JAW CRUSHER - ims-htm.com · 73 2018 12 10 Keestrack cannot be held liable 3 JAW CRUSHER S for...
Transcript of JAW CRUSHER - ims-htm.com · 73 2018 12 10 Keestrack cannot be held liable 3 JAW CRUSHER S for...
73 2018 12 10 1 JAW CRUSHER
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Keestrack cannot be held liable
for incorrect information!
JAW CRUSHER
73 2018 12 10 2 JAW CRUSHER
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Keestrack cannot be held liable
for incorrect information!
DIMENSIONS OPERATION:
TRANSPORT:
Weight: Approx. 50,7 t (without options) Weight options: Magnetic separator 1.500 kg Hopper wear plates 430 kg Conveyor pre-screening 1.120 kg Transport width 3.000 mm (9´10”)
A
B
C
D
E
F
G
3350
4145
4085
16730
4270
2590
5800
11’0”
13’7”
13’5”
54’10”
14’0”
8’6”
19’0”
H
I
J
K
L
M
N
3100
15130
3430
31°
740
16°
3500
10’2”
49’7”
11’3”
2’6”
11’6”
A: 3350
E: 4
27
0
C: 4085
B: 4
14
5
D: 16730
F: 2
59
0
H: 3
10
0
G: 5800
J: 3
43
0
I: 15130
L: 7
40
N: 3
50
0
REMARK: All pictures might show options, not included in the scope of supply
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TECHNICAL SPECIFICATION 1) FEED HOPPER
- Content
- Design
- Feeding height
- Feeding width
- Feeding length
- Hopper walls
5 m³
Wear resistant steel HB 450
4.158 mm
2.595 mm
3.350 mm
Hydraulically fold-able for transport;
with hydraulic fixation cylinders for operation
(6,5 yard³)
(13’8”)
(8’6”)
(11’0”)
2) VIBRATING FEEDER
- Length
- Width
- Drive
2.300 mm
1.000 mm
Hydro motor 11 kW
700 – 1.000 R.P.M.
(7’7”)
(3’3”)
(15 hp)
3) DOUBLE DECK SCALPER
- Length
- Width
- Top deck 2 step
Punched plate
- Bottom deck
- Material flow (changeable
with manually operated
flap)
- Drive
- Screens for TD and BD
2.300 mm
1.000 mm
Apertures 20 - 100 mm; s= 15 - 20 mm
(see list B4)
1.750 x 1.000 mm with square mesh of choice
(longitudinally tensioned)
- fine fraction either in crusher bypass or
separately stockpiled (with option O2)
- Intermediate fraction either in crusher bypass
(lower deck bigger mesh than upper deck) or
separately stockpiled (with option p/n 164021)
Hydro motor 11 kW; 700 – 1000 R.P.M.
See B4
(7’7”)
(3’3”)
(3/4” - 2”)
(5´9” x 3´3”)
(15 hp)
4) JAW CRUSHER
- Model
- Feed opening
- Outlet adjustment
- Throughput (*)
- Feed size
- Stroke swing jaw
- Weight of jaw crusher
- Plate height fixed jaw
- Plate height movable jaw
- Flywheel diameter
- REMARK
FP800 with hydraulic management (gap
adjustment and safety release system, patented
N.S.S. = Non Stop System)
1100 x 800 mm
C.S.S. min. - max. 75 - 170 mm
See page 9; the throughput is variable according
to feeding material and jaw crusher setting
0/700 mm
29 mm
23 ton
Toothed static jaw 1.450 mm
Material: 18Mn2Cr
Toothed swing jaw 1.618 mm
Material: 18Mn2Cr
1.200 mm; 1.200 kg/pcs
Full hydraulic gap setting during operation!!!
(43” x 32”)
(3” - 7”)
(<2´4”)
(25 st)
(4´9”)
(5’4”)
(3´11”)
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for incorrect information!
