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MECHANICAL AND PIPING JOB PACK JPK-056-07-L-1754 REV-0

REVISION DESCRIPTION SHEET

REV.

.

PARA.

REVISION DESCRIPTION

A Issued for Comment

0 Approved for construction

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TABLE of CONTENTS

1.0 SCOPE OF WORK

1.1 Introduction

1.2 Scope

1.3 Project Specific Requirements

1.4 Scaffolding

2.0 LIST OF REFERENCE DOCUMENTS

2.1 Equipment (Vessel, Pump, Compressor, Tank etc) Specif ications

2.2 Pipe Material Specifications

2.3 Pipe Fabrication and Installation Specifications

2.4 Testing and Inspection Requirements

2.5 Paint ing and Insulation Specifications

2.6 TCO Procedures

2.7 General

2.8 National Standards and Codes

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1.0 SCOPE OF WORK

1.1 INTRODUCTION

Tengizchevroil, a joint venture company between Chevron, Exxon-Mobil, Lukoil andKazakhstan government (hereinafter called as COMPANY), intend to upgrade theirexisting Fire Water Systems to make these compliant with current RoK regulationsand to overcome operational problems faced by TCO.

The existing Firewater (FW) System at Tengiz was originally designed, installed and

commissioned for KTL-1 in 1990/91. Although the original pumping and pipingsystems remain in service, the system has been expanded and modified toincorporate new on-plot and off-plot facilities. This FW system services variousfacilities in Tengiz complex and also meets the Utility Water (UW) requirements atthese facilities.

The scope of work of this job pack related to following piping item.

a) Installing all Piping in Pump House (to include coatings and insulation).b) Piping Tie Ins and relocation of existing and all new installation external to the

pump house (Utility Water System, Technical Water Storage and TechnicalWater Re-Cycle lines).

c) Testing of all new piping system.

The scope of work of the present job pack shall be carried out in conjunction withthe other UW supply lines piping Job Packs and with the works described in thefollowing Job Packs:

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order to ensure performance of works in accordance with all appropriate safetynorms.

1.2.1.3 CONTRACTOR shall develop the demolition work procedure in accordance withSafety Regulations. The procedure is subject to TCO approval.

1.2.1.4 CONTRACTOR shall comply with all TCO Safety measures and procedures

1.2.1.5 Before start of any specific work CONTRACTOR shall verify that the inspectionQA/QC plan is prepared according to the specific activity ready to be used by the

CONTRACTORduring each stage of the specific job. The work shall not be startedwithout COMPANY Site Representative (QA/QC Manager) confirms that theCONTRACTORcan proceed with the construction activities.

1.2.1.6 CONTRACTOR shall carry out the following preparatory and enabling works ateach location. All inspection packages and CQI Packages are to be prepared inadvance, prior to the start of the construction activities. A Request For Inspection(RFI) will be submitted 24 hrs in advance, to allow the TCO Inspectors to review theinspection package prior to the inspection hold point.

1.2.1.7 CONTRACTOR shall remove all remaining redundant materials from the site to thestorage area allocated by TCO.

1.2.1.8 CONTRACTOR shall erect temporary barriers around the construction site. Barriersaround excavations to be at least 1m from excavation edges, where the barriersrestrict access to equipment and stairways an alternative access shall be providedincluding scaffold stairways as necessary and agreed by TCO operations.

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Minimum Flow Recycle line shall be provided at tie-in PR05607-001 fromthe UW pumps(G-081A/B) discharge lines to connect to the Raw Water

supplied from Kulsary.

Line # 3000-WD-4004-2-150HDPE from existing 8 Potable Water(B1) at Tie-inPR05607-012 to New UW/TW Pump House.

Line # 3000-VI-4002-1-150H04 from existing 2 Instrument Air Line at Tie-insPR05607-019A/019B to Instrument Manifold in the New UW/TW Pump House.

Line # 3000-WP-4043-6-150H01-HCW5 from New Technical Water Pump(G-107A/B) to existing line#300-WBL-4000-6-150H03(Scot Cooler) at Tie-inPR05607-042A/B.

Line # O-000-WF-4022-8 from existing 8 Technical Water Header at Tie-inPR05607-3082A/B to Fire Reel Cabinets in New UW/TW Pump House. The lineshall be commissioned as soon as Pump House building is constructed.

Tie-ins PR05607-046(New 4 Process Water connection to OBH), Tie-insPR05607-047(New 10 Process Water connection to No.1 TW line to Train 5),Tie-ins PR05607-048(New 10 Process Water connection to No.2 TW line toTrain 5), Tie-ins PR05607-049(New 6 Process Water connection to ChemicalWater treatment shall be provided but those Tie-ins will not be commissioned.

Existing process water pumps G1/2/3/4 suction lines at Tie-ins PR05607-004/005,existing pump by pass line 3000-WP-4035-8-600H01 at Tie-inPR05607-006,existing line no 300-WBL-4000-6-150H03 to Scot cooler at Tie-insPR05607-045 and existing Pump House demolition work shall be conducted afterUtulity Water system is fully in operational.The demolishing work of existing

p mp ho se is co ered in job pack JPK 056 07 S 0335 Ne P mps ill be

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1.2.2.5 CONTRACTOR will be responsible for transportation of all the prefabricated pipespools, valves and equipments to site for erection. CONTRACTOR shall ensure that

all the nozzle flange faces are not damaged during transportation.

1.2.2.6 CONTRACTOR develop and provide lifting plans for all lifting activities for TCOConstruction approval, prior to start of any lifting activity. The Lifting work shall beperformed in accordance with RoK Document Cranes and Lifting Equipment, TCOSafety Instruction SI 119 and COPSULE Code of practice for Safe use of liftingEquipment.

1.2.2.7 CONTRACTOR shall provide all equipment and accessories for lifting (such ascranes, slings, shackles, lifting beams, temporary supporting, barricades signageetc) transportation and handling, to facilitate safe, efficient installation of identifiedmaterials from the jobsite.

1.2.2.8 CONTRACTOR shall pre-fabricate pipe spools as per Isometrics and PipingGeneral Arrangements listed in Attachment Aand standard pipe supports as perTCO Standard Drawings listed in Attachment B and in accordance with TCOSpecification L-ST-2004. The pre-fabricated pipe spools must be permanentlyidentified by means of line number and consecutive spool number. Pre-check of thedimensions on site shall be performed prior to fabrication.

1.2.2.9 CONTRACTOR shall ensure pre-fabricated pipe spools are protected againstcorrosion, damage or ingression of dirt/foreign matter. This applies especially toflange faces and weld ends. All uncovered outlets are to be sealed up withheavyweight paper or cardboard so that they can be removed easily.

1 2 2 10 D t t k h ll b i d t d t t P&ID i i l

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testing is pure and does not contain suspended solids or other substances.Chlorides shall not exceed 50 ppm. Hydro-test water temperature shall be +5C min.

to +40C max. The hydro test equipment must be provided with a safety valve of therelevant flow capacity and set pressure exceeding the hydro test pressure at notmore than 10%. Immediately after hydro test water shall be drained and the piping

shall be dried. Line instruments such as control valves, orifice plates,strainer,indicators,transmitters and flow meter shall be removed before hydrotest

1.2.2.17 CONTRACTOR on approval from TCO Construction Representative shall installinsulation on associated piping according to isometric drawings and in accordance

with TCO Specification N-ST-2001.

1.2.2.18 Existing pipe work shall be demolished as required to allow installation and tie-inof new piping. CONTRACTOR shall remove existing pipe work and install all newtie-in spools and valves as per attached drawings and in accordance with TCOSpec. L-ST-2004 and L-ST-2007. Work to be carried out after existing section of linehas been isolated.

1.2.3 REINSTATEMENT

Remove from site all temporary works and unused materials to locationsadvised by TCO Site Representative

Clear and make good site area

Any equipment or instrument removed or isolated during hydrostatic test

h ll b i t ll d

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1.3 PROJECT SPECIFIC REQUIREMENTS

1.3.1 NatureUse Permit (Emission Payments)

A) Unless otherwise notified during the bid process, TCO requests the Contractor touse his Republic of Kazakhstan (RoK) approved Nature Use Permit (NUP) coveringthe current calendar year estimated emissions. In compliance with this NUP, theContractor is responsible for payment of any fees associated with emissionsgenerated during the execution of a TCO project. All costs related to late paymentpenalties or interest is for Contractor's account.

B) Some TCO projects will require the Contractor to apply for a project specific RoKNUP. When applicable, the Contractor will be notified during the bidding process,either by specific instructions in the Job Packs, or other written communication, thata Project specific RoK NUP is required to execute the Project. In these instances,the Contractor shall submit documentation of their Project specific RoK NUP to theTCO Construction Engineer prior to the start of work. Contractor shall provide proofof fee payment(s) at the end of the project, and prior to submitting final invoice for

works completed. All costs related to late payment penalties or interest is forContractor's account.

1.3.2 Communication

Communication to TCO Projects Engineering or Construction EngineeringRepresentatives shall be:

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FE-A-JP-0001 Addendum to Standard Job Pack for All Disciplines Latest

2.1 EQUIPMENT (VESSEL, PUMP, COMPRESSOR, TANK ETC)SPECIFICATIONS

Specification No. Title Rev.

All TCO Safety Instructions Latest

2.2 PIPING MATERIAL SPECIFICATIONS


L-ST-2003 Piping Material Classes 9

L-ST-2003A Piping and Material Classes for SGP / SGI Plant and fieldfacilities

1

L-ST-2003B Vent, drain and instrument connection details for SGP / SGIPlant and field facilities.

