

Housings surface mounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1419

Hanreg HC Modular 350

Assembly instructionsRemarks on the axial screw termination see chapter00

Step 1 The outer diameter of the cable must not ex-ceed195mmStripthecableby19mm

Insert the cable through hood

Step 2 Press the Han NC contact on the cable strand and apply tightening torque according table 1 by using a tighteningtorquestoolTakecarethatallcablestrandsfitcompletelyinsidethecontactterminationcavityDu-ring assembling adhere the cable and the contact to minimise axial movement or twisting

Step 3 Move the perforated plate D across the HC contacts

Step 4 Fit frame E onto the hexagon shape of the HC contact Coding can be arranged by turning the contact within60degstepsBolttheframeEtogetherwithperfo-rated plate D

Step 5 Pushbackthepacketinsidethegood

Step 6 Tighten the four M3 (tightening torque 05 Nm) screws and the cable gland according manufacturer re-commendation

During the assembly of the frame for 4 poles the fol-lowingtighteningtorqueshavetobetakenintoconsi-derationA = 05 NmB = 15 NmC = 025 Nm

Han HC Modular

1420

Hanreg HC Modular 650

Current carrying capacityCurrent carrying capacity

The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge70mmsup2 ➁Wiregauge95mmsup2➂Wiregauge120mmsup2 ➃Wiregauge150mmsup2➄Wiregauge185mmsup2 ➅Wiregauge240mmsup2withcableSHXAFO1x2404kV

Technical characteristicsSpecifications DINEN60664-1

DINEN61984Approvals

Inserts Number of contacts 1 2

Electrical data acctoEN61984 650 A 4000 V 18 kV 3

Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

Screw terminal- Thread - Tightening torque

M 12 1618Nm

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

1) geometric wire gauge

Han HC Modular

1421

Hanreg HC Modular 650 4000 V 650 A

Stockitemsinboldtype

Modular High Current Connector System

Part numberWiregaugeIdentification Male contact Female contact Drawing Dimensions in mm

Contactswith screw terminal for housingbulkheadmounting

httpsb2bhartingcomebusinessen09 11 001 2675 httpsb2bhartingcomebusinessen09 11 001 2775 70240mmsup2

Please ensure to hold up the contact with a wrench size 24 to apply the tightening torque

with axial screw terminal

httpsb2bhartingcomebusinessen09 11 001 2671 httpsb2bhartingcomebusinessen09 11 001 2672

httpsb2bhartingcomebusinessen09 11 001 2771 httpsb2bhartingcomebusinessen09 11 001 2772

70120mmsup2 150185mmsup2

min length of wrench 60 mm

Hexagonal driverAdapter(SW8)

httpsb2bhartingcomebusinessen09 99 000 0372

Han HC Modular

1422

Hanreg HC Modular 650 Crimp

Featuresbull Crimpterminationbull PlugcompatibletoHanreg HC Modular 650 with axial

screw terminalbull Contactinonepiece

Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge 70mmsup2 ➁Wiregauge 95mmsup2➂Wiregauge120mmsup2 ➃Wiregauge150mmsup2➄Wiregauge185mmsup2 ➅Wiregauge240mmsup2three contacts in Hanreg 24 HPR

Technical characteristicsSpecifications DINEN61984 DIN EN 60 664-1

InsertsNumber of contacts 1 or 2

Electrical data acctoEN61984 without adapter 650 A 2000 V 12 kV 3 Rated current 650 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 650 A 4000 V 18 kV 3 Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010Ω Material polyamide Limitingtemperatures -40degC+125degC FlammabilityacctoUL94 V0 Mechanicalworkinglife -matingcycles ge500

ContactsMaterial copper alloy Surface - hard-silver plated 3 microm Ag Contactresistance le03mΩ Crimp terminal -mmsup2 240mmsup2 Max insulation diameter Crimp die acc to DIN 46 235 Pressingforcerequirement 130kN

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

Han HC Modular

1423

httpsb2bhartingcomebusinessen09 11 001 3012

httpsb2bhartingcomebusinessen09 11 001 3112

M

F

70

95

120

150

185

240

httpsb2bhartingcomebusinessen09 11 000 6161

httpsb2bhartingcomebusinessen09 11 000 6162

httpsb2bhartingcomebusinessen09 11 000 6163

httpsb2bhartingcomebusinessen09 11 000 6164

httpsb2bhartingcomebusinessen09 11 000 6165

httpsb2bhartingcomebusinessen09 11 000 6168

httpsb2bhartingcomebusinessen09 11 000 6261

httpsb2bhartingcomebusinessen09 11 000 6262

httpsb2bhartingcomebusinessen09 11 000 6263

httpsb2bhartingcomebusinessen09 11 000 6264

httpsb2bhartingcomebusinessen09 11 000 6265

httpsb2bhartingcomebusinessen09 11 000 6268

Hanreg HC module 650 Crimp terminal

Part-Number

Modular High Current Connector System

Identification Maleinsert(M) Femaleinsert(F) Drawings Dimensionsinmm

Identification mmsup2 Malecontacts(M)Femalecontacts(F)Drawings DimensionsinmmWiregauge Part-Number

Hanreg HC Modular 650 crimp 4000 V2000 V 650 A

Crimp contacts Silver plated

Wire gauge

oslash in

mm

Strip-ping

length

70mmsup2 115 42 mm

95mmsup2 135 42 mm

120mmsup2 155 42 mm

150mmsup2 17 42 mm

185mmsup2 19 42 mm

240mmsup2 215 46 mm

forstrandedwireacctoIEC60228class5

Crimp area

2 crimps

Crimp area

2 crimps

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

CrimpareaacctoDINEN46235 Stockitemsinboldtype

Han HC Modular

1424

httpsb2bhartingcomebusinessen09 40 000 9955

Hanreg HC Modular 650 4000 V

1 pole

httpsb2bhartingcomebusinessen09 11 000 9971

Hood Hanreg HPR 6 B

40 httpsb2bhartingcomebusinessen19 40 006 0418

Housingsbulk-headmounting Hanreg HPR 6 B

httpsb2bhartingcomebusinessen09 40 006 0314

2 poles

httpsb2bhartingcomebusinessen09 11 000 9972

Hood Hanreg HPR 24 B

2 x 40 httpsb2bhartingcomebusinessen19 40 024 0438

Housingsbulk-headmounting Hanreg HPR 24 B

httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

HPRmountingframesofappropriatesizefromchapter31arenotfittingforcompatibility Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1425

Hanreg HC Modular 650 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

3x 32 httpsb2bhartingcomebusinessen19 40 024 0468

3x 32 httpsb2bhartingcomebusinessen19 40 024 0968

httpsb2bhartingcomebusinessen09 40 024 0368

httpsb2bhartingcomebusinessen09 40 000 9955

Frame Part number HoodsHousings M Part number3 pins male

3 pins female

HoodsHanreg 24 HPR enlarged

Housingssurfacemounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1426

Hanreg HC Modular 650

Assembly instructions

1 Strip cable to 23+2 mm

2 Push conductor through the cable gland and the housing Push the stripped end of the conductor into the termination entry of the module until the insulation touches the contact

3 To tighten the axial screw a hexagonal wrench size8isneededInsertthehexagonalwrenchonthe mating side of the contact At the same time push the conductor over the axial screwThe lo-ckingscrewhas tobe tightenedwith the recom-mended tightening torque that is determined by the conductorrsquos cross section

4 Once the modules are terminated they are mounted into the housing by using two metal fra-mes(tightening torqueof thefixingscrews=05Nm) The modules have 4 pegs formed by 2 par-allel ribs (each peg shapes like a ldquoHrdquo) Each ribtakes1poleframewherethelaterallinkhastogointo the relief of the frame The 2 pole frames have 2cutoutson thewallwhichget fitted to the ldquoHrdquo-shapedpegs(seefigure)Theheadsofthescrewshave to face the mating direction of the module Coding can be established by rotating the contact by90degreesTherefore it is important that thecorresponding modules are assembled in the cor-rect position otherwise mating is not possible

5 After assembling the modules in the housing thetighteningtorqueofthelockingscrewcanbecheckedandcorrectedifnecessary

6 After final assembly of the contacts the user should ensure that the cable is adequately strain reliefed to protect the contact from ra-dial stress

A - Axialscrew B - Hood C - Termination entry D - Frame E - Fixing screws F - parallel ribs with H-shapeG-Housingsbulkheadmounting

Han HC Modular

1427

Application

InnovativeHighCurrentConnectors forPowerTransmissiononTrains

The Split hood and housing ldquoopen systemrdquo of the Hanreg24HPREasyConwiththeinnovativeconcept for shielded cables is an excellent solution for the versatile powerrequirementsand the rapid moving operational cycle on Trains InusearetheapprovedHanreg HC Modular 350A and650ACrimp-Contacts

SourceStadtwerkeMuumlnchenMunich

Han HC Modular

1428

Hanreg24HPREasyCon

Technical characteristicsGeneral descriptionbull High current connector for motor applications inthefieldofRailwayrollingstock

bull Robust and compact design

bull Easyassemblyduetosplithoodandsurfacemounted housing

bull HighEMCresistance

bull Large space for cables

Material Aluminiumdie-cast

Surface Powder-coatedRAL9005 (black)

Limitingtemperatures -40degC125degC

Locking ScrewlockingM6 stainless steel

Frame 3 and 4 contacts for Hanreg HC Modular 350 stainless steel

3 contacts for Hanreg HC Modular 650 stainless steel

Frames Short and long version stainless steel

Cable gland Special cable gland withselftighteningclamp for shielded cables

Degree of protectionacctoEN60529inlockedposition IP68

bull Suitable for extreme environmental conditions

bull Many assembly possibilities due to separate assembly panels

bull ExternalterminationofPEterminationonhoodand surface mounted housing

bull Newcableglandforsecureandavisiblecon-nection of screening braid of shielded cables

Features

Han HC Modular

1429

httpsb2bhartingcomebusinessen09 40 024 0451

httpsb2bhartingcomebusinessen09 40 024 0951

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 0368

Hood

Identification Part-Number Drawing Dimensionsinmm

Housing surface mounting

Housing bulkhead mounting Hanreg HPR enlarged

Han HC Modular

1430

httpsb2bhartingcomebusinessen19 40 024 9901

httpsb2bhartingcomebusinessen19 40 024 9902

httpsb2bhartingcomebusinessen19 40 024 9903

Hanreg24HPREasyCon

3 x M25

4 x M25

3 x M32

httpsb2bhartingcomebusinessen09 40 024 9911

httpsb2bhartingcomebusinessen09 40 024 9912

httpsb2bhartingcomebusinessen09 40 024 9913

httpsb2bhartingcomebusinessen09 40 024 9914

Coversfor Hanreg24HPREasyConhoodandsurfacemounting housing

Identification Part-Number Drawing Dimensionsinmm

Framesfor 3 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

for 4 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Male

Female

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS44 x heat shrink tube

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS4

Male Female

Male Female

Han HC Modular

1431

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 9921

httpsb2bhartingcomebusinessen09 40 024 9922

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

Male

Female

Framesfor 3 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Framesfor 3 x Hanreg HC Modular 650 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Male Female

Includedinkit

2xdistancebolt(SW7)2xM4screw2xwasherSKS42xM4Countersunkscrew

Includedinkit

4xM4screw4xwasherSKS44xwasherSKS64xcheese-headscrewM6x204xcheese-headscrewM6x25

Han HC Modular

1432

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

Framesfor 4 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Framesfor 3 x Hanreg HC Modular 650 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x354 x heat shrink tube

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x35

Han HC Modular

1433

httpsb2bhartingcomebusinessen09 40 000 9925

httpsb2bhartingcomebusinessen09 40 000 9926

Hanreg24HPREasyCon

Mounting panels

Identification Part-Number Drawing Dimensionsinmm

for Hanreg24HPREasyCon hood and surface mounting housing

Long version

Includedinkit

6xwasherM66xM6screw

Short version Includedinkit

4xwasherM64xM6screw

Han HC Modular

1434

httpsb2bhartingcomebusinessen19 00 000 5013

httpsb2bhartingcomebusinessen19 00 000 5019

httpsb2bhartingcomebusinessen19 00 000 5014

httpsb2bhartingcomebusinessen19 00 000 5015

httpsb2bhartingcomebusinessen19 00 000 5022

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 99 000 0334

For cable Oslash9-17mm

For cable Oslash13-21mm

For cable Oslash13-21mm

For cable Oslash17-225mm

For cable Oslash16-28mm

Identification Part-Number Drawing Dimensionsinmm

Cable glandsM25

M32

Assembly tool for shielding clamp

Han HC Modular

1435

Hanreg48HPR 4000 V 650 A

Featuresbull Easy assemblybull GoodEMCfeaturesbull Secure termination easy to controlbull VibrationresistantacctoDINEN61373Category

1B (Category 2 possible with usage of M6 distance bolts)

bull Ideal motor drive connector for transportation sector

Technical characteristicsSpecifications DINEN60664-1

DINEN61984

Inserts Number of contacts i e 4 5 6 10

depending on the frame

Electrical data acctoEN61984 350650 A 4000 V 18 kV 3

Rated current 350650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Hanreg HC Modular 350 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Contacts Hanreg HC Modular 650 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

FrameTightening torque ofthefixingscrews 2Nm Material stainless steel

Technical characteristicsHanreg HPR HoodsHousings

Material aluminium die-cast corrosion resistant

Surface- Top coat Epoxy powder paint

RAL9005Lockingelement Stainlesssteel Tightening torque 4 Nm Sealing NBR Limitingtemperatures -40degC+125degC Degree of protection acc to DINEN60529 forcoupledconnector IP68

1) geometric wire gauge

Han HC Modular

1436

Hanreg48HPR HoodsHousings

Stockitemsinboldtype

Identification Part number Drawing Dimensions in mm

Hoods

httpsb2bhartingcomebusinessen09 40 048 0451

Housings surface mounting

httpsb2bhartingcomebusinessen09 40 048 0951

Housingsbulkheadmounting

httpsb2bhartingcomebusinessen09 40 048 0311

Housingsbulkheadmountingfor 4 inserts size 16 B

httpsb2bhartingcomebusinessen09 40 048 0331

Protection covers

httpsb2bhartingcomebusinessen09 40 048 5401

Han HC Modular

1437

Hanreg48HPR Covers

StockitemsinboldtypeIncludedindeliveryrange4distancepieces4screwsM64washers

Identification Part number M Drawing Dimensions in mm

Coverwithout cable entry

httpsb2bhartingcomebusinessen09 40 048 9801 (Distancebolt

M6)

httpsb2bhartingcomebusinessen09 40 048 9803 (Distancebolt

M5)

Coverfor male inserts

httpsb2bhartingcomebusinessen19 40 048 9801 (Distancebolt

M5)

4 x 40

Coverfor female inserts

httpsb2bhartingcomebusinessen19 40 048 9901 (Distancebolt

M5)

4 x 40

Cover

httpsb2bhartingcomebusinessen19 40 048 9812 (Distancebolt

M6)

5 x 32

Cover httpsb2bhartingcomebusinessen19 40 048 9820 (Distancebolt

M6)

httpsb2bhartingcomebusinessen19 40 048 9822 (Distancebolt

M6)

6 x 25

6 x 32

Cover

httpsb2bhartingcomebusinessen19 40 048 9860 (Distancebolt

M6)

10 x 25

Han HC Modular

1438

IdentificationPart number

male female

Framefor 4 inserts size 16 B

suitable for hoods and surface mounted housings in conjunction with cover httpsb2bhartingcomebusinessen09400489803 httpsb2bhartingcomebusinessen19400489801 httpsb2bhartingcomebusinessen19400489901 only

httpsb2bhartingcomebusinessen09 40 048 9912

httpsb2bhartingcomebusinessen09 40 048 9912

Framefor 4 x HC 350 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9810

httpsb2bhartingcomebusinessen09 40 048 9910

Framefor 4 x HC 650 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9811

httpsb2bhartingcomebusinessen09 40 048 9911

Framefor 6 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9806

httpsb2bhartingcomebusinessen09 40 048 9906

Framefor 4 x HC 350 contacts + PE

httpsb2bhartingcomebusinessen09 40 048 9809

httpsb2bhartingcomebusinessen09 40 048 9909

Framefor 10 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9860

httpsb2bhartingcomebusinessen09 40 048 9960

Hanreg48HPR Frame

Stockitemsinboldtype

Page 5: K 3/0, K 3/2 / Han HC Modular Contents Page · Han HC Modular 14. 02 Han® K 3/0, Han® K 3/2 Features • Only to be used with Han® 24 HPR special hoods and housings (see page 14.04)

Han HC Modular

1405

HoodsHousings Hanreg HPR Size 24 B

Stockitemsinboldtype

Identification Part number M Drawing Dimensions in mm

Special hoodhousing for Hanreg K 30 Hanreg K 32

Housings bulkheadmounting

httpsb2bhartingcomebusinessen09 40 024 0311

Housings surface mountingstraight version

View X

httpsb2bhartingcomebusinessen19 40 024 12313 x 25

straight version

httpsb2bhartingcomebusinessen19 40 024 12713 x 251 x 20

horizontal version

httpsb2bhartingcomebusinessen19 40 024 09313 x 25

horizontal version

httpsb2bhartingcomebusinessen19 40 024 09713 x 251 x 20

horizontal version

httpsb2bhartingcomebusinessen19 40 024 09141 x 50

Han HC Modular

1406

Features Technical characteristics

Hanreg HC Modular 250

bull Crimp termination

bullDesigned for thick cable insulations

bullForcrimpdiesacctoDIN46235

bullForcrimpingtoolswith13tpressingforce

Specifications DINEN60664-1 DINEN61984 EN50124-1

InsertsElectricaldataaccto DINEN61984 Rated current 250 A Rated voltage 2000 V Rated impulse voltage 12 kV Pollution degree 3Insulationresistance ge 1010 ΩMaterial polycarbonateLimitingtemperatures -40degC+125degCFlammability acc to UL 94 V 0Mechanicalworkinglife ge 500 mating cycles

ContactsPowercontacts Material Copper alloySurface -hard-silverplated 3microm AgContact resistance le03 mΩ Crimp terminal -mmsup2 35hellip70mmsup2 Max insulation diameter 18 mmCrimpdies acctoDIN46325 Pressingforcerequirement 130kN

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge35mmsup2➁Wiregauge50mmsup2➂Wiregauge70mmsup2

Han HC Modular

1407

httpsb2bhartingcomebusinessen09 11 001 3021

httpsb2bhartingcomebusinessen09 11 001 3121

httpsb2bhartingcomebusinessen09 11 000 6127

httpsb2bhartingcomebusinessen09 11 000 6128

httpsb2bhartingcomebusinessen09 11 000 6129

httpsb2bhartingcomebusinessen09 11 000 6104

httpsb2bhartingcomebusinessen09 11 000 6227

httpsb2bhartingcomebusinessen09 11 000 6228

httpsb2bhartingcomebusinessen09 11 000 6229

httpsb2bhartingcomebusinessen09 11 000 6204

M

F

35

50

70

35

httpsb2bhartingcomebusinessen09 99 000 0332 httpsb2bhartingcomebusinessen09 99 000 0332

Hanreg HC Modular 250 Crimp terminal

Part-NumberIdentification Maleinsert(M) Femaleinsert(F) Drawings Dimensionsinmm

Identification mmsup2 Malecontacts(M)Femalecontacts(F)Drawings DimensionsinmmWiregauge Part-Number

Hanreg HC Modular 250 Crimp 2000 V 250 A

Crimp contacts Silver plated

PEcrimpcontacts

CrimpzoneacctoDINEN46235

Tools

Wire gauge

Toolidentification

Strippinglength Oslash

35 mmsup2 50 mmsup2 70 mmsup2

121416

22 mm22 mm22 mm

845 mm1025 mm1175 mm

forstrandedwireacctoIEC60228class5

Han HC Modular

1408

httpsb2bhartingcomebusinessen09 40 000 9955

Hanreg HC Modular 250 2000 V

4 poles male

httpsb2bhartingcomebusinessen09 11 000 9925

Hoods Hanreg HPR 24 B

4 x 204 x 25

httpsb2bhartingcomebusinessen19400240473

httpsb2bhartingcomebusinessen19400240474

4 poles female

httpsb2bhartingcomebusinessen09 11 000 9926

Housings surface mounting Hanreg HPR 24 B

4 x 25 httpsb2bhartingcomebusinessen19 40 024 1242

Housings bulkheadmounting Hanreg HPR 24 B

ndash httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

HPRmountingframesofappropriatesizefromchapter31arenotfittingforcompatibility Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1409

Hanreg HC Modular 250 enlarged

httpsb2bhartingcomebusinessen09 11 000 9937 4 x 25 httpsb2bhartingcomebusinessen19 40 016 0478

httpsb2bhartingcomebusinessen09 11 000 9938 ndash httpsb2bhartingcomebusinessen09 40 016 0368

httpsb2bhartingcomebusinessen09 40 000 9956

4 poles male Hood Hanreg 16 HPR enlarged

4 poles female Housing bulkhead mounting Hanreg 16 HPR enlarged

HPRmountingframesofappropriatesizefromchapter31arenotfittingforcompatibility Stockitemsinboldtype

Frame Part number HoodsHousings M Part number

Mounting frame Hanreg 16 HPR

Han HC Modular

1410

Hanreg HC Modular 350

Current carrying capacityCurrent carrying capacity

The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge50mmsup2 ➁Wiregauge70mmsup2➂Wiregauge95mmsup2 ➃Wiregauge120mmsup2three contacts in Hanreg 24 HPR

Technical characteristicsSpecifications DINEN60664-1

DINEN61984Approvals

Inserts Number of contacts 1 2 3 or 3 + PE

ElectricaldataacctoEN61984

without adapter 350 A 2000 V 12 kV 3

Rated current 350 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 350 A 4000 V 18 kV 3

Rated current 350 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Screw terminal- Thread -Wrenchsize - Tightening torque

M 10 SW17 14 Nm

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Tightening torque of the cross-tying screws on the frame for 4 poles 15 NmMaterial stainless steel

1) geometric wire gauge

Han HC Modular

1411

Hanreg HC Modular 350 20004000 V 350 A

Stockitemsinboldtype

Modular High Current Connector System

Part numberWiregaugeIdentification Male contact Female contact Drawing Dimensions in mm

Contactswith Screw terminal forhousingbulkheadmoun-ting

httpsb2bhartingcomebusinessen09 11 001 2655 httpsb2bhartingcomebusinessen09 11 001 2755

for cable lug up to max 120mmsup2

with Axial screw termination

httpsb2bhartingcomebusinessen09 11 001 2651 httpsb2bhartingcomebusinessen09 11 001 2652

httpsb2bhartingcomebusinessen09 11 001 2751 httpsb2bhartingcomebusinessen09 11 001 2752

3570mmsup2 95120mmsup2

PE contactwith Axial screw termination

httpsb2bhartingcomebusinessen09 11 000 6156 httpsb2bhartingcomebusinessen09 11 000 6256 3570mmsup2

Hexagonal driverAdapter(SW5)

httpsb2bhartingcomebusinessen09 99 000 0371

Identification Part number M SW Drawing Dimensions in mm

Hexagonal adapter

httpsb2bhartingcomebusinessen19360005134 httpsb2bhartingcomebusinessen19360005135

25 32

30 40

metal version with O-Ring

Han HC Modular

1412

Hanreg HC Modular 350 Crimp

Featuresbull Crimpterminationbull CompatibletoHanreg HC Modular 350 axial screw

terminationbull Designedforthickcableinsulationsbull ForcrimpdiesaccordingtoDIN46235

Technical characteristicsSpecifications DIN EN 60 664-1 DINEN61984 Approvals

InsertsNumber of contacts 1 2 3 or 3 + PE

Electrical data acctoEN61984 without adapter 350 A 2000 V 12 kV 3 Rated current 350 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 350 A 4000 V 18 kV 3 Rated current 350 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010Ω Material polyamide Limitingtemperatures -40degC+125degC FlammabilityacctoUL94 V0 Mechanicalworkinglife -matingcycles ge500

ContactsMaterial copper alloy Surface - hard-silver plated 3 microm Ag Contactresistance le03mΩ Crimp terminal -mmsup2 35120mmsup2 Max insulation diameter 22 mm Crimp dies acc to DIN 46 235 Pressingforcerequirement 130kN

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Tightening torque of the cross-tying screws on the frame for 4 poles 15 Nm Material stainless steel

Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

Wiregauge➀ 35mmsup2 ➁ 50mmsup2➂ 70mmsup2 ➃ 95mmsup2➄ 120mmsup2

Han HC Modular

1413

Hanreg HC Modular 350 Crimp 20004000 V 350 A

httpsb2bhartingcomebusinessen09 11 001 3001 httpsb2bhartingcomebusinessen09 11 001 3101

35 httpsb2bhartingcomebusinessen09 11 000 6140 httpsb2bhartingcomebusinessen09 11 000 6240

50 httpsb2bhartingcomebusinessen09 11 000 6141 httpsb2bhartingcomebusinessen09 11 000 6241

70 httpsb2bhartingcomebusinessen09 11 000 6142 httpsb2bhartingcomebusinessen09 11 000 6242

95 httpsb2bhartingcomebusinessen09 11 000 6143 httpsb2bhartingcomebusinessen09 11 000 6243

120 httpsb2bhartingcomebusinessen09 11 000 6144 httpsb2bhartingcomebusinessen09 11 000 6244

empty

35507095

120

mmsup2mmsup2mmsup2mmsup2mmsup2

26 mm28mm28mm30 mm24 mm

StockitemsinboldtypeCrimpzoneacctoEN46235

Part number Identification Maleinsert(M) Femaleinsert(F) Drawing Dimensionsinmm

Hanreg HC Modular 350 Crimp terminal

Wiregauge Partnumber Identification (mmsup2) Malecontact Femalecontact Drawing Dimensionsinmm

Crimpcontacts

silver plated

Wiregauge Stripping length

8210

115135155

forstrandedwireaccordingtoIEC60228Class5

Han HC Modular

1414

Hanreg HC Modular 350 2000 V

1 pole

httpsb2bhartingcomebusinessen09 11 000 9951

Hoods Hanreg HPR 6 B

25 32

httpsb2bhartingcomebusinessen19 40 006 0411 httpsb2bhartingcomebusinessen19 40 006 0412

Housingsbulk-head mounting Hanreg HPR 6 B

httpsb2bhartingcomebusinessen09 40 006 0311

4 poles

httpsb2bhartingcomebusinessen09 11 000 9954

Hoods HanregM48B

4 x 25 httpsb2bhartingcomebusinessen19 37 048 0401

4 poles

httpsb2bhartingcomebusinessen09 11 000 9955

Housingsbulk-head mounting HanregM48B

httpsb2bhartingcomebusinessen09 37 048 0301

Frame Part number HoodsHousings M Part number

Stockitemsinboldtype

Han HC Modular

1415

Hanreg HC Modular 350 4000V

2 poles

httpsb2bhartingcomebusinessen09 11 000 9952

Hoods Hanreg HPR 16 B

2 x 25 httpsb2bhartingcomebusinessen19400160431

enclosed separatelyHousingsbulk-head mounting Hanreg HPR 16 B

httpsb2bhartingcomebusinessen09 40 016 0311

2 poles

httpsb2bhartingcomebusinessen09 11 000 9956

Hoods Hanreg HPR 24 B

2 x 32 httpsb2bhartingcomebusinessen19 40 024 0432

enclosed separatelyHousingsbulk-head mounting Hanreg HPR 24 B

httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1416

Hanreg HC Modular 350 4000V

3 poles

httpsb2bhartingcomebusinessen09 11 000 9963

Hoods Hanreg HPR 24 B

3 x 25 httpsb2bhartingcomebusinessen19 40 024 0461

enclosed separatelyHoods Hanreg HPR 24 B

3 x 32 httpsb2bhartingcomebusinessen19 40 024 0467

Housingsbulk-head mounting Hanreg HPR 24 B httpsb2bhartingcomebusinessen09 40 024 0311

Drawingseepage1417

Housings sur-face mounting Hanreg HPR 24 Bhorizontal version

3 x 25 httpsb2bhartingcomebusinessen19 40 024 0931

Housings sur-face mounting Hanreg HPR 24 Bstraight version

3 x 25 httpsb2bhartingcomebusinessen19 40 024 1231

Frame Part number HoodsHousings M Part number

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1417

Hanreg HC Modular 350 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

3x 32 httpsb2bhartingcomebusinessen19 40 024 0468

3x 32 httpsb2bhartingcomebusinessen19 40 024 0968

httpsb2bhartingcomebusinessen09 40 024 0368

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Frame Part number HoodsHousings M Part number3 poles male

3 poles female

HoodsHanreg 24 HPR enlarged

Housings surface mounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Han HC Modular

1418

Hanreg HC Modular 350 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

4x 25 httpsb2bhartingcomebusinessen19 40 024 0478

4x 25 httpsb2bhartingcomebusinessen19 40 024 0978

httpsb2bhartingcomebusinessen09 40 024 0368

Frame Part number HoodsHousings M Part number4 poles male

4 poles female

HoodsHanreg 24 HPR enlarged

Housings surface mounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1419

Hanreg HC Modular 350

Assembly instructionsRemarks on the axial screw termination see chapter00

Step 1 The outer diameter of the cable must not ex-ceed195mmStripthecableby19mm

Insert the cable through hood

Step 2 Press the Han NC contact on the cable strand and apply tightening torque according table 1 by using a tighteningtorquestoolTakecarethatallcablestrandsfitcompletelyinsidethecontactterminationcavityDu-ring assembling adhere the cable and the contact to minimise axial movement or twisting

Step 3 Move the perforated plate D across the HC contacts

Step 4 Fit frame E onto the hexagon shape of the HC contact Coding can be arranged by turning the contact within60degstepsBolttheframeEtogetherwithperfo-rated plate D

Step 5 Pushbackthepacketinsidethegood

Step 6 Tighten the four M3 (tightening torque 05 Nm) screws and the cable gland according manufacturer re-commendation

During the assembly of the frame for 4 poles the fol-lowingtighteningtorqueshavetobetakenintoconsi-derationA = 05 NmB = 15 NmC = 025 Nm

Han HC Modular

1420

Hanreg HC Modular 650

Current carrying capacityCurrent carrying capacity

The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge70mmsup2 ➁Wiregauge95mmsup2➂Wiregauge120mmsup2 ➃Wiregauge150mmsup2➄Wiregauge185mmsup2 ➅Wiregauge240mmsup2withcableSHXAFO1x2404kV

Technical characteristicsSpecifications DINEN60664-1

DINEN61984Approvals

Inserts Number of contacts 1 2

Electrical data acctoEN61984 650 A 4000 V 18 kV 3

Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

Screw terminal- Thread - Tightening torque

M 12 1618Nm

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

1) geometric wire gauge

Han HC Modular

1421

Hanreg HC Modular 650 4000 V 650 A

Stockitemsinboldtype

Modular High Current Connector System

Part numberWiregaugeIdentification Male contact Female contact Drawing Dimensions in mm

Contactswith screw terminal for housingbulkheadmounting

httpsb2bhartingcomebusinessen09 11 001 2675 httpsb2bhartingcomebusinessen09 11 001 2775 70240mmsup2

Please ensure to hold up the contact with a wrench size 24 to apply the tightening torque

with axial screw terminal

httpsb2bhartingcomebusinessen09 11 001 2671 httpsb2bhartingcomebusinessen09 11 001 2672

httpsb2bhartingcomebusinessen09 11 001 2771 httpsb2bhartingcomebusinessen09 11 001 2772

70120mmsup2 150185mmsup2

min length of wrench 60 mm

Hexagonal driverAdapter(SW8)

httpsb2bhartingcomebusinessen09 99 000 0372

Han HC Modular

1422

Hanreg HC Modular 650 Crimp

Featuresbull Crimpterminationbull PlugcompatibletoHanreg HC Modular 650 with axial

screw terminalbull Contactinonepiece

Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge 70mmsup2 ➁Wiregauge 95mmsup2➂Wiregauge120mmsup2 ➃Wiregauge150mmsup2➄Wiregauge185mmsup2 ➅Wiregauge240mmsup2three contacts in Hanreg 24 HPR

Technical characteristicsSpecifications DINEN61984 DIN EN 60 664-1

InsertsNumber of contacts 1 or 2

Electrical data acctoEN61984 without adapter 650 A 2000 V 12 kV 3 Rated current 650 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 650 A 4000 V 18 kV 3 Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010Ω Material polyamide Limitingtemperatures -40degC+125degC FlammabilityacctoUL94 V0 Mechanicalworkinglife -matingcycles ge500

ContactsMaterial copper alloy Surface - hard-silver plated 3 microm Ag Contactresistance le03mΩ Crimp terminal -mmsup2 240mmsup2 Max insulation diameter Crimp die acc to DIN 46 235 Pressingforcerequirement 130kN

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

Han HC Modular

1423

httpsb2bhartingcomebusinessen09 11 001 3012

httpsb2bhartingcomebusinessen09 11 001 3112

M

F

70

95

120

150

185

240

httpsb2bhartingcomebusinessen09 11 000 6161

httpsb2bhartingcomebusinessen09 11 000 6162

httpsb2bhartingcomebusinessen09 11 000 6163

httpsb2bhartingcomebusinessen09 11 000 6164

httpsb2bhartingcomebusinessen09 11 000 6165

httpsb2bhartingcomebusinessen09 11 000 6168

httpsb2bhartingcomebusinessen09 11 000 6261

httpsb2bhartingcomebusinessen09 11 000 6262

httpsb2bhartingcomebusinessen09 11 000 6263

httpsb2bhartingcomebusinessen09 11 000 6264

httpsb2bhartingcomebusinessen09 11 000 6265

httpsb2bhartingcomebusinessen09 11 000 6268

Hanreg HC module 650 Crimp terminal

Part-Number

Modular High Current Connector System

Identification Maleinsert(M) Femaleinsert(F) Drawings Dimensionsinmm

Identification mmsup2 Malecontacts(M)Femalecontacts(F)Drawings DimensionsinmmWiregauge Part-Number

Hanreg HC Modular 650 crimp 4000 V2000 V 650 A

Crimp contacts Silver plated

Wire gauge

oslash in

mm

Strip-ping

length

70mmsup2 115 42 mm

95mmsup2 135 42 mm

120mmsup2 155 42 mm

150mmsup2 17 42 mm

185mmsup2 19 42 mm

240mmsup2 215 46 mm

forstrandedwireacctoIEC60228class5

Crimp area

2 crimps

Crimp area

2 crimps

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

CrimpareaacctoDINEN46235 Stockitemsinboldtype

Han HC Modular

1424

httpsb2bhartingcomebusinessen09 40 000 9955

Hanreg HC Modular 650 4000 V

1 pole

httpsb2bhartingcomebusinessen09 11 000 9971

Hood Hanreg HPR 6 B

40 httpsb2bhartingcomebusinessen19 40 006 0418

Housingsbulk-headmounting Hanreg HPR 6 B

httpsb2bhartingcomebusinessen09 40 006 0314

2 poles

httpsb2bhartingcomebusinessen09 11 000 9972

Hood Hanreg HPR 24 B

2 x 40 httpsb2bhartingcomebusinessen19 40 024 0438

Housingsbulk-headmounting Hanreg HPR 24 B

httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

HPRmountingframesofappropriatesizefromchapter31arenotfittingforcompatibility Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1425

Hanreg HC Modular 650 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

3x 32 httpsb2bhartingcomebusinessen19 40 024 0468

3x 32 httpsb2bhartingcomebusinessen19 40 024 0968

httpsb2bhartingcomebusinessen09 40 024 0368

httpsb2bhartingcomebusinessen09 40 000 9955

Frame Part number HoodsHousings M Part number3 pins male

3 pins female

HoodsHanreg 24 HPR enlarged

Housingssurfacemounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1426

Hanreg HC Modular 650

Assembly instructions

1 Strip cable to 23+2 mm

2 Push conductor through the cable gland and the housing Push the stripped end of the conductor into the termination entry of the module until the insulation touches the contact

3 To tighten the axial screw a hexagonal wrench size8isneededInsertthehexagonalwrenchonthe mating side of the contact At the same time push the conductor over the axial screwThe lo-ckingscrewhas tobe tightenedwith the recom-mended tightening torque that is determined by the conductorrsquos cross section

4 Once the modules are terminated they are mounted into the housing by using two metal fra-mes(tightening torqueof thefixingscrews=05Nm) The modules have 4 pegs formed by 2 par-allel ribs (each peg shapes like a ldquoHrdquo) Each ribtakes1poleframewherethelaterallinkhastogointo the relief of the frame The 2 pole frames have 2cutoutson thewallwhichget fitted to the ldquoHrdquo-shapedpegs(seefigure)Theheadsofthescrewshave to face the mating direction of the module Coding can be established by rotating the contact by90degreesTherefore it is important that thecorresponding modules are assembled in the cor-rect position otherwise mating is not possible

5 After assembling the modules in the housing thetighteningtorqueofthelockingscrewcanbecheckedandcorrectedifnecessary

6 After final assembly of the contacts the user should ensure that the cable is adequately strain reliefed to protect the contact from ra-dial stress

A - Axialscrew B - Hood C - Termination entry D - Frame E - Fixing screws F - parallel ribs with H-shapeG-Housingsbulkheadmounting

Han HC Modular

1427

Application

InnovativeHighCurrentConnectors forPowerTransmissiononTrains

The Split hood and housing ldquoopen systemrdquo of the Hanreg24HPREasyConwiththeinnovativeconcept for shielded cables is an excellent solution for the versatile powerrequirementsand the rapid moving operational cycle on Trains InusearetheapprovedHanreg HC Modular 350A and650ACrimp-Contacts

SourceStadtwerkeMuumlnchenMunich

Han HC Modular

1428

Hanreg24HPREasyCon

Technical characteristicsGeneral descriptionbull High current connector for motor applications inthefieldofRailwayrollingstock

bull Robust and compact design

bull Easyassemblyduetosplithoodandsurfacemounted housing

bull HighEMCresistance

bull Large space for cables

Material Aluminiumdie-cast

Surface Powder-coatedRAL9005 (black)

Limitingtemperatures -40degC125degC

Locking ScrewlockingM6 stainless steel

Frame 3 and 4 contacts for Hanreg HC Modular 350 stainless steel

3 contacts for Hanreg HC Modular 650 stainless steel

Frames Short and long version stainless steel

Cable gland Special cable gland withselftighteningclamp for shielded cables

Degree of protectionacctoEN60529inlockedposition IP68

bull Suitable for extreme environmental conditions

bull Many assembly possibilities due to separate assembly panels

bull ExternalterminationofPEterminationonhoodand surface mounted housing

bull Newcableglandforsecureandavisiblecon-nection of screening braid of shielded cables

Features

Han HC Modular

1429

httpsb2bhartingcomebusinessen09 40 024 0451

httpsb2bhartingcomebusinessen09 40 024 0951

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 0368

Hood

Identification Part-Number Drawing Dimensionsinmm

Housing surface mounting

Housing bulkhead mounting Hanreg HPR enlarged

Han HC Modular

1430

httpsb2bhartingcomebusinessen19 40 024 9901

httpsb2bhartingcomebusinessen19 40 024 9902

httpsb2bhartingcomebusinessen19 40 024 9903

Hanreg24HPREasyCon

3 x M25

4 x M25

3 x M32

httpsb2bhartingcomebusinessen09 40 024 9911

httpsb2bhartingcomebusinessen09 40 024 9912

httpsb2bhartingcomebusinessen09 40 024 9913

httpsb2bhartingcomebusinessen09 40 024 9914

Coversfor Hanreg24HPREasyConhoodandsurfacemounting housing

Identification Part-Number Drawing Dimensionsinmm

Framesfor 3 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

for 4 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Male

Female

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS44 x heat shrink tube

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS4

Male Female

Male Female

Han HC Modular

1431

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 9921

httpsb2bhartingcomebusinessen09 40 024 9922

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

Male

Female

Framesfor 3 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Framesfor 3 x Hanreg HC Modular 650 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Male Female

Includedinkit

2xdistancebolt(SW7)2xM4screw2xwasherSKS42xM4Countersunkscrew

Includedinkit

4xM4screw4xwasherSKS44xwasherSKS64xcheese-headscrewM6x204xcheese-headscrewM6x25

Han HC Modular

1432

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

Framesfor 4 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Framesfor 3 x Hanreg HC Modular 650 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x354 x heat shrink tube

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x35

Han HC Modular

1433

httpsb2bhartingcomebusinessen09 40 000 9925

httpsb2bhartingcomebusinessen09 40 000 9926

Hanreg24HPREasyCon

Mounting panels

Identification Part-Number Drawing Dimensionsinmm

for Hanreg24HPREasyCon hood and surface mounting housing

Long version

Includedinkit

6xwasherM66xM6screw

Short version Includedinkit

4xwasherM64xM6screw

Han HC Modular

1434

httpsb2bhartingcomebusinessen19 00 000 5013

httpsb2bhartingcomebusinessen19 00 000 5019

httpsb2bhartingcomebusinessen19 00 000 5014

httpsb2bhartingcomebusinessen19 00 000 5015

httpsb2bhartingcomebusinessen19 00 000 5022

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 99 000 0334

For cable Oslash9-17mm

For cable Oslash13-21mm

For cable Oslash13-21mm

For cable Oslash17-225mm

For cable Oslash16-28mm

Identification Part-Number Drawing Dimensionsinmm

Cable glandsM25

M32

Assembly tool for shielding clamp

Han HC Modular

1435

Hanreg48HPR 4000 V 650 A

Featuresbull Easy assemblybull GoodEMCfeaturesbull Secure termination easy to controlbull VibrationresistantacctoDINEN61373Category

1B (Category 2 possible with usage of M6 distance bolts)

bull Ideal motor drive connector for transportation sector

Technical characteristicsSpecifications DINEN60664-1

DINEN61984

Inserts Number of contacts i e 4 5 6 10

depending on the frame

Electrical data acctoEN61984 350650 A 4000 V 18 kV 3

Rated current 350650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Hanreg HC Modular 350 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Contacts Hanreg HC Modular 650 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

FrameTightening torque ofthefixingscrews 2Nm Material stainless steel

Technical characteristicsHanreg HPR HoodsHousings

Material aluminium die-cast corrosion resistant

Surface- Top coat Epoxy powder paint

RAL9005Lockingelement Stainlesssteel Tightening torque 4 Nm Sealing NBR Limitingtemperatures -40degC+125degC Degree of protection acc to DINEN60529 forcoupledconnector IP68

1) geometric wire gauge

Han HC Modular

1436

Hanreg48HPR HoodsHousings

Stockitemsinboldtype

Identification Part number Drawing Dimensions in mm

Hoods

httpsb2bhartingcomebusinessen09 40 048 0451

Housings surface mounting

httpsb2bhartingcomebusinessen09 40 048 0951

Housingsbulkheadmounting

httpsb2bhartingcomebusinessen09 40 048 0311

Housingsbulkheadmountingfor 4 inserts size 16 B

httpsb2bhartingcomebusinessen09 40 048 0331

Protection covers

httpsb2bhartingcomebusinessen09 40 048 5401

Han HC Modular

1437

Hanreg48HPR Covers

StockitemsinboldtypeIncludedindeliveryrange4distancepieces4screwsM64washers

Identification Part number M Drawing Dimensions in mm

Coverwithout cable entry

httpsb2bhartingcomebusinessen09 40 048 9801 (Distancebolt

M6)

httpsb2bhartingcomebusinessen09 40 048 9803 (Distancebolt

M5)

Coverfor male inserts

httpsb2bhartingcomebusinessen19 40 048 9801 (Distancebolt

M5)

4 x 40

Coverfor female inserts

httpsb2bhartingcomebusinessen19 40 048 9901 (Distancebolt

M5)

4 x 40

Cover

httpsb2bhartingcomebusinessen19 40 048 9812 (Distancebolt

M6)

5 x 32

Cover httpsb2bhartingcomebusinessen19 40 048 9820 (Distancebolt

M6)

httpsb2bhartingcomebusinessen19 40 048 9822 (Distancebolt

M6)

6 x 25

6 x 32

Cover

httpsb2bhartingcomebusinessen19 40 048 9860 (Distancebolt

M6)

10 x 25

Han HC Modular

1438

IdentificationPart number

male female

Framefor 4 inserts size 16 B

suitable for hoods and surface mounted housings in conjunction with cover httpsb2bhartingcomebusinessen09400489803 httpsb2bhartingcomebusinessen19400489801 httpsb2bhartingcomebusinessen19400489901 only

httpsb2bhartingcomebusinessen09 40 048 9912

httpsb2bhartingcomebusinessen09 40 048 9912

Framefor 4 x HC 350 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9810

httpsb2bhartingcomebusinessen09 40 048 9910

Framefor 4 x HC 650 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9811

httpsb2bhartingcomebusinessen09 40 048 9911

Framefor 6 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9806

httpsb2bhartingcomebusinessen09 40 048 9906

Framefor 4 x HC 350 contacts + PE

httpsb2bhartingcomebusinessen09 40 048 9809

httpsb2bhartingcomebusinessen09 40 048 9909

Framefor 10 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9860

httpsb2bhartingcomebusinessen09 40 048 9960

Hanreg48HPR Frame

Stockitemsinboldtype

Page 6: K 3/0, K 3/2 / Han HC Modular Contents Page · Han HC Modular 14. 02 Han® K 3/0, Han® K 3/2 Features • Only to be used with Han® 24 HPR special hoods and housings (see page 14.04)

Han HC Modular

1406

Features Technical characteristics

Hanreg HC Modular 250

bull Crimp termination

bullDesigned for thick cable insulations

bullForcrimpdiesacctoDIN46235

bullForcrimpingtoolswith13tpressingforce

Specifications DINEN60664-1 DINEN61984 EN50124-1

InsertsElectricaldataaccto DINEN61984 Rated current 250 A Rated voltage 2000 V Rated impulse voltage 12 kV Pollution degree 3Insulationresistance ge 1010 ΩMaterial polycarbonateLimitingtemperatures -40degC+125degCFlammability acc to UL 94 V 0Mechanicalworkinglife ge 500 mating cycles

ContactsPowercontacts Material Copper alloySurface -hard-silverplated 3microm AgContact resistance le03 mΩ Crimp terminal -mmsup2 35hellip70mmsup2 Max insulation diameter 18 mmCrimpdies acctoDIN46325 Pressingforcerequirement 130kN

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge35mmsup2➁Wiregauge50mmsup2➂Wiregauge70mmsup2

Han HC Modular

1407

httpsb2bhartingcomebusinessen09 11 001 3021

httpsb2bhartingcomebusinessen09 11 001 3121

httpsb2bhartingcomebusinessen09 11 000 6127

httpsb2bhartingcomebusinessen09 11 000 6128

httpsb2bhartingcomebusinessen09 11 000 6129

httpsb2bhartingcomebusinessen09 11 000 6104

httpsb2bhartingcomebusinessen09 11 000 6227

httpsb2bhartingcomebusinessen09 11 000 6228

httpsb2bhartingcomebusinessen09 11 000 6229

httpsb2bhartingcomebusinessen09 11 000 6204

M

F

35

50

70

35

httpsb2bhartingcomebusinessen09 99 000 0332 httpsb2bhartingcomebusinessen09 99 000 0332

Hanreg HC Modular 250 Crimp terminal

Part-NumberIdentification Maleinsert(M) Femaleinsert(F) Drawings Dimensionsinmm

Identification mmsup2 Malecontacts(M)Femalecontacts(F)Drawings DimensionsinmmWiregauge Part-Number

Hanreg HC Modular 250 Crimp 2000 V 250 A

Crimp contacts Silver plated

PEcrimpcontacts

CrimpzoneacctoDINEN46235

Tools

Wire gauge

Toolidentification

Strippinglength Oslash

35 mmsup2 50 mmsup2 70 mmsup2

121416

22 mm22 mm22 mm

845 mm1025 mm1175 mm

forstrandedwireacctoIEC60228class5

Han HC Modular

1408

httpsb2bhartingcomebusinessen09 40 000 9955

Hanreg HC Modular 250 2000 V

4 poles male

httpsb2bhartingcomebusinessen09 11 000 9925

Hoods Hanreg HPR 24 B

4 x 204 x 25

httpsb2bhartingcomebusinessen19400240473

httpsb2bhartingcomebusinessen19400240474

4 poles female

httpsb2bhartingcomebusinessen09 11 000 9926

Housings surface mounting Hanreg HPR 24 B

4 x 25 httpsb2bhartingcomebusinessen19 40 024 1242

Housings bulkheadmounting Hanreg HPR 24 B

ndash httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

HPRmountingframesofappropriatesizefromchapter31arenotfittingforcompatibility Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1409

Hanreg HC Modular 250 enlarged

httpsb2bhartingcomebusinessen09 11 000 9937 4 x 25 httpsb2bhartingcomebusinessen19 40 016 0478

httpsb2bhartingcomebusinessen09 11 000 9938 ndash httpsb2bhartingcomebusinessen09 40 016 0368

httpsb2bhartingcomebusinessen09 40 000 9956

4 poles male Hood Hanreg 16 HPR enlarged

4 poles female Housing bulkhead mounting Hanreg 16 HPR enlarged

HPRmountingframesofappropriatesizefromchapter31arenotfittingforcompatibility Stockitemsinboldtype

Frame Part number HoodsHousings M Part number

Mounting frame Hanreg 16 HPR

Han HC Modular

1410

Hanreg HC Modular 350

Current carrying capacityCurrent carrying capacity

The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge50mmsup2 ➁Wiregauge70mmsup2➂Wiregauge95mmsup2 ➃Wiregauge120mmsup2three contacts in Hanreg 24 HPR

Technical characteristicsSpecifications DINEN60664-1

DINEN61984Approvals

Inserts Number of contacts 1 2 3 or 3 + PE

ElectricaldataacctoEN61984

without adapter 350 A 2000 V 12 kV 3

Rated current 350 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 350 A 4000 V 18 kV 3

Rated current 350 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Screw terminal- Thread -Wrenchsize - Tightening torque

M 10 SW17 14 Nm

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Tightening torque of the cross-tying screws on the frame for 4 poles 15 NmMaterial stainless steel

1) geometric wire gauge

Han HC Modular

1411

Hanreg HC Modular 350 20004000 V 350 A

Stockitemsinboldtype

Modular High Current Connector System

Part numberWiregaugeIdentification Male contact Female contact Drawing Dimensions in mm

Contactswith Screw terminal forhousingbulkheadmoun-ting

httpsb2bhartingcomebusinessen09 11 001 2655 httpsb2bhartingcomebusinessen09 11 001 2755

for cable lug up to max 120mmsup2

with Axial screw termination

httpsb2bhartingcomebusinessen09 11 001 2651 httpsb2bhartingcomebusinessen09 11 001 2652

httpsb2bhartingcomebusinessen09 11 001 2751 httpsb2bhartingcomebusinessen09 11 001 2752

3570mmsup2 95120mmsup2

PE contactwith Axial screw termination

httpsb2bhartingcomebusinessen09 11 000 6156 httpsb2bhartingcomebusinessen09 11 000 6256 3570mmsup2

Hexagonal driverAdapter(SW5)

httpsb2bhartingcomebusinessen09 99 000 0371

Identification Part number M SW Drawing Dimensions in mm

Hexagonal adapter

httpsb2bhartingcomebusinessen19360005134 httpsb2bhartingcomebusinessen19360005135

25 32

30 40

metal version with O-Ring

Han HC Modular

1412

Hanreg HC Modular 350 Crimp

Featuresbull Crimpterminationbull CompatibletoHanreg HC Modular 350 axial screw

terminationbull Designedforthickcableinsulationsbull ForcrimpdiesaccordingtoDIN46235

Technical characteristicsSpecifications DIN EN 60 664-1 DINEN61984 Approvals

InsertsNumber of contacts 1 2 3 or 3 + PE

Electrical data acctoEN61984 without adapter 350 A 2000 V 12 kV 3 Rated current 350 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 350 A 4000 V 18 kV 3 Rated current 350 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010Ω Material polyamide Limitingtemperatures -40degC+125degC FlammabilityacctoUL94 V0 Mechanicalworkinglife -matingcycles ge500

ContactsMaterial copper alloy Surface - hard-silver plated 3 microm Ag Contactresistance le03mΩ Crimp terminal -mmsup2 35120mmsup2 Max insulation diameter 22 mm Crimp dies acc to DIN 46 235 Pressingforcerequirement 130kN

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Tightening torque of the cross-tying screws on the frame for 4 poles 15 Nm Material stainless steel

Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

Wiregauge➀ 35mmsup2 ➁ 50mmsup2➂ 70mmsup2 ➃ 95mmsup2➄ 120mmsup2

Han HC Modular

1413

Hanreg HC Modular 350 Crimp 20004000 V 350 A

httpsb2bhartingcomebusinessen09 11 001 3001 httpsb2bhartingcomebusinessen09 11 001 3101

35 httpsb2bhartingcomebusinessen09 11 000 6140 httpsb2bhartingcomebusinessen09 11 000 6240

50 httpsb2bhartingcomebusinessen09 11 000 6141 httpsb2bhartingcomebusinessen09 11 000 6241

70 httpsb2bhartingcomebusinessen09 11 000 6142 httpsb2bhartingcomebusinessen09 11 000 6242

95 httpsb2bhartingcomebusinessen09 11 000 6143 httpsb2bhartingcomebusinessen09 11 000 6243

120 httpsb2bhartingcomebusinessen09 11 000 6144 httpsb2bhartingcomebusinessen09 11 000 6244

empty

35507095

120

mmsup2mmsup2mmsup2mmsup2mmsup2

26 mm28mm28mm30 mm24 mm

StockitemsinboldtypeCrimpzoneacctoEN46235

Part number Identification Maleinsert(M) Femaleinsert(F) Drawing Dimensionsinmm

Hanreg HC Modular 350 Crimp terminal

Wiregauge Partnumber Identification (mmsup2) Malecontact Femalecontact Drawing Dimensionsinmm

Crimpcontacts

silver plated

Wiregauge Stripping length

8210

115135155

forstrandedwireaccordingtoIEC60228Class5

Han HC Modular

1414

Hanreg HC Modular 350 2000 V

1 pole

httpsb2bhartingcomebusinessen09 11 000 9951

Hoods Hanreg HPR 6 B

25 32

httpsb2bhartingcomebusinessen19 40 006 0411 httpsb2bhartingcomebusinessen19 40 006 0412

Housingsbulk-head mounting Hanreg HPR 6 B

httpsb2bhartingcomebusinessen09 40 006 0311

4 poles

httpsb2bhartingcomebusinessen09 11 000 9954

Hoods HanregM48B

4 x 25 httpsb2bhartingcomebusinessen19 37 048 0401

4 poles

httpsb2bhartingcomebusinessen09 11 000 9955

Housingsbulk-head mounting HanregM48B

httpsb2bhartingcomebusinessen09 37 048 0301

Frame Part number HoodsHousings M Part number

Stockitemsinboldtype

Han HC Modular

1415

Hanreg HC Modular 350 4000V

2 poles

httpsb2bhartingcomebusinessen09 11 000 9952

Hoods Hanreg HPR 16 B

2 x 25 httpsb2bhartingcomebusinessen19400160431

enclosed separatelyHousingsbulk-head mounting Hanreg HPR 16 B

httpsb2bhartingcomebusinessen09 40 016 0311

2 poles

httpsb2bhartingcomebusinessen09 11 000 9956

Hoods Hanreg HPR 24 B

2 x 32 httpsb2bhartingcomebusinessen19 40 024 0432

enclosed separatelyHousingsbulk-head mounting Hanreg HPR 24 B

httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1416

Hanreg HC Modular 350 4000V

3 poles

httpsb2bhartingcomebusinessen09 11 000 9963

Hoods Hanreg HPR 24 B

3 x 25 httpsb2bhartingcomebusinessen19 40 024 0461

enclosed separatelyHoods Hanreg HPR 24 B

3 x 32 httpsb2bhartingcomebusinessen19 40 024 0467

Housingsbulk-head mounting Hanreg HPR 24 B httpsb2bhartingcomebusinessen09 40 024 0311

Drawingseepage1417

Housings sur-face mounting Hanreg HPR 24 Bhorizontal version

3 x 25 httpsb2bhartingcomebusinessen19 40 024 0931

Housings sur-face mounting Hanreg HPR 24 Bstraight version

3 x 25 httpsb2bhartingcomebusinessen19 40 024 1231

Frame Part number HoodsHousings M Part number

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1417

Hanreg HC Modular 350 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

3x 32 httpsb2bhartingcomebusinessen19 40 024 0468

3x 32 httpsb2bhartingcomebusinessen19 40 024 0968

httpsb2bhartingcomebusinessen09 40 024 0368

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Frame Part number HoodsHousings M Part number3 poles male

3 poles female

HoodsHanreg 24 HPR enlarged

Housings surface mounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Han HC Modular

1418

Hanreg HC Modular 350 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

4x 25 httpsb2bhartingcomebusinessen19 40 024 0478

4x 25 httpsb2bhartingcomebusinessen19 40 024 0978

httpsb2bhartingcomebusinessen09 40 024 0368

Frame Part number HoodsHousings M Part number4 poles male

4 poles female

HoodsHanreg 24 HPR enlarged

Housings surface mounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1419

Hanreg HC Modular 350

Assembly instructionsRemarks on the axial screw termination see chapter00

Step 1 The outer diameter of the cable must not ex-ceed195mmStripthecableby19mm

Insert the cable through hood

Step 2 Press the Han NC contact on the cable strand and apply tightening torque according table 1 by using a tighteningtorquestoolTakecarethatallcablestrandsfitcompletelyinsidethecontactterminationcavityDu-ring assembling adhere the cable and the contact to minimise axial movement or twisting

Step 3 Move the perforated plate D across the HC contacts

Step 4 Fit frame E onto the hexagon shape of the HC contact Coding can be arranged by turning the contact within60degstepsBolttheframeEtogetherwithperfo-rated plate D

Step 5 Pushbackthepacketinsidethegood

Step 6 Tighten the four M3 (tightening torque 05 Nm) screws and the cable gland according manufacturer re-commendation

During the assembly of the frame for 4 poles the fol-lowingtighteningtorqueshavetobetakenintoconsi-derationA = 05 NmB = 15 NmC = 025 Nm

Han HC Modular

1420

Hanreg HC Modular 650

Current carrying capacityCurrent carrying capacity

The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge70mmsup2 ➁Wiregauge95mmsup2➂Wiregauge120mmsup2 ➃Wiregauge150mmsup2➄Wiregauge185mmsup2 ➅Wiregauge240mmsup2withcableSHXAFO1x2404kV

Technical characteristicsSpecifications DINEN60664-1

DINEN61984Approvals

Inserts Number of contacts 1 2

Electrical data acctoEN61984 650 A 4000 V 18 kV 3

Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

Screw terminal- Thread - Tightening torque

M 12 1618Nm

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

1) geometric wire gauge

Han HC Modular

1421

Hanreg HC Modular 650 4000 V 650 A

Stockitemsinboldtype

Modular High Current Connector System

Part numberWiregaugeIdentification Male contact Female contact Drawing Dimensions in mm

Contactswith screw terminal for housingbulkheadmounting

httpsb2bhartingcomebusinessen09 11 001 2675 httpsb2bhartingcomebusinessen09 11 001 2775 70240mmsup2

Please ensure to hold up the contact with a wrench size 24 to apply the tightening torque

with axial screw terminal

httpsb2bhartingcomebusinessen09 11 001 2671 httpsb2bhartingcomebusinessen09 11 001 2672

httpsb2bhartingcomebusinessen09 11 001 2771 httpsb2bhartingcomebusinessen09 11 001 2772

70120mmsup2 150185mmsup2

min length of wrench 60 mm

Hexagonal driverAdapter(SW8)

httpsb2bhartingcomebusinessen09 99 000 0372

Han HC Modular

1422

Hanreg HC Modular 650 Crimp

Featuresbull Crimpterminationbull PlugcompatibletoHanreg HC Modular 650 with axial

screw terminalbull Contactinonepiece

Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge 70mmsup2 ➁Wiregauge 95mmsup2➂Wiregauge120mmsup2 ➃Wiregauge150mmsup2➄Wiregauge185mmsup2 ➅Wiregauge240mmsup2three contacts in Hanreg 24 HPR

Technical characteristicsSpecifications DINEN61984 DIN EN 60 664-1

InsertsNumber of contacts 1 or 2

Electrical data acctoEN61984 without adapter 650 A 2000 V 12 kV 3 Rated current 650 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 650 A 4000 V 18 kV 3 Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010Ω Material polyamide Limitingtemperatures -40degC+125degC FlammabilityacctoUL94 V0 Mechanicalworkinglife -matingcycles ge500

ContactsMaterial copper alloy Surface - hard-silver plated 3 microm Ag Contactresistance le03mΩ Crimp terminal -mmsup2 240mmsup2 Max insulation diameter Crimp die acc to DIN 46 235 Pressingforcerequirement 130kN

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

Han HC Modular

1423

httpsb2bhartingcomebusinessen09 11 001 3012

httpsb2bhartingcomebusinessen09 11 001 3112

M

F

70

95

120

150

185

240

httpsb2bhartingcomebusinessen09 11 000 6161

httpsb2bhartingcomebusinessen09 11 000 6162

httpsb2bhartingcomebusinessen09 11 000 6163

httpsb2bhartingcomebusinessen09 11 000 6164

httpsb2bhartingcomebusinessen09 11 000 6165

httpsb2bhartingcomebusinessen09 11 000 6168

httpsb2bhartingcomebusinessen09 11 000 6261

httpsb2bhartingcomebusinessen09 11 000 6262

httpsb2bhartingcomebusinessen09 11 000 6263

httpsb2bhartingcomebusinessen09 11 000 6264

httpsb2bhartingcomebusinessen09 11 000 6265

httpsb2bhartingcomebusinessen09 11 000 6268

Hanreg HC module 650 Crimp terminal

Part-Number

Modular High Current Connector System

Identification Maleinsert(M) Femaleinsert(F) Drawings Dimensionsinmm

Identification mmsup2 Malecontacts(M)Femalecontacts(F)Drawings DimensionsinmmWiregauge Part-Number

