JCM TRAINING OVERVIEW DBV-200 Phone # (800) 683-7248 (702) 651 0000 Technical Support # (702)...

JCM TRAINING OVERVIEWDBV-200

Phone # (800) 683-7248 (702) 651 0000

Technical Support # (702) 651-3444

Fax # (702) 651-0214

E-mail [email protected]

Web Address http://www.jcm-American.com

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Table of Contents

• Identification of DBV-200 Head• Cleaning• Calibration• Tools for testing• Test Mode• Functional Test• Abnormal Codes• Return Codes• Forced Download Mode• B4/B5 CPU Testing• Parts

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Identification of DBV-200

• The serial number/ barcode label contains information on tray type, CPU and software protocol

DBV - 200 - X X XX 1 2 3(1)Type of tray A - Standard straight tray B - Flat IGT style tray

(2)Type of CPU board 0 - 145/146 SS type Flash 1 - 145/146 SS type socket 2 - 145/146 SH/SG Flash 3 - 145/146 SH/SG socket 4 - 147 SS type Flash 5 - 147 SS type socket

(3) Type of software 11 - ID-011/015 23 - ID-022/023 24 - ID- 024 26 - ID-026/027 04 - ID-004 44 - ID-044/045

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CLEANING THE HEAD

• Absolutely NO solvents should be used !!!

• Mild soap and water on a clean soft cloth should be used

• Wipe the lenses, belts, rollers and bill path until clean

• If a lens is altered in any way it must be replaced (scratched, clouded etc)

• Do not scratch the rollers because they will pick up dirt faster, increasing PM scheduling.

• If belts have a glaze on them or if you can see timing marks through them, or if they have frayed edges they must be replaced

• Do not soak the unit

• Absolutely NO cleaning cards

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CALIBRATION MODE

• Auto calibration mode is entered by turning dipswitches on DS2 (small switch pack) numbers 4, 5, and 6, “ON”. Apply power to the unit.

– The unit will cycle then stop, waiting to receive the black and white reference paper. Insert the calibration paper black end first.

• The unit will sample the white paper and then the black– The paper will cycle up to 10 or more times

• The ABN LED will blink rapidly if the calibration was successful. – The ABN LED is the same circuit as the bezel light on most games

• If calibration fails, the ABN LED will blink then pause, blink then pause.– Count the number of blinks in between pauses, this is the error code, see

Calibration Errors Chart

• DO NOT REMOVE POWER UNTIL THE LED STARTS TO BLINK– If power is removed too quickly, the calibration settings are not written to

memory

DS1 DS2

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CALIBRATION ERRORS CHART

Number of LED

Blinks Description Possible Cause

3 Entrance Sensor Error Test Entrance Sensors (TX and RX)

5 White Level Adjustment ErrorIf the reference paper was fed in correctly, replace the Upper or Lower Sensor board

6 Digital/Analog error Replace Lower Sensor Board

7 Bar Code Sensor Error Replace Upper Sensor Board

9 Magnetic Setting Error Replace Upper Sensor Board

10 Write - In - Error Replace Lower Sensor Board

11 Black Level Error Replace Upper or Lower Sensor Board

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TOOLS NEEDED TO TEST DBV-200

• VM-401 Test Bench for B0, B1, A2, A3 CPU • PS-15-006 Power Supply with Adapter 400-100042 for B4 & B5

CPU• Small Awl or Scribe (for toggling dip switches)• Small Flash Light

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TEST MODE, (B0, B1, B2, B3 CPU)

• To enter test mode, on Dipswitch Pack 2 (DS2), turn switch 6 “ON”• Connect the 6 pin and 14 pin connectors from the VM-401 to the

DBV-200– Turn on the VM-401

• The ABN LED will blink at a steady rate– The DBV-200 is now in diagnostic mode

DS1 DS 2

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FUNCTIONAL TESTINGQuick Reference for VM-401 Tester

Test # S-RESET REJ ACK Component Test

1 Validator Motor Forward Rotation

2 Validator Motor Reverse Rotation

3 Validator Head Manual Sensor Test

4 Stacker Motor Performance Test

5 Carrying and Stacking Test

6 Solenoid Test

7 Transport Manual Sensor Test

8 Bill Acceptance Test

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TEST # 1 – Motor Forward Rotation

To start test “no 01”– Ensure “no 01” is displayed– Set Enable/Disable switch to “Enable”– Look at the charts for the test results– To stop the test set Enable/Disable switch to

“Disable”

TEST # 2 – Motor Reverse Rotation

To start test “no 02”– Press and hold the REJ button– Ensure “no 02” is displayed– Set Enable/Disable switch to “Enable”– Look at the charts for the test results– To stop the test set Enable/Disable switch to

