J-45096 TRANSFLOW Transmission Cooling System Service Tool · 2017. 3. 3. · base 121572 34 base...

18
Model: J-45096 TRANSFLOW Transmission Cooling System Service Tool PANZITTA SALES & SERVICE 72 George Avenue Wilkes-Barre, PA 18705 570-822-6720 800-822-6720 www.panzittasales.com

Transcript of J-45096 TRANSFLOW Transmission Cooling System Service Tool · 2017. 3. 3. · base 121572 34 base...

  • Model:J-45096 TRANSFLOW

    Transmission Cooling System

    Service Tool

    PANZITTA SALES & SERVICE 72 George Avenue

    Wilkes-Barre, PA 18705 570-822-6720 800-822-6720

    www.panzittasales.com

  • �����������������������������������

    ���� � � � � ��� � � �3

    Plumbing Diagram & Parts List ........................................................................... 32

    Component Locations ......................................................................................... 34

    Component Sub-Assemblies .............................................................................. 36

    Base Assembly ................................................................................................................. 36

    Control Panel Assembly ................................................................................................... 37

    Waste Tank Assembly ....................................................................................................... 38

    Internal Tank Assembly .................................................................................................... 39

    Manifold Assembly ........................................................................................................... 40

    Regulator Assembly ......................................................................................................... 41

    Filter - Regulator Assembly.............................................................................................. 42

    Alphabetical Parts List ......................................................................................... 43

    Transmission Cooling System Adapters ............................................................ 47

    Notes ..................................................................................................................... 48

    Disclosure:

    Although most parts are listed, some part numbers are part of

    an assembly available only to manufacturing.

    Information and part numbers contained in this publication were

    accurate at the time it was written. Any discrepancies should

    be brought to the attention of Robinair Technical Support.

  • �����������������������������������Parts & Components

    �������See following page forthe plumbing diagram parts list.

    � ���

    ��

    � ��

    ��

    � ��

    PANZITTA SALES & SERVICE 72 George Avenue

    Wilkes-Barre, PA 18705 570-822-6720 800-822-6720

    www.panzittasales.com

  • ����������������������������������� Parts & Components

    No. Part No. Qty. Description

    A 515081 1 FILL HOSE, J45096

    B 120165 16" TUBING, 3/8 OD (16")

    C 120165 21" TUBING, 3/8 OD (21")

    D 516670 31" HOSE, 1/2" ID CLEAR URABRAID (31")

    E 516670 10" HOSE, 1/2" ID CLEAR URABRAID (10")

    F 516670 23" HOSE, 1/2" ID CLEAR URABRAID (23")

    G 515987 2 CLAMP, HOSE - OETIKER

    H 514498 6 CLAMP, HOSE - OETIKER

    PLUMBING DIAGRAM PARTS LIST

    PANZITTA SALES & SERVICE 72 George Avenue

    Wilkes-Barre, PA 18705 570-822-6720 800-822-6720

    www.panzittasales.com

  • �����������������������������������Parts & Components

    No. Description Part No.