Hanreg HC Modular 650 crimp 4000 V2000 V 650 A

Crimp contacts Silver plated

Wire gauge

oslash in

mm

Strip-ping

length

70mmsup2 115 42 mm

95mmsup2 135 42 mm

120mmsup2 155 42 mm

150mmsup2 17 42 mm

185mmsup2 19 42 mm

240mmsup2 215 46 mm

forstrandedwireacctoIEC60228class5

Crimp area

2 crimps

Crimp area

2 crimps

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

CrimpareaacctoDINEN46235 Stockitemsinboldtype

Han HC Modular

1424

httpsb2bhartingcomebusinessen09 40 000 9955

Hanreg HC Modular 650 4000 V

1 pole

httpsb2bhartingcomebusinessen09 11 000 9971

Hood Hanreg HPR 6 B

40 httpsb2bhartingcomebusinessen19 40 006 0418

Housingsbulk-headmounting Hanreg HPR 6 B

httpsb2bhartingcomebusinessen09 40 006 0314

2 poles

httpsb2bhartingcomebusinessen09 11 000 9972

Hood Hanreg HPR 24 B

2 x 40 httpsb2bhartingcomebusinessen19 40 024 0438

Housingsbulk-headmounting Hanreg HPR 24 B

httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

HPRmountingframesofappropriatesizefromchapter31arenotfittingforcompatibility Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1425

Hanreg HC Modular 650 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

3x 32 httpsb2bhartingcomebusinessen19 40 024 0468

3x 32 httpsb2bhartingcomebusinessen19 40 024 0968

httpsb2bhartingcomebusinessen09 40 024 0368

httpsb2bhartingcomebusinessen09 40 000 9955

Frame Part number HoodsHousings M Part number3 pins male

3 pins female

HoodsHanreg 24 HPR enlarged

Housingssurfacemounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1426

Hanreg HC Modular 650

Assembly instructions

1 Strip cable to 23+2 mm

2 Push conductor through the cable gland and the housing Push the stripped end of the conductor into the termination entry of the module until the insulation touches the contact

3 To tighten the axial screw a hexagonal wrench size8isneededInsertthehexagonalwrenchonthe mating side of the contact At the same time push the conductor over the axial screwThe lo-ckingscrewhas tobe tightenedwith the recom-mended tightening torque that is determined by the conductorrsquos cross section

4 Once the modules are terminated they are mounted into the housing by using two metal fra-mes(tightening torqueof thefixingscrews=05Nm) The modules have 4 pegs formed by 2 par-allel ribs (each peg shapes like a ldquoHrdquo) Each ribtakes1poleframewherethelaterallinkhastogointo the relief of the frame The 2 pole frames have 2cutoutson thewallwhichget fitted to the ldquoHrdquo-shapedpegs(seefigure)Theheadsofthescrewshave to face the mating direction of the module Coding can be established by rotating the contact by90degreesTherefore it is important that thecorresponding modules are assembled in the cor-rect position otherwise mating is not possible

5 After assembling the modules in the housing thetighteningtorqueofthelockingscrewcanbecheckedandcorrectedifnecessary

6 After final assembly of the contacts the user should ensure that the cable is adequately strain reliefed to protect the contact from ra-dial stress

A - Axialscrew B - Hood C - Termination entry D - Frame E - Fixing screws F - parallel ribs with H-shapeG-Housingsbulkheadmounting

Han HC Modular

1427

Application

InnovativeHighCurrentConnectors forPowerTransmissiononTrains

The Split hood and housing ldquoopen systemrdquo of the Hanreg24HPREasyConwiththeinnovativeconcept for shielded cables is an excellent solution for the versatile powerrequirementsand the rapid moving operational cycle on Trains InusearetheapprovedHanreg HC Modular 350A and650ACrimp-Contacts

SourceStadtwerkeMuumlnchenMunich

Han HC Modular

1428

Hanreg24HPREasyCon

Technical characteristicsGeneral descriptionbull High current connector for motor applications inthefieldofRailwayrollingstock

bull Robust and compact design

bull Easyassemblyduetosplithoodandsurfacemounted housing

bull HighEMCresistance

bull Large space for cables

Material Aluminiumdie-cast

Surface Powder-coatedRAL9005 (black)

Limitingtemperatures -40degC125degC

Locking ScrewlockingM6 stainless steel

Frame 3 and 4 contacts for Hanreg HC Modular 350 stainless steel

3 contacts for Hanreg HC Modular 650 stainless steel

Frames Short and long version stainless steel

Cable gland Special cable gland withselftighteningclamp for shielded cables

Degree of protectionacctoEN60529inlockedposition IP68

bull Suitable for extreme environmental conditions

bull Many assembly possibilities due to separate assembly panels

bull ExternalterminationofPEterminationonhoodand surface mounted housing

bull Newcableglandforsecureandavisiblecon-nection of screening braid of shielded cables

Features

Han HC Modular

1429

httpsb2bhartingcomebusinessen09 40 024 0451

httpsb2bhartingcomebusinessen09 40 024 0951

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 0368

Hood

Identification Part-Number Drawing Dimensionsinmm

Housing surface mounting

Housing bulkhead mounting Hanreg HPR enlarged

Han HC Modular

1430

httpsb2bhartingcomebusinessen19 40 024 9901

httpsb2bhartingcomebusinessen19 40 024 9902

httpsb2bhartingcomebusinessen19 40 024 9903

Hanreg24HPREasyCon

3 x M25

4 x M25

3 x M32

httpsb2bhartingcomebusinessen09 40 024 9911

httpsb2bhartingcomebusinessen09 40 024 9912

httpsb2bhartingcomebusinessen09 40 024 9913

httpsb2bhartingcomebusinessen09 40 024 9914

Coversfor Hanreg24HPREasyConhoodandsurfacemounting housing

Identification Part-Number Drawing Dimensionsinmm

Framesfor 3 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

for 4 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Male

Female

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS44 x heat shrink tube

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS4

Male Female

Male Female

Han HC Modular

1431

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 9921

httpsb2bhartingcomebusinessen09 40 024 9922

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

Male

Female

Framesfor 3 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Framesfor 3 x Hanreg HC Modular 650 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Male Female

Includedinkit

2xdistancebolt(SW7)2xM4screw2xwasherSKS42xM4Countersunkscrew

Includedinkit

4xM4screw4xwasherSKS44xwasherSKS64xcheese-headscrewM6x204xcheese-headscrewM6x25

Han HC Modular

1432

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

Framesfor 4 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Framesfor 3 x Hanreg HC Modular 650 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x354 x heat shrink tube

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x35

Han HC Modular

1433

httpsb2bhartingcomebusinessen09 40 000 9925

httpsb2bhartingcomebusinessen09 40 000 9926

Hanreg24HPREasyCon

Mounting panels

Identification Part-Number Drawing Dimensionsinmm

for Hanreg24HPREasyCon hood and surface mounting housing

Long version

Includedinkit

6xwasherM66xM6screw

Short version Includedinkit

4xwasherM64xM6screw

Han HC Modular

1434

httpsb2bhartingcomebusinessen19 00 000 5013

httpsb2bhartingcomebusinessen19 00 000 5019

httpsb2bhartingcomebusinessen19 00 000 5014

httpsb2bhartingcomebusinessen19 00 000 5015

httpsb2bhartingcomebusinessen19 00 000 5022

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 99 000 0334

For cable Oslash9-17mm

For cable Oslash13-21mm

For cable Oslash13-21mm

For cable Oslash17-225mm

For cable Oslash16-28mm

Identification Part-Number Drawing Dimensionsinmm

Cable glandsM25

M32

Assembly tool for shielding clamp

Han HC Modular

1435

Hanreg48HPR 4000 V 650 A

Featuresbull Easy assemblybull GoodEMCfeaturesbull Secure termination easy to controlbull VibrationresistantacctoDINEN61373Category

1B (Category 2 possible with usage of M6 distance bolts)

bull Ideal motor drive connector for transportation sector

Technical characteristicsSpecifications DINEN60664-1

DINEN61984

Inserts Number of contacts i e 4 5 6 10

depending on the frame

Electrical data acctoEN61984 350650 A 4000 V 18 kV 3

Rated current 350650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Hanreg HC Modular 350 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Contacts Hanreg HC Modular 650 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

FrameTightening torque ofthefixingscrews 2Nm Material stainless steel

Technical characteristicsHanreg HPR HoodsHousings

Material aluminium die-cast corrosion resistant

Surface- Top coat Epoxy powder paint

RAL9005Lockingelement Stainlesssteel Tightening torque 4 Nm Sealing NBR Limitingtemperatures -40degC+125degC Degree of protection acc to DINEN60529 forcoupledconnector IP68

1) geometric wire gauge

Han HC Modular

1436

Hanreg48HPR HoodsHousings

Stockitemsinboldtype

Identification Part number Drawing Dimensions in mm

Hoods

httpsb2bhartingcomebusinessen09 40 048 0451

Housings surface mounting

httpsb2bhartingcomebusinessen09 40 048 0951

Housingsbulkheadmounting

httpsb2bhartingcomebusinessen09 40 048 0311

Housingsbulkheadmountingfor 4 inserts size 16 B

httpsb2bhartingcomebusinessen09 40 048 0331

Protection covers

httpsb2bhartingcomebusinessen09 40 048 5401

Han HC Modular

1437

Hanreg48HPR Covers

StockitemsinboldtypeIncludedindeliveryrange4distancepieces4screwsM64washers

Identification Part number M Drawing Dimensions in mm

Coverwithout cable entry

httpsb2bhartingcomebusinessen09 40 048 9801 (Distancebolt

M6)

httpsb2bhartingcomebusinessen09 40 048 9803 (Distancebolt

M5)

Coverfor male inserts

httpsb2bhartingcomebusinessen19 40 048 9801 (Distancebolt

M5)

4 x 40

Coverfor female inserts

httpsb2bhartingcomebusinessen19 40 048 9901 (Distancebolt

M5)

4 x 40

Cover

httpsb2bhartingcomebusinessen19 40 048 9812 (Distancebolt

M6)

5 x 32

Cover httpsb2bhartingcomebusinessen19 40 048 9820 (Distancebolt

M6)

httpsb2bhartingcomebusinessen19 40 048 9822 (Distancebolt

M6)

6 x 25

6 x 32

Cover

httpsb2bhartingcomebusinessen19 40 048 9860 (Distancebolt

M6)

10 x 25

Han HC Modular

1438

IdentificationPart number

male female

Framefor 4 inserts size 16 B

suitable for hoods and surface mounted housings in conjunction with cover httpsb2bhartingcomebusinessen09400489803 httpsb2bhartingcomebusinessen19400489801 httpsb2bhartingcomebusinessen19400489901 only

httpsb2bhartingcomebusinessen09 40 048 9912

httpsb2bhartingcomebusinessen09 40 048 9912

Framefor 4 x HC 350 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9810

httpsb2bhartingcomebusinessen09 40 048 9910

Framefor 4 x HC 650 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9811

httpsb2bhartingcomebusinessen09 40 048 9911

Framefor 6 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9806

httpsb2bhartingcomebusinessen09 40 048 9906

Framefor 4 x HC 350 contacts + PE

httpsb2bhartingcomebusinessen09 40 048 9809

httpsb2bhartingcomebusinessen09 40 048 9909

Framefor 10 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9860

httpsb2bhartingcomebusinessen09 40 048 9960

Hanreg48HPR Frame

Stockitemsinboldtype

Page 7: K 3/0, K 3/2 / Han HC Modular Contents Page · Han HC Modular 14. 02 Han® K 3/0, Han® K 3/2 Features • Only to be used with Han® 24 HPR special hoods and housings (see page 14.04)

Han HC Modular

1407

httpsb2bhartingcomebusinessen09 11 001 3021

httpsb2bhartingcomebusinessen09 11 001 3121

httpsb2bhartingcomebusinessen09 11 000 6127

httpsb2bhartingcomebusinessen09 11 000 6128

httpsb2bhartingcomebusinessen09 11 000 6129

httpsb2bhartingcomebusinessen09 11 000 6104

httpsb2bhartingcomebusinessen09 11 000 6227

httpsb2bhartingcomebusinessen09 11 000 6228

httpsb2bhartingcomebusinessen09 11 000 6229

httpsb2bhartingcomebusinessen09 11 000 6204

M

F

35

50

70

35

httpsb2bhartingcomebusinessen09 99 000 0332 httpsb2bhartingcomebusinessen09 99 000 0332

Hanreg HC Modular 250 Crimp terminal

Part-NumberIdentification Maleinsert(M) Femaleinsert(F) Drawings Dimensionsinmm

Identification mmsup2 Malecontacts(M)Femalecontacts(F)Drawings DimensionsinmmWiregauge Part-Number

Hanreg HC Modular 250 Crimp 2000 V 250 A

Crimp contacts Silver plated

PEcrimpcontacts

CrimpzoneacctoDINEN46235

Tools

Wire gauge

Toolidentification

Strippinglength Oslash

35 mmsup2 50 mmsup2 70 mmsup2

121416

22 mm22 mm22 mm

845 mm1025 mm1175 mm

forstrandedwireacctoIEC60228class5

Han HC Modular

1408

httpsb2bhartingcomebusinessen09 40 000 9955

Hanreg HC Modular 250 2000 V

4 poles male

httpsb2bhartingcomebusinessen09 11 000 9925

Hoods Hanreg HPR 24 B

4 x 204 x 25

httpsb2bhartingcomebusinessen19400240473

httpsb2bhartingcomebusinessen19400240474

4 poles female

httpsb2bhartingcomebusinessen09 11 000 9926

Housings surface mounting Hanreg HPR 24 B

4 x 25 httpsb2bhartingcomebusinessen19 40 024 1242

Housings bulkheadmounting Hanreg HPR 24 B

ndash httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

HPRmountingframesofappropriatesizefromchapter31arenotfittingforcompatibility Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1409

Hanreg HC Modular 250 enlarged

httpsb2bhartingcomebusinessen09 11 000 9937 4 x 25 httpsb2bhartingcomebusinessen19 40 016 0478

httpsb2bhartingcomebusinessen09 11 000 9938 ndash httpsb2bhartingcomebusinessen09 40 016 0368

httpsb2bhartingcomebusinessen09 40 000 9956

4 poles male Hood Hanreg 16 HPR enlarged

4 poles female Housing bulkhead mounting Hanreg 16 HPR enlarged

HPRmountingframesofappropriatesizefromchapter31arenotfittingforcompatibility Stockitemsinboldtype

Frame Part number HoodsHousings M Part number

Mounting frame Hanreg 16 HPR

Han HC Modular

1410

Hanreg HC Modular 350

Current carrying capacityCurrent carrying capacity

The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge50mmsup2 ➁Wiregauge70mmsup2➂Wiregauge95mmsup2 ➃Wiregauge120mmsup2three contacts in Hanreg 24 HPR

Technical characteristicsSpecifications DINEN60664-1

DINEN61984Approvals

Inserts Number of contacts 1 2 3 or 3 + PE

ElectricaldataacctoEN61984

without adapter 350 A 2000 V 12 kV 3

Rated current 350 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 350 A 4000 V 18 kV 3

Rated current 350 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Screw terminal- Thread -Wrenchsize - Tightening torque

M 10 SW17 14 Nm

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Tightening torque of the cross-tying screws on the frame for 4 poles 15 NmMaterial stainless steel

1) geometric wire gauge

Han HC Modular

1411

Hanreg HC Modular 350 20004000 V 350 A

Stockitemsinboldtype

Modular High Current Connector System

Part numberWiregaugeIdentification Male contact Female contact Drawing Dimensions in mm

Contactswith Screw terminal forhousingbulkheadmoun-ting

httpsb2bhartingcomebusinessen09 11 001 2655 httpsb2bhartingcomebusinessen09 11 001 2755

for cable lug up to max 120mmsup2

with Axial screw termination

httpsb2bhartingcomebusinessen09 11 001 2651 httpsb2bhartingcomebusinessen09 11 001 2652

httpsb2bhartingcomebusinessen09 11 001 2751 httpsb2bhartingcomebusinessen09 11 001 2752

3570mmsup2 95120mmsup2

PE contactwith Axial screw termination

httpsb2bhartingcomebusinessen09 11 000 6156 httpsb2bhartingcomebusinessen09 11 000 6256 3570mmsup2

Hexagonal driverAdapter(SW5)

httpsb2bhartingcomebusinessen09 99 000 0371

Identification Part number M SW Drawing Dimensions in mm

Hexagonal adapter

httpsb2bhartingcomebusinessen19360005134 httpsb2bhartingcomebusinessen19360005135

25 32

30 40

metal version with O-Ring

Han HC Modular

1412

Hanreg HC Modular 350 Crimp

Featuresbull Crimpterminationbull CompatibletoHanreg HC Modular 350 axial screw

terminationbull Designedforthickcableinsulationsbull ForcrimpdiesaccordingtoDIN46235

Technical characteristicsSpecifications DIN EN 60 664-1 DINEN61984 Approvals

InsertsNumber of contacts 1 2 3 or 3 + PE

Electrical data acctoEN61984 without adapter 350 A 2000 V 12 kV 3 Rated current 350 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 350 A 4000 V 18 kV 3 Rated current 350 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010Ω Material polyamide Limitingtemperatures -40degC+125degC FlammabilityacctoUL94 V0 Mechanicalworkinglife -matingcycles ge500

ContactsMaterial copper alloy Surface - hard-silver plated 3 microm Ag Contactresistance le03mΩ Crimp terminal -mmsup2 35120mmsup2 Max insulation diameter 22 mm Crimp dies acc to DIN 46 235 Pressingforcerequirement 130kN

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Tightening torque of the cross-tying screws on the frame for 4 poles 15 Nm Material stainless steel

Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

Wiregauge➀ 35mmsup2 ➁ 50mmsup2➂ 70mmsup2 ➃ 95mmsup2➄ 120mmsup2

Han HC Modular

1413

Hanreg HC Modular 350 Crimp 20004000 V 350 A

httpsb2bhartingcomebusinessen09 11 001 3001 httpsb2bhartingcomebusinessen09 11 001 3101

35 httpsb2bhartingcomebusinessen09 11 000 6140 httpsb2bhartingcomebusinessen09 11 000 6240

50 httpsb2bhartingcomebusinessen09 11 000 6141 httpsb2bhartingcomebusinessen09 11 000 6241

70 httpsb2bhartingcomebusinessen09 11 000 6142 httpsb2bhartingcomebusinessen09 11 000 6242

95 httpsb2bhartingcomebusinessen09 11 000 6143 httpsb2bhartingcomebusinessen09 11 000 6243

120 httpsb2bhartingcomebusinessen09 11 000 6144 httpsb2bhartingcomebusinessen09 11 000 6244

empty

35507095

120

mmsup2mmsup2mmsup2mmsup2mmsup2

26 mm28mm28mm30 mm24 mm

StockitemsinboldtypeCrimpzoneacctoEN46235

Part number Identification Maleinsert(M) Femaleinsert(F) Drawing Dimensionsinmm

Hanreg HC Modular 350 Crimp terminal

Wiregauge Partnumber Identification (mmsup2) Malecontact Femalecontact Drawing Dimensionsinmm

Crimpcontacts

silver plated

Wiregauge Stripping length

8210

115135155

forstrandedwireaccordingtoIEC60228Class5

Han HC Modular

1414

Hanreg HC Modular 350 2000 V

1 pole

httpsb2bhartingcomebusinessen09 11 000 9951

Hoods Hanreg HPR 6 B

25 32

httpsb2bhartingcomebusinessen19 40 006 0411 httpsb2bhartingcomebusinessen19 40 006 0412

Housingsbulk-head mounting Hanreg HPR 6 B

httpsb2bhartingcomebusinessen09 40 006 0311

4 poles

httpsb2bhartingcomebusinessen09 11 000 9954

Hoods HanregM48B

4 x 25 httpsb2bhartingcomebusinessen19 37 048 0401

4 poles

httpsb2bhartingcomebusinessen09 11 000 9955

Housingsbulk-head mounting HanregM48B

httpsb2bhartingcomebusinessen09 37 048 0301

Frame Part number HoodsHousings M Part number

Stockitemsinboldtype

Han HC Modular

1415

Hanreg HC Modular 350 4000V

2 poles

httpsb2bhartingcomebusinessen09 11 000 9952

Hoods Hanreg HPR 16 B

2 x 25 httpsb2bhartingcomebusinessen19400160431

enclosed separatelyHousingsbulk-head mounting Hanreg HPR 16 B

httpsb2bhartingcomebusinessen09 40 016 0311

2 poles

httpsb2bhartingcomebusinessen09 11 000 9956

Hoods Hanreg HPR 24 B

2 x 32 httpsb2bhartingcomebusinessen19 40 024 0432

enclosed separatelyHousingsbulk-head mounting Hanreg HPR 24 B

httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1416

Hanreg HC Modular 350 4000V

3 poles

httpsb2bhartingcomebusinessen09 11 000 9963

Hoods Hanreg HPR 24 B

3 x 25 httpsb2bhartingcomebusinessen19 40 024 0461

enclosed separatelyHoods Hanreg HPR 24 B

3 x 32 httpsb2bhartingcomebusinessen19 40 024 0467

Housingsbulk-head mounting Hanreg HPR 24 B httpsb2bhartingcomebusinessen09 40 024 0311

Drawingseepage1417

Housings sur-face mounting Hanreg HPR 24 Bhorizontal version

3 x 25 httpsb2bhartingcomebusinessen19 40 024 0931

Housings sur-face mounting Hanreg HPR 24 Bstraight version

3 x 25 httpsb2bhartingcomebusinessen19 40 024 1231

Frame Part number HoodsHousings M Part number

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1417

Hanreg HC Modular 350 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

3x 32 httpsb2bhartingcomebusinessen19 40 024 0468

3x 32 httpsb2bhartingcomebusinessen19 40 024 0968

httpsb2bhartingcomebusinessen09 40 024 0368

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Frame Part number HoodsHousings M Part number3 poles male

3 poles female

HoodsHanreg 24 HPR enlarged

Housings surface mounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Han HC Modular

1418

Hanreg HC Modular 350 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

4x 25 httpsb2bhartingcomebusinessen19 40 024 0478

4x 25 httpsb2bhartingcomebusinessen19 40 024 0978

httpsb2bhartingcomebusinessen09 40 024 0368

Frame Part number HoodsHousings M Part number4 poles male

4 poles female

HoodsHanreg 24 HPR enlarged

Housings surface mounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1419

Hanreg HC Modular 350

Assembly instructionsRemarks on the axial screw termination see chapter00

Step 1 The outer diameter of the cable must not ex-ceed195mmStripthecableby19mm

Insert the cable through hood

Step 2 Press the Han NC contact on the cable strand and apply tightening torque according table 1 by using a tighteningtorquestoolTakecarethatallcablestrandsfitcompletelyinsidethecontactterminationcavityDu-ring assembling adhere the cable and the contact to minimise axial movement or twisting

Step 3 Move the perforated plate D across the HC contacts

Step 4 Fit frame E onto the hexagon shape of the HC contact Coding can be arranged by turning the contact within60degstepsBolttheframeEtogetherwithperfo-rated plate D

Step 5 Pushbackthepacketinsidethegood

Step 6 Tighten the four M3 (tightening torque 05 Nm) screws and the cable gland according manufacturer re-commendation

During the assembly of the frame for 4 poles the fol-lowingtighteningtorqueshavetobetakenintoconsi-derationA = 05 NmB = 15 NmC = 025 Nm

Han HC Modular

1420

Hanreg HC Modular 650

Current carrying capacityCurrent carrying capacity

The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge70mmsup2 ➁Wiregauge95mmsup2➂Wiregauge120mmsup2 ➃Wiregauge150mmsup2➄Wiregauge185mmsup2 ➅Wiregauge240mmsup2withcableSHXAFO1x2404kV

Technical characteristicsSpecifications DINEN60664-1

DINEN61984Approvals

Inserts Number of contacts 1 2

Electrical data acctoEN61984 650 A 4000 V 18 kV 3

Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

Screw terminal- Thread - Tightening torque

M 12 1618Nm

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

1) geometric wire gauge

Han HC Modular

1421

Hanreg HC Modular 650 4000 V 650 A

Stockitemsinboldtype

Modular High Current Connector System

Part numberWiregaugeIdentification Male contact Female contact Drawing Dimensions in mm

Contactswith screw terminal for housingbulkheadmounting

httpsb2bhartingcomebusinessen09 11 001 2675 httpsb2bhartingcomebusinessen09 11 001 2775 70240mmsup2

Please ensure to hold up the contact with a wrench size 24 to apply the tightening torque

with axial screw terminal

httpsb2bhartingcomebusinessen09 11 001 2671 httpsb2bhartingcomebusinessen09 11 001 2672

httpsb2bhartingcomebusinessen09 11 001 2771 httpsb2bhartingcomebusinessen09 11 001 2772

70120mmsup2 150185mmsup2

min length of wrench 60 mm

Hexagonal driverAdapter(SW8)

httpsb2bhartingcomebusinessen09 99 000 0372

Han HC Modular

1422

Hanreg HC Modular 650 Crimp

Featuresbull Crimpterminationbull PlugcompatibletoHanreg HC Modular 650 with axial

screw terminalbull Contactinonepiece

Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge 70mmsup2 ➁Wiregauge 95mmsup2➂Wiregauge120mmsup2 ➃Wiregauge150mmsup2➄Wiregauge185mmsup2 ➅Wiregauge240mmsup2three contacts in Hanreg 24 HPR

Technical characteristicsSpecifications DINEN61984 DIN EN 60 664-1

InsertsNumber of contacts 1 or 2

Electrical data acctoEN61984 without adapter 650 A 2000 V 12 kV 3 Rated current 650 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 650 A 4000 V 18 kV 3 Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010Ω Material polyamide Limitingtemperatures -40degC+125degC FlammabilityacctoUL94 V0 Mechanicalworkinglife -matingcycles ge500

ContactsMaterial copper alloy Surface - hard-silver plated 3 microm Ag Contactresistance le03mΩ Crimp terminal -mmsup2 240mmsup2 Max insulation diameter Crimp die acc to DIN 46 235 Pressingforcerequirement 130kN

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

Han HC Modular

1423

httpsb2bhartingcomebusinessen09 11 001 3012

httpsb2bhartingcomebusinessen09 11 001 3112

M

F

70

95

120

150

185

240

httpsb2bhartingcomebusinessen09 11 000 6161

httpsb2bhartingcomebusinessen09 11 000 6162

httpsb2bhartingcomebusinessen09 11 000 6163

httpsb2bhartingcomebusinessen09 11 000 6164

httpsb2bhartingcomebusinessen09 11 000 6165

httpsb2bhartingcomebusinessen09 11 000 6168

httpsb2bhartingcomebusinessen09 11 000 6261

httpsb2bhartingcomebusinessen09 11 000 6262

httpsb2bhartingcomebusinessen09 11 000 6263

httpsb2bhartingcomebusinessen09 11 000 6264

httpsb2bhartingcomebusinessen09 11 000 6265

httpsb2bhartingcomebusinessen09 11 000 6268

Hanreg HC module 650 Crimp terminal

Part-Number

Modular High Current Connector System

Identification Maleinsert(M) Femaleinsert(F) Drawings Dimensionsinmm

Identification mmsup2 Malecontacts(M)Femalecontacts(F)Drawings DimensionsinmmWiregauge Part-Number

Hanreg HC Modular 650 crimp 4000 V2000 V 650 A

Crimp contacts Silver plated

Wire gauge

oslash in

mm

Strip-ping

length

70mmsup2 115 42 mm

95mmsup2 135 42 mm

120mmsup2 155 42 mm

150mmsup2 17 42 mm

185mmsup2 19 42 mm

240mmsup2 215 46 mm

forstrandedwireacctoIEC60228class5

Crimp area

2 crimps

Crimp area

2 crimps

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

CrimpareaacctoDINEN46235 Stockitemsinboldtype

Han HC Modular

1424

httpsb2bhartingcomebusinessen09 40 000 9955

Hanreg HC Modular 650 4000 V

1 pole

httpsb2bhartingcomebusinessen09 11 000 9971

Hood Hanreg HPR 6 B

40 httpsb2bhartingcomebusinessen19 40 006 0418

Housingsbulk-headmounting Hanreg HPR 6 B

httpsb2bhartingcomebusinessen09 40 006 0314

2 poles

httpsb2bhartingcomebusinessen09 11 000 9972

Hood Hanreg HPR 24 B

2 x 40 httpsb2bhartingcomebusinessen19 40 024 0438

Housingsbulk-headmounting Hanreg HPR 24 B

httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

HPRmountingframesofappropriatesizefromchapter31arenotfittingforcompatibility Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1425

Hanreg HC Modular 650 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

3x 32 httpsb2bhartingcomebusinessen19 40 024 0468

3x 32 httpsb2bhartingcomebusinessen19 40 024 0968

httpsb2bhartingcomebusinessen09 40 024 0368

httpsb2bhartingcomebusinessen09 40 000 9955

Frame Part number HoodsHousings M Part number3 pins male

3 pins female

HoodsHanreg 24 HPR enlarged

Housingssurfacemounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1426

Hanreg HC Modular 650

Assembly instructions

1 Strip cable to 23+2 mm

2 Push conductor through the cable gland and the housing Push the stripped end of the conductor into the termination entry of the module until the insulation touches the contact

3 To tighten the axial screw a hexagonal wrench size8isneededInsertthehexagonalwrenchonthe mating side of the contact At the same time push the conductor over the axial screwThe lo-ckingscrewhas tobe tightenedwith the recom-mended tightening torque that is determined by the conductorrsquos cross section

4 Once the modules are terminated they are mounted into the housing by using two metal fra-mes(tightening torqueof thefixingscrews=05Nm) The modules have 4 pegs formed by 2 par-allel ribs (each peg shapes like a ldquoHrdquo) Each ribtakes1poleframewherethelaterallinkhastogointo the relief of the frame The 2 pole frames have 2cutoutson thewallwhichget fitted to the ldquoHrdquo-shapedpegs(seefigure)Theheadsofthescrewshave to face the mating direction of the module Coding can be established by rotating the contact by90degreesTherefore it is important that thecorresponding modules are assembled in the cor-rect position otherwise mating is not possible

5 After assembling the modules in the housing thetighteningtorqueofthelockingscrewcanbecheckedandcorrectedifnecessary

6 After final assembly of the contacts the user should ensure that the cable is adequately strain reliefed to protect the contact from ra-dial stress

A - Axialscrew B - Hood C - Termination entry D - Frame E - Fixing screws F - parallel ribs with H-shapeG-Housingsbulkheadmounting

Han HC Modular

1427

Application

InnovativeHighCurrentConnectors forPowerTransmissiononTrains

The Split hood and housing ldquoopen systemrdquo of the Hanreg24HPREasyConwiththeinnovativeconcept for shielded cables is an excellent solution for the versatile powerrequirementsand the rapid moving operational cycle on Trains InusearetheapprovedHanreg HC Modular 350A and650ACrimp-Contacts

SourceStadtwerkeMuumlnchenMunich

Han HC Modular

1428

Hanreg24HPREasyCon

Technical characteristicsGeneral descriptionbull High current connector for motor applications inthefieldofRailwayrollingstock

bull Robust and compact design

bull Easyassemblyduetosplithoodandsurfacemounted housing

bull HighEMCresistance

bull Large space for cables

Material Aluminiumdie-cast

Surface Powder-coatedRAL9005 (black)

Limitingtemperatures -40degC125degC

Locking ScrewlockingM6 stainless steel

Frame 3 and 4 contacts for Hanreg HC Modular 350 stainless steel

3 contacts for Hanreg HC Modular 650 stainless steel

Frames Short and long version stainless steel

Cable gland Special cable gland withselftighteningclamp for shielded cables

Degree of protectionacctoEN60529inlockedposition IP68

bull Suitable for extreme environmental conditions

bull Many assembly possibilities due to separate assembly panels

bull ExternalterminationofPEterminationonhoodand surface mounted housing

bull Newcableglandforsecureandavisiblecon-nection of screening braid of shielded cables

Features

Han HC Modular

1429

httpsb2bhartingcomebusinessen09 40 024 0451

httpsb2bhartingcomebusinessen09 40 024 0951

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 0368

Hood

Identification Part-Number Drawing Dimensionsinmm

Housing surface mounting

Housing bulkhead mounting Hanreg HPR enlarged

Han HC Modular

1430

httpsb2bhartingcomebusinessen19 40 024 9901

httpsb2bhartingcomebusinessen19 40 024 9902

httpsb2bhartingcomebusinessen19 40 024 9903

Hanreg24HPREasyCon

3 x M25

4 x M25

3 x M32

httpsb2bhartingcomebusinessen09 40 024 9911

httpsb2bhartingcomebusinessen09 40 024 9912

httpsb2bhartingcomebusinessen09 40 024 9913

httpsb2bhartingcomebusinessen09 40 024 9914

Coversfor Hanreg24HPREasyConhoodandsurfacemounting housing

Identification Part-Number Drawing Dimensionsinmm

Framesfor 3 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

for 4 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Male

Female

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS44 x heat shrink tube

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS4

Male Female

Male Female

Han HC Modular

1431

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 9921

httpsb2bhartingcomebusinessen09 40 024 9922

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

Male

Female

Framesfor 3 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Framesfor 3 x Hanreg HC Modular 650 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Male Female

Includedinkit

2xdistancebolt(SW7)2xM4screw2xwasherSKS42xM4Countersunkscrew

Includedinkit

4xM4screw4xwasherSKS44xwasherSKS64xcheese-headscrewM6x204xcheese-headscrewM6x25

Han HC Modular

1432

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

Framesfor 4 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Framesfor 3 x Hanreg HC Modular 650 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x354 x heat shrink tube

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x35

Han HC Modular

1433

httpsb2bhartingcomebusinessen09 40 000 9925

httpsb2bhartingcomebusinessen09 40 000 9926

Hanreg24HPREasyCon

Mounting panels

Identification Part-Number Drawing Dimensionsinmm

for Hanreg24HPREasyCon hood and surface mounting housing

Long version

Includedinkit

6xwasherM66xM6screw

Short version Includedinkit

4xwasherM64xM6screw

Han HC Modular

1434

httpsb2bhartingcomebusinessen19 00 000 5013

httpsb2bhartingcomebusinessen19 00 000 5019

httpsb2bhartingcomebusinessen19 00 000 5014

httpsb2bhartingcomebusinessen19 00 000 5015

httpsb2bhartingcomebusinessen19 00 000 5022

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 99 000 0334

For cable Oslash9-17mm

For cable Oslash13-21mm

For cable Oslash13-21mm

For cable Oslash17-225mm

For cable Oslash16-28mm

Identification Part-Number Drawing Dimensionsinmm

Cable glandsM25

M32

Assembly tool for shielding clamp

Han HC Modular

1435

Hanreg48HPR 4000 V 650 A

Featuresbull Easy assemblybull GoodEMCfeaturesbull Secure termination easy to controlbull VibrationresistantacctoDINEN61373Category

1B (Category 2 possible with usage of M6 distance bolts)

bull Ideal motor drive connector for transportation sector

Technical characteristicsSpecifications DINEN60664-1

DINEN61984

Inserts Number of contacts i e 4 5 6 10

depending on the frame

Electrical data acctoEN61984 350650 A 4000 V 18 kV 3

Rated current 350650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Hanreg HC Modular 350 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Contacts Hanreg HC Modular 650 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

FrameTightening torque ofthefixingscrews 2Nm Material stainless steel

Technical characteristicsHanreg HPR HoodsHousings

Material aluminium die-cast corrosion resistant

Surface- Top coat Epoxy powder paint

RAL9005Lockingelement Stainlesssteel Tightening torque 4 Nm Sealing NBR Limitingtemperatures -40degC+125degC Degree of protection acc to DINEN60529 forcoupledconnector IP68

1) geometric wire gauge

Han HC Modular

1436

Hanreg48HPR HoodsHousings

Stockitemsinboldtype

Identification Part number Drawing Dimensions in mm

Hoods

httpsb2bhartingcomebusinessen09 40 048 0451

Housings surface mounting

httpsb2bhartingcomebusinessen09 40 048 0951

Housingsbulkheadmounting

httpsb2bhartingcomebusinessen09 40 048 0311

Housingsbulkheadmountingfor 4 inserts size 16 B

httpsb2bhartingcomebusinessen09 40 048 0331

Protection covers

httpsb2bhartingcomebusinessen09 40 048 5401

Han HC Modular

1437

Hanreg48HPR Covers

StockitemsinboldtypeIncludedindeliveryrange4distancepieces4screwsM64washers

Identification Part number M Drawing Dimensions in mm

Coverwithout cable entry

httpsb2bhartingcomebusinessen09 40 048 9801 (Distancebolt

M6)

httpsb2bhartingcomebusinessen09 40 048 9803 (Distancebolt

M5)

Coverfor male inserts

httpsb2bhartingcomebusinessen19 40 048 9801 (Distancebolt

M5)

4 x 40

Coverfor female inserts

httpsb2bhartingcomebusinessen19 40 048 9901 (Distancebolt

M5)

4 x 40

Cover

httpsb2bhartingcomebusinessen19 40 048 9812 (Distancebolt

M6)

5 x 32

Cover httpsb2bhartingcomebusinessen19 40 048 9820 (Distancebolt

M6)

httpsb2bhartingcomebusinessen19 40 048 9822 (Distancebolt

M6)

6 x 25

6 x 32

Cover

httpsb2bhartingcomebusinessen19 40 048 9860 (Distancebolt

M6)

10 x 25

Han HC Modular

1438

IdentificationPart number

male female

Framefor 4 inserts size 16 B

suitable for hoods and surface mounted housings in conjunction with cover httpsb2bhartingcomebusinessen09400489803 httpsb2bhartingcomebusinessen19400489801 httpsb2bhartingcomebusinessen19400489901 only

httpsb2bhartingcomebusinessen09 40 048 9912

httpsb2bhartingcomebusinessen09 40 048 9912

Framefor 4 x HC 350 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9810

httpsb2bhartingcomebusinessen09 40 048 9910

Framefor 4 x HC 650 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9811

httpsb2bhartingcomebusinessen09 40 048 9911

Framefor 6 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9806

httpsb2bhartingcomebusinessen09 40 048 9906

Framefor 4 x HC 350 contacts + PE

httpsb2bhartingcomebusinessen09 40 048 9809

httpsb2bhartingcomebusinessen09 40 048 9909

Framefor 10 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9860

httpsb2bhartingcomebusinessen09 40 048 9960

Hanreg48HPR Frame

Stockitemsinboldtype

Page 8: K 3/0, K 3/2 / Han HC Modular Contents Page · Han HC Modular 14. 02 Han® K 3/0, Han® K 3/2 Features • Only to be used with Han® 24 HPR special hoods and housings (see page 14.04)

Han HC Modular

1408

httpsb2bhartingcomebusinessen09 40 000 9955

Hanreg HC Modular 250 2000 V

4 poles male

httpsb2bhartingcomebusinessen09 11 000 9925

Hoods Hanreg HPR 24 B

4 x 204 x 25

httpsb2bhartingcomebusinessen19400240473

httpsb2bhartingcomebusinessen19400240474

4 poles female

httpsb2bhartingcomebusinessen09 11 000 9926

Housings surface mounting Hanreg HPR 24 B

4 x 25 httpsb2bhartingcomebusinessen19 40 024 1242

Housings bulkheadmounting Hanreg HPR 24 B

ndash httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

HPRmountingframesofappropriatesizefromchapter31arenotfittingforcompatibility Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1409

Hanreg HC Modular 250 enlarged

httpsb2bhartingcomebusinessen09 11 000 9937 4 x 25 httpsb2bhartingcomebusinessen19 40 016 0478

httpsb2bhartingcomebusinessen09 11 000 9938 ndash httpsb2bhartingcomebusinessen09 40 016 0368

httpsb2bhartingcomebusinessen09 40 000 9956

4 poles male Hood Hanreg 16 HPR enlarged

4 poles female Housing bulkhead mounting Hanreg 16 HPR enlarged

HPRmountingframesofappropriatesizefromchapter31arenotfittingforcompatibility Stockitemsinboldtype

Frame Part number HoodsHousings M Part number

Mounting frame Hanreg 16 HPR

Han HC Modular

1410

Hanreg HC Modular 350

Current carrying capacityCurrent carrying capacity

The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge50mmsup2 ➁Wiregauge70mmsup2➂Wiregauge95mmsup2 ➃Wiregauge120mmsup2three contacts in Hanreg 24 HPR

Technical characteristicsSpecifications DINEN60664-1

DINEN61984Approvals

Inserts Number of contacts 1 2 3 or 3 + PE

ElectricaldataacctoEN61984

without adapter 350 A 2000 V 12 kV 3

Rated current 350 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 350 A 4000 V 18 kV 3

Rated current 350 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Screw terminal- Thread -Wrenchsize - Tightening torque

M 10 SW17 14 Nm

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Tightening torque of the cross-tying screws on the frame for 4 poles 15 NmMaterial stainless steel

1) geometric wire gauge

Han HC Modular

1411

Hanreg HC Modular 350 20004000 V 350 A

Stockitemsinboldtype

Modular High Current Connector System

Part numberWiregaugeIdentification Male contact Female contact Drawing Dimensions in mm

Contactswith Screw terminal forhousingbulkheadmoun-ting

httpsb2bhartingcomebusinessen09 11 001 2655 httpsb2bhartingcomebusinessen09 11 001 2755

for cable lug up to max 120mmsup2

with Axial screw termination

httpsb2bhartingcomebusinessen09 11 001 2651 httpsb2bhartingcomebusinessen09 11 001 2652

httpsb2bhartingcomebusinessen09 11 001 2751 httpsb2bhartingcomebusinessen09 11 001 2752

3570mmsup2 95120mmsup2

PE contactwith Axial screw termination

httpsb2bhartingcomebusinessen09 11 000 6156 httpsb2bhartingcomebusinessen09 11 000 6256 3570mmsup2

Hexagonal driverAdapter(SW5)

httpsb2bhartingcomebusinessen09 99 000 0371

Identification Part number M SW Drawing Dimensions in mm

Hexagonal adapter

httpsb2bhartingcomebusinessen19360005134 httpsb2bhartingcomebusinessen19360005135

25 32

30 40

metal version with O-Ring

Han HC Modular

1412

Hanreg HC Modular 350 Crimp

Featuresbull Crimpterminationbull CompatibletoHanreg HC Modular 350 axial screw

terminationbull Designedforthickcableinsulationsbull ForcrimpdiesaccordingtoDIN46235

Technical characteristicsSpecifications DIN EN 60 664-1 DINEN61984 Approvals

InsertsNumber of contacts 1 2 3 or 3 + PE

Electrical data acctoEN61984 without adapter 350 A 2000 V 12 kV 3 Rated current 350 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 350 A 4000 V 18 kV 3 Rated current 350 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010Ω Material polyamide Limitingtemperatures -40degC+125degC FlammabilityacctoUL94 V0 Mechanicalworkinglife -matingcycles ge500

ContactsMaterial copper alloy Surface - hard-silver plated 3 microm Ag Contactresistance le03mΩ Crimp terminal -mmsup2 35120mmsup2 Max insulation diameter 22 mm Crimp dies acc to DIN 46 235 Pressingforcerequirement 130kN

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Tightening torque of the cross-tying screws on the frame for 4 poles 15 Nm Material stainless steel

Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

Wiregauge➀ 35mmsup2 ➁ 50mmsup2➂ 70mmsup2 ➃ 95mmsup2➄ 120mmsup2

Han HC Modular

1413

Hanreg HC Modular 350 Crimp 20004000 V 350 A

httpsb2bhartingcomebusinessen09 11 001 3001 httpsb2bhartingcomebusinessen09 11 001 3101

35 httpsb2bhartingcomebusinessen09 11 000 6140 httpsb2bhartingcomebusinessen09 11 000 6240

50 httpsb2bhartingcomebusinessen09 11 000 6141 httpsb2bhartingcomebusinessen09 11 000 6241

70 httpsb2bhartingcomebusinessen09 11 000 6142 httpsb2bhartingcomebusinessen09 11 000 6242

95 httpsb2bhartingcomebusinessen09 11 000 6143 httpsb2bhartingcomebusinessen09 11 000 6243

120 httpsb2bhartingcomebusinessen09 11 000 6144 httpsb2bhartingcomebusinessen09 11 000 6244

empty

35507095

120

mmsup2mmsup2mmsup2mmsup2mmsup2

26 mm28mm28mm30 mm24 mm

StockitemsinboldtypeCrimpzoneacctoEN46235

Part number Identification Maleinsert(M) Femaleinsert(F) Drawing Dimensionsinmm

Hanreg HC Modular 350 Crimp terminal

Wiregauge Partnumber Identification (mmsup2) Malecontact Femalecontact Drawing Dimensionsinmm

Crimpcontacts

silver plated

Wiregauge Stripping length

8210

115135155

forstrandedwireaccordingtoIEC60228Class5

Han HC Modular

1414

Hanreg HC Modular 350 2000 V

1 pole

httpsb2bhartingcomebusinessen09 11 000 9951

Hoods Hanreg HPR 6 B

25 32

httpsb2bhartingcomebusinessen19 40 006 0411 httpsb2bhartingcomebusinessen19 40 006 0412

Housingsbulk-head mounting Hanreg HPR 6 B

httpsb2bhartingcomebusinessen09 40 006 0311

4 poles

httpsb2bhartingcomebusinessen09 11 000 9954

Hoods HanregM48B

4 x 25 httpsb2bhartingcomebusinessen19 37 048 0401

4 poles

httpsb2bhartingcomebusinessen09 11 000 9955

Housingsbulk-head mounting HanregM48B

httpsb2bhartingcomebusinessen09 37 048 0301

Frame Part number HoodsHousings M Part number

Stockitemsinboldtype

Han HC Modular

1415

Hanreg HC Modular 350 4000V

2 poles

httpsb2bhartingcomebusinessen09 11 000 9952

Hoods Hanreg HPR 16 B

2 x 25 httpsb2bhartingcomebusinessen19400160431

enclosed separatelyHousingsbulk-head mounting Hanreg HPR 16 B

httpsb2bhartingcomebusinessen09 40 016 0311

2 poles

httpsb2bhartingcomebusinessen09 11 000 9956

Hoods Hanreg HPR 24 B

2 x 32 httpsb2bhartingcomebusinessen19 40 024 0432

enclosed separatelyHousingsbulk-head mounting Hanreg HPR 24 B

httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1416

Hanreg HC Modular 350 4000V

3 poles

httpsb2bhartingcomebusinessen09 11 000 9963

Hoods Hanreg HPR 24 B

3 x 25 httpsb2bhartingcomebusinessen19 40 024 0461

enclosed separatelyHoods Hanreg HPR 24 B

3 x 32 httpsb2bhartingcomebusinessen19 40 024 0467

Housingsbulk-head mounting Hanreg HPR 24 B httpsb2bhartingcomebusinessen09 40 024 0311

Drawingseepage1417

Housings sur-face mounting Hanreg HPR 24 Bhorizontal version

3 x 25 httpsb2bhartingcomebusinessen19 40 024 0931

Housings sur-face mounting Hanreg HPR 24 Bstraight version

3 x 25 httpsb2bhartingcomebusinessen19 40 024 1231

Frame Part number HoodsHousings M Part number

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1417

Hanreg HC Modular 350 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

3x 32 httpsb2bhartingcomebusinessen19 40 024 0468

3x 32 httpsb2bhartingcomebusinessen19 40 024 0968

httpsb2bhartingcomebusinessen09 40 024 0368

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Frame Part number HoodsHousings M Part number3 poles male

3 poles female

HoodsHanreg 24 HPR enlarged

Housings surface mounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Han HC Modular

1418

Hanreg HC Modular 350 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

4x 25 httpsb2bhartingcomebusinessen19 40 024 0478

4x 25 httpsb2bhartingcomebusinessen19 40 024 0978

httpsb2bhartingcomebusinessen09 40 024 0368

Frame Part number HoodsHousings M Part number4 poles male

4 poles female

HoodsHanreg 24 HPR enlarged

Housings surface mounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1419

Hanreg HC Modular 350

Assembly instructionsRemarks on the axial screw termination see chapter00

Step 1 The outer diameter of the cable must not ex-ceed195mmStripthecableby19mm

Insert the cable through hood

Step 2 Press the Han NC contact on the cable strand and apply tightening torque according table 1 by using a tighteningtorquestoolTakecarethatallcablestrandsfitcompletelyinsidethecontactterminationcavityDu-ring assembling adhere the cable and the contact to minimise axial movement or twisting

Step 3 Move the perforated plate D across the HC contacts

Step 4 Fit frame E onto the hexagon shape of the HC contact Coding can be arranged by turning the contact within60degstepsBolttheframeEtogetherwithperfo-rated plate D

Step 5 Pushbackthepacketinsidethegood

Step 6 Tighten the four M3 (tightening torque 05 Nm) screws and the cable gland according manufacturer re-commendation

During the assembly of the frame for 4 poles the fol-lowingtighteningtorqueshavetobetakenintoconsi-derationA = 05 NmB = 15 NmC = 025 Nm

Han HC Modular

1420

Hanreg HC Modular 650

Current carrying capacityCurrent carrying capacity

The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge70mmsup2 ➁Wiregauge95mmsup2➂Wiregauge120mmsup2 ➃Wiregauge150mmsup2➄Wiregauge185mmsup2 ➅Wiregauge240mmsup2withcableSHXAFO1x2404kV

Technical characteristicsSpecifications DINEN60664-1

DINEN61984Approvals

Inserts Number of contacts 1 2

Electrical data acctoEN61984 650 A 4000 V 18 kV 3

Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

Screw terminal- Thread - Tightening torque

M 12 1618Nm

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

1) geometric wire gauge

Han HC Modular

1421

Hanreg HC Modular 650 4000 V 650 A

Stockitemsinboldtype

Modular High Current Connector System

Part numberWiregaugeIdentification Male contact Female contact Drawing Dimensions in mm

Contactswith screw terminal for housingbulkheadmounting

httpsb2bhartingcomebusinessen09 11 001 2675 httpsb2bhartingcomebusinessen09 11 001 2775 70240mmsup2

Please ensure to hold up the contact with a wrench size 24 to apply the tightening torque

with axial screw terminal

httpsb2bhartingcomebusinessen09 11 001 2671 httpsb2bhartingcomebusinessen09 11 001 2672

httpsb2bhartingcomebusinessen09 11 001 2771 httpsb2bhartingcomebusinessen09 11 001 2772

70120mmsup2 150185mmsup2

min length of wrench 60 mm

Hexagonal driverAdapter(SW8)

httpsb2bhartingcomebusinessen09 99 000 0372

Han HC Modular

1422

Hanreg HC Modular 650 Crimp

Featuresbull Crimpterminationbull PlugcompatibletoHanreg HC Modular 650 with axial

screw terminalbull Contactinonepiece

Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge 70mmsup2 ➁Wiregauge 95mmsup2➂Wiregauge120mmsup2 ➃Wiregauge150mmsup2➄Wiregauge185mmsup2 ➅Wiregauge240mmsup2three contacts in Hanreg 24 HPR

Technical characteristicsSpecifications DINEN61984 DIN EN 60 664-1

InsertsNumber of contacts 1 or 2

Electrical data acctoEN61984 without adapter 650 A 2000 V 12 kV 3 Rated current 650 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 650 A 4000 V 18 kV 3 Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010Ω Material polyamide Limitingtemperatures -40degC+125degC FlammabilityacctoUL94 V0 Mechanicalworkinglife -matingcycles ge500

ContactsMaterial copper alloy Surface - hard-silver plated 3 microm Ag Contactresistance le03mΩ Crimp terminal -mmsup2 240mmsup2 Max insulation diameter Crimp die acc to DIN 46 235 Pressingforcerequirement 130kN

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

Han HC Modular

1423

httpsb2bhartingcomebusinessen09 11 001 3012

httpsb2bhartingcomebusinessen09 11 001 3112

M

F

70

95

120

150

185

240

httpsb2bhartingcomebusinessen09 11 000 6161

httpsb2bhartingcomebusinessen09 11 000 6162

httpsb2bhartingcomebusinessen09 11 000 6163

httpsb2bhartingcomebusinessen09 11 000 6164

httpsb2bhartingcomebusinessen09 11 000 6165

httpsb2bhartingcomebusinessen09 11 000 6168

httpsb2bhartingcomebusinessen09 11 000 6261

httpsb2bhartingcomebusinessen09 11 000 6262

httpsb2bhartingcomebusinessen09 11 000 6263

httpsb2bhartingcomebusinessen09 11 000 6264

httpsb2bhartingcomebusinessen09 11 000 6265

httpsb2bhartingcomebusinessen09 11 000 6268

Hanreg HC module 650 Crimp terminal

Part-Number

Modular High Current Connector System

Identification Maleinsert(M) Femaleinsert(F) Drawings Dimensionsinmm

Identification mmsup2 Malecontacts(M)Femalecontacts(F)Drawings DimensionsinmmWiregauge Part-Number

Hanreg HC Modular 650 crimp 4000 V2000 V 650 A

Crimp contacts Silver plated

Wire gauge

oslash in

mm

Strip-ping

length

70mmsup2 115 42 mm

95mmsup2 135 42 mm

120mmsup2 155 42 mm

150mmsup2 17 42 mm

185mmsup2 19 42 mm

240mmsup2 215 46 mm

forstrandedwireacctoIEC60228class5

Crimp area

2 crimps

Crimp area

2 crimps

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

CrimpareaacctoDINEN46235 Stockitemsinboldtype

Han HC Modular

1424

httpsb2bhartingcomebusinessen09 40 000 9955

Hanreg HC Modular 650 4000 V

1 pole

httpsb2bhartingcomebusinessen09 11 000 9971

Hood Hanreg HPR 6 B

40 httpsb2bhartingcomebusinessen19 40 006 0418

Housingsbulk-headmounting Hanreg HPR 6 B

httpsb2bhartingcomebusinessen09 40 006 0314

2 poles

httpsb2bhartingcomebusinessen09 11 000 9972

Hood Hanreg HPR 24 B

2 x 40 httpsb2bhartingcomebusinessen19 40 024 0438

Housingsbulk-headmounting Hanreg HPR 24 B

httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

HPRmountingframesofappropriatesizefromchapter31arenotfittingforcompatibility Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1425

Hanreg HC Modular 650 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

3x 32 httpsb2bhartingcomebusinessen19 40 024 0468

3x 32 httpsb2bhartingcomebusinessen19 40 024 0968

httpsb2bhartingcomebusinessen09 40 024 0368

httpsb2bhartingcomebusinessen09 40 000 9955

Frame Part number HoodsHousings M Part number3 pins male

3 pins female

HoodsHanreg 24 HPR enlarged

Housingssurfacemounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1426

Hanreg HC Modular 650

Assembly instructions

1 Strip cable to 23+2 mm

2 Push conductor through the cable gland and the housing Push the stripped end of the conductor into the termination entry of the module until the insulation touches the contact

3 To tighten the axial screw a hexagonal wrench size8isneededInsertthehexagonalwrenchonthe mating side of the contact At the same time push the conductor over the axial screwThe lo-ckingscrewhas tobe tightenedwith the recom-mended tightening torque that is determined by the conductorrsquos cross section

4 Once the modules are terminated they are mounted into the housing by using two metal fra-mes(tightening torqueof thefixingscrews=05Nm) The modules have 4 pegs formed by 2 par-allel ribs (each peg shapes like a ldquoHrdquo) Each ribtakes1poleframewherethelaterallinkhastogointo the relief of the frame The 2 pole frames have 2cutoutson thewallwhichget fitted to the ldquoHrdquo-shapedpegs(seefigure)Theheadsofthescrewshave to face the mating direction of the module Coding can be established by rotating the contact by90degreesTherefore it is important that thecorresponding modules are assembled in the cor-rect position otherwise mating is not possible

5 After assembling the modules in the housing thetighteningtorqueofthelockingscrewcanbecheckedandcorrectedifnecessary

6 After final assembly of the contacts the user should ensure that the cable is adequately strain reliefed to protect the contact from ra-dial stress

A - Axialscrew B - Hood C - Termination entry D - Frame E - Fixing screws F - parallel ribs with H-shapeG-Housingsbulkheadmounting

Han HC Modular

1427

Application

InnovativeHighCurrentConnectors forPowerTransmissiononTrains

The Split hood and housing ldquoopen systemrdquo of the Hanreg24HPREasyConwiththeinnovativeconcept for shielded cables is an excellent solution for the versatile powerrequirementsand the rapid moving operational cycle on Trains InusearetheapprovedHanreg HC Modular 350A and650ACrimp-Contacts

SourceStadtwerkeMuumlnchenMunich

Han HC Modular

1428

Hanreg24HPREasyCon

Technical characteristicsGeneral descriptionbull High current connector for motor applications inthefieldofRailwayrollingstock

bull Robust and compact design

bull Easyassemblyduetosplithoodandsurfacemounted housing

bull HighEMCresistance

bull Large space for cables

Material Aluminiumdie-cast

Surface Powder-coatedRAL9005 (black)

Limitingtemperatures -40degC125degC

Locking ScrewlockingM6 stainless steel

Frame 3 and 4 contacts for Hanreg HC Modular 350 stainless steel

3 contacts for Hanreg HC Modular 650 stainless steel

Frames Short and long version stainless steel

Cable gland Special cable gland withselftighteningclamp for shielded cables

Degree of protectionacctoEN60529inlockedposition IP68

bull Suitable for extreme environmental conditions

bull Many assembly possibilities due to separate assembly panels

bull ExternalterminationofPEterminationonhoodand surface mounted housing

bull Newcableglandforsecureandavisiblecon-nection of screening braid of shielded cables

Features

Han HC Modular

1429

httpsb2bhartingcomebusinessen09 40 024 0451

httpsb2bhartingcomebusinessen09 40 024 0951

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 0368

Hood

Identification Part-Number Drawing Dimensionsinmm

Housing surface mounting

Housing bulkhead mounting Hanreg HPR enlarged

Han HC Modular

1430

httpsb2bhartingcomebusinessen19 40 024 9901

httpsb2bhartingcomebusinessen19 40 024 9902

httpsb2bhartingcomebusinessen19 40 024 9903

Hanreg24HPREasyCon

3 x M25

4 x M25

3 x M32

httpsb2bhartingcomebusinessen09 40 024 9911

httpsb2bhartingcomebusinessen09 40 024 9912

httpsb2bhartingcomebusinessen09 40 024 9913

httpsb2bhartingcomebusinessen09 40 024 9914

Coversfor Hanreg24HPREasyConhoodandsurfacemounting housing

Identification Part-Number Drawing Dimensionsinmm

Framesfor 3 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

for 4 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Male

Female

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS44 x heat shrink tube

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS4

Male Female

Male Female

Han HC Modular

1431

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 9921

httpsb2bhartingcomebusinessen09 40 024 9922

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

Male

Female

Framesfor 3 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Framesfor 3 x Hanreg HC Modular 650 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Male Female

Includedinkit

2xdistancebolt(SW7)2xM4screw2xwasherSKS42xM4Countersunkscrew

Includedinkit

4xM4screw4xwasherSKS44xwasherSKS64xcheese-headscrewM6x204xcheese-headscrewM6x25

Han HC Modular

1432

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

Framesfor 4 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Framesfor 3 x Hanreg HC Modular 650 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x354 x heat shrink tube

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x35

Han HC Modular

1433

httpsb2bhartingcomebusinessen09 40 000 9925

httpsb2bhartingcomebusinessen09 40 000 9926

Hanreg24HPREasyCon

Mounting panels

Identification Part-Number Drawing Dimensionsinmm

for Hanreg24HPREasyCon hood and surface mounting housing

Long version

Includedinkit

6xwasherM66xM6screw

Short version Includedinkit

4xwasherM64xM6screw

Han HC Modular

1434

httpsb2bhartingcomebusinessen19 00 000 5013

httpsb2bhartingcomebusinessen19 00 000 5019

httpsb2bhartingcomebusinessen19 00 000 5014

httpsb2bhartingcomebusinessen19 00 000 5015

httpsb2bhartingcomebusinessen19 00 000 5022

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 99 000 0334

For cable Oslash9-17mm

For cable Oslash13-21mm

For cable Oslash13-21mm

For cable Oslash17-225mm

For cable Oslash16-28mm

Identification Part-Number Drawing Dimensionsinmm

Cable glandsM25

M32

Assembly tool for shielding clamp

Han HC Modular

1435

Hanreg48HPR 4000 V 650 A

Featuresbull Easy assemblybull GoodEMCfeaturesbull Secure termination easy to controlbull VibrationresistantacctoDINEN61373Category

1B (Category 2 possible with usage of M6 distance bolts)

bull Ideal motor drive connector for transportation sector

Technical characteristicsSpecifications DINEN60664-1

DINEN61984

Inserts Number of contacts i e 4 5 6 10

depending on the frame

Electrical data acctoEN61984 350650 A 4000 V 18 kV 3

Rated current 350650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Hanreg HC Modular 350 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Contacts Hanreg HC Modular 650 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

FrameTightening torque ofthefixingscrews 2Nm Material stainless steel

Technical characteristicsHanreg HPR HoodsHousings

Material aluminium die-cast corrosion resistant

Surface- Top coat Epoxy powder paint

RAL9005Lockingelement Stainlesssteel Tightening torque 4 Nm Sealing NBR Limitingtemperatures -40degC+125degC Degree of protection acc to DINEN60529 forcoupledconnector IP68

1) geometric wire gauge

Han HC Modular

1436

Hanreg48HPR HoodsHousings

Stockitemsinboldtype

Identification Part number Drawing Dimensions in mm

Hoods

httpsb2bhartingcomebusinessen09 40 048 0451

Housings surface mounting

httpsb2bhartingcomebusinessen09 40 048 0951

Housingsbulkheadmounting

httpsb2bhartingcomebusinessen09 40 048 0311

Housingsbulkheadmountingfor 4 inserts size 16 B

httpsb2bhartingcomebusinessen09 40 048 0331

Protection covers

httpsb2bhartingcomebusinessen09 40 048 5401

Han HC Modular

1437

Hanreg48HPR Covers

StockitemsinboldtypeIncludedindeliveryrange4distancepieces4screwsM64washers

Identification Part number M Drawing Dimensions in mm

Coverwithout cable entry

httpsb2bhartingcomebusinessen09 40 048 9801 (Distancebolt

M6)

httpsb2bhartingcomebusinessen09 40 048 9803 (Distancebolt

M5)

Coverfor male inserts

httpsb2bhartingcomebusinessen19 40 048 9801 (Distancebolt

M5)

4 x 40

Coverfor female inserts

httpsb2bhartingcomebusinessen19 40 048 9901 (Distancebolt

M5)

4 x 40

Cover

httpsb2bhartingcomebusinessen19 40 048 9812 (Distancebolt

M6)