0

2.3 PIPING FABRICATION AND INSTALLATION SPECIFICATIONS


L-ST-2004 Piping Fabrication 2

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2.6 TCO PROCEDURESSpecification No. Title Rev.

PRO-056-07-A-0215 PFU Mechanical Completion Checklist Procedure 0

PRO-056-07-A-0140 PFU Turnover Work Process Procedure 4

PRO-056-07-A-0182 PFU Red Line As-Built Procedure 1

PRO-056-07-A-0153 PFU Project Site Engineering Query Procedure (SEQ) 4

X-000-L-PRO-0001 Procedure for hydrostatic testing of piping system B

Q001 Documentation Requirements for welding ,PWHT andNDE of piping

0

Q002 Qualification of welders 0

Q003 Receipt Inspections, Storage, Handling and Control of

Project Material

1

_ _ _ _ TCO Welding Procedures Selection Spreadsheet ForKTL Pipe Classes

Feb2010

2.7 GENERAL


ASME B31.3 Chemical Plant and Petroleum Refinery Piping Latest

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SNIP RK 2.02-05-2009 Fire Safety of Buildings and Constructions Latest

VNTP 3-85 Norms for the Technical Design of Facilities for theCollection, Transport, and Treatment of Oil, Gas andWater at Oil Fields.

Latest

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3.0 ATTACHMENTSATTACHMENT "A"

Project Drawings (For Construction)

Drawing No. Rev. No. Drawing Title

O-3000-L-5329 0 PIPING MATERIAL TAKE OFF. PH.

O-3000-L-5301 PIPING MATERIAL TAKE OFF. SUPPLY LINES

O-3000-L-5186 0PIPING GENERAL ARRANGEMENT. UW &TW PUMPSG-081A/B, G-107A/B

O-3000-L-5187 0PIPING GENERAL ARRANGEMENT. UW &TW PUMPS-SECTIONS.

O-3000-L-5188 0 PIPING GENERAL ARRANGEMENT. UW &TW PUMPS-SECTIONS.

O-3000-L-5191 PIPING GENERAL ARRANGEMENT.TECHNICAL &UTILITY WATER LINES

O-3000-L-5193 PIPING GENERAL ARRANGEMENT.TECHNICALWATER LINES AND TIE-INS

PIPING GENERAL ARRANGEMENT TECHNICAL

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O-3000-L-5246 0 PIPING ISOMETRIC. 3000-WP-4044-8"-150H01-HCW5

O-3000-L-5247 PIPING ISOMETRIC. 3000-WP-4050-8"-150H01-HCW5

O-3000-L-5248 0 PIPING ISOMETRIC. 3000-WP-4053-8"-150H01-HCW5

O-3000-L-5249 0PIPING ISOMETRIC. 3000-WP-4050-10"-150H01-

HCW5/HDPE

O-3000-L-5250 0PIPING ISOMETRIC. 3000-WP-4050-10"-150H01-HCW5/HDPE

O-3000-L-5251 PIPING ISOMETRIC. 3000-WU-4004-8"-150H01-HCW5

O-3000-L-5252 PIPING ISOMETRIC. 3000-VI-4002-2"-150H04

O-3000-L-5254 PIPING ISOMETRIC. 3000-WP-4043-6"-150H01-HCW5

O-3000-L-5255 PIPING ISOMETRIC. 000-WF-4022-3"-150H04-HCW5

O 3000 L 5256 0 PIPING ISOMETRIC 3000 WP 4043 6" 150H01 HCW5

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O-3000-L-5273 0 PIPING ISOMETRIC. 3000-WP-4042-6"-150H01

O-3000-L-5274 0 PIPING ISOMETRIC. 3000-WU-4002-8"-150H01








O 3000 L 5282 0 PIPING ISOMETRIC 3000 WU 4005 8" 150H01

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Vendor Drawings (For Construction)


Vendor Drawings (For information)

Drawing No.Rev. No.

Drawing Title

Reference Drawings (For Information)


PLL-056-07-B-0028 0 LINE LIST - UTILITY WATER & TECHNICALWATER SYSTEM

PHL-056-07-B-0100 0 SWITCH OVER PHILOSOPHY

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ATTACHMENT "B"

TCO Standard Drawings (For Construction)


L-ST-2010 ATT. ASheet A9

5 S3-10 Standard Clamped Shoe, pipe sizes 8- 24


5 S1-8 Standard Length Welded Shoe


5 S3-14 Standard Clamped Shoe, pipe sizes 8- 24


5 S3-3 Standard Clamped Shoe, pipe sizes - 6













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L-ST-2010 ATT. BSheet B1

5 DA1-8 Directional Anchor for Bare pipes

L-ST-2010 ATT. CSheet C6

5 BS2-8 Adjustable Base Supports


5 BS2-6 Adjustable Base Supports


5 BS1-6 Non-Adjustable Base Supports






5 BG2-6 Base Guide for Adjustable Support


5 BG1-8 Base Guide for Non-Adjustable Support


5 BA1-4 Base Anchor for Non-Adjustable Support


5 DA2-6 Directional Anchor for Insulated pipes sizes 6- 24


5 DA2-8 Directional Anchor for Insulated pipes sizes 6- 24

L-ST-2010 ATT. GSheet G16

5F9-8 Pipe Support foundation for non paved areas for 8",10& 12" trunnions


5 HG1-A Guides for Insulated Horizontal pipes

L ST 2010 ATT B 5 HG1 B G id f I l t d H i t l i

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TCO Standard Drawings (For Information)


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ATTACHMENT "C"

Index for Scope of Work

(1) E-Existing / N-New / R-Refurb ished / -Modified / D-Disinvest

Mechanical Static Equipment

Rev. P&ID No Tag No Service N/R/M/D1)

Rotating Equipment

Rev. P&ID No Tag No Service N/R/M/D1)

Piping

Rev. P&ID No Title / Descr ipt ion System

Will be completed by Pre-

Comm/OPS

E/N

1)

0 O-3000-B-5037P&ID. NEW TECH.WATER PUMPS

N

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ATTACHMENT " E"

Purchase Orders / Material Requisi tions / MWRs

PO / MR No. Title / Descript ion Date in Tengiz

MR-056-07-L-69-1 Isolation Kits for Utility Water PumphouseMR-056-07-L-80-1 Valves for Utulity Water Pump House

MR-056-07-L-81-1LTCS gaskets and stud-bolts for Utility waterpumphouse

MR-056-07-L-82-1 LTCS Pipes, flanges and fittings for Utility WaterPump House

MR-056-07-L-83-1HDPE Pipes and fittings for areas Utility WaterPump House

MR-056-07-L-84-1 Pipe supports for Utility water PumphouseMR-056-07-L-85-1 Piping Insulation For Utulity Water Pumphouse

MR-056-07-L-86-1 Painting For Utulity Water Pumphouse

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ATTACHMENT " F"

Mechanical / Piping Datasheets

Data Sheet Number Rev No. Data Sheet Title

DS-SP-10153 B DATA SHEET FOR SWING TYPE CHECK VALVE SP-10153

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ATTACHMENT "G"

TCO CoatingSystem

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1.0

1.1

1.2

1.3

1.4

2.0

2.1 ( ,, , .)

2.2

2.3

2.4

2.5

2.6

2.7

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1.0

1.1 , , , (- ), , .

() , -1 1990/1991 . , , . , .

:

) ( ).b) , ( , ).

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1.2.1 1.2.1.1

- .

1.2.1.2 , , . , , , - , .

1.2.1.3 . .

1.2.1.4 .

1.2.1.5 , , . ( /)

.

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1.2.2

1.2.2.1 , . , . ,

.

: , , .

PR05607-002/003 (G-107A/B,G-081A/B).

PR05607-001 (G-081A/B) , .

3000-WD-4004-2-150 8

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3000-WP-4035-8-600H01 PR05607-006, 300-WBL-4000-6-150H03 Scot

PR05607-045 . JPK-056-07-S-0335. , .

, , , JPK-056-07-L-1761.

c PHL-056-07-B-0100

.

1.2.2.2 , -, , . PRO-056-07-A-0215 PRO-056-07-A-0140

( ).

1.2.2.3 .

1.2.2.4 ,

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"" L-ST-2004. .

.

1.2.2.9 , , . . , .

1.2.2.10 , . O-3000-L-5399.

1.2.2.11 , ( ) .

1.2.2.12 W-ST-2000.

150H01 5%

1.2.2.13 ,

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1.3.

1.3.1 ( )

A) , , () () . , , ,

. , , .

B) . , ,

, , . , , . () , . ,

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2.0

FE-A-JP-0001

2.1 ( ,

, , .)

.

.

2.2

.

L-ST-2003 9

L-ST-2003A /

1

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W-ST-2025

0

2.5 ( )

.

X-ST-2000 6

N-ST-2001 , 2

2.6

.

PRO-056-07-A-0215

0

PRO-056-07-A-0140 4

PRO-056-07-A-0182

1

PRO-056-07-A-0153 (SEQ)

4

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O-ST-2011

0

056-07-PRG-A-0001 . 1 0

056-07-PRG-A-0002 . 2

0

056-07-PRG-A-0003 . 3

0

2.8

.

K 3.05-09-2002

.

K 1.03-05-2001

.

K RK 5.04-18-2002

.

K 2.02-05-2009 .

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3.0

"A"

( )

.