TECHNICAL SPECIFICATION 5) MAIN BELT CONVEYOR, hydraulic folding for transport
- Discharge height
- Stockpile volume γ=1,7; 37º
angle of repose
- Length AD
- Width BW
- Belt speed
- Belt
- Discharge to belt
- Inclination
- Drive
4.270 mm
approx. 230 t
12.300 mm
1.200 mm
1,56 m/s
RIP STOP 500/3-5+2; Metal shield in the top cover
for increased belt service life under hard working
conditions
heavy duty garlands for discharge from crusher to
main belt conveyor
8 - 23º
Hydraulic 18 kW
(14’0”)
(40’4”)
(3’11”)
(25 hp)
6) TRACK - UNIT
- Length
- Width track shoe
- Total width
- 2 speeds
4.085 mm
500 mm
3.000 mm
1,1 km/h and 2 km/h
(13’5”)
(1’8”)
(9’10”)
(0,7 / 1,2 mph)
7) ENGINE UNIT
- Drive
- Diesel Motor, Type
- Emission control
- Power ISO 14396
- Max. torque
- Engine operating speed
- Bore hole/stroke
- Combustion chamber
- Fuel consumption
- Voltage
- Cooling
- Fuel
- Air filter
- Drive crusher
- Hydraulic oil tank
ATTENTION
Diesel / Hydraulic
a) VOLVO TAD 1351 GE, fixed speed
b) VOLVO TAD 1371 VE
a) Tier 3; EU STAGE IIIA
b) Tier 4f; EU STAGE IV; SCR; light EGR
a) 279 kW / 1.500 R.P.M.
b) 285 kW / 1.500 R.P.M.
a) 1.938 Nm at 1.500 R.P.M.
b) 1.965 Nm at 1.200 R.P.M.
1.800 R.P.M. for low noise emission
a - b) 131 x 158 mm
a - b) 12.780 cm³
b) 197 g/kWh at 1.500; typical 33 - 35 l/h **)
24 Volt (for improved cold start properties)
Water cooled
Tank 580 Litres; fuel code acc. to EN 590
Cyclone pre filter – dual stage fine filter
Engine → axial piston pump (closed circuit)
→ hydraulic motor → V-belt drive for crusher drive
410 Litres
Engine warranty expires in case non genuine
Keestrack filters are used!
With „Load sensing” hydraulic pumps, the fuel consumption is reduced by Approx. 20-25%, compared to standard gear pump and flow divider hydraulic systems.
p/n 101618
p/n 101617
(374 hp)
(379 hp)
(387 hp)
(1.430 lb ft)
(1.450 lb ft)
(5,2” x 6,2”)
(780 cu in)
(153 gal)
(185 gal)
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TECHNICAL SPECIFICATION 8) CONTROL
- Type
- Display
- Operation
- Controller
- Level sensor hydraulic
- Temperature control of
hydraulic oil
- Diesel fuel tank level sensor
- Cold start protection
- Speed sensor for crusher
PLC – IP 67; dust and vibration proof
LCD screen 7”
Control panel
Wired hand remote controller; or optional Radio
remote controller (see option list)
Included; with low level protection
> 83° C protection; first feeder stops, later engine
stops
First low level warning, then feeder stops, then
engine stops
Below 0° C a warm-up is required
Included
9) FRAME
- Ease of service
To obtain good and easy maintenance, the feeding
and scalping unit can be moved hydraulically for
allowing an access opening of 600 mm.
(*) The throughput is based on crushing dry limestone with appropriate size, having bulk density of 1, 6/m³ and 200 MPa compressive strength. Bulk waste material will tend to change considerably the output in relation to his conditioning, size and quantity of metallic components contained.
N.B.: Availability of chosen variants and options must always be checked up (**) The fuel consumption depends on the feed material, machine setting, condition of wear parts, …
Hydraulic cylinder 600 mm stroke
Perfect access to pre-screen and jaw crusher
Frame in operating condition
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TECHNICAL SPECIFICATION - OPTIONS 10) DUST SUPRESSION SYSTEM p/n 166018
- Type
- Drive
- Water consumption
- Spraying areas
- Nozzles
: 2800 mm.