“Disable”

Carrier speed is fast

BSY VEND1 VEND2 VEND3

ABN STKF

S-RESET REJ ACK

E/D

Carrier speed is appropriate


ABN STKF

E/D

S-RESET REJ ACK

Carrier speed is slow


ABN STKF

S-RESET REJ ACK

E/D

FAST

GOOD

SLOW

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Test # 3 Validator Head Manual Sensor Test

• Press down the ACK button– Ensure that “no 03” is displayed– Set Enable/Disable switch to “Enable”– Look at the chart for the test results– To stop the test set Enable/Disable

switch to “Disable”


ABN STKF

E/D

S-RESET REJ ACK

Indicators:

VEND 1 = Left Entrance Sensor, will light when light path is broken

VEND 2 = Right Entrance Sensor, will light when light path is broken

VEND 3 = HPL Sensor, will light when light path is broken

STKF = HPR Sensor, will light when light path is broken

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Head Sensor Location

HPL LEFT ENTRANCE RIGHT ENTRANCE HPR

BAR CODE SENSOR

MAG HEADS

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Test # 4 Stacker Motor Performance Test

• Press down the REJ and ACK buttons– Ensure that “no 04” is displayed

– Set Enable/Disable switch to “Enable”

– This will cycle the stacking mechanism

– Listen for gear noise and check for smooth operation of the stacker

– To stop the test set Enable/Disable switch to “Disable


ABN STKF

S-RESET REJ ACK

E/D

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Test # 5 Carrying & Stacking Test• Press down the S-RESET button

– Ensure that “no 05” is displayed


– This test cycles the entire unit from bill insertion, transporting and stacking

– This test does not perform bill validation

– If an error occurs, refer to the chart below

– To stop the test set Enable/Disable switch to “Disable”

VEND 1 VEND 2 VEND 3 CARRYING & STACKING TEST ERRORS

Stacker Motor Error

Encoder Sensor or Stacker Solenoid Error

Validator Sensor Blocked or Sensor Error

Transport Sensor Blocked or Sensor Error

Cashbox Full

Stacker Unit or Encoder Sensor Error

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Test # 6 Solenoid Test

• Press down the S-RESET & REJ buttons– Ensure the “no 06” is displayed


– The solenoid will activate and deactivate, repeating

– The VEND2 LED lights each time the solenoid is energized and the solenoid sensor is interrupted



ABN STKF

S-RESET REJ ACK

Solenoid Lever Sensor

E/D

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Test # 7 Transport Manual Sensor Test

• Press down the S-RESET & ACK button

– Ensure that “no 07” is displayed


– Interrupt the sensors and note the LED condition.


SS Stacker Sensors

Vend 1 Transport Entrance Sensor

Vend 2 Solenoid Sensor

Vend 3 Feed Out Sensor

STKF Stacker Encoder Sensor

ABN Stacker Home Sensor

SH/LRS Sensors

Vend 1 Stacker Home Sensor

Vend 2 Entrance Sensor

Vend 3 Stacker Encoder Sensor

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Transport Sensor Locations(1) Transport Entrance sensor (photo transistor)(2) Solenoid lever sensor(3) Feed out sensor (phototransistor)(4) Stacker encoder sensor

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Test # 8 Bill Acceptance Test

• Bill Acceptance with out a transport and stacker (Validator Head Alone)

– Set dipswitch pack 2 (DS2) switch 6 “ON”

OR• Bill Acceptance with a transport and stacker

– Set dipswitch pack 2 (DS2) switches 1 and 6 “ON”

• Press down the REJ, ACK & S-RESET button– Ensure that “no 08” is displayed– Set Enable/Disable switch to “Enable”– The validator identifies the denomination of bill and displays the denomination in

the last two characters of the display. See Bill Acceptance Chart.– If an error occurs, two possible types

• Abnormal codes – Hard failures– Error blinks on the ABN LED, refer to Table of Abnormal Codes

• Return codes – Soft Faults– Bill is returned– Error blinks on the ABN LED three times and then displays on the panel

as “err xx”. Refer to Table of Return Codes.