5 x 32

Cover httpsb2bhartingcomebusinessen19 40 048 9820 (Distancebolt

M6)

httpsb2bhartingcomebusinessen19 40 048 9822 (Distancebolt

M6)

6 x 25

6 x 32

Cover

httpsb2bhartingcomebusinessen19 40 048 9860 (Distancebolt

M6)

10 x 25

Han HC Modular

1438

IdentificationPart number

male female

Framefor 4 inserts size 16 B

suitable for hoods and surface mounted housings in conjunction with cover httpsb2bhartingcomebusinessen09400489803 httpsb2bhartingcomebusinessen19400489801 httpsb2bhartingcomebusinessen19400489901 only

httpsb2bhartingcomebusinessen09 40 048 9912

httpsb2bhartingcomebusinessen09 40 048 9912

Framefor 4 x HC 350 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9810

httpsb2bhartingcomebusinessen09 40 048 9910

Framefor 4 x HC 650 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9811

httpsb2bhartingcomebusinessen09 40 048 9911

Framefor 6 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9806

httpsb2bhartingcomebusinessen09 40 048 9906

Framefor 4 x HC 350 contacts + PE

httpsb2bhartingcomebusinessen09 40 048 9809

httpsb2bhartingcomebusinessen09 40 048 9909

Framefor 10 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9860

httpsb2bhartingcomebusinessen09 40 048 9960

Hanreg48HPR Frame

Stockitemsinboldtype

Page 9: K 3/0, K 3/2 / Han HC Modular Contents Page · Han HC Modular 14. 02 Han® K 3/0, Han® K 3/2 Features • Only to be used with Han® 24 HPR special hoods and housings (see page 14.04)

Han HC Modular

1409

Hanreg HC Modular 250 enlarged

httpsb2bhartingcomebusinessen09 11 000 9937 4 x 25 httpsb2bhartingcomebusinessen19 40 016 0478

httpsb2bhartingcomebusinessen09 11 000 9938 ndash httpsb2bhartingcomebusinessen09 40 016 0368

httpsb2bhartingcomebusinessen09 40 000 9956

4 poles male Hood Hanreg 16 HPR enlarged

4 poles female Housing bulkhead mounting Hanreg 16 HPR enlarged

HPRmountingframesofappropriatesizefromchapter31arenotfittingforcompatibility Stockitemsinboldtype

Frame Part number HoodsHousings M Part number

Mounting frame Hanreg 16 HPR

Han HC Modular

1410

Hanreg HC Modular 350

Current carrying capacityCurrent carrying capacity

The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge50mmsup2 ➁Wiregauge70mmsup2➂Wiregauge95mmsup2 ➃Wiregauge120mmsup2three contacts in Hanreg 24 HPR

Technical characteristicsSpecifications DINEN60664-1

DINEN61984Approvals

Inserts Number of contacts 1 2 3 or 3 + PE

ElectricaldataacctoEN61984

without adapter 350 A 2000 V 12 kV 3

Rated current 350 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 350 A 4000 V 18 kV 3

Rated current 350 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Screw terminal- Thread -Wrenchsize - Tightening torque

M 10 SW17 14 Nm

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Tightening torque of the cross-tying screws on the frame for 4 poles 15 NmMaterial stainless steel

1) geometric wire gauge

Han HC Modular

1411

Hanreg HC Modular 350 20004000 V 350 A

Stockitemsinboldtype

Modular High Current Connector System

Part numberWiregaugeIdentification Male contact Female contact Drawing Dimensions in mm

Contactswith Screw terminal forhousingbulkheadmoun-ting

httpsb2bhartingcomebusinessen09 11 001 2655 httpsb2bhartingcomebusinessen09 11 001 2755

for cable lug up to max 120mmsup2

with Axial screw termination

httpsb2bhartingcomebusinessen09 11 001 2651 httpsb2bhartingcomebusinessen09 11 001 2652

httpsb2bhartingcomebusinessen09 11 001 2751 httpsb2bhartingcomebusinessen09 11 001 2752

3570mmsup2 95120mmsup2

PE contactwith Axial screw termination

httpsb2bhartingcomebusinessen09 11 000 6156 httpsb2bhartingcomebusinessen09 11 000 6256 3570mmsup2

Hexagonal driverAdapter(SW5)

httpsb2bhartingcomebusinessen09 99 000 0371

Identification Part number M SW Drawing Dimensions in mm

Hexagonal adapter

httpsb2bhartingcomebusinessen19360005134 httpsb2bhartingcomebusinessen19360005135

25 32

30 40

metal version with O-Ring

Han HC Modular

1412

Hanreg HC Modular 350 Crimp

Featuresbull Crimpterminationbull CompatibletoHanreg HC Modular 350 axial screw

terminationbull Designedforthickcableinsulationsbull ForcrimpdiesaccordingtoDIN46235

Technical characteristicsSpecifications DIN EN 60 664-1 DINEN61984 Approvals

InsertsNumber of contacts 1 2 3 or 3 + PE

Electrical data acctoEN61984 without adapter 350 A 2000 V 12 kV 3 Rated current 350 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 350 A 4000 V 18 kV 3 Rated current 350 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010Ω Material polyamide Limitingtemperatures -40degC+125degC FlammabilityacctoUL94 V0 Mechanicalworkinglife -matingcycles ge500

ContactsMaterial copper alloy Surface - hard-silver plated 3 microm Ag Contactresistance le03mΩ Crimp terminal -mmsup2 35120mmsup2 Max insulation diameter 22 mm Crimp dies acc to DIN 46 235 Pressingforcerequirement 130kN

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Tightening torque of the cross-tying screws on the frame for 4 poles 15 Nm Material stainless steel

Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

Wiregauge➀ 35mmsup2 ➁ 50mmsup2➂ 70mmsup2 ➃ 95mmsup2➄ 120mmsup2

Han HC Modular

1413

Hanreg HC Modular 350 Crimp 20004000 V 350 A

httpsb2bhartingcomebusinessen09 11 001 3001 httpsb2bhartingcomebusinessen09 11 001 3101

35 httpsb2bhartingcomebusinessen09 11 000 6140 httpsb2bhartingcomebusinessen09 11 000 6240

50 httpsb2bhartingcomebusinessen09 11 000 6141 httpsb2bhartingcomebusinessen09 11 000 6241

70 httpsb2bhartingcomebusinessen09 11 000 6142 httpsb2bhartingcomebusinessen09 11 000 6242

95 httpsb2bhartingcomebusinessen09 11 000 6143 httpsb2bhartingcomebusinessen09 11 000 6243

120 httpsb2bhartingcomebusinessen09 11 000 6144 httpsb2bhartingcomebusinessen09 11 000 6244

empty

35507095

120

mmsup2mmsup2mmsup2mmsup2mmsup2

26 mm28mm28mm30 mm24 mm

StockitemsinboldtypeCrimpzoneacctoEN46235

Part number Identification Maleinsert(M) Femaleinsert(F) Drawing Dimensionsinmm

Hanreg HC Modular 350 Crimp terminal

Wiregauge Partnumber Identification (mmsup2) Malecontact Femalecontact Drawing Dimensionsinmm

Crimpcontacts

silver plated

Wiregauge Stripping length

8210

115135155

forstrandedwireaccordingtoIEC60228Class5

Han HC Modular

1414

Hanreg HC Modular 350 2000 V

1 pole

httpsb2bhartingcomebusinessen09 11 000 9951

Hoods Hanreg HPR 6 B

25 32

httpsb2bhartingcomebusinessen19 40 006 0411 httpsb2bhartingcomebusinessen19 40 006 0412

Housingsbulk-head mounting Hanreg HPR 6 B

httpsb2bhartingcomebusinessen09 40 006 0311

4 poles

httpsb2bhartingcomebusinessen09 11 000 9954

Hoods HanregM48B

4 x 25 httpsb2bhartingcomebusinessen19 37 048 0401

4 poles

httpsb2bhartingcomebusinessen09 11 000 9955

Housingsbulk-head mounting HanregM48B

httpsb2bhartingcomebusinessen09 37 048 0301

Frame Part number HoodsHousings M Part number

Stockitemsinboldtype

Han HC Modular

1415

Hanreg HC Modular 350 4000V

2 poles

httpsb2bhartingcomebusinessen09 11 000 9952

Hoods Hanreg HPR 16 B

2 x 25 httpsb2bhartingcomebusinessen19400160431

enclosed separatelyHousingsbulk-head mounting Hanreg HPR 16 B

httpsb2bhartingcomebusinessen09 40 016 0311

2 poles

httpsb2bhartingcomebusinessen09 11 000 9956

Hoods Hanreg HPR 24 B

2 x 32 httpsb2bhartingcomebusinessen19 40 024 0432

enclosed separatelyHousingsbulk-head mounting Hanreg HPR 24 B

httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1416

Hanreg HC Modular 350 4000V

3 poles

httpsb2bhartingcomebusinessen09 11 000 9963

Hoods Hanreg HPR 24 B

3 x 25 httpsb2bhartingcomebusinessen19 40 024 0461

enclosed separatelyHoods Hanreg HPR 24 B

3 x 32 httpsb2bhartingcomebusinessen19 40 024 0467

Housingsbulk-head mounting Hanreg HPR 24 B httpsb2bhartingcomebusinessen09 40 024 0311

Drawingseepage1417

Housings sur-face mounting Hanreg HPR 24 Bhorizontal version

3 x 25 httpsb2bhartingcomebusinessen19 40 024 0931

Housings sur-face mounting Hanreg HPR 24 Bstraight version

3 x 25 httpsb2bhartingcomebusinessen19 40 024 1231

Frame Part number HoodsHousings M Part number

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1417

Hanreg HC Modular 350 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

3x 32 httpsb2bhartingcomebusinessen19 40 024 0468

3x 32 httpsb2bhartingcomebusinessen19 40 024 0968

httpsb2bhartingcomebusinessen09 40 024 0368

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Frame Part number HoodsHousings M Part number3 poles male

3 poles female

HoodsHanreg 24 HPR enlarged

Housings surface mounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Han HC Modular

1418

Hanreg HC Modular 350 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

4x 25 httpsb2bhartingcomebusinessen19 40 024 0478

4x 25 httpsb2bhartingcomebusinessen19 40 024 0978

httpsb2bhartingcomebusinessen09 40 024 0368

Frame Part number HoodsHousings M Part number4 poles male

4 poles female

HoodsHanreg 24 HPR enlarged

Housings surface mounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1419

Hanreg HC Modular 350

Assembly instructionsRemarks on the axial screw termination see chapter00

Step 1 The outer diameter of the cable must not ex-ceed195mmStripthecableby19mm

Insert the cable through hood

Step 2 Press the Han NC contact on the cable strand and apply tightening torque according table 1 by using a tighteningtorquestoolTakecarethatallcablestrandsfitcompletelyinsidethecontactterminationcavityDu-ring assembling adhere the cable and the contact to minimise axial movement or twisting

Step 3 Move the perforated plate D across the HC contacts

Step 4 Fit frame E onto the hexagon shape of the HC contact Coding can be arranged by turning the contact within60degstepsBolttheframeEtogetherwithperfo-rated plate D

Step 5 Pushbackthepacketinsidethegood

Step 6 Tighten the four M3 (tightening torque 05 Nm) screws and the cable gland according manufacturer re-commendation

During the assembly of the frame for 4 poles the fol-lowingtighteningtorqueshavetobetakenintoconsi-derationA = 05 NmB = 15 NmC = 025 Nm

Han HC Modular

1420

Hanreg HC Modular 650

Current carrying capacityCurrent carrying capacity

The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge70mmsup2 ➁Wiregauge95mmsup2➂Wiregauge120mmsup2 ➃Wiregauge150mmsup2➄Wiregauge185mmsup2 ➅Wiregauge240mmsup2withcableSHXAFO1x2404kV

Technical characteristicsSpecifications DINEN60664-1

DINEN61984Approvals

Inserts Number of contacts 1 2

Electrical data acctoEN61984 650 A 4000 V 18 kV 3

Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

Screw terminal- Thread - Tightening torque

M 12 1618Nm

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

1) geometric wire gauge

Han HC Modular

1421

Hanreg HC Modular 650 4000 V 650 A

Stockitemsinboldtype

Modular High Current Connector System

Part numberWiregaugeIdentification Male contact Female contact Drawing Dimensions in mm

Contactswith screw terminal for housingbulkheadmounting

httpsb2bhartingcomebusinessen09 11 001 2675 httpsb2bhartingcomebusinessen09 11 001 2775 70240mmsup2

Please ensure to hold up the contact with a wrench size 24 to apply the tightening torque

with axial screw terminal

httpsb2bhartingcomebusinessen09 11 001 2671 httpsb2bhartingcomebusinessen09 11 001 2672

httpsb2bhartingcomebusinessen09 11 001 2771 httpsb2bhartingcomebusinessen09 11 001 2772

70120mmsup2 150185mmsup2

min length of wrench 60 mm

Hexagonal driverAdapter(SW8)

httpsb2bhartingcomebusinessen09 99 000 0372

Han HC Modular

1422

Hanreg HC Modular 650 Crimp

Featuresbull Crimpterminationbull PlugcompatibletoHanreg HC Modular 650 with axial

screw terminalbull Contactinonepiece

Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge 70mmsup2 ➁Wiregauge 95mmsup2➂Wiregauge120mmsup2 ➃Wiregauge150mmsup2➄Wiregauge185mmsup2 ➅Wiregauge240mmsup2three contacts in Hanreg 24 HPR

Technical characteristicsSpecifications DINEN61984 DIN EN 60 664-1

InsertsNumber of contacts 1 or 2

Electrical data acctoEN61984 without adapter 650 A 2000 V 12 kV 3 Rated current 650 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 650 A 4000 V 18 kV 3 Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010Ω Material polyamide Limitingtemperatures -40degC+125degC FlammabilityacctoUL94 V0 Mechanicalworkinglife -matingcycles ge500

ContactsMaterial copper alloy Surface - hard-silver plated 3 microm Ag Contactresistance le03mΩ Crimp terminal -mmsup2 240mmsup2 Max insulation diameter Crimp die acc to DIN 46 235 Pressingforcerequirement 130kN

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

Han HC Modular

1423

httpsb2bhartingcomebusinessen09 11 001 3012

httpsb2bhartingcomebusinessen09 11 001 3112

M

F

70

95

120

150

185

240

httpsb2bhartingcomebusinessen09 11 000 6161

httpsb2bhartingcomebusinessen09 11 000 6162

httpsb2bhartingcomebusinessen09 11 000 6163

httpsb2bhartingcomebusinessen09 11 000 6164

httpsb2bhartingcomebusinessen09 11 000 6165

httpsb2bhartingcomebusinessen09 11 000 6168

httpsb2bhartingcomebusinessen09 11 000 6261

httpsb2bhartingcomebusinessen09 11 000 6262

httpsb2bhartingcomebusinessen09 11 000 6263

httpsb2bhartingcomebusinessen09 11 000 6264

httpsb2bhartingcomebusinessen09 11 000 6265

httpsb2bhartingcomebusinessen09 11 000 6268

Hanreg HC module 650 Crimp terminal

Part-Number

Modular High Current Connector System

Identification Maleinsert(M) Femaleinsert(F) Drawings Dimensionsinmm

Identification mmsup2 Malecontacts(M)Femalecontacts(F)Drawings DimensionsinmmWiregauge Part-Number

Hanreg HC Modular 650 crimp 4000 V2000 V 650 A

Crimp contacts Silver plated

Wire gauge

oslash in

mm

Strip-ping

length

70mmsup2 115 42 mm

95mmsup2 135 42 mm

120mmsup2 155 42 mm

150mmsup2 17 42 mm

185mmsup2 19 42 mm

240mmsup2 215 46 mm

forstrandedwireacctoIEC60228class5

Crimp area

2 crimps

Crimp area

2 crimps

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

CrimpareaacctoDINEN46235 Stockitemsinboldtype

Han HC Modular

1424

httpsb2bhartingcomebusinessen09 40 000 9955

Hanreg HC Modular 650 4000 V

1 pole

httpsb2bhartingcomebusinessen09 11 000 9971

Hood Hanreg HPR 6 B

40 httpsb2bhartingcomebusinessen19 40 006 0418

Housingsbulk-headmounting Hanreg HPR 6 B

httpsb2bhartingcomebusinessen09 40 006 0314

2 poles

httpsb2bhartingcomebusinessen09 11 000 9972

Hood Hanreg HPR 24 B

2 x 40 httpsb2bhartingcomebusinessen19 40 024 0438

Housingsbulk-headmounting Hanreg HPR 24 B

httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

HPRmountingframesofappropriatesizefromchapter31arenotfittingforcompatibility Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1425

Hanreg HC Modular 650 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

3x 32 httpsb2bhartingcomebusinessen19 40 024 0468

3x 32 httpsb2bhartingcomebusinessen19 40 024 0968

httpsb2bhartingcomebusinessen09 40 024 0368

httpsb2bhartingcomebusinessen09 40 000 9955

Frame Part number HoodsHousings M Part number3 pins male

3 pins female

HoodsHanreg 24 HPR enlarged

Housingssurfacemounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1426

Hanreg HC Modular 650

Assembly instructions

1 Strip cable to 23+2 mm

2 Push conductor through the cable gland and the housing Push the stripped end of the conductor into the termination entry of the module until the insulation touches the contact

3 To tighten the axial screw a hexagonal wrench size8isneededInsertthehexagonalwrenchonthe mating side of the contact At the same time push the conductor over the axial screwThe lo-ckingscrewhas tobe tightenedwith the recom-mended tightening torque that is determined by the conductorrsquos cross section

4 Once the modules are terminated they are mounted into the housing by using two metal fra-mes(tightening torqueof thefixingscrews=05Nm) The modules have 4 pegs formed by 2 par-allel ribs (each peg shapes like a ldquoHrdquo) Each ribtakes1poleframewherethelaterallinkhastogointo the relief of the frame The 2 pole frames have 2cutoutson thewallwhichget fitted to the ldquoHrdquo-shapedpegs(seefigure)Theheadsofthescrewshave to face the mating direction of the module Coding can be established by rotating the contact by90degreesTherefore it is important that thecorresponding modules are assembled in the cor-rect position otherwise mating is not possible

5 After assembling the modules in the housing thetighteningtorqueofthelockingscrewcanbecheckedandcorrectedifnecessary

6 After final assembly of the contacts the user should ensure that the cable is adequately strain reliefed to protect the contact from ra-dial stress

A - Axialscrew B - Hood C - Termination entry D - Frame E - Fixing screws F - parallel ribs with H-shapeG-Housingsbulkheadmounting

Han HC Modular

1427

Application

InnovativeHighCurrentConnectors forPowerTransmissiononTrains

The Split hood and housing ldquoopen systemrdquo of the Hanreg24HPREasyConwiththeinnovativeconcept for shielded cables is an excellent solution for the versatile powerrequirementsand the rapid moving operational cycle on Trains InusearetheapprovedHanreg HC Modular 350A and650ACrimp-Contacts

SourceStadtwerkeMuumlnchenMunich

Han HC Modular

1428

Hanreg24HPREasyCon

Technical characteristicsGeneral descriptionbull High current connector for motor applications inthefieldofRailwayrollingstock

bull Robust and compact design

bull Easyassemblyduetosplithoodandsurfacemounted housing

bull HighEMCresistance

bull Large space for cables

Material Aluminiumdie-cast

Surface Powder-coatedRAL9005 (black)

Limitingtemperatures -40degC125degC

Locking ScrewlockingM6 stainless steel

Frame 3 and 4 contacts for Hanreg HC Modular 350 stainless steel

3 contacts for Hanreg HC Modular 650 stainless steel

Frames Short and long version stainless steel

Cable gland Special cable gland withselftighteningclamp for shielded cables

Degree of protectionacctoEN60529inlockedposition IP68

bull Suitable for extreme environmental conditions

bull Many assembly possibilities due to separate assembly panels

bull ExternalterminationofPEterminationonhoodand surface mounted housing

bull Newcableglandforsecureandavisiblecon-nection of screening braid of shielded cables

Features

Han HC Modular

1429

httpsb2bhartingcomebusinessen09 40 024 0451

httpsb2bhartingcomebusinessen09 40 024 0951

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 0368

Hood

Identification Part-Number Drawing Dimensionsinmm

Housing surface mounting

Housing bulkhead mounting Hanreg HPR enlarged

Han HC Modular

1430

httpsb2bhartingcomebusinessen19 40 024 9901

httpsb2bhartingcomebusinessen19 40 024 9902

httpsb2bhartingcomebusinessen19 40 024 9903

Hanreg24HPREasyCon

3 x M25

4 x M25

3 x M32

httpsb2bhartingcomebusinessen09 40 024 9911

httpsb2bhartingcomebusinessen09 40 024 9912

httpsb2bhartingcomebusinessen09 40 024 9913

httpsb2bhartingcomebusinessen09 40 024 9914

Coversfor Hanreg24HPREasyConhoodandsurfacemounting housing

Identification Part-Number Drawing Dimensionsinmm

Framesfor 3 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

for 4 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Male

Female

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS44 x heat shrink tube

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS4

Male Female

Male Female

Han HC Modular

1431

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 9921

httpsb2bhartingcomebusinessen09 40 024 9922

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

Male

Female

Framesfor 3 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Framesfor 3 x Hanreg HC Modular 650 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Male Female

Includedinkit

2xdistancebolt(SW7)2xM4screw2xwasherSKS42xM4Countersunkscrew

Includedinkit

4xM4screw4xwasherSKS44xwasherSKS64xcheese-headscrewM6x204xcheese-headscrewM6x25

Han HC Modular

1432

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

Framesfor 4 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Framesfor 3 x Hanreg HC Modular 650 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x354 x heat shrink tube

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x35

Han HC Modular

1433

httpsb2bhartingcomebusinessen09 40 000 9925

httpsb2bhartingcomebusinessen09 40 000 9926

Hanreg24HPREasyCon

Mounting panels

Identification Part-Number Drawing Dimensionsinmm

for Hanreg24HPREasyCon hood and surface mounting housing

Long version

Includedinkit

6xwasherM66xM6screw

Short version Includedinkit

4xwasherM64xM6screw

Han HC Modular

1434

httpsb2bhartingcomebusinessen19 00 000 5013

httpsb2bhartingcomebusinessen19 00 000 5019

httpsb2bhartingcomebusinessen19 00 000 5014

httpsb2bhartingcomebusinessen19 00 000 5015

httpsb2bhartingcomebusinessen19 00 000 5022

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 99 000 0334

For cable Oslash9-17mm

For cable Oslash13-21mm

For cable Oslash13-21mm

For cable Oslash17-225mm

For cable Oslash16-28mm

Identification Part-Number Drawing Dimensionsinmm

Cable glandsM25

M32

Assembly tool for shielding clamp

Han HC Modular

1435

Hanreg48HPR 4000 V 650 A

Featuresbull Easy assemblybull GoodEMCfeaturesbull Secure termination easy to controlbull VibrationresistantacctoDINEN61373Category

1B (Category 2 possible with usage of M6 distance bolts)

bull Ideal motor drive connector for transportation sector

Technical characteristicsSpecifications DINEN60664-1

DINEN61984

Inserts Number of contacts i e 4 5 6 10

depending on the frame

Electrical data acctoEN61984 350650 A 4000 V 18 kV 3

Rated current 350650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Hanreg HC Modular 350 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Contacts Hanreg HC Modular 650 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

FrameTightening torque ofthefixingscrews 2Nm Material stainless steel

Technical characteristicsHanreg HPR HoodsHousings

Material aluminium die-cast corrosion resistant

Surface- Top coat Epoxy powder paint

RAL9005Lockingelement Stainlesssteel Tightening torque 4 Nm Sealing NBR Limitingtemperatures -40degC+125degC Degree of protection acc to DINEN60529 forcoupledconnector IP68

1) geometric wire gauge

Han HC Modular

1436

Hanreg48HPR HoodsHousings

Stockitemsinboldtype

Identification Part number Drawing Dimensions in mm

Hoods

httpsb2bhartingcomebusinessen09 40 048 0451

Housings surface mounting

httpsb2bhartingcomebusinessen09 40 048 0951

Housingsbulkheadmounting

httpsb2bhartingcomebusinessen09 40 048 0311

Housingsbulkheadmountingfor 4 inserts size 16 B

httpsb2bhartingcomebusinessen09 40 048 0331

Protection covers

httpsb2bhartingcomebusinessen09 40 048 5401

Han HC Modular

1437

Hanreg48HPR Covers

StockitemsinboldtypeIncludedindeliveryrange4distancepieces4screwsM64washers

Identification Part number M Drawing Dimensions in mm

Coverwithout cable entry

httpsb2bhartingcomebusinessen09 40 048 9801 (Distancebolt

M6)

httpsb2bhartingcomebusinessen09 40 048 9803 (Distancebolt

M5)

Coverfor male inserts

httpsb2bhartingcomebusinessen19 40 048 9801 (Distancebolt

M5)

4 x 40

Coverfor female inserts

httpsb2bhartingcomebusinessen19 40 048 9901 (Distancebolt

M5)

4 x 40

Cover

httpsb2bhartingcomebusinessen19 40 048 9812 (Distancebolt

M6)

5 x 32

Cover httpsb2bhartingcomebusinessen19 40 048 9820 (Distancebolt

M6)

httpsb2bhartingcomebusinessen19 40 048 9822 (Distancebolt

M6)

6 x 25

6 x 32

Cover

httpsb2bhartingcomebusinessen19 40 048 9860 (Distancebolt

M6)

10 x 25

Han HC Modular

1438

IdentificationPart number

male female

Framefor 4 inserts size 16 B

suitable for hoods and surface mounted housings in conjunction with cover httpsb2bhartingcomebusinessen09400489803 httpsb2bhartingcomebusinessen19400489801 httpsb2bhartingcomebusinessen19400489901 only

httpsb2bhartingcomebusinessen09 40 048 9912

httpsb2bhartingcomebusinessen09 40 048 9912

Framefor 4 x HC 350 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9810

httpsb2bhartingcomebusinessen09 40 048 9910

Framefor 4 x HC 650 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9811

httpsb2bhartingcomebusinessen09 40 048 9911

Framefor 6 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9806

httpsb2bhartingcomebusinessen09 40 048 9906

Framefor 4 x HC 350 contacts + PE

httpsb2bhartingcomebusinessen09 40 048 9809

httpsb2bhartingcomebusinessen09 40 048 9909

Framefor 10 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9860

httpsb2bhartingcomebusinessen09 40 048 9960

Hanreg48HPR Frame

Stockitemsinboldtype

Page 10: K 3/0, K 3/2 / Han HC Modular Contents Page · Han HC Modular 14. 02 Han® K 3/0, Han® K 3/2 Features • Only to be used with Han® 24 HPR special hoods and housings (see page 14.04)

Han HC Modular

1410

Hanreg HC Modular 350

Current carrying capacityCurrent carrying capacity

The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge50mmsup2 ➁Wiregauge70mmsup2➂Wiregauge95mmsup2 ➃Wiregauge120mmsup2three contacts in Hanreg 24 HPR

Technical characteristicsSpecifications DINEN60664-1

DINEN61984Approvals

Inserts Number of contacts 1 2 3 or 3 + PE

ElectricaldataacctoEN61984

without adapter 350 A 2000 V 12 kV 3

Rated current 350 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 350 A 4000 V 18 kV 3

Rated current 350 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Screw terminal- Thread -Wrenchsize - Tightening torque

M 10 SW17 14 Nm

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Tightening torque of the cross-tying screws on the frame for 4 poles 15 NmMaterial stainless steel

1) geometric wire gauge

Han HC Modular

1411

Hanreg HC Modular 350 20004000 V 350 A

Stockitemsinboldtype

Modular High Current Connector System

Part numberWiregaugeIdentification Male contact Female contact Drawing Dimensions in mm

Contactswith Screw terminal forhousingbulkheadmoun-ting

httpsb2bhartingcomebusinessen09 11 001 2655 httpsb2bhartingcomebusinessen09 11 001 2755

for cable lug up to max 120mmsup2

with Axial screw termination

httpsb2bhartingcomebusinessen09 11 001 2651 httpsb2bhartingcomebusinessen09 11 001 2652

httpsb2bhartingcomebusinessen09 11 001 2751 httpsb2bhartingcomebusinessen09 11 001 2752

3570mmsup2 95120mmsup2

PE contactwith Axial screw termination

httpsb2bhartingcomebusinessen09 11 000 6156 httpsb2bhartingcomebusinessen09 11 000 6256 3570mmsup2

Hexagonal driverAdapter(SW5)

httpsb2bhartingcomebusinessen09 99 000 0371

Identification Part number M SW Drawing Dimensions in mm

Hexagonal adapter

httpsb2bhartingcomebusinessen19360005134 httpsb2bhartingcomebusinessen19360005135

25 32

30 40

metal version with O-Ring

Han HC Modular

1412

Hanreg HC Modular 350 Crimp

Featuresbull Crimpterminationbull CompatibletoHanreg HC Modular 350 axial screw

terminationbull Designedforthickcableinsulationsbull ForcrimpdiesaccordingtoDIN46235

Technical characteristicsSpecifications DIN EN 60 664-1 DINEN61984 Approvals

InsertsNumber of contacts 1 2 3 or 3 + PE

Electrical data acctoEN61984 without adapter 350 A 2000 V 12 kV 3 Rated current 350 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 350 A 4000 V 18 kV 3 Rated current 350 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010Ω Material polyamide Limitingtemperatures -40degC+125degC FlammabilityacctoUL94 V0 Mechanicalworkinglife -matingcycles ge500

ContactsMaterial copper alloy Surface - hard-silver plated 3 microm Ag Contactresistance le03mΩ Crimp terminal -mmsup2 35120mmsup2 Max insulation diameter 22 mm Crimp dies acc to DIN 46 235 Pressingforcerequirement 130kN

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Tightening torque of the cross-tying screws on the frame for 4 poles 15 Nm Material stainless steel

Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

Wiregauge➀ 35mmsup2 ➁ 50mmsup2➂ 70mmsup2 ➃ 95mmsup2➄ 120mmsup2

Han HC Modular

1413

Hanreg HC Modular 350 Crimp 20004000 V 350 A

httpsb2bhartingcomebusinessen09 11 001 3001 httpsb2bhartingcomebusinessen09 11 001 3101

35 httpsb2bhartingcomebusinessen09 11 000 6140 httpsb2bhartingcomebusinessen09 11 000 6240

50 httpsb2bhartingcomebusinessen09 11 000 6141 httpsb2bhartingcomebusinessen09 11 000 6241

70 httpsb2bhartingcomebusinessen09 11 000 6142 httpsb2bhartingcomebusinessen09 11 000 6242

95 httpsb2bhartingcomebusinessen09 11 000 6143 httpsb2bhartingcomebusinessen09 11 000 6243

120 httpsb2bhartingcomebusinessen09 11 000 6144 httpsb2bhartingcomebusinessen09 11 000 6244

empty

35507095

120

mmsup2mmsup2mmsup2mmsup2mmsup2

26 mm28mm28mm30 mm24 mm

StockitemsinboldtypeCrimpzoneacctoEN46235

Part number Identification Maleinsert(M) Femaleinsert(F) Drawing Dimensionsinmm

Hanreg HC Modular 350 Crimp terminal

Wiregauge Partnumber Identification (mmsup2) Malecontact Femalecontact Drawing Dimensionsinmm

Crimpcontacts

silver plated

Wiregauge Stripping length

8210

115135155

forstrandedwireaccordingtoIEC60228Class5

Han HC Modular

1414

Hanreg HC Modular 350 2000 V

1 pole

httpsb2bhartingcomebusinessen09 11 000 9951

Hoods Hanreg HPR 6 B

25 32

httpsb2bhartingcomebusinessen19 40 006 0411 httpsb2bhartingcomebusinessen19 40 006 0412

Housingsbulk-head mounting Hanreg HPR 6 B

httpsb2bhartingcomebusinessen09 40 006 0311

4 poles

httpsb2bhartingcomebusinessen09 11 000 9954

Hoods HanregM48B

4 x 25 httpsb2bhartingcomebusinessen19 37 048 0401

4 poles

httpsb2bhartingcomebusinessen09 11 000 9955

Housingsbulk-head mounting HanregM48B

httpsb2bhartingcomebusinessen09 37 048 0301

Frame Part number HoodsHousings M Part number

Stockitemsinboldtype

Han HC Modular

1415

Hanreg HC Modular 350 4000V

2 poles

httpsb2bhartingcomebusinessen09 11 000 9952

Hoods Hanreg HPR 16 B

2 x 25 httpsb2bhartingcomebusinessen19400160431

enclosed separatelyHousingsbulk-head mounting Hanreg HPR 16 B

httpsb2bhartingcomebusinessen09 40 016 0311

2 poles

httpsb2bhartingcomebusinessen09 11 000 9956

Hoods Hanreg HPR 24 B

2 x 32 httpsb2bhartingcomebusinessen19 40 024 0432

enclosed separatelyHousingsbulk-head mounting Hanreg HPR 24 B

httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1416

Hanreg HC Modular 350 4000V

3 poles

httpsb2bhartingcomebusinessen09 11 000 9963

Hoods Hanreg HPR 24 B

3 x 25 httpsb2bhartingcomebusinessen19 40 024 0461

enclosed separatelyHoods Hanreg HPR 24 B

3 x 32 httpsb2bhartingcomebusinessen19 40 024 0467

Housingsbulk-head mounting Hanreg HPR 24 B httpsb2bhartingcomebusinessen09 40 024 0311

Drawingseepage1417

Housings sur-face mounting Hanreg HPR 24 Bhorizontal version

3 x 25 httpsb2bhartingcomebusinessen19 40 024 0931

Housings sur-face mounting Hanreg HPR 24 Bstraight version

3 x 25 httpsb2bhartingcomebusinessen19 40 024 1231

Frame Part number HoodsHousings M Part number

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1417

Hanreg HC Modular 350 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

3x 32 httpsb2bhartingcomebusinessen19 40 024 0468

3x 32 httpsb2bhartingcomebusinessen19 40 024 0968

httpsb2bhartingcomebusinessen09 40 024 0368

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Frame Part number HoodsHousings M Part number3 poles male

3 poles female

HoodsHanreg 24 HPR enlarged

Housings surface mounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Han HC Modular

1418

Hanreg HC Modular 350 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

4x 25 httpsb2bhartingcomebusinessen19 40 024 0478

4x 25 httpsb2bhartingcomebusinessen19 40 024 0978

httpsb2bhartingcomebusinessen09 40 024 0368

Frame Part number HoodsHousings M Part number4 poles male

4 poles female

HoodsHanreg 24 HPR enlarged

Housings surface mounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1419

Hanreg HC Modular 350

Assembly instructionsRemarks on the axial screw termination see chapter00

Step 1 The outer diameter of the cable must not ex-ceed195mmStripthecableby19mm

Insert the cable through hood

Step 2 Press the Han NC contact on the cable strand and apply tightening torque according table 1 by using a tighteningtorquestoolTakecarethatallcablestrandsfitcompletelyinsidethecontactterminationcavityDu-ring assembling adhere the cable and the contact to minimise axial movement or twisting

Step 3 Move the perforated plate D across the HC contacts

Step 4 Fit frame E onto the hexagon shape of the HC contact Coding can be arranged by turning the contact within60degstepsBolttheframeEtogetherwithperfo-rated plate D

Step 5 Pushbackthepacketinsidethegood

Step 6 Tighten the four M3 (tightening torque 05 Nm) screws and the cable gland according manufacturer re-commendation

During the assembly of the frame for 4 poles the fol-lowingtighteningtorqueshavetobetakenintoconsi-derationA = 05 NmB = 15 NmC = 025 Nm

Han HC Modular

1420

Hanreg HC Modular 650

Current carrying capacityCurrent carrying capacity

The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge70mmsup2 ➁Wiregauge95mmsup2➂Wiregauge120mmsup2 ➃Wiregauge150mmsup2➄Wiregauge185mmsup2 ➅Wiregauge240mmsup2withcableSHXAFO1x2404kV

Technical characteristicsSpecifications DINEN60664-1

DINEN61984Approvals

Inserts Number of contacts 1 2

Electrical data acctoEN61984 650 A 4000 V 18 kV 3

Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

Screw terminal- Thread - Tightening torque

M 12 1618Nm

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

1) geometric wire gauge

Han HC Modular

1421

Hanreg HC Modular 650 4000 V 650 A

Stockitemsinboldtype

Modular High Current Connector System

Part numberWiregaugeIdentification Male contact Female contact Drawing Dimensions in mm

Contactswith screw terminal for housingbulkheadmounting

httpsb2bhartingcomebusinessen09 11 001 2675 httpsb2bhartingcomebusinessen09 11 001 2775 70240mmsup2

Please ensure to hold up the contact with a wrench size 24 to apply the tightening torque

with axial screw terminal

httpsb2bhartingcomebusinessen09 11 001 2671 httpsb2bhartingcomebusinessen09 11 001 2672

httpsb2bhartingcomebusinessen09 11 001 2771 httpsb2bhartingcomebusinessen09 11 001 2772

70120mmsup2 150185mmsup2

min length of wrench 60 mm

Hexagonal driverAdapter(SW8)

httpsb2bhartingcomebusinessen09 99 000 0372

Han HC Modular

1422

Hanreg HC Modular 650 Crimp

Featuresbull Crimpterminationbull PlugcompatibletoHanreg HC Modular 650 with axial

screw terminalbull Contactinonepiece

Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge 70mmsup2 ➁Wiregauge 95mmsup2➂Wiregauge120mmsup2 ➃Wiregauge150mmsup2➄Wiregauge185mmsup2 ➅Wiregauge240mmsup2three contacts in Hanreg 24 HPR

Technical characteristicsSpecifications DINEN61984 DIN EN 60 664-1

InsertsNumber of contacts 1 or 2

Electrical data acctoEN61984 without adapter 650 A 2000 V 12 kV 3 Rated current 650 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 650 A 4000 V 18 kV 3 Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010Ω Material polyamide Limitingtemperatures -40degC+125degC FlammabilityacctoUL94 V0 Mechanicalworkinglife -matingcycles ge500

ContactsMaterial copper alloy Surface - hard-silver plated 3 microm Ag Contactresistance le03mΩ Crimp terminal -mmsup2 240mmsup2 Max insulation diameter Crimp die acc to DIN 46 235 Pressingforcerequirement 130kN

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

Han HC Modular

1423

httpsb2bhartingcomebusinessen09 11 001 3012

httpsb2bhartingcomebusinessen09 11 001 3112

M

F

70

95

120

150

185

240

httpsb2bhartingcomebusinessen09 11 000 6161

httpsb2bhartingcomebusinessen09 11 000 6162

httpsb2bhartingcomebusinessen09 11 000 6163

httpsb2bhartingcomebusinessen09 11 000 6164

httpsb2bhartingcomebusinessen09 11 000 6165

httpsb2bhartingcomebusinessen09 11 000 6168

httpsb2bhartingcomebusinessen09 11 000 6261

httpsb2bhartingcomebusinessen09 11 000 6262

httpsb2bhartingcomebusinessen09 11 000 6263

httpsb2bhartingcomebusinessen09 11 000 6264

httpsb2bhartingcomebusinessen09 11 000 6265

httpsb2bhartingcomebusinessen09 11 000 6268

Hanreg HC module 650 Crimp terminal

Part-Number

Modular High Current Connector System

Identification Maleinsert(M) Femaleinsert(F) Drawings Dimensionsinmm

Identification mmsup2 Malecontacts(M)Femalecontacts(F)Drawings DimensionsinmmWiregauge Part-Number

Hanreg HC Modular 650 crimp 4000 V2000 V 650 A

Crimp contacts Silver plated

Wire gauge

oslash in

mm

Strip-ping

length

70mmsup2 115 42 mm

95mmsup2 135 42 mm

120mmsup2 155 42 mm

150mmsup2 17 42 mm

185mmsup2 19 42 mm

240mmsup2 215 46 mm

forstrandedwireacctoIEC60228class5

Crimp area

2 crimps

Crimp area

2 crimps

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

CrimpareaacctoDINEN46235 Stockitemsinboldtype

Han HC Modular

1424

httpsb2bhartingcomebusinessen09 40 000 9955

Hanreg HC Modular 650 4000 V

1 pole

httpsb2bhartingcomebusinessen09 11 000 9971

Hood Hanreg HPR 6 B

40 httpsb2bhartingcomebusinessen19 40 006 0418

Housingsbulk-headmounting Hanreg HPR 6 B

httpsb2bhartingcomebusinessen09 40 006 0314

2 poles

httpsb2bhartingcomebusinessen09 11 000 9972

Hood Hanreg HPR 24 B

2 x 40 httpsb2bhartingcomebusinessen19 40 024 0438

Housingsbulk-headmounting Hanreg HPR 24 B

httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

HPRmountingframesofappropriatesizefromchapter31arenotfittingforcompatibility Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1425

Hanreg HC Modular 650 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

3x 32 httpsb2bhartingcomebusinessen19 40 024 0468

3x 32 httpsb2bhartingcomebusinessen19 40 024 0968

httpsb2bhartingcomebusinessen09 40 024 0368

httpsb2bhartingcomebusinessen09 40 000 9955

Frame Part number HoodsHousings M Part number3 pins male

3 pins female

HoodsHanreg 24 HPR enlarged

Housingssurfacemounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1426

Hanreg HC Modular 650

Assembly instructions

1 Strip cable to 23+2 mm

2 Push conductor through the cable gland and the housing Push the stripped end of the conductor into the termination entry of the module until the insulation touches the contact

3 To tighten the axial screw a hexagonal wrench size8isneededInsertthehexagonalwrenchonthe mating side of the contact At the same time push the conductor over the axial screwThe lo-ckingscrewhas tobe tightenedwith the recom-mended tightening torque that is determined by the conductorrsquos cross section

4 Once the modules are terminated they are mounted into the housing by using two metal fra-mes(tightening torqueof thefixingscrews=05Nm) The modules have 4 pegs formed by 2 par-allel ribs (each peg shapes like a ldquoHrdquo) Each ribtakes1poleframewherethelaterallinkhastogointo the relief of the frame The 2 pole frames have 2cutoutson thewallwhichget fitted to the ldquoHrdquo-shapedpegs(seefigure)Theheadsofthescrewshave to face the mating direction of the module Coding can be established by rotating the contact by90degreesTherefore it is important that thecorresponding modules are assembled in the cor-rect position otherwise mating is not possible

5 After assembling the modules in the housing thetighteningtorqueofthelockingscrewcanbecheckedandcorrectedifnecessary

6 After final assembly of the contacts the user should ensure that the cable is adequately strain reliefed to protect the contact from ra-dial stress

A - Axialscrew B - Hood C - Termination entry D - Frame E - Fixing screws F - parallel ribs with H-shapeG-Housingsbulkheadmounting

Han HC Modular

1427

Application

InnovativeHighCurrentConnectors forPowerTransmissiononTrains

The Split hood and housing ldquoopen systemrdquo of the Hanreg24HPREasyConwiththeinnovativeconcept for shielded cables is an excellent solution for the versatile powerrequirementsand the rapid moving operational cycle on Trains InusearetheapprovedHanreg HC Modular 350A and650ACrimp-Contacts

SourceStadtwerkeMuumlnchenMunich

Han HC Modular

1428

Hanreg24HPREasyCon

Technical characteristicsGeneral descriptionbull High current connector for motor applications inthefieldofRailwayrollingstock

bull Robust and compact design

bull Easyassemblyduetosplithoodandsurfacemounted housing

bull HighEMCresistance

bull Large space for cables

Material Aluminiumdie-cast

Surface Powder-coatedRAL9005 (black)

Limitingtemperatures -40degC125degC

Locking ScrewlockingM6 stainless steel

Frame 3 and 4 contacts for Hanreg HC Modular 350 stainless steel

3 contacts for Hanreg HC Modular 650 stainless steel

Frames Short and long version stainless steel

Cable gland Special cable gland withselftighteningclamp for shielded cables

Degree of protectionacctoEN60529inlockedposition IP68

bull Suitable for extreme environmental conditions

bull Many assembly possibilities due to separate assembly panels

bull ExternalterminationofPEterminationonhoodand surface mounted housing

bull Newcableglandforsecureandavisiblecon-nection of screening braid of shielded cables

Features

Han HC Modular

1429

httpsb2bhartingcomebusinessen09 40 024 0451

httpsb2bhartingcomebusinessen09 40 024 0951

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 0368

Hood

Identification Part-Number Drawing Dimensionsinmm

Housing surface mounting

Housing bulkhead mounting Hanreg HPR enlarged

Han HC Modular

1430

httpsb2bhartingcomebusinessen19 40 024 9901

httpsb2bhartingcomebusinessen19 40 024 9902

httpsb2bhartingcomebusinessen19 40 024 9903

Hanreg24HPREasyCon

3 x M25

4 x M25

3 x M32

httpsb2bhartingcomebusinessen09 40 024 9911

httpsb2bhartingcomebusinessen09 40 024 9912

httpsb2bhartingcomebusinessen09 40 024 9913

httpsb2bhartingcomebusinessen09 40 024 9914

Coversfor Hanreg24HPREasyConhoodandsurfacemounting housing

Identification Part-Number Drawing Dimensionsinmm

Framesfor 3 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

for 4 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Male

Female

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS44 x heat shrink tube

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS4

Male Female

Male Female

Han HC Modular

1431

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 9921

httpsb2bhartingcomebusinessen09 40 024 9922

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

Male

Female

Framesfor 3 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Framesfor 3 x Hanreg HC Modular 650 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Male Female

Includedinkit

2xdistancebolt(SW7)2xM4screw2xwasherSKS42xM4Countersunkscrew

Includedinkit

4xM4screw4xwasherSKS44xwasherSKS64xcheese-headscrewM6x204xcheese-headscrewM6x25

Han HC Modular

1432

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

Framesfor 4 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Framesfor 3 x Hanreg HC Modular 650 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x354 x heat shrink tube

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x35

Han HC Modular

1433

httpsb2bhartingcomebusinessen09 40 000 9925

httpsb2bhartingcomebusinessen09 40 000 9926

Hanreg24HPREasyCon

Mounting panels

Identification Part-Number Drawing Dimensionsinmm

for Hanreg24HPREasyCon hood and surface mounting housing

Long version

Includedinkit

6xwasherM66xM6screw

Short version Includedinkit

4xwasherM64xM6screw

Han HC Modular

1434

httpsb2bhartingcomebusinessen19 00 000 5013

httpsb2bhartingcomebusinessen19 00 000 5019

httpsb2bhartingcomebusinessen19 00 000 5014

httpsb2bhartingcomebusinessen19 00 000 5015

httpsb2bhartingcomebusinessen19 00 000 5022

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 99 000 0334

For cable Oslash9-17mm

For cable Oslash13-21mm

For cable Oslash13-21mm

For cable Oslash17-225mm

For cable Oslash16-28mm

Identification Part-Number Drawing Dimensionsinmm

Cable glandsM25

M32

Assembly tool for shielding clamp

Han HC Modular

1435

Hanreg48HPR 4000 V 650 A

Featuresbull Easy assemblybull GoodEMCfeaturesbull Secure termination easy to controlbull VibrationresistantacctoDINEN61373Category

1B (Category 2 possible with usage of M6 distance bolts)

bull Ideal motor drive connector for transportation sector

Technical characteristicsSpecifications DINEN60664-1

DINEN61984

Inserts Number of contacts i e 4 5 6 10

depending on the frame

Electrical data acctoEN61984 350650 A 4000 V 18 kV 3

Rated current 350650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Hanreg HC Modular 350 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Contacts Hanreg HC Modular 650 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

FrameTightening torque ofthefixingscrews 2Nm Material stainless steel

Technical characteristicsHanreg HPR HoodsHousings

Material aluminium die-cast corrosion resistant

Surface- Top coat Epoxy powder paint

RAL9005Lockingelement Stainlesssteel Tightening torque 4 Nm Sealing NBR Limitingtemperatures -40degC+125degC Degree of protection acc to DINEN60529 forcoupledconnector IP68

1) geometric wire gauge

Han HC Modular

1436

Hanreg48HPR HoodsHousings

Stockitemsinboldtype

Identification Part number Drawing Dimensions in mm

Hoods

httpsb2bhartingcomebusinessen09 40 048 0451

Housings surface mounting

httpsb2bhartingcomebusinessen09 40 048 0951

Housingsbulkheadmounting

httpsb2bhartingcomebusinessen09 40 048 0311

Housingsbulkheadmountingfor 4 inserts size 16 B

httpsb2bhartingcomebusinessen09 40 048 0331

Protection covers

httpsb2bhartingcomebusinessen09 40 048 5401

Han HC Modular

1437

Hanreg48HPR Covers

StockitemsinboldtypeIncludedindeliveryrange4distancepieces4screwsM64washers

Identification Part number M Drawing Dimensions in mm

Coverwithout cable entry

httpsb2bhartingcomebusinessen09 40 048 9801 (Distancebolt

M6)

httpsb2bhartingcomebusinessen09 40 048 9803 (Distancebolt

M5)

Coverfor male inserts

httpsb2bhartingcomebusinessen19 40 048 9801 (Distancebolt

M5)

4 x 40

Coverfor female inserts

httpsb2bhartingcomebusinessen19 40 048 9901 (Distancebolt

M5)

4 x 40

Cover

httpsb2bhartingcomebusinessen19 40 048 9812 (Distancebolt

M6)

5 x 32

Cover httpsb2bhartingcomebusinessen19 40 048 9820 (Distancebolt

M6)

httpsb2bhartingcomebusinessen19 40 048 9822 (Distancebolt

M6)

6 x 25

6 x 32

Cover

httpsb2bhartingcomebusinessen19 40 048 9860 (Distancebolt

M6)

10 x 25

Han HC Modular

1438

IdentificationPart number

male female

Framefor 4 inserts size 16 B

suitable for hoods and surface mounted housings in conjunction with cover httpsb2bhartingcomebusinessen09400489803 httpsb2bhartingcomebusinessen19400489801 httpsb2bhartingcomebusinessen19400489901 only

httpsb2bhartingcomebusinessen09 40 048 9912

httpsb2bhartingcomebusinessen09 40 048 9912

Framefor 4 x HC 350 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9810

httpsb2bhartingcomebusinessen09 40 048 9910

Framefor 4 x HC 650 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9811

httpsb2bhartingcomebusinessen09 40 048 9911

Framefor 6 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9806

httpsb2bhartingcomebusinessen09 40 048 9906

Framefor 4 x HC 350 contacts + PE

httpsb2bhartingcomebusinessen09 40 048 9809

httpsb2bhartingcomebusinessen09 40 048 9909

Framefor 10 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9860

httpsb2bhartingcomebusinessen09 40 048 9960

Hanreg48HPR Frame

Stockitemsinboldtype

Page 11: K 3/0, K 3/2 / Han HC Modular Contents Page · Han HC Modular 14. 02 Han® K 3/0, Han® K 3/2 Features • Only to be used with Han® 24 HPR special hoods and housings (see page 14.04)

Han HC Modular

1411

Hanreg HC Modular 350 20004000 V 350 A

Stockitemsinboldtype

Modular High Current Connector System

Part numberWiregaugeIdentification Male contact Female contact Drawing Dimensions in mm

Contactswith Screw terminal forhousingbulkheadmoun-ting

httpsb2bhartingcomebusinessen09 11 001 2655 httpsb2bhartingcomebusinessen09 11 001 2755

for cable lug up to max 120mmsup2

with Axial screw termination

httpsb2bhartingcomebusinessen09 11 001 2651 httpsb2bhartingcomebusinessen09 11 001 2652

httpsb2bhartingcomebusinessen09 11 001 2751 httpsb2bhartingcomebusinessen09 11 001 2752

3570mmsup2 95120mmsup2

PE contactwith Axial screw termination

httpsb2bhartingcomebusinessen09 11 000 6156 httpsb2bhartingcomebusinessen09 11 000 6256 3570mmsup2

Hexagonal driverAdapter(SW5)

httpsb2bhartingcomebusinessen09 99 000 0371

Identification Part number M SW Drawing Dimensions in mm

Hexagonal adapter

httpsb2bhartingcomebusinessen19360005134 httpsb2bhartingcomebusinessen19360005135

25 32

30 40

metal version with O-Ring

Han HC Modular

1412

Hanreg HC Modular 350 Crimp

Featuresbull Crimpterminationbull CompatibletoHanreg HC Modular 350 axial screw

terminationbull Designedforthickcableinsulationsbull ForcrimpdiesaccordingtoDIN46235

Technical characteristicsSpecifications DIN EN 60 664-1 DINEN61984 Approvals

InsertsNumber of contacts 1 2 3 or 3 + PE

Electrical data acctoEN61984 without adapter 350 A 2000 V 12 kV 3 Rated current 350 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 350 A 4000 V 18 kV 3 Rated current 350 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010Ω Material polyamide Limitingtemperatures -40degC+125degC FlammabilityacctoUL94 V0 Mechanicalworkinglife -matingcycles ge500

ContactsMaterial copper alloy Surface - hard-silver plated 3 microm Ag Contactresistance le03mΩ Crimp terminal -mmsup2 35120mmsup2 Max insulation diameter 22 mm Crimp dies acc to DIN 46 235 Pressingforcerequirement 130kN

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Tightening torque of the cross-tying screws on the frame for 4 poles 15 Nm Material stainless steel

Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

Wiregauge➀ 35mmsup2 ➁ 50mmsup2➂ 70mmsup2 ➃ 95mmsup2➄ 120mmsup2

Han HC Modular

1413

Hanreg HC Modular 350 Crimp 20004000 V 350 A

httpsb2bhartingcomebusinessen09 11 001 3001 httpsb2bhartingcomebusinessen09 11 001 3101

35 httpsb2bhartingcomebusinessen09 11 000 6140 httpsb2bhartingcomebusinessen09 11 000 6240

50 httpsb2bhartingcomebusinessen09 11 000 6141 httpsb2bhartingcomebusinessen09 11 000 6241

70 httpsb2bhartingcomebusinessen09 11 000 6142 httpsb2bhartingcomebusinessen09 11 000 6242

95 httpsb2bhartingcomebusinessen09 11 000 6143 httpsb2bhartingcomebusinessen09 11 000 6243

120 httpsb2bhartingcomebusinessen09 11 000 6144 httpsb2bhartingcomebusinessen09 11 000 6244

empty

35507095

120

mmsup2mmsup2mmsup2mmsup2mmsup2

26 mm28mm28mm30 mm24 mm

StockitemsinboldtypeCrimpzoneacctoEN46235

Part number Identification Maleinsert(M) Femaleinsert(F) Drawing Dimensionsinmm

Hanreg HC Modular 350 Crimp terminal

Wiregauge Partnumber Identification (mmsup2) Malecontact Femalecontact Drawing Dimensionsinmm

Crimpcontacts

silver plated

Wiregauge Stripping length

8210

115135155

forstrandedwireaccordingtoIEC60228Class5

Han HC Modular

1414

Hanreg HC Modular 350 2000 V

1 pole

httpsb2bhartingcomebusinessen09 11 000 9951

Hoods Hanreg HPR 6 B

25 32

httpsb2bhartingcomebusinessen19 40 006 0411 httpsb2bhartingcomebusinessen19 40 006 0412

Housingsbulk-head mounting Hanreg HPR 6 B

httpsb2bhartingcomebusinessen09 40 006 0311

4 poles

httpsb2bhartingcomebusinessen09 11 000 9954

Hoods HanregM48B

4 x 25 httpsb2bhartingcomebusinessen19 37 048 0401

4 poles

httpsb2bhartingcomebusinessen09 11 000 9955

Housingsbulk-head mounting HanregM48B

httpsb2bhartingcomebusinessen09 37 048 0301

Frame Part number HoodsHousings M Part number

Stockitemsinboldtype

Han HC Modular

1415

Hanreg HC Modular 350 4000V

2 poles

httpsb2bhartingcomebusinessen09 11 000 9952

Hoods Hanreg HPR 16 B

2 x 25 httpsb2bhartingcomebusinessen19400160431

enclosed separatelyHousingsbulk-head mounting Hanreg HPR 16 B

httpsb2bhartingcomebusinessen09 40 016 0311

2 poles

httpsb2bhartingcomebusinessen09 11 000 9956

Hoods Hanreg HPR 24 B

2 x 32 httpsb2bhartingcomebusinessen19 40 024 0432

enclosed separatelyHousingsbulk-head mounting Hanreg HPR 24 B

httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1416

Hanreg HC Modular 350 4000V

3 poles

httpsb2bhartingcomebusinessen09 11 000 9963

Hoods Hanreg HPR 24 B

3 x 25 httpsb2bhartingcomebusinessen19 40 024 0461

enclosed separatelyHoods Hanreg HPR 24 B

3 x 32 httpsb2bhartingcomebusinessen19 40 024 0467

Housingsbulk-head mounting Hanreg HPR 24 B httpsb2bhartingcomebusinessen09 40 024 0311

Drawingseepage1417

Housings sur-face mounting Hanreg HPR 24 Bhorizontal version

3 x 25 httpsb2bhartingcomebusinessen19 40 024 0931

Housings sur-face mounting Hanreg HPR 24 Bstraight version

3 x 25 httpsb2bhartingcomebusinessen19 40 024 1231

Frame Part number HoodsHousings M Part number

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1417

Hanreg HC Modular 350 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

3x 32 httpsb2bhartingcomebusinessen19 40 024 0468

3x 32 httpsb2bhartingcomebusinessen19 40 024 0968

httpsb2bhartingcomebusinessen09 40 024 0368

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Frame Part number HoodsHousings M Part number3 poles male

3 poles female

HoodsHanreg 24 HPR enlarged

Housings surface mounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Han HC Modular

1418

Hanreg HC Modular 350 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

4x 25 httpsb2bhartingcomebusinessen19 40 024 0478

4x 25 httpsb2bhartingcomebusinessen19 40 024 0978

httpsb2bhartingcomebusinessen09 40 024 0368

Frame Part number HoodsHousings M Part number4 poles male

4 poles female

HoodsHanreg 24 HPR enlarged

Housings surface mounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1419

Hanreg HC Modular 350

Assembly instructionsRemarks on the axial screw termination see chapter00

Step 1 The outer diameter of the cable must not ex-ceed195mmStripthecableby19mm

Insert the cable through hood

Step 2 Press the Han NC contact on the cable strand and apply tightening torque according table 1 by using a tighteningtorquestoolTakecarethatallcablestrandsfitcompletelyinsidethecontactterminationcavityDu-ring assembling adhere the cable and the contact to minimise axial movement or twisting

Step 3 Move the perforated plate D across the HC contacts

Step 4 Fit frame E onto the hexagon shape of the HC contact Coding can be arranged by turning the contact within60degstepsBolttheframeEtogetherwithperfo-rated plate D

Step 5 Pushbackthepacketinsidethegood

Step 6 Tighten the four M3 (tightening torque 05 Nm) screws and the cable gland according manufacturer re-commendation

During the assembly of the frame for 4 poles the fol-lowingtighteningtorqueshavetobetakenintoconsi-derationA = 05 NmB = 15 NmC = 025 Nm

Han HC Modular

1420

Hanreg HC Modular 650

Current carrying capacityCurrent carrying capacity

The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge70mmsup2 ➁Wiregauge95mmsup2➂Wiregauge120mmsup2 ➃Wiregauge150mmsup2➄Wiregauge185mmsup2 ➅Wiregauge240mmsup2withcableSHXAFO1x2404kV

Technical characteristicsSpecifications DINEN60664-1

DINEN61984Approvals

Inserts Number of contacts 1 2

Electrical data acctoEN61984 650 A 4000 V 18 kV 3

Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

Screw terminal- Thread - Tightening torque

M 12 1618Nm

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

1) geometric wire gauge

Han HC Modular

1421

Hanreg HC Modular 650 4000 V 650 A

Stockitemsinboldtype

Modular High Current Connector System

Part numberWiregaugeIdentification Male contact Female contact Drawing Dimensions in mm

Contactswith screw terminal for housingbulkheadmounting

httpsb2bhartingcomebusinessen09 11 001 2675 httpsb2bhartingcomebusinessen09 11 001 2775 70240mmsup2

Please ensure to hold up the contact with a wrench size 24 to apply the tightening torque

with axial screw terminal

httpsb2bhartingcomebusinessen09 11 001 2671 httpsb2bhartingcomebusinessen09 11 001 2672

httpsb2bhartingcomebusinessen09 11 001 2771 httpsb2bhartingcomebusinessen09 11 001 2772

70120mmsup2 150185mmsup2

min length of wrench 60 mm

Hexagonal driverAdapter(SW8)

httpsb2bhartingcomebusinessen09 99 000 0372

Han HC Modular

1422

Hanreg HC Modular 650 Crimp

Featuresbull Crimpterminationbull PlugcompatibletoHanreg HC Modular 650 with axial

screw terminalbull Contactinonepiece

Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge 70mmsup2 ➁Wiregauge 95mmsup2➂Wiregauge120mmsup2 ➃Wiregauge150mmsup2➄Wiregauge185mmsup2 ➅Wiregauge240mmsup2three contacts in Hanreg 24 HPR

Technical characteristicsSpecifications DINEN61984 DIN EN 60 664-1

InsertsNumber of contacts 1 or 2

Electrical data acctoEN61984 without adapter 650 A 2000 V 12 kV 3 Rated current 650 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 650 A 4000 V 18 kV 3 Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010Ω Material polyamide Limitingtemperatures -40degC+125degC FlammabilityacctoUL94 V0 Mechanicalworkinglife -matingcycles ge500

ContactsMaterial copper alloy Surface - hard-silver plated 3 microm Ag Contactresistance le03mΩ Crimp terminal -mmsup2 240mmsup2 Max insulation diameter Crimp die acc to DIN 46 235 Pressingforcerequirement 130kN

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

Han HC Modular

1423

httpsb2bhartingcomebusinessen09 11 001 3012

httpsb2bhartingcomebusinessen09 11 001 3112

M

F

70

95

120

150

185

240

httpsb2bhartingcomebusinessen09 11 000 6161

httpsb2bhartingcomebusinessen09 11 000 6162

httpsb2bhartingcomebusinessen09 11 000 6163

httpsb2bhartingcomebusinessen09 11 000 6164

httpsb2bhartingcomebusinessen09 11 000 6165

httpsb2bhartingcomebusinessen09 11 000 6168

httpsb2bhartingcomebusinessen09 11 000 6261

httpsb2bhartingcomebusinessen09 11 000 6262

httpsb2bhartingcomebusinessen09 11 000 6263

httpsb2bhartingcomebusinessen09 11 000 6264

httpsb2bhartingcomebusinessen09 11 000 6265

httpsb2bhartingcomebusinessen09 11 000 6268

Hanreg HC module 650 Crimp terminal

Part-Number

Modular High Current Connector System

Identification Maleinsert(M) Femaleinsert(F) Drawings Dimensionsinmm

Identification mmsup2 Malecontacts(M)Femalecontacts(F)Drawings DimensionsinmmWiregauge Part-Number

