J-45096 TRANSFLOW Transmission Cooling System Service Tool · 2017. 3. 3. · base 121572 34 base...
Transcript of J-45096 TRANSFLOW Transmission Cooling System Service Tool · 2017. 3. 3. · base 121572 34 base...
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Model:J-45096 TRANSFLOW
Transmission Cooling System
Service Tool
PANZITTA SALES & SERVICE 72 George Avenue
Wilkes-Barre, PA 18705 570-822-6720 800-822-6720
www.panzittasales.com
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Plumbing Diagram & Parts List ........................................................................... 32
Component Locations ......................................................................................... 34
Component Sub-Assemblies .............................................................................. 36
Base Assembly ................................................................................................................. 36
Control Panel Assembly ................................................................................................... 37
Waste Tank Assembly ....................................................................................................... 38
Internal Tank Assembly .................................................................................................... 39
Manifold Assembly ........................................................................................................... 40
Regulator Assembly ......................................................................................................... 41
Filter - Regulator Assembly.............................................................................................. 42
Alphabetical Parts List ......................................................................................... 43
Transmission Cooling System Adapters ............................................................ 47
Notes ..................................................................................................................... 48
Disclosure:
Although most parts are listed, some part numbers are part of
an assembly available only to manufacturing.
Information and part numbers contained in this publication were
accurate at the time it was written. Any discrepancies should
be brought to the attention of Robinair Technical Support.
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PANZITTA SALES & SERVICE 72 George Avenue
Wilkes-Barre, PA 18705 570-822-6720 800-822-6720
www.panzittasales.com
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No. Part No. Qty. Description
A 515081 1 FILL HOSE, J45096
B 120165 16" TUBING, 3/8 OD (16")
C 120165 21" TUBING, 3/8 OD (21")
D 516670 31" HOSE, 1/2" ID CLEAR URABRAID (31")
E 516670 10" HOSE, 1/2" ID CLEAR URABRAID (10")
F 516670 23" HOSE, 1/2" ID CLEAR URABRAID (23")
G 515987 2 CLAMP, HOSE - OETIKER
H 514498 6 CLAMP, HOSE - OETIKER
PLUMBING DIAGRAM PARTS LIST
PANZITTA SALES & SERVICE 72 George Avenue
Wilkes-Barre, PA 18705 570-822-6720 800-822-6720
www.panzittasales.com
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No. Description Part No.
1 BASE ASSEMBLY 122206
2 SIDE SUPPORT ASSEMBLY 513664
3 MANIFOLD ASSEMBLY 516669
4 TANK SUPPORT 513835
5 BRACKET, POWER CORD 121909
6 CENTER DIVIDER 513778
7 SHELF 513779
8 SUPPORT, CONTROL PANEL 122268
9 TOP, RED 512015
10 FRONT PANEL ASSEMBLY, RED 512013
11 REAR DOOR, RED 512014
12 WASTE TANK ASSEMBLY 90517
13 POWER CORD 120998
14 FITTING, 3/8" FP BULKHEAD 513950
15 FITTING, 1/2 HB X 3/8 NPT STR BRS 116498
16 FITTING, 1/4" FP BULKHEAD 113896
17 FITTING, 3/8 HOSE X 1/4 MP 120164
18 INTERNAL TANK ASSEMBLY 514110
19 CONTROL PANEL ASSEMBLY 514108
20 BUSHING, STRAIN RELIEF 100385
21 REGULATOR ASSEMBLY 514109
22 FILTER/REGULATOR ASSEMBLY 514475
23 FILL PORT 513996
24 FILL CAP 90516
25 CAP PLUG, #7 RED 118880
26 CAP PLUG, T-4 RED 116649
27 DECAL, FRONT LOGO 516544
28 DECAL, ACCESS PANEL 515841
29 EDGE TRIM, RUBBER 122708
30 WASHER, 1" ID, 1-5/16" OD 517780
31 LATCH KIT, DOOR RA19632
32 WASHER, 3/4" ID, 1" OD 14857
33 INLET OIL SCREEN 515053
J-45096 UNIT COMPONENTS
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PANZITTA SALES & SERVICE 72 George Avenue
Wilkes-Barre, PA 18705 570-822-6720 800-822-6720
www.panzittasales.com
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PANZITTA SALES & SERVICE 72 George Avenue
Wilkes-Barre, PA 18705 570-822-6720 800-822-6720
www.panzittasales.com
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No. Description Part No.