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Bill Acceptance Codes

VEND 1 VEND 2 VEND 3 Denomination Display Readout

$1 01

$5 05

$10 10

$20 20

$50 50

$100 A0

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Abnormal Codes

Error # Description Possible Cause Follow-up Test

1 Cashbox Full Stacker EncoderTest #4, Stacking Motor test

2Stacker Jam or Pusher Unit Error Stacker Encoder or Stacker Home Sensor

Test #7 Transport Sensor test

3 Transport JamTransport Entrance Sensor or Solenoid Lever Sensor


4 Jam in Bill Path All Head or Transport Sensors

Test #3 Head Sensor, Test #7 Transport Sensors

5 Motor Speed Error Validator Encoder, Harnessing

Test #1 Motor Forward Rotation test

6 Motor Stop Error Motor Controller Chip, Encoder or Harnessing

Test #1 Motor Forward Rotation test

8Solenoid Lever Trouble Solenoid Lever Assy., Solenoid Lever Sensor Test #6 Solenoid test

10No Cashbox Installed Stacker Home Sensor


12Cheat Condition Detected

Head Sensors, Transport Entrance Sensor or Solenoid Lever Sensor

Test #6 Head Sensors & Test #7 Transport Sensors

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Return Codes

Error # Description Possible Causes Follow-Up Test

1 Crooked Insertion Entrance Sensors Test #3 Head Sensors

2Magnetic Pattern Error - Center Center Mag Sensor

3

A Sensor Other Than Entrance Detected a Bill While the Acceptor was on Standby

HPL, HPR, HPC or Transport Feed In

Test #3 Head Sensors, Test #7 Transport Sensors

4Dark to Light Ratio was Below the Fixed Value All IR Sensors Power Supply AC Ripple

5

Timing Error, The Bill Did Not Reach the Sensor Within the Specified Period of Time After It was Initially Taken In

HPL, HPR, HPC Transport Entrance or Validator Encoder


7 Error in Photo Sensor Clean and Calibrate

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Return Codes. Continued

Error # Description Possible Causes Follow-Up Test

8

Level Error, The Bill Was Unusually Dirty or Two Overlapping Bills Were Detected Validator Entrance Sensors Test #3 Head Sensors

9Return Commanded by Dipswitch

Setting Check Dipswitch Settings

10 Return Commanded by Host Check Machine Settings

11 Solenoid Lever TroubleSolenoid Lever or Solenoid

SensorTest #6 Solenoid Test, Test #7

Transport Sensor

12

The Sensors Detected Movement in the Wrong Direction During Transfer to Cash Box

HPL, HPR, HPC, Transport Entrance


13The Bill is of a Length Other Than

Specified HPL, HPRTest #6 Head Sensor, Test #7

Transport Sensors

14 Color Pattern Error HPL, HPR, HPC Test # 6 Head Sensor

15Magnetic Pattern Error - Left or

Right Left / Right Mag Sensors

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FORCED DOWNLOAD MODE

• Select the appropriate download speed (see chart)– Connect the DBV-200 per the download tool requirement– Power up the DBV-200

• For downloading multiple DBV-200 units, refer to the Multi-Download Adapter Kit Users Manual

Forced Download Mode - DBV-200

Dipswitches

DS1-1 DS1-2 DS2-1 DS2-2 DS2-3 DS2-4 DS2-5 DS2-6 Speed Selected

0 0 1 1 1 1 1 1Download at 9600

Baud

1 0 1 1 1 1 1 1Download at 19200

Baud

0 1 1 1 1 1 1 1Download at 38400

Baud

0 = OFF 1 = ON

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DT-004 Downloading

• Connect the DT-004 to the PS15-006 power supply• Attach the download tool to the Validator Head with power harness (p/n

400-100065) and the data harness (p/n 400-100066).• Install the appropriate Master EPROM chip in the DT-004

– The default speed for downloading a single unit is 19200 baud (all switches on DT-004 “OFF”)

• Connect the data harness to the DBV-200, turn on the DT-004– On the DT-004 the Power LED and Ready LED will illuminate– The LEDS on the DBV-200 CPU will flash alternately– Press Start, the Ready LED will start to flash indicating download in progress– The OK LED will light and the DT-004 will beep when completed– To verify, press the Reset then the Version button

• If version between the EPROM and the DBV-200 verified, the OK LED will light

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DT-104 Downloading

• Connect the data and power cable to the DBV-200• Insert the proper Master EPROM into the DT-104 socket• Power on the DT-104• Scroll the screen to “SETUP” and verify the correct download speed –

change if needed• Ensure multi-mode is “OFF”• Press the Menu Button until “Program Menu” is displayed

– The CPU lights on the DBV-200 should be alternating– Press “GO”

• If no error “Device Ready” will be displayed– Press ”Start”– DBV-200 will show download LED sequence on CPU LEDS

• The display panel on the DT-104 will count down from the highest memory location

– “Download Successful” will display on the panel when the download is completed successfully.