Hanreg HC Modular 650 crimp 4000 V2000 V 650 A

Crimp contacts Silver plated

Wire gauge

oslash in

mm

Strip-ping

length

70mmsup2 115 42 mm

95mmsup2 135 42 mm

120mmsup2 155 42 mm

150mmsup2 17 42 mm

185mmsup2 19 42 mm

240mmsup2 215 46 mm

forstrandedwireacctoIEC60228class5

Crimp area

2 crimps

Crimp area

2 crimps

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

CrimpareaacctoDINEN46235 Stockitemsinboldtype

Han HC Modular

1424

httpsb2bhartingcomebusinessen09 40 000 9955

Hanreg HC Modular 650 4000 V

1 pole

httpsb2bhartingcomebusinessen09 11 000 9971

Hood Hanreg HPR 6 B

40 httpsb2bhartingcomebusinessen19 40 006 0418

Housingsbulk-headmounting Hanreg HPR 6 B

httpsb2bhartingcomebusinessen09 40 006 0314

2 poles

httpsb2bhartingcomebusinessen09 11 000 9972

Hood Hanreg HPR 24 B

2 x 40 httpsb2bhartingcomebusinessen19 40 024 0438

Housingsbulk-headmounting Hanreg HPR 24 B

httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

HPRmountingframesofappropriatesizefromchapter31arenotfittingforcompatibility Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1425

Hanreg HC Modular 650 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

3x 32 httpsb2bhartingcomebusinessen19 40 024 0468

3x 32 httpsb2bhartingcomebusinessen19 40 024 0968

httpsb2bhartingcomebusinessen09 40 024 0368

httpsb2bhartingcomebusinessen09 40 000 9955

Frame Part number HoodsHousings M Part number3 pins male

3 pins female

HoodsHanreg 24 HPR enlarged

Housingssurfacemounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1426

Hanreg HC Modular 650

Assembly instructions

1 Strip cable to 23+2 mm

2 Push conductor through the cable gland and the housing Push the stripped end of the conductor into the termination entry of the module until the insulation touches the contact

3 To tighten the axial screw a hexagonal wrench size8isneededInsertthehexagonalwrenchonthe mating side of the contact At the same time push the conductor over the axial screwThe lo-ckingscrewhas tobe tightenedwith the recom-mended tightening torque that is determined by the conductorrsquos cross section

4 Once the modules are terminated they are mounted into the housing by using two metal fra-mes(tightening torqueof thefixingscrews=05Nm) The modules have 4 pegs formed by 2 par-allel ribs (each peg shapes like a ldquoHrdquo) Each ribtakes1poleframewherethelaterallinkhastogointo the relief of the frame The 2 pole frames have 2cutoutson thewallwhichget fitted to the ldquoHrdquo-shapedpegs(seefigure)Theheadsofthescrewshave to face the mating direction of the module Coding can be established by rotating the contact by90degreesTherefore it is important that thecorresponding modules are assembled in the cor-rect position otherwise mating is not possible

5 After assembling the modules in the housing thetighteningtorqueofthelockingscrewcanbecheckedandcorrectedifnecessary

6 After final assembly of the contacts the user should ensure that the cable is adequately strain reliefed to protect the contact from ra-dial stress

A - Axialscrew B - Hood C - Termination entry D - Frame E - Fixing screws F - parallel ribs with H-shapeG-Housingsbulkheadmounting

Han HC Modular

1427

Application

InnovativeHighCurrentConnectors forPowerTransmissiononTrains

The Split hood and housing ldquoopen systemrdquo of the Hanreg24HPREasyConwiththeinnovativeconcept for shielded cables is an excellent solution for the versatile powerrequirementsand the rapid moving operational cycle on Trains InusearetheapprovedHanreg HC Modular 350A and650ACrimp-Contacts

SourceStadtwerkeMuumlnchenMunich

Han HC Modular

1428

Hanreg24HPREasyCon

Technical characteristicsGeneral descriptionbull High current connector for motor applications inthefieldofRailwayrollingstock

bull Robust and compact design

bull Easyassemblyduetosplithoodandsurfacemounted housing

bull HighEMCresistance

bull Large space for cables

Material Aluminiumdie-cast

Surface Powder-coatedRAL9005 (black)

Limitingtemperatures -40degC125degC

Locking ScrewlockingM6 stainless steel

Frame 3 and 4 contacts for Hanreg HC Modular 350 stainless steel

3 contacts for Hanreg HC Modular 650 stainless steel

Frames Short and long version stainless steel

Cable gland Special cable gland withselftighteningclamp for shielded cables

Degree of protectionacctoEN60529inlockedposition IP68

bull Suitable for extreme environmental conditions

bull Many assembly possibilities due to separate assembly panels

bull ExternalterminationofPEterminationonhoodand surface mounted housing

bull Newcableglandforsecureandavisiblecon-nection of screening braid of shielded cables

Features

Han HC Modular

1429

httpsb2bhartingcomebusinessen09 40 024 0451

httpsb2bhartingcomebusinessen09 40 024 0951

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 0368

Hood

Identification Part-Number Drawing Dimensionsinmm

Housing surface mounting

Housing bulkhead mounting Hanreg HPR enlarged

Han HC Modular

1430

httpsb2bhartingcomebusinessen19 40 024 9901

httpsb2bhartingcomebusinessen19 40 024 9902

httpsb2bhartingcomebusinessen19 40 024 9903

Hanreg24HPREasyCon

3 x M25

4 x M25

3 x M32

httpsb2bhartingcomebusinessen09 40 024 9911

httpsb2bhartingcomebusinessen09 40 024 9912

httpsb2bhartingcomebusinessen09 40 024 9913

httpsb2bhartingcomebusinessen09 40 024 9914

Coversfor Hanreg24HPREasyConhoodandsurfacemounting housing

Identification Part-Number Drawing Dimensionsinmm

Framesfor 3 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

for 4 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Male

Female

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS44 x heat shrink tube

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS4

Male Female

Male Female

Han HC Modular

1431

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 9921

httpsb2bhartingcomebusinessen09 40 024 9922

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

Male

Female

Framesfor 3 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Framesfor 3 x Hanreg HC Modular 650 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Male Female

Includedinkit

2xdistancebolt(SW7)2xM4screw2xwasherSKS42xM4Countersunkscrew

Includedinkit

4xM4screw4xwasherSKS44xwasherSKS64xcheese-headscrewM6x204xcheese-headscrewM6x25

Han HC Modular

1432

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

Framesfor 4 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Framesfor 3 x Hanreg HC Modular 650 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x354 x heat shrink tube

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x35

Han HC Modular

1433

httpsb2bhartingcomebusinessen09 40 000 9925

httpsb2bhartingcomebusinessen09 40 000 9926

Hanreg24HPREasyCon

Mounting panels

Identification Part-Number Drawing Dimensionsinmm

for Hanreg24HPREasyCon hood and surface mounting housing

Long version

Includedinkit

6xwasherM66xM6screw

Short version Includedinkit

4xwasherM64xM6screw

Han HC Modular

1434

httpsb2bhartingcomebusinessen19 00 000 5013

httpsb2bhartingcomebusinessen19 00 000 5019

httpsb2bhartingcomebusinessen19 00 000 5014

httpsb2bhartingcomebusinessen19 00 000 5015

httpsb2bhartingcomebusinessen19 00 000 5022

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 99 000 0334

For cable Oslash9-17mm

For cable Oslash13-21mm

For cable Oslash13-21mm

For cable Oslash17-225mm

For cable Oslash16-28mm

Identification Part-Number Drawing Dimensionsinmm

Cable glandsM25

M32

Assembly tool for shielding clamp

Han HC Modular

1435

Hanreg48HPR 4000 V 650 A

Featuresbull Easy assemblybull GoodEMCfeaturesbull Secure termination easy to controlbull VibrationresistantacctoDINEN61373Category

1B (Category 2 possible with usage of M6 distance bolts)

bull Ideal motor drive connector for transportation sector

Technical characteristicsSpecifications DINEN60664-1

DINEN61984

Inserts Number of contacts i e 4 5 6 10

depending on the frame

Electrical data acctoEN61984 350650 A 4000 V 18 kV 3

Rated current 350650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Hanreg HC Modular 350 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Contacts Hanreg HC Modular 650 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

FrameTightening torque ofthefixingscrews 2Nm Material stainless steel

Technical characteristicsHanreg HPR HoodsHousings

Material aluminium die-cast corrosion resistant

Surface- Top coat Epoxy powder paint

RAL9005Lockingelement Stainlesssteel Tightening torque 4 Nm Sealing NBR Limitingtemperatures -40degC+125degC Degree of protection acc to DINEN60529 forcoupledconnector IP68

1) geometric wire gauge

Han HC Modular

1436

Hanreg48HPR HoodsHousings

Stockitemsinboldtype

Identification Part number Drawing Dimensions in mm

Hoods

httpsb2bhartingcomebusinessen09 40 048 0451

Housings surface mounting

httpsb2bhartingcomebusinessen09 40 048 0951

Housingsbulkheadmounting

httpsb2bhartingcomebusinessen09 40 048 0311

Housingsbulkheadmountingfor 4 inserts size 16 B

httpsb2bhartingcomebusinessen09 40 048 0331

Protection covers

httpsb2bhartingcomebusinessen09 40 048 5401

Han HC Modular

1437

Hanreg48HPR Covers

StockitemsinboldtypeIncludedindeliveryrange4distancepieces4screwsM64washers

Identification Part number M Drawing Dimensions in mm

Coverwithout cable entry

httpsb2bhartingcomebusinessen09 40 048 9801 (Distancebolt

M6)

httpsb2bhartingcomebusinessen09 40 048 9803 (Distancebolt

M5)

Coverfor male inserts

httpsb2bhartingcomebusinessen19 40 048 9801 (Distancebolt

M5)

4 x 40

Coverfor female inserts

httpsb2bhartingcomebusinessen19 40 048 9901 (Distancebolt

M5)

4 x 40

Cover

httpsb2bhartingcomebusinessen19 40 048 9812 (Distancebolt

M6)

5 x 32

Cover httpsb2bhartingcomebusinessen19 40 048 9820 (Distancebolt

M6)

httpsb2bhartingcomebusinessen19 40 048 9822 (Distancebolt

M6)

6 x 25

6 x 32

Cover

httpsb2bhartingcomebusinessen19 40 048 9860 (Distancebolt

M6)

10 x 25

Han HC Modular

1438

IdentificationPart number

male female

Framefor 4 inserts size 16 B

suitable for hoods and surface mounted housings in conjunction with cover httpsb2bhartingcomebusinessen09400489803 httpsb2bhartingcomebusinessen19400489801 httpsb2bhartingcomebusinessen19400489901 only

httpsb2bhartingcomebusinessen09 40 048 9912

httpsb2bhartingcomebusinessen09 40 048 9912

Framefor 4 x HC 350 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9810

httpsb2bhartingcomebusinessen09 40 048 9910

Framefor 4 x HC 650 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9811

httpsb2bhartingcomebusinessen09 40 048 9911

Framefor 6 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9806

httpsb2bhartingcomebusinessen09 40 048 9906

Framefor 4 x HC 350 contacts + PE

httpsb2bhartingcomebusinessen09 40 048 9809

httpsb2bhartingcomebusinessen09 40 048 9909

Framefor 10 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9860

httpsb2bhartingcomebusinessen09 40 048 9960

Hanreg48HPR Frame

Stockitemsinboldtype

Page 12: K 3/0, K 3/2 / Han HC Modular Contents Page · Han HC Modular 14. 02 Han® K 3/0, Han® K 3/2 Features • Only to be used with Han® 24 HPR special hoods and housings (see page 14.04)

Han HC Modular

1412

Hanreg HC Modular 350 Crimp

Featuresbull Crimpterminationbull CompatibletoHanreg HC Modular 350 axial screw

terminationbull Designedforthickcableinsulationsbull ForcrimpdiesaccordingtoDIN46235

Technical characteristicsSpecifications DIN EN 60 664-1 DINEN61984 Approvals

InsertsNumber of contacts 1 2 3 or 3 + PE

Electrical data acctoEN61984 without adapter 350 A 2000 V 12 kV 3 Rated current 350 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 350 A 4000 V 18 kV 3 Rated current 350 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010Ω Material polyamide Limitingtemperatures -40degC+125degC FlammabilityacctoUL94 V0 Mechanicalworkinglife -matingcycles ge500

ContactsMaterial copper alloy Surface - hard-silver plated 3 microm Ag Contactresistance le03mΩ Crimp terminal -mmsup2 35120mmsup2 Max insulation diameter 22 mm Crimp dies acc to DIN 46 235 Pressingforcerequirement 130kN

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Tightening torque of the cross-tying screws on the frame for 4 poles 15 Nm Material stainless steel

Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

Wiregauge➀ 35mmsup2 ➁ 50mmsup2➂ 70mmsup2 ➃ 95mmsup2➄ 120mmsup2

Han HC Modular

1413

Hanreg HC Modular 350 Crimp 20004000 V 350 A

httpsb2bhartingcomebusinessen09 11 001 3001 httpsb2bhartingcomebusinessen09 11 001 3101

35 httpsb2bhartingcomebusinessen09 11 000 6140 httpsb2bhartingcomebusinessen09 11 000 6240

50 httpsb2bhartingcomebusinessen09 11 000 6141 httpsb2bhartingcomebusinessen09 11 000 6241

70 httpsb2bhartingcomebusinessen09 11 000 6142 httpsb2bhartingcomebusinessen09 11 000 6242

95 httpsb2bhartingcomebusinessen09 11 000 6143 httpsb2bhartingcomebusinessen09 11 000 6243

120 httpsb2bhartingcomebusinessen09 11 000 6144 httpsb2bhartingcomebusinessen09 11 000 6244

empty

35507095

120

mmsup2mmsup2mmsup2mmsup2mmsup2

26 mm28mm28mm30 mm24 mm

StockitemsinboldtypeCrimpzoneacctoEN46235

Part number Identification Maleinsert(M) Femaleinsert(F) Drawing Dimensionsinmm

Hanreg HC Modular 350 Crimp terminal

Wiregauge Partnumber Identification (mmsup2) Malecontact Femalecontact Drawing Dimensionsinmm

Crimpcontacts

silver plated

Wiregauge Stripping length

8210

115135155

forstrandedwireaccordingtoIEC60228Class5

Han HC Modular

1414

Hanreg HC Modular 350 2000 V

1 pole

httpsb2bhartingcomebusinessen09 11 000 9951

Hoods Hanreg HPR 6 B

25 32

httpsb2bhartingcomebusinessen19 40 006 0411 httpsb2bhartingcomebusinessen19 40 006 0412

Housingsbulk-head mounting Hanreg HPR 6 B

httpsb2bhartingcomebusinessen09 40 006 0311

4 poles

httpsb2bhartingcomebusinessen09 11 000 9954

Hoods HanregM48B

4 x 25 httpsb2bhartingcomebusinessen19 37 048 0401

4 poles

httpsb2bhartingcomebusinessen09 11 000 9955

Housingsbulk-head mounting HanregM48B

httpsb2bhartingcomebusinessen09 37 048 0301

Frame Part number HoodsHousings M Part number

Stockitemsinboldtype

Han HC Modular

1415

Hanreg HC Modular 350 4000V

2 poles

httpsb2bhartingcomebusinessen09 11 000 9952

Hoods Hanreg HPR 16 B

2 x 25 httpsb2bhartingcomebusinessen19400160431

enclosed separatelyHousingsbulk-head mounting Hanreg HPR 16 B

httpsb2bhartingcomebusinessen09 40 016 0311

2 poles

httpsb2bhartingcomebusinessen09 11 000 9956

Hoods Hanreg HPR 24 B

2 x 32 httpsb2bhartingcomebusinessen19 40 024 0432

enclosed separatelyHousingsbulk-head mounting Hanreg HPR 24 B

httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1416

Hanreg HC Modular 350 4000V

3 poles

httpsb2bhartingcomebusinessen09 11 000 9963

Hoods Hanreg HPR 24 B

3 x 25 httpsb2bhartingcomebusinessen19 40 024 0461

enclosed separatelyHoods Hanreg HPR 24 B

3 x 32 httpsb2bhartingcomebusinessen19 40 024 0467

Housingsbulk-head mounting Hanreg HPR 24 B httpsb2bhartingcomebusinessen09 40 024 0311

Drawingseepage1417

Housings sur-face mounting Hanreg HPR 24 Bhorizontal version

3 x 25 httpsb2bhartingcomebusinessen19 40 024 0931

Housings sur-face mounting Hanreg HPR 24 Bstraight version

3 x 25 httpsb2bhartingcomebusinessen19 40 024 1231

Frame Part number HoodsHousings M Part number

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1417

Hanreg HC Modular 350 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

3x 32 httpsb2bhartingcomebusinessen19 40 024 0468

3x 32 httpsb2bhartingcomebusinessen19 40 024 0968

httpsb2bhartingcomebusinessen09 40 024 0368

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Frame Part number HoodsHousings M Part number3 poles male

3 poles female

HoodsHanreg 24 HPR enlarged

Housings surface mounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Han HC Modular

1418

Hanreg HC Modular 350 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

4x 25 httpsb2bhartingcomebusinessen19 40 024 0478

4x 25 httpsb2bhartingcomebusinessen19 40 024 0978

httpsb2bhartingcomebusinessen09 40 024 0368

Frame Part number HoodsHousings M Part number4 poles male

4 poles female

HoodsHanreg 24 HPR enlarged

Housings surface mounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1419

Hanreg HC Modular 350

Assembly instructionsRemarks on the axial screw termination see chapter00

Step 1 The outer diameter of the cable must not ex-ceed195mmStripthecableby19mm

Insert the cable through hood

Step 2 Press the Han NC contact on the cable strand and apply tightening torque according table 1 by using a tighteningtorquestoolTakecarethatallcablestrandsfitcompletelyinsidethecontactterminationcavityDu-ring assembling adhere the cable and the contact to minimise axial movement or twisting

Step 3 Move the perforated plate D across the HC contacts

Step 4 Fit frame E onto the hexagon shape of the HC contact Coding can be arranged by turning the contact within60degstepsBolttheframeEtogetherwithperfo-rated plate D

Step 5 Pushbackthepacketinsidethegood

Step 6 Tighten the four M3 (tightening torque 05 Nm) screws and the cable gland according manufacturer re-commendation

During the assembly of the frame for 4 poles the fol-lowingtighteningtorqueshavetobetakenintoconsi-derationA = 05 NmB = 15 NmC = 025 Nm

Han HC Modular

1420

Hanreg HC Modular 650

Current carrying capacityCurrent carrying capacity

The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge70mmsup2 ➁Wiregauge95mmsup2➂Wiregauge120mmsup2 ➃Wiregauge150mmsup2➄Wiregauge185mmsup2 ➅Wiregauge240mmsup2withcableSHXAFO1x2404kV

Technical characteristicsSpecifications DINEN60664-1

DINEN61984Approvals

Inserts Number of contacts 1 2

Electrical data acctoEN61984 650 A 4000 V 18 kV 3

Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

Screw terminal- Thread - Tightening torque

M 12 1618Nm

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

1) geometric wire gauge

Han HC Modular

1421

Hanreg HC Modular 650 4000 V 650 A

Stockitemsinboldtype

Modular High Current Connector System

Part numberWiregaugeIdentification Male contact Female contact Drawing Dimensions in mm

Contactswith screw terminal for housingbulkheadmounting

httpsb2bhartingcomebusinessen09 11 001 2675 httpsb2bhartingcomebusinessen09 11 001 2775 70240mmsup2

Please ensure to hold up the contact with a wrench size 24 to apply the tightening torque

with axial screw terminal

httpsb2bhartingcomebusinessen09 11 001 2671 httpsb2bhartingcomebusinessen09 11 001 2672

httpsb2bhartingcomebusinessen09 11 001 2771 httpsb2bhartingcomebusinessen09 11 001 2772

70120mmsup2 150185mmsup2

min length of wrench 60 mm

Hexagonal driverAdapter(SW8)

httpsb2bhartingcomebusinessen09 99 000 0372

Han HC Modular

1422

Hanreg HC Modular 650 Crimp

Featuresbull Crimpterminationbull PlugcompatibletoHanreg HC Modular 650 with axial

screw terminalbull Contactinonepiece

Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge 70mmsup2 ➁Wiregauge 95mmsup2➂Wiregauge120mmsup2 ➃Wiregauge150mmsup2➄Wiregauge185mmsup2 ➅Wiregauge240mmsup2three contacts in Hanreg 24 HPR

Technical characteristicsSpecifications DINEN61984 DIN EN 60 664-1

InsertsNumber of contacts 1 or 2

Electrical data acctoEN61984 without adapter 650 A 2000 V 12 kV 3 Rated current 650 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 650 A 4000 V 18 kV 3 Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010Ω Material polyamide Limitingtemperatures -40degC+125degC FlammabilityacctoUL94 V0 Mechanicalworkinglife -matingcycles ge500

ContactsMaterial copper alloy Surface - hard-silver plated 3 microm Ag Contactresistance le03mΩ Crimp terminal -mmsup2 240mmsup2 Max insulation diameter Crimp die acc to DIN 46 235 Pressingforcerequirement 130kN

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

Han HC Modular

1423

httpsb2bhartingcomebusinessen09 11 001 3012

httpsb2bhartingcomebusinessen09 11 001 3112

M

F

70

95

120

150

185

240

httpsb2bhartingcomebusinessen09 11 000 6161

httpsb2bhartingcomebusinessen09 11 000 6162

httpsb2bhartingcomebusinessen09 11 000 6163

httpsb2bhartingcomebusinessen09 11 000 6164

httpsb2bhartingcomebusinessen09 11 000 6165

httpsb2bhartingcomebusinessen09 11 000 6168

httpsb2bhartingcomebusinessen09 11 000 6261

httpsb2bhartingcomebusinessen09 11 000 6262

httpsb2bhartingcomebusinessen09 11 000 6263

httpsb2bhartingcomebusinessen09 11 000 6264

httpsb2bhartingcomebusinessen09 11 000 6265

httpsb2bhartingcomebusinessen09 11 000 6268

Hanreg HC module 650 Crimp terminal

Part-Number

Modular High Current Connector System

Identification Maleinsert(M) Femaleinsert(F) Drawings Dimensionsinmm

Identification mmsup2 Malecontacts(M)Femalecontacts(F)Drawings DimensionsinmmWiregauge Part-Number

Hanreg HC Modular 650 crimp 4000 V2000 V 650 A

Crimp contacts Silver plated

Wire gauge

oslash in

mm

Strip-ping

length

70mmsup2 115 42 mm

95mmsup2 135 42 mm

120mmsup2 155 42 mm

150mmsup2 17 42 mm

185mmsup2 19 42 mm

240mmsup2 215 46 mm

forstrandedwireacctoIEC60228class5

Crimp area

2 crimps

Crimp area

2 crimps

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

CrimpareaacctoDINEN46235 Stockitemsinboldtype

Han HC Modular

1424

httpsb2bhartingcomebusinessen09 40 000 9955

Hanreg HC Modular 650 4000 V

1 pole

httpsb2bhartingcomebusinessen09 11 000 9971

Hood Hanreg HPR 6 B

40 httpsb2bhartingcomebusinessen19 40 006 0418

Housingsbulk-headmounting Hanreg HPR 6 B

httpsb2bhartingcomebusinessen09 40 006 0314

2 poles

httpsb2bhartingcomebusinessen09 11 000 9972

Hood Hanreg HPR 24 B

2 x 40 httpsb2bhartingcomebusinessen19 40 024 0438

Housingsbulk-headmounting Hanreg HPR 24 B

httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

HPRmountingframesofappropriatesizefromchapter31arenotfittingforcompatibility Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1425

Hanreg HC Modular 650 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

3x 32 httpsb2bhartingcomebusinessen19 40 024 0468

3x 32 httpsb2bhartingcomebusinessen19 40 024 0968

httpsb2bhartingcomebusinessen09 40 024 0368

httpsb2bhartingcomebusinessen09 40 000 9955

Frame Part number HoodsHousings M Part number3 pins male

3 pins female

HoodsHanreg 24 HPR enlarged

Housingssurfacemounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1426

Hanreg HC Modular 650

Assembly instructions

1 Strip cable to 23+2 mm

2 Push conductor through the cable gland and the housing Push the stripped end of the conductor into the termination entry of the module until the insulation touches the contact

3 To tighten the axial screw a hexagonal wrench size8isneededInsertthehexagonalwrenchonthe mating side of the contact At the same time push the conductor over the axial screwThe lo-ckingscrewhas tobe tightenedwith the recom-mended tightening torque that is determined by the conductorrsquos cross section

4 Once the modules are terminated they are mounted into the housing by using two metal fra-mes(tightening torqueof thefixingscrews=05Nm) The modules have 4 pegs formed by 2 par-allel ribs (each peg shapes like a ldquoHrdquo) Each ribtakes1poleframewherethelaterallinkhastogointo the relief of the frame The 2 pole frames have 2cutoutson thewallwhichget fitted to the ldquoHrdquo-shapedpegs(seefigure)Theheadsofthescrewshave to face the mating direction of the module Coding can be established by rotating the contact by90degreesTherefore it is important that thecorresponding modules are assembled in the cor-rect position otherwise mating is not possible

5 After assembling the modules in the housing thetighteningtorqueofthelockingscrewcanbecheckedandcorrectedifnecessary

6 After final assembly of the contacts the user should ensure that the cable is adequately strain reliefed to protect the contact from ra-dial stress

A - Axialscrew B - Hood C - Termination entry D - Frame E - Fixing screws F - parallel ribs with H-shapeG-Housingsbulkheadmounting

Han HC Modular

1427

Application

InnovativeHighCurrentConnectors forPowerTransmissiononTrains

The Split hood and housing ldquoopen systemrdquo of the Hanreg24HPREasyConwiththeinnovativeconcept for shielded cables is an excellent solution for the versatile powerrequirementsand the rapid moving operational cycle on Trains InusearetheapprovedHanreg HC Modular 350A and650ACrimp-Contacts

SourceStadtwerkeMuumlnchenMunich

Han HC Modular

1428

Hanreg24HPREasyCon

Technical characteristicsGeneral descriptionbull High current connector for motor applications inthefieldofRailwayrollingstock

bull Robust and compact design

bull Easyassemblyduetosplithoodandsurfacemounted housing

bull HighEMCresistance

bull Large space for cables

Material Aluminiumdie-cast

Surface Powder-coatedRAL9005 (black)

Limitingtemperatures -40degC125degC

Locking ScrewlockingM6 stainless steel

Frame 3 and 4 contacts for Hanreg HC Modular 350 stainless steel

3 contacts for Hanreg HC Modular 650 stainless steel

Frames Short and long version stainless steel

Cable gland Special cable gland withselftighteningclamp for shielded cables

Degree of protectionacctoEN60529inlockedposition IP68

bull Suitable for extreme environmental conditions

bull Many assembly possibilities due to separate assembly panels

bull ExternalterminationofPEterminationonhoodand surface mounted housing

bull Newcableglandforsecureandavisiblecon-nection of screening braid of shielded cables

Features

Han HC Modular

1429

httpsb2bhartingcomebusinessen09 40 024 0451

httpsb2bhartingcomebusinessen09 40 024 0951

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 0368

Hood

Identification Part-Number Drawing Dimensionsinmm

Housing surface mounting

Housing bulkhead mounting Hanreg HPR enlarged

Han HC Modular

1430

httpsb2bhartingcomebusinessen19 40 024 9901

httpsb2bhartingcomebusinessen19 40 024 9902

httpsb2bhartingcomebusinessen19 40 024 9903

Hanreg24HPREasyCon

3 x M25

4 x M25

3 x M32

httpsb2bhartingcomebusinessen09 40 024 9911

httpsb2bhartingcomebusinessen09 40 024 9912

httpsb2bhartingcomebusinessen09 40 024 9913

httpsb2bhartingcomebusinessen09 40 024 9914

Coversfor Hanreg24HPREasyConhoodandsurfacemounting housing

Identification Part-Number Drawing Dimensionsinmm

Framesfor 3 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

for 4 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Male

Female

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS44 x heat shrink tube

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS4

Male Female

Male Female

Han HC Modular

1431

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 9921

httpsb2bhartingcomebusinessen09 40 024 9922

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

Male

Female

Framesfor 3 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Framesfor 3 x Hanreg HC Modular 650 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Male Female

Includedinkit

2xdistancebolt(SW7)2xM4screw2xwasherSKS42xM4Countersunkscrew

Includedinkit

4xM4screw4xwasherSKS44xwasherSKS64xcheese-headscrewM6x204xcheese-headscrewM6x25

Han HC Modular

1432

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

Framesfor 4 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Framesfor 3 x Hanreg HC Modular 650 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x354 x heat shrink tube

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x35

Han HC Modular

1433

httpsb2bhartingcomebusinessen09 40 000 9925

httpsb2bhartingcomebusinessen09 40 000 9926

Hanreg24HPREasyCon

Mounting panels

Identification Part-Number Drawing Dimensionsinmm

for Hanreg24HPREasyCon hood and surface mounting housing

Long version

Includedinkit

6xwasherM66xM6screw

Short version Includedinkit

4xwasherM64xM6screw

Han HC Modular

1434

httpsb2bhartingcomebusinessen19 00 000 5013

httpsb2bhartingcomebusinessen19 00 000 5019

httpsb2bhartingcomebusinessen19 00 000 5014

httpsb2bhartingcomebusinessen19 00 000 5015

httpsb2bhartingcomebusinessen19 00 000 5022

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 99 000 0334

For cable Oslash9-17mm

For cable Oslash13-21mm

For cable Oslash13-21mm

For cable Oslash17-225mm

For cable Oslash16-28mm

Identification Part-Number Drawing Dimensionsinmm

Cable glandsM25

M32

Assembly tool for shielding clamp

Han HC Modular

1435

Hanreg48HPR 4000 V 650 A

Featuresbull Easy assemblybull GoodEMCfeaturesbull Secure termination easy to controlbull VibrationresistantacctoDINEN61373Category

1B (Category 2 possible with usage of M6 distance bolts)

bull Ideal motor drive connector for transportation sector

Technical characteristicsSpecifications DINEN60664-1

DINEN61984

Inserts Number of contacts i e 4 5 6 10

depending on the frame

Electrical data acctoEN61984 350650 A 4000 V 18 kV 3

Rated current 350650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Hanreg HC Modular 350 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Contacts Hanreg HC Modular 650 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

FrameTightening torque ofthefixingscrews 2Nm Material stainless steel

Technical characteristicsHanreg HPR HoodsHousings

Material aluminium die-cast corrosion resistant

Surface- Top coat Epoxy powder paint

RAL9005Lockingelement Stainlesssteel Tightening torque 4 Nm Sealing NBR Limitingtemperatures -40degC+125degC Degree of protection acc to DINEN60529 forcoupledconnector IP68

1) geometric wire gauge

Han HC Modular

1436

Hanreg48HPR HoodsHousings

Stockitemsinboldtype

Identification Part number Drawing Dimensions in mm

Hoods

httpsb2bhartingcomebusinessen09 40 048 0451

Housings surface mounting

httpsb2bhartingcomebusinessen09 40 048 0951

Housingsbulkheadmounting

httpsb2bhartingcomebusinessen09 40 048 0311

Housingsbulkheadmountingfor 4 inserts size 16 B

httpsb2bhartingcomebusinessen09 40 048 0331

Protection covers

httpsb2bhartingcomebusinessen09 40 048 5401

Han HC Modular

1437

Hanreg48HPR Covers

StockitemsinboldtypeIncludedindeliveryrange4distancepieces4screwsM64washers

Identification Part number M Drawing Dimensions in mm

Coverwithout cable entry

httpsb2bhartingcomebusinessen09 40 048 9801 (Distancebolt

M6)

httpsb2bhartingcomebusinessen09 40 048 9803 (Distancebolt

M5)

Coverfor male inserts

httpsb2bhartingcomebusinessen19 40 048 9801 (Distancebolt

M5)

4 x 40

Coverfor female inserts

httpsb2bhartingcomebusinessen19 40 048 9901 (Distancebolt

M5)

4 x 40

Cover

httpsb2bhartingcomebusinessen19 40 048 9812 (Distancebolt

M6)

5 x 32

Cover httpsb2bhartingcomebusinessen19 40 048 9820 (Distancebolt

M6)

httpsb2bhartingcomebusinessen19 40 048 9822 (Distancebolt

M6)

6 x 25

6 x 32

Cover

httpsb2bhartingcomebusinessen19 40 048 9860 (Distancebolt

M6)

10 x 25

Han HC Modular

1438

IdentificationPart number

male female

Framefor 4 inserts size 16 B

suitable for hoods and surface mounted housings in conjunction with cover httpsb2bhartingcomebusinessen09400489803 httpsb2bhartingcomebusinessen19400489801 httpsb2bhartingcomebusinessen19400489901 only

httpsb2bhartingcomebusinessen09 40 048 9912

httpsb2bhartingcomebusinessen09 40 048 9912

Framefor 4 x HC 350 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9810

httpsb2bhartingcomebusinessen09 40 048 9910

Framefor 4 x HC 650 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9811

httpsb2bhartingcomebusinessen09 40 048 9911

Framefor 6 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9806

httpsb2bhartingcomebusinessen09 40 048 9906

Framefor 4 x HC 350 contacts + PE

httpsb2bhartingcomebusinessen09 40 048 9809

httpsb2bhartingcomebusinessen09 40 048 9909

Framefor 10 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9860

httpsb2bhartingcomebusinessen09 40 048 9960

Hanreg48HPR Frame

Stockitemsinboldtype

Page 13: K 3/0, K 3/2 / Han HC Modular Contents Page · Han HC Modular 14. 02 Han® K 3/0, Han® K 3/2 Features • Only to be used with Han® 24 HPR special hoods and housings (see page 14.04)

Han HC Modular

1413

Hanreg HC Modular 350 Crimp 20004000 V 350 A

httpsb2bhartingcomebusinessen09 11 001 3001 httpsb2bhartingcomebusinessen09 11 001 3101

35 httpsb2bhartingcomebusinessen09 11 000 6140 httpsb2bhartingcomebusinessen09 11 000 6240

50 httpsb2bhartingcomebusinessen09 11 000 6141 httpsb2bhartingcomebusinessen09 11 000 6241

70 httpsb2bhartingcomebusinessen09 11 000 6142 httpsb2bhartingcomebusinessen09 11 000 6242

95 httpsb2bhartingcomebusinessen09 11 000 6143 httpsb2bhartingcomebusinessen09 11 000 6243

120 httpsb2bhartingcomebusinessen09 11 000 6144 httpsb2bhartingcomebusinessen09 11 000 6244

empty

35507095

120

mmsup2mmsup2mmsup2mmsup2mmsup2

26 mm28mm28mm30 mm24 mm

StockitemsinboldtypeCrimpzoneacctoEN46235

Part number Identification Maleinsert(M) Femaleinsert(F) Drawing Dimensionsinmm

Hanreg HC Modular 350 Crimp terminal

Wiregauge Partnumber Identification (mmsup2) Malecontact Femalecontact Drawing Dimensionsinmm

Crimpcontacts

silver plated

Wiregauge Stripping length

8210

115135155

forstrandedwireaccordingtoIEC60228Class5

Han HC Modular

1414

Hanreg HC Modular 350 2000 V

1 pole

httpsb2bhartingcomebusinessen09 11 000 9951

Hoods Hanreg HPR 6 B

25 32

httpsb2bhartingcomebusinessen19 40 006 0411 httpsb2bhartingcomebusinessen19 40 006 0412

Housingsbulk-head mounting Hanreg HPR 6 B

httpsb2bhartingcomebusinessen09 40 006 0311

4 poles

httpsb2bhartingcomebusinessen09 11 000 9954

Hoods HanregM48B

4 x 25 httpsb2bhartingcomebusinessen19 37 048 0401

4 poles

httpsb2bhartingcomebusinessen09 11 000 9955

Housingsbulk-head mounting HanregM48B

httpsb2bhartingcomebusinessen09 37 048 0301

Frame Part number HoodsHousings M Part number

Stockitemsinboldtype

Han HC Modular

1415

Hanreg HC Modular 350 4000V

2 poles

httpsb2bhartingcomebusinessen09 11 000 9952

Hoods Hanreg HPR 16 B

2 x 25 httpsb2bhartingcomebusinessen19400160431

enclosed separatelyHousingsbulk-head mounting Hanreg HPR 16 B

httpsb2bhartingcomebusinessen09 40 016 0311

2 poles

httpsb2bhartingcomebusinessen09 11 000 9956

Hoods Hanreg HPR 24 B

2 x 32 httpsb2bhartingcomebusinessen19 40 024 0432

enclosed separatelyHousingsbulk-head mounting Hanreg HPR 24 B

httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1416

Hanreg HC Modular 350 4000V

3 poles

httpsb2bhartingcomebusinessen09 11 000 9963

Hoods Hanreg HPR 24 B

3 x 25 httpsb2bhartingcomebusinessen19 40 024 0461

enclosed separatelyHoods Hanreg HPR 24 B

3 x 32 httpsb2bhartingcomebusinessen19 40 024 0467

Housingsbulk-head mounting Hanreg HPR 24 B httpsb2bhartingcomebusinessen09 40 024 0311

Drawingseepage1417

Housings sur-face mounting Hanreg HPR 24 Bhorizontal version

3 x 25 httpsb2bhartingcomebusinessen19 40 024 0931

Housings sur-face mounting Hanreg HPR 24 Bstraight version

3 x 25 httpsb2bhartingcomebusinessen19 40 024 1231

Frame Part number HoodsHousings M Part number

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1417

Hanreg HC Modular 350 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

3x 32 httpsb2bhartingcomebusinessen19 40 024 0468

3x 32 httpsb2bhartingcomebusinessen19 40 024 0968

httpsb2bhartingcomebusinessen09 40 024 0368

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Frame Part number HoodsHousings M Part number3 poles male

3 poles female

HoodsHanreg 24 HPR enlarged

Housings surface mounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Han HC Modular

1418

Hanreg HC Modular 350 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

4x 25 httpsb2bhartingcomebusinessen19 40 024 0478

4x 25 httpsb2bhartingcomebusinessen19 40 024 0978

httpsb2bhartingcomebusinessen09 40 024 0368

Frame Part number HoodsHousings M Part number4 poles male

4 poles female

HoodsHanreg 24 HPR enlarged

Housings surface mounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1419

Hanreg HC Modular 350

Assembly instructionsRemarks on the axial screw termination see chapter00

Step 1 The outer diameter of the cable must not ex-ceed195mmStripthecableby19mm

Insert the cable through hood

Step 2 Press the Han NC contact on the cable strand and apply tightening torque according table 1 by using a tighteningtorquestoolTakecarethatallcablestrandsfitcompletelyinsidethecontactterminationcavityDu-ring assembling adhere the cable and the contact to minimise axial movement or twisting

Step 3 Move the perforated plate D across the HC contacts

Step 4 Fit frame E onto the hexagon shape of the HC contact Coding can be arranged by turning the contact within60degstepsBolttheframeEtogetherwithperfo-rated plate D

Step 5 Pushbackthepacketinsidethegood

Step 6 Tighten the four M3 (tightening torque 05 Nm) screws and the cable gland according manufacturer re-commendation

During the assembly of the frame for 4 poles the fol-lowingtighteningtorqueshavetobetakenintoconsi-derationA = 05 NmB = 15 NmC = 025 Nm

Han HC Modular

1420

Hanreg HC Modular 650

Current carrying capacityCurrent carrying capacity

The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge70mmsup2 ➁Wiregauge95mmsup2➂Wiregauge120mmsup2 ➃Wiregauge150mmsup2➄Wiregauge185mmsup2 ➅Wiregauge240mmsup2withcableSHXAFO1x2404kV

Technical characteristicsSpecifications DINEN60664-1

DINEN61984Approvals

Inserts Number of contacts 1 2

Electrical data acctoEN61984 650 A 4000 V 18 kV 3

Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

Screw terminal- Thread - Tightening torque

M 12 1618Nm

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

1) geometric wire gauge

Han HC Modular

1421

Hanreg HC Modular 650 4000 V 650 A

Stockitemsinboldtype

Modular High Current Connector System

Part numberWiregaugeIdentification Male contact Female contact Drawing Dimensions in mm

Contactswith screw terminal for housingbulkheadmounting

httpsb2bhartingcomebusinessen09 11 001 2675 httpsb2bhartingcomebusinessen09 11 001 2775 70240mmsup2

Please ensure to hold up the contact with a wrench size 24 to apply the tightening torque

with axial screw terminal

httpsb2bhartingcomebusinessen09 11 001 2671 httpsb2bhartingcomebusinessen09 11 001 2672

httpsb2bhartingcomebusinessen09 11 001 2771 httpsb2bhartingcomebusinessen09 11 001 2772

70120mmsup2 150185mmsup2

min length of wrench 60 mm

Hexagonal driverAdapter(SW8)

httpsb2bhartingcomebusinessen09 99 000 0372

Han HC Modular

1422

Hanreg HC Modular 650 Crimp

Featuresbull Crimpterminationbull PlugcompatibletoHanreg HC Modular 650 with axial

screw terminalbull Contactinonepiece

Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge 70mmsup2 ➁Wiregauge 95mmsup2➂Wiregauge120mmsup2 ➃Wiregauge150mmsup2➄Wiregauge185mmsup2 ➅Wiregauge240mmsup2three contacts in Hanreg 24 HPR

Technical characteristicsSpecifications DINEN61984 DIN EN 60 664-1

InsertsNumber of contacts 1 or 2

Electrical data acctoEN61984 without adapter 650 A 2000 V 12 kV 3 Rated current 650 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 650 A 4000 V 18 kV 3 Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010Ω Material polyamide Limitingtemperatures -40degC+125degC FlammabilityacctoUL94 V0 Mechanicalworkinglife -matingcycles ge500

ContactsMaterial copper alloy Surface - hard-silver plated 3 microm Ag Contactresistance le03mΩ Crimp terminal -mmsup2 240mmsup2 Max insulation diameter Crimp die acc to DIN 46 235 Pressingforcerequirement 130kN

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

Han HC Modular

1423

httpsb2bhartingcomebusinessen09 11 001 3012

httpsb2bhartingcomebusinessen09 11 001 3112

M

F

70

95

120

150

185

240

httpsb2bhartingcomebusinessen09 11 000 6161

httpsb2bhartingcomebusinessen09 11 000 6162

httpsb2bhartingcomebusinessen09 11 000 6163

httpsb2bhartingcomebusinessen09 11 000 6164

httpsb2bhartingcomebusinessen09 11 000 6165

httpsb2bhartingcomebusinessen09 11 000 6168

httpsb2bhartingcomebusinessen09 11 000 6261

httpsb2bhartingcomebusinessen09 11 000 6262

httpsb2bhartingcomebusinessen09 11 000 6263

httpsb2bhartingcomebusinessen09 11 000 6264

httpsb2bhartingcomebusinessen09 11 000 6265

httpsb2bhartingcomebusinessen09 11 000 6268

Hanreg HC module 650 Crimp terminal

Part-Number

Modular High Current Connector System

Identification Maleinsert(M) Femaleinsert(F) Drawings Dimensionsinmm

Identification mmsup2 Malecontacts(M)Femalecontacts(F)Drawings DimensionsinmmWiregauge Part-Number

Hanreg HC Modular 650 crimp 4000 V2000 V 650 A

Crimp contacts Silver plated

Wire gauge

oslash in

mm

Strip-ping

length

70mmsup2 115 42 mm

95mmsup2 135 42 mm

120mmsup2 155 42 mm

150mmsup2 17 42 mm

185mmsup2 19 42 mm

240mmsup2 215 46 mm

forstrandedwireacctoIEC60228class5

Crimp area

2 crimps

Crimp area

2 crimps

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

CrimpareaacctoDINEN46235 Stockitemsinboldtype

Han HC Modular

1424

httpsb2bhartingcomebusinessen09 40 000 9955

Hanreg HC Modular 650 4000 V

1 pole

httpsb2bhartingcomebusinessen09 11 000 9971

Hood Hanreg HPR 6 B

40 httpsb2bhartingcomebusinessen19 40 006 0418

Housingsbulk-headmounting Hanreg HPR 6 B

httpsb2bhartingcomebusinessen09 40 006 0314

2 poles

httpsb2bhartingcomebusinessen09 11 000 9972

Hood Hanreg HPR 24 B

2 x 40 httpsb2bhartingcomebusinessen19 40 024 0438

Housingsbulk-headmounting Hanreg HPR 24 B

httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

HPRmountingframesofappropriatesizefromchapter31arenotfittingforcompatibility Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1425

Hanreg HC Modular 650 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

3x 32 httpsb2bhartingcomebusinessen19 40 024 0468

3x 32 httpsb2bhartingcomebusinessen19 40 024 0968

httpsb2bhartingcomebusinessen09 40 024 0368

httpsb2bhartingcomebusinessen09 40 000 9955

Frame Part number HoodsHousings M Part number3 pins male

3 pins female

HoodsHanreg 24 HPR enlarged

Housingssurfacemounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1426

Hanreg HC Modular 650

Assembly instructions

1 Strip cable to 23+2 mm

2 Push conductor through the cable gland and the housing Push the stripped end of the conductor into the termination entry of the module until the insulation touches the contact

3 To tighten the axial screw a hexagonal wrench size8isneededInsertthehexagonalwrenchonthe mating side of the contact At the same time push the conductor over the axial screwThe lo-ckingscrewhas tobe tightenedwith the recom-mended tightening torque that is determined by the conductorrsquos cross section

4 Once the modules are terminated they are mounted into the housing by using two metal fra-mes(tightening torqueof thefixingscrews=05Nm) The modules have 4 pegs formed by 2 par-allel ribs (each peg shapes like a ldquoHrdquo) Each ribtakes1poleframewherethelaterallinkhastogointo the relief of the frame The 2 pole frames have 2cutoutson thewallwhichget fitted to the ldquoHrdquo-shapedpegs(seefigure)Theheadsofthescrewshave to face the mating direction of the module Coding can be established by rotating the contact by90degreesTherefore it is important that thecorresponding modules are assembled in the cor-rect position otherwise mating is not possible

5 After assembling the modules in the housing thetighteningtorqueofthelockingscrewcanbecheckedandcorrectedifnecessary

6 After final assembly of the contacts the user should ensure that the cable is adequately strain reliefed to protect the contact from ra-dial stress

A - Axialscrew B - Hood C - Termination entry D - Frame E - Fixing screws F - parallel ribs with H-shapeG-Housingsbulkheadmounting

Han HC Modular

1427

Application

InnovativeHighCurrentConnectors forPowerTransmissiononTrains

The Split hood and housing ldquoopen systemrdquo of the Hanreg24HPREasyConwiththeinnovativeconcept for shielded cables is an excellent solution for the versatile powerrequirementsand the rapid moving operational cycle on Trains InusearetheapprovedHanreg HC Modular 350A and650ACrimp-Contacts

SourceStadtwerkeMuumlnchenMunich

Han HC Modular

1428

Hanreg24HPREasyCon

Technical characteristicsGeneral descriptionbull High current connector for motor applications inthefieldofRailwayrollingstock

bull Robust and compact design

bull Easyassemblyduetosplithoodandsurfacemounted housing

bull HighEMCresistance

bull Large space for cables

Material Aluminiumdie-cast

Surface Powder-coatedRAL9005 (black)

Limitingtemperatures -40degC125degC

Locking ScrewlockingM6 stainless steel

Frame 3 and 4 contacts for Hanreg HC Modular 350 stainless steel

3 contacts for Hanreg HC Modular 650 stainless steel

Frames Short and long version stainless steel

Cable gland Special cable gland withselftighteningclamp for shielded cables

Degree of protectionacctoEN60529inlockedposition IP68

bull Suitable for extreme environmental conditions

bull Many assembly possibilities due to separate assembly panels

bull ExternalterminationofPEterminationonhoodand surface mounted housing

bull Newcableglandforsecureandavisiblecon-nection of screening braid of shielded cables

Features

Han HC Modular

1429

httpsb2bhartingcomebusinessen09 40 024 0451

httpsb2bhartingcomebusinessen09 40 024 0951

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 0368

Hood

Identification Part-Number Drawing Dimensionsinmm

Housing surface mounting

Housing bulkhead mounting Hanreg HPR enlarged

Han HC Modular

1430

httpsb2bhartingcomebusinessen19 40 024 9901

httpsb2bhartingcomebusinessen19 40 024 9902

httpsb2bhartingcomebusinessen19 40 024 9903

Hanreg24HPREasyCon

3 x M25

4 x M25

3 x M32

httpsb2bhartingcomebusinessen09 40 024 9911

httpsb2bhartingcomebusinessen09 40 024 9912

httpsb2bhartingcomebusinessen09 40 024 9913

httpsb2bhartingcomebusinessen09 40 024 9914

Coversfor Hanreg24HPREasyConhoodandsurfacemounting housing

Identification Part-Number Drawing Dimensionsinmm

Framesfor 3 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

for 4 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Male

Female

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS44 x heat shrink tube

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS4

Male Female

Male Female

Han HC Modular

1431

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 9921

httpsb2bhartingcomebusinessen09 40 024 9922

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

Male

Female

Framesfor 3 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Framesfor 3 x Hanreg HC Modular 650 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Male Female

Includedinkit

2xdistancebolt(SW7)2xM4screw2xwasherSKS42xM4Countersunkscrew

Includedinkit

4xM4screw4xwasherSKS44xwasherSKS64xcheese-headscrewM6x204xcheese-headscrewM6x25

Han HC Modular

1432

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

Framesfor 4 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Framesfor 3 x Hanreg HC Modular 650 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x354 x heat shrink tube

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x35

Han HC Modular

1433

httpsb2bhartingcomebusinessen09 40 000 9925

httpsb2bhartingcomebusinessen09 40 000 9926

Hanreg24HPREasyCon

Mounting panels

Identification Part-Number Drawing Dimensionsinmm

for Hanreg24HPREasyCon hood and surface mounting housing

Long version

Includedinkit

6xwasherM66xM6screw

Short version Includedinkit

4xwasherM64xM6screw

Han HC Modular

1434

httpsb2bhartingcomebusinessen19 00 000 5013

httpsb2bhartingcomebusinessen19 00 000 5019

httpsb2bhartingcomebusinessen19 00 000 5014

httpsb2bhartingcomebusinessen19 00 000 5015

httpsb2bhartingcomebusinessen19 00 000 5022

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 99 000 0334

For cable Oslash9-17mm

For cable Oslash13-21mm

For cable Oslash13-21mm

For cable Oslash17-225mm

For cable Oslash16-28mm

Identification Part-Number Drawing Dimensionsinmm

Cable glandsM25

M32

Assembly tool for shielding clamp

Han HC Modular

1435

Hanreg48HPR 4000 V 650 A

Featuresbull Easy assemblybull GoodEMCfeaturesbull Secure termination easy to controlbull VibrationresistantacctoDINEN61373Category

1B (Category 2 possible with usage of M6 distance bolts)

bull Ideal motor drive connector for transportation sector

Technical characteristicsSpecifications DINEN60664-1

DINEN61984

Inserts Number of contacts i e 4 5 6 10

depending on the frame

Electrical data acctoEN61984 350650 A 4000 V 18 kV 3

Rated current 350650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Hanreg HC Modular 350 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Contacts Hanreg HC Modular 650 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

FrameTightening torque ofthefixingscrews 2Nm Material stainless steel

Technical characteristicsHanreg HPR HoodsHousings

Material aluminium die-cast corrosion resistant

Surface- Top coat Epoxy powder paint

RAL9005Lockingelement Stainlesssteel Tightening torque 4 Nm Sealing NBR Limitingtemperatures -40degC+125degC Degree of protection acc to DINEN60529 forcoupledconnector IP68

1) geometric wire gauge

Han HC Modular

1436

Hanreg48HPR HoodsHousings

Stockitemsinboldtype

Identification Part number Drawing Dimensions in mm

Hoods

httpsb2bhartingcomebusinessen09 40 048 0451

Housings surface mounting

httpsb2bhartingcomebusinessen09 40 048 0951

Housingsbulkheadmounting

httpsb2bhartingcomebusinessen09 40 048 0311

Housingsbulkheadmountingfor 4 inserts size 16 B

httpsb2bhartingcomebusinessen09 40 048 0331

Protection covers

httpsb2bhartingcomebusinessen09 40 048 5401

Han HC Modular

1437

Hanreg48HPR Covers

StockitemsinboldtypeIncludedindeliveryrange4distancepieces4screwsM64washers

Identification Part number M Drawing Dimensions in mm

Coverwithout cable entry

httpsb2bhartingcomebusinessen09 40 048 9801 (Distancebolt

M6)

httpsb2bhartingcomebusinessen09 40 048 9803 (Distancebolt

M5)

Coverfor male inserts

httpsb2bhartingcomebusinessen19 40 048 9801 (Distancebolt

M5)

4 x 40

Coverfor female inserts

httpsb2bhartingcomebusinessen19 40 048 9901 (Distancebolt

M5)

4 x 40

Cover

httpsb2bhartingcomebusinessen19 40 048 9812 (Distancebolt

M6)

5 x 32

Cover httpsb2bhartingcomebusinessen19 40 048 9820 (Distancebolt

M6)

httpsb2bhartingcomebusinessen19 40 048 9822 (Distancebolt

M6)

6 x 25

6 x 32

Cover

httpsb2bhartingcomebusinessen19 40 048 9860 (Distancebolt

M6)

10 x 25

Han HC Modular

1438

IdentificationPart number

male female

Framefor 4 inserts size 16 B

suitable for hoods and surface mounted housings in conjunction with cover httpsb2bhartingcomebusinessen09400489803 httpsb2bhartingcomebusinessen19400489801 httpsb2bhartingcomebusinessen19400489901 only

httpsb2bhartingcomebusinessen09 40 048 9912

httpsb2bhartingcomebusinessen09 40 048 9912

Framefor 4 x HC 350 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9810

httpsb2bhartingcomebusinessen09 40 048 9910

Framefor 4 x HC 650 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9811

httpsb2bhartingcomebusinessen09 40 048 9911

Framefor 6 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9806

httpsb2bhartingcomebusinessen09 40 048 9906

Framefor 4 x HC 350 contacts + PE

httpsb2bhartingcomebusinessen09 40 048 9809

httpsb2bhartingcomebusinessen09 40 048 9909

Framefor 10 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9860

httpsb2bhartingcomebusinessen09 40 048 9960

Hanreg48HPR Frame

Stockitemsinboldtype

Page 14: K 3/0, K 3/2 / Han HC Modular Contents Page · Han HC Modular 14. 02 Han® K 3/0, Han® K 3/2 Features • Only to be used with Han® 24 HPR special hoods and housings (see page 14.04)

Han HC Modular

1414

Hanreg HC Modular 350 2000 V

1 pole

httpsb2bhartingcomebusinessen09 11 000 9951

Hoods Hanreg HPR 6 B

25 32

httpsb2bhartingcomebusinessen19 40 006 0411 httpsb2bhartingcomebusinessen19 40 006 0412

Housingsbulk-head mounting Hanreg HPR 6 B

httpsb2bhartingcomebusinessen09 40 006 0311

4 poles

httpsb2bhartingcomebusinessen09 11 000 9954

Hoods HanregM48B

4 x 25 httpsb2bhartingcomebusinessen19 37 048 0401

4 poles

httpsb2bhartingcomebusinessen09 11 000 9955

Housingsbulk-head mounting HanregM48B

httpsb2bhartingcomebusinessen09 37 048 0301

Frame Part number HoodsHousings M Part number

Stockitemsinboldtype

Han HC Modular

1415

Hanreg HC Modular 350 4000V

2 poles

httpsb2bhartingcomebusinessen09 11 000 9952

Hoods Hanreg HPR 16 B

2 x 25 httpsb2bhartingcomebusinessen19400160431

enclosed separatelyHousingsbulk-head mounting Hanreg HPR 16 B

httpsb2bhartingcomebusinessen09 40 016 0311

2 poles

httpsb2bhartingcomebusinessen09 11 000 9956

Hoods Hanreg HPR 24 B

2 x 32 httpsb2bhartingcomebusinessen19 40 024 0432

enclosed separatelyHousingsbulk-head mounting Hanreg HPR 24 B

httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1416

Hanreg HC Modular 350 4000V

3 poles

httpsb2bhartingcomebusinessen09 11 000 9963

Hoods Hanreg HPR 24 B

3 x 25 httpsb2bhartingcomebusinessen19 40 024 0461

enclosed separatelyHoods Hanreg HPR 24 B

3 x 32 httpsb2bhartingcomebusinessen19 40 024 0467

Housingsbulk-head mounting Hanreg HPR 24 B httpsb2bhartingcomebusinessen09 40 024 0311

Drawingseepage1417

Housings sur-face mounting Hanreg HPR 24 Bhorizontal version

3 x 25 httpsb2bhartingcomebusinessen19 40 024 0931

Housings sur-face mounting Hanreg HPR 24 Bstraight version

3 x 25 httpsb2bhartingcomebusinessen19 40 024 1231

Frame Part number HoodsHousings M Part number

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1417

Hanreg HC Modular 350 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

3x 32 httpsb2bhartingcomebusinessen19 40 024 0468

3x 32 httpsb2bhartingcomebusinessen19 40 024 0968

httpsb2bhartingcomebusinessen09 40 024 0368

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Frame Part number HoodsHousings M Part number3 poles male

3 poles female

HoodsHanreg 24 HPR enlarged

Housings surface mounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Han HC Modular

1418

Hanreg HC Modular 350 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

4x 25 httpsb2bhartingcomebusinessen19 40 024 0478

4x 25 httpsb2bhartingcomebusinessen19 40 024 0978

httpsb2bhartingcomebusinessen09 40 024 0368

Frame Part number HoodsHousings M Part number4 poles male

4 poles female

HoodsHanreg 24 HPR enlarged

Housings surface mounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1419

Hanreg HC Modular 350

Assembly instructionsRemarks on the axial screw termination see chapter00

Step 1 The outer diameter of the cable must not ex-ceed195mmStripthecableby19mm

Insert the cable through hood

Step 2 Press the Han NC contact on the cable strand and apply tightening torque according table 1 by using a tighteningtorquestoolTakecarethatallcablestrandsfitcompletelyinsidethecontactterminationcavityDu-ring assembling adhere the cable and the contact to minimise axial movement or twisting

Step 3 Move the perforated plate D across the HC contacts

Step 4 Fit frame E onto the hexagon shape of the HC contact Coding can be arranged by turning the contact within60degstepsBolttheframeEtogetherwithperfo-rated plate D

Step 5 Pushbackthepacketinsidethegood

Step 6 Tighten the four M3 (tightening torque 05 Nm) screws and the cable gland according manufacturer re-commendation

During the assembly of the frame for 4 poles the fol-lowingtighteningtorqueshavetobetakenintoconsi-derationA = 05 NmB = 15 NmC = 025 Nm

Han HC Modular

1420

Hanreg HC Modular 650

Current carrying capacityCurrent carrying capacity

The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge70mmsup2 ➁Wiregauge95mmsup2➂Wiregauge120mmsup2 ➃Wiregauge150mmsup2➄Wiregauge185mmsup2 ➅Wiregauge240mmsup2withcableSHXAFO1x2404kV

Technical characteristicsSpecifications DINEN60664-1

DINEN61984Approvals

Inserts Number of contacts 1 2

Electrical data acctoEN61984 650 A 4000 V 18 kV 3

Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

Screw terminal- Thread - Tightening torque

M 12 1618Nm

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

1) geometric wire gauge

Han HC Modular

1421

Hanreg HC Modular 650 4000 V 650 A

Stockitemsinboldtype

Modular High Current Connector System

Part numberWiregaugeIdentification Male contact Female contact Drawing Dimensions in mm

Contactswith screw terminal for housingbulkheadmounting

httpsb2bhartingcomebusinessen09 11 001 2675 httpsb2bhartingcomebusinessen09 11 001 2775 70240mmsup2

Please ensure to hold up the contact with a wrench size 24 to apply the tightening torque

with axial screw terminal

httpsb2bhartingcomebusinessen09 11 001 2671 httpsb2bhartingcomebusinessen09 11 001 2672

httpsb2bhartingcomebusinessen09 11 001 2771 httpsb2bhartingcomebusinessen09 11 001 2772

70120mmsup2 150185mmsup2

min length of wrench 60 mm

Hexagonal driverAdapter(SW8)

httpsb2bhartingcomebusinessen09 99 000 0372

Han HC Modular

1422

Hanreg HC Modular 650 Crimp

Featuresbull Crimpterminationbull PlugcompatibletoHanreg HC Modular 650 with axial

screw terminalbull Contactinonepiece

Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge 70mmsup2 ➁Wiregauge 95mmsup2➂Wiregauge120mmsup2 ➃Wiregauge150mmsup2➄Wiregauge185mmsup2 ➅Wiregauge240mmsup2three contacts in Hanreg 24 HPR

Technical characteristicsSpecifications DINEN61984 DIN EN 60 664-1

InsertsNumber of contacts 1 or 2

Electrical data acctoEN61984 without adapter 650 A 2000 V 12 kV 3 Rated current 650 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 650 A 4000 V 18 kV 3 Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010Ω Material polyamide Limitingtemperatures -40degC+125degC FlammabilityacctoUL94 V0 Mechanicalworkinglife -matingcycles ge500

ContactsMaterial copper alloy Surface - hard-silver plated 3 microm Ag Contactresistance le03mΩ Crimp terminal -mmsup2 240mmsup2 Max insulation diameter Crimp die acc to DIN 46 235 Pressingforcerequirement 130kN