34 BASE 121572
35 CASTER RA19631
36 SCREW, 1/4 X 1" PLASTITE 121110
37 WHEEL 19676
38 AXLE 121591
39 BUSHING, WHEEL 121782
40 COTTER PIN 100723
41 WASHER, 1/2" ID FLAT 102755
BASE ASSEMBLY
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No. Description Part No.
42 SWITCH, DPST (I-O) RA19343
43 OVERLAY, CONTROL PANEL 514164
44 KNOB, SELECTOR SWITCH 90512
45 LIGHT KIT, INDICATOR RA19647
46 CONTROL PANEL, SHEET METAL 513757
47 CONTROL BOARD PCB 90510
CONTROL PANEL ASSEMBLY
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No. Description Part No.
48 WASTE TANK 513773
49 RUBBER GROMMET 515632
50 CONNECTOR, HOSE BARB 515633
51 DRAIN VALVE 515634
WASTE TANK ASSEMBLY
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PANZITTA SALES & SERVICE 72 George Avenue
Wilkes-Barre, PA 18705 570-822-6720 800-822-6720
www.panzittasales.com
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No. Description Part No.
52 INTERNAL STORAGE VESSEL 513815
53 FITTING, 1/2 MP X 3/8 PUSHLOCK 513980
54 OIL LEVEL FLOAT, TEMP SENSOR 90505
55 CHECK VALVE, FILL PORT 90506
56 FITTING, 3/4 MP X 1/2 HB 513979
57 ELBOW, 3/4 MP X 3/4 FP 514112
INTERNAL TANK ASSEMBLY
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No. Description Part No.
58 MANIFOLD, w/SOLENOIDS 516668
59 FITTING, 1/2 HB X 3.8 NPT STR BRS 116498
60 ELBOW, 1/8 MP X 3/8 PUSH LOC 515572
61 ELBOW, 3/8 FP X 1/2 HB 514115
62 FLOW METER 90500
MANIFOLD ASSEMBLY
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No. Description Part No.
63 SOLENOID ASSEMBLY, 3-WAY 12 VOLT 90508
64 REGULATOR, AIR PRESSURE 90507
65 FILTER, AIR - 1/4" BRASS NPT 514496
66 ELBOW, 1/4" MP X 3/8" PUSH LOC 515571
67 FITTING, 3/8 HOSE X 1/4 MP 120164
68 NIPPLE HEX, 1/4 MALE PIPE 112023
REGULATOR ASSEMBLY
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No. Description Part No.