O-3000-L-5329 0 ..

O-3000-L-5301 .

O-3000-L-5186 0 . . G-081A/B, G-107A/B

O-3000-L-5187 0 . .

.

O-3000-L-5188 0 . . .

O-3000-L-5191 . .

O-3000-L-5193 .

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O-3000-L-5246 0 . 3000-WP-4044-8"-150H01-HCW5

O-3000-L-5247 . 3000-WP-4050-8"-150H01-HCW5

O-3000-L-5248 0 . 3000-WP-4053-8"-150H01-HCW5

O-3000-L-5249 0 . 3000-WP-4050-10"-150H01-HCW5/150HDPE

O-3000-L-5250 0 . 3000-WP-4050-10"-150H01-HCW5/150HDPE

O-3000-L-5251 . 3000-WU-4004-8"-150H01-HCW5

O-3000-L-5252 . 3000-VI-4002-2"-

150H04

O-3000-L-5254 . 3000-WP-4043-6"-150H01-HCW5

O-3000-L-5255 . 000-WF-4022-3"-150H04-HCW5

O-3000-L-5256 0 . 3000-WP-4043-6"-

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O-3000-L-5273 0 . 3000-WP-4042-6"-150H01

O-3000-L-5274 0 . 3000-WU-4002-8"-150H01

O-3000-L-5275 0 . 3000-WU-4002-8"-150HCW5

O-3000-L-5276 0 .. 3000-WU-4002-8"-150H01

O-3000-L-5277 0 . 3000-WU-4002-10"-150H01-HCW5

O-3000-L-5278 0 . 3000-WU-4003-8"-150H01

O-3000-L-5279 0 . 3000-WP-4045-8"-

150H01

O-3000-L-5280 0 . 3000-WP-4040-8"-150H01

O-3000-L-5281 0 . 3000-WP-4040-8"-150H01

O-3000-L-5282 0 . 3000-WU-4005-8"-

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( )

.

( )

.

( )

.

PLL-056-07-B-0028 0 - . .

PHL-056-07-B-0100 0

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"B"

( )

.


5S3-10 , 8- 24


5 S1-8


5S3-14 , 8- 24


5S3-3 , - 6


5S3-4 , - 6


5 S3-6 , - 6L-ST-2010 ATT. ASheet A8

5S3-8 , 8- 24


5 S1-6


5 S1-3

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5HG1-14

L-ST-2010 ATT. BSheet B1 5 DA1-8


5 BS2-8


5 BS2-6


5 BS1-6

L-ST-2010 ATT. CSheet C5 5 BS1-4


5 BS1-2


5BG2-6


5BG1-8

L-ST-2010 ATT. CSheet C10 5 BA1-4


5DA2-6 6" - 24"


5DA2-8 6" - 24"

L-ST-2010 ATT. GSheet G16

5F9-8 8, 10 12

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L-ST-2010 ATT. ESheet E17

5 P26-B2

()

.

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"C"

-

(2) C- / H- / - / - / B-

. / 2)

. /

2)

. (

)

2)

0 O-3000-B-5037.

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1 O-000-B-5015. . -.

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"D"( - )

-

( ,

)


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MECHANICAL AND PIPING JOB PACK JPK 056 07 L 1754 REV 0

"E"

/ /

PO / MR /

MR-056-07-L-69-1

MR-056-07-L-80-1

MR-056-07-L-81-1

MR-056-07-L-82-1,

MR-056-07-L-83-1

MR-056-07-L-84-1

MR-056-07-L-85-1

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C C G JO C J 056 0 5 0

"G"


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MTO REVI-

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MTO REVI

SION NO 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

ISOMET- 285

284

283

265

286

277

279

269

270

282

281

288

287

268

280

278

272

275

276

274

267

266

271

273

RIC

NoITEM

No

STOCK

CODELENGTH

UNIT

1 EA 1 1 1 1 2 1

O-3000-L-

O-3000-L-

O-3000-L-

O-3000-L-

O-3000-L-

O-3000-L-

150H01

8" SWING TYPE CHECK VALVE A352LCB CL150 SRF STDF B16.34 316PLT7 (SP-10153)

O-3000-L-

O-3000-L-

O-3000-L-

O-3000-L-

O-3000-L-

O-3000-L-

O-3000-L-

" I

O-3000-L-

O-3000-L-

O-3000-L-

O-3000-L-

O-3000-L-

O-3000-L-

O-3000-L-

O-3000-L-

O-3000-L-

O-3000-L-

O-3000-L-

DESCRIPTION

3 EA 1 1 3

4 EA 1 1 1 1

5 EA 4 2 3 2 1 2 3 3 2

6 EA 4 1 7 EA 3

12" GATE VALVE FLXWDGRS A352LCB CL150 RF STDF API600 OBB TRM12 HW





I . ( - )

8 EA 1 1 1 4 4 3 1 4 3 1 4 4 2 3 3

9 EA 2 2 2 2 2 2 2

10 EA 1

11 EA 1

3/4" GATE VALVE SLDWDGIS A350LF2 CL.1 CL150 RF STDF API602 OBB TRM12 HW

1/2" GATE VALVE SLDWDGIS A350LF2 CL.1 CL150 RF STDF API602 OBB TRM12 HW


150H04

4" GLOBE VALVE PLGDSRS A352LCB CL150 RF STDF B16.34/API6 OBB TRM12 HW

12 EA 1

13 EA 1 13/4" GATE VALVE SLDWDGIS A350LF2 CL.1 CL800 SW API6020 BB TRM12 HW

3/4" GATE VALVE SLDWDGRS A350LF2 CL.1 CL800 SW FNPT API602 OBB TRM12 HW

MTO REVI-0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

8/9/2019 JPK-056-07-L-1754_rev 0

55/245

SION NO 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

ISOMET-

I -5273

-5272

-5281

-5285

-5277

-5274

-5271

-5278

-5286

-5282

-5280

-5288

-5283

-5284

-5287

-5276

-5275

-5269

-5270

-5279

-5265

-5268

-5267

-5266

I

NoITEM

No

STOCK

CODE

LENGTH

UNIT

1 EA 4 4 4

2 EA 4 4 4 4

O-3000-L

O-3000-L

12"GASKET SPWND 316L-FG 1/8"SSSS CL150 B16 20 B165 LS

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

DESCRIPTION O-3000-L

O-3000-L

150H01

O-3000-L

14" GASKET, SPWND, 316L-FG, 1/8"SSSS, CL150, B16.20, B16.5, LS

O-3000-L

3 EA 10 7 3 8 8 7 2 10 7 6 7

4 EA 2

5 EA 1 2 1 1 10 3 1 1

6 EA 1 1 1 1 7 EA 4 1 7

, , , , , . , . ,


5" GASKET, SPWND, 316L-FG, 1/8"SSSS, CL150, B16.20, B16.5, LS4" GASKET, SPWND, 316L-FG, 1/8"SSSS, CL150, B16.20, B16.5, LS


" "


9 EA 2

10 EA 2 2 2 8 8 6 2 8 6 2 8 8 4 6 6

11 EA 4 4 4 4 4 4 4 1/2" GASKET, SPWND, 316L-FG, 1/8"SSSS, CL150, B16.20, B16.5, LS

, , - , / , , . , . ,

3/4" GASKET, SPWND, 316L-FG, 1/8"SSSS, CL150, B16.20, B16.5, LS

1 1/2" GASKET, SPWND, 316L-FG, 1/8"SSSS, CL300, B16.20, B16.5, LS

150H04

12 EA 2

13 EA 13/4" GASKET, SPWND, 316L-FG, 1/8"SSSS, CL150, B16.20, B16.5, LS


MTO REVI-0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

8/9/2019 JPK-056-07-L-1754_rev 0

56/245

SION NO 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

ISOMET-

RIC -5272

-5279

-5285

-5287

-5266

-5280

-5268

-5271

-5265

-5269

-5288

-5278

-5274

-5286

-5275

-5276

-5282

-5283

-5277

-5281

-5284

-5270

-5267

-5273

I

No

ITEM

No

STOCK

CODE

LENGTH

UNIT

1 EA 12 12

2 EA 24 24 48

M27x160LG STUD-BOLT, A320 GR L7M/A194 GR 7M NUTS

O-3000-L

O-3000-L

DESCRIPTION O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

150H01

O-3000-L


3 EA 12 12 12 12

4 EA 24

5 EA 24 24 12 24

6 EA 8 8 8 8

7 EA 32

8 EA 80 32 40 24 64 8 40 16 64 56 48 40 16







9 EA 8 16 8 8 80 24 8 8

10 EA 8 8 8 8

11 EA 8

12 EA 8 56

13 EA 8 8 8 32 32 24 8 32 24 8 32 32 16 24 24

EA




,



M14x60LGSTUD-BOLT A320GR L7M/A194GR 7MNUTS

15 EA 8

16 EA 4M14x65LG STUD-BOLT, A320 GR L7M/A194 GR 7M NUTS

150H04


,

MTO REVI-

SION NO0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

8/9/2019 JPK-056-07-L-1754_rev 0

57/245

SION NO

ISOMET-

I5266

5267

5269

5277

5279

5268

5283

5284

5285

5282

5278

5288

5286

5287

5274

5280

5270

5265

5271

5273

5272

5281

5275

5276

I

NoITEM

No

STOCK

CODE

LENGTH

UNIT

1 EA 2

O-3

000-L-

O-3

000-L-

O-3

000-L-

O-3

000-L-

O-3

000-L-

O-3

000-L-

O-3

000-L-

O-3

000-L-

O-3

000-L-

O-3

000-L-

O-3

000-L-

O-3

000-L-

O-3

000-L-

O-3

000-L-

O-3

000-L-

O-3

000-L-

O-3

000-L-

DESCRIPTION O-3

000-L-

O-3

000-L-

O-3

000-L-

O-3

000-L-

O-3

000-L-

O-3

000-L-

O-3

000-L-

STANDARD PIPE SUPPORT S3-10"