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

Han HC Modular

1423

httpsb2bhartingcomebusinessen09 11 001 3012

httpsb2bhartingcomebusinessen09 11 001 3112

M

F

70

95

120

150

185

240

httpsb2bhartingcomebusinessen09 11 000 6161

httpsb2bhartingcomebusinessen09 11 000 6162

httpsb2bhartingcomebusinessen09 11 000 6163

httpsb2bhartingcomebusinessen09 11 000 6164

httpsb2bhartingcomebusinessen09 11 000 6165

httpsb2bhartingcomebusinessen09 11 000 6168

httpsb2bhartingcomebusinessen09 11 000 6261

httpsb2bhartingcomebusinessen09 11 000 6262

httpsb2bhartingcomebusinessen09 11 000 6263

httpsb2bhartingcomebusinessen09 11 000 6264

httpsb2bhartingcomebusinessen09 11 000 6265

httpsb2bhartingcomebusinessen09 11 000 6268

Hanreg HC module 650 Crimp terminal

Part-Number

Modular High Current Connector System

Identification Maleinsert(M) Femaleinsert(F) Drawings Dimensionsinmm

Identification mmsup2 Malecontacts(M)Femalecontacts(F)Drawings DimensionsinmmWiregauge Part-Number

Hanreg HC Modular 650 crimp 4000 V2000 V 650 A

Crimp contacts Silver plated

Wire gauge

oslash in

mm

Strip-ping

length

70mmsup2 115 42 mm

95mmsup2 135 42 mm

120mmsup2 155 42 mm

150mmsup2 17 42 mm

185mmsup2 19 42 mm

240mmsup2 215 46 mm

forstrandedwireacctoIEC60228class5

Crimp area

2 crimps

Crimp area

2 crimps

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

CrimpareaacctoDINEN46235 Stockitemsinboldtype

Han HC Modular

1424

httpsb2bhartingcomebusinessen09 40 000 9955

Hanreg HC Modular 650 4000 V

1 pole

httpsb2bhartingcomebusinessen09 11 000 9971

Hood Hanreg HPR 6 B

40 httpsb2bhartingcomebusinessen19 40 006 0418

Housingsbulk-headmounting Hanreg HPR 6 B

httpsb2bhartingcomebusinessen09 40 006 0314

2 poles

httpsb2bhartingcomebusinessen09 11 000 9972

Hood Hanreg HPR 24 B

2 x 40 httpsb2bhartingcomebusinessen19 40 024 0438

Housingsbulk-headmounting Hanreg HPR 24 B

httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

HPRmountingframesofappropriatesizefromchapter31arenotfittingforcompatibility Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1425

Hanreg HC Modular 650 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

3x 32 httpsb2bhartingcomebusinessen19 40 024 0468

3x 32 httpsb2bhartingcomebusinessen19 40 024 0968

httpsb2bhartingcomebusinessen09 40 024 0368

httpsb2bhartingcomebusinessen09 40 000 9955

Frame Part number HoodsHousings M Part number3 pins male

3 pins female

HoodsHanreg 24 HPR enlarged

Housingssurfacemounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1426

Hanreg HC Modular 650

Assembly instructions

1 Strip cable to 23+2 mm

2 Push conductor through the cable gland and the housing Push the stripped end of the conductor into the termination entry of the module until the insulation touches the contact

3 To tighten the axial screw a hexagonal wrench size8isneededInsertthehexagonalwrenchonthe mating side of the contact At the same time push the conductor over the axial screwThe lo-ckingscrewhas tobe tightenedwith the recom-mended tightening torque that is determined by the conductorrsquos cross section

4 Once the modules are terminated they are mounted into the housing by using two metal fra-mes(tightening torqueof thefixingscrews=05Nm) The modules have 4 pegs formed by 2 par-allel ribs (each peg shapes like a ldquoHrdquo) Each ribtakes1poleframewherethelaterallinkhastogointo the relief of the frame The 2 pole frames have 2cutoutson thewallwhichget fitted to the ldquoHrdquo-shapedpegs(seefigure)Theheadsofthescrewshave to face the mating direction of the module Coding can be established by rotating the contact by90degreesTherefore it is important that thecorresponding modules are assembled in the cor-rect position otherwise mating is not possible

5 After assembling the modules in the housing thetighteningtorqueofthelockingscrewcanbecheckedandcorrectedifnecessary

6 After final assembly of the contacts the user should ensure that the cable is adequately strain reliefed to protect the contact from ra-dial stress

A - Axialscrew B - Hood C - Termination entry D - Frame E - Fixing screws F - parallel ribs with H-shapeG-Housingsbulkheadmounting

Han HC Modular

1427

Application

InnovativeHighCurrentConnectors forPowerTransmissiononTrains

The Split hood and housing ldquoopen systemrdquo of the Hanreg24HPREasyConwiththeinnovativeconcept for shielded cables is an excellent solution for the versatile powerrequirementsand the rapid moving operational cycle on Trains InusearetheapprovedHanreg HC Modular 350A and650ACrimp-Contacts

SourceStadtwerkeMuumlnchenMunich

Han HC Modular

1428

Hanreg24HPREasyCon

Technical characteristicsGeneral descriptionbull High current connector for motor applications inthefieldofRailwayrollingstock

bull Robust and compact design

bull Easyassemblyduetosplithoodandsurfacemounted housing

bull HighEMCresistance

bull Large space for cables

Material Aluminiumdie-cast

Surface Powder-coatedRAL9005 (black)

Limitingtemperatures -40degC125degC

Locking ScrewlockingM6 stainless steel

Frame 3 and 4 contacts for Hanreg HC Modular 350 stainless steel

3 contacts for Hanreg HC Modular 650 stainless steel

Frames Short and long version stainless steel

Cable gland Special cable gland withselftighteningclamp for shielded cables

Degree of protectionacctoEN60529inlockedposition IP68

bull Suitable for extreme environmental conditions

bull Many assembly possibilities due to separate assembly panels

bull ExternalterminationofPEterminationonhoodand surface mounted housing

bull Newcableglandforsecureandavisiblecon-nection of screening braid of shielded cables

Features

Han HC Modular

1429

httpsb2bhartingcomebusinessen09 40 024 0451

httpsb2bhartingcomebusinessen09 40 024 0951

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 0368

Hood

Identification Part-Number Drawing Dimensionsinmm

Housing surface mounting

Housing bulkhead mounting Hanreg HPR enlarged

Han HC Modular

1430

httpsb2bhartingcomebusinessen19 40 024 9901

httpsb2bhartingcomebusinessen19 40 024 9902

httpsb2bhartingcomebusinessen19 40 024 9903

Hanreg24HPREasyCon

3 x M25

4 x M25

3 x M32

httpsb2bhartingcomebusinessen09 40 024 9911

httpsb2bhartingcomebusinessen09 40 024 9912

httpsb2bhartingcomebusinessen09 40 024 9913

httpsb2bhartingcomebusinessen09 40 024 9914

Coversfor Hanreg24HPREasyConhoodandsurfacemounting housing

Identification Part-Number Drawing Dimensionsinmm

Framesfor 3 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

for 4 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Male

Female

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS44 x heat shrink tube

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS4

Male Female

Male Female

Han HC Modular

1431

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 9921

httpsb2bhartingcomebusinessen09 40 024 9922

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

Male

Female

Framesfor 3 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Framesfor 3 x Hanreg HC Modular 650 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Male Female

Includedinkit

2xdistancebolt(SW7)2xM4screw2xwasherSKS42xM4Countersunkscrew

Includedinkit

4xM4screw4xwasherSKS44xwasherSKS64xcheese-headscrewM6x204xcheese-headscrewM6x25

Han HC Modular

1432

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

Framesfor 4 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Framesfor 3 x Hanreg HC Modular 650 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x354 x heat shrink tube

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x35

Han HC Modular

1433

httpsb2bhartingcomebusinessen09 40 000 9925

httpsb2bhartingcomebusinessen09 40 000 9926

Hanreg24HPREasyCon

Mounting panels

Identification Part-Number Drawing Dimensionsinmm

for Hanreg24HPREasyCon hood and surface mounting housing

Long version

Includedinkit

6xwasherM66xM6screw

Short version Includedinkit

4xwasherM64xM6screw

Han HC Modular

1434

httpsb2bhartingcomebusinessen19 00 000 5013

httpsb2bhartingcomebusinessen19 00 000 5019

httpsb2bhartingcomebusinessen19 00 000 5014

httpsb2bhartingcomebusinessen19 00 000 5015

httpsb2bhartingcomebusinessen19 00 000 5022

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 99 000 0334

For cable Oslash9-17mm

For cable Oslash13-21mm

For cable Oslash13-21mm

For cable Oslash17-225mm

For cable Oslash16-28mm

Identification Part-Number Drawing Dimensionsinmm

Cable glandsM25

M32

Assembly tool for shielding clamp

Han HC Modular

1435

Hanreg48HPR 4000 V 650 A

Featuresbull Easy assemblybull GoodEMCfeaturesbull Secure termination easy to controlbull VibrationresistantacctoDINEN61373Category

1B (Category 2 possible with usage of M6 distance bolts)

bull Ideal motor drive connector for transportation sector

Technical characteristicsSpecifications DINEN60664-1

DINEN61984

Inserts Number of contacts i e 4 5 6 10

depending on the frame

Electrical data acctoEN61984 350650 A 4000 V 18 kV 3

Rated current 350650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Hanreg HC Modular 350 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Contacts Hanreg HC Modular 650 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

FrameTightening torque ofthefixingscrews 2Nm Material stainless steel

Technical characteristicsHanreg HPR HoodsHousings

Material aluminium die-cast corrosion resistant

Surface- Top coat Epoxy powder paint

RAL9005Lockingelement Stainlesssteel Tightening torque 4 Nm Sealing NBR Limitingtemperatures -40degC+125degC Degree of protection acc to DINEN60529 forcoupledconnector IP68

1) geometric wire gauge

Han HC Modular

1436

Hanreg48HPR HoodsHousings

Stockitemsinboldtype

Identification Part number Drawing Dimensions in mm

Hoods

httpsb2bhartingcomebusinessen09 40 048 0451

Housings surface mounting

httpsb2bhartingcomebusinessen09 40 048 0951

Housingsbulkheadmounting

httpsb2bhartingcomebusinessen09 40 048 0311

Housingsbulkheadmountingfor 4 inserts size 16 B

httpsb2bhartingcomebusinessen09 40 048 0331

Protection covers

httpsb2bhartingcomebusinessen09 40 048 5401

Han HC Modular

1437

Hanreg48HPR Covers

StockitemsinboldtypeIncludedindeliveryrange4distancepieces4screwsM64washers

Identification Part number M Drawing Dimensions in mm

Coverwithout cable entry

httpsb2bhartingcomebusinessen09 40 048 9801 (Distancebolt

M6)

httpsb2bhartingcomebusinessen09 40 048 9803 (Distancebolt

M5)

Coverfor male inserts

httpsb2bhartingcomebusinessen19 40 048 9801 (Distancebolt

M5)

4 x 40

Coverfor female inserts

httpsb2bhartingcomebusinessen19 40 048 9901 (Distancebolt

M5)

4 x 40

Cover

httpsb2bhartingcomebusinessen19 40 048 9812 (Distancebolt

M6)

5 x 32

Cover httpsb2bhartingcomebusinessen19 40 048 9820 (Distancebolt

M6)

httpsb2bhartingcomebusinessen19 40 048 9822 (Distancebolt

M6)

6 x 25

6 x 32

Cover

httpsb2bhartingcomebusinessen19 40 048 9860 (Distancebolt

M6)

10 x 25

Han HC Modular

1438

IdentificationPart number

male female

Framefor 4 inserts size 16 B

suitable for hoods and surface mounted housings in conjunction with cover httpsb2bhartingcomebusinessen09400489803 httpsb2bhartingcomebusinessen19400489801 httpsb2bhartingcomebusinessen19400489901 only

httpsb2bhartingcomebusinessen09 40 048 9912

httpsb2bhartingcomebusinessen09 40 048 9912

Framefor 4 x HC 350 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9810

httpsb2bhartingcomebusinessen09 40 048 9910

Framefor 4 x HC 650 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9811

httpsb2bhartingcomebusinessen09 40 048 9911

Framefor 6 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9806

httpsb2bhartingcomebusinessen09 40 048 9906

Framefor 4 x HC 350 contacts + PE

httpsb2bhartingcomebusinessen09 40 048 9809

httpsb2bhartingcomebusinessen09 40 048 9909

Framefor 10 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9860

httpsb2bhartingcomebusinessen09 40 048 9960

Hanreg48HPR Frame

Stockitemsinboldtype

Page 15: K 3/0, K 3/2 / Han HC Modular Contents Page · Han HC Modular 14. 02 Han® K 3/0, Han® K 3/2 Features • Only to be used with Han® 24 HPR special hoods and housings (see page 14.04)

Han HC Modular

1415

Hanreg HC Modular 350 4000V

2 poles

httpsb2bhartingcomebusinessen09 11 000 9952

Hoods Hanreg HPR 16 B

2 x 25 httpsb2bhartingcomebusinessen19400160431

enclosed separatelyHousingsbulk-head mounting Hanreg HPR 16 B

httpsb2bhartingcomebusinessen09 40 016 0311

2 poles

httpsb2bhartingcomebusinessen09 11 000 9956

Hoods Hanreg HPR 24 B

2 x 32 httpsb2bhartingcomebusinessen19 40 024 0432

enclosed separatelyHousingsbulk-head mounting Hanreg HPR 24 B

httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1416

Hanreg HC Modular 350 4000V

3 poles

httpsb2bhartingcomebusinessen09 11 000 9963

Hoods Hanreg HPR 24 B

3 x 25 httpsb2bhartingcomebusinessen19 40 024 0461

enclosed separatelyHoods Hanreg HPR 24 B

3 x 32 httpsb2bhartingcomebusinessen19 40 024 0467

Housingsbulk-head mounting Hanreg HPR 24 B httpsb2bhartingcomebusinessen09 40 024 0311

Drawingseepage1417

Housings sur-face mounting Hanreg HPR 24 Bhorizontal version

3 x 25 httpsb2bhartingcomebusinessen19 40 024 0931

Housings sur-face mounting Hanreg HPR 24 Bstraight version

3 x 25 httpsb2bhartingcomebusinessen19 40 024 1231

Frame Part number HoodsHousings M Part number

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1417

Hanreg HC Modular 350 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

3x 32 httpsb2bhartingcomebusinessen19 40 024 0468

3x 32 httpsb2bhartingcomebusinessen19 40 024 0968

httpsb2bhartingcomebusinessen09 40 024 0368

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Frame Part number HoodsHousings M Part number3 poles male

3 poles female

HoodsHanreg 24 HPR enlarged

Housings surface mounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Han HC Modular

1418

Hanreg HC Modular 350 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

4x 25 httpsb2bhartingcomebusinessen19 40 024 0478

4x 25 httpsb2bhartingcomebusinessen19 40 024 0978

httpsb2bhartingcomebusinessen09 40 024 0368

Frame Part number HoodsHousings M Part number4 poles male

4 poles female

HoodsHanreg 24 HPR enlarged

Housings surface mounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1419

Hanreg HC Modular 350

Assembly instructionsRemarks on the axial screw termination see chapter00

Step 1 The outer diameter of the cable must not ex-ceed195mmStripthecableby19mm

Insert the cable through hood

Step 2 Press the Han NC contact on the cable strand and apply tightening torque according table 1 by using a tighteningtorquestoolTakecarethatallcablestrandsfitcompletelyinsidethecontactterminationcavityDu-ring assembling adhere the cable and the contact to minimise axial movement or twisting

Step 3 Move the perforated plate D across the HC contacts

Step 4 Fit frame E onto the hexagon shape of the HC contact Coding can be arranged by turning the contact within60degstepsBolttheframeEtogetherwithperfo-rated plate D

Step 5 Pushbackthepacketinsidethegood

Step 6 Tighten the four M3 (tightening torque 05 Nm) screws and the cable gland according manufacturer re-commendation

During the assembly of the frame for 4 poles the fol-lowingtighteningtorqueshavetobetakenintoconsi-derationA = 05 NmB = 15 NmC = 025 Nm

Han HC Modular

1420

Hanreg HC Modular 650

Current carrying capacityCurrent carrying capacity

The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge70mmsup2 ➁Wiregauge95mmsup2➂Wiregauge120mmsup2 ➃Wiregauge150mmsup2➄Wiregauge185mmsup2 ➅Wiregauge240mmsup2withcableSHXAFO1x2404kV

Technical characteristicsSpecifications DINEN60664-1

DINEN61984Approvals

Inserts Number of contacts 1 2

Electrical data acctoEN61984 650 A 4000 V 18 kV 3

Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

Screw terminal- Thread - Tightening torque

M 12 1618Nm

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

1) geometric wire gauge

Han HC Modular

1421

Hanreg HC Modular 650 4000 V 650 A

Stockitemsinboldtype

Modular High Current Connector System

Part numberWiregaugeIdentification Male contact Female contact Drawing Dimensions in mm

Contactswith screw terminal for housingbulkheadmounting

httpsb2bhartingcomebusinessen09 11 001 2675 httpsb2bhartingcomebusinessen09 11 001 2775 70240mmsup2

Please ensure to hold up the contact with a wrench size 24 to apply the tightening torque

with axial screw terminal

httpsb2bhartingcomebusinessen09 11 001 2671 httpsb2bhartingcomebusinessen09 11 001 2672

httpsb2bhartingcomebusinessen09 11 001 2771 httpsb2bhartingcomebusinessen09 11 001 2772

70120mmsup2 150185mmsup2

min length of wrench 60 mm

Hexagonal driverAdapter(SW8)

httpsb2bhartingcomebusinessen09 99 000 0372

Han HC Modular

1422

Hanreg HC Modular 650 Crimp

Featuresbull Crimpterminationbull PlugcompatibletoHanreg HC Modular 650 with axial

screw terminalbull Contactinonepiece

Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge 70mmsup2 ➁Wiregauge 95mmsup2➂Wiregauge120mmsup2 ➃Wiregauge150mmsup2➄Wiregauge185mmsup2 ➅Wiregauge240mmsup2three contacts in Hanreg 24 HPR

Technical characteristicsSpecifications DINEN61984 DIN EN 60 664-1

InsertsNumber of contacts 1 or 2

Electrical data acctoEN61984 without adapter 650 A 2000 V 12 kV 3 Rated current 650 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 650 A 4000 V 18 kV 3 Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010Ω Material polyamide Limitingtemperatures -40degC+125degC FlammabilityacctoUL94 V0 Mechanicalworkinglife -matingcycles ge500

ContactsMaterial copper alloy Surface - hard-silver plated 3 microm Ag Contactresistance le03mΩ Crimp terminal -mmsup2 240mmsup2 Max insulation diameter Crimp die acc to DIN 46 235 Pressingforcerequirement 130kN

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

Han HC Modular

1423

httpsb2bhartingcomebusinessen09 11 001 3012

httpsb2bhartingcomebusinessen09 11 001 3112

M

F

70

95

120

150

185

240

httpsb2bhartingcomebusinessen09 11 000 6161

httpsb2bhartingcomebusinessen09 11 000 6162

httpsb2bhartingcomebusinessen09 11 000 6163

httpsb2bhartingcomebusinessen09 11 000 6164

httpsb2bhartingcomebusinessen09 11 000 6165

httpsb2bhartingcomebusinessen09 11 000 6168

httpsb2bhartingcomebusinessen09 11 000 6261

httpsb2bhartingcomebusinessen09 11 000 6262

httpsb2bhartingcomebusinessen09 11 000 6263

httpsb2bhartingcomebusinessen09 11 000 6264

httpsb2bhartingcomebusinessen09 11 000 6265

httpsb2bhartingcomebusinessen09 11 000 6268

Hanreg HC module 650 Crimp terminal

Part-Number

Modular High Current Connector System

Identification Maleinsert(M) Femaleinsert(F) Drawings Dimensionsinmm

Identification mmsup2 Malecontacts(M)Femalecontacts(F)Drawings DimensionsinmmWiregauge Part-Number

Hanreg HC Modular 650 crimp 4000 V2000 V 650 A

Crimp contacts Silver plated

Wire gauge

oslash in

mm

Strip-ping

length

70mmsup2 115 42 mm

95mmsup2 135 42 mm

120mmsup2 155 42 mm

150mmsup2 17 42 mm

185mmsup2 19 42 mm

240mmsup2 215 46 mm

forstrandedwireacctoIEC60228class5

Crimp area

2 crimps

Crimp area

2 crimps

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

CrimpareaacctoDINEN46235 Stockitemsinboldtype

Han HC Modular

1424

httpsb2bhartingcomebusinessen09 40 000 9955

Hanreg HC Modular 650 4000 V

1 pole

httpsb2bhartingcomebusinessen09 11 000 9971

Hood Hanreg HPR 6 B

40 httpsb2bhartingcomebusinessen19 40 006 0418

Housingsbulk-headmounting Hanreg HPR 6 B

httpsb2bhartingcomebusinessen09 40 006 0314

2 poles

httpsb2bhartingcomebusinessen09 11 000 9972

Hood Hanreg HPR 24 B

2 x 40 httpsb2bhartingcomebusinessen19 40 024 0438

Housingsbulk-headmounting Hanreg HPR 24 B

httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

HPRmountingframesofappropriatesizefromchapter31arenotfittingforcompatibility Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1425

Hanreg HC Modular 650 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

3x 32 httpsb2bhartingcomebusinessen19 40 024 0468

3x 32 httpsb2bhartingcomebusinessen19 40 024 0968

httpsb2bhartingcomebusinessen09 40 024 0368

httpsb2bhartingcomebusinessen09 40 000 9955

Frame Part number HoodsHousings M Part number3 pins male

3 pins female

HoodsHanreg 24 HPR enlarged

Housingssurfacemounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1426

Hanreg HC Modular 650

Assembly instructions

1 Strip cable to 23+2 mm

2 Push conductor through the cable gland and the housing Push the stripped end of the conductor into the termination entry of the module until the insulation touches the contact

3 To tighten the axial screw a hexagonal wrench size8isneededInsertthehexagonalwrenchonthe mating side of the contact At the same time push the conductor over the axial screwThe lo-ckingscrewhas tobe tightenedwith the recom-mended tightening torque that is determined by the conductorrsquos cross section

4 Once the modules are terminated they are mounted into the housing by using two metal fra-mes(tightening torqueof thefixingscrews=05Nm) The modules have 4 pegs formed by 2 par-allel ribs (each peg shapes like a ldquoHrdquo) Each ribtakes1poleframewherethelaterallinkhastogointo the relief of the frame The 2 pole frames have 2cutoutson thewallwhichget fitted to the ldquoHrdquo-shapedpegs(seefigure)Theheadsofthescrewshave to face the mating direction of the module Coding can be established by rotating the contact by90degreesTherefore it is important that thecorresponding modules are assembled in the cor-rect position otherwise mating is not possible

5 After assembling the modules in the housing thetighteningtorqueofthelockingscrewcanbecheckedandcorrectedifnecessary

6 After final assembly of the contacts the user should ensure that the cable is adequately strain reliefed to protect the contact from ra-dial stress

A - Axialscrew B - Hood C - Termination entry D - Frame E - Fixing screws F - parallel ribs with H-shapeG-Housingsbulkheadmounting

Han HC Modular

1427

Application

InnovativeHighCurrentConnectors forPowerTransmissiononTrains

The Split hood and housing ldquoopen systemrdquo of the Hanreg24HPREasyConwiththeinnovativeconcept for shielded cables is an excellent solution for the versatile powerrequirementsand the rapid moving operational cycle on Trains InusearetheapprovedHanreg HC Modular 350A and650ACrimp-Contacts

SourceStadtwerkeMuumlnchenMunich

Han HC Modular

1428

Hanreg24HPREasyCon

Technical characteristicsGeneral descriptionbull High current connector for motor applications inthefieldofRailwayrollingstock

bull Robust and compact design

bull Easyassemblyduetosplithoodandsurfacemounted housing

bull HighEMCresistance

bull Large space for cables

Material Aluminiumdie-cast

Surface Powder-coatedRAL9005 (black)

Limitingtemperatures -40degC125degC

Locking ScrewlockingM6 stainless steel

Frame 3 and 4 contacts for Hanreg HC Modular 350 stainless steel

3 contacts for Hanreg HC Modular 650 stainless steel

Frames Short and long version stainless steel

Cable gland Special cable gland withselftighteningclamp for shielded cables

Degree of protectionacctoEN60529inlockedposition IP68

bull Suitable for extreme environmental conditions

bull Many assembly possibilities due to separate assembly panels

bull ExternalterminationofPEterminationonhoodand surface mounted housing

bull Newcableglandforsecureandavisiblecon-nection of screening braid of shielded cables

Features

Han HC Modular

1429

httpsb2bhartingcomebusinessen09 40 024 0451

httpsb2bhartingcomebusinessen09 40 024 0951

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 0368

Hood

Identification Part-Number Drawing Dimensionsinmm

Housing surface mounting

Housing bulkhead mounting Hanreg HPR enlarged

Han HC Modular

1430

httpsb2bhartingcomebusinessen19 40 024 9901

httpsb2bhartingcomebusinessen19 40 024 9902

httpsb2bhartingcomebusinessen19 40 024 9903

Hanreg24HPREasyCon

3 x M25

4 x M25

3 x M32

httpsb2bhartingcomebusinessen09 40 024 9911

httpsb2bhartingcomebusinessen09 40 024 9912

httpsb2bhartingcomebusinessen09 40 024 9913

httpsb2bhartingcomebusinessen09 40 024 9914

Coversfor Hanreg24HPREasyConhoodandsurfacemounting housing

Identification Part-Number Drawing Dimensionsinmm

Framesfor 3 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

for 4 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Male

Female

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS44 x heat shrink tube

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS4

Male Female

Male Female

Han HC Modular

1431

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 9921

httpsb2bhartingcomebusinessen09 40 024 9922

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

Male

Female

Framesfor 3 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Framesfor 3 x Hanreg HC Modular 650 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Male Female

Includedinkit

2xdistancebolt(SW7)2xM4screw2xwasherSKS42xM4Countersunkscrew

Includedinkit

4xM4screw4xwasherSKS44xwasherSKS64xcheese-headscrewM6x204xcheese-headscrewM6x25

Han HC Modular

1432

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

Framesfor 4 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Framesfor 3 x Hanreg HC Modular 650 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x354 x heat shrink tube

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x35

Han HC Modular

1433

httpsb2bhartingcomebusinessen09 40 000 9925

httpsb2bhartingcomebusinessen09 40 000 9926

Hanreg24HPREasyCon

Mounting panels

Identification Part-Number Drawing Dimensionsinmm

for Hanreg24HPREasyCon hood and surface mounting housing

Long version

Includedinkit

6xwasherM66xM6screw

Short version Includedinkit

4xwasherM64xM6screw

Han HC Modular

1434

httpsb2bhartingcomebusinessen19 00 000 5013

httpsb2bhartingcomebusinessen19 00 000 5019

httpsb2bhartingcomebusinessen19 00 000 5014

httpsb2bhartingcomebusinessen19 00 000 5015

httpsb2bhartingcomebusinessen19 00 000 5022

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 99 000 0334

For cable Oslash9-17mm

For cable Oslash13-21mm

For cable Oslash13-21mm

For cable Oslash17-225mm

For cable Oslash16-28mm

Identification Part-Number Drawing Dimensionsinmm

Cable glandsM25

M32

Assembly tool for shielding clamp

Han HC Modular

1435

Hanreg48HPR 4000 V 650 A

Featuresbull Easy assemblybull GoodEMCfeaturesbull Secure termination easy to controlbull VibrationresistantacctoDINEN61373Category

1B (Category 2 possible with usage of M6 distance bolts)

bull Ideal motor drive connector for transportation sector

Technical characteristicsSpecifications DINEN60664-1

DINEN61984

Inserts Number of contacts i e 4 5 6 10

depending on the frame

Electrical data acctoEN61984 350650 A 4000 V 18 kV 3

Rated current 350650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Hanreg HC Modular 350 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Contacts Hanreg HC Modular 650 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

FrameTightening torque ofthefixingscrews 2Nm Material stainless steel

Technical characteristicsHanreg HPR HoodsHousings

Material aluminium die-cast corrosion resistant

Surface- Top coat Epoxy powder paint

RAL9005Lockingelement Stainlesssteel Tightening torque 4 Nm Sealing NBR Limitingtemperatures -40degC+125degC Degree of protection acc to DINEN60529 forcoupledconnector IP68

1) geometric wire gauge

Han HC Modular

1436

Hanreg48HPR HoodsHousings

Stockitemsinboldtype

Identification Part number Drawing Dimensions in mm

Hoods

httpsb2bhartingcomebusinessen09 40 048 0451

Housings surface mounting

httpsb2bhartingcomebusinessen09 40 048 0951

Housingsbulkheadmounting

httpsb2bhartingcomebusinessen09 40 048 0311

Housingsbulkheadmountingfor 4 inserts size 16 B

httpsb2bhartingcomebusinessen09 40 048 0331

Protection covers

httpsb2bhartingcomebusinessen09 40 048 5401

Han HC Modular

1437

Hanreg48HPR Covers

StockitemsinboldtypeIncludedindeliveryrange4distancepieces4screwsM64washers

Identification Part number M Drawing Dimensions in mm

Coverwithout cable entry

httpsb2bhartingcomebusinessen09 40 048 9801 (Distancebolt

M6)

httpsb2bhartingcomebusinessen09 40 048 9803 (Distancebolt

M5)

Coverfor male inserts

httpsb2bhartingcomebusinessen19 40 048 9801 (Distancebolt

M5)

4 x 40

Coverfor female inserts

httpsb2bhartingcomebusinessen19 40 048 9901 (Distancebolt

M5)

4 x 40

Cover

httpsb2bhartingcomebusinessen19 40 048 9812 (Distancebolt

M6)

5 x 32

Cover httpsb2bhartingcomebusinessen19 40 048 9820 (Distancebolt

M6)

httpsb2bhartingcomebusinessen19 40 048 9822 (Distancebolt

M6)

6 x 25

6 x 32

Cover

httpsb2bhartingcomebusinessen19 40 048 9860 (Distancebolt

M6)

10 x 25

Han HC Modular

1438

IdentificationPart number

male female

Framefor 4 inserts size 16 B

suitable for hoods and surface mounted housings in conjunction with cover httpsb2bhartingcomebusinessen09400489803 httpsb2bhartingcomebusinessen19400489801 httpsb2bhartingcomebusinessen19400489901 only

httpsb2bhartingcomebusinessen09 40 048 9912

httpsb2bhartingcomebusinessen09 40 048 9912

Framefor 4 x HC 350 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9810

httpsb2bhartingcomebusinessen09 40 048 9910

Framefor 4 x HC 650 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9811

httpsb2bhartingcomebusinessen09 40 048 9911

Framefor 6 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9806

httpsb2bhartingcomebusinessen09 40 048 9906

Framefor 4 x HC 350 contacts + PE

httpsb2bhartingcomebusinessen09 40 048 9809

httpsb2bhartingcomebusinessen09 40 048 9909

Framefor 10 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9860

httpsb2bhartingcomebusinessen09 40 048 9960

Hanreg48HPR Frame

Stockitemsinboldtype

Page 16: K 3/0, K 3/2 / Han HC Modular Contents Page · Han HC Modular 14. 02 Han® K 3/0, Han® K 3/2 Features • Only to be used with Han® 24 HPR special hoods and housings (see page 14.04)

Han HC Modular

1416

Hanreg HC Modular 350 4000V

3 poles

httpsb2bhartingcomebusinessen09 11 000 9963

Hoods Hanreg HPR 24 B

3 x 25 httpsb2bhartingcomebusinessen19 40 024 0461

enclosed separatelyHoods Hanreg HPR 24 B

3 x 32 httpsb2bhartingcomebusinessen19 40 024 0467

Housingsbulk-head mounting Hanreg HPR 24 B httpsb2bhartingcomebusinessen09 40 024 0311

Drawingseepage1417

Housings sur-face mounting Hanreg HPR 24 Bhorizontal version

3 x 25 httpsb2bhartingcomebusinessen19 40 024 0931

Housings sur-face mounting Hanreg HPR 24 Bstraight version

3 x 25 httpsb2bhartingcomebusinessen19 40 024 1231

Frame Part number HoodsHousings M Part number

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1417

Hanreg HC Modular 350 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

3x 32 httpsb2bhartingcomebusinessen19 40 024 0468

3x 32 httpsb2bhartingcomebusinessen19 40 024 0968

httpsb2bhartingcomebusinessen09 40 024 0368

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Frame Part number HoodsHousings M Part number3 poles male

3 poles female

HoodsHanreg 24 HPR enlarged

Housings surface mounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Han HC Modular

1418

Hanreg HC Modular 350 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

4x 25 httpsb2bhartingcomebusinessen19 40 024 0478

4x 25 httpsb2bhartingcomebusinessen19 40 024 0978

httpsb2bhartingcomebusinessen09 40 024 0368

Frame Part number HoodsHousings M Part number4 poles male

4 poles female

HoodsHanreg 24 HPR enlarged

Housings surface mounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1419

Hanreg HC Modular 350

Assembly instructionsRemarks on the axial screw termination see chapter00

Step 1 The outer diameter of the cable must not ex-ceed195mmStripthecableby19mm

Insert the cable through hood

Step 2 Press the Han NC contact on the cable strand and apply tightening torque according table 1 by using a tighteningtorquestoolTakecarethatallcablestrandsfitcompletelyinsidethecontactterminationcavityDu-ring assembling adhere the cable and the contact to minimise axial movement or twisting

Step 3 Move the perforated plate D across the HC contacts

Step 4 Fit frame E onto the hexagon shape of the HC contact Coding can be arranged by turning the contact within60degstepsBolttheframeEtogetherwithperfo-rated plate D

Step 5 Pushbackthepacketinsidethegood

Step 6 Tighten the four M3 (tightening torque 05 Nm) screws and the cable gland according manufacturer re-commendation

During the assembly of the frame for 4 poles the fol-lowingtighteningtorqueshavetobetakenintoconsi-derationA = 05 NmB = 15 NmC = 025 Nm

Han HC Modular

1420

Hanreg HC Modular 650

Current carrying capacityCurrent carrying capacity

The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge70mmsup2 ➁Wiregauge95mmsup2➂Wiregauge120mmsup2 ➃Wiregauge150mmsup2➄Wiregauge185mmsup2 ➅Wiregauge240mmsup2withcableSHXAFO1x2404kV

Technical characteristicsSpecifications DINEN60664-1

DINEN61984Approvals

Inserts Number of contacts 1 2

Electrical data acctoEN61984 650 A 4000 V 18 kV 3

Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

Screw terminal- Thread - Tightening torque

M 12 1618Nm

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

1) geometric wire gauge

Han HC Modular

1421

Hanreg HC Modular 650 4000 V 650 A

Stockitemsinboldtype

Modular High Current Connector System

Part numberWiregaugeIdentification Male contact Female contact Drawing Dimensions in mm

Contactswith screw terminal for housingbulkheadmounting

httpsb2bhartingcomebusinessen09 11 001 2675 httpsb2bhartingcomebusinessen09 11 001 2775 70240mmsup2

Please ensure to hold up the contact with a wrench size 24 to apply the tightening torque

with axial screw terminal

httpsb2bhartingcomebusinessen09 11 001 2671 httpsb2bhartingcomebusinessen09 11 001 2672

httpsb2bhartingcomebusinessen09 11 001 2771 httpsb2bhartingcomebusinessen09 11 001 2772

70120mmsup2 150185mmsup2

min length of wrench 60 mm

Hexagonal driverAdapter(SW8)

httpsb2bhartingcomebusinessen09 99 000 0372

Han HC Modular

1422

Hanreg HC Modular 650 Crimp

Featuresbull Crimpterminationbull PlugcompatibletoHanreg HC Modular 650 with axial

screw terminalbull Contactinonepiece

Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge 70mmsup2 ➁Wiregauge 95mmsup2➂Wiregauge120mmsup2 ➃Wiregauge150mmsup2➄Wiregauge185mmsup2 ➅Wiregauge240mmsup2three contacts in Hanreg 24 HPR

Technical characteristicsSpecifications DINEN61984 DIN EN 60 664-1

InsertsNumber of contacts 1 or 2

Electrical data acctoEN61984 without adapter 650 A 2000 V 12 kV 3 Rated current 650 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 650 A 4000 V 18 kV 3 Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010Ω Material polyamide Limitingtemperatures -40degC+125degC FlammabilityacctoUL94 V0 Mechanicalworkinglife -matingcycles ge500

ContactsMaterial copper alloy Surface - hard-silver plated 3 microm Ag Contactresistance le03mΩ Crimp terminal -mmsup2 240mmsup2 Max insulation diameter Crimp die acc to DIN 46 235 Pressingforcerequirement 130kN

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

Han HC Modular

1423

httpsb2bhartingcomebusinessen09 11 001 3012

httpsb2bhartingcomebusinessen09 11 001 3112

M

F

70

95

120

150

185

240

httpsb2bhartingcomebusinessen09 11 000 6161

httpsb2bhartingcomebusinessen09 11 000 6162

httpsb2bhartingcomebusinessen09 11 000 6163

httpsb2bhartingcomebusinessen09 11 000 6164

httpsb2bhartingcomebusinessen09 11 000 6165

httpsb2bhartingcomebusinessen09 11 000 6168

httpsb2bhartingcomebusinessen09 11 000 6261

httpsb2bhartingcomebusinessen09 11 000 6262

httpsb2bhartingcomebusinessen09 11 000 6263

httpsb2bhartingcomebusinessen09 11 000 6264

httpsb2bhartingcomebusinessen09 11 000 6265

httpsb2bhartingcomebusinessen09 11 000 6268

Hanreg HC module 650 Crimp terminal

Part-Number

Modular High Current Connector System

Identification Maleinsert(M) Femaleinsert(F) Drawings Dimensionsinmm

Identification mmsup2 Malecontacts(M)Femalecontacts(F)Drawings DimensionsinmmWiregauge Part-Number

Hanreg HC Modular 650 crimp 4000 V2000 V 650 A

Crimp contacts Silver plated

Wire gauge

oslash in

mm

Strip-ping

length

70mmsup2 115 42 mm

95mmsup2 135 42 mm

120mmsup2 155 42 mm

150mmsup2 17 42 mm

185mmsup2 19 42 mm

240mmsup2 215 46 mm

forstrandedwireacctoIEC60228class5

Crimp area

2 crimps

Crimp area

2 crimps

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

CrimpareaacctoDINEN46235 Stockitemsinboldtype

Han HC Modular

1424

httpsb2bhartingcomebusinessen09 40 000 9955

Hanreg HC Modular 650 4000 V

1 pole

httpsb2bhartingcomebusinessen09 11 000 9971

Hood Hanreg HPR 6 B

40 httpsb2bhartingcomebusinessen19 40 006 0418

Housingsbulk-headmounting Hanreg HPR 6 B

httpsb2bhartingcomebusinessen09 40 006 0314

2 poles

httpsb2bhartingcomebusinessen09 11 000 9972

Hood Hanreg HPR 24 B

2 x 40 httpsb2bhartingcomebusinessen19 40 024 0438

Housingsbulk-headmounting Hanreg HPR 24 B

httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

HPRmountingframesofappropriatesizefromchapter31arenotfittingforcompatibility Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1425

Hanreg HC Modular 650 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

3x 32 httpsb2bhartingcomebusinessen19 40 024 0468

3x 32 httpsb2bhartingcomebusinessen19 40 024 0968

httpsb2bhartingcomebusinessen09 40 024 0368

httpsb2bhartingcomebusinessen09 40 000 9955

Frame Part number HoodsHousings M Part number3 pins male

3 pins female

HoodsHanreg 24 HPR enlarged

Housingssurfacemounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1426

Hanreg HC Modular 650

Assembly instructions

1 Strip cable to 23+2 mm

2 Push conductor through the cable gland and the housing Push the stripped end of the conductor into the termination entry of the module until the insulation touches the contact

3 To tighten the axial screw a hexagonal wrench size8isneededInsertthehexagonalwrenchonthe mating side of the contact At the same time push the conductor over the axial screwThe lo-ckingscrewhas tobe tightenedwith the recom-mended tightening torque that is determined by the conductorrsquos cross section

4 Once the modules are terminated they are mounted into the housing by using two metal fra-mes(tightening torqueof thefixingscrews=05Nm) The modules have 4 pegs formed by 2 par-allel ribs (each peg shapes like a ldquoHrdquo) Each ribtakes1poleframewherethelaterallinkhastogointo the relief of the frame The 2 pole frames have 2cutoutson thewallwhichget fitted to the ldquoHrdquo-shapedpegs(seefigure)Theheadsofthescrewshave to face the mating direction of the module Coding can be established by rotating the contact by90degreesTherefore it is important that thecorresponding modules are assembled in the cor-rect position otherwise mating is not possible

5 After assembling the modules in the housing thetighteningtorqueofthelockingscrewcanbecheckedandcorrectedifnecessary

6 After final assembly of the contacts the user should ensure that the cable is adequately strain reliefed to protect the contact from ra-dial stress

A - Axialscrew B - Hood C - Termination entry D - Frame E - Fixing screws F - parallel ribs with H-shapeG-Housingsbulkheadmounting

Han HC Modular

1427

Application

InnovativeHighCurrentConnectors forPowerTransmissiononTrains

The Split hood and housing ldquoopen systemrdquo of the Hanreg24HPREasyConwiththeinnovativeconcept for shielded cables is an excellent solution for the versatile powerrequirementsand the rapid moving operational cycle on Trains InusearetheapprovedHanreg HC Modular 350A and650ACrimp-Contacts

SourceStadtwerkeMuumlnchenMunich

Han HC Modular

1428

Hanreg24HPREasyCon

Technical characteristicsGeneral descriptionbull High current connector for motor applications inthefieldofRailwayrollingstock

bull Robust and compact design

bull Easyassemblyduetosplithoodandsurfacemounted housing

bull HighEMCresistance

bull Large space for cables

Material Aluminiumdie-cast

Surface Powder-coatedRAL9005 (black)

Limitingtemperatures -40degC125degC

Locking ScrewlockingM6 stainless steel

Frame 3 and 4 contacts for Hanreg HC Modular 350 stainless steel

3 contacts for Hanreg HC Modular 650 stainless steel

Frames Short and long version stainless steel

Cable gland Special cable gland withselftighteningclamp for shielded cables

Degree of protectionacctoEN60529inlockedposition IP68

bull Suitable for extreme environmental conditions

bull Many assembly possibilities due to separate assembly panels

bull ExternalterminationofPEterminationonhoodand surface mounted housing

bull Newcableglandforsecureandavisiblecon-nection of screening braid of shielded cables

Features

Han HC Modular

1429

httpsb2bhartingcomebusinessen09 40 024 0451

httpsb2bhartingcomebusinessen09 40 024 0951

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 0368

Hood

Identification Part-Number Drawing Dimensionsinmm

Housing surface mounting

Housing bulkhead mounting Hanreg HPR enlarged

Han HC Modular

1430

httpsb2bhartingcomebusinessen19 40 024 9901

httpsb2bhartingcomebusinessen19 40 024 9902

httpsb2bhartingcomebusinessen19 40 024 9903

Hanreg24HPREasyCon

3 x M25

4 x M25

3 x M32

httpsb2bhartingcomebusinessen09 40 024 9911

httpsb2bhartingcomebusinessen09 40 024 9912

httpsb2bhartingcomebusinessen09 40 024 9913

httpsb2bhartingcomebusinessen09 40 024 9914

Coversfor Hanreg24HPREasyConhoodandsurfacemounting housing

Identification Part-Number Drawing Dimensionsinmm

Framesfor 3 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

for 4 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Male

Female

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS44 x heat shrink tube

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS4

Male Female

Male Female

Han HC Modular

1431

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 9921

httpsb2bhartingcomebusinessen09 40 024 9922

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

Male

Female

Framesfor 3 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Framesfor 3 x Hanreg HC Modular 650 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Male Female

Includedinkit

2xdistancebolt(SW7)2xM4screw2xwasherSKS42xM4Countersunkscrew

Includedinkit

4xM4screw4xwasherSKS44xwasherSKS64xcheese-headscrewM6x204xcheese-headscrewM6x25

Han HC Modular

1432

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

Framesfor 4 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Framesfor 3 x Hanreg HC Modular 650 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x354 x heat shrink tube

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x35

Han HC Modular

1433

httpsb2bhartingcomebusinessen09 40 000 9925

httpsb2bhartingcomebusinessen09 40 000 9926

Hanreg24HPREasyCon

Mounting panels

Identification Part-Number Drawing Dimensionsinmm

for Hanreg24HPREasyCon hood and surface mounting housing

Long version

Includedinkit

6xwasherM66xM6screw

Short version Includedinkit

4xwasherM64xM6screw

Han HC Modular

1434

httpsb2bhartingcomebusinessen19 00 000 5013

httpsb2bhartingcomebusinessen19 00 000 5019

httpsb2bhartingcomebusinessen19 00 000 5014

httpsb2bhartingcomebusinessen19 00 000 5015

httpsb2bhartingcomebusinessen19 00 000 5022

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 99 000 0334

For cable Oslash9-17mm

For cable Oslash13-21mm

For cable Oslash13-21mm

For cable Oslash17-225mm

For cable Oslash16-28mm

Identification Part-Number Drawing Dimensionsinmm

Cable glandsM25

M32

Assembly tool for shielding clamp

Han HC Modular

1435

Hanreg48HPR 4000 V 650 A

Featuresbull Easy assemblybull GoodEMCfeaturesbull Secure termination easy to controlbull VibrationresistantacctoDINEN61373Category

1B (Category 2 possible with usage of M6 distance bolts)

bull Ideal motor drive connector for transportation sector

Technical characteristicsSpecifications DINEN60664-1

DINEN61984

Inserts Number of contacts i e 4 5 6 10

depending on the frame

Electrical data acctoEN61984 350650 A 4000 V 18 kV 3

Rated current 350650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Hanreg HC Modular 350 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Contacts Hanreg HC Modular 650 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

FrameTightening torque ofthefixingscrews 2Nm Material stainless steel

Technical characteristicsHanreg HPR HoodsHousings

Material aluminium die-cast corrosion resistant

Surface- Top coat Epoxy powder paint

RAL9005Lockingelement Stainlesssteel Tightening torque 4 Nm Sealing NBR Limitingtemperatures -40degC+125degC Degree of protection acc to DINEN60529 forcoupledconnector IP68

1) geometric wire gauge

Han HC Modular

1436

Hanreg48HPR HoodsHousings

Stockitemsinboldtype

Identification Part number Drawing Dimensions in mm

Hoods

httpsb2bhartingcomebusinessen09 40 048 0451

Housings surface mounting

httpsb2bhartingcomebusinessen09 40 048 0951

Housingsbulkheadmounting

httpsb2bhartingcomebusinessen09 40 048 0311

Housingsbulkheadmountingfor 4 inserts size 16 B

httpsb2bhartingcomebusinessen09 40 048 0331

Protection covers

httpsb2bhartingcomebusinessen09 40 048 5401

Han HC Modular

1437

Hanreg48HPR Covers

StockitemsinboldtypeIncludedindeliveryrange4distancepieces4screwsM64washers

Identification Part number M Drawing Dimensions in mm

Coverwithout cable entry

httpsb2bhartingcomebusinessen09 40 048 9801 (Distancebolt

M6)

httpsb2bhartingcomebusinessen09 40 048 9803 (Distancebolt

M5)

Coverfor male inserts

httpsb2bhartingcomebusinessen19 40 048 9801 (Distancebolt

M5)

4 x 40

Coverfor female inserts

httpsb2bhartingcomebusinessen19 40 048 9901 (Distancebolt

M5)

4 x 40

Cover

httpsb2bhartingcomebusinessen19 40 048 9812 (Distancebolt

M6)

5 x 32

Cover httpsb2bhartingcomebusinessen19 40 048 9820 (Distancebolt

M6)

httpsb2bhartingcomebusinessen19 40 048 9822 (Distancebolt

M6)

6 x 25

6 x 32

Cover

httpsb2bhartingcomebusinessen19 40 048 9860 (Distancebolt

M6)

10 x 25

Han HC Modular

1438

IdentificationPart number

male female

Framefor 4 inserts size 16 B

suitable for hoods and surface mounted housings in conjunction with cover httpsb2bhartingcomebusinessen09400489803 httpsb2bhartingcomebusinessen19400489801 httpsb2bhartingcomebusinessen19400489901 only

httpsb2bhartingcomebusinessen09 40 048 9912

httpsb2bhartingcomebusinessen09 40 048 9912

Framefor 4 x HC 350 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9810

httpsb2bhartingcomebusinessen09 40 048 9910

Framefor 4 x HC 650 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9811

httpsb2bhartingcomebusinessen09 40 048 9911

Framefor 6 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9806

httpsb2bhartingcomebusinessen09 40 048 9906

Framefor 4 x HC 350 contacts + PE

httpsb2bhartingcomebusinessen09 40 048 9809

httpsb2bhartingcomebusinessen09 40 048 9909

Framefor 10 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9860

httpsb2bhartingcomebusinessen09 40 048 9960

Hanreg48HPR Frame

Stockitemsinboldtype

Page 17: K 3/0, K 3/2 / Han HC Modular Contents Page · Han HC Modular 14. 02 Han® K 3/0, Han® K 3/2 Features • Only to be used with Han® 24 HPR special hoods and housings (see page 14.04)

Han HC Modular

1417

Hanreg HC Modular 350 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

3x 32 httpsb2bhartingcomebusinessen19 40 024 0468

3x 32 httpsb2bhartingcomebusinessen19 40 024 0968

httpsb2bhartingcomebusinessen09 40 024 0368

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Frame Part number HoodsHousings M Part number3 poles male

3 poles female

HoodsHanreg 24 HPR enlarged

Housings surface mounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Han HC Modular

1418

Hanreg HC Modular 350 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

4x 25 httpsb2bhartingcomebusinessen19 40 024 0478

4x 25 httpsb2bhartingcomebusinessen19 40 024 0978

httpsb2bhartingcomebusinessen09 40 024 0368

Frame Part number HoodsHousings M Part number4 poles male

4 poles female

HoodsHanreg 24 HPR enlarged

Housings surface mounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1419

Hanreg HC Modular 350

Assembly instructionsRemarks on the axial screw termination see chapter00

Step 1 The outer diameter of the cable must not ex-ceed195mmStripthecableby19mm

Insert the cable through hood

Step 2 Press the Han NC contact on the cable strand and apply tightening torque according table 1 by using a tighteningtorquestoolTakecarethatallcablestrandsfitcompletelyinsidethecontactterminationcavityDu-ring assembling adhere the cable and the contact to minimise axial movement or twisting

Step 3 Move the perforated plate D across the HC contacts

Step 4 Fit frame E onto the hexagon shape of the HC contact Coding can be arranged by turning the contact within60degstepsBolttheframeEtogetherwithperfo-rated plate D

Step 5 Pushbackthepacketinsidethegood

Step 6 Tighten the four M3 (tightening torque 05 Nm) screws and the cable gland according manufacturer re-commendation

During the assembly of the frame for 4 poles the fol-lowingtighteningtorqueshavetobetakenintoconsi-derationA = 05 NmB = 15 NmC = 025 Nm

Han HC Modular

1420

Hanreg HC Modular 650

Current carrying capacityCurrent carrying capacity

The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge70mmsup2 ➁Wiregauge95mmsup2➂Wiregauge120mmsup2 ➃Wiregauge150mmsup2➄Wiregauge185mmsup2 ➅Wiregauge240mmsup2withcableSHXAFO1x2404kV

Technical characteristicsSpecifications DINEN60664-1

DINEN61984Approvals

Inserts Number of contacts 1 2

Electrical data acctoEN61984 650 A 4000 V 18 kV 3

Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

Screw terminal- Thread - Tightening torque

M 12 1618Nm

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

1) geometric wire gauge

Han HC Modular

1421

Hanreg HC Modular 650 4000 V 650 A

Stockitemsinboldtype

Modular High Current Connector System

Part numberWiregaugeIdentification Male contact Female contact Drawing Dimensions in mm

Contactswith screw terminal for housingbulkheadmounting

httpsb2bhartingcomebusinessen09 11 001 2675 httpsb2bhartingcomebusinessen09 11 001 2775 70240mmsup2

Please ensure to hold up the contact with a wrench size 24 to apply the tightening torque

with axial screw terminal

httpsb2bhartingcomebusinessen09 11 001 2671 httpsb2bhartingcomebusinessen09 11 001 2672

httpsb2bhartingcomebusinessen09 11 001 2771 httpsb2bhartingcomebusinessen09 11 001 2772

70120mmsup2 150185mmsup2

min length of wrench 60 mm

Hexagonal driverAdapter(SW8)

httpsb2bhartingcomebusinessen09 99 000 0372

Han HC Modular

1422

Hanreg HC Modular 650 Crimp

Featuresbull Crimpterminationbull PlugcompatibletoHanreg HC Modular 650 with axial

screw terminalbull Contactinonepiece

Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge 70mmsup2 ➁Wiregauge 95mmsup2➂Wiregauge120mmsup2 ➃Wiregauge150mmsup2➄Wiregauge185mmsup2 ➅Wiregauge240mmsup2three contacts in Hanreg 24 HPR

Technical characteristicsSpecifications DINEN61984 DIN EN 60 664-1

InsertsNumber of contacts 1 or 2

Electrical data acctoEN61984 without adapter 650 A 2000 V 12 kV 3 Rated current 650 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 650 A 4000 V 18 kV 3 Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010Ω Material polyamide Limitingtemperatures -40degC+125degC FlammabilityacctoUL94 V0 Mechanicalworkinglife -matingcycles ge500

ContactsMaterial copper alloy Surface - hard-silver plated 3 microm Ag Contactresistance le03mΩ Crimp terminal -mmsup2 240mmsup2 Max insulation diameter Crimp die acc to DIN 46 235 Pressingforcerequirement 130kN

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

Han HC Modular

1423

httpsb2bhartingcomebusinessen09 11 001 3012

httpsb2bhartingcomebusinessen09 11 001 3112

M

F

70

95

120

150

185

240

httpsb2bhartingcomebusinessen09 11 000 6161

httpsb2bhartingcomebusinessen09 11 000 6162

httpsb2bhartingcomebusinessen09 11 000 6163

httpsb2bhartingcomebusinessen09 11 000 6164

httpsb2bhartingcomebusinessen09 11 000 6165

httpsb2bhartingcomebusinessen09 11 000 6168

httpsb2bhartingcomebusinessen09 11 000 6261

httpsb2bhartingcomebusinessen09 11 000 6262

httpsb2bhartingcomebusinessen09 11 000 6263

httpsb2bhartingcomebusinessen09 11 000 6264

httpsb2bhartingcomebusinessen09 11 000 6265

httpsb2bhartingcomebusinessen09 11 000 6268

Hanreg HC module 650 Crimp terminal

Part-Number

Modular High Current Connector System

Identification Maleinsert(M) Femaleinsert(F) Drawings Dimensionsinmm

Identification mmsup2 Malecontacts(M)Femalecontacts(F)Drawings DimensionsinmmWiregauge Part-Number

Hanreg HC Modular 650 crimp 4000 V2000 V 650 A

Crimp contacts Silver plated

Wire gauge

oslash in

mm

Strip-ping

length

70mmsup2 115 42 mm

95mmsup2 135 42 mm

120mmsup2 155 42 mm

150mmsup2 17 42 mm

185mmsup2 19 42 mm

240mmsup2 215 46 mm

forstrandedwireacctoIEC60228class5

Crimp area

2 crimps

Crimp area

2 crimps

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

CrimpareaacctoDINEN46235 Stockitemsinboldtype

Han HC Modular

1424

httpsb2bhartingcomebusinessen09 40 000 9955

Hanreg HC Modular 650 4000 V

1 pole

httpsb2bhartingcomebusinessen09 11 000 9971

Hood Hanreg HPR 6 B

40 httpsb2bhartingcomebusinessen19 40 006 0418

Housingsbulk-headmounting Hanreg HPR 6 B

httpsb2bhartingcomebusinessen09 40 006 0314

2 poles

httpsb2bhartingcomebusinessen09 11 000 9972

Hood Hanreg HPR 24 B

2 x 40 httpsb2bhartingcomebusinessen19 40 024 0438

Housingsbulk-headmounting Hanreg HPR 24 B

httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

HPRmountingframesofappropriatesizefromchapter31arenotfittingforcompatibility Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1425

Hanreg HC Modular 650 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

3x 32 httpsb2bhartingcomebusinessen19 40 024 0468

3x 32 httpsb2bhartingcomebusinessen19 40 024 0968

httpsb2bhartingcomebusinessen09 40 024 0368

httpsb2bhartingcomebusinessen09 40 000 9955

Frame Part number HoodsHousings M Part number3 pins male

3 pins female

HoodsHanreg 24 HPR enlarged

Housingssurfacemounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1426

Hanreg HC Modular 650

Assembly instructions

1 Strip cable to 23+2 mm

2 Push conductor through the cable gland and the housing Push the stripped end of the conductor into the termination entry of the module until the insulation touches the contact

3 To tighten the axial screw a hexagonal wrench size8isneededInsertthehexagonalwrenchonthe mating side of the contact At the same time push the conductor over the axial screwThe lo-ckingscrewhas tobe tightenedwith the recom-mended tightening torque that is determined by the conductorrsquos cross section

4 Once the modules are terminated they are mounted into the housing by using two metal fra-mes(tightening torqueof thefixingscrews=05Nm) The modules have 4 pegs formed by 2 par-allel ribs (each peg shapes like a ldquoHrdquo) Each ribtakes1poleframewherethelaterallinkhastogointo the relief of the frame The 2 pole frames have 2cutoutson thewallwhichget fitted to the ldquoHrdquo-shapedpegs(seefigure)Theheadsofthescrewshave to face the mating direction of the module Coding can be established by rotating the contact by90degreesTherefore it is important that thecorresponding modules are assembled in the cor-rect position otherwise mating is not possible

5 After assembling the modules in the housing thetighteningtorqueofthelockingscrewcanbecheckedandcorrectedifnecessary

6 After final assembly of the contacts the user should ensure that the cable is adequately strain reliefed to protect the contact from ra-dial stress

A - Axialscrew B - Hood C - Termination entry D - Frame E - Fixing screws F - parallel ribs with H-shapeG-Housingsbulkheadmounting

Han HC Modular

1427

Application

InnovativeHighCurrentConnectors forPowerTransmissiononTrains

The Split hood and housing ldquoopen systemrdquo of the Hanreg24HPREasyConwiththeinnovativeconcept for shielded cables is an excellent solution for the versatile powerrequirementsand the rapid moving operational cycle on Trains InusearetheapprovedHanreg HC Modular 350A and650ACrimp-Contacts

SourceStadtwerkeMuumlnchenMunich

Han HC Modular

1428

Hanreg24HPREasyCon

Technical characteristicsGeneral descriptionbull High current connector for motor applications inthefieldofRailwayrollingstock

bull Robust and compact design

bull Easyassemblyduetosplithoodandsurfacemounted housing

bull HighEMCresistance

bull Large space for cables

Material Aluminiumdie-cast

Surface Powder-coatedRAL9005 (black)

Limitingtemperatures -40degC125degC

Locking ScrewlockingM6 stainless steel

Frame 3 and 4 contacts for Hanreg HC Modular 350 stainless steel

3 contacts for Hanreg HC Modular 650 stainless steel

Frames Short and long version stainless steel

Cable gland Special cable gland withselftighteningclamp for shielded cables

Degree of protectionacctoEN60529inlockedposition IP68

bull Suitable for extreme environmental conditions

bull Many assembly possibilities due to separate assembly panels

bull ExternalterminationofPEterminationonhoodand surface mounted housing

bull Newcableglandforsecureandavisiblecon-nection of screening braid of shielded cables

Features

Han HC Modular

1429

httpsb2bhartingcomebusinessen09 40 024 0451

httpsb2bhartingcomebusinessen09 40 024 0951

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 0368

Hood

Identification Part-Number Drawing Dimensionsinmm

Housing surface mounting

Housing bulkhead mounting Hanreg HPR enlarged

Han HC Modular

1430

httpsb2bhartingcomebusinessen19 40 024 9901

httpsb2bhartingcomebusinessen19 40 024 9902

httpsb2bhartingcomebusinessen19 40 024 9903

Hanreg24HPREasyCon

3 x M25

4 x M25

3 x M32

httpsb2bhartingcomebusinessen09 40 024 9911

httpsb2bhartingcomebusinessen09 40 024 9912

httpsb2bhartingcomebusinessen09 40 024 9913

httpsb2bhartingcomebusinessen09 40 024 9914

Coversfor Hanreg24HPREasyConhoodandsurfacemounting housing

Identification Part-Number Drawing Dimensionsinmm

Framesfor 3 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

for 4 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Male

Female

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS44 x heat shrink tube

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS4

Male Female

Male Female

Han HC Modular

1431

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 9921

httpsb2bhartingcomebusinessen09 40 024 9922

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

Male

Female

Framesfor 3 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Framesfor 3 x Hanreg HC Modular 650 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Male Female

Includedinkit

2xdistancebolt(SW7)2xM4screw2xwasherSKS42xM4Countersunkscrew

Includedinkit

4xM4screw4xwasherSKS44xwasherSKS64xcheese-headscrewM6x204xcheese-headscrewM6x25

Han HC Modular

1432

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

Framesfor 4 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Framesfor 3 x Hanreg HC Modular 650 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x354 x heat shrink tube

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x35

Han HC Modular

1433

httpsb2bhartingcomebusinessen09 40 000 9925

httpsb2bhartingcomebusinessen09 40 000 9926

Hanreg24HPREasyCon

Mounting panels

Identification Part-Number Drawing Dimensionsinmm

for Hanreg24HPREasyCon hood and surface mounting housing

Long version

Includedinkit

6xwasherM66xM6screw

Short version Includedinkit

4xwasherM64xM6screw

Han HC Modular

1434

httpsb2bhartingcomebusinessen19 00 000 5013

httpsb2bhartingcomebusinessen19 00 000 5019

httpsb2bhartingcomebusinessen19 00 000 5014

httpsb2bhartingcomebusinessen19 00 000 5015

httpsb2bhartingcomebusinessen19 00 000 5022

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 99 000 0334

For cable Oslash9-17mm

For cable Oslash13-21mm

For cable Oslash13-21mm

For cable Oslash17-225mm

For cable Oslash16-28mm

Identification Part-Number Drawing Dimensionsinmm

Cable glandsM25

M32

Assembly tool for shielding clamp

Han HC Modular

1435

Hanreg48HPR 4000 V 650 A

Featuresbull Easy assemblybull GoodEMCfeaturesbull Secure termination easy to controlbull VibrationresistantacctoDINEN61373Category