CAS 91
Hydraulic motor 1,1 kW
Max. 0,75 m³/h
Crusher outlet and middle (optional end) of main
conveyor
5 + 5, Hole 1,1 mm; 1,2 l/min at 3 bar
(1,5 hp)
11) MAGNETIC SEPARATOR p/n 166015
- Type
- Belt width
- Belt length (AD)
- Magnet L x W
- Magnetic power
- Drive
- Speed
- Weight
Ferrit SMB 75-120
800 mm
1.960 mm
1.200 x 750 mm
600 GAUSS at 200 mm
Hydraulic 4 kW
2,02 m/s
1.500 kg
(6´5”)
(4´ x 2´5”)
(5 hp)
(3.300 lb)
12) RADIO REMOTE CONTROL – Level 2 p/n 100370
- Order no.
- Functions
Remote 103162
Sticker 101473
- Tracks forwards / backwards proportional
with automatic speed control
- Belt feeder start / stop and + / -
- Crusher gap open / close (C.S.S.)
- MCL start / stop and + / -
- Magnetic separator up / down
- Automatic start / stop
- Machine stop button (blue)
- Display Crusher gap, Speed, Feeder, Alarms
13) SIDE BELT CONVEYOR FOR PRE-SCREEN p/n 164021
- Type
- Length AD
- Width BW
- Discharge height
- Belt speed
- Inclination
- Drive
- Stockpile volume
- For transport
- Weight
LSC
5.000 mm
800 mm
3.100 mm
1,15 m/s
22º
Hydraulic 5,5 kW
Approx. 100 t (y=1,7; 37°)
Hydraulically foldable
1.120 kg
(16´5”)
(2´8”)
(10´2”)
(7 hp)
(2.470 lb)
14) FEED HOPPER WITH WEAR PLATES p/n 166019
- Wear plates
- Weight
set 8 mm HB 450, welded in the feeder
478 kg
(1.000 lb)
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Keestrack cannot be held liable
for incorrect information!
TECHNICAL SPECIFICATION - OPTIONS 15) FUEL FILLING PUMP p/n 701030
- Weight
- Model
- Capacity
- Filter
- Suction hose
- Drive
10 kg
F 80-24-1“; with automatic filling stop
80 l/min
3 micron with water absorbant media
¾“ 1,5 m long
On board-electric 24 V DC
(22 lb)
16) CENTRAL GREASING SYSTEM p/n 166017
- Weight
- Type
- Remark
6 kg
Central greasing , 24 Volt DC
with adjustable lubrication intervals
(13 lb)
17) MCL KT FLEX BELT p/n 166046
- Type
- Advantages
KT-Flex 630/1; GRADE RS
- Superior impact resistance comparable to that of
a 4-ply EP belt type 1600/4.
- Superior rip resistance four times greater
superior tear resistance.
18) WORKING LIGHTS
- Tower with 4 lamps
- protection degree
- Weight
p/n 701006
LED lights 12/24 V; 45 W
each lamp: 9 pcs. LED’s (p/n 205147)
4500 Lumen
IP69K
9 kg
(20 lb)
19) HEATING SYSTEM FOR ENGINE p/n 203460
- Heating power
- Fuel consumption
- Voltage / Watt
- Operating temperature
- Weight
- Additional
up to 9,1 kW
0,19 - 1,1 l/h
24V; 37-90 W
-40°C - + 80°C
4,8 kg
Incl. timer for 3 starting times and temperature
pre-selection
(+ 11 lb)
HEATING SYSTEM FOR ENGINE
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Keestrack cannot be held liable
for incorrect information!
TECHNICAL SPECIFICATION - OPTIONS 20) BELT SCALE
- System
- Calibration
- Sensors
- Belt speed
- Data transfer
- System
- Display
- Components
Volumetric recording
Only one time and only takes a few seconds.
The Sensor operates without any contact to the
material and therefore has no wear.
It is insensitive against dust and vibrations.
The belt speed is measured using an inductive
switch mounted on the drive drum.