I " A 1

3 EA 1 4 1

4 EA 1

5 EA 2 2 2

6 EA 1 1 1 7 EA 1 STANDARD PIPE SUPPORT P41-E4



STANDARD PIPE SUPPORT P42-C2


I -

8 EA 1 1

9 EA 2 3 2 1

10 EA 1 2

11 EA 2 4 5 4 2 5 2 2

12 EA 2 2 1

STANDARD PIPE SUPPORT P41-E2

STANDARD PIPE SUPPORT P41-D3


I

STANDARD PIPE SUPPORT P41-E3


14 EA 1

15 EA

16 EA 1 3

17 EA 1 1 1 1 2 1

18 EA 1


STANDARD PIPE SUPPORT HG2-8"

STANDARD PIPE SUPPORT HG1-14"

STANDARD PIPE SUPPORT P41-A1


I -

19 EA 1 2

20 EA 1 1 1 1

21 EA 1 1 2 1 1

22 EA 4 1 1 1

23 EA 4 1 1 1 STANDARD PIPE SUPPORT BS1-4"

STANDARD PIPE SUPPORT BS2-6"


STANDARD PIPESUPPORTBS1-2"


STANDARD PIPE SUPPORT DA1-8"

25 EA 1 1

26 EA 1 1

27 EA 1

28 EA 1

29 EA 1

STANDARD PIPE SUPPORT BG2-6"

2" PIPE A333-6, SMLS, XS, BBE (L=0.7m)

2" PIPE A333-6, SMLS, XS, BBE (L=1m)

I

STANDARD PIPE SUPPORT BA1-4"

STANDARD PIPE SUPPORT BG1-8"

31 6" PIPE A333-6, SMLS, STD WT, BBE (L=0.6m) EA 2 1 1 1

32 6" PIPE A333-6, SMLS, STD WT, BBE (L=0.5m) EA 2

33 6" PIPE A333-6, SMLS, STD WT, BBE (L=0.4m) EA 4 1

34 4" PIPE A333-6, SMLS, STD WT, BBE (L=0.3m) EA 4 1 1 1

35 8" PIPE A333-6, EA 1 1 1 1

36 STANDARD PIPE SUPPORT F8N-2 EA 1 1 1

MTO REVI-

SION NO 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

8/9/2019 JPK-056-07-L-1754_rev 0

58/245

SION NO

ISOMET-

I5265

5266

5267

5268

5269

5270

5271

5272

5273

5274

5275

5276

5277

5278

5279

5280

5281

5282

5283

5284

5285

5286

5287

5288

I

NoITEM

No

STOCK

CODE

LENGTH

UNIT

1 LITRES 0.9 1.8 2.0 0.9 5.2 2.2 4.5 2.0 1.5 0.8

O-3

000-L-

O-3

000-L-

O-3

000-L-

O-3

000-L-

O-3

000-L-

O-3

000-L-

O-3

000-L-

O-3

000-L-

O-3

000-L-

O-3

000-L-

O-3

000-L-

O-3

000-L-

O-3

000-L-

O-3

000-L-

O-3

000-L-

O-3

000-L-

O-3

000-L-

O-3

000-L-

O-3

000-L-

O-3

000-L-

O-3

000-L-

O-3

000-L-

O-3

000-L-

O-3

000-L-

DESCRIPTION

"AD" SYSTEM

LOW TEMPERATURE CURE HIGH SOLIDS EPOXY (2-COATS)

2 LITRES 2.4 2.4 2.1 2.5 2.6 3.0 1.5 4.0 1.7 0.5 1.5 0.5 1.7 1.1 2.3 2.4 1.4 1.3 1.9 0.8 0.9 1.3 0.1

3 LITRES 4.2 4.2 3.7 4.4 4.5 5.2 2.7 7.0 3.0 1.0 2.6 0.9 3.0 1.9 3.9 4.2 2.5 2.2 3.4 1.5 1.6 2.3 0.1

4 LITRES 1.8 1.8 1.6 1.9 1.9 2.2 1.1 3.0 1.3 0.4 1.1 0.4 1.3 0.8 1.7 1.8 1.1 1.0 1.4 0.6 0.7 1.0 0.1

TIE-COAT (POLYAMIDE EPOXY(HIGH BUILD))

TOPCOAT (ALIPHATIC POLYURETHANE)

"CA" SYSTEM

PRIMER (ZINC RICH EPOXY)

PAINT QUANTITY IS WITH 100% MARG

8/9/2019 JPK-056-07-L-1754_rev 0

59/245

.

. . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

/ . .

O-3

000-

L-5

283

O-3

000-

L-5

284

O-3

000-

L-5

287

O-3

000-

L-5

288

O-3

000-

L-5

286

O-3

000-

L-5

273

O-3

000-

L-5

274

O-3

000-

L-5

275

O-3

000-

L-5

276

O-3

000-

L-5

282

O-3

000-

L-5

277

O-3

000-

L-5

278

O-3

000-

L-5

279

O-3

000-

L-5

280

O-3

000-

L-5

281

O-3

000-

L-5

285

O-3

000-

L-5

271

O-3

000-

L-5

272

O-3

000-

L-5

265

O-3

000-

L-5

266

O-3

000-

L-5

269

O-3

000-

L-5

270

O-3

000-

L-5

267

O-3

000-

L-5

268

1 2.5 4.0 9.0

2 1 1. 3 1 1.0 1 0. 3 1 1.3

3 12.0

4 22.0 16.7 12.5 3.0 8.2 9.5 6.0 12.5 19.2 8.0 7.0

5 1.3 11.0 29.0 14.0 9.0

6 4.0

8" A333-6, SMLS, SCH 20, BBE

6" A333-6, SMLS, STD WT, BBE


10" A333-6, SMLS, SCH 20, BBE

12" , A333-6, SMLS, SCH 20, BBE

14" A333-6, SMLS, SCH 10, BBE

7 0.3

8 0.2 0.2 0.2 0.8 0.7 0.6 0.2 0.4 0.6 0.2 0.8 0.8 0.4 0.6 0.6

9 18.2

10 34 .0 2 .02" A333-6, SMLS, XS, BBE

4" -


1 1/2" A333-6, SMLS, XS, PE

3/4" , A333-6, SMLS, XS, PE

150H04

. . . - , , ,

8/9/2019 JPK-056-07-L-1754_rev 0

60/245

8/9/2019 JPK-056-07-L-1754_rev 0

61/245

.. .

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

/ . .

000-L-5287

000-L-5288

000-L-5281

000-L-5282

000-L-5283

000-L-5284

000-L-5285

000-L-5286

000-L-5275

000-L-5276

000-L-5277

000-L-5278

000-L-5279

000-L-5280

000-L-5269

000-L-5270

000-L-5271

000-L-5272

000-L-5273

000-L-5274

000-L-5265

000-L-5266

000-L-5267

000-L-5268

1 2 2 4

2 1 1

3 1 1 1 1 12" WN FLANGE, A350LF2 CL.1 CL150, SCH 20, RF, STDF, B16.5

"

150H01

14" WN FLANGE, A350LF2 CL.1 CL150, SCH 10, RF, STDF, B16.5

14" FLG WN, A350LF2 CL.1 CL150, SCH 10, RF, STDF, B16.5 C/W

O-3

O-3

O-3

O-3

O-3

O-3

O-3

O-3

O-3

O-3

O-3

O-3

O-3

O-3

O-3

O-3

O-3

O-3

O-3

O-3

O-3

O-3

O-3

O-3

5 1 1 1 1

6 1

7 9 5 3 8 1 5 2 8 8 6 5

8 2

9 1 1 1 1

, . , , , , . /

12" FLANGE BLD, A350LF2 CL.1 CL150, RF, STDF, B16.5

10" WN FLANGE A350LF2 CL.1 CL150 SCH 20 RF STDF B16.5



8" FLG WN, A350LF2 CL.1 CL150, SCH 20, RF, STDF, B16.5 C/W JACKSCREWS

10 2

11 1 2 1 1 8 3 1 1

12 2

13 1 7

14 4

15 4 2


4" WN FLANGE, A350LF2 CL.1 CL150, STD WT, RF, STDF, B16.5





16 2

17 1 1 1 4 4 3 1 4 3 1 4 4 2 3 3

18 1 2 1 1 2 1 1

19 1 1 1 4 4 2 1 2 2 2 3 2 2 2 220 2 2 2 2 2 2 2

3/4" FLANGE BLD, A350LF2 CL.1 CL150, RF, STDF, B16.51/2" SW FLANGE, A350LF2 CL.1 CL150, XS, RF, STDF, B16.5

"

3/4" SW FLANGE, A350LF2 CL.1 CL150, XS, RF, STDF, B16.5

3/4" FLANGE THRD, A350LF2 CL.1 CL150, RF, STDF, B16.5

1 1/2" SW FLANGE, A350LF2 CL.1 CL300, XS, RF, STDF, B16.5

22 3

23 13/4" SW FLANGE, A350LF2 CL.1 CL150, XS, RF, STDF, B16.5

, . , , , .