1B (Category 2 possible with usage of M6 distance bolts)

bull Ideal motor drive connector for transportation sector

Technical characteristicsSpecifications DINEN60664-1

DINEN61984

Inserts Number of contacts i e 4 5 6 10

depending on the frame

Electrical data acctoEN61984 350650 A 4000 V 18 kV 3

Rated current 350650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Hanreg HC Modular 350 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Contacts Hanreg HC Modular 650 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

FrameTightening torque ofthefixingscrews 2Nm Material stainless steel

Technical characteristicsHanreg HPR HoodsHousings

Material aluminium die-cast corrosion resistant

Surface- Top coat Epoxy powder paint

RAL9005Lockingelement Stainlesssteel Tightening torque 4 Nm Sealing NBR Limitingtemperatures -40degC+125degC Degree of protection acc to DINEN60529 forcoupledconnector IP68

1) geometric wire gauge

Han HC Modular

1436

Hanreg48HPR HoodsHousings

Stockitemsinboldtype

Identification Part number Drawing Dimensions in mm

Hoods

httpsb2bhartingcomebusinessen09 40 048 0451

Housings surface mounting

httpsb2bhartingcomebusinessen09 40 048 0951

Housingsbulkheadmounting

httpsb2bhartingcomebusinessen09 40 048 0311

Housingsbulkheadmountingfor 4 inserts size 16 B

httpsb2bhartingcomebusinessen09 40 048 0331

Protection covers

httpsb2bhartingcomebusinessen09 40 048 5401

Han HC Modular

1437

Hanreg48HPR Covers

StockitemsinboldtypeIncludedindeliveryrange4distancepieces4screwsM64washers

Identification Part number M Drawing Dimensions in mm

Coverwithout cable entry

httpsb2bhartingcomebusinessen09 40 048 9801 (Distancebolt

M6)

httpsb2bhartingcomebusinessen09 40 048 9803 (Distancebolt

M5)

Coverfor male inserts

httpsb2bhartingcomebusinessen19 40 048 9801 (Distancebolt

M5)

4 x 40

Coverfor female inserts

httpsb2bhartingcomebusinessen19 40 048 9901 (Distancebolt

M5)

4 x 40

Cover

httpsb2bhartingcomebusinessen19 40 048 9812 (Distancebolt

M6)

5 x 32

Cover httpsb2bhartingcomebusinessen19 40 048 9820 (Distancebolt

M6)

httpsb2bhartingcomebusinessen19 40 048 9822 (Distancebolt

M6)

6 x 25

6 x 32

Cover

httpsb2bhartingcomebusinessen19 40 048 9860 (Distancebolt

M6)

10 x 25

Han HC Modular

1438

IdentificationPart number

male female

Framefor 4 inserts size 16 B

suitable for hoods and surface mounted housings in conjunction with cover httpsb2bhartingcomebusinessen09400489803 httpsb2bhartingcomebusinessen19400489801 httpsb2bhartingcomebusinessen19400489901 only

httpsb2bhartingcomebusinessen09 40 048 9912

httpsb2bhartingcomebusinessen09 40 048 9912

Framefor 4 x HC 350 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9810

httpsb2bhartingcomebusinessen09 40 048 9910

Framefor 4 x HC 650 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9811

httpsb2bhartingcomebusinessen09 40 048 9911

Framefor 6 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9806

httpsb2bhartingcomebusinessen09 40 048 9906

Framefor 4 x HC 350 contacts + PE

httpsb2bhartingcomebusinessen09 40 048 9809

httpsb2bhartingcomebusinessen09 40 048 9909

Framefor 10 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9860

httpsb2bhartingcomebusinessen09 40 048 9960

Hanreg48HPR Frame

Stockitemsinboldtype

Page 18: K 3/0, K 3/2 / Han HC Modular Contents Page · Han HC Modular 14. 02 Han® K 3/0, Han® K 3/2 Features • Only to be used with Han® 24 HPR special hoods and housings (see page 14.04)

Han HC Modular

1418

Hanreg HC Modular 350 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

4x 25 httpsb2bhartingcomebusinessen19 40 024 0478

4x 25 httpsb2bhartingcomebusinessen19 40 024 0978

httpsb2bhartingcomebusinessen09 40 024 0368

Frame Part number HoodsHousings M Part number4 poles male

4 poles female

HoodsHanreg 24 HPR enlarged

Housings surface mounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Han HC Modular

1419

Hanreg HC Modular 350

Assembly instructionsRemarks on the axial screw termination see chapter00

Step 1 The outer diameter of the cable must not ex-ceed195mmStripthecableby19mm

Insert the cable through hood

Step 2 Press the Han NC contact on the cable strand and apply tightening torque according table 1 by using a tighteningtorquestoolTakecarethatallcablestrandsfitcompletelyinsidethecontactterminationcavityDu-ring assembling adhere the cable and the contact to minimise axial movement or twisting

Step 3 Move the perforated plate D across the HC contacts

Step 4 Fit frame E onto the hexagon shape of the HC contact Coding can be arranged by turning the contact within60degstepsBolttheframeEtogetherwithperfo-rated plate D

Step 5 Pushbackthepacketinsidethegood

Step 6 Tighten the four M3 (tightening torque 05 Nm) screws and the cable gland according manufacturer re-commendation

During the assembly of the frame for 4 poles the fol-lowingtighteningtorqueshavetobetakenintoconsi-derationA = 05 NmB = 15 NmC = 025 Nm

Han HC Modular

1420

Hanreg HC Modular 650

Current carrying capacityCurrent carrying capacity

The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge70mmsup2 ➁Wiregauge95mmsup2➂Wiregauge120mmsup2 ➃Wiregauge150mmsup2➄Wiregauge185mmsup2 ➅Wiregauge240mmsup2withcableSHXAFO1x2404kV

Technical characteristicsSpecifications DINEN60664-1

DINEN61984Approvals

Inserts Number of contacts 1 2

Electrical data acctoEN61984 650 A 4000 V 18 kV 3

Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

Screw terminal- Thread - Tightening torque

M 12 1618Nm

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

1) geometric wire gauge

Han HC Modular

1421

Hanreg HC Modular 650 4000 V 650 A

Stockitemsinboldtype

Modular High Current Connector System

Part numberWiregaugeIdentification Male contact Female contact Drawing Dimensions in mm

Contactswith screw terminal for housingbulkheadmounting

httpsb2bhartingcomebusinessen09 11 001 2675 httpsb2bhartingcomebusinessen09 11 001 2775 70240mmsup2

Please ensure to hold up the contact with a wrench size 24 to apply the tightening torque

with axial screw terminal

httpsb2bhartingcomebusinessen09 11 001 2671 httpsb2bhartingcomebusinessen09 11 001 2672

httpsb2bhartingcomebusinessen09 11 001 2771 httpsb2bhartingcomebusinessen09 11 001 2772

70120mmsup2 150185mmsup2

min length of wrench 60 mm

Hexagonal driverAdapter(SW8)

httpsb2bhartingcomebusinessen09 99 000 0372

Han HC Modular

1422

Hanreg HC Modular 650 Crimp

Featuresbull Crimpterminationbull PlugcompatibletoHanreg HC Modular 650 with axial

screw terminalbull Contactinonepiece

Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge 70mmsup2 ➁Wiregauge 95mmsup2➂Wiregauge120mmsup2 ➃Wiregauge150mmsup2➄Wiregauge185mmsup2 ➅Wiregauge240mmsup2three contacts in Hanreg 24 HPR

Technical characteristicsSpecifications DINEN61984 DIN EN 60 664-1

InsertsNumber of contacts 1 or 2

Electrical data acctoEN61984 without adapter 650 A 2000 V 12 kV 3 Rated current 650 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 650 A 4000 V 18 kV 3 Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010Ω Material polyamide Limitingtemperatures -40degC+125degC FlammabilityacctoUL94 V0 Mechanicalworkinglife -matingcycles ge500

ContactsMaterial copper alloy Surface - hard-silver plated 3 microm Ag Contactresistance le03mΩ Crimp terminal -mmsup2 240mmsup2 Max insulation diameter Crimp die acc to DIN 46 235 Pressingforcerequirement 130kN

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

Han HC Modular

1423

httpsb2bhartingcomebusinessen09 11 001 3012

httpsb2bhartingcomebusinessen09 11 001 3112

M

F

70

95

120

150

185

240

httpsb2bhartingcomebusinessen09 11 000 6161

httpsb2bhartingcomebusinessen09 11 000 6162

httpsb2bhartingcomebusinessen09 11 000 6163

httpsb2bhartingcomebusinessen09 11 000 6164

httpsb2bhartingcomebusinessen09 11 000 6165

httpsb2bhartingcomebusinessen09 11 000 6168

httpsb2bhartingcomebusinessen09 11 000 6261

httpsb2bhartingcomebusinessen09 11 000 6262

httpsb2bhartingcomebusinessen09 11 000 6263

httpsb2bhartingcomebusinessen09 11 000 6264

httpsb2bhartingcomebusinessen09 11 000 6265

httpsb2bhartingcomebusinessen09 11 000 6268

Hanreg HC module 650 Crimp terminal

Part-Number

Modular High Current Connector System

Identification Maleinsert(M) Femaleinsert(F) Drawings Dimensionsinmm

Identification mmsup2 Malecontacts(M)Femalecontacts(F)Drawings DimensionsinmmWiregauge Part-Number

Hanreg HC Modular 650 crimp 4000 V2000 V 650 A

Crimp contacts Silver plated

Wire gauge

oslash in

mm

Strip-ping

length

70mmsup2 115 42 mm

95mmsup2 135 42 mm

120mmsup2 155 42 mm

150mmsup2 17 42 mm

185mmsup2 19 42 mm

240mmsup2 215 46 mm

forstrandedwireacctoIEC60228class5

Crimp area

2 crimps

Crimp area

2 crimps

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

CrimpareaacctoDINEN46235 Stockitemsinboldtype

Han HC Modular

1424

httpsb2bhartingcomebusinessen09 40 000 9955

Hanreg HC Modular 650 4000 V

1 pole

httpsb2bhartingcomebusinessen09 11 000 9971

Hood Hanreg HPR 6 B

40 httpsb2bhartingcomebusinessen19 40 006 0418

Housingsbulk-headmounting Hanreg HPR 6 B

httpsb2bhartingcomebusinessen09 40 006 0314

2 poles

httpsb2bhartingcomebusinessen09 11 000 9972

Hood Hanreg HPR 24 B

2 x 40 httpsb2bhartingcomebusinessen19 40 024 0438

Housingsbulk-headmounting Hanreg HPR 24 B

httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

HPRmountingframesofappropriatesizefromchapter31arenotfittingforcompatibility Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1425

Hanreg HC Modular 650 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

3x 32 httpsb2bhartingcomebusinessen19 40 024 0468

3x 32 httpsb2bhartingcomebusinessen19 40 024 0968

httpsb2bhartingcomebusinessen09 40 024 0368

httpsb2bhartingcomebusinessen09 40 000 9955

Frame Part number HoodsHousings M Part number3 pins male

3 pins female

HoodsHanreg 24 HPR enlarged

Housingssurfacemounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1426

Hanreg HC Modular 650

Assembly instructions

1 Strip cable to 23+2 mm

2 Push conductor through the cable gland and the housing Push the stripped end of the conductor into the termination entry of the module until the insulation touches the contact

3 To tighten the axial screw a hexagonal wrench size8isneededInsertthehexagonalwrenchonthe mating side of the contact At the same time push the conductor over the axial screwThe lo-ckingscrewhas tobe tightenedwith the recom-mended tightening torque that is determined by the conductorrsquos cross section

4 Once the modules are terminated they are mounted into the housing by using two metal fra-mes(tightening torqueof thefixingscrews=05Nm) The modules have 4 pegs formed by 2 par-allel ribs (each peg shapes like a ldquoHrdquo) Each ribtakes1poleframewherethelaterallinkhastogointo the relief of the frame The 2 pole frames have 2cutoutson thewallwhichget fitted to the ldquoHrdquo-shapedpegs(seefigure)Theheadsofthescrewshave to face the mating direction of the module Coding can be established by rotating the contact by90degreesTherefore it is important that thecorresponding modules are assembled in the cor-rect position otherwise mating is not possible

5 After assembling the modules in the housing thetighteningtorqueofthelockingscrewcanbecheckedandcorrectedifnecessary

6 After final assembly of the contacts the user should ensure that the cable is adequately strain reliefed to protect the contact from ra-dial stress

A - Axialscrew B - Hood C - Termination entry D - Frame E - Fixing screws F - parallel ribs with H-shapeG-Housingsbulkheadmounting

Han HC Modular

1427

Application

InnovativeHighCurrentConnectors forPowerTransmissiononTrains

The Split hood and housing ldquoopen systemrdquo of the Hanreg24HPREasyConwiththeinnovativeconcept for shielded cables is an excellent solution for the versatile powerrequirementsand the rapid moving operational cycle on Trains InusearetheapprovedHanreg HC Modular 350A and650ACrimp-Contacts

SourceStadtwerkeMuumlnchenMunich

Han HC Modular

1428

Hanreg24HPREasyCon

Technical characteristicsGeneral descriptionbull High current connector for motor applications inthefieldofRailwayrollingstock

bull Robust and compact design

bull Easyassemblyduetosplithoodandsurfacemounted housing

bull HighEMCresistance

bull Large space for cables

Material Aluminiumdie-cast

Surface Powder-coatedRAL9005 (black)

Limitingtemperatures -40degC125degC

Locking ScrewlockingM6 stainless steel

Frame 3 and 4 contacts for Hanreg HC Modular 350 stainless steel

3 contacts for Hanreg HC Modular 650 stainless steel

Frames Short and long version stainless steel

Cable gland Special cable gland withselftighteningclamp for shielded cables

Degree of protectionacctoEN60529inlockedposition IP68

bull Suitable for extreme environmental conditions

bull Many assembly possibilities due to separate assembly panels

bull ExternalterminationofPEterminationonhoodand surface mounted housing

bull Newcableglandforsecureandavisiblecon-nection of screening braid of shielded cables

Features

Han HC Modular

1429

httpsb2bhartingcomebusinessen09 40 024 0451

httpsb2bhartingcomebusinessen09 40 024 0951

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 0368

Hood

Identification Part-Number Drawing Dimensionsinmm

Housing surface mounting

Housing bulkhead mounting Hanreg HPR enlarged

Han HC Modular

1430

httpsb2bhartingcomebusinessen19 40 024 9901

httpsb2bhartingcomebusinessen19 40 024 9902

httpsb2bhartingcomebusinessen19 40 024 9903

Hanreg24HPREasyCon

3 x M25

4 x M25

3 x M32

httpsb2bhartingcomebusinessen09 40 024 9911

httpsb2bhartingcomebusinessen09 40 024 9912

httpsb2bhartingcomebusinessen09 40 024 9913

httpsb2bhartingcomebusinessen09 40 024 9914

Coversfor Hanreg24HPREasyConhoodandsurfacemounting housing

Identification Part-Number Drawing Dimensionsinmm

Framesfor 3 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

for 4 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Male

Female

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS44 x heat shrink tube

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS4

Male Female

Male Female

Han HC Modular

1431

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 9921

httpsb2bhartingcomebusinessen09 40 024 9922

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

Male

Female

Framesfor 3 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Framesfor 3 x Hanreg HC Modular 650 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Male Female

Includedinkit

2xdistancebolt(SW7)2xM4screw2xwasherSKS42xM4Countersunkscrew

Includedinkit

4xM4screw4xwasherSKS44xwasherSKS64xcheese-headscrewM6x204xcheese-headscrewM6x25

Han HC Modular

1432

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

Framesfor 4 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Framesfor 3 x Hanreg HC Modular 650 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x354 x heat shrink tube

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x35

Han HC Modular

1433

httpsb2bhartingcomebusinessen09 40 000 9925

httpsb2bhartingcomebusinessen09 40 000 9926

Hanreg24HPREasyCon

Mounting panels

Identification Part-Number Drawing Dimensionsinmm

for Hanreg24HPREasyCon hood and surface mounting housing

Long version

Includedinkit

6xwasherM66xM6screw

Short version Includedinkit

4xwasherM64xM6screw

Han HC Modular

1434

httpsb2bhartingcomebusinessen19 00 000 5013

httpsb2bhartingcomebusinessen19 00 000 5019

httpsb2bhartingcomebusinessen19 00 000 5014

httpsb2bhartingcomebusinessen19 00 000 5015

httpsb2bhartingcomebusinessen19 00 000 5022

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 99 000 0334

For cable Oslash9-17mm

For cable Oslash13-21mm

For cable Oslash13-21mm

For cable Oslash17-225mm

For cable Oslash16-28mm

Identification Part-Number Drawing Dimensionsinmm

Cable glandsM25

M32

Assembly tool for shielding clamp

Han HC Modular

1435

Hanreg48HPR 4000 V 650 A

Featuresbull Easy assemblybull GoodEMCfeaturesbull Secure termination easy to controlbull VibrationresistantacctoDINEN61373Category

1B (Category 2 possible with usage of M6 distance bolts)

bull Ideal motor drive connector for transportation sector

Technical characteristicsSpecifications DINEN60664-1

DINEN61984

Inserts Number of contacts i e 4 5 6 10

depending on the frame

Electrical data acctoEN61984 350650 A 4000 V 18 kV 3

Rated current 350650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Hanreg HC Modular 350 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Contacts Hanreg HC Modular 650 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

FrameTightening torque ofthefixingscrews 2Nm Material stainless steel

Technical characteristicsHanreg HPR HoodsHousings

Material aluminium die-cast corrosion resistant

Surface- Top coat Epoxy powder paint

RAL9005Lockingelement Stainlesssteel Tightening torque 4 Nm Sealing NBR Limitingtemperatures -40degC+125degC Degree of protection acc to DINEN60529 forcoupledconnector IP68

1) geometric wire gauge

Han HC Modular

1436

Hanreg48HPR HoodsHousings

Stockitemsinboldtype

Identification Part number Drawing Dimensions in mm

Hoods

httpsb2bhartingcomebusinessen09 40 048 0451

Housings surface mounting

httpsb2bhartingcomebusinessen09 40 048 0951

Housingsbulkheadmounting

httpsb2bhartingcomebusinessen09 40 048 0311

Housingsbulkheadmountingfor 4 inserts size 16 B

httpsb2bhartingcomebusinessen09 40 048 0331

Protection covers

httpsb2bhartingcomebusinessen09 40 048 5401

Han HC Modular

1437

Hanreg48HPR Covers

StockitemsinboldtypeIncludedindeliveryrange4distancepieces4screwsM64washers

Identification Part number M Drawing Dimensions in mm

Coverwithout cable entry

httpsb2bhartingcomebusinessen09 40 048 9801 (Distancebolt

M6)

httpsb2bhartingcomebusinessen09 40 048 9803 (Distancebolt

M5)

Coverfor male inserts

httpsb2bhartingcomebusinessen19 40 048 9801 (Distancebolt

M5)

4 x 40

Coverfor female inserts

httpsb2bhartingcomebusinessen19 40 048 9901 (Distancebolt

M5)

4 x 40

Cover

httpsb2bhartingcomebusinessen19 40 048 9812 (Distancebolt

M6)

5 x 32

Cover httpsb2bhartingcomebusinessen19 40 048 9820 (Distancebolt

M6)

httpsb2bhartingcomebusinessen19 40 048 9822 (Distancebolt

M6)

6 x 25

6 x 32

Cover

httpsb2bhartingcomebusinessen19 40 048 9860 (Distancebolt

M6)

10 x 25

Han HC Modular

1438

IdentificationPart number

male female

Framefor 4 inserts size 16 B

suitable for hoods and surface mounted housings in conjunction with cover httpsb2bhartingcomebusinessen09400489803 httpsb2bhartingcomebusinessen19400489801 httpsb2bhartingcomebusinessen19400489901 only

httpsb2bhartingcomebusinessen09 40 048 9912

httpsb2bhartingcomebusinessen09 40 048 9912

Framefor 4 x HC 350 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9810

httpsb2bhartingcomebusinessen09 40 048 9910

Framefor 4 x HC 650 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9811

httpsb2bhartingcomebusinessen09 40 048 9911

Framefor 6 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9806

httpsb2bhartingcomebusinessen09 40 048 9906

Framefor 4 x HC 350 contacts + PE

httpsb2bhartingcomebusinessen09 40 048 9809

httpsb2bhartingcomebusinessen09 40 048 9909

Framefor 10 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9860

httpsb2bhartingcomebusinessen09 40 048 9960

Hanreg48HPR Frame

Stockitemsinboldtype

Page 19: K 3/0, K 3/2 / Han HC Modular Contents Page · Han HC Modular 14. 02 Han® K 3/0, Han® K 3/2 Features • Only to be used with Han® 24 HPR special hoods and housings (see page 14.04)

Han HC Modular

1419

Hanreg HC Modular 350

Assembly instructionsRemarks on the axial screw termination see chapter00

Step 1 The outer diameter of the cable must not ex-ceed195mmStripthecableby19mm

Insert the cable through hood

Step 2 Press the Han NC contact on the cable strand and apply tightening torque according table 1 by using a tighteningtorquestoolTakecarethatallcablestrandsfitcompletelyinsidethecontactterminationcavityDu-ring assembling adhere the cable and the contact to minimise axial movement or twisting

Step 3 Move the perforated plate D across the HC contacts

Step 4 Fit frame E onto the hexagon shape of the HC contact Coding can be arranged by turning the contact within60degstepsBolttheframeEtogetherwithperfo-rated plate D

Step 5 Pushbackthepacketinsidethegood

Step 6 Tighten the four M3 (tightening torque 05 Nm) screws and the cable gland according manufacturer re-commendation

During the assembly of the frame for 4 poles the fol-lowingtighteningtorqueshavetobetakenintoconsi-derationA = 05 NmB = 15 NmC = 025 Nm

Han HC Modular

1420

Hanreg HC Modular 650

Current carrying capacityCurrent carrying capacity

The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge70mmsup2 ➁Wiregauge95mmsup2➂Wiregauge120mmsup2 ➃Wiregauge150mmsup2➄Wiregauge185mmsup2 ➅Wiregauge240mmsup2withcableSHXAFO1x2404kV

Technical characteristicsSpecifications DINEN60664-1

DINEN61984Approvals

Inserts Number of contacts 1 2

Electrical data acctoEN61984 650 A 4000 V 18 kV 3

Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

Screw terminal- Thread - Tightening torque

M 12 1618Nm

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

1) geometric wire gauge

Han HC Modular

1421

Hanreg HC Modular 650 4000 V 650 A

Stockitemsinboldtype

Modular High Current Connector System

Part numberWiregaugeIdentification Male contact Female contact Drawing Dimensions in mm

Contactswith screw terminal for housingbulkheadmounting

httpsb2bhartingcomebusinessen09 11 001 2675 httpsb2bhartingcomebusinessen09 11 001 2775 70240mmsup2

Please ensure to hold up the contact with a wrench size 24 to apply the tightening torque

with axial screw terminal

httpsb2bhartingcomebusinessen09 11 001 2671 httpsb2bhartingcomebusinessen09 11 001 2672

httpsb2bhartingcomebusinessen09 11 001 2771 httpsb2bhartingcomebusinessen09 11 001 2772

70120mmsup2 150185mmsup2

min length of wrench 60 mm

Hexagonal driverAdapter(SW8)

httpsb2bhartingcomebusinessen09 99 000 0372

Han HC Modular

1422

Hanreg HC Modular 650 Crimp

Featuresbull Crimpterminationbull PlugcompatibletoHanreg HC Modular 650 with axial

screw terminalbull Contactinonepiece

Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge 70mmsup2 ➁Wiregauge 95mmsup2➂Wiregauge120mmsup2 ➃Wiregauge150mmsup2➄Wiregauge185mmsup2 ➅Wiregauge240mmsup2three contacts in Hanreg 24 HPR

Technical characteristicsSpecifications DINEN61984 DIN EN 60 664-1

InsertsNumber of contacts 1 or 2

Electrical data acctoEN61984 without adapter 650 A 2000 V 12 kV 3 Rated current 650 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 650 A 4000 V 18 kV 3 Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010Ω Material polyamide Limitingtemperatures -40degC+125degC FlammabilityacctoUL94 V0 Mechanicalworkinglife -matingcycles ge500

ContactsMaterial copper alloy Surface - hard-silver plated 3 microm Ag Contactresistance le03mΩ Crimp terminal -mmsup2 240mmsup2 Max insulation diameter Crimp die acc to DIN 46 235 Pressingforcerequirement 130kN

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

Han HC Modular

1423

httpsb2bhartingcomebusinessen09 11 001 3012

httpsb2bhartingcomebusinessen09 11 001 3112

M

F

70

95

120

150

185

240

httpsb2bhartingcomebusinessen09 11 000 6161

httpsb2bhartingcomebusinessen09 11 000 6162

httpsb2bhartingcomebusinessen09 11 000 6163

httpsb2bhartingcomebusinessen09 11 000 6164

httpsb2bhartingcomebusinessen09 11 000 6165

httpsb2bhartingcomebusinessen09 11 000 6168

httpsb2bhartingcomebusinessen09 11 000 6261

httpsb2bhartingcomebusinessen09 11 000 6262

httpsb2bhartingcomebusinessen09 11 000 6263

httpsb2bhartingcomebusinessen09 11 000 6264

httpsb2bhartingcomebusinessen09 11 000 6265

httpsb2bhartingcomebusinessen09 11 000 6268

Hanreg HC module 650 Crimp terminal

Part-Number

Modular High Current Connector System

Identification Maleinsert(M) Femaleinsert(F) Drawings Dimensionsinmm

Identification mmsup2 Malecontacts(M)Femalecontacts(F)Drawings DimensionsinmmWiregauge Part-Number

Hanreg HC Modular 650 crimp 4000 V2000 V 650 A

Crimp contacts Silver plated

Wire gauge

oslash in

mm

Strip-ping

length

70mmsup2 115 42 mm

95mmsup2 135 42 mm

120mmsup2 155 42 mm

150mmsup2 17 42 mm

185mmsup2 19 42 mm

240mmsup2 215 46 mm

forstrandedwireacctoIEC60228class5

Crimp area

2 crimps

Crimp area

2 crimps

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

CrimpareaacctoDINEN46235 Stockitemsinboldtype

Han HC Modular

1424

httpsb2bhartingcomebusinessen09 40 000 9955

Hanreg HC Modular 650 4000 V

1 pole

httpsb2bhartingcomebusinessen09 11 000 9971

Hood Hanreg HPR 6 B

40 httpsb2bhartingcomebusinessen19 40 006 0418

Housingsbulk-headmounting Hanreg HPR 6 B

httpsb2bhartingcomebusinessen09 40 006 0314

2 poles

httpsb2bhartingcomebusinessen09 11 000 9972

Hood Hanreg HPR 24 B

2 x 40 httpsb2bhartingcomebusinessen19 40 024 0438

Housingsbulk-headmounting Hanreg HPR 24 B

httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

HPRmountingframesofappropriatesizefromchapter31arenotfittingforcompatibility Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1425

Hanreg HC Modular 650 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

3x 32 httpsb2bhartingcomebusinessen19 40 024 0468

3x 32 httpsb2bhartingcomebusinessen19 40 024 0968

httpsb2bhartingcomebusinessen09 40 024 0368

httpsb2bhartingcomebusinessen09 40 000 9955

Frame Part number HoodsHousings M Part number3 pins male

3 pins female

HoodsHanreg 24 HPR enlarged

Housingssurfacemounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1426

Hanreg HC Modular 650

Assembly instructions

1 Strip cable to 23+2 mm

2 Push conductor through the cable gland and the housing Push the stripped end of the conductor into the termination entry of the module until the insulation touches the contact

3 To tighten the axial screw a hexagonal wrench size8isneededInsertthehexagonalwrenchonthe mating side of the contact At the same time push the conductor over the axial screwThe lo-ckingscrewhas tobe tightenedwith the recom-mended tightening torque that is determined by the conductorrsquos cross section

4 Once the modules are terminated they are mounted into the housing by using two metal fra-mes(tightening torqueof thefixingscrews=05Nm) The modules have 4 pegs formed by 2 par-allel ribs (each peg shapes like a ldquoHrdquo) Each ribtakes1poleframewherethelaterallinkhastogointo the relief of the frame The 2 pole frames have 2cutoutson thewallwhichget fitted to the ldquoHrdquo-shapedpegs(seefigure)Theheadsofthescrewshave to face the mating direction of the module Coding can be established by rotating the contact by90degreesTherefore it is important that thecorresponding modules are assembled in the cor-rect position otherwise mating is not possible

5 After assembling the modules in the housing thetighteningtorqueofthelockingscrewcanbecheckedandcorrectedifnecessary

6 After final assembly of the contacts the user should ensure that the cable is adequately strain reliefed to protect the contact from ra-dial stress

A - Axialscrew B - Hood C - Termination entry D - Frame E - Fixing screws F - parallel ribs with H-shapeG-Housingsbulkheadmounting

Han HC Modular

1427

Application

InnovativeHighCurrentConnectors forPowerTransmissiononTrains

The Split hood and housing ldquoopen systemrdquo of the Hanreg24HPREasyConwiththeinnovativeconcept for shielded cables is an excellent solution for the versatile powerrequirementsand the rapid moving operational cycle on Trains InusearetheapprovedHanreg HC Modular 350A and650ACrimp-Contacts

SourceStadtwerkeMuumlnchenMunich

Han HC Modular

1428

Hanreg24HPREasyCon

Technical characteristicsGeneral descriptionbull High current connector for motor applications inthefieldofRailwayrollingstock

bull Robust and compact design

bull Easyassemblyduetosplithoodandsurfacemounted housing

bull HighEMCresistance

bull Large space for cables

Material Aluminiumdie-cast

Surface Powder-coatedRAL9005 (black)

Limitingtemperatures -40degC125degC

Locking ScrewlockingM6 stainless steel

Frame 3 and 4 contacts for Hanreg HC Modular 350 stainless steel

3 contacts for Hanreg HC Modular 650 stainless steel

Frames Short and long version stainless steel

Cable gland Special cable gland withselftighteningclamp for shielded cables

Degree of protectionacctoEN60529inlockedposition IP68

bull Suitable for extreme environmental conditions

bull Many assembly possibilities due to separate assembly panels

bull ExternalterminationofPEterminationonhoodand surface mounted housing

bull Newcableglandforsecureandavisiblecon-nection of screening braid of shielded cables

Features

Han HC Modular

1429

httpsb2bhartingcomebusinessen09 40 024 0451

httpsb2bhartingcomebusinessen09 40 024 0951

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 0368

Hood

Identification Part-Number Drawing Dimensionsinmm

Housing surface mounting

Housing bulkhead mounting Hanreg HPR enlarged

Han HC Modular

1430

httpsb2bhartingcomebusinessen19 40 024 9901

httpsb2bhartingcomebusinessen19 40 024 9902

httpsb2bhartingcomebusinessen19 40 024 9903

Hanreg24HPREasyCon

3 x M25

4 x M25

3 x M32

httpsb2bhartingcomebusinessen09 40 024 9911

httpsb2bhartingcomebusinessen09 40 024 9912

httpsb2bhartingcomebusinessen09 40 024 9913

httpsb2bhartingcomebusinessen09 40 024 9914

Coversfor Hanreg24HPREasyConhoodandsurfacemounting housing

Identification Part-Number Drawing Dimensionsinmm

Framesfor 3 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

for 4 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Male

Female

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS44 x heat shrink tube

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS4

Male Female

Male Female

Han HC Modular

1431

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 9921

httpsb2bhartingcomebusinessen09 40 024 9922

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

Male

Female

Framesfor 3 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Framesfor 3 x Hanreg HC Modular 650 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Male Female

Includedinkit

2xdistancebolt(SW7)2xM4screw2xwasherSKS42xM4Countersunkscrew

Includedinkit

4xM4screw4xwasherSKS44xwasherSKS64xcheese-headscrewM6x204xcheese-headscrewM6x25

Han HC Modular

1432

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

Framesfor 4 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Framesfor 3 x Hanreg HC Modular 650 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x354 x heat shrink tube

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x35

Han HC Modular

1433

httpsb2bhartingcomebusinessen09 40 000 9925

httpsb2bhartingcomebusinessen09 40 000 9926

Hanreg24HPREasyCon

Mounting panels

Identification Part-Number Drawing Dimensionsinmm

for Hanreg24HPREasyCon hood and surface mounting housing

Long version

Includedinkit

6xwasherM66xM6screw

Short version Includedinkit

4xwasherM64xM6screw

Han HC Modular

1434

httpsb2bhartingcomebusinessen19 00 000 5013

httpsb2bhartingcomebusinessen19 00 000 5019

httpsb2bhartingcomebusinessen19 00 000 5014

httpsb2bhartingcomebusinessen19 00 000 5015

httpsb2bhartingcomebusinessen19 00 000 5022

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 99 000 0334

For cable Oslash9-17mm

For cable Oslash13-21mm

For cable Oslash13-21mm

For cable Oslash17-225mm

For cable Oslash16-28mm

Identification Part-Number Drawing Dimensionsinmm

Cable glandsM25

M32

Assembly tool for shielding clamp

Han HC Modular

1435

Hanreg48HPR 4000 V 650 A

Featuresbull Easy assemblybull GoodEMCfeaturesbull Secure termination easy to controlbull VibrationresistantacctoDINEN61373Category

1B (Category 2 possible with usage of M6 distance bolts)

bull Ideal motor drive connector for transportation sector

Technical characteristicsSpecifications DINEN60664-1

DINEN61984

Inserts Number of contacts i e 4 5 6 10

depending on the frame

Electrical data acctoEN61984 350650 A 4000 V 18 kV 3

Rated current 350650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Hanreg HC Modular 350 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Contacts Hanreg HC Modular 650 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

FrameTightening torque ofthefixingscrews 2Nm Material stainless steel

Technical characteristicsHanreg HPR HoodsHousings

Material aluminium die-cast corrosion resistant

Surface- Top coat Epoxy powder paint

RAL9005Lockingelement Stainlesssteel Tightening torque 4 Nm Sealing NBR Limitingtemperatures -40degC+125degC Degree of protection acc to DINEN60529 forcoupledconnector IP68

1) geometric wire gauge

Han HC Modular

1436

Hanreg48HPR HoodsHousings

Stockitemsinboldtype

Identification Part number Drawing Dimensions in mm

Hoods

httpsb2bhartingcomebusinessen09 40 048 0451

Housings surface mounting

httpsb2bhartingcomebusinessen09 40 048 0951

Housingsbulkheadmounting

httpsb2bhartingcomebusinessen09 40 048 0311

Housingsbulkheadmountingfor 4 inserts size 16 B

httpsb2bhartingcomebusinessen09 40 048 0331

Protection covers

httpsb2bhartingcomebusinessen09 40 048 5401

Han HC Modular

1437

Hanreg48HPR Covers

StockitemsinboldtypeIncludedindeliveryrange4distancepieces4screwsM64washers

Identification Part number M Drawing Dimensions in mm

Coverwithout cable entry

httpsb2bhartingcomebusinessen09 40 048 9801 (Distancebolt

M6)

httpsb2bhartingcomebusinessen09 40 048 9803 (Distancebolt

M5)

Coverfor male inserts

httpsb2bhartingcomebusinessen19 40 048 9801 (Distancebolt

M5)

4 x 40

Coverfor female inserts

httpsb2bhartingcomebusinessen19 40 048 9901 (Distancebolt

M5)

4 x 40

Cover

httpsb2bhartingcomebusinessen19 40 048 9812 (Distancebolt

M6)

5 x 32

Cover httpsb2bhartingcomebusinessen19 40 048 9820 (Distancebolt

M6)

httpsb2bhartingcomebusinessen19 40 048 9822 (Distancebolt

M6)

6 x 25

6 x 32

Cover

httpsb2bhartingcomebusinessen19 40 048 9860 (Distancebolt

M6)

10 x 25

Han HC Modular

1438

IdentificationPart number

male female

Framefor 4 inserts size 16 B

suitable for hoods and surface mounted housings in conjunction with cover httpsb2bhartingcomebusinessen09400489803 httpsb2bhartingcomebusinessen19400489801 httpsb2bhartingcomebusinessen19400489901 only

httpsb2bhartingcomebusinessen09 40 048 9912

httpsb2bhartingcomebusinessen09 40 048 9912

Framefor 4 x HC 350 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9810

httpsb2bhartingcomebusinessen09 40 048 9910

Framefor 4 x HC 650 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9811

httpsb2bhartingcomebusinessen09 40 048 9911

Framefor 6 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9806

httpsb2bhartingcomebusinessen09 40 048 9906

Framefor 4 x HC 350 contacts + PE

httpsb2bhartingcomebusinessen09 40 048 9809

httpsb2bhartingcomebusinessen09 40 048 9909

Framefor 10 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9860

httpsb2bhartingcomebusinessen09 40 048 9960

Hanreg48HPR Frame

Stockitemsinboldtype

Page 20: K 3/0, K 3/2 / Han HC Modular Contents Page · Han HC Modular 14. 02 Han® K 3/0, Han® K 3/2 Features • Only to be used with Han® 24 HPR special hoods and housings (see page 14.04)

Han HC Modular

1420

Hanreg HC Modular 650

Current carrying capacityCurrent carrying capacity

The current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge70mmsup2 ➁Wiregauge95mmsup2➂Wiregauge120mmsup2 ➃Wiregauge150mmsup2➄Wiregauge185mmsup2 ➅Wiregauge240mmsup2withcableSHXAFO1x2404kV

Technical characteristicsSpecifications DINEN60664-1

DINEN61984Approvals

Inserts Number of contacts 1 2

Electrical data acctoEN61984 650 A 4000 V 18 kV 3

Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

Screw terminal- Thread - Tightening torque

M 12 1618Nm

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

1) geometric wire gauge

Han HC Modular

1421

Hanreg HC Modular 650 4000 V 650 A

Stockitemsinboldtype

Modular High Current Connector System

Part numberWiregaugeIdentification Male contact Female contact Drawing Dimensions in mm

Contactswith screw terminal for housingbulkheadmounting

httpsb2bhartingcomebusinessen09 11 001 2675 httpsb2bhartingcomebusinessen09 11 001 2775 70240mmsup2

Please ensure to hold up the contact with a wrench size 24 to apply the tightening torque

with axial screw terminal

httpsb2bhartingcomebusinessen09 11 001 2671 httpsb2bhartingcomebusinessen09 11 001 2672

httpsb2bhartingcomebusinessen09 11 001 2771 httpsb2bhartingcomebusinessen09 11 001 2772

70120mmsup2 150185mmsup2

min length of wrench 60 mm

Hexagonal driverAdapter(SW8)

httpsb2bhartingcomebusinessen09 99 000 0372

Han HC Modular

1422

Hanreg HC Modular 650 Crimp

Featuresbull Crimpterminationbull PlugcompatibletoHanreg HC Modular 650 with axial

screw terminalbull Contactinonepiece

Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge 70mmsup2 ➁Wiregauge 95mmsup2➂Wiregauge120mmsup2 ➃Wiregauge150mmsup2➄Wiregauge185mmsup2 ➅Wiregauge240mmsup2three contacts in Hanreg 24 HPR

Technical characteristicsSpecifications DINEN61984 DIN EN 60 664-1

InsertsNumber of contacts 1 or 2

Electrical data acctoEN61984 without adapter 650 A 2000 V 12 kV 3 Rated current 650 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 650 A 4000 V 18 kV 3 Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010Ω Material polyamide Limitingtemperatures -40degC+125degC FlammabilityacctoUL94 V0 Mechanicalworkinglife -matingcycles ge500

ContactsMaterial copper alloy Surface - hard-silver plated 3 microm Ag Contactresistance le03mΩ Crimp terminal -mmsup2 240mmsup2 Max insulation diameter Crimp die acc to DIN 46 235 Pressingforcerequirement 130kN

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

Han HC Modular

1423

httpsb2bhartingcomebusinessen09 11 001 3012

httpsb2bhartingcomebusinessen09 11 001 3112

M

F

70

95

120

150

185

240

httpsb2bhartingcomebusinessen09 11 000 6161

httpsb2bhartingcomebusinessen09 11 000 6162

httpsb2bhartingcomebusinessen09 11 000 6163

httpsb2bhartingcomebusinessen09 11 000 6164

httpsb2bhartingcomebusinessen09 11 000 6165

httpsb2bhartingcomebusinessen09 11 000 6168

httpsb2bhartingcomebusinessen09 11 000 6261

httpsb2bhartingcomebusinessen09 11 000 6262

httpsb2bhartingcomebusinessen09 11 000 6263

httpsb2bhartingcomebusinessen09 11 000 6264

httpsb2bhartingcomebusinessen09 11 000 6265

httpsb2bhartingcomebusinessen09 11 000 6268

Hanreg HC module 650 Crimp terminal

Part-Number

Modular High Current Connector System

Identification Maleinsert(M) Femaleinsert(F) Drawings Dimensionsinmm

Identification mmsup2 Malecontacts(M)Femalecontacts(F)Drawings DimensionsinmmWiregauge Part-Number

Hanreg HC Modular 650 crimp 4000 V2000 V 650 A

Crimp contacts Silver plated

Wire gauge

oslash in

mm

Strip-ping

length

70mmsup2 115 42 mm

95mmsup2 135 42 mm

120mmsup2 155 42 mm

150mmsup2 17 42 mm

185mmsup2 19 42 mm

240mmsup2 215 46 mm

forstrandedwireacctoIEC60228class5

Crimp area

2 crimps

Crimp area

2 crimps

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

CrimpareaacctoDINEN46235 Stockitemsinboldtype

Han HC Modular

1424

httpsb2bhartingcomebusinessen09 40 000 9955

Hanreg HC Modular 650 4000 V

1 pole

httpsb2bhartingcomebusinessen09 11 000 9971

Hood Hanreg HPR 6 B

40 httpsb2bhartingcomebusinessen19 40 006 0418

Housingsbulk-headmounting Hanreg HPR 6 B

httpsb2bhartingcomebusinessen09 40 006 0314

2 poles

httpsb2bhartingcomebusinessen09 11 000 9972

Hood Hanreg HPR 24 B

2 x 40 httpsb2bhartingcomebusinessen19 40 024 0438

Housingsbulk-headmounting Hanreg HPR 24 B

httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

HPRmountingframesofappropriatesizefromchapter31arenotfittingforcompatibility Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1425

Hanreg HC Modular 650 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

3x 32 httpsb2bhartingcomebusinessen19 40 024 0468

3x 32 httpsb2bhartingcomebusinessen19 40 024 0968

httpsb2bhartingcomebusinessen09 40 024 0368

httpsb2bhartingcomebusinessen09 40 000 9955

Frame Part number HoodsHousings M Part number3 pins male

3 pins female

HoodsHanreg 24 HPR enlarged

Housingssurfacemounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1426

Hanreg HC Modular 650

Assembly instructions

1 Strip cable to 23+2 mm

2 Push conductor through the cable gland and the housing Push the stripped end of the conductor into the termination entry of the module until the insulation touches the contact

3 To tighten the axial screw a hexagonal wrench size8isneededInsertthehexagonalwrenchonthe mating side of the contact At the same time push the conductor over the axial screwThe lo-ckingscrewhas tobe tightenedwith the recom-mended tightening torque that is determined by the conductorrsquos cross section

4 Once the modules are terminated they are mounted into the housing by using two metal fra-mes(tightening torqueof thefixingscrews=05Nm) The modules have 4 pegs formed by 2 par-allel ribs (each peg shapes like a ldquoHrdquo) Each ribtakes1poleframewherethelaterallinkhastogointo the relief of the frame The 2 pole frames have 2cutoutson thewallwhichget fitted to the ldquoHrdquo-shapedpegs(seefigure)Theheadsofthescrewshave to face the mating direction of the module Coding can be established by rotating the contact by90degreesTherefore it is important that thecorresponding modules are assembled in the cor-rect position otherwise mating is not possible

5 After assembling the modules in the housing thetighteningtorqueofthelockingscrewcanbecheckedandcorrectedifnecessary

6 After final assembly of the contacts the user should ensure that the cable is adequately strain reliefed to protect the contact from ra-dial stress

A - Axialscrew B - Hood C - Termination entry D - Frame E - Fixing screws F - parallel ribs with H-shapeG-Housingsbulkheadmounting

Han HC Modular

1427

Application

InnovativeHighCurrentConnectors forPowerTransmissiononTrains

The Split hood and housing ldquoopen systemrdquo of the Hanreg24HPREasyConwiththeinnovativeconcept for shielded cables is an excellent solution for the versatile powerrequirementsand the rapid moving operational cycle on Trains InusearetheapprovedHanreg HC Modular 350A and650ACrimp-Contacts

SourceStadtwerkeMuumlnchenMunich

Han HC Modular

1428

Hanreg24HPREasyCon

Technical characteristicsGeneral descriptionbull High current connector for motor applications inthefieldofRailwayrollingstock

bull Robust and compact design

bull Easyassemblyduetosplithoodandsurfacemounted housing

bull HighEMCresistance

bull Large space for cables

Material Aluminiumdie-cast

Surface Powder-coatedRAL9005 (black)

Limitingtemperatures -40degC125degC

Locking ScrewlockingM6 stainless steel

Frame 3 and 4 contacts for Hanreg HC Modular 350 stainless steel

3 contacts for Hanreg HC Modular 650 stainless steel

Frames Short and long version stainless steel

Cable gland Special cable gland withselftighteningclamp for shielded cables

Degree of protectionacctoEN60529inlockedposition IP68

bull Suitable for extreme environmental conditions

bull Many assembly possibilities due to separate assembly panels

bull ExternalterminationofPEterminationonhoodand surface mounted housing

bull Newcableglandforsecureandavisiblecon-nection of screening braid of shielded cables

Features

Han HC Modular

1429

httpsb2bhartingcomebusinessen09 40 024 0451

httpsb2bhartingcomebusinessen09 40 024 0951

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 0368

Hood

Identification Part-Number Drawing Dimensionsinmm

Housing surface mounting

Housing bulkhead mounting Hanreg HPR enlarged

Han HC Modular

1430

httpsb2bhartingcomebusinessen19 40 024 9901

httpsb2bhartingcomebusinessen19 40 024 9902

httpsb2bhartingcomebusinessen19 40 024 9903

Hanreg24HPREasyCon

3 x M25

4 x M25

3 x M32

httpsb2bhartingcomebusinessen09 40 024 9911

httpsb2bhartingcomebusinessen09 40 024 9912

httpsb2bhartingcomebusinessen09 40 024 9913

httpsb2bhartingcomebusinessen09 40 024 9914

Coversfor Hanreg24HPREasyConhoodandsurfacemounting housing

Identification Part-Number Drawing Dimensionsinmm

Framesfor 3 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

for 4 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Male

Female

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS44 x heat shrink tube

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS4

Male Female

Male Female

Han HC Modular

1431

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 9921

httpsb2bhartingcomebusinessen09 40 024 9922

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

Male

Female

Framesfor 3 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Framesfor 3 x Hanreg HC Modular 650 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Male Female

Includedinkit

2xdistancebolt(SW7)2xM4screw2xwasherSKS42xM4Countersunkscrew

Includedinkit

4xM4screw4xwasherSKS44xwasherSKS64xcheese-headscrewM6x204xcheese-headscrewM6x25

Han HC Modular

1432

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

Framesfor 4 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Framesfor 3 x Hanreg HC Modular 650 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x354 x heat shrink tube

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x35

Han HC Modular

1433

httpsb2bhartingcomebusinessen09 40 000 9925

httpsb2bhartingcomebusinessen09 40 000 9926

Hanreg24HPREasyCon

Mounting panels

Identification Part-Number Drawing Dimensionsinmm

for Hanreg24HPREasyCon hood and surface mounting housing

Long version

Includedinkit

6xwasherM66xM6screw

Short version Includedinkit

4xwasherM64xM6screw

Han HC Modular

1434

httpsb2bhartingcomebusinessen19 00 000 5013

httpsb2bhartingcomebusinessen19 00 000 5019

httpsb2bhartingcomebusinessen19 00 000 5014

httpsb2bhartingcomebusinessen19 00 000 5015

httpsb2bhartingcomebusinessen19 00 000 5022

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 99 000 0334

For cable Oslash9-17mm

For cable Oslash13-21mm

For cable Oslash13-21mm

For cable Oslash17-225mm

For cable Oslash16-28mm

Identification Part-Number Drawing Dimensionsinmm

Cable glandsM25

M32

Assembly tool for shielding clamp

Han HC Modular

1435

Hanreg48HPR 4000 V 650 A

Featuresbull Easy assemblybull GoodEMCfeaturesbull Secure termination easy to controlbull VibrationresistantacctoDINEN61373Category

1B (Category 2 possible with usage of M6 distance bolts)

bull Ideal motor drive connector for transportation sector

Technical characteristicsSpecifications DINEN60664-1

DINEN61984

Inserts Number of contacts i e 4 5 6 10

depending on the frame

Electrical data acctoEN61984 350650 A 4000 V 18 kV 3

Rated current 350650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Hanreg HC Modular 350 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Contacts Hanreg HC Modular 650 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

FrameTightening torque ofthefixingscrews 2Nm Material stainless steel

Technical characteristicsHanreg HPR HoodsHousings

Material aluminium die-cast corrosion resistant

Surface- Top coat Epoxy powder paint

RAL9005Lockingelement Stainlesssteel Tightening torque 4 Nm Sealing NBR Limitingtemperatures -40degC+125degC Degree of protection acc to DINEN60529 forcoupledconnector IP68

1) geometric wire gauge

Han HC Modular

1436

Hanreg48HPR HoodsHousings

Stockitemsinboldtype

Identification Part number Drawing Dimensions in mm

Hoods

httpsb2bhartingcomebusinessen09 40 048 0451

Housings surface mounting

httpsb2bhartingcomebusinessen09 40 048 0951

Housingsbulkheadmounting

httpsb2bhartingcomebusinessen09 40 048 0311

Housingsbulkheadmountingfor 4 inserts size 16 B

httpsb2bhartingcomebusinessen09 40 048 0331

Protection covers

httpsb2bhartingcomebusinessen09 40 048 5401

Han HC Modular

1437

Hanreg48HPR Covers

StockitemsinboldtypeIncludedindeliveryrange4distancepieces4screwsM64washers

Identification Part number M Drawing Dimensions in mm

Coverwithout cable entry

httpsb2bhartingcomebusinessen09 40 048 9801 (Distancebolt

M6)

httpsb2bhartingcomebusinessen09 40 048 9803 (Distancebolt

M5)

Coverfor male inserts

httpsb2bhartingcomebusinessen19 40 048 9801 (Distancebolt

M5)

4 x 40

Coverfor female inserts

httpsb2bhartingcomebusinessen19 40 048 9901 (Distancebolt

M5)

4 x 40

Cover

httpsb2bhartingcomebusinessen19 40 048 9812 (Distancebolt

M6)

5 x 32

Cover httpsb2bhartingcomebusinessen19 40 048 9820 (Distancebolt

M6)

httpsb2bhartingcomebusinessen19 40 048 9822 (Distancebolt

M6)

6 x 25

6 x 32

Cover

httpsb2bhartingcomebusinessen19 40 048 9860 (Distancebolt

M6)

10 x 25

Han HC Modular

1438

IdentificationPart number

male female

Framefor 4 inserts size 16 B

suitable for hoods and surface mounted housings in conjunction with cover httpsb2bhartingcomebusinessen09400489803 httpsb2bhartingcomebusinessen19400489801 httpsb2bhartingcomebusinessen19400489901 only

httpsb2bhartingcomebusinessen09 40 048 9912

httpsb2bhartingcomebusinessen09 40 048 9912

Framefor 4 x HC 350 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9810

httpsb2bhartingcomebusinessen09 40 048 9910

Framefor 4 x HC 650 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9811

httpsb2bhartingcomebusinessen09 40 048 9911

Framefor 6 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9806

httpsb2bhartingcomebusinessen09 40 048 9906

Framefor 4 x HC 350 contacts + PE

httpsb2bhartingcomebusinessen09 40 048 9809

httpsb2bhartingcomebusinessen09 40 048 9909

Framefor 10 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9860

httpsb2bhartingcomebusinessen09 40 048 9960

Hanreg48HPR Frame

Stockitemsinboldtype

Page 21: K 3/0, K 3/2 / Han HC Modular Contents Page · Han HC Modular 14. 02 Han® K 3/0, Han® K 3/2 Features • Only to be used with Han® 24 HPR special hoods and housings (see page 14.04)

Han HC Modular

1421

Hanreg HC Modular 650 4000 V 650 A

Stockitemsinboldtype

Modular High Current Connector System

Part numberWiregaugeIdentification Male contact Female contact Drawing Dimensions in mm

Contactswith screw terminal for housingbulkheadmounting

httpsb2bhartingcomebusinessen09 11 001 2675 httpsb2bhartingcomebusinessen09 11 001 2775 70240mmsup2

Please ensure to hold up the contact with a wrench size 24 to apply the tightening torque

with axial screw terminal

httpsb2bhartingcomebusinessen09 11 001 2671 httpsb2bhartingcomebusinessen09 11 001 2672

httpsb2bhartingcomebusinessen09 11 001 2771 httpsb2bhartingcomebusinessen09 11 001 2772

70120mmsup2 150185mmsup2

min length of wrench 60 mm

Hexagonal driverAdapter(SW8)

httpsb2bhartingcomebusinessen09 99 000 0372

Han HC Modular

1422

Hanreg HC Modular 650 Crimp

Featuresbull Crimpterminationbull PlugcompatibletoHanreg HC Modular 650 with axial

screw terminalbull Contactinonepiece

Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge 70mmsup2 ➁Wiregauge 95mmsup2➂Wiregauge120mmsup2 ➃Wiregauge150mmsup2➄Wiregauge185mmsup2 ➅Wiregauge240mmsup2three contacts in Hanreg 24 HPR

Technical characteristicsSpecifications DINEN61984 DIN EN 60 664-1

InsertsNumber of contacts 1 or 2

Electrical data acctoEN61984 without adapter 650 A 2000 V 12 kV 3 Rated current 650 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 650 A 4000 V 18 kV 3 Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010Ω Material polyamide Limitingtemperatures -40degC+125degC FlammabilityacctoUL94 V0 Mechanicalworkinglife -matingcycles ge500

ContactsMaterial copper alloy Surface - hard-silver plated 3 microm Ag Contactresistance le03mΩ Crimp terminal -mmsup2 240mmsup2 Max insulation diameter Crimp die acc to DIN 46 235 Pressingforcerequirement 130kN

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

Han HC Modular

1423

httpsb2bhartingcomebusinessen09 11 001 3012

httpsb2bhartingcomebusinessen09 11 001 3112

M

F

70

95

120

150

185

240

httpsb2bhartingcomebusinessen09 11 000 6161

httpsb2bhartingcomebusinessen09 11 000 6162

httpsb2bhartingcomebusinessen09 11 000 6163

httpsb2bhartingcomebusinessen09 11 000 6164

httpsb2bhartingcomebusinessen09 11 000 6165

httpsb2bhartingcomebusinessen09 11 000 6168

httpsb2bhartingcomebusinessen09 11 000 6261

httpsb2bhartingcomebusinessen09 11 000 6262

httpsb2bhartingcomebusinessen09 11 000 6263

httpsb2bhartingcomebusinessen09 11 000 6264

httpsb2bhartingcomebusinessen09 11 000 6265

httpsb2bhartingcomebusinessen09 11 000 6268

Hanreg HC module 650 Crimp terminal

Part-Number

Modular High Current Connector System

Identification Maleinsert(M) Femaleinsert(F) Drawings Dimensionsinmm

Identification mmsup2 Malecontacts(M)Femalecontacts(F)Drawings DimensionsinmmWiregauge Part-Number

Hanreg HC Modular 650 crimp 4000 V2000 V 650 A

Crimp contacts Silver plated

Wire gauge

oslash in

mm

Strip-ping

length

70mmsup2 115 42 mm

95mmsup2 135 42 mm

120mmsup2 155 42 mm

150mmsup2 17 42 mm

185mmsup2 19 42 mm

240mmsup2 215 46 mm

forstrandedwireacctoIEC60228class5

Crimp area

2 crimps

Crimp area

2 crimps

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

CrimpareaacctoDINEN46235 Stockitemsinboldtype

Han HC Modular

1424

httpsb2bhartingcomebusinessen09 40 000 9955

Hanreg HC Modular 650 4000 V

1 pole

httpsb2bhartingcomebusinessen09 11 000 9971

Hood Hanreg HPR 6 B

40 httpsb2bhartingcomebusinessen19 40 006 0418

Housingsbulk-headmounting Hanreg HPR 6 B

httpsb2bhartingcomebusinessen09 40 006 0314

2 poles

httpsb2bhartingcomebusinessen09 11 000 9972

Hood Hanreg HPR 24 B

2 x 40 httpsb2bhartingcomebusinessen19 40 024 0438

Housingsbulk-headmounting Hanreg HPR 24 B

httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

HPRmountingframesofappropriatesizefromchapter31arenotfittingforcompatibility Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1425

Hanreg HC Modular 650 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

3x 32 httpsb2bhartingcomebusinessen19 40 024 0468

3x 32 httpsb2bhartingcomebusinessen19 40 024 0968

httpsb2bhartingcomebusinessen09 40 024 0368

httpsb2bhartingcomebusinessen09 40 000 9955

Frame Part number HoodsHousings M Part number3 pins male

3 pins female

HoodsHanreg 24 HPR enlarged

Housingssurfacemounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1426

Hanreg HC Modular 650

Assembly instructions

1 Strip cable to 23+2 mm

2 Push conductor through the cable gland and the housing Push the stripped end of the conductor into the termination entry of the module until the insulation touches the contact

3 To tighten the axial screw a hexagonal wrench size8isneededInsertthehexagonalwrenchonthe mating side of the contact At the same time push the conductor over the axial screwThe lo-ckingscrewhas tobe tightenedwith the recom-mended tightening torque that is determined by the conductorrsquos cross section

4 Once the modules are terminated they are mounted into the housing by using two metal fra-mes(tightening torqueof thefixingscrews=05Nm) The modules have 4 pegs formed by 2 par-allel ribs (each peg shapes like a ldquoHrdquo) Each ribtakes1poleframewherethelaterallinkhastogointo the relief of the frame The 2 pole frames have 2cutoutson thewallwhichget fitted to the ldquoHrdquo-shapedpegs(seefigure)Theheadsofthescrewshave to face the mating direction of the module Coding can be established by rotating the contact by90degreesTherefore it is important that thecorresponding modules are assembled in the cor-rect position otherwise mating is not possible

5 After assembling the modules in the housing thetighteningtorqueofthelockingscrewcanbecheckedandcorrectedifnecessary

6 After final assembly of the contacts the user should ensure that the cable is adequately strain reliefed to protect the contact from ra-dial stress

A - Axialscrew B - Hood C - Termination entry D - Frame E - Fixing screws F - parallel ribs with H-shapeG-Housingsbulkheadmounting

Han HC Modular

1427

Application

InnovativeHighCurrentConnectors forPowerTransmissiononTrains

The Split hood and housing ldquoopen systemrdquo of the Hanreg24HPREasyConwiththeinnovativeconcept for shielded cables is an excellent solution for the versatile powerrequirementsand the rapid moving operational cycle on Trains InusearetheapprovedHanreg HC Modular 350A and650ACrimp-Contacts

SourceStadtwerkeMuumlnchenMunich

Han HC Modular

1428

Hanreg24HPREasyCon

Technical characteristicsGeneral descriptionbull High current connector for motor applications inthefieldofRailwayrollingstock

bull Robust and compact design

bull Easyassemblyduetosplithoodandsurfacemounted housing

bull HighEMCresistance

bull Large space for cables

Material Aluminiumdie-cast

Surface Powder-coatedRAL9005 (black)

Limitingtemperatures -40degC125degC

Locking ScrewlockingM6 stainless steel

Frame 3 and 4 contacts for Hanreg HC Modular 350 stainless steel

3 contacts for Hanreg HC Modular 650 stainless steel

Frames Short and long version stainless steel

Cable gland Special cable gland withselftighteningclamp for shielded cables

Degree of protectionacctoEN60529inlockedposition IP68

bull Suitable for extreme environmental conditions

bull Many assembly possibilities due to separate assembly panels

bull ExternalterminationofPEterminationonhoodand surface mounted housing

bull Newcableglandforsecureandavisiblecon-nection of screening braid of shielded cables

Features

Han HC Modular

1429

httpsb2bhartingcomebusinessen09 40 024 0451

httpsb2bhartingcomebusinessen09 40 024 0951

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 0368

Hood

Identification Part-Number Drawing Dimensionsinmm

Housing surface mounting

Housing bulkhead mounting Hanreg HPR enlarged

Han HC Modular

1430

httpsb2bhartingcomebusinessen19 40 024 9901

httpsb2bhartingcomebusinessen19 40 024 9902

httpsb2bhartingcomebusinessen19 40 024 9903

Hanreg24HPREasyCon

3 x M25

4 x M25

3 x M32

httpsb2bhartingcomebusinessen09 40 024 9911

httpsb2bhartingcomebusinessen09 40 024 9912

httpsb2bhartingcomebusinessen09 40 024 9913

httpsb2bhartingcomebusinessen09 40 024 9914

Coversfor Hanreg24HPREasyConhoodandsurfacemounting housing

Identification Part-Number Drawing Dimensionsinmm

Framesfor 3 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

for 4 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Male

Female

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS44 x heat shrink tube

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS4

Male Female

Male Female

Han HC Modular

1431

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 9921

httpsb2bhartingcomebusinessen09 40 024 9922

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

Male

Female

Framesfor 3 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Framesfor 3 x Hanreg HC Modular 650 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Male Female

Includedinkit

2xdistancebolt(SW7)2xM4screw2xwasherSKS42xM4Countersunkscrew

Includedinkit

4xM4screw4xwasherSKS44xwasherSKS64xcheese-headscrewM6x204xcheese-headscrewM6x25

Han HC Modular

1432

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

Framesfor 4 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Framesfor 3 x Hanreg HC Modular 650 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x354 x heat shrink tube