    1 BASE ASSEMBLY 122206

    2 SIDE SUPPORT ASSEMBLY 513664

    3 MANIFOLD ASSEMBLY 516669

    4 TANK SUPPORT 513835

    5 BRACKET, POWER CORD 121909

    6 CENTER DIVIDER 513778

    7 SHELF 513779

    8 SUPPORT, CONTROL PANEL 122268

    9 TOP, RED 512015

    10 FRONT PANEL ASSEMBLY, RED 512013

    11 REAR DOOR, RED 512014

    12 WASTE TANK ASSEMBLY 90517

    13 POWER CORD 120998

    14 FITTING, 3/8" FP BULKHEAD 513950

    15 FITTING, 1/2 HB X 3/8 NPT STR BRS 116498

    16 FITTING, 1/4" FP BULKHEAD 113896

    17 FITTING, 3/8 HOSE X 1/4 MP 120164

    18 INTERNAL TANK ASSEMBLY 514110

    19 CONTROL PANEL ASSEMBLY 514108

    20 BUSHING, STRAIN RELIEF 100385

    21 REGULATOR ASSEMBLY 514109

    22 FILTER/REGULATOR ASSEMBLY 514475

    23 FILL PORT 513996

    24 FILL CAP 90516

    25 CAP PLUG, #7 RED 118880

    26 CAP PLUG, T-4 RED 116649

    27 DECAL, FRONT LOGO 516544

    28 DECAL, ACCESS PANEL 515841

    29 EDGE TRIM, RUBBER 122708

    30 WASHER, 1" ID, 1-5/16" OD 517780

    31 LATCH KIT, DOOR RA19632

    32 WASHER, 3/4" ID, 1" OD 14857

    33 INLET OIL SCREEN 515053

    J-45096 UNIT COMPONENTS

    ��

    ����

    ��

    ��

    ��

    ��

    ��

    ��

    ��

    ��

    PANZITTA SALES & SERVICE 72 George Avenue

    Wilkes-Barre, PA 18705 570-822-6720 800-822-6720

    www.panzittasales.com

  • ����������������������������������� Parts & Components

    ��

    ��

    ��

    ��

    ��

    ��

    ��

    ��

    ��

    ��

    ��

    �� ��

    ��

    ��

    ��

    PANZITTA SALES & SERVICE 72 George Avenue

    Wilkes-Barre, PA 18705 570-822-6720 800-822-6720

    www.panzittasales.com

  • �����������������������������������Parts & Components

    ���������������������

    34

    39

    38

    41

    35

    36

    37

    40

    No. Description Part No.

    34 BASE 121572

    35 CASTER RA19631

    36 SCREW, 1/4 X 1" PLASTITE 121110

    37 WHEEL 19676

    38 AXLE 121591

    39 BUSHING, WHEEL 121782

    40 COTTER PIN 100723

    41 WASHER, 1/2" ID FLAT 102755

    BASE ASSEMBLY

  • ����������������������������������� Parts & Components

    ����������������������������

    No. Description Part No.

    42 SWITCH, DPST (I-O) RA19343

    43 OVERLAY, CONTROL PANEL 514164

    44 KNOB, SELECTOR SWITCH 90512

    45 LIGHT KIT, INDICATOR RA19647

    46 CONTROL PANEL, SHEET METAL 513757

    47 CONTROL BOARD PCB 90510

    CONTROL PANEL ASSEMBLY

    ��

    ��

    ��

    ��

    ��

  • �����������������������������������Parts & Components

    ���������������������������

    No. Description Part No.

    48 WASTE TANK 513773

    49 RUBBER GROMMET 515632

    50 CONNECTOR, HOSE BARB 515633

    51 DRAIN VALVE 515634

    WASTE TANK ASSEMBLY

    ��

    ��

    ��

    PANZITTA SALES & SERVICE 72 George Avenue

    Wilkes-Barre, PA 18705 570-822-6720 800-822-6720

    www.panzittasales.com

  • ����������������������������������� Parts & Components

    �������������������������������

    No. Description Part No.

    52 INTERNAL STORAGE VESSEL 513815

    53 FITTING, 1/2 MP X 3/8 PUSHLOCK 513980

    54 OIL LEVEL FLOAT, TEMP SENSOR 90505

    55 CHECK VALVE, FILL PORT 90506

    56 FITTING, 3/4 MP X 1/2 HB 513979

    57 ELBOW, 3/4 MP X 3/4 FP 514112

    INTERNAL TANK ASSEMBLY

    � �

  • �����������������������������������Parts & Components

    ������ ����������!�������

    ��

    ��

    No. Description Part No.

    58 MANIFOLD, w/SOLENOIDS 516668

    59 FITTING, 1/2 HB X 3.8 NPT STR BRS 116498

    60 ELBOW, 1/8 MP X 3/8 PUSH LOC 515572

    61 ELBOW, 3/8 FP X 1/2 HB 514115

    62 FLOW METER 90500

    MANIFOLD ASSEMBLY

    ��

  • ����������������������������������� Parts & Components

    �"#�����������������������

    No. Description Part No.