150H04


8/9/2019 JPK-056-07-L-1754_rev 0

62/245

.. .

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

/ . . 0-L-5282

0-L-5283

0-L-5284

0-L-5288

0-L-5285

0-L-5286

0-L-5287

0-L-5276

0-L-5277

0-L-5278

0-L-5279

0-L-5280

0-L-5281

0-L-5265

0-L-5266

0-L-5267

0-L-5268

0-L-5269

0-L-5270

0-L-5271

0-L-5272

0-L-5273

0-L-5274

0-L-5275

1 1 1 1 1 2 12 1

3 1 1 3 14" FLXWDGRS A352LCB CL150 RF STDF API600 OBB TRM12 HW

150H01

O-30

O-30

O-30

8" SWING TYPE A352LCB CL150 SRF STDF B16.34 316PLT7 (SP-10153)

O-30

O-30

O-30

O-30

O-30

O-30

O-30

O-30

O-30

O-30

O-30

O-30

O-30

O-30

6" SWING TYPE A352LCB CL150 SRF STDF B16.34 316PLT7 (SP-10153)

O-30

O-30

O-30

O-30

O-30

O-30

O-30

4 1 1 1 1

5 4 2 3 2 1 2 3 3 2

6 4 1

7 3

8 1 1 1 4 4 3 1 4 3 1 4 4 2 3 3

9 2 2 2 2 2 2 2

6" FLXWDGRS A352LCB CL150 RF STDF API600 OBB TRM12 HW


3/4" SLDWDGIS A350LF2 CL.1 CL150 RF STDF API602 OBB TRM12 HW

1/2" SLDWDGIS A350LF2 CL.1 CL150 RF STDF API602 OBB TRM12 HW



10 1

11 1

12 1

4" PLGDSRS A352LCB CL150 RF STDF B16.34/API6 OBB TRM12 HW

150H04

3/4" SLDWDGRS A350LF2 CL.1 CL800 SW FNPT API602 OBB TRM12

" I F I


I . I

8/9/2019 JPK-056-07-L-1754_rev 0

63/245

.. .

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

/ . . 0-L-5284

0-L-5285

0-L-5286

0-L-5287

0-L-5288

0-L-5278

0-L-5279

0-L-5280

0-L-5281

0-L-5282

0-L-5283

0-L-5272

0-L-5273

0-L-5274

0-L-5275

0-L-5276

0-L-5277

0-L-5268

0-L-5269

0-L-5270

0-L-5271

0-L-5265

0-L-5266

0-L-5267

1 4 4 4 2 4 4 4 4

3 10 7 3 8 8 7 2 10 7 6 7

12" , SPWND, 316L-FG, 1/8"SSSS, CL150, B16.20, B16.5, LS

O-30

O-30

O-30

O-30

O-30

O-30

O-30

O-30

O-30

O-30

O-30

O-30

O-30

O-30

O-30

O-30

O-30

150H01


O-30

O-30

O-30

O-30

O-30

O-30

O-30


4 2

5 1 2 1 1 10 3 1 1

6 1 1 1 1

7 4 1 7

8 4 2

9 2





1 1/2" , SPWND, 316L-FG, 1/8"SSSS, CL300, B16.20, B16.5, LS


10 2 2 2 8 8 6 2 8 6 2 8 8 4 6 6

11 4 4 4 4 4 4 4

12 2

150H04


3/4" SPWND 316L-FG 1/8"SSSS CL150 B1620 B165 LS

3/4" , SPWND, 316L-FG, 1/8"SSSS, CL150, B16.20, B16.5, LS


, , , , , , ,

, , , , , . , . ,

8/9/2019 JPK-056-07-L-1754_rev 0

64/245

8/9/2019 JPK-056-07-L-1754_rev 0

65/245

.. .

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

/

. .

3000-L-5284

3000-L-5285

3000-L-5286

3000-L-5272

3000-L-5273

3000-L-5282

3000-L-5283

3000-L-5287

3000-L-5288

3000-L-5270

3000-L-5271

3000-L-5278

3000-L-5279

3000-L-5280

3000-L-5281

3000-L-5274

3000-L-5275

3000-L-5276

3000-L-5277

3000-L-5266

3000-L-5267

3000-L-5268

3000-L-5269

3000-L-5265

1 2

2 1 3 1 4 1

4 1

O-

O-

O-

O-

O-

S1-8"

O-

O-

O-

O-

O-

O-

O-

O-

O-

O-

O-

O-

O-

O-

O-

O-

O-

O-

O-

S1-3"

S3-10"

S1-6"

5 2 2 2

6 1 1 1

7 1

8 1 1

9 2 3 2 1

P41-E3

P41-E2

S1-14"

P42-C2

P41-E4

2 2 4 5 4 2 5 2 2

12 2 2 1

13 1

14 1

15

P41-D2

-

P41-D3

P41-B2

P21-C2

P41-A1

16 1 3

17 1 1 1 1 2 1

18 1

19 1 2

20 1 1 1 1

21 1 1 2 1 1

DA1-8"

BS2-8"

BS2-6"

P21-C1

HG2-8"

HG1-14"

22 4 1 1 1

23 4 1 1 1

24 1 1

25 1 1

26 1 1

27 1 BA1-4"

BG2-6"

BS1-6"

BS1-4"

BS1-2"

BG1-8"

28 1

29 1 1

31 6" A333-6, SMLS, STD WT, BBE (L=0.6m) 2 1 1 1

32 6" A333-6, SMLS, STD WT, BBE (L=0.5m) 2

33 6" A333-6, SMLS, STD WT, BBE (L=0.4m) 4 1

"

2" A333-6, SMLS, XS, BBE (L=1m)

2" A333-6, SMLS, XS, BBE (L=0.7m)

- , , , ( = . m)

35 1 1 1 1

36 F8N-2 1 1 1

8" A333-6, SMLS, SCH 20, BBE (L=0.2m)

8/9/2019 JPK-056-07-L-1754_rev 0

66/245

.. .

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

-5265

-5266

-5267

-5268

-5269

-5270

-5271

-5272

-5273

-5274

-5275

-5276

-5277

-5278

-5279

-5280

-5281

-5282

-5283

-5284

-5285

-5286

-5287

-5288

/ . .

1 0.9 1.8 2.0 0.9 5.2 2.2 4.5 2.0 1.5 0.8

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

O-3000-L

"AD" SYSTEM, (2-)

2 2.4 2.4 2.1 2.5 2.6 3.0 1.5 4.0 1.7 0.5 1.5 0.5 1.7 1.1 2.3 2.4 1.4 1.3 1.9 0.8 0.9 1.3 0.13 4.2 4.2 3.7 4.4 4.5 5.2 2.7 7.0 3.0 1.0 2.6 0.9 3.0 1.9 3.9 4.2 2.5 2.2 3.4 1.5 1.6 2.3 0.14 1.8 1.8 1.6 1.9 1.9 2.2 1.1 3.0 1.3 0.4 1.1 0.4 1.3 0.8 1.7 1.8 1.1 1.0 1.4 0.6 0.7 1.0 0.1

"CA"

()

()

()

100%

8/9/2019 JPK-056-07-L-1754_rev 0

67/245

8/9/2019 JPK-056-07-L-1754_rev 0

68/245

8/9/2019 JPK-056-07-L-1754_rev 0

69/245

MTO REVI-

SION NO 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

ISOMET-

RIC

NoITEM

No

STOCK

CODE

LENGTH

UNIT O-3000-L-5239

O-3000-L-5244

O-3000-L-5257

O-3000-L-5252

O-3000-L-5243

O-3000-L-5245

O-3000-L-5254

O-3000-L-5255

O-3000-L-5256

O-3000-L-5247

O-3000-L-5250

O-3000-L-5251

O-3000-L-5242

O-3000-L-5246

O-3000-L-5240

O-3000-L-5249

O-3000-L-5248

DESCRIPTION

1 EA 1 1

2 EA 1 2 2 1 3 4 1 1 1

3 EA 1 1 1

4 EA 2

5 EA 3

6 EA 1

10" WN FLG, A350LF2 CL.1, CL150, SCH 20, RF, STDF, B16.5

8" WN FLG, A350LF2 CL1 CL150, SCH 20, RF, STDF, B16.5

4" WN FLG, A350LF2 CL.1, CL150, STDWT, RF, STDF, B16.5

8" FLG BLD, A350LF2 CL.1, CL150, RF, STDF, B16.5

2"WNFLG A350LF2CL1 CL150 XS RF STDF B165

6" WN FLG, A350LF2 CL1, CL150, STDWT, RF, STDF, B16.5

7 EA 1

8 EA 2 2 2 1

9 EA 2 2 2 1

10 EA 1 1

2" FLG BLD, A350LF 2 CL1, CL150, RF, STDF, B16.5

3/4" SW FLG, A350LF2 CL1, CL150, XS, RF, STDF, B16.5

3/4 FLG BLD, A350LF2 CL1, CL150, RF, STDF, B16.5

150HDPE

, , , , , , .