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x35

Han HC Modular

1433

httpsb2bhartingcomebusinessen09 40 000 9925

httpsb2bhartingcomebusinessen09 40 000 9926

Hanreg24HPREasyCon

Mounting panels

Identification Part-Number Drawing Dimensionsinmm

for Hanreg24HPREasyCon hood and surface mounting housing

Long version

Includedinkit

6xwasherM66xM6screw

Short version Includedinkit

4xwasherM64xM6screw

Han HC Modular

1434

httpsb2bhartingcomebusinessen19 00 000 5013

httpsb2bhartingcomebusinessen19 00 000 5019

httpsb2bhartingcomebusinessen19 00 000 5014

httpsb2bhartingcomebusinessen19 00 000 5015

httpsb2bhartingcomebusinessen19 00 000 5022

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 99 000 0334

For cable Oslash9-17mm

For cable Oslash13-21mm

For cable Oslash13-21mm

For cable Oslash17-225mm

For cable Oslash16-28mm

Identification Part-Number Drawing Dimensionsinmm

Cable glandsM25

M32

Assembly tool for shielding clamp

Han HC Modular

1435

Hanreg48HPR 4000 V 650 A

Featuresbull Easy assemblybull GoodEMCfeaturesbull Secure termination easy to controlbull VibrationresistantacctoDINEN61373Category

1B (Category 2 possible with usage of M6 distance bolts)

bull Ideal motor drive connector for transportation sector

Technical characteristicsSpecifications DINEN60664-1

DINEN61984

Inserts Number of contacts i e 4 5 6 10

depending on the frame

Electrical data acctoEN61984 350650 A 4000 V 18 kV 3

Rated current 350650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Hanreg HC Modular 350 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Contacts Hanreg HC Modular 650 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

FrameTightening torque ofthefixingscrews 2Nm Material stainless steel

Technical characteristicsHanreg HPR HoodsHousings

Material aluminium die-cast corrosion resistant

Surface- Top coat Epoxy powder paint

RAL9005Lockingelement Stainlesssteel Tightening torque 4 Nm Sealing NBR Limitingtemperatures -40degC+125degC Degree of protection acc to DINEN60529 forcoupledconnector IP68

1) geometric wire gauge

Han HC Modular

1436

Hanreg48HPR HoodsHousings

Stockitemsinboldtype

Identification Part number Drawing Dimensions in mm

Hoods

httpsb2bhartingcomebusinessen09 40 048 0451

Housings surface mounting

httpsb2bhartingcomebusinessen09 40 048 0951

Housingsbulkheadmounting

httpsb2bhartingcomebusinessen09 40 048 0311

Housingsbulkheadmountingfor 4 inserts size 16 B

httpsb2bhartingcomebusinessen09 40 048 0331

Protection covers

httpsb2bhartingcomebusinessen09 40 048 5401

Han HC Modular

1437

Hanreg48HPR Covers

StockitemsinboldtypeIncludedindeliveryrange4distancepieces4screwsM64washers

Identification Part number M Drawing Dimensions in mm

Coverwithout cable entry

httpsb2bhartingcomebusinessen09 40 048 9801 (Distancebolt

M6)

httpsb2bhartingcomebusinessen09 40 048 9803 (Distancebolt

M5)

Coverfor male inserts

httpsb2bhartingcomebusinessen19 40 048 9801 (Distancebolt

M5)

4 x 40

Coverfor female inserts

httpsb2bhartingcomebusinessen19 40 048 9901 (Distancebolt

M5)

4 x 40

Cover

httpsb2bhartingcomebusinessen19 40 048 9812 (Distancebolt

M6)

5 x 32

Cover httpsb2bhartingcomebusinessen19 40 048 9820 (Distancebolt

M6)

httpsb2bhartingcomebusinessen19 40 048 9822 (Distancebolt

M6)

6 x 25

6 x 32

Cover

httpsb2bhartingcomebusinessen19 40 048 9860 (Distancebolt

M6)

10 x 25

Han HC Modular

1438

IdentificationPart number

male female

Framefor 4 inserts size 16 B

suitable for hoods and surface mounted housings in conjunction with cover httpsb2bhartingcomebusinessen09400489803 httpsb2bhartingcomebusinessen19400489801 httpsb2bhartingcomebusinessen19400489901 only

httpsb2bhartingcomebusinessen09 40 048 9912

httpsb2bhartingcomebusinessen09 40 048 9912

Framefor 4 x HC 350 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9810

httpsb2bhartingcomebusinessen09 40 048 9910

Framefor 4 x HC 650 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9811

httpsb2bhartingcomebusinessen09 40 048 9911

Framefor 6 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9806

httpsb2bhartingcomebusinessen09 40 048 9906

Framefor 4 x HC 350 contacts + PE

httpsb2bhartingcomebusinessen09 40 048 9809

httpsb2bhartingcomebusinessen09 40 048 9909

Framefor 10 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9860

httpsb2bhartingcomebusinessen09 40 048 9960

Hanreg48HPR Frame

Stockitemsinboldtype

Page 22: K 3/0, K 3/2 / Han HC Modular Contents Page · Han HC Modular 14. 02 Han® K 3/0, Han® K 3/2 Features • Only to be used with Han® 24 HPR special hoods and housings (see page 14.04)

Han HC Modular

1422

Hanreg HC Modular 650 Crimp

Featuresbull Crimpterminationbull PlugcompatibletoHanreg HC Modular 650 with axial

screw terminalbull Contactinonepiece

Current carrying capacityThe current carrying capacity of the connectors is limited by the thermal load capability of the contact element material including the connections and the insulating parts The derating curve isthereforevalidforcurrentswhichflowconstantly(non-inter-mittent) through each contact element of the connector evenly without exceeding the allowed maximum temperatureMeasuring and testing techniques according to DIN EN 60 512-5-2

Ope

ratin

g cu

rrent

Ambient temperature

➀Wiregauge 70mmsup2 ➁Wiregauge 95mmsup2➂Wiregauge120mmsup2 ➃Wiregauge150mmsup2➄Wiregauge185mmsup2 ➅Wiregauge240mmsup2three contacts in Hanreg 24 HPR

Technical characteristicsSpecifications DINEN61984 DIN EN 60 664-1

InsertsNumber of contacts 1 or 2

Electrical data acctoEN61984 without adapter 650 A 2000 V 12 kV 3 Rated current 650 A Rated voltage 2000 V Ratedimpulsevoltage 12kV Pollution degree 3

with adapter 650 A 4000 V 18 kV 3 Rated current 650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010Ω Material polyamide Limitingtemperatures -40degC+125degC FlammabilityacctoUL94 V0 Mechanicalworkinglife -matingcycles ge500

ContactsMaterial copper alloy Surface - hard-silver plated 3 microm Ag Contactresistance le03mΩ Crimp terminal -mmsup2 240mmsup2 Max insulation diameter Crimp die acc to DIN 46 235 Pressingforcerequirement 130kN

HoodsHousingsFor technical details see chapter 31

FrameTightening torque ofthefixingscrews 05Nm Material stainless steel

Han HC Modular

1423

httpsb2bhartingcomebusinessen09 11 001 3012

httpsb2bhartingcomebusinessen09 11 001 3112

M

F

70

95

120

150

185

240

httpsb2bhartingcomebusinessen09 11 000 6161

httpsb2bhartingcomebusinessen09 11 000 6162

httpsb2bhartingcomebusinessen09 11 000 6163

httpsb2bhartingcomebusinessen09 11 000 6164

httpsb2bhartingcomebusinessen09 11 000 6165

httpsb2bhartingcomebusinessen09 11 000 6168

httpsb2bhartingcomebusinessen09 11 000 6261

httpsb2bhartingcomebusinessen09 11 000 6262

httpsb2bhartingcomebusinessen09 11 000 6263

httpsb2bhartingcomebusinessen09 11 000 6264

httpsb2bhartingcomebusinessen09 11 000 6265

httpsb2bhartingcomebusinessen09 11 000 6268

Hanreg HC module 650 Crimp terminal

Part-Number

Modular High Current Connector System

Identification Maleinsert(M) Femaleinsert(F) Drawings Dimensionsinmm

Identification mmsup2 Malecontacts(M)Femalecontacts(F)Drawings DimensionsinmmWiregauge Part-Number

Hanreg HC Modular 650 crimp 4000 V2000 V 650 A

Crimp contacts Silver plated

Wire gauge

oslash in

mm

Strip-ping

length

70mmsup2 115 42 mm

95mmsup2 135 42 mm

120mmsup2 155 42 mm

150mmsup2 17 42 mm

185mmsup2 19 42 mm

240mmsup2 215 46 mm

forstrandedwireacctoIEC60228class5

Crimp area

2 crimps

Crimp area

2 crimps

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

CrimpareaacctoDINEN46235 Stockitemsinboldtype

Han HC Modular

1424

httpsb2bhartingcomebusinessen09 40 000 9955

Hanreg HC Modular 650 4000 V

1 pole

httpsb2bhartingcomebusinessen09 11 000 9971

Hood Hanreg HPR 6 B

40 httpsb2bhartingcomebusinessen19 40 006 0418

Housingsbulk-headmounting Hanreg HPR 6 B

httpsb2bhartingcomebusinessen09 40 006 0314

2 poles

httpsb2bhartingcomebusinessen09 11 000 9972

Hood Hanreg HPR 24 B

2 x 40 httpsb2bhartingcomebusinessen19 40 024 0438

Housingsbulk-headmounting Hanreg HPR 24 B

httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

HPRmountingframesofappropriatesizefromchapter31arenotfittingforcompatibility Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1425

Hanreg HC Modular 650 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

3x 32 httpsb2bhartingcomebusinessen19 40 024 0468

3x 32 httpsb2bhartingcomebusinessen19 40 024 0968

httpsb2bhartingcomebusinessen09 40 024 0368

httpsb2bhartingcomebusinessen09 40 000 9955

Frame Part number HoodsHousings M Part number3 pins male

3 pins female

HoodsHanreg 24 HPR enlarged

Housingssurfacemounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1426

Hanreg HC Modular 650

Assembly instructions

1 Strip cable to 23+2 mm

2 Push conductor through the cable gland and the housing Push the stripped end of the conductor into the termination entry of the module until the insulation touches the contact

3 To tighten the axial screw a hexagonal wrench size8isneededInsertthehexagonalwrenchonthe mating side of the contact At the same time push the conductor over the axial screwThe lo-ckingscrewhas tobe tightenedwith the recom-mended tightening torque that is determined by the conductorrsquos cross section

4 Once the modules are terminated they are mounted into the housing by using two metal fra-mes(tightening torqueof thefixingscrews=05Nm) The modules have 4 pegs formed by 2 par-allel ribs (each peg shapes like a ldquoHrdquo) Each ribtakes1poleframewherethelaterallinkhastogointo the relief of the frame The 2 pole frames have 2cutoutson thewallwhichget fitted to the ldquoHrdquo-shapedpegs(seefigure)Theheadsofthescrewshave to face the mating direction of the module Coding can be established by rotating the contact by90degreesTherefore it is important that thecorresponding modules are assembled in the cor-rect position otherwise mating is not possible

5 After assembling the modules in the housing thetighteningtorqueofthelockingscrewcanbecheckedandcorrectedifnecessary

6 After final assembly of the contacts the user should ensure that the cable is adequately strain reliefed to protect the contact from ra-dial stress

A - Axialscrew B - Hood C - Termination entry D - Frame E - Fixing screws F - parallel ribs with H-shapeG-Housingsbulkheadmounting

Han HC Modular

1427

Application

InnovativeHighCurrentConnectors forPowerTransmissiononTrains

The Split hood and housing ldquoopen systemrdquo of the Hanreg24HPREasyConwiththeinnovativeconcept for shielded cables is an excellent solution for the versatile powerrequirementsand the rapid moving operational cycle on Trains InusearetheapprovedHanreg HC Modular 350A and650ACrimp-Contacts

SourceStadtwerkeMuumlnchenMunich

Han HC Modular

1428

Hanreg24HPREasyCon

Technical characteristicsGeneral descriptionbull High current connector for motor applications inthefieldofRailwayrollingstock

bull Robust and compact design

bull Easyassemblyduetosplithoodandsurfacemounted housing

bull HighEMCresistance

bull Large space for cables

Material Aluminiumdie-cast

Surface Powder-coatedRAL9005 (black)

Limitingtemperatures -40degC125degC

Locking ScrewlockingM6 stainless steel

Frame 3 and 4 contacts for Hanreg HC Modular 350 stainless steel

3 contacts for Hanreg HC Modular 650 stainless steel

Frames Short and long version stainless steel

Cable gland Special cable gland withselftighteningclamp for shielded cables

Degree of protectionacctoEN60529inlockedposition IP68

bull Suitable for extreme environmental conditions

bull Many assembly possibilities due to separate assembly panels

bull ExternalterminationofPEterminationonhoodand surface mounted housing

bull Newcableglandforsecureandavisiblecon-nection of screening braid of shielded cables

Features

Han HC Modular

1429

httpsb2bhartingcomebusinessen09 40 024 0451

httpsb2bhartingcomebusinessen09 40 024 0951

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 0368

Hood

Identification Part-Number Drawing Dimensionsinmm

Housing surface mounting

Housing bulkhead mounting Hanreg HPR enlarged

Han HC Modular

1430

httpsb2bhartingcomebusinessen19 40 024 9901

httpsb2bhartingcomebusinessen19 40 024 9902

httpsb2bhartingcomebusinessen19 40 024 9903

Hanreg24HPREasyCon

3 x M25

4 x M25

3 x M32

httpsb2bhartingcomebusinessen09 40 024 9911

httpsb2bhartingcomebusinessen09 40 024 9912

httpsb2bhartingcomebusinessen09 40 024 9913

httpsb2bhartingcomebusinessen09 40 024 9914

Coversfor Hanreg24HPREasyConhoodandsurfacemounting housing

Identification Part-Number Drawing Dimensionsinmm

Framesfor 3 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

for 4 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Male

Female

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS44 x heat shrink tube

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS4

Male Female

Male Female

Han HC Modular

1431

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 9921

httpsb2bhartingcomebusinessen09 40 024 9922

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

Male

Female

Framesfor 3 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Framesfor 3 x Hanreg HC Modular 650 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Male Female

Includedinkit

2xdistancebolt(SW7)2xM4screw2xwasherSKS42xM4Countersunkscrew

Includedinkit

4xM4screw4xwasherSKS44xwasherSKS64xcheese-headscrewM6x204xcheese-headscrewM6x25

Han HC Modular

1432

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

Framesfor 4 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Framesfor 3 x Hanreg HC Modular 650 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x354 x heat shrink tube

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x35

Han HC Modular

1433

httpsb2bhartingcomebusinessen09 40 000 9925

httpsb2bhartingcomebusinessen09 40 000 9926

Hanreg24HPREasyCon

Mounting panels

Identification Part-Number Drawing Dimensionsinmm

for Hanreg24HPREasyCon hood and surface mounting housing

Long version

Includedinkit

6xwasherM66xM6screw

Short version Includedinkit

4xwasherM64xM6screw

Han HC Modular

1434

httpsb2bhartingcomebusinessen19 00 000 5013

httpsb2bhartingcomebusinessen19 00 000 5019

httpsb2bhartingcomebusinessen19 00 000 5014

httpsb2bhartingcomebusinessen19 00 000 5015

httpsb2bhartingcomebusinessen19 00 000 5022

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 99 000 0334

For cable Oslash9-17mm

For cable Oslash13-21mm

For cable Oslash13-21mm

For cable Oslash17-225mm

For cable Oslash16-28mm

Identification Part-Number Drawing Dimensionsinmm

Cable glandsM25

M32

Assembly tool for shielding clamp

Han HC Modular

1435

Hanreg48HPR 4000 V 650 A

Featuresbull Easy assemblybull GoodEMCfeaturesbull Secure termination easy to controlbull VibrationresistantacctoDINEN61373Category

1B (Category 2 possible with usage of M6 distance bolts)

bull Ideal motor drive connector for transportation sector

Technical characteristicsSpecifications DINEN60664-1

DINEN61984

Inserts Number of contacts i e 4 5 6 10

depending on the frame

Electrical data acctoEN61984 350650 A 4000 V 18 kV 3

Rated current 350650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Hanreg HC Modular 350 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Contacts Hanreg HC Modular 650 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

FrameTightening torque ofthefixingscrews 2Nm Material stainless steel

Technical characteristicsHanreg HPR HoodsHousings

Material aluminium die-cast corrosion resistant

Surface- Top coat Epoxy powder paint

RAL9005Lockingelement Stainlesssteel Tightening torque 4 Nm Sealing NBR Limitingtemperatures -40degC+125degC Degree of protection acc to DINEN60529 forcoupledconnector IP68

1) geometric wire gauge

Han HC Modular

1436

Hanreg48HPR HoodsHousings

Stockitemsinboldtype

Identification Part number Drawing Dimensions in mm

Hoods

httpsb2bhartingcomebusinessen09 40 048 0451

Housings surface mounting

httpsb2bhartingcomebusinessen09 40 048 0951

Housingsbulkheadmounting

httpsb2bhartingcomebusinessen09 40 048 0311

Housingsbulkheadmountingfor 4 inserts size 16 B

httpsb2bhartingcomebusinessen09 40 048 0331

Protection covers

httpsb2bhartingcomebusinessen09 40 048 5401

Han HC Modular

1437

Hanreg48HPR Covers

StockitemsinboldtypeIncludedindeliveryrange4distancepieces4screwsM64washers

Identification Part number M Drawing Dimensions in mm

Coverwithout cable entry

httpsb2bhartingcomebusinessen09 40 048 9801 (Distancebolt

M6)

httpsb2bhartingcomebusinessen09 40 048 9803 (Distancebolt

M5)

Coverfor male inserts

httpsb2bhartingcomebusinessen19 40 048 9801 (Distancebolt

M5)

4 x 40

Coverfor female inserts

httpsb2bhartingcomebusinessen19 40 048 9901 (Distancebolt

M5)

4 x 40

Cover

httpsb2bhartingcomebusinessen19 40 048 9812 (Distancebolt

M6)

5 x 32

Cover httpsb2bhartingcomebusinessen19 40 048 9820 (Distancebolt

M6)

httpsb2bhartingcomebusinessen19 40 048 9822 (Distancebolt

M6)

6 x 25

6 x 32

Cover

httpsb2bhartingcomebusinessen19 40 048 9860 (Distancebolt

M6)

10 x 25

Han HC Modular

1438

IdentificationPart number

male female

Framefor 4 inserts size 16 B

suitable for hoods and surface mounted housings in conjunction with cover httpsb2bhartingcomebusinessen09400489803 httpsb2bhartingcomebusinessen19400489801 httpsb2bhartingcomebusinessen19400489901 only

httpsb2bhartingcomebusinessen09 40 048 9912

httpsb2bhartingcomebusinessen09 40 048 9912

Framefor 4 x HC 350 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9810

httpsb2bhartingcomebusinessen09 40 048 9910

Framefor 4 x HC 650 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9811

httpsb2bhartingcomebusinessen09 40 048 9911

Framefor 6 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9806

httpsb2bhartingcomebusinessen09 40 048 9906

Framefor 4 x HC 350 contacts + PE

httpsb2bhartingcomebusinessen09 40 048 9809

httpsb2bhartingcomebusinessen09 40 048 9909

Framefor 10 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9860

httpsb2bhartingcomebusinessen09 40 048 9960

Hanreg48HPR Frame

Stockitemsinboldtype

Page 23: K 3/0, K 3/2 / Han HC Modular Contents Page · Han HC Modular 14. 02 Han® K 3/0, Han® K 3/2 Features • Only to be used with Han® 24 HPR special hoods and housings (see page 14.04)

Han HC Modular

1423

httpsb2bhartingcomebusinessen09 11 001 3012

httpsb2bhartingcomebusinessen09 11 001 3112

M

F

70

95

120

150

185

240

httpsb2bhartingcomebusinessen09 11 000 6161

httpsb2bhartingcomebusinessen09 11 000 6162

httpsb2bhartingcomebusinessen09 11 000 6163

httpsb2bhartingcomebusinessen09 11 000 6164

httpsb2bhartingcomebusinessen09 11 000 6165

httpsb2bhartingcomebusinessen09 11 000 6168

httpsb2bhartingcomebusinessen09 11 000 6261

httpsb2bhartingcomebusinessen09 11 000 6262

httpsb2bhartingcomebusinessen09 11 000 6263

httpsb2bhartingcomebusinessen09 11 000 6264

httpsb2bhartingcomebusinessen09 11 000 6265

httpsb2bhartingcomebusinessen09 11 000 6268

Hanreg HC module 650 Crimp terminal

Part-Number

Modular High Current Connector System

Identification Maleinsert(M) Femaleinsert(F) Drawings Dimensionsinmm

Identification mmsup2 Malecontacts(M)Femalecontacts(F)Drawings DimensionsinmmWiregauge Part-Number

Hanreg HC Modular 650 crimp 4000 V2000 V 650 A

Crimp contacts Silver plated

Wire gauge

oslash in

mm

Strip-ping

length

70mmsup2 115 42 mm

95mmsup2 135 42 mm

120mmsup2 155 42 mm

150mmsup2 17 42 mm

185mmsup2 19 42 mm

240mmsup2 215 46 mm

forstrandedwireacctoIEC60228class5

Crimp area

2 crimps

Crimp area

2 crimps

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

Crimp area

1 crimp

CrimpareaacctoDINEN46235 Stockitemsinboldtype

Han HC Modular

1424

httpsb2bhartingcomebusinessen09 40 000 9955

Hanreg HC Modular 650 4000 V

1 pole

httpsb2bhartingcomebusinessen09 11 000 9971

Hood Hanreg HPR 6 B

40 httpsb2bhartingcomebusinessen19 40 006 0418

Housingsbulk-headmounting Hanreg HPR 6 B

httpsb2bhartingcomebusinessen09 40 006 0314

2 poles

httpsb2bhartingcomebusinessen09 11 000 9972

Hood Hanreg HPR 24 B

2 x 40 httpsb2bhartingcomebusinessen19 40 024 0438

Housingsbulk-headmounting Hanreg HPR 24 B

httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

HPRmountingframesofappropriatesizefromchapter31arenotfittingforcompatibility Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1425

Hanreg HC Modular 650 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

3x 32 httpsb2bhartingcomebusinessen19 40 024 0468

3x 32 httpsb2bhartingcomebusinessen19 40 024 0968

httpsb2bhartingcomebusinessen09 40 024 0368

httpsb2bhartingcomebusinessen09 40 000 9955

Frame Part number HoodsHousings M Part number3 pins male

3 pins female

HoodsHanreg 24 HPR enlarged

Housingssurfacemounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1426

Hanreg HC Modular 650

Assembly instructions

1 Strip cable to 23+2 mm

2 Push conductor through the cable gland and the housing Push the stripped end of the conductor into the termination entry of the module until the insulation touches the contact

3 To tighten the axial screw a hexagonal wrench size8isneededInsertthehexagonalwrenchonthe mating side of the contact At the same time push the conductor over the axial screwThe lo-ckingscrewhas tobe tightenedwith the recom-mended tightening torque that is determined by the conductorrsquos cross section

4 Once the modules are terminated they are mounted into the housing by using two metal fra-mes(tightening torqueof thefixingscrews=05Nm) The modules have 4 pegs formed by 2 par-allel ribs (each peg shapes like a ldquoHrdquo) Each ribtakes1poleframewherethelaterallinkhastogointo the relief of the frame The 2 pole frames have 2cutoutson thewallwhichget fitted to the ldquoHrdquo-shapedpegs(seefigure)Theheadsofthescrewshave to face the mating direction of the module Coding can be established by rotating the contact by90degreesTherefore it is important that thecorresponding modules are assembled in the cor-rect position otherwise mating is not possible

5 After assembling the modules in the housing thetighteningtorqueofthelockingscrewcanbecheckedandcorrectedifnecessary

6 After final assembly of the contacts the user should ensure that the cable is adequately strain reliefed to protect the contact from ra-dial stress

A - Axialscrew B - Hood C - Termination entry D - Frame E - Fixing screws F - parallel ribs with H-shapeG-Housingsbulkheadmounting

Han HC Modular

1427

Application

InnovativeHighCurrentConnectors forPowerTransmissiononTrains

The Split hood and housing ldquoopen systemrdquo of the Hanreg24HPREasyConwiththeinnovativeconcept for shielded cables is an excellent solution for the versatile powerrequirementsand the rapid moving operational cycle on Trains InusearetheapprovedHanreg HC Modular 350A and650ACrimp-Contacts

SourceStadtwerkeMuumlnchenMunich

Han HC Modular

1428

Hanreg24HPREasyCon

Technical characteristicsGeneral descriptionbull High current connector for motor applications inthefieldofRailwayrollingstock

bull Robust and compact design

bull Easyassemblyduetosplithoodandsurfacemounted housing

bull HighEMCresistance

bull Large space for cables

Material Aluminiumdie-cast

Surface Powder-coatedRAL9005 (black)

Limitingtemperatures -40degC125degC

Locking ScrewlockingM6 stainless steel

Frame 3 and 4 contacts for Hanreg HC Modular 350 stainless steel

3 contacts for Hanreg HC Modular 650 stainless steel

Frames Short and long version stainless steel

Cable gland Special cable gland withselftighteningclamp for shielded cables

Degree of protectionacctoEN60529inlockedposition IP68

bull Suitable for extreme environmental conditions

bull Many assembly possibilities due to separate assembly panels

bull ExternalterminationofPEterminationonhoodand surface mounted housing

bull Newcableglandforsecureandavisiblecon-nection of screening braid of shielded cables

Features

Han HC Modular

1429

httpsb2bhartingcomebusinessen09 40 024 0451

httpsb2bhartingcomebusinessen09 40 024 0951

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 0368

Hood

Identification Part-Number Drawing Dimensionsinmm

Housing surface mounting

Housing bulkhead mounting Hanreg HPR enlarged

Han HC Modular

1430

httpsb2bhartingcomebusinessen19 40 024 9901

httpsb2bhartingcomebusinessen19 40 024 9902

httpsb2bhartingcomebusinessen19 40 024 9903

Hanreg24HPREasyCon

3 x M25

4 x M25

3 x M32

httpsb2bhartingcomebusinessen09 40 024 9911

httpsb2bhartingcomebusinessen09 40 024 9912

httpsb2bhartingcomebusinessen09 40 024 9913

httpsb2bhartingcomebusinessen09 40 024 9914

Coversfor Hanreg24HPREasyConhoodandsurfacemounting housing

Identification Part-Number Drawing Dimensionsinmm

Framesfor 3 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

for 4 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Male

Female

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS44 x heat shrink tube

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS4

Male Female

Male Female

Han HC Modular

1431

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 9921

httpsb2bhartingcomebusinessen09 40 024 9922

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

Male

Female

Framesfor 3 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Framesfor 3 x Hanreg HC Modular 650 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Male Female

Includedinkit

2xdistancebolt(SW7)2xM4screw2xwasherSKS42xM4Countersunkscrew

Includedinkit

4xM4screw4xwasherSKS44xwasherSKS64xcheese-headscrewM6x204xcheese-headscrewM6x25

Han HC Modular

1432

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

Framesfor 4 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Framesfor 3 x Hanreg HC Modular 650 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x354 x heat shrink tube

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x35

Han HC Modular

1433

httpsb2bhartingcomebusinessen09 40 000 9925

httpsb2bhartingcomebusinessen09 40 000 9926

Hanreg24HPREasyCon

Mounting panels

Identification Part-Number Drawing Dimensionsinmm

for Hanreg24HPREasyCon hood and surface mounting housing

Long version

Includedinkit

6xwasherM66xM6screw

Short version Includedinkit

4xwasherM64xM6screw

Han HC Modular

1434

httpsb2bhartingcomebusinessen19 00 000 5013

httpsb2bhartingcomebusinessen19 00 000 5019

httpsb2bhartingcomebusinessen19 00 000 5014

httpsb2bhartingcomebusinessen19 00 000 5015

httpsb2bhartingcomebusinessen19 00 000 5022

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 99 000 0334

For cable Oslash9-17mm

For cable Oslash13-21mm

For cable Oslash13-21mm

For cable Oslash17-225mm

For cable Oslash16-28mm

Identification Part-Number Drawing Dimensionsinmm

Cable glandsM25

M32

Assembly tool for shielding clamp

Han HC Modular

1435

Hanreg48HPR 4000 V 650 A

Featuresbull Easy assemblybull GoodEMCfeaturesbull Secure termination easy to controlbull VibrationresistantacctoDINEN61373Category

1B (Category 2 possible with usage of M6 distance bolts)

bull Ideal motor drive connector for transportation sector

Technical characteristicsSpecifications DINEN60664-1

DINEN61984

Inserts Number of contacts i e 4 5 6 10

depending on the frame

Electrical data acctoEN61984 350650 A 4000 V 18 kV 3

Rated current 350650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Hanreg HC Modular 350 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Contacts Hanreg HC Modular 650 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

FrameTightening torque ofthefixingscrews 2Nm Material stainless steel

Technical characteristicsHanreg HPR HoodsHousings

Material aluminium die-cast corrosion resistant

Surface- Top coat Epoxy powder paint

RAL9005Lockingelement Stainlesssteel Tightening torque 4 Nm Sealing NBR Limitingtemperatures -40degC+125degC Degree of protection acc to DINEN60529 forcoupledconnector IP68

1) geometric wire gauge

Han HC Modular

1436

Hanreg48HPR HoodsHousings

Stockitemsinboldtype

Identification Part number Drawing Dimensions in mm

Hoods

httpsb2bhartingcomebusinessen09 40 048 0451

Housings surface mounting

httpsb2bhartingcomebusinessen09 40 048 0951

Housingsbulkheadmounting

httpsb2bhartingcomebusinessen09 40 048 0311

Housingsbulkheadmountingfor 4 inserts size 16 B

httpsb2bhartingcomebusinessen09 40 048 0331

Protection covers

httpsb2bhartingcomebusinessen09 40 048 5401

Han HC Modular

1437

Hanreg48HPR Covers

StockitemsinboldtypeIncludedindeliveryrange4distancepieces4screwsM64washers

Identification Part number M Drawing Dimensions in mm

Coverwithout cable entry

httpsb2bhartingcomebusinessen09 40 048 9801 (Distancebolt

M6)

httpsb2bhartingcomebusinessen09 40 048 9803 (Distancebolt

M5)

Coverfor male inserts

httpsb2bhartingcomebusinessen19 40 048 9801 (Distancebolt

M5)

4 x 40

Coverfor female inserts

httpsb2bhartingcomebusinessen19 40 048 9901 (Distancebolt

M5)

4 x 40

Cover

httpsb2bhartingcomebusinessen19 40 048 9812 (Distancebolt

M6)

5 x 32

Cover httpsb2bhartingcomebusinessen19 40 048 9820 (Distancebolt

M6)

httpsb2bhartingcomebusinessen19 40 048 9822 (Distancebolt

M6)

6 x 25

6 x 32

Cover

httpsb2bhartingcomebusinessen19 40 048 9860 (Distancebolt

M6)

10 x 25

Han HC Modular

1438

IdentificationPart number

male female

Framefor 4 inserts size 16 B

suitable for hoods and surface mounted housings in conjunction with cover httpsb2bhartingcomebusinessen09400489803 httpsb2bhartingcomebusinessen19400489801 httpsb2bhartingcomebusinessen19400489901 only

httpsb2bhartingcomebusinessen09 40 048 9912

httpsb2bhartingcomebusinessen09 40 048 9912

Framefor 4 x HC 350 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9810

httpsb2bhartingcomebusinessen09 40 048 9910

Framefor 4 x HC 650 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9811

httpsb2bhartingcomebusinessen09 40 048 9911

Framefor 6 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9806

httpsb2bhartingcomebusinessen09 40 048 9906

Framefor 4 x HC 350 contacts + PE

httpsb2bhartingcomebusinessen09 40 048 9809

httpsb2bhartingcomebusinessen09 40 048 9909

Framefor 10 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9860

httpsb2bhartingcomebusinessen09 40 048 9960

Hanreg48HPR Frame

Stockitemsinboldtype

Page 24: K 3/0, K 3/2 / Han HC Modular Contents Page · Han HC Modular 14. 02 Han® K 3/0, Han® K 3/2 Features • Only to be used with Han® 24 HPR special hoods and housings (see page 14.04)

Han HC Modular

1424

httpsb2bhartingcomebusinessen09 40 000 9955

Hanreg HC Modular 650 4000 V

1 pole

httpsb2bhartingcomebusinessen09 11 000 9971

Hood Hanreg HPR 6 B

40 httpsb2bhartingcomebusinessen19 40 006 0418

Housingsbulk-headmounting Hanreg HPR 6 B

httpsb2bhartingcomebusinessen09 40 006 0314

2 poles

httpsb2bhartingcomebusinessen09 11 000 9972

Hood Hanreg HPR 24 B

2 x 40 httpsb2bhartingcomebusinessen19 40 024 0438

Housingsbulk-headmounting Hanreg HPR 24 B

httpsb2bhartingcomebusinessen09 40 024 0311

Frame Part number HoodsHousings M Part number

HPRmountingframesofappropriatesizefromchapter31arenotfittingforcompatibility Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1425

Hanreg HC Modular 650 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

3x 32 httpsb2bhartingcomebusinessen19 40 024 0468

3x 32 httpsb2bhartingcomebusinessen19 40 024 0968

httpsb2bhartingcomebusinessen09 40 024 0368

httpsb2bhartingcomebusinessen09 40 000 9955

Frame Part number HoodsHousings M Part number3 pins male

3 pins female

HoodsHanreg 24 HPR enlarged

Housingssurfacemounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1426

Hanreg HC Modular 650

Assembly instructions

1 Strip cable to 23+2 mm

2 Push conductor through the cable gland and the housing Push the stripped end of the conductor into the termination entry of the module until the insulation touches the contact

3 To tighten the axial screw a hexagonal wrench size8isneededInsertthehexagonalwrenchonthe mating side of the contact At the same time push the conductor over the axial screwThe lo-ckingscrewhas tobe tightenedwith the recom-mended tightening torque that is determined by the conductorrsquos cross section

4 Once the modules are terminated they are mounted into the housing by using two metal fra-mes(tightening torqueof thefixingscrews=05Nm) The modules have 4 pegs formed by 2 par-allel ribs (each peg shapes like a ldquoHrdquo) Each ribtakes1poleframewherethelaterallinkhastogointo the relief of the frame The 2 pole frames have 2cutoutson thewallwhichget fitted to the ldquoHrdquo-shapedpegs(seefigure)Theheadsofthescrewshave to face the mating direction of the module Coding can be established by rotating the contact by90degreesTherefore it is important that thecorresponding modules are assembled in the cor-rect position otherwise mating is not possible

5 After assembling the modules in the housing thetighteningtorqueofthelockingscrewcanbecheckedandcorrectedifnecessary

6 After final assembly of the contacts the user should ensure that the cable is adequately strain reliefed to protect the contact from ra-dial stress

A - Axialscrew B - Hood C - Termination entry D - Frame E - Fixing screws F - parallel ribs with H-shapeG-Housingsbulkheadmounting

Han HC Modular

1427

Application

InnovativeHighCurrentConnectors forPowerTransmissiononTrains

The Split hood and housing ldquoopen systemrdquo of the Hanreg24HPREasyConwiththeinnovativeconcept for shielded cables is an excellent solution for the versatile powerrequirementsand the rapid moving operational cycle on Trains InusearetheapprovedHanreg HC Modular 350A and650ACrimp-Contacts

SourceStadtwerkeMuumlnchenMunich

Han HC Modular

1428

Hanreg24HPREasyCon

Technical characteristicsGeneral descriptionbull High current connector for motor applications inthefieldofRailwayrollingstock

bull Robust and compact design

bull Easyassemblyduetosplithoodandsurfacemounted housing

bull HighEMCresistance

bull Large space for cables

Material Aluminiumdie-cast

Surface Powder-coatedRAL9005 (black)

Limitingtemperatures -40degC125degC

Locking ScrewlockingM6 stainless steel

Frame 3 and 4 contacts for Hanreg HC Modular 350 stainless steel

3 contacts for Hanreg HC Modular 650 stainless steel

Frames Short and long version stainless steel

Cable gland Special cable gland withselftighteningclamp for shielded cables

Degree of protectionacctoEN60529inlockedposition IP68

bull Suitable for extreme environmental conditions

bull Many assembly possibilities due to separate assembly panels

bull ExternalterminationofPEterminationonhoodand surface mounted housing

bull Newcableglandforsecureandavisiblecon-nection of screening braid of shielded cables

Features

Han HC Modular

1429

httpsb2bhartingcomebusinessen09 40 024 0451

httpsb2bhartingcomebusinessen09 40 024 0951

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 0368

Hood

Identification Part-Number Drawing Dimensionsinmm

Housing surface mounting

Housing bulkhead mounting Hanreg HPR enlarged

Han HC Modular

1430

httpsb2bhartingcomebusinessen19 40 024 9901

httpsb2bhartingcomebusinessen19 40 024 9902

httpsb2bhartingcomebusinessen19 40 024 9903

Hanreg24HPREasyCon

3 x M25

4 x M25

3 x M32

httpsb2bhartingcomebusinessen09 40 024 9911

httpsb2bhartingcomebusinessen09 40 024 9912

httpsb2bhartingcomebusinessen09 40 024 9913

httpsb2bhartingcomebusinessen09 40 024 9914

Coversfor Hanreg24HPREasyConhoodandsurfacemounting housing

Identification Part-Number Drawing Dimensionsinmm

Framesfor 3 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

for 4 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Male

Female

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS44 x heat shrink tube

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS4

Male Female

Male Female

Han HC Modular

1431

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 9921

httpsb2bhartingcomebusinessen09 40 024 9922

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

Male

Female

Framesfor 3 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Framesfor 3 x Hanreg HC Modular 650 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Male Female

Includedinkit

2xdistancebolt(SW7)2xM4screw2xwasherSKS42xM4Countersunkscrew

Includedinkit

4xM4screw4xwasherSKS44xwasherSKS64xcheese-headscrewM6x204xcheese-headscrewM6x25

Han HC Modular

1432

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

Framesfor 4 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Framesfor 3 x Hanreg HC Modular 650 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x354 x heat shrink tube

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x35

Han HC Modular

1433

httpsb2bhartingcomebusinessen09 40 000 9925

httpsb2bhartingcomebusinessen09 40 000 9926

Hanreg24HPREasyCon

Mounting panels

Identification Part-Number Drawing Dimensionsinmm

for Hanreg24HPREasyCon hood and surface mounting housing

Long version

Includedinkit

6xwasherM66xM6screw

Short version Includedinkit

4xwasherM64xM6screw

Han HC Modular

1434

httpsb2bhartingcomebusinessen19 00 000 5013

httpsb2bhartingcomebusinessen19 00 000 5019

httpsb2bhartingcomebusinessen19 00 000 5014

httpsb2bhartingcomebusinessen19 00 000 5015

httpsb2bhartingcomebusinessen19 00 000 5022

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 99 000 0334

For cable Oslash9-17mm

For cable Oslash13-21mm

For cable Oslash13-21mm

For cable Oslash17-225mm

For cable Oslash16-28mm

Identification Part-Number Drawing Dimensionsinmm

Cable glandsM25

M32

Assembly tool for shielding clamp

Han HC Modular

1435

Hanreg48HPR 4000 V 650 A

Featuresbull Easy assemblybull GoodEMCfeaturesbull Secure termination easy to controlbull VibrationresistantacctoDINEN61373Category

1B (Category 2 possible with usage of M6 distance bolts)

bull Ideal motor drive connector for transportation sector

Technical characteristicsSpecifications DINEN60664-1

DINEN61984

Inserts Number of contacts i e 4 5 6 10

depending on the frame

Electrical data acctoEN61984 350650 A 4000 V 18 kV 3

Rated current 350650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Hanreg HC Modular 350 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Contacts Hanreg HC Modular 650 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

FrameTightening torque ofthefixingscrews 2Nm Material stainless steel

Technical characteristicsHanreg HPR HoodsHousings

Material aluminium die-cast corrosion resistant

Surface- Top coat Epoxy powder paint

RAL9005Lockingelement Stainlesssteel Tightening torque 4 Nm Sealing NBR Limitingtemperatures -40degC+125degC Degree of protection acc to DINEN60529 forcoupledconnector IP68

1) geometric wire gauge

Han HC Modular

1436

Hanreg48HPR HoodsHousings

Stockitemsinboldtype

Identification Part number Drawing Dimensions in mm

Hoods

httpsb2bhartingcomebusinessen09 40 048 0451

Housings surface mounting

httpsb2bhartingcomebusinessen09 40 048 0951

Housingsbulkheadmounting

httpsb2bhartingcomebusinessen09 40 048 0311

Housingsbulkheadmountingfor 4 inserts size 16 B

httpsb2bhartingcomebusinessen09 40 048 0331

Protection covers

httpsb2bhartingcomebusinessen09 40 048 5401

Han HC Modular

1437

Hanreg48HPR Covers

StockitemsinboldtypeIncludedindeliveryrange4distancepieces4screwsM64washers

Identification Part number M Drawing Dimensions in mm

Coverwithout cable entry

httpsb2bhartingcomebusinessen09 40 048 9801 (Distancebolt

M6)

httpsb2bhartingcomebusinessen09 40 048 9803 (Distancebolt

M5)

Coverfor male inserts

httpsb2bhartingcomebusinessen19 40 048 9801 (Distancebolt

M5)

4 x 40

Coverfor female inserts

httpsb2bhartingcomebusinessen19 40 048 9901 (Distancebolt

M5)

4 x 40

Cover

httpsb2bhartingcomebusinessen19 40 048 9812 (Distancebolt

M6)

5 x 32

Cover httpsb2bhartingcomebusinessen19 40 048 9820 (Distancebolt

M6)

httpsb2bhartingcomebusinessen19 40 048 9822 (Distancebolt

M6)

6 x 25

6 x 32

Cover

httpsb2bhartingcomebusinessen19 40 048 9860 (Distancebolt

M6)

10 x 25

Han HC Modular

1438

IdentificationPart number

male female

Framefor 4 inserts size 16 B

suitable for hoods and surface mounted housings in conjunction with cover httpsb2bhartingcomebusinessen09400489803 httpsb2bhartingcomebusinessen19400489801 httpsb2bhartingcomebusinessen19400489901 only

httpsb2bhartingcomebusinessen09 40 048 9912

httpsb2bhartingcomebusinessen09 40 048 9912

Framefor 4 x HC 350 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9810

httpsb2bhartingcomebusinessen09 40 048 9910

Framefor 4 x HC 650 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9811

httpsb2bhartingcomebusinessen09 40 048 9911

Framefor 6 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9806

httpsb2bhartingcomebusinessen09 40 048 9906

Framefor 4 x HC 350 contacts + PE

httpsb2bhartingcomebusinessen09 40 048 9809

httpsb2bhartingcomebusinessen09 40 048 9909

Framefor 10 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9860

httpsb2bhartingcomebusinessen09 40 048 9960

Hanreg48HPR Frame

Stockitemsinboldtype

Page 25: K 3/0, K 3/2 / Han HC Modular Contents Page · Han HC Modular 14. 02 Han® K 3/0, Han® K 3/2 Features • Only to be used with Han® 24 HPR special hoods and housings (see page 14.04)

Han HC Modular

1425

Hanreg HC Modular 650 enlarged 4000 V

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

3x 32 httpsb2bhartingcomebusinessen19 40 024 0468

3x 32 httpsb2bhartingcomebusinessen19 40 024 0968

httpsb2bhartingcomebusinessen09 40 024 0368

httpsb2bhartingcomebusinessen09 40 000 9955

Frame Part number HoodsHousings M Part number3 pins male

3 pins female

HoodsHanreg 24 HPR enlarged

Housingssurfacemounting Hanreg 24 HPR enlarged horizontal version

Requiredhousingbulkheadmounting httpsb2bhartingcomebusinessen09400240368 not included must be ordered separately

Housingsbulkheadmounting Hanreg 24 HPR enlarged

Aworkingvoltageof4000VisonlypossibletorealizebyusingahexagonaladapterandtheHARTINGcable gland in order to realize the clearance and creepage distance according to DIN EN 60 664-1

Stockitemsinboldtype

Mounting frame Hanreg HPR 24 B

Han HC Modular

1426

Hanreg HC Modular 650

Assembly instructions

1 Strip cable to 23+2 mm

2 Push conductor through the cable gland and the housing Push the stripped end of the conductor into the termination entry of the module until the insulation touches the contact

3 To tighten the axial screw a hexagonal wrench size8isneededInsertthehexagonalwrenchonthe mating side of the contact At the same time push the conductor over the axial screwThe lo-ckingscrewhas tobe tightenedwith the recom-mended tightening torque that is determined by the conductorrsquos cross section

4 Once the modules are terminated they are mounted into the housing by using two metal fra-mes(tightening torqueof thefixingscrews=05Nm) The modules have 4 pegs formed by 2 par-allel ribs (each peg shapes like a ldquoHrdquo) Each ribtakes1poleframewherethelaterallinkhastogointo the relief of the frame The 2 pole frames have 2cutoutson thewallwhichget fitted to the ldquoHrdquo-shapedpegs(seefigure)Theheadsofthescrewshave to face the mating direction of the module Coding can be established by rotating the contact by90degreesTherefore it is important that thecorresponding modules are assembled in the cor-rect position otherwise mating is not possible

5 After assembling the modules in the housing thetighteningtorqueofthelockingscrewcanbecheckedandcorrectedifnecessary

6 After final assembly of the contacts the user should ensure that the cable is adequately strain reliefed to protect the contact from ra-dial stress

A - Axialscrew B - Hood C - Termination entry D - Frame E - Fixing screws F - parallel ribs with H-shapeG-Housingsbulkheadmounting

Han HC Modular

1427

Application

InnovativeHighCurrentConnectors forPowerTransmissiononTrains

The Split hood and housing ldquoopen systemrdquo of the Hanreg24HPREasyConwiththeinnovativeconcept for shielded cables is an excellent solution for the versatile powerrequirementsand the rapid moving operational cycle on Trains InusearetheapprovedHanreg HC Modular 350A and650ACrimp-Contacts

SourceStadtwerkeMuumlnchenMunich

Han HC Modular

1428

Hanreg24HPREasyCon

Technical characteristicsGeneral descriptionbull High current connector for motor applications inthefieldofRailwayrollingstock

bull Robust and compact design

bull Easyassemblyduetosplithoodandsurfacemounted housing

bull HighEMCresistance

bull Large space for cables

Material Aluminiumdie-cast

Surface Powder-coatedRAL9005 (black)

Limitingtemperatures -40degC125degC

Locking ScrewlockingM6 stainless steel

Frame 3 and 4 contacts for Hanreg HC Modular 350 stainless steel

3 contacts for Hanreg HC Modular 650 stainless steel

Frames Short and long version stainless steel

Cable gland Special cable gland withselftighteningclamp for shielded cables

Degree of protectionacctoEN60529inlockedposition IP68

bull Suitable for extreme environmental conditions

bull Many assembly possibilities due to separate assembly panels

bull ExternalterminationofPEterminationonhoodand surface mounted housing

bull Newcableglandforsecureandavisiblecon-nection of screening braid of shielded cables

Features

Han HC Modular

1429

httpsb2bhartingcomebusinessen09 40 024 0451

httpsb2bhartingcomebusinessen09 40 024 0951

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 0368

Hood

Identification Part-Number Drawing Dimensionsinmm

Housing surface mounting

Housing bulkhead mounting Hanreg HPR enlarged

Han HC Modular

1430

httpsb2bhartingcomebusinessen19 40 024 9901

httpsb2bhartingcomebusinessen19 40 024 9902

httpsb2bhartingcomebusinessen19 40 024 9903

Hanreg24HPREasyCon

3 x M25

4 x M25

3 x M32

httpsb2bhartingcomebusinessen09 40 024 9911

httpsb2bhartingcomebusinessen09 40 024 9912

httpsb2bhartingcomebusinessen09 40 024 9913

httpsb2bhartingcomebusinessen09 40 024 9914

Coversfor Hanreg24HPREasyConhoodandsurfacemounting housing

Identification Part-Number Drawing Dimensionsinmm

Framesfor 3 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

for 4 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Male

Female

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS44 x heat shrink tube

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS4

Male Female

Male Female

Han HC Modular

1431

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 9921

httpsb2bhartingcomebusinessen09 40 024 9922

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

Male

Female

Framesfor 3 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Framesfor 3 x Hanreg HC Modular 650 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Male Female

Includedinkit

2xdistancebolt(SW7)2xM4screw2xwasherSKS42xM4Countersunkscrew

Includedinkit

4xM4screw4xwasherSKS44xwasherSKS64xcheese-headscrewM6x204xcheese-headscrewM6x25

Han HC Modular

1432

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

Framesfor 4 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Framesfor 3 x Hanreg HC Modular 650 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x354 x heat shrink tube

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x35

Han HC Modular

1433

httpsb2bhartingcomebusinessen09 40 000 9925

httpsb2bhartingcomebusinessen09 40 000 9926

Hanreg24HPREasyCon

Mounting panels

Identification Part-Number Drawing Dimensionsinmm

for Hanreg24HPREasyCon hood and surface mounting housing

Long version

Includedinkit

6xwasherM66xM6screw

Short version Includedinkit

4xwasherM64xM6screw

Han HC Modular

1434

httpsb2bhartingcomebusinessen19 00 000 5013

httpsb2bhartingcomebusinessen19 00 000 5019

httpsb2bhartingcomebusinessen19 00 000 5014

httpsb2bhartingcomebusinessen19 00 000 5015

httpsb2bhartingcomebusinessen19 00 000 5022

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 99 000 0334

For cable Oslash9-17mm

For cable Oslash13-21mm

For cable Oslash13-21mm

For cable Oslash17-225mm

For cable Oslash16-28mm

Identification Part-Number Drawing Dimensionsinmm

Cable glandsM25

M32

Assembly tool for shielding clamp

Han HC Modular

1435

Hanreg48HPR 4000 V 650 A

Featuresbull Easy assemblybull GoodEMCfeaturesbull Secure termination easy to controlbull VibrationresistantacctoDINEN61373Category

1B (Category 2 possible with usage of M6 distance bolts)

bull Ideal motor drive connector for transportation sector

Technical characteristicsSpecifications DINEN60664-1

DINEN61984

Inserts Number of contacts i e 4 5 6 10

depending on the frame

Electrical data acctoEN61984 350650 A 4000 V 18 kV 3

Rated current 350650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Hanreg HC Modular 350 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Contacts Hanreg HC Modular 650 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

FrameTightening torque ofthefixingscrews 2Nm Material stainless steel

Technical characteristicsHanreg HPR HoodsHousings

Material aluminium die-cast corrosion resistant

Surface- Top coat Epoxy powder paint

RAL9005Lockingelement Stainlesssteel Tightening torque 4 Nm Sealing NBR Limitingtemperatures -40degC+125degC Degree of protection acc to DINEN60529 forcoupledconnector IP68

1) geometric wire gauge

Han HC Modular

1436

Hanreg48HPR HoodsHousings

Stockitemsinboldtype

Identification Part number Drawing Dimensions in mm

Hoods

httpsb2bhartingcomebusinessen09 40 048 0451

Housings surface mounting

httpsb2bhartingcomebusinessen09 40 048 0951

Housingsbulkheadmounting

httpsb2bhartingcomebusinessen09 40 048 0311

Housingsbulkheadmountingfor 4 inserts size 16 B

httpsb2bhartingcomebusinessen09 40 048 0331

Protection covers

httpsb2bhartingcomebusinessen09 40 048 5401

Han HC Modular

1437

Hanreg48HPR Covers

StockitemsinboldtypeIncludedindeliveryrange4distancepieces4screwsM64washers

Identification Part number M Drawing Dimensions in mm

Coverwithout cable entry

httpsb2bhartingcomebusinessen09 40 048 9801 (Distancebolt

M6)

httpsb2bhartingcomebusinessen09 40 048 9803 (Distancebolt

M5)

Coverfor male inserts

httpsb2bhartingcomebusinessen19 40 048 9801 (Distancebolt

M5)

4 x 40

Coverfor female inserts

httpsb2bhartingcomebusinessen19 40 048 9901 (Distancebolt

M5)

4 x 40

Cover

httpsb2bhartingcomebusinessen19 40 048 9812 (Distancebolt

M6)

5 x 32

Cover httpsb2bhartingcomebusinessen19 40 048 9820 (Distancebolt

M6)

httpsb2bhartingcomebusinessen19 40 048 9822 (Distancebolt

M6)

6 x 25

6 x 32

Cover

httpsb2bhartingcomebusinessen19 40 048 9860 (Distancebolt

M6)

10 x 25

Han HC Modular

1438

IdentificationPart number

male female

Framefor 4 inserts size 16 B

suitable for hoods and surface mounted housings in conjunction with cover httpsb2bhartingcomebusinessen09400489803 httpsb2bhartingcomebusinessen19400489801 httpsb2bhartingcomebusinessen19400489901 only

httpsb2bhartingcomebusinessen09 40 048 9912

httpsb2bhartingcomebusinessen09 40 048 9912

Framefor 4 x HC 350 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9810

httpsb2bhartingcomebusinessen09 40 048 9910

Framefor 4 x HC 650 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9811

httpsb2bhartingcomebusinessen09 40 048 9911

Framefor 6 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9806

httpsb2bhartingcomebusinessen09 40 048 9906

Framefor 4 x HC 350 contacts + PE

httpsb2bhartingcomebusinessen09 40 048 9809

httpsb2bhartingcomebusinessen09 40 048 9909

Framefor 10 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9860

httpsb2bhartingcomebusinessen09 40 048 9960

Hanreg48HPR Frame

Stockitemsinboldtype

Page 26: K 3/0, K 3/2 / Han HC Modular Contents Page · Han HC Modular 14. 02 Han® K 3/0, Han® K 3/2 Features • Only to be used with Han® 24 HPR special hoods and housings (see page 14.04)

Han HC Modular

1426

Hanreg HC Modular 650

Assembly instructions

1 Strip cable to 23+2 mm

2 Push conductor through the cable gland and the housing Push the stripped end of the conductor into the termination entry of the module until the insulation touches the contact

3 To tighten the axial screw a hexagonal wrench size8isneededInsertthehexagonalwrenchonthe mating side of the contact At the same time push the conductor over the axial screwThe lo-ckingscrewhas tobe tightenedwith the recom-mended tightening torque that is determined by the conductorrsquos cross section

4 Once the modules are terminated they are mounted into the housing by using two metal fra-mes(tightening torqueof thefixingscrews=05Nm) The modules have 4 pegs formed by 2 par-allel ribs (each peg shapes like a ldquoHrdquo) Each ribtakes1poleframewherethelaterallinkhastogointo the relief of the frame The 2 pole frames have 2cutoutson thewallwhichget fitted to the ldquoHrdquo-shapedpegs(seefigure)Theheadsofthescrewshave to face the mating direction of the module Coding can be established by rotating the contact by90degreesTherefore it is important that thecorresponding modules are assembled in the cor-rect position otherwise mating is not possible

5 After assembling the modules in the housing thetighteningtorqueofthelockingscrewcanbecheckedandcorrectedifnecessary

6 After final assembly of the contacts the user should ensure that the cable is adequately strain reliefed to protect the contact from ra-dial stress

A - Axialscrew B - Hood C - Termination entry D - Frame E - Fixing screws F - parallel ribs with H-shapeG-Housingsbulkheadmounting

Han HC Modular

1427

Application

InnovativeHighCurrentConnectors forPowerTransmissiononTrains

The Split hood and housing ldquoopen systemrdquo of the Hanreg24HPREasyConwiththeinnovativeconcept for shielded cables is an excellent solution for the versatile powerrequirementsand the rapid moving operational cycle on Trains InusearetheapprovedHanreg HC Modular 350A and650ACrimp-Contacts

SourceStadtwerkeMuumlnchenMunich

Han HC Modular

1428

Hanreg24HPREasyCon

Technical characteristicsGeneral descriptionbull High current connector for motor applications inthefieldofRailwayrollingstock

bull Robust and compact design

bull Easyassemblyduetosplithoodandsurfacemounted housing

bull HighEMCresistance

bull Large space for cables

Material Aluminiumdie-cast

Surface Powder-coatedRAL9005 (black)

Limitingtemperatures -40degC125degC

Locking ScrewlockingM6 stainless steel

Frame 3 and 4 contacts for Hanreg HC Modular 350 stainless steel

3 contacts for Hanreg HC Modular 650 stainless steel

Frames Short and long version stainless steel

Cable gland Special cable gland withselftighteningclamp for shielded cables

Degree of protectionacctoEN60529inlockedposition IP68

bull Suitable for extreme environmental conditions

bull Many assembly possibilities due to separate assembly panels

bull ExternalterminationofPEterminationonhoodand surface mounted housing

bull Newcableglandforsecureandavisiblecon-nection of screening braid of shielded cables

Features

Han HC Modular

1429

httpsb2bhartingcomebusinessen09 40 024 0451

httpsb2bhartingcomebusinessen09 40 024 0951

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 0368

Hood

Identification Part-Number Drawing Dimensionsinmm

Housing surface mounting

Housing bulkhead mounting Hanreg HPR enlarged

Han HC Modular

1430

httpsb2bhartingcomebusinessen19 40 024 9901

httpsb2bhartingcomebusinessen19 40 024 9902

httpsb2bhartingcomebusinessen19 40 024 9903

Hanreg24HPREasyCon

3 x M25

4 x M25

3 x M32

httpsb2bhartingcomebusinessen09 40 024 9911

httpsb2bhartingcomebusinessen09 40 024 9912

httpsb2bhartingcomebusinessen09 40 024 9913

httpsb2bhartingcomebusinessen09 40 024 9914

Coversfor Hanreg24HPREasyConhoodandsurfacemounting housing

Identification Part-Number Drawing Dimensionsinmm

Framesfor 3 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

for 4 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Male

Female

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS44 x heat shrink tube

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS4

Male Female

Male Female

Han HC Modular

1431

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 9921

httpsb2bhartingcomebusinessen09 40 024 9922

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

Male

Female

Framesfor 3 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Framesfor 3 x Hanreg HC Modular 650 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Male Female

Includedinkit

2xdistancebolt(SW7)2xM4screw2xwasherSKS42xM4Countersunkscrew

Includedinkit

4xM4screw4xwasherSKS44xwasherSKS64xcheese-headscrewM6x204xcheese-headscrewM6x25

Han HC Modular

1432

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

Framesfor 4 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Framesfor 3 x Hanreg HC Modular 650 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x354 x heat shrink tube

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x35

Han HC Modular

1433

httpsb2bhartingcomebusinessen09 40 000 9925

httpsb2bhartingcomebusinessen09 40 000 9926

Hanreg24HPREasyCon

Mounting panels

Identification Part-Number Drawing Dimensionsinmm

for Hanreg24HPREasyCon hood and surface mounting housing

Long version

Includedinkit

6xwasherM66xM6screw

Short version Includedinkit

4xwasherM64xM6screw

Han HC Modular

1434

httpsb2bhartingcomebusinessen19 00 000 5013

httpsb2bhartingcomebusinessen19 00 000 5019

httpsb2bhartingcomebusinessen19 00 000 5014

httpsb2bhartingcomebusinessen19 00 000 5015

httpsb2bhartingcomebusinessen19 00 000 5022

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 99 000 0334

For cable Oslash9-17mm

For cable Oslash13-21mm

For cable Oslash13-21mm

For cable Oslash17-225mm

For cable Oslash16-28mm

Identification Part-Number Drawing Dimensionsinmm

Cable glandsM25

M32

Assembly tool for shielding clamp

Han HC Modular

1435

Hanreg48HPR 4000 V 650 A

Featuresbull Easy assemblybull GoodEMCfeaturesbull Secure termination easy to controlbull VibrationresistantacctoDINEN61373Category

1B (Category 2 possible with usage of M6 distance bolts)

bull Ideal motor drive connector for transportation sector

Technical characteristicsSpecifications DINEN60664-1

DINEN61984

Inserts Number of contacts i e 4 5 6 10

depending on the frame

Electrical data acctoEN61984 350650 A 4000 V 18 kV 3

Rated current 350650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Hanreg HC Modular 350 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Contacts Hanreg HC Modular 650 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

FrameTightening torque ofthefixingscrews 2Nm Material stainless steel

Technical characteristicsHanreg HPR HoodsHousings

Material aluminium die-cast corrosion resistant

Surface- Top coat Epoxy powder paint

RAL9005Lockingelement Stainlesssteel Tightening torque 4 Nm Sealing NBR Limitingtemperatures -40degC+125degC Degree of protection acc to DINEN60529 forcoupledconnector IP68

1) geometric wire gauge

Han HC Modular

1436

Hanreg48HPR HoodsHousings

Stockitemsinboldtype

Identification Part number Drawing Dimensions in mm

Hoods

httpsb2bhartingcomebusinessen09 40 048 0451

Housings surface mounting

httpsb2bhartingcomebusinessen09 40 048 0951

Housingsbulkheadmounting

httpsb2bhartingcomebusinessen09 40 048 0311

Housingsbulkheadmountingfor 4 inserts size 16 B

httpsb2bhartingcomebusinessen09 40 048 0331

Protection covers

httpsb2bhartingcomebusinessen09 40 048 5401

Han HC Modular

1437

Hanreg48HPR Covers

StockitemsinboldtypeIncludedindeliveryrange4distancepieces4screwsM64washers

Identification Part number M Drawing Dimensions in mm

Coverwithout cable entry

httpsb2bhartingcomebusinessen09 40 048 9801 (Distancebolt

M6)

httpsb2bhartingcomebusinessen09 40 048 9803 (Distancebolt

M5)

Coverfor male inserts

httpsb2bhartingcomebusinessen19 40 048 9801 (Distancebolt

M5)

4 x 40

Coverfor female inserts

httpsb2bhartingcomebusinessen19 40 048 9901 (Distancebolt

M5)

4 x 40

Cover

httpsb2bhartingcomebusinessen19 40 048 9812 (Distancebolt

M6)

5 x 32

Cover httpsb2bhartingcomebusinessen19 40 048 9820 (Distancebolt

M6)

httpsb2bhartingcomebusinessen19 40 048 9822 (Distancebolt

M6)

6 x 25

6 x 32

Cover

httpsb2bhartingcomebusinessen19 40 048 9860 (Distancebolt

M6)

10 x 25

Han HC Modular

1438

IdentificationPart number

male female

Framefor 4 inserts size 16 B

suitable for hoods and surface mounted housings in conjunction with cover httpsb2bhartingcomebusinessen09400489803 httpsb2bhartingcomebusinessen19400489801 httpsb2bhartingcomebusinessen19400489901 only

httpsb2bhartingcomebusinessen09 40 048 9912

httpsb2bhartingcomebusinessen09 40 048 9912

Framefor 4 x HC 350 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9810

httpsb2bhartingcomebusinessen09 40 048 9910

Framefor 4 x HC 650 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9811

httpsb2bhartingcomebusinessen09 40 048 9911

Framefor 6 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9806

httpsb2bhartingcomebusinessen09 40 048 9906

Framefor 4 x HC 350 contacts + PE

httpsb2bhartingcomebusinessen09 40 048 9809

httpsb2bhartingcomebusinessen09 40 048 9909

Framefor 10 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9860

httpsb2bhartingcomebusinessen09 40 048 9960

Hanreg48HPR Frame

Stockitemsinboldtype

Page 27: K 3/0, K 3/2 / Han HC Modular Contents Page · Han HC Modular 14. 02 Han® K 3/0, Han® K 3/2 Features • Only to be used with Han® 24 HPR special hoods and housings (see page 14.04)