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PC Downloading

• Connect the PS15-006 power supply with a serial connection to the DBV-200 and connect the 9 pin serial connection to the PC com port.

• Set the DBV-200 dipswitches for the download speed to be used.• Ensure the download program “DWN211.EXE” and the data file are

in the same PC directory• Enter the following command line from a DOS window

– <Drive> \ <Folder> \ DWN211.EXE <filename.extension> b 252 246 n, then hit enter

• Filename.extension = name of the data file to be downloaded• b = baud rate (0 = 9600, 1 = 19200, 2 = 38400)• 252 = Address (always use 252)• 246 = packet size ( this is the largest possible packet size)• n = the COM port used (1 or 2)

– Now press <shift> F to begin download– When complete press <shift> V to verify CRC information on the DBV-

200

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DBV-200 B4 and B5 CPU Testing

• B4, B5 CPU model DBV-200 Validators are tested in the same manner as the WBA.

• Use a 12 volt power source and Test LED (p/n 400-100018) to test the B4/B5 head

• Entering Diagnostic Mode– On the CPU board set dipswitch pack 2 (DS2), switch 6 “ON” – apply

power– Select the test, from the DBV-200 B4/B5 CPU Test Chart, turn DS2 -

switch 6 “OFF” (this is the Enable/Disable switch)– The Test LED will indicate the status/results of the test– To stop the test turn DS2 – switch 6 “ON”

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DBV-200 B4/B5 CPU Test ChartDipswitch Pack 1 Dipswitch Pack 2 Functional Test

1 2 3 4 5 6 7 8-10 1 2 3 4 5 6

1 E/D Validator Motor Forward Rotation

1 E/D Validator Motor Reverse Rotation

1 E/D Stacker Performance test

1 E/DCarrying and Stacking Test, (Error Table 2)

1 E/D Solenoid Test

1 E/D Manual Validator Sensor Test

1 E/D Manual Transport Sensor Test

E/D Bill Acceptance Test, Validator Only

1 E/DBill Acceptance Test, Validator with Stacker

1 1 1 Auto-calibration

1 = ON E/D = Enable/Disable

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Sensor Testing B4/B5 CPU

• Enter Diagnostic Mode– On DS2 (dipswitch pack 2) turn switch 6 “ON”

– On DS1(dipswitch pack 1), select the sensor test• For Validator Head Sensor turn switch 6 “ON”• For Transport Sensor test turn switch 7 “ON”

– On DS2 – turn switch 6 “OFF”, the selected sensor test is now active• Use the switch 6 or 7 (depending on test selected) as the Enable/Disable

switch for each sensor test

• Follow the switch settings on Sensor Testing Charts – Validator Head and Transport

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Sensor Testing Charts, B4/B5 CPU

Dipswitch Pack 1 Manual Validator Sensor Test (Test 6)

1 2 3 4 5 6 7 8 - 10

1 E/D Left Entrance Sensor

1 E/D Right Entrance Sensor

1 E/D HPL

1 E/D HPR

1 E/D HPC


Dipswitch Pack 1 Manual Stacker Sensor Test (Test 7)

1 2 3 4 5 6 7 8 - 10

1 E/D Transport Entrance Sensor

1 E/D Solenoid Sensor

1 E/D Feed Out Sensor

1 E/D Stacker Encoder Sensor

1 E/D Stacker Home Position Sensor


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Error Table 2 Test Mode 4 OnlyB4/B5 CPU

Error Table 2 Test Mode 4 Only B4/B5 CPU

Error # Description Possible Causes

2 Solenoid Lever Trouble Solenoid Sensor or Lever Jam

3 Jam in Acceptor Head Clean and Calibrate Head Sensor

4 Jam in Transport Transport Sensors

5 Cashbox Full Stacker Encoder

6 Stacker Unit Trouble Stacker Encoder, Stacker Home Sensor

7Acceptor Head Detached, Not Calibrated

or Wrong TypeClean and Calibrate, Check all Head

Sensors

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Parts List

Part Number - Description• 701-000026 - VM-401Tester Kit• 960-000077 - DBV-200 Operation and Maintenance Manual• 400-100018 - Test LED (Use with Calibration)• 57619 - Calibration Paper• 400-100072 - Power Adapter Harness (PS15-006)• 701-000021 - DBV-200 Multi-download Tool• 701-000020 - Multi-download Adapter

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JCM TRAINING OVERVIEW DBV-200 Phone # (800) 683-7248 (702) 651 0000 Technical Support # (702)...

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Transcript of JCM TRAINING OVERVIEW DBV-200 Phone # (800) 683-7248 (702) 651 0000 Technical Support # (702)...