10" STUB FLANGE ASSY LS HDPE PN16 PE100-SDR11 C/W BACK RING PP WITH STEEL CORE CL150 B16.5 (250mm)

11 EA 1

12 EA 2

13 EA 1

14 EA 1

8" WN FLG, A350LF2 CL1, CL600, XS, RTJ, B16.5

6" STUB FLG ASSY LS HDPE PN16 PE100-SDR11 C/W BACK RING PP WITH STEEL CORE CL150 B16.5 (160mm)

2" STUB FLANGE ASSY LS HDPE PN16 PE100 SDR11 C/W BACKING RING PP W ITH STEEL CORE CL150 B16.5 (63mm)

8" FLG WN, A350LF2 CL1, CL600, SCH20, RTJ, B16.5

600H01

15 EA 1

16 EA 1

17 EA 2

18 EA 3 3" WN FLG, A350LF2 CL1, CL150, STDWT, RF, STDF, B16.5

150H04

6" WN FLG, A350LF2 CL1, CL150, STD W T, RF, STDF, B16.5

3/4" FLG SW, A350LF2 CL1, CL600, XS, RTJ, B16.5

3/4" FLG BLD, A350LF2 CL1, CL600, RTJ, B16.6

19 EA 1

20 EA 1

3/4" SW FLG, A350LF2 CL1, CL150, XS, RF, STDF, B16.5

3/4" FLG BLD, A350LF2 CL1, CL150, RF, STDF, B16.5

8/9/2019 JPK-056-07-L-1754_rev 0

70/245

MTO REVI-

SION NO 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

ISOMET-

RIC

NoITEM

No

STOCK

CODELENGTH

UNIT DESCRIPTION O-3000-L-5247

O-3000-L-5250

O-3000-L-5251

O-3000-L-5249

O-3000-L-5242

O-3000-L-5240

O-3000-L-5246

O-3000-L-5248

O-3000-L-5243

O-3000-L-5256

O-3000-L-5254

O-3000-L-5244

O-3000-L-5245

O-3000-L-5252

150H01

O-3000-L-5257

O-3000-L-5255

O-3000-L-5239

1 EA 1 1 1 2 1 1

2 EA 1

3 EA 1

4 EA 1

5 EA 1

6" VALVE-GATE FLXWDGRS, A352LCB, CL150, RF, STDF, API600, OBB, TRM12, HW

8" SWING TYPE CHECK-VALVE, A352LCB, CL150, SRF, STDF, B16.34, 316PLT7 (SP-10153)

8" VALVE-GATE FLXWDGRS, A352LCB, CL150, RF, STDF API600, OBB, TRM12, HW

4" SWING TYPE CHECK-VALVE, A352LCB, CL150, SRF, STDF, B16.34, 316PLT7 (SP-10153)

4" VALVE-GATE FLXWDGRS, A352LCB, CL150, RF, STDF API600, OBB, TRM12, HW

" I6 EA 1

7 EA 1

8 EA 2 2 2 1

600H01

" I

2" VALVE-GATE, FLXWDGRS, A352LCB, CL150, RF, STDF, API600, OBB, TRM 12, HW

- - - - - I

LONG FROM CENTER LINE OF VALVE TO HANDWHEEL TYPE-1

3/4" VALVE-GATE SLDWDGIS, A350LF2 CL1, CL150, RF, STDF API602OBB, TRM12, HW

10 EA 1

11 EA 1

12 EA 1

- , , , , I , , ,

8" SWING TYPE CHECK-VALVE, LUGTHRU, A352LCB, CL600, RJ, B16.34, 316PLT7 (SP-10221)

150H04

3/4" VALVE-GATE SLDWDGIS, A350LF2 CL1, CL600, RTJ, API6 02OBB, TRM12, HW

3" VALVE-GATE FLXWDGRS, A352LCB, CL150, RF, STDF, API600, OBB, TRM12, HW

13 EA 2

14 EA 1 3/4" VALVE-GATE SLDWDGIS, A350LF2 CL1, CL800, SW, API602OBB, TRM12, HW

1" VALVE-GATE SLDWDGIS, A350LF2 CL1, CL800, SW, API602OBB, TRM12, HW

8/9/2019 JPK-056-07-L-1754_rev 0

71/245

MTO REVI-

SION NO 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 1

ISOMET-

RIC

NoITEM

No

STOCK

CODE

LENGTH

UNIT -3

000-L-5255

DESCRIPTION -3

000-L-5239

-3000-L-5243

-3000-L-5242

-3000-L-5240

-3000-L-5251

-3000-L-5250

-3000-L-5244

-3000-L-5245

-3000-L-5256

-3000-L-5257

-3000-L-5252

-3000-L-5249

-3000-L-5246

-3000-L-5254

-3000-L-5248

-3000-L-5247

I

1 EA 1 1

2 EA 1 1

3 EA 2 1 1

4 EA 1 2 2 2 1 6 2 2 1

EA

8" INSLKT WITHOUT GASKET CL.150 B16.5 PLNPHN 1/8" FLATR DPHNWS ZNWS PHNS1 NCB

I I

150H01

10" INSLKT WITHOUT GASKET CL150 B16.5 PLNPHN 1/8" FLATR DPHNWS ZNWS PHNS1 NCB

6"GASKET SPWND 316L-FG 1/8"SSSS CL150 B1620 B165 LS



6 EA 4

7 EA 2

8 EA 2

9 EA 4 4 4 2

2" GASKET, SPWND, 316L-FG, 1/8''SSSS, CL150, B16.20, B16.5, LS


, , , , , . , . ,



1

10 EA 1

11 EA 3

12 EA 2

8" GASKET, OVLRNG, SS135HB, CL600, B16.20, B16.5

8" INSLKT, CL600, B16.5, PLNPHN, OVLRNG, DPHNWS, ZNWS, PHNS1, NCC

3/4" GASKET, OVLRNG, SS135HB, CL600, B16.20, B16.5

13 EA 2

14 EA 1

15 EA 3

16 EA 2


150H04

3" INSLKT, CL150, B16.5, PLNPHN, 1/8", FLATR, DPHNWS, ZNW S, PHNSL, NCB



17 EA 2

18 EA 2 2" GASKET, RF EPDM STEEL CORE CL 150 PE100-SDR11 B16.21, B16.5

150HDPE

6" GASKET, RF EPDM STEEL CORE CL 150 PE100-SDR11 B16.21, B16.5

8/9/2019 JPK-056-07-L-1754_rev 0

72/245

MTO REVI-

SION NO 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

ISOMET-

RIC

No

ITEM

No

STOCK

CODE

LENGTH

UNIT O-3000-L-5246

O-3000-L-5244

150H01

O-3000-L-5239

O-3000-L-5257

O-3000-L-5254

O-3000-L-5245

O-3000-L-5242

O-3000-L-5250

O-3000-L-5252

O-3000-L-5240

O-3000-L-5256

O-3000-L-5243

O-3000-L-5251

O-3000-L-5249

O-3000-L-5248

O-3000-L-5247

O-3000-L-5255

DESCRIPTION

1 EA 16 16 16 8

2 EA 8

3 EA 32

4 EA 8 5 EA 16 8 8

6 EA

M16x85 LG STUDBOLTS C/W 2 NUTS A320L7M/7M

M18x125 LG STUD-BOLT AND TWO NUTS A182 GR F55 (25%-CR. ALLOY STEEL) C/W W ASHERS



M16x90 LG STUD-BOLT, A320 GR L7M/A194 GR 7M NUTS


7 EA 16

8 EA 8 16 16 16 8 32 8 8 8

9 EA 12 12

10 EA 12



M30 x205 LG STUD-BOLT, A320 GR L7M/A194 GR 7M NUTS


600H01

11 EA 24

12 EA 8

13 EA 8

14 EA 8


150H04




15 EA 4

16 EA 16


M18x125 LG STUD-BOLT & TWO NUTS A182 GR F55 (25%-CR. ALLOY STEEL) C/W WASHERS

,

MTO REVI-

8/9/2019 JPK-056-07-L-1754_rev 0

73/245

MTO REVI

SION NO 1 1 0 1 0 0 0 0 0 0 0 1 1 1 1 0 0

I39

46

48

47

57

50

51

43

54

49

56

45

40

42

44

52

55

I -

RIC

NoITEM

No

STOCK

CODE

LENGTH

UNIT O-3

000-L-5

2

O-3

000-L-5

2

O-3

000-L-5

2

O-3

000-L-5

2

O-3

000-L-5

2

O-3

000-L-5

2

O-3

000-L-5

2

I ''

O-3

000-L-5

2

O-3

000-L-5

2

O-3

000-L-5

2

O-3

000-L-5

2

O-3

000-L-5

2

DESCRIPTION O-3

000-L-5

2

O-3

000-L-5

2

O-3

000-L-5

2

O-3

000-L-5

2

O-3

000-L-5

2

2 EA 1 1

3 EA 9 3 3 12 1

4 EA 1

5 EA 4 5 12 5 6 3 5 8 4 8 2

6 EA 1 11

STANDARD PIPE SUPPORT HG1-B

I -

STANDARD PIPE SUPPORT F9-8

STANDARD PIPE SUPPORT HG1-A

STANDARD PIPE SUPPORT DA2-8''

STANDARD PIPE SUPPORT P21-B1

7 EA 1 2

8 EA 3

9 EA 1

10 EA 1 1

11 EA 2

12 EA 1


STANDARD PIPE SUPPORT P51-F4


STANDARDPIPE SUPPORT P61-A1

STANDARD PIPE SUPPORT P21-B2


13 EA 2

14 EA 1 1

15 EA 1

16 EA 10 12

17 EA 3

STANDARD PIPE SUPPORT S1-14''



I



18 EA 19 7

19 EA 31 8 11 7 6 13 8

20 EA 1 15

21 EA 1 1 1

22 EA 5

23 EA 1

STANDARD PIPE SUPPORT UG-2"(CS)



STANDARD PIPE SUPPORT F9-7



24 EA 1

25 EA 1

26 EA 5

27 EA 1 STANDARD PIPE SUPPORT P51-D2




MTO REVI-

8/9/2019 JPK-056-07-L-1754_rev 0

74/245

MTO REVI

SION NO 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0

52

54

55

56

57

46

47

48

49

50

51

39

40

42

43

44

45

ISOMET-

RIC

NoITEM

No

STOCK

CODE

LENGTH

UNITDESCRIPTION

"AD" SYSTEM

I I I

O-3

000-L-5

2

O-3

000-L-5

2

O-3

000-L-5

2

O-3

000-L-5

2

O-3

000-L-5

2

O-3

000-L-5

2

O-3

000-L-5

2

O-3

000-L-5

2

O-3

000-L-5

2

O-3

000-L-5

2

O-3

000-L-5

2

O-3

000-L-5

2

O-3

000-L-5

2

O-3

000-L-5

2

O-3

000-L-5

2

O-3

000-L-5

2

O-3

000-L-5

2

. . . . . . . . . . . . . .