Wireless data transmission via blue tooth to a
handheld PDA with various operation functions:
- client - date/time - operator - location
- material - print options
- connection to lap/desktop using a USB cable
Charger unit that allows both 12/24 V charging
Integrated thermal printer
Protective carry case
Weight recording
Feed capacity summary, daily feed capacity, actual
capacity, belt speed
Roller station for weight take-up
Speed take-up station
Display with electronic unit
p/n 102869
p/n 101774
21) UMTS MODEM WITH GPS TRACKING SYSTEM “KEESTRACKER” (without SIM card) p/n 102971
- Functions
- option
- WEB portal: position of the machine can be
displayed on Google Maps; a geo-fence can be
generated.
FOR DEALER ONLY:
- Real time access to Diesel engine, parameters of
components and alarms.
International ROAMING SIMCARD
1 year limited data volume – p/n 880884
TRANSFER MACHINE DATA THROUGH KEESTRACKER
The Buyer will not transfer personal data to KEESTRACK. As part of the service, KEESTRACK will receive the following data regarding the machine through "Keestracker", the tracking and controlling system of the machine in question:
▪ Location data of the machine ▪ Machine usage data (such as: performance of the engine and other functions)
The Buyer acknowledges that this information does not constitute confidential business information of the Buyer. The Buyer provides its explicit consent for this data collection and takes appropriate technical and organizational measures to ensure that natural persons cannot be identified by these mechanical data.
The Buyer explicitly acknowledges that this information is provided free of charge to KEESTRACK for the delivery of services offered by KEESTRACK and to adapt or improve its services and/or products.
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Keestrack cannot be held liable
for incorrect information!
TECHNICAL SPECIFICATION – SCREEN CHOICE 22) SCREENS for TOP DECK of PRE-SCREEN
Punched plates
23) SCREENS for BOTTOM DECK of PRE-SCREEN
Square mesh
Hexagonal
Long
p/n Dimensions Thickness
s=[mm]
Hard- ness
697145 LONG 22x100 mm 15 HB 450
697110 Hexagonal 20 mm 15 HB 450
697115 Hexagonal 30 mm 15 HB 450
697120 Hexagonal 40 mm 15 HB 450
697125 Hexagonal 50 mm 15 HB 450
679175 Hexagonal 55 mm 12 HB 450
697130 Hexagonal 60 mm 15 HB 450
697135 Hexagonal 70 mm 20 HB 450
697140 Hexagonal 80 mm 20 HB 450
679170 Hexagonal 100 mm 15 HB 450
699680 + 699685 Hexagonal 120 mm 15 HB 450
p/n Dimensions
202746 10 x 10 x 3 mm
202680 12 x 12 x 3 mm
202681 15 x 15 x 3 mm
202682 20 x 20 x 4 mm
202677 22 x 22 x 4 mm
202683 25 x 25 x 5 mm
202684 30 x 30 x 5 mm
202700 35 x 35 x 7 mm
202793 40 x 40 x 8 mm 202879 50 x 50 x 8 mm
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Keestrack cannot be held liable
for incorrect information!
INDICATIVE PRODUCT GRADATION AT CRUSHING GAP (C.S.S.):
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for incorrect information!
INDICATIVE PRODUCTION CAPACITY:
EXAMPLE: Feed material is granite (Wi=16). If the crusher is set to a C.S.S. of 100 mm, the max. production
will be between 197 and 232 t/h. Considering the bulk weight of the material of 1,6 t/m³ (see TECHNICAL
INFO Page 3), the production capacity will be between 197 / 1,6 = 123 m³/h and 232 / 1,6 = 145 m³/h. For
Granite (Wi=16), the production will be in the middle range = approx. 215 t/h.
The actual production depends on the material. If the Work Index Wi (see also TECHNICAL INFO Page 3) is
low (10-14), the production will be on the higher range. If Wi is medium (14-18), the production will be in the
middle range. If Wi is high (18-22), the production will be in the lower range.
WORK INDEX (Wi) CRUSHABILITY
<10 very soft
10-14. soft
14-19 medium
18-22 hard
>22 very hard