    63 SOLENOID ASSEMBLY, 3-WAY 12 VOLT 90508

    64 REGULATOR, AIR PRESSURE 90507

    65 FILTER, AIR - 1/4" BRASS NPT 514496

    66 ELBOW, 1/4" MP X 3/8" PUSH LOC 515571

    67 FITTING, 3/8 HOSE X 1/4 MP 120164

    68 NIPPLE HEX, 1/4 MALE PIPE 112023

    REGULATOR ASSEMBLY

    ��

    ��

    ��

    ��

    ��

  • �����������������������������������Parts & Components

    �����$��"#�����������������������

    No. Description Part No.

    69 FILTER, REGULATOR 90509

    70 ELBOW, 1/4" MP X 3/8 PUSH LOC 515571

    71 FITTING, 3/8 HOSE X 1/4 MP 120164

    72 HOSE, 1/8" ID X 32" 515096

    FILTER/REGULATOR ASSEMBLY

    ��

    ��

    ��

    ��

    ��

    PANZITTA SALES & SERVICE 72 George Avenue

    Wilkes-Barre, PA 18705 570-822-6720 800-822-6720

    www.panzittasales.com

  • �����������������������������������

    ACCESSORY KIT 515101

    AIR FILTER, 1/4” BRASS NPT 514496 65

    AIR PRESSURE REGULATOR 90507 64

    AXLE 121591 38

    BASE 121572 34

    BASE ASSEMBLY, WHEELS & CASTORS 122206 1

    BRACKET, POWER CORD 121909 5

    BUSHING, STRAIN RELIEF 100385 20

    BUSHING, WHEEL 121782 39

    CAP, FILL 90516 24

    CAP PLUG #7 RED 118880 25

    CAP PLUG, T-4 RED 116649 26

    CASTER, 5” DIA. X 2” RA19631 35

    CENTER DIVIDER 513778 6

    CHECK VALVE, FILL PORT 90506 55

    CLAMP, HOSE - OETIKER 515987 G

    CLAMP, HOSE - OETIKER 514498 H

    CONNECTOR, HOSE BARB 515633 50

    CONTROL BOARD, PCB 90510 47

    CONTROL PANEL ASSEMBLY 514108 19

    CONTROL PANEL OVERLAY 514164 43

    CONTROL PANEL SHEET METAL 513757 46

    CONTROL PANEL SUPPORT 122268 8

    COTTER PIN 100723 40

    COUPLER, QUICK CONNECT, FEMALE 90515

    Parts & Components

    DESCRIPTION PART # REF. #

  • �����������������������������������Parts & Components

    DESCRIPTION PART # REF. #

    DECAL, ACCESS PANEL 515841 28

    DECAL, FRONT LOGO 516544 27

    DRAIN VALVE 515634 51

    EDGE TRIM, RUBBER 122708 29

    ELBOW, 1/4 MP X 3/8 PUSH LOC 515571 66, 70

    ELBOW, 1/8 MP X 3/8 PUSH 515572 60

    ELBOW, 3/4 MP X 3/4 FP 514112 57

    ELBOW, 3/8 FP X 1/2 HB 514115 61

    FILL CAP 90516 24

    FILL PORT 513996 23

    FILTER, AIR, 1/4” BRASS NPT 514496 65

    FILTER, REGULATOR 90509 69

    FILTER/REGULATOR ASSEMBLY 514475 22

    FITTING, 1/2 HB X 3/8 NPT STR BRS 116498 15, 59

    FITTING, 1/2 MP X 3/8 PUSH LOC 513980 53

    FITTING, 1/4 NPT BRASS BULKHEAD 113896 16

    FITTING, 3/4 MP X 1/2 HB 513979 56

    FITTING, 3/8 FP BULKHEAD 513950 14

    FITTING, 3/8 HOSE X 1/4 MP 120164 17, 67, 71

    FITTING, TANK 517480

    FLOAT, OIL LEVEL/TEMP SENSOR 90505 54

    FLOW METER 90500 62

    FRONT PANEL ASSEMBLY - RED 512013 10