2 LITRES 21.4 26.1 32.2 11.3 11.8 6.5 8.2 15.3 0.4 0.4 7.7 14.6 0.3 6.0

3 LITRES 1.4 1.4 0.1 0.8 0.2 0.2 1.3 9.3 95.3

"EH" SYSTEM

COAL TAR EPOXY (3-COATS)

I I I

TOPCOAT (LOW TEMPERATURE CURE HIGH SOLIDS EPOXY)

4 LITRES 0.1 2.1

5 LITRES 0.1 3.6

6 LITRES 0.1 1.5

PRIMER (ZINC RICH EPOXY)

TIE-COAT (POLYAMIDE EPOXY(HIGH BUILD))

TOPCOAT (ALIPHATIC POLYURETHANE OR ACRYLIC)

"CA" SYSTEM

PAINT QUANTITY IS WITH 100% MARG

8/9/2019 JPK-056-07-L-1754_rev 0

75/245

.. .

1 1 1 1 0 0 0 0 0 0 0 1 1 1 1 0 1

0-L-5

246

0-L-5

247

0-L-5

242

0-L-5

243

0-L-5

245

0-L-5

239

0-L-5

240

0-L-5

244

0-L-5

252

0-L-5

254

0-L-5

255

0-L-5

256

0-L-5

248

0-L-5

249

0-L-5

250

0-L-5

251

0-L-5

257

. .

1 83.0 99.0 2 2.0 2.0

O-3

00

O-3

00

150H01

14" , A333-6, SMLS, SCH 10, BBE

O-3

00

O-3

00

O-3

00

O-3

00

O-3

00

"

O-3

00

10" , A333-6, SMLS, SCH 20, BBE

O-3

00

O-3

00

O-3

00

O-3

00

O-3

00

O-3

00

O-3

00

O-3

00

O-3

00

1 . 6 .5 6 . 6.1 6. 6.5 .5

4 114.0 44.05 1.3 6 0.4 0.4 0.4 0.2

6" , A333-6, SMLS, STD WT, BBE

150HDPE

3/4" , A333-6, SMLS, XS, PE

, - , , ,

4" , A333-6, SMLS, STDWT, BBE

7 6 8 2.4 2.4 9 3.5

10 29.0

12" , PN16, HDPE, PE PE100-SDR11 (315mm)



1

2" PN 16 HDPE PE PE100 SDR11 (63mm)

11 49.0 12 0.2

13 175.0

8" , A333-6, SMLS, XS, BBE

150H048" , A333-6, SMLS, SCH 20, BBE

3/4" , A333-6, SMLS, XS, PE

14 1.0

15 45.0 16 70.0 17 0.5 18 0.2

3" , A333-6, SMLS, STDWT, BBE

1" , A333-6, SMLS, XS, PE

3/4" , A333-6, SMLS, XS, PE

6" , A333-6, SMLS, STD WT, BBE

2' , A333-6, SMLS, XS, BBE

8/9/2019 JPK-056-07-L-1754_rev 0

76/245

.. .

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

8/9/2019 JPK-056-07-L-1754_rev 0

77/245

/ . .

-3000-L-5239

-3000-L-5240

-3000-L-5242

-3000-L-5243

-3000-L-5244

-3000-L-5245

-3000-L-5246

-3000-L-5247

-3000-L-5248

-3000-L-5249

-3000-L-5250

-3000-L-5251

-3000-L-5252

-3000-L-5254

-3000-L-5255

-3000-L-5256

-3000-L-5257

1 1 1

2 1 2 2 1 3 4 1 1 1

3 1 1 1

4 2

O O O O O O O O O O O O O O O O O

8" , A350LF2 CL.1, CL150, RF, STDF, B16.5

6" WN , A350LF2 CL1, CL150, STDWT, RF, STDF, B16.5

150H01

10" WN , A350LF2 CL.1, CL150, SCH 20, RF, STDF, B16.5

8" WN , A350LF2 CL1 CL150, SCH 20, RF, STDF, B16.5

5 3

6 1

7 1

8 2 2 2 1

9 2 2 2 1 3/4 , A350LF2 CL1, CL150, RF, STDF, B16.5

4" WN , A350LF2 CL.1, CL150, STDWT, RF, STDF, B16.5

2" WN , A350LF2 CL1, CL150, XS, RF, STDF, B16.5

2" , A350LF 2 CL1, CL150, RF, STDF, B16.5

3/4" SW , A350LF2 CL1, CL150, XS, RF, STDF, B16.5

10 1 1

11 1

12 2

150HDPE

10" ASSY LS HDPE PN16 PE100-SDR11 C/W BACKRING PP CL150 B16.5 (250mm)6" ASSY LS HDPE PN16 PE100-SDR11 C/W BACK RINGPP CL150 B16.5 (160mm)

2" ASSY LS HDPE PN16 PE100-SDR11 C/W BACK RING

13 1

14 1 15 1

PP CL150 B16.5 (63mm)

8" WN , A350LF2 CL1, CL600, XS, RTJ, B16.5

8" WN, A350LF2 CL1, CL600, SCH20, RTJ, B16.5

600H01

3/4" SW, A350LF2 CL1, CL600, XS, RTJ, B16.5

16 1

17 2

18 3

19 1

150H04

6" WN , A350LF2 CL1, CL150, STD WT, RF, STDF, B16.5

3" WN , A350LF2 CL1, CL150, STDWT, RF, STDF, B16.5

3/4" SW , A350LF2 CL1, CL150, XS, RF, STDF, B16.5

3/4" , A350LF2 CL1, CL600, RTJ, B16.5

20 1 3/4" , A350LF2 CL1, CL150, RF, STDF, B16.5

.

8/9/2019 JPK-056-07-L-1754_rev 0

78/245

.. .

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

/ . . 00-L-5244

00-L-5245

00-L-5246

00-L-5247

00-L-5248

00-L-5249

00-L-5250

00-L-5239

00-L-5240

00-L-5242

00-L-5243

00-L-5251

00-L-5252

00-L-5254

00-L-5255

00-L-5256

00-L-5257

1 1 1 1 2 1 1

2 1

3 1

8" SWING TYPE, A352LCB, CL150, SRF, STDF, B16.34, 316PLT7 (SP-10153)

O-30

O-30

O-30

O-30

O-30

O-30

O-30

O-30

O-30

O-30

O-30

O-30

O-30

O-30

O-30

O-30

O-30

8" FLXWDGRS, A352LCB, CL150, RF, STDF API600, OBB, TRM12, HW

" I

6" FLXWDGRS, A352LCB, CL150, RF, STDF, API600, OBB, TRM12, HW

150H01

4 1

5 1

6 1

7 1

8 2 2 2 1

4" FLXWDGRS, A352LCB, CL150, RF, STDF API600, OBB, TRM12, HW

4" SWING TYPE, A352LCB, CL150, SRF, STDF, B16.34, 316PLT7 (SP-10153)

2" AS PER DATE SHEET DS-SP-056-07-102 C/W EXTENDED SPINDLE2500mm LONG FROM CENTER LINE OF VALVE TO HANDWHEEL TYPE-1

2" , FLXWDGRS, A352LCB, CL150, RF, STDF, API600, OBB, TRM 12, HW

3/4" SLDWDGIS, A350LF2 CL1, CL150, RF, STDF API602OBB, TRM12, HW

9 1

10 1

11 1

600H01

8" FLXWDGRS, A352LCB, CL600, RTJ, API600, OBB, TRM12, GO

8" SWING TYPE, LUGTHRU, A352LCB, CL600, RJ, B16.34, 316PLT7 (SP-10221)

8" SLDWDGIS, A350LF2 CL1, CL600, RTJ, API602OBB, TRM12, HW

12 1

13 2

14 1

3" FLXWDGRS, A352LCB, CL150, RF, STDF, API600, OBB, TRM12, HW

3/4" SLDWDGIS, A350LF2 CL1, CL800, SW, API602OBB, TRM12, HW

150H04

1" SLDWDGIS, A350LF2 CL1, CL800, SW, API602OBB, TRM12, HW

.. .

0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 1

8/9/2019 JPK-056-07-L-1754_rev 0

79/245

/ . .