Han HC Modular

1427

Application

InnovativeHighCurrentConnectors forPowerTransmissiononTrains

The Split hood and housing ldquoopen systemrdquo of the Hanreg24HPREasyConwiththeinnovativeconcept for shielded cables is an excellent solution for the versatile powerrequirementsand the rapid moving operational cycle on Trains InusearetheapprovedHanreg HC Modular 350A and650ACrimp-Contacts

SourceStadtwerkeMuumlnchenMunich

Han HC Modular

1428

Hanreg24HPREasyCon

Technical characteristicsGeneral descriptionbull High current connector for motor applications inthefieldofRailwayrollingstock

bull Robust and compact design

bull Easyassemblyduetosplithoodandsurfacemounted housing

bull HighEMCresistance

bull Large space for cables

Material Aluminiumdie-cast

Surface Powder-coatedRAL9005 (black)

Limitingtemperatures -40degC125degC

Locking ScrewlockingM6 stainless steel

Frame 3 and 4 contacts for Hanreg HC Modular 350 stainless steel

3 contacts for Hanreg HC Modular 650 stainless steel

Frames Short and long version stainless steel

Cable gland Special cable gland withselftighteningclamp for shielded cables

Degree of protectionacctoEN60529inlockedposition IP68

bull Suitable for extreme environmental conditions

bull Many assembly possibilities due to separate assembly panels

bull ExternalterminationofPEterminationonhoodand surface mounted housing

bull Newcableglandforsecureandavisiblecon-nection of screening braid of shielded cables

Features

Han HC Modular

1429

httpsb2bhartingcomebusinessen09 40 024 0451

httpsb2bhartingcomebusinessen09 40 024 0951

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 0368

Hood

Identification Part-Number Drawing Dimensionsinmm

Housing surface mounting

Housing bulkhead mounting Hanreg HPR enlarged

Han HC Modular

1430

httpsb2bhartingcomebusinessen19 40 024 9901

httpsb2bhartingcomebusinessen19 40 024 9902

httpsb2bhartingcomebusinessen19 40 024 9903

Hanreg24HPREasyCon

3 x M25

4 x M25

3 x M32

httpsb2bhartingcomebusinessen09 40 024 9911

httpsb2bhartingcomebusinessen09 40 024 9912

httpsb2bhartingcomebusinessen09 40 024 9913

httpsb2bhartingcomebusinessen09 40 024 9914

Coversfor Hanreg24HPREasyConhoodandsurfacemounting housing

Identification Part-Number Drawing Dimensionsinmm

Framesfor 3 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

for 4 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Male

Female

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS44 x heat shrink tube

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS4

Male Female

Male Female

Han HC Modular

1431

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 9921

httpsb2bhartingcomebusinessen09 40 024 9922

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

Male

Female

Framesfor 3 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Framesfor 3 x Hanreg HC Modular 650 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Male Female

Includedinkit

2xdistancebolt(SW7)2xM4screw2xwasherSKS42xM4Countersunkscrew

Includedinkit

4xM4screw4xwasherSKS44xwasherSKS64xcheese-headscrewM6x204xcheese-headscrewM6x25

Han HC Modular

1432

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

Framesfor 4 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Framesfor 3 x Hanreg HC Modular 650 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x354 x heat shrink tube

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x35

Han HC Modular

1433

httpsb2bhartingcomebusinessen09 40 000 9925

httpsb2bhartingcomebusinessen09 40 000 9926

Hanreg24HPREasyCon

Mounting panels

Identification Part-Number Drawing Dimensionsinmm

for Hanreg24HPREasyCon hood and surface mounting housing

Long version

Includedinkit

6xwasherM66xM6screw

Short version Includedinkit

4xwasherM64xM6screw

Han HC Modular

1434

httpsb2bhartingcomebusinessen19 00 000 5013

httpsb2bhartingcomebusinessen19 00 000 5019

httpsb2bhartingcomebusinessen19 00 000 5014

httpsb2bhartingcomebusinessen19 00 000 5015

httpsb2bhartingcomebusinessen19 00 000 5022

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 99 000 0334

For cable Oslash9-17mm

For cable Oslash13-21mm

For cable Oslash13-21mm

For cable Oslash17-225mm

For cable Oslash16-28mm

Identification Part-Number Drawing Dimensionsinmm

Cable glandsM25

M32

Assembly tool for shielding clamp

Han HC Modular

1435

Hanreg48HPR 4000 V 650 A

Featuresbull Easy assemblybull GoodEMCfeaturesbull Secure termination easy to controlbull VibrationresistantacctoDINEN61373Category

1B (Category 2 possible with usage of M6 distance bolts)

bull Ideal motor drive connector for transportation sector

Technical characteristicsSpecifications DINEN60664-1

DINEN61984

Inserts Number of contacts i e 4 5 6 10

depending on the frame

Electrical data acctoEN61984 350650 A 4000 V 18 kV 3

Rated current 350650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Hanreg HC Modular 350 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Contacts Hanreg HC Modular 650 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

FrameTightening torque ofthefixingscrews 2Nm Material stainless steel

Technical characteristicsHanreg HPR HoodsHousings

Material aluminium die-cast corrosion resistant

Surface- Top coat Epoxy powder paint

RAL9005Lockingelement Stainlesssteel Tightening torque 4 Nm Sealing NBR Limitingtemperatures -40degC+125degC Degree of protection acc to DINEN60529 forcoupledconnector IP68

1) geometric wire gauge

Han HC Modular

1436

Hanreg48HPR HoodsHousings

Stockitemsinboldtype

Identification Part number Drawing Dimensions in mm

Hoods

httpsb2bhartingcomebusinessen09 40 048 0451

Housings surface mounting

httpsb2bhartingcomebusinessen09 40 048 0951

Housingsbulkheadmounting

httpsb2bhartingcomebusinessen09 40 048 0311

Housingsbulkheadmountingfor 4 inserts size 16 B

httpsb2bhartingcomebusinessen09 40 048 0331

Protection covers

httpsb2bhartingcomebusinessen09 40 048 5401

Han HC Modular

1437

Hanreg48HPR Covers

StockitemsinboldtypeIncludedindeliveryrange4distancepieces4screwsM64washers

Identification Part number M Drawing Dimensions in mm

Coverwithout cable entry

httpsb2bhartingcomebusinessen09 40 048 9801 (Distancebolt

M6)

httpsb2bhartingcomebusinessen09 40 048 9803 (Distancebolt

M5)

Coverfor male inserts

httpsb2bhartingcomebusinessen19 40 048 9801 (Distancebolt

M5)

4 x 40

Coverfor female inserts

httpsb2bhartingcomebusinessen19 40 048 9901 (Distancebolt

M5)

4 x 40

Cover

httpsb2bhartingcomebusinessen19 40 048 9812 (Distancebolt

M6)

5 x 32

Cover httpsb2bhartingcomebusinessen19 40 048 9820 (Distancebolt

M6)

httpsb2bhartingcomebusinessen19 40 048 9822 (Distancebolt

M6)

6 x 25

6 x 32

Cover

httpsb2bhartingcomebusinessen19 40 048 9860 (Distancebolt

M6)

10 x 25

Han HC Modular

1438

IdentificationPart number

male female

Framefor 4 inserts size 16 B

suitable for hoods and surface mounted housings in conjunction with cover httpsb2bhartingcomebusinessen09400489803 httpsb2bhartingcomebusinessen19400489801 httpsb2bhartingcomebusinessen19400489901 only

httpsb2bhartingcomebusinessen09 40 048 9912

httpsb2bhartingcomebusinessen09 40 048 9912

Framefor 4 x HC 350 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9810

httpsb2bhartingcomebusinessen09 40 048 9910

Framefor 4 x HC 650 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9811

httpsb2bhartingcomebusinessen09 40 048 9911

Framefor 6 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9806

httpsb2bhartingcomebusinessen09 40 048 9906

Framefor 4 x HC 350 contacts + PE

httpsb2bhartingcomebusinessen09 40 048 9809

httpsb2bhartingcomebusinessen09 40 048 9909

Framefor 10 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9860

httpsb2bhartingcomebusinessen09 40 048 9960

Hanreg48HPR Frame

Stockitemsinboldtype

Page 28: K 3/0, K 3/2 / Han HC Modular Contents Page · Han HC Modular 14. 02 Han® K 3/0, Han® K 3/2 Features • Only to be used with Han® 24 HPR special hoods and housings (see page 14.04)

Han HC Modular

1428

Hanreg24HPREasyCon

Technical characteristicsGeneral descriptionbull High current connector for motor applications inthefieldofRailwayrollingstock

bull Robust and compact design

bull Easyassemblyduetosplithoodandsurfacemounted housing

bull HighEMCresistance

bull Large space for cables

Material Aluminiumdie-cast

Surface Powder-coatedRAL9005 (black)

Limitingtemperatures -40degC125degC

Locking ScrewlockingM6 stainless steel

Frame 3 and 4 contacts for Hanreg HC Modular 350 stainless steel

3 contacts for Hanreg HC Modular 650 stainless steel

Frames Short and long version stainless steel

Cable gland Special cable gland withselftighteningclamp for shielded cables

Degree of protectionacctoEN60529inlockedposition IP68

bull Suitable for extreme environmental conditions

bull Many assembly possibilities due to separate assembly panels

bull ExternalterminationofPEterminationonhoodand surface mounted housing

bull Newcableglandforsecureandavisiblecon-nection of screening braid of shielded cables

Features

Han HC Modular

1429

httpsb2bhartingcomebusinessen09 40 024 0451

httpsb2bhartingcomebusinessen09 40 024 0951

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 0368

Hood

Identification Part-Number Drawing Dimensionsinmm

Housing surface mounting

Housing bulkhead mounting Hanreg HPR enlarged

Han HC Modular

1430

httpsb2bhartingcomebusinessen19 40 024 9901

httpsb2bhartingcomebusinessen19 40 024 9902

httpsb2bhartingcomebusinessen19 40 024 9903

Hanreg24HPREasyCon

3 x M25

4 x M25

3 x M32

httpsb2bhartingcomebusinessen09 40 024 9911

httpsb2bhartingcomebusinessen09 40 024 9912

httpsb2bhartingcomebusinessen09 40 024 9913

httpsb2bhartingcomebusinessen09 40 024 9914

Coversfor Hanreg24HPREasyConhoodandsurfacemounting housing

Identification Part-Number Drawing Dimensionsinmm

Framesfor 3 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

for 4 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Male

Female

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS44 x heat shrink tube

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS4

Male Female

Male Female

Han HC Modular

1431

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 9921

httpsb2bhartingcomebusinessen09 40 024 9922

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

Male

Female

Framesfor 3 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Framesfor 3 x Hanreg HC Modular 650 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Male Female

Includedinkit

2xdistancebolt(SW7)2xM4screw2xwasherSKS42xM4Countersunkscrew

Includedinkit

4xM4screw4xwasherSKS44xwasherSKS64xcheese-headscrewM6x204xcheese-headscrewM6x25

Han HC Modular

1432

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

Framesfor 4 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Framesfor 3 x Hanreg HC Modular 650 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x354 x heat shrink tube

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x35

Han HC Modular

1433

httpsb2bhartingcomebusinessen09 40 000 9925

httpsb2bhartingcomebusinessen09 40 000 9926

Hanreg24HPREasyCon

Mounting panels

Identification Part-Number Drawing Dimensionsinmm

for Hanreg24HPREasyCon hood and surface mounting housing

Long version

Includedinkit

6xwasherM66xM6screw

Short version Includedinkit

4xwasherM64xM6screw

Han HC Modular

1434

httpsb2bhartingcomebusinessen19 00 000 5013

httpsb2bhartingcomebusinessen19 00 000 5019

httpsb2bhartingcomebusinessen19 00 000 5014

httpsb2bhartingcomebusinessen19 00 000 5015

httpsb2bhartingcomebusinessen19 00 000 5022

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 99 000 0334

For cable Oslash9-17mm

For cable Oslash13-21mm

For cable Oslash13-21mm

For cable Oslash17-225mm

For cable Oslash16-28mm

Identification Part-Number Drawing Dimensionsinmm

Cable glandsM25

M32

Assembly tool for shielding clamp

Han HC Modular

1435

Hanreg48HPR 4000 V 650 A

Featuresbull Easy assemblybull GoodEMCfeaturesbull Secure termination easy to controlbull VibrationresistantacctoDINEN61373Category

1B (Category 2 possible with usage of M6 distance bolts)

bull Ideal motor drive connector for transportation sector

Technical characteristicsSpecifications DINEN60664-1

DINEN61984

Inserts Number of contacts i e 4 5 6 10

depending on the frame

Electrical data acctoEN61984 350650 A 4000 V 18 kV 3

Rated current 350650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Hanreg HC Modular 350 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Contacts Hanreg HC Modular 650 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

FrameTightening torque ofthefixingscrews 2Nm Material stainless steel

Technical characteristicsHanreg HPR HoodsHousings

Material aluminium die-cast corrosion resistant

Surface- Top coat Epoxy powder paint

RAL9005Lockingelement Stainlesssteel Tightening torque 4 Nm Sealing NBR Limitingtemperatures -40degC+125degC Degree of protection acc to DINEN60529 forcoupledconnector IP68

1) geometric wire gauge

Han HC Modular

1436

Hanreg48HPR HoodsHousings

Stockitemsinboldtype

Identification Part number Drawing Dimensions in mm

Hoods

httpsb2bhartingcomebusinessen09 40 048 0451

Housings surface mounting

httpsb2bhartingcomebusinessen09 40 048 0951

Housingsbulkheadmounting

httpsb2bhartingcomebusinessen09 40 048 0311

Housingsbulkheadmountingfor 4 inserts size 16 B

httpsb2bhartingcomebusinessen09 40 048 0331

Protection covers

httpsb2bhartingcomebusinessen09 40 048 5401

Han HC Modular

1437

Hanreg48HPR Covers

StockitemsinboldtypeIncludedindeliveryrange4distancepieces4screwsM64washers

Identification Part number M Drawing Dimensions in mm

Coverwithout cable entry

httpsb2bhartingcomebusinessen09 40 048 9801 (Distancebolt

M6)

httpsb2bhartingcomebusinessen09 40 048 9803 (Distancebolt

M5)

Coverfor male inserts

httpsb2bhartingcomebusinessen19 40 048 9801 (Distancebolt

M5)

4 x 40

Coverfor female inserts

httpsb2bhartingcomebusinessen19 40 048 9901 (Distancebolt

M5)

4 x 40

Cover

httpsb2bhartingcomebusinessen19 40 048 9812 (Distancebolt

M6)

5 x 32

Cover httpsb2bhartingcomebusinessen19 40 048 9820 (Distancebolt

M6)

httpsb2bhartingcomebusinessen19 40 048 9822 (Distancebolt

M6)

6 x 25

6 x 32

Cover

httpsb2bhartingcomebusinessen19 40 048 9860 (Distancebolt

M6)

10 x 25

Han HC Modular

1438

IdentificationPart number

male female

Framefor 4 inserts size 16 B

suitable for hoods and surface mounted housings in conjunction with cover httpsb2bhartingcomebusinessen09400489803 httpsb2bhartingcomebusinessen19400489801 httpsb2bhartingcomebusinessen19400489901 only

httpsb2bhartingcomebusinessen09 40 048 9912

httpsb2bhartingcomebusinessen09 40 048 9912

Framefor 4 x HC 350 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9810

httpsb2bhartingcomebusinessen09 40 048 9910

Framefor 4 x HC 650 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9811

httpsb2bhartingcomebusinessen09 40 048 9911

Framefor 6 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9806

httpsb2bhartingcomebusinessen09 40 048 9906

Framefor 4 x HC 350 contacts + PE

httpsb2bhartingcomebusinessen09 40 048 9809

httpsb2bhartingcomebusinessen09 40 048 9909

Framefor 10 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9860

httpsb2bhartingcomebusinessen09 40 048 9960

Hanreg48HPR Frame

Stockitemsinboldtype

Page 29: K 3/0, K 3/2 / Han HC Modular Contents Page · Han HC Modular 14. 02 Han® K 3/0, Han® K 3/2 Features • Only to be used with Han® 24 HPR special hoods and housings (see page 14.04)

Han HC Modular

1429

httpsb2bhartingcomebusinessen09 40 024 0451

httpsb2bhartingcomebusinessen09 40 024 0951

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 0368

Hood

Identification Part-Number Drawing Dimensionsinmm

Housing surface mounting

Housing bulkhead mounting Hanreg HPR enlarged

Han HC Modular

1430

httpsb2bhartingcomebusinessen19 40 024 9901

httpsb2bhartingcomebusinessen19 40 024 9902

httpsb2bhartingcomebusinessen19 40 024 9903

Hanreg24HPREasyCon

3 x M25

4 x M25

3 x M32

httpsb2bhartingcomebusinessen09 40 024 9911

httpsb2bhartingcomebusinessen09 40 024 9912

httpsb2bhartingcomebusinessen09 40 024 9913

httpsb2bhartingcomebusinessen09 40 024 9914

Coversfor Hanreg24HPREasyConhoodandsurfacemounting housing

Identification Part-Number Drawing Dimensionsinmm

Framesfor 3 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

for 4 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Male

Female

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS44 x heat shrink tube

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS4

Male Female

Male Female

Han HC Modular

1431

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 9921

httpsb2bhartingcomebusinessen09 40 024 9922

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

Male

Female

Framesfor 3 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Framesfor 3 x Hanreg HC Modular 650 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Male Female

Includedinkit

2xdistancebolt(SW7)2xM4screw2xwasherSKS42xM4Countersunkscrew

Includedinkit

4xM4screw4xwasherSKS44xwasherSKS64xcheese-headscrewM6x204xcheese-headscrewM6x25

Han HC Modular

1432

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

Framesfor 4 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Framesfor 3 x Hanreg HC Modular 650 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x354 x heat shrink tube

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x35

Han HC Modular

1433

httpsb2bhartingcomebusinessen09 40 000 9925

httpsb2bhartingcomebusinessen09 40 000 9926

Hanreg24HPREasyCon

Mounting panels

Identification Part-Number Drawing Dimensionsinmm

for Hanreg24HPREasyCon hood and surface mounting housing

Long version

Includedinkit

6xwasherM66xM6screw

Short version Includedinkit

4xwasherM64xM6screw

Han HC Modular

1434

httpsb2bhartingcomebusinessen19 00 000 5013

httpsb2bhartingcomebusinessen19 00 000 5019

httpsb2bhartingcomebusinessen19 00 000 5014

httpsb2bhartingcomebusinessen19 00 000 5015

httpsb2bhartingcomebusinessen19 00 000 5022

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 99 000 0334

For cable Oslash9-17mm

For cable Oslash13-21mm

For cable Oslash13-21mm

For cable Oslash17-225mm

For cable Oslash16-28mm

Identification Part-Number Drawing Dimensionsinmm

Cable glandsM25

M32

Assembly tool for shielding clamp

Han HC Modular

1435

Hanreg48HPR 4000 V 650 A

Featuresbull Easy assemblybull GoodEMCfeaturesbull Secure termination easy to controlbull VibrationresistantacctoDINEN61373Category

1B (Category 2 possible with usage of M6 distance bolts)

bull Ideal motor drive connector for transportation sector

Technical characteristicsSpecifications DINEN60664-1

DINEN61984

Inserts Number of contacts i e 4 5 6 10

depending on the frame

Electrical data acctoEN61984 350650 A 4000 V 18 kV 3

Rated current 350650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Hanreg HC Modular 350 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Contacts Hanreg HC Modular 650 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

FrameTightening torque ofthefixingscrews 2Nm Material stainless steel

Technical characteristicsHanreg HPR HoodsHousings

Material aluminium die-cast corrosion resistant

Surface- Top coat Epoxy powder paint

RAL9005Lockingelement Stainlesssteel Tightening torque 4 Nm Sealing NBR Limitingtemperatures -40degC+125degC Degree of protection acc to DINEN60529 forcoupledconnector IP68

1) geometric wire gauge

Han HC Modular

1436

Hanreg48HPR HoodsHousings

Stockitemsinboldtype

Identification Part number Drawing Dimensions in mm

Hoods

httpsb2bhartingcomebusinessen09 40 048 0451

Housings surface mounting

httpsb2bhartingcomebusinessen09 40 048 0951

Housingsbulkheadmounting

httpsb2bhartingcomebusinessen09 40 048 0311

Housingsbulkheadmountingfor 4 inserts size 16 B

httpsb2bhartingcomebusinessen09 40 048 0331

Protection covers

httpsb2bhartingcomebusinessen09 40 048 5401

Han HC Modular

1437

Hanreg48HPR Covers

StockitemsinboldtypeIncludedindeliveryrange4distancepieces4screwsM64washers

Identification Part number M Drawing Dimensions in mm

Coverwithout cable entry

httpsb2bhartingcomebusinessen09 40 048 9801 (Distancebolt

M6)

httpsb2bhartingcomebusinessen09 40 048 9803 (Distancebolt

M5)

Coverfor male inserts

httpsb2bhartingcomebusinessen19 40 048 9801 (Distancebolt

M5)

4 x 40

Coverfor female inserts

httpsb2bhartingcomebusinessen19 40 048 9901 (Distancebolt

M5)

4 x 40

Cover

httpsb2bhartingcomebusinessen19 40 048 9812 (Distancebolt

M6)

5 x 32

Cover httpsb2bhartingcomebusinessen19 40 048 9820 (Distancebolt

M6)

httpsb2bhartingcomebusinessen19 40 048 9822 (Distancebolt

M6)

6 x 25

6 x 32

Cover

httpsb2bhartingcomebusinessen19 40 048 9860 (Distancebolt

M6)

10 x 25

Han HC Modular

1438

IdentificationPart number

male female

Framefor 4 inserts size 16 B

suitable for hoods and surface mounted housings in conjunction with cover httpsb2bhartingcomebusinessen09400489803 httpsb2bhartingcomebusinessen19400489801 httpsb2bhartingcomebusinessen19400489901 only

httpsb2bhartingcomebusinessen09 40 048 9912

httpsb2bhartingcomebusinessen09 40 048 9912

Framefor 4 x HC 350 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9810

httpsb2bhartingcomebusinessen09 40 048 9910

Framefor 4 x HC 650 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9811

httpsb2bhartingcomebusinessen09 40 048 9911

Framefor 6 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9806

httpsb2bhartingcomebusinessen09 40 048 9906

Framefor 4 x HC 350 contacts + PE

httpsb2bhartingcomebusinessen09 40 048 9809

httpsb2bhartingcomebusinessen09 40 048 9909

Framefor 10 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9860

httpsb2bhartingcomebusinessen09 40 048 9960

Hanreg48HPR Frame

Stockitemsinboldtype

Page 30: K 3/0, K 3/2 / Han HC Modular Contents Page · Han HC Modular 14. 02 Han® K 3/0, Han® K 3/2 Features • Only to be used with Han® 24 HPR special hoods and housings (see page 14.04)

Han HC Modular

1430

httpsb2bhartingcomebusinessen19 40 024 9901

httpsb2bhartingcomebusinessen19 40 024 9902

httpsb2bhartingcomebusinessen19 40 024 9903

Hanreg24HPREasyCon

3 x M25

4 x M25

3 x M32

httpsb2bhartingcomebusinessen09 40 024 9911

httpsb2bhartingcomebusinessen09 40 024 9912

httpsb2bhartingcomebusinessen09 40 024 9913

httpsb2bhartingcomebusinessen09 40 024 9914

Coversfor Hanreg24HPREasyConhoodandsurfacemounting housing

Identification Part-Number Drawing Dimensionsinmm

Framesfor 3 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

for 4 x Hanreg HC Modular 350 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Male

Female

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS44 x heat shrink tube

Includedinkit

2xdistancebolt(SW7)4xM4screw4xwasherSKS4

Male Female

Male Female

Han HC Modular

1431

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 9921

httpsb2bhartingcomebusinessen09 40 024 9922

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

Male

Female

Framesfor 3 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Framesfor 3 x Hanreg HC Modular 650 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Male Female

Includedinkit

2xdistancebolt(SW7)2xM4screw2xwasherSKS42xM4Countersunkscrew

Includedinkit

4xM4screw4xwasherSKS44xwasherSKS64xcheese-headscrewM6x204xcheese-headscrewM6x25

Han HC Modular

1432

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

Framesfor 4 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Framesfor 3 x Hanreg HC Modular 650 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x354 x heat shrink tube

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x35

Han HC Modular

1433

httpsb2bhartingcomebusinessen09 40 000 9925

httpsb2bhartingcomebusinessen09 40 000 9926

Hanreg24HPREasyCon

Mounting panels

Identification Part-Number Drawing Dimensionsinmm

for Hanreg24HPREasyCon hood and surface mounting housing

Long version

Includedinkit

6xwasherM66xM6screw

Short version Includedinkit

4xwasherM64xM6screw

Han HC Modular

1434

httpsb2bhartingcomebusinessen19 00 000 5013

httpsb2bhartingcomebusinessen19 00 000 5019

httpsb2bhartingcomebusinessen19 00 000 5014

httpsb2bhartingcomebusinessen19 00 000 5015

httpsb2bhartingcomebusinessen19 00 000 5022

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 99 000 0334

For cable Oslash9-17mm

For cable Oslash13-21mm

For cable Oslash13-21mm

For cable Oslash17-225mm

For cable Oslash16-28mm

Identification Part-Number Drawing Dimensionsinmm

Cable glandsM25

M32

Assembly tool for shielding clamp

Han HC Modular

1435

Hanreg48HPR 4000 V 650 A

Featuresbull Easy assemblybull GoodEMCfeaturesbull Secure termination easy to controlbull VibrationresistantacctoDINEN61373Category

1B (Category 2 possible with usage of M6 distance bolts)

bull Ideal motor drive connector for transportation sector

Technical characteristicsSpecifications DINEN60664-1

DINEN61984

Inserts Number of contacts i e 4 5 6 10

depending on the frame

Electrical data acctoEN61984 350650 A 4000 V 18 kV 3

Rated current 350650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Hanreg HC Modular 350 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Contacts Hanreg HC Modular 650 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

FrameTightening torque ofthefixingscrews 2Nm Material stainless steel

Technical characteristicsHanreg HPR HoodsHousings

Material aluminium die-cast corrosion resistant

Surface- Top coat Epoxy powder paint

RAL9005Lockingelement Stainlesssteel Tightening torque 4 Nm Sealing NBR Limitingtemperatures -40degC+125degC Degree of protection acc to DINEN60529 forcoupledconnector IP68

1) geometric wire gauge

Han HC Modular

1436

Hanreg48HPR HoodsHousings

Stockitemsinboldtype

Identification Part number Drawing Dimensions in mm

Hoods

httpsb2bhartingcomebusinessen09 40 048 0451

Housings surface mounting

httpsb2bhartingcomebusinessen09 40 048 0951

Housingsbulkheadmounting

httpsb2bhartingcomebusinessen09 40 048 0311

Housingsbulkheadmountingfor 4 inserts size 16 B

httpsb2bhartingcomebusinessen09 40 048 0331

Protection covers

httpsb2bhartingcomebusinessen09 40 048 5401

Han HC Modular

1437

Hanreg48HPR Covers

StockitemsinboldtypeIncludedindeliveryrange4distancepieces4screwsM64washers

Identification Part number M Drawing Dimensions in mm

Coverwithout cable entry

httpsb2bhartingcomebusinessen09 40 048 9801 (Distancebolt

M6)

httpsb2bhartingcomebusinessen09 40 048 9803 (Distancebolt

M5)

Coverfor male inserts

httpsb2bhartingcomebusinessen19 40 048 9801 (Distancebolt

M5)

4 x 40

Coverfor female inserts

httpsb2bhartingcomebusinessen19 40 048 9901 (Distancebolt

M5)

4 x 40

Cover

httpsb2bhartingcomebusinessen19 40 048 9812 (Distancebolt

M6)

5 x 32

Cover httpsb2bhartingcomebusinessen19 40 048 9820 (Distancebolt

M6)

httpsb2bhartingcomebusinessen19 40 048 9822 (Distancebolt

M6)

6 x 25

6 x 32

Cover

httpsb2bhartingcomebusinessen19 40 048 9860 (Distancebolt

M6)

10 x 25

Han HC Modular

1438

IdentificationPart number

male female

Framefor 4 inserts size 16 B

suitable for hoods and surface mounted housings in conjunction with cover httpsb2bhartingcomebusinessen09400489803 httpsb2bhartingcomebusinessen19400489801 httpsb2bhartingcomebusinessen19400489901 only

httpsb2bhartingcomebusinessen09 40 048 9912

httpsb2bhartingcomebusinessen09 40 048 9912

Framefor 4 x HC 350 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9810

httpsb2bhartingcomebusinessen09 40 048 9910

Framefor 4 x HC 650 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9811

httpsb2bhartingcomebusinessen09 40 048 9911

Framefor 6 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9806

httpsb2bhartingcomebusinessen09 40 048 9906

Framefor 4 x HC 350 contacts + PE

httpsb2bhartingcomebusinessen09 40 048 9809

httpsb2bhartingcomebusinessen09 40 048 9909

Framefor 10 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9860

httpsb2bhartingcomebusinessen09 40 048 9960

Hanreg48HPR Frame

Stockitemsinboldtype

Page 31: K 3/0, K 3/2 / Han HC Modular Contents Page · Han HC Modular 14. 02 Han® K 3/0, Han® K 3/2 Features • Only to be used with Han® 24 HPR special hoods and housings (see page 14.04)

Han HC Modular

1431

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 40 024 9921

httpsb2bhartingcomebusinessen09 40 024 9922

httpsb2bhartingcomebusinessen09 11 000 9957

httpsb2bhartingcomebusinessen09 11 000 9958

Male

Female

Framesfor 3 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Framesfor 3 x Hanreg HC Modular 650 in Hanreg24HPREasyConhoodandsurfacemounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Male Female

Includedinkit

2xdistancebolt(SW7)2xM4screw2xwasherSKS42xM4Countersunkscrew

Includedinkit

4xM4screw4xwasherSKS44xwasherSKS64xcheese-headscrewM6x204xcheese-headscrewM6x25

Han HC Modular

1432

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

Framesfor 4 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Framesfor 3 x Hanreg HC Modular 650 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x354 x heat shrink tube

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x35

Han HC Modular

1433

httpsb2bhartingcomebusinessen09 40 000 9925

httpsb2bhartingcomebusinessen09 40 000 9926

Hanreg24HPREasyCon

Mounting panels

Identification Part-Number Drawing Dimensionsinmm

for Hanreg24HPREasyCon hood and surface mounting housing

Long version

Includedinkit

6xwasherM66xM6screw

Short version Includedinkit

4xwasherM64xM6screw

Han HC Modular

1434

httpsb2bhartingcomebusinessen19 00 000 5013

httpsb2bhartingcomebusinessen19 00 000 5019

httpsb2bhartingcomebusinessen19 00 000 5014

httpsb2bhartingcomebusinessen19 00 000 5015

httpsb2bhartingcomebusinessen19 00 000 5022

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 99 000 0334

For cable Oslash9-17mm

For cable Oslash13-21mm

For cable Oslash13-21mm

For cable Oslash17-225mm

For cable Oslash16-28mm

Identification Part-Number Drawing Dimensionsinmm

Cable glandsM25

M32

Assembly tool for shielding clamp

Han HC Modular

1435

Hanreg48HPR 4000 V 650 A

Featuresbull Easy assemblybull GoodEMCfeaturesbull Secure termination easy to controlbull VibrationresistantacctoDINEN61373Category

1B (Category 2 possible with usage of M6 distance bolts)

bull Ideal motor drive connector for transportation sector

Technical characteristicsSpecifications DINEN60664-1

DINEN61984

Inserts Number of contacts i e 4 5 6 10

depending on the frame

Electrical data acctoEN61984 350650 A 4000 V 18 kV 3

Rated current 350650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Hanreg HC Modular 350 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Contacts Hanreg HC Modular 650 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

FrameTightening torque ofthefixingscrews 2Nm Material stainless steel

Technical characteristicsHanreg HPR HoodsHousings

Material aluminium die-cast corrosion resistant

Surface- Top coat Epoxy powder paint

RAL9005Lockingelement Stainlesssteel Tightening torque 4 Nm Sealing NBR Limitingtemperatures -40degC+125degC Degree of protection acc to DINEN60529 forcoupledconnector IP68

1) geometric wire gauge

Han HC Modular

1436

Hanreg48HPR HoodsHousings

Stockitemsinboldtype

Identification Part number Drawing Dimensions in mm

Hoods

httpsb2bhartingcomebusinessen09 40 048 0451

Housings surface mounting

httpsb2bhartingcomebusinessen09 40 048 0951

Housingsbulkheadmounting

httpsb2bhartingcomebusinessen09 40 048 0311

Housingsbulkheadmountingfor 4 inserts size 16 B

httpsb2bhartingcomebusinessen09 40 048 0331

Protection covers

httpsb2bhartingcomebusinessen09 40 048 5401

Han HC Modular

1437

Hanreg48HPR Covers

StockitemsinboldtypeIncludedindeliveryrange4distancepieces4screwsM64washers

Identification Part number M Drawing Dimensions in mm

Coverwithout cable entry

httpsb2bhartingcomebusinessen09 40 048 9801 (Distancebolt

M6)

httpsb2bhartingcomebusinessen09 40 048 9803 (Distancebolt

M5)

Coverfor male inserts

httpsb2bhartingcomebusinessen19 40 048 9801 (Distancebolt

M5)

4 x 40

Coverfor female inserts

httpsb2bhartingcomebusinessen19 40 048 9901 (Distancebolt

M5)

4 x 40

Cover

httpsb2bhartingcomebusinessen19 40 048 9812 (Distancebolt

M6)

5 x 32

Cover httpsb2bhartingcomebusinessen19 40 048 9820 (Distancebolt

M6)

httpsb2bhartingcomebusinessen19 40 048 9822 (Distancebolt

M6)

6 x 25

6 x 32

Cover

httpsb2bhartingcomebusinessen19 40 048 9860 (Distancebolt

M6)

10 x 25

Han HC Modular

1438

IdentificationPart number

male female

Framefor 4 inserts size 16 B

suitable for hoods and surface mounted housings in conjunction with cover httpsb2bhartingcomebusinessen09400489803 httpsb2bhartingcomebusinessen19400489801 httpsb2bhartingcomebusinessen19400489901 only

httpsb2bhartingcomebusinessen09 40 048 9912

httpsb2bhartingcomebusinessen09 40 048 9912

Framefor 4 x HC 350 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9810

httpsb2bhartingcomebusinessen09 40 048 9910

Framefor 4 x HC 650 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9811

httpsb2bhartingcomebusinessen09 40 048 9911

Framefor 6 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9806

httpsb2bhartingcomebusinessen09 40 048 9906

Framefor 4 x HC 350 contacts + PE

httpsb2bhartingcomebusinessen09 40 048 9809

httpsb2bhartingcomebusinessen09 40 048 9909

Framefor 10 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9860

httpsb2bhartingcomebusinessen09 40 048 9960

Hanreg48HPR Frame

Stockitemsinboldtype

Page 32: K 3/0, K 3/2 / Han HC Modular Contents Page · Han HC Modular 14. 02 Han® K 3/0, Han® K 3/2 Features • Only to be used with Han® 24 HPR special hoods and housings (see page 14.04)

Han HC Modular

1432

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 11 000 9964

httpsb2bhartingcomebusinessen09 11 000 9965

httpsb2bhartingcomebusinessen09 11 000 9973

httpsb2bhartingcomebusinessen09 11 000 9974

Framesfor 4 x Hanreg HC Modular 350 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Framesfor 3 x Hanreg HC Modular 650 in Hanreg 24 HPR enlarged bulkhead mounting housing

Male

Female

Identification Part-Number Drawing Dimensionsinmm

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x354 x heat shrink tube

Includedinkit

4xM4screw4xwasherSKSKS44xwasherSKSKS64xcheese-headscrewM6x204xcheese-headscrewM6x35

Han HC Modular

1433

httpsb2bhartingcomebusinessen09 40 000 9925

httpsb2bhartingcomebusinessen09 40 000 9926

Hanreg24HPREasyCon

Mounting panels

Identification Part-Number Drawing Dimensionsinmm

for Hanreg24HPREasyCon hood and surface mounting housing

Long version

Includedinkit

6xwasherM66xM6screw

Short version Includedinkit

4xwasherM64xM6screw

Han HC Modular

1434

httpsb2bhartingcomebusinessen19 00 000 5013

httpsb2bhartingcomebusinessen19 00 000 5019

httpsb2bhartingcomebusinessen19 00 000 5014

httpsb2bhartingcomebusinessen19 00 000 5015

httpsb2bhartingcomebusinessen19 00 000 5022

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 99 000 0334

For cable Oslash9-17mm

For cable Oslash13-21mm

For cable Oslash13-21mm

For cable Oslash17-225mm

For cable Oslash16-28mm

Identification Part-Number Drawing Dimensionsinmm

Cable glandsM25

M32

Assembly tool for shielding clamp

Han HC Modular

1435

Hanreg48HPR 4000 V 650 A

Featuresbull Easy assemblybull GoodEMCfeaturesbull Secure termination easy to controlbull VibrationresistantacctoDINEN61373Category

1B (Category 2 possible with usage of M6 distance bolts)

bull Ideal motor drive connector for transportation sector

Technical characteristicsSpecifications DINEN60664-1

DINEN61984

Inserts Number of contacts i e 4 5 6 10

depending on the frame

Electrical data acctoEN61984 350650 A 4000 V 18 kV 3

Rated current 350650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Hanreg HC Modular 350 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Contacts Hanreg HC Modular 650 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

FrameTightening torque ofthefixingscrews 2Nm Material stainless steel

Technical characteristicsHanreg HPR HoodsHousings

Material aluminium die-cast corrosion resistant

Surface- Top coat Epoxy powder paint

RAL9005Lockingelement Stainlesssteel Tightening torque 4 Nm Sealing NBR Limitingtemperatures -40degC+125degC Degree of protection acc to DINEN60529 forcoupledconnector IP68

1) geometric wire gauge

Han HC Modular

1436

Hanreg48HPR HoodsHousings

Stockitemsinboldtype

Identification Part number Drawing Dimensions in mm

Hoods

httpsb2bhartingcomebusinessen09 40 048 0451

Housings surface mounting

httpsb2bhartingcomebusinessen09 40 048 0951

Housingsbulkheadmounting

httpsb2bhartingcomebusinessen09 40 048 0311

Housingsbulkheadmountingfor 4 inserts size 16 B

httpsb2bhartingcomebusinessen09 40 048 0331

Protection covers

httpsb2bhartingcomebusinessen09 40 048 5401

Han HC Modular

1437

Hanreg48HPR Covers

StockitemsinboldtypeIncludedindeliveryrange4distancepieces4screwsM64washers

Identification Part number M Drawing Dimensions in mm

Coverwithout cable entry

httpsb2bhartingcomebusinessen09 40 048 9801 (Distancebolt

M6)

httpsb2bhartingcomebusinessen09 40 048 9803 (Distancebolt

M5)

Coverfor male inserts

httpsb2bhartingcomebusinessen19 40 048 9801 (Distancebolt

M5)

4 x 40

Coverfor female inserts

httpsb2bhartingcomebusinessen19 40 048 9901 (Distancebolt

M5)

4 x 40

Cover

httpsb2bhartingcomebusinessen19 40 048 9812 (Distancebolt

M6)

5 x 32

Cover httpsb2bhartingcomebusinessen19 40 048 9820 (Distancebolt

M6)

httpsb2bhartingcomebusinessen19 40 048 9822 (Distancebolt

M6)

6 x 25

6 x 32

Cover

httpsb2bhartingcomebusinessen19 40 048 9860 (Distancebolt

M6)

10 x 25

Han HC Modular

1438

IdentificationPart number

male female

Framefor 4 inserts size 16 B

suitable for hoods and surface mounted housings in conjunction with cover httpsb2bhartingcomebusinessen09400489803 httpsb2bhartingcomebusinessen19400489801 httpsb2bhartingcomebusinessen19400489901 only

httpsb2bhartingcomebusinessen09 40 048 9912

httpsb2bhartingcomebusinessen09 40 048 9912

Framefor 4 x HC 350 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9810

httpsb2bhartingcomebusinessen09 40 048 9910

Framefor 4 x HC 650 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9811

httpsb2bhartingcomebusinessen09 40 048 9911

Framefor 6 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9806

httpsb2bhartingcomebusinessen09 40 048 9906

Framefor 4 x HC 350 contacts + PE

httpsb2bhartingcomebusinessen09 40 048 9809

httpsb2bhartingcomebusinessen09 40 048 9909

Framefor 10 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9860

httpsb2bhartingcomebusinessen09 40 048 9960

Hanreg48HPR Frame

Stockitemsinboldtype

Page 33: K 3/0, K 3/2 / Han HC Modular Contents Page · Han HC Modular 14. 02 Han® K 3/0, Han® K 3/2 Features • Only to be used with Han® 24 HPR special hoods and housings (see page 14.04)

Han HC Modular

1433

httpsb2bhartingcomebusinessen09 40 000 9925

httpsb2bhartingcomebusinessen09 40 000 9926

Hanreg24HPREasyCon

Mounting panels

Identification Part-Number Drawing Dimensionsinmm

for Hanreg24HPREasyCon hood and surface mounting housing

Long version

Includedinkit

6xwasherM66xM6screw

Short version Includedinkit

4xwasherM64xM6screw

Han HC Modular

1434

httpsb2bhartingcomebusinessen19 00 000 5013

httpsb2bhartingcomebusinessen19 00 000 5019

httpsb2bhartingcomebusinessen19 00 000 5014

httpsb2bhartingcomebusinessen19 00 000 5015

httpsb2bhartingcomebusinessen19 00 000 5022

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 99 000 0334

For cable Oslash9-17mm

For cable Oslash13-21mm

For cable Oslash13-21mm

For cable Oslash17-225mm

For cable Oslash16-28mm

Identification Part-Number Drawing Dimensionsinmm

Cable glandsM25

M32

Assembly tool for shielding clamp

Han HC Modular

1435

Hanreg48HPR 4000 V 650 A

Featuresbull Easy assemblybull GoodEMCfeaturesbull Secure termination easy to controlbull VibrationresistantacctoDINEN61373Category

1B (Category 2 possible with usage of M6 distance bolts)

bull Ideal motor drive connector for transportation sector

Technical characteristicsSpecifications DINEN60664-1

DINEN61984

Inserts Number of contacts i e 4 5 6 10

depending on the frame

Electrical data acctoEN61984 350650 A 4000 V 18 kV 3

Rated current 350650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Hanreg HC Modular 350 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Contacts Hanreg HC Modular 650 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

FrameTightening torque ofthefixingscrews 2Nm Material stainless steel

Technical characteristicsHanreg HPR HoodsHousings

Material aluminium die-cast corrosion resistant

Surface- Top coat Epoxy powder paint

RAL9005Lockingelement Stainlesssteel Tightening torque 4 Nm Sealing NBR Limitingtemperatures -40degC+125degC Degree of protection acc to DINEN60529 forcoupledconnector IP68

1) geometric wire gauge

Han HC Modular

1436

Hanreg48HPR HoodsHousings

Stockitemsinboldtype

Identification Part number Drawing Dimensions in mm

Hoods

httpsb2bhartingcomebusinessen09 40 048 0451

Housings surface mounting

httpsb2bhartingcomebusinessen09 40 048 0951

Housingsbulkheadmounting

httpsb2bhartingcomebusinessen09 40 048 0311

Housingsbulkheadmountingfor 4 inserts size 16 B

httpsb2bhartingcomebusinessen09 40 048 0331

Protection covers

httpsb2bhartingcomebusinessen09 40 048 5401

Han HC Modular

1437

Hanreg48HPR Covers

StockitemsinboldtypeIncludedindeliveryrange4distancepieces4screwsM64washers

Identification Part number M Drawing Dimensions in mm

Coverwithout cable entry

httpsb2bhartingcomebusinessen09 40 048 9801 (Distancebolt

M6)

httpsb2bhartingcomebusinessen09 40 048 9803 (Distancebolt

M5)

Coverfor male inserts

httpsb2bhartingcomebusinessen19 40 048 9801 (Distancebolt

M5)

4 x 40

Coverfor female inserts

httpsb2bhartingcomebusinessen19 40 048 9901 (Distancebolt

M5)

4 x 40

Cover

httpsb2bhartingcomebusinessen19 40 048 9812 (Distancebolt

M6)

5 x 32

Cover httpsb2bhartingcomebusinessen19 40 048 9820 (Distancebolt

M6)

httpsb2bhartingcomebusinessen19 40 048 9822 (Distancebolt

M6)

6 x 25

6 x 32

Cover

httpsb2bhartingcomebusinessen19 40 048 9860 (Distancebolt

M6)

10 x 25

Han HC Modular

1438

IdentificationPart number

male female

Framefor 4 inserts size 16 B

suitable for hoods and surface mounted housings in conjunction with cover httpsb2bhartingcomebusinessen09400489803 httpsb2bhartingcomebusinessen19400489801 httpsb2bhartingcomebusinessen19400489901 only

httpsb2bhartingcomebusinessen09 40 048 9912

httpsb2bhartingcomebusinessen09 40 048 9912

Framefor 4 x HC 350 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9810

httpsb2bhartingcomebusinessen09 40 048 9910

Framefor 4 x HC 650 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9811

httpsb2bhartingcomebusinessen09 40 048 9911

Framefor 6 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9806

httpsb2bhartingcomebusinessen09 40 048 9906

Framefor 4 x HC 350 contacts + PE

httpsb2bhartingcomebusinessen09 40 048 9809

httpsb2bhartingcomebusinessen09 40 048 9909

Framefor 10 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9860

httpsb2bhartingcomebusinessen09 40 048 9960

Hanreg48HPR Frame

Stockitemsinboldtype

Page 34: K 3/0, K 3/2 / Han HC Modular Contents Page · Han HC Modular 14. 02 Han® K 3/0, Han® K 3/2 Features • Only to be used with Han® 24 HPR special hoods and housings (see page 14.04)

Han HC Modular

1434

httpsb2bhartingcomebusinessen19 00 000 5013

httpsb2bhartingcomebusinessen19 00 000 5019

httpsb2bhartingcomebusinessen19 00 000 5014

httpsb2bhartingcomebusinessen19 00 000 5015

httpsb2bhartingcomebusinessen19 00 000 5022

Hanreg24HPREasyCon

httpsb2bhartingcomebusinessen09 99 000 0334

For cable Oslash9-17mm

For cable Oslash13-21mm

For cable Oslash13-21mm

For cable Oslash17-225mm

For cable Oslash16-28mm

Identification Part-Number Drawing Dimensionsinmm

Cable glandsM25

M32

Assembly tool for shielding clamp

Han HC Modular

1435

Hanreg48HPR 4000 V 650 A

Featuresbull Easy assemblybull GoodEMCfeaturesbull Secure termination easy to controlbull VibrationresistantacctoDINEN61373Category

1B (Category 2 possible with usage of M6 distance bolts)

bull Ideal motor drive connector for transportation sector

Technical characteristicsSpecifications DINEN60664-1

DINEN61984

Inserts Number of contacts i e 4 5 6 10

depending on the frame

Electrical data acctoEN61984 350650 A 4000 V 18 kV 3

Rated current 350650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Hanreg HC Modular 350 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Contacts Hanreg HC Modular 650 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

FrameTightening torque ofthefixingscrews 2Nm Material stainless steel

Technical characteristicsHanreg HPR HoodsHousings

Material aluminium die-cast corrosion resistant

Surface- Top coat Epoxy powder paint

RAL9005Lockingelement Stainlesssteel Tightening torque 4 Nm Sealing NBR Limitingtemperatures -40degC+125degC Degree of protection acc to DINEN60529 forcoupledconnector IP68

1) geometric wire gauge

Han HC Modular

1436

Hanreg48HPR HoodsHousings

Stockitemsinboldtype

Identification Part number Drawing Dimensions in mm

Hoods

httpsb2bhartingcomebusinessen09 40 048 0451

Housings surface mounting

httpsb2bhartingcomebusinessen09 40 048 0951

Housingsbulkheadmounting

httpsb2bhartingcomebusinessen09 40 048 0311

Housingsbulkheadmountingfor 4 inserts size 16 B

httpsb2bhartingcomebusinessen09 40 048 0331

Protection covers

httpsb2bhartingcomebusinessen09 40 048 5401

Han HC Modular

1437

Hanreg48HPR Covers

StockitemsinboldtypeIncludedindeliveryrange4distancepieces4screwsM64washers

Identification Part number M Drawing Dimensions in mm

Coverwithout cable entry

httpsb2bhartingcomebusinessen09 40 048 9801 (Distancebolt

M6)

httpsb2bhartingcomebusinessen09 40 048 9803 (Distancebolt

M5)

Coverfor male inserts

httpsb2bhartingcomebusinessen19 40 048 9801 (Distancebolt

M5)

4 x 40

Coverfor female inserts

httpsb2bhartingcomebusinessen19 40 048 9901 (Distancebolt

M5)

4 x 40

Cover

httpsb2bhartingcomebusinessen19 40 048 9812 (Distancebolt

M6)

5 x 32

Cover httpsb2bhartingcomebusinessen19 40 048 9820 (Distancebolt

M6)

httpsb2bhartingcomebusinessen19 40 048 9822 (Distancebolt

M6)

6 x 25

6 x 32

Cover

httpsb2bhartingcomebusinessen19 40 048 9860 (Distancebolt

M6)

10 x 25

Han HC Modular

1438

IdentificationPart number

male female

Framefor 4 inserts size 16 B

suitable for hoods and surface mounted housings in conjunction with cover httpsb2bhartingcomebusinessen09400489803 httpsb2bhartingcomebusinessen19400489801 httpsb2bhartingcomebusinessen19400489901 only

httpsb2bhartingcomebusinessen09 40 048 9912

httpsb2bhartingcomebusinessen09 40 048 9912

Framefor 4 x HC 350 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9810

httpsb2bhartingcomebusinessen09 40 048 9910

Framefor 4 x HC 650 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9811

httpsb2bhartingcomebusinessen09 40 048 9911

Framefor 6 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9806

httpsb2bhartingcomebusinessen09 40 048 9906

Framefor 4 x HC 350 contacts + PE

httpsb2bhartingcomebusinessen09 40 048 9809

httpsb2bhartingcomebusinessen09 40 048 9909

Framefor 10 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9860

httpsb2bhartingcomebusinessen09 40 048 9960

Hanreg48HPR Frame

Stockitemsinboldtype

Page 35: K 3/0, K 3/2 / Han HC Modular Contents Page · Han HC Modular 14. 02 Han® K 3/0, Han® K 3/2 Features • Only to be used with Han® 24 HPR special hoods and housings (see page 14.04)

Han HC Modular

1435

Hanreg48HPR 4000 V 650 A

Featuresbull Easy assemblybull GoodEMCfeaturesbull Secure termination easy to controlbull VibrationresistantacctoDINEN61373Category

1B (Category 2 possible with usage of M6 distance bolts)

bull Ideal motor drive connector for transportation sector

Technical characteristicsSpecifications DINEN60664-1

DINEN61984

Inserts Number of contacts i e 4 5 6 10

depending on the frame

Electrical data acctoEN61984 350650 A 4000 V 18 kV 3

Rated current 350650 A Rated voltage 4000 V Ratedimpulsevoltage 18kV Pollution degree 3

Insulationresistance ge1010ΩMaterial polyamideLimitingtemperatures -40degC+125degCFlammabilityacctoUL94 V0Mechanicalworkinglife

-matingcycles ge500

Contacts Hanreg HC Modular 350 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 35120mmsup2-AWG 1 0000- Stripping length 1920mm- Max cable diameter 195mm

- Tightening torquemm2 35 50 70 95 120Nm 8 10 12 14 16

Contacts Hanreg HC Modular 650 Material copper alloySurface silverContactresistance le02mΩ

Axial screw termination-Wiregauge1) 70185mmsup2- MCM 138350- Stripping length 23 25 mm- Max cable diameter 265 mm

- Tightening torquemm2 70 95 120 150 185Nm 12 14 16 17 18

FrameTightening torque ofthefixingscrews 2Nm Material stainless steel

Technical characteristicsHanreg HPR HoodsHousings

Material aluminium die-cast corrosion resistant

Surface- Top coat Epoxy powder paint

RAL9005Lockingelement Stainlesssteel Tightening torque 4 Nm Sealing NBR Limitingtemperatures -40degC+125degC Degree of protection acc to DINEN60529 forcoupledconnector IP68

1) geometric wire gauge

Han HC Modular

1436

Hanreg48HPR HoodsHousings

Stockitemsinboldtype

Identification Part number Drawing Dimensions in mm

Hoods

httpsb2bhartingcomebusinessen09 40 048 0451

Housings surface mounting

httpsb2bhartingcomebusinessen09 40 048 0951

Housingsbulkheadmounting

httpsb2bhartingcomebusinessen09 40 048 0311

Housingsbulkheadmountingfor 4 inserts size 16 B

httpsb2bhartingcomebusinessen09 40 048 0331

Protection covers

httpsb2bhartingcomebusinessen09 40 048 5401

Han HC Modular

1437

Hanreg48HPR Covers

StockitemsinboldtypeIncludedindeliveryrange4distancepieces4screwsM64washers

Identification Part number M Drawing Dimensions in mm

Coverwithout cable entry

httpsb2bhartingcomebusinessen09 40 048 9801 (Distancebolt

M6)

httpsb2bhartingcomebusinessen09 40 048 9803 (Distancebolt

M5)

Coverfor male inserts

httpsb2bhartingcomebusinessen19 40 048 9801 (Distancebolt

M5)

4 x 40

Coverfor female inserts

httpsb2bhartingcomebusinessen19 40 048 9901 (Distancebolt

M5)

4 x 40

Cover

httpsb2bhartingcomebusinessen19 40 048 9812 (Distancebolt

M6)

5 x 32

Cover httpsb2bhartingcomebusinessen19 40 048 9820 (Distancebolt

M6)

httpsb2bhartingcomebusinessen19 40 048 9822 (Distancebolt

M6)

6 x 25

6 x 32

Cover

httpsb2bhartingcomebusinessen19 40 048 9860 (Distancebolt

M6)

10 x 25

Han HC Modular

1438

IdentificationPart number

male female

Framefor 4 inserts size 16 B

suitable for hoods and surface mounted housings in conjunction with cover httpsb2bhartingcomebusinessen09400489803 httpsb2bhartingcomebusinessen19400489801 httpsb2bhartingcomebusinessen19400489901 only

httpsb2bhartingcomebusinessen09 40 048 9912

httpsb2bhartingcomebusinessen09 40 048 9912

Framefor 4 x HC 350 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9810

httpsb2bhartingcomebusinessen09 40 048 9910

Framefor 4 x HC 650 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9811

httpsb2bhartingcomebusinessen09 40 048 9911

Framefor 6 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9806

httpsb2bhartingcomebusinessen09 40 048 9906

Framefor 4 x HC 350 contacts + PE

httpsb2bhartingcomebusinessen09 40 048 9809

httpsb2bhartingcomebusinessen09 40 048 9909

Framefor 10 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9860

httpsb2bhartingcomebusinessen09 40 048 9960

Hanreg48HPR Frame

Stockitemsinboldtype

Page 36: K 3/0, K 3/2 / Han HC Modular Contents Page · Han HC Modular 14. 02 Han® K 3/0, Han® K 3/2 Features • Only to be used with Han® 24 HPR special hoods and housings (see page 14.04)

Han HC Modular

1436

Hanreg48HPR HoodsHousings

Stockitemsinboldtype

Identification Part number Drawing Dimensions in mm

Hoods

httpsb2bhartingcomebusinessen09 40 048 0451

Housings surface mounting

httpsb2bhartingcomebusinessen09 40 048 0951

Housingsbulkheadmounting

httpsb2bhartingcomebusinessen09 40 048 0311

Housingsbulkheadmountingfor 4 inserts size 16 B

httpsb2bhartingcomebusinessen09 40 048 0331

Protection covers

httpsb2bhartingcomebusinessen09 40 048 5401

Han HC Modular

1437

Hanreg48HPR Covers

StockitemsinboldtypeIncludedindeliveryrange4distancepieces4screwsM64washers

Identification Part number M Drawing Dimensions in mm

Coverwithout cable entry

httpsb2bhartingcomebusinessen09 40 048 9801 (Distancebolt

M6)

httpsb2bhartingcomebusinessen09 40 048 9803 (Distancebolt

M5)

Coverfor male inserts

httpsb2bhartingcomebusinessen19 40 048 9801 (Distancebolt

M5)

4 x 40

Coverfor female inserts

httpsb2bhartingcomebusinessen19 40 048 9901 (Distancebolt

M5)

4 x 40

Cover

httpsb2bhartingcomebusinessen19 40 048 9812 (Distancebolt

M6)

5 x 32

Cover httpsb2bhartingcomebusinessen19 40 048 9820 (Distancebolt

M6)

httpsb2bhartingcomebusinessen19 40 048 9822 (Distancebolt

M6)

6 x 25

6 x 32

Cover

httpsb2bhartingcomebusinessen19 40 048 9860 (Distancebolt

M6)

10 x 25

Han HC Modular

1438

IdentificationPart number

male female

Framefor 4 inserts size 16 B

suitable for hoods and surface mounted housings in conjunction with cover httpsb2bhartingcomebusinessen09400489803 httpsb2bhartingcomebusinessen19400489801 httpsb2bhartingcomebusinessen19400489901 only

httpsb2bhartingcomebusinessen09 40 048 9912

httpsb2bhartingcomebusinessen09 40 048 9912

Framefor 4 x HC 350 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9810

httpsb2bhartingcomebusinessen09 40 048 9910

Framefor 4 x HC 650 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9811

httpsb2bhartingcomebusinessen09 40 048 9911

Framefor 6 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9806

httpsb2bhartingcomebusinessen09 40 048 9906

Framefor 4 x HC 350 contacts + PE

httpsb2bhartingcomebusinessen09 40 048 9809

httpsb2bhartingcomebusinessen09 40 048 9909

Framefor 10 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9860

httpsb2bhartingcomebusinessen09 40 048 9960

Hanreg48HPR Frame

Stockitemsinboldtype

Page 37: K 3/0, K 3/2 / Han HC Modular Contents Page · Han HC Modular 14. 02 Han® K 3/0, Han® K 3/2 Features • Only to be used with Han® 24 HPR special hoods and housings (see page 14.04)

Han HC Modular

1437

Hanreg48HPR Covers

StockitemsinboldtypeIncludedindeliveryrange4distancepieces4screwsM64washers

Identification Part number M Drawing Dimensions in mm

Coverwithout cable entry

httpsb2bhartingcomebusinessen09 40 048 9801 (Distancebolt

M6)

httpsb2bhartingcomebusinessen09 40 048 9803 (Distancebolt

M5)

Coverfor male inserts

httpsb2bhartingcomebusinessen19 40 048 9801 (Distancebolt

M5)

4 x 40

Coverfor female inserts

httpsb2bhartingcomebusinessen19 40 048 9901 (Distancebolt

M5)

4 x 40

Cover

httpsb2bhartingcomebusinessen19 40 048 9812 (Distancebolt

M6)

5 x 32

Cover httpsb2bhartingcomebusinessen19 40 048 9820 (Distancebolt

M6)

httpsb2bhartingcomebusinessen19 40 048 9822 (Distancebolt

M6)

6 x 25

6 x 32

Cover

httpsb2bhartingcomebusinessen19 40 048 9860 (Distancebolt

M6)

10 x 25

Han HC Modular

1438

IdentificationPart number

male female

Framefor 4 inserts size 16 B

suitable for hoods and surface mounted housings in conjunction with cover httpsb2bhartingcomebusinessen09400489803 httpsb2bhartingcomebusinessen19400489801 httpsb2bhartingcomebusinessen19400489901 only

httpsb2bhartingcomebusinessen09 40 048 9912

httpsb2bhartingcomebusinessen09 40 048 9912

Framefor 4 x HC 350 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9810

httpsb2bhartingcomebusinessen09 40 048 9910

Framefor 4 x HC 650 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9811

httpsb2bhartingcomebusinessen09 40 048 9911

Framefor 6 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9806

httpsb2bhartingcomebusinessen09 40 048 9906

Framefor 4 x HC 350 contacts + PE

httpsb2bhartingcomebusinessen09 40 048 9809

httpsb2bhartingcomebusinessen09 40 048 9909

Framefor 10 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9860

httpsb2bhartingcomebusinessen09 40 048 9960

Hanreg48HPR Frame

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Page 38: K 3/0, K 3/2 / Han HC Modular Contents Page · Han HC Modular 14. 02 Han® K 3/0, Han® K 3/2 Features • Only to be used with Han® 24 HPR special hoods and housings (see page 14.04)

Han HC Modular

1438

IdentificationPart number

male female

Framefor 4 inserts size 16 B

suitable for hoods and surface mounted housings in conjunction with cover httpsb2bhartingcomebusinessen09400489803 httpsb2bhartingcomebusinessen19400489801 httpsb2bhartingcomebusinessen19400489901 only

httpsb2bhartingcomebusinessen09 40 048 9912

httpsb2bhartingcomebusinessen09 40 048 9912

Framefor 4 x HC 350 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9810

httpsb2bhartingcomebusinessen09 40 048 9910

Framefor 4 x HC 650 contacts + 2 x Hanreg Q 50

httpsb2bhartingcomebusinessen09 40 048 9811

httpsb2bhartingcomebusinessen09 40 048 9911

Framefor 6 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9806

httpsb2bhartingcomebusinessen09 40 048 9906

Framefor 4 x HC 350 contacts + PE

httpsb2bhartingcomebusinessen09 40 048 9809

httpsb2bhartingcomebusinessen09 40 048 9909

Framefor 10 x HC 350 contacts

httpsb2bhartingcomebusinessen09 40 048 9860

httpsb2bhartingcomebusinessen09 40 048 9960

Hanreg48HPR Frame

Stockitemsinboldtype