    GROMMET, RUBBER-WASTE TANK 515632 49

    HARNESS, BATTERY CLAMP 120998

  • �����������������������������������

    HARNESS, SOLENOID 515092

    HARNESS, SWITCH 515091

    HOSE, 1/2’ ID CLEAR UREBRAID 516670 D, E, F

    HOSE, 1/8” ID 515096 72

    HOSE ASSEMBLY, INLET 90513

    HOSE ASSEMBLY, OUTLET 90514

    HOSE, FILL J-45096 515081 A

    INLET OIL SCREEN 515053 33

    INTERNAL STORAGE VESSEL 513815 52

    INTERNAL TANK ASSEMBLY 514110 18

    KNOB, MAIN FUNCTION SWITCH 90512 44

    LATCH KIT, DOOR RA19632 31

    LIGHT KIT, INDICATOR RA19647 45

    MANIFOLD (INCLUDING SOLENOIDS) 516668 58

    MANIFOLD ASSEMBLY 516669 3

    MANUAL, OWNERS J-45096 515054

    NIPPLE, HEX 1/4 MALE PIPE 112023 68

    PCB, CONTROL BOARD 90510 47

    PLUG, 1/2” PIPE, PLASTIC 517730

    POWER CORD 120998 13

    POWER CORD BRACKET 121909 5

    QUICK REFERENCE CARD 517348

    REAR DOOR - RED 512014 11

    REGULATOR ASSEMBLY 514109 21

    SCREEN, INLET OIL 515053 33

    DESCRIPTION PART # REF. #

    Parts & Components

  • �����������������������������������

    DESCRIPTION PART # REF. #

    SHELF 513779 7

    SIDE SUPPORT ASSEMBLY 513664 2

    SOLENOID ASS’Y, 3-WAY, 12 VOLT 90508 63

    SWITCH, ON/OFF RA19343 42

    TANK ASSEMBLY, INTERNAL 514110 18

    TANK ASSEMBLY, WASTE 90517 12

    TANK SUPPORT 513835 4

    TEMP SENSOR/OIL LEVEL FLOAT 90505 54

    TOP COVER - RED 512015 9

    TUBING, 3/8 OD 120165 B, C

    UNIT ASSEMBLY, BASE ONLY 121572 34

    UNIT ASSEMBLY, BASE, WHEELS & CASTORS 122206 1

    UNIT ASSEMBLY, FRONT PANEL - RED 512013 10

    UNIT ASSEMBLY, REAR DOOR - RED 512014 11

    UNIT ASSEMBLY, SIDE SUPPORT 513664 2

    UNIT ASSEMBLY, TOP COVER - RED 512015 9

    VALVE, DRAIN 515634 51

    WASHER, 1” ID, 1-5/16” OD 517780 30

    WASHER, 1/2” ID, FLAT 102755 41

    WASHER, 3/4” ID, 1” OD 14857 32

    WASTE TANK 513773 48

    WASTE TANK ASSEMBLY 90517 12

    WHEEL, 10” PNEUMATIC 19676 37

    Parts & Components

  • ����������������������������������� Parts & Components

    DESCRIPTION PART # QTY

    �%&'()*)�+,-.�-.*�/0�������12%3�'4+5

    5/16" TransFlow Adapters J-45096-21 2

    3/8" TransFlow Adapters J-45096-22 2

    �1*6,4(3'7�1*'*23*)�*33*%-,2'��888�',%*�2)29-*135

    5/16" & 3/8" Adapters J-35944-91 2

    Quick-connect Adapters J-35944-200 2

    Quick-connect Adapters - C5 J-35944-600 2

    Block Adapter J-45806 1

    Block Adapter J-35944-440 1

    J-35944-91 J-35944-200

    J-35944-440

    J-35944-600

    J-45806

    J-45096-21

    J-45096-22

    Note: Certain vehicle’s cooler lines

    will thread directly onto the TransFlow

    Adapter without the need for a T.O.C.

    line adapter.