-3000-L-5239

-3000-L-5240

-3000-L-5242

-3000-L-5243

-3000-L-5244

-3000-L-5245

-3000-L-5246

-3000-L-5247

-3000-L-5248

-3000-L-5249

-3000-L-5250

-3000-L-5251

-3000-L-5252

-3000-L-5254

-3000-L-5255

-3000-L-5256

-3000-L-5257

1 1 1

2 1 1

3 2 1 1 8" CL.150 B16.5 PLNPHN 1/8" FLATR DPHNWS ZNWSPHNS1NCB

150H01

10" CL150 B16.5 PLNPHN 1/8"FLATR DPHNWS ZNWSPHNS1 NCB


4 1 2 2 2 1 6 2 2 1

5 2

6 4

7 2

8 2


2" SPWND, 316L-FG, 1/8''SSSS, CL150, B16.20, B16.5, LS



2" CL150 B16.5 PLNPHN 1/8" FLATR DPHNWS ZNWSPHNS1 NCB

9 4 4 4 2

10 1

11 3

12 2


600H01

8" , CL600, B16.5, PLNPHN, OVLRNG, DPHNWS, ZNWS, PHNS1, NCC

8" , OVLRNG, SS135HB, CL600, B16.20, B16.5

3/4" , OVLRNG,SS135HB, CL600, B16.20, B16.5

13 2

14 1

150H04

6" CL150 B16.5 PLNPHN 1/8" FLATR DPHNWS ZNWSPHNS1 NCB

3" , CL150, B16.5, PLNPHN, 1/8", FLATR, DPHNWS, ZNWS, PHNSL, NCB

, , , , . , .

15 3

16 2

17 22" RFEPDMSTEEL CORE CL150PE100-SDR11B1621 B165

150HDPE

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:

PROJECT NUMBER / : X-000-056-07

AFE NUMBER / : 6310110271DOCUMENT TITLE: LINE LIST - UTILITY WATER & TECHNICAL WATER SYSTEM

: - . .

TENGIZCHEVROIL /

PROJECT TITLE: PLANT FIREWATER UPGRADE PROJECT

DOCUMENT NUMBER / : PLL-056-07-B-0028

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REV/ PG TP

REVISION DESCRIPTION /


A 4Issued for IFRC

B 4Approved for design

C 4 Re-Issued for review and comment (Phase-4)-(-4)

0 4Approved for construction

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REV..

PARA.

REVISION DESCRIPTION

AIssued for Comment

0Approved for Implementation

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Doc No. PHL-056-07-B-0100

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TABLE OF CONTENTS /

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TABLE OF CONTENTS /

Section

Description

Page.

1 INTRODUCTION.............................................................................................................................................. 6

2 ABBREVIATIONSANDDEFINITIONS................................................................................................................. 7

3 BACKGROUND................................................................................................................................................ 8

3.1 EXISTINGFWSYSTEM............................................................................................................................................ 83.2 UW&TWSYSTEM.............................................................................................................................................. 8

3.3 MAINMODIFICATIONSUNDERPFUPROJECT.............................................................................................................. 94 SWITCHOVERPHILOSOPHY.......................................................................................................................... 10

4.1 STEP1:MAINCONSTRUCTIONPHASE.................................................................................................................... 104.2 STEP2 :COMMISSIONINGOFNEWPUMPS............................................................................................................ 114.3 STEP3:IMPLEMENTTHE SWITCHOVER OFTWSUPPLYTOCONSUMERSFROMNEWTWSYSTEM....................................124.4 STEP4:IMPLEMENTTHESWITCHOVEROFUWSUPPLYTOCONSUMERSFROMTHENEWUWSYSTEM............................124.5 STEP5:MIGRATIONOFEXISTINGMAINSITEDIESELFWPUMPANDCTFFWPUMPSTOTHEINTEGRATEDSTARTUPLOGIC134.6 STEP6:ISOLATETHEOBHFWRINGMAINFROMTHEEXISTINGTWPUMPDISCHARGE.................................................134.7 STEP7:INTEGRATETHEFWRINGMAINATOBHAREAWITHTHEMAINFWHEADER.....................................................144.8 STEP8:STOPPINGOPERATIONOF FWJOCKEYPUMPS(G77/5.5ANDG77/5.6).....................................................144.9 STEP9:ISOLATE REDUNDANTEQUIPMENTFORDEMOLITION.................................................................................... 14

5 REFERENCES................................................................................................................................................. 16

1 .................................................................................................................................................... 21

2 .................................................................................................................. 22

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Attachment

1. List of Reference P&IDs for PFU project

1.

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1 INTRODUCTION

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1 INTRODUCTION

Tengizchevroil (TCO), a joint venture company between Chevron, Exxon-Mobil, LUKoil, andKazakhstan government, intend to upgrade their existing Fire Water Systems to make thesecompliant with current RoK regulations and to overcome the operational problems faced bythem. The PFU project is being implemented towards this.

In addition to upgrade of FW network (including replacement of FW pumps andmodification of pump start-up sequence/controls, this project also envisages installation ofnew UW pumps and distribution network. The existing TW Pumps are also being replaced.

Considering critical importance of FW,UW and TW systems for the plant operation, newpumps for each service are to be operational before the existing pumps for the sameservice can be decommissioned. This document details the philosophy to be adopted tointegrate the FW, UW and TW systems with the upgraded equipment and distributionnetworks without affecting operation of the main facilities.

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2 ABBREVIATIONS AND DEFINITIONS

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2 ABBREVIATIONS AND DEFINITIONS

The following abbreviations & definitions are used in this document.

CR Control RoomCCR Central Control RoomCTF Crude Tank farmERT Emergency Response TeamFEED Front End Engineering DesignF&G Fire & gasFW Fire WaterHDPE High Density Poly Ethylene

HVAC Heating, Ventilation & Air Conditioning systemJSC Joint Stock CompanyKTL Complex Technological Line, production area in which

the sour crude and gas is sweetened, excluding DMCMFB Minimum Flow BypassMCF Minimum Continuous FlowOBH Off-plot Boiler HousePCV Pressure Control valve

PFU Plant Firewater Upgrade projectP&ID Piping & Instrumentation DiagramPLC Programmable Logic ControllerPSN Production Services NetworkPSV Pressure Safety ValveSCOT Sulphur Claus Off-gas TreatmentSDV Shutdown ValveSoW Scope of Work

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3.3 Main Modifications under PFU project

Main modifications envisaged as a part of this project are:

Providing new Electric FW pumps (G-106 A/B) to replace existing Electric FW pumps

(G-97 1/2/3). These new pumps will be housed in a new FW pump house.

Providing new Jockey pumps (G-105 A/B) to replace the existing pumps (G-77/5.5 &

77/5.6 presently being used as Jockey Pumps as well as UW Pumps). These new

Jockey pumps also will be installed in the new FW pump house.

Providing new Utility Water Pumps (G-081A/B) and a UW distribution system,segregated from the FW system. These new pumps will be housed in a new UW/TW

Pump house.

Providing new TW Pumps (G-107A/B) to replace the existing Technical Water Pumps

(G-77/6.1, 6.2, 6.3 and 6.4). These new pumps will be housed in the new UW/TW Pump

house

Installation of suitable overpressure protection for FW network and for underrated

HDPE piping for FW network in Sulphur pads area.

Replacement of existing hydrants / monitors, isolation valves and sections of headers.

Implementation of integrated auto-startup sequence for the revamped FW pump

battery.

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4 SWITCH-OVER PHILOSOPHY

Refer Attachment-1 for the list of reference P&IDs prepared for this project.

This section describes the philosophy to be followed for implementation of proposedmodifications without hampering plant operations and jeopardising safety of the systemswhile switching over operation to the new systems after upgrade. Those existing systems,which will become redundant after upgrade, will be dismantled ONLY after correspondingnew systems start functioning satisfactorily.

The outline of philosophy for enabling switch-over to the upgraded system is divided intothe following 9 distinct steps:

4.1 Step-1 : Main Construction Phase

a) Construction of project scope that does not involve any work on the existing system: likenew pump-houses, pumps and connected piping etc.

There is no impact on working of the existing systems while construction of pump-houses goes on including installation of new pumps and connected pipes up to therespective tie-in locations.

This part of the work also includes the following :

installation of new hydrants/monitors

construction of hydrant/monitor/valve pits at new locations (replacing existinghydrant/monitor/valve pits)

installation of new UW network

installation of Anti s rge control al es / relief al es (e cl ding those in S pads

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No. Tie-in No. Location P&ID No.

1 046 New 4 Process Water connection to OBHO-000-B-5020;O-000-B-5015

O-000-B-2006-05607D

2 047New 10 Process Water connection to No.1TW line to Train 5

O-000-B-5020;

O-000-B-5015

O-000-B-2006-05607D

3 048New 10 Process Water connection to No.2TW line to Train 5

O-000-B-5020;

O-000-B-5015O-000-B-2006-05607D

4 049New 6 Process Water connection toChemical Water treatment

O-000-B-5020;

O-000-B-5015

O-000-B-2006-05607D

4.3 STEP-3 : Implement the switch over of TW supply to consumers from new TWsystem

Commission Tie-ins 46, 47, 48 and 49 one by one by opening the isolation valve from thenew TW header and then closing the isolation valve from the existing TW header. Theexisting TW pumps can be stopped one by one, as the TW/PW demand switches to thenew system. Once Process water supply to all the delivery points is switched over to thenew TW system, all existing TW pumps can be stopped, and the existing TW ring main

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Once the Tie-ins are implemented, supply can be commissioned from the new UWdistribution network, and the temporary supply disconnected.

The following UW consum

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