69 FILTER, REGULATOR 90509
70 ELBOW, 1/4" MP X 3/8 PUSH LOC 515571
71 FITTING, 3/8 HOSE X 1/4 MP 120164
72 HOSE, 1/8" ID X 32" 515096
FILTER/REGULATOR ASSEMBLY
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PANZITTA SALES & SERVICE 72 George Avenue
Wilkes-Barre, PA 18705 570-822-6720 800-822-6720
www.panzittasales.com
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ACCESSORY KIT 515101
AIR FILTER, 1/4” BRASS NPT 514496 65
AIR PRESSURE REGULATOR 90507 64
AXLE 121591 38
BASE 121572 34
BASE ASSEMBLY, WHEELS & CASTORS 122206 1
BRACKET, POWER CORD 121909 5
BUSHING, STRAIN RELIEF 100385 20
BUSHING, WHEEL 121782 39
CAP, FILL 90516 24
CAP PLUG #7 RED 118880 25
CAP PLUG, T-4 RED 116649 26
CASTER, 5” DIA. X 2” RA19631 35
CENTER DIVIDER 513778 6
CHECK VALVE, FILL PORT 90506 55
CLAMP, HOSE - OETIKER 515987 G
CLAMP, HOSE - OETIKER 514498 H
CONNECTOR, HOSE BARB 515633 50
CONTROL BOARD, PCB 90510 47
CONTROL PANEL ASSEMBLY 514108 19
CONTROL PANEL OVERLAY 514164 43
CONTROL PANEL SHEET METAL 513757 46
CONTROL PANEL SUPPORT 122268 8
COTTER PIN 100723 40
COUPLER, QUICK CONNECT, FEMALE 90515
Parts & Components
DESCRIPTION PART # REF. #
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DESCRIPTION PART # REF. #
DECAL, ACCESS PANEL 515841 28
DECAL, FRONT LOGO 516544 27
DRAIN VALVE 515634 51
EDGE TRIM, RUBBER 122708 29
ELBOW, 1/4 MP X 3/8 PUSH LOC 515571 66, 70
ELBOW, 1/8 MP X 3/8 PUSH 515572 60
ELBOW, 3/4 MP X 3/4 FP 514112 57
ELBOW, 3/8 FP X 1/2 HB 514115 61
FILL CAP 90516 24
FILL PORT 513996 23
FILTER, AIR, 1/4” BRASS NPT 514496 65
FILTER, REGULATOR 90509 69
FILTER/REGULATOR ASSEMBLY 514475 22
FITTING, 1/2 HB X 3/8 NPT STR BRS 116498 15, 59
FITTING, 1/2 MP X 3/8 PUSH LOC 513980 53
FITTING, 1/4 NPT BRASS BULKHEAD 113896 16
FITTING, 3/4 MP X 1/2 HB 513979 56
FITTING, 3/8 FP BULKHEAD 513950 14
FITTING, 3/8 HOSE X 1/4 MP 120164 17, 67, 71
FITTING, TANK 517480
FLOAT, OIL LEVEL/TEMP SENSOR 90505 54
FLOW METER 90500 62
FRONT PANEL ASSEMBLY - RED 512013 10
GROMMET, RUBBER-WASTE TANK 515632 49
HARNESS, BATTERY CLAMP 120998
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HARNESS, SOLENOID 515092
HARNESS, SWITCH 515091
HOSE, 1/2’ ID CLEAR UREBRAID 516670 D, E, F
HOSE, 1/8” ID 515096 72
HOSE ASSEMBLY, INLET 90513
HOSE ASSEMBLY, OUTLET 90514
HOSE, FILL J-45096 515081 A
INLET OIL SCREEN 515053 33
INTERNAL STORAGE VESSEL 513815 52
INTERNAL TANK ASSEMBLY 514110 18
KNOB, MAIN FUNCTION SWITCH 90512 44
LATCH KIT, DOOR RA19632 31
LIGHT KIT, INDICATOR RA19647 45
MANIFOLD (INCLUDING SOLENOIDS) 516668 58
MANIFOLD ASSEMBLY 516669 3
MANUAL, OWNERS J-45096 515054
NIPPLE, HEX 1/4 MALE PIPE 112023 68
PCB, CONTROL BOARD 90510 47
PLUG, 1/2” PIPE, PLASTIC 517730
POWER CORD 120998 13
POWER CORD BRACKET 121909 5
QUICK REFERENCE CARD 517348
REAR DOOR - RED 512014 11
REGULATOR ASSEMBLY 514109 21
SCREEN, INLET OIL 515053 33
DESCRIPTION PART # REF. #
Parts & Components
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DESCRIPTION PART # REF. #
SHELF 513779 7
SIDE SUPPORT ASSEMBLY 513664 2
SOLENOID ASS’Y, 3-WAY, 12 VOLT 90508 63
SWITCH, ON/OFF RA19343 42
TANK ASSEMBLY, INTERNAL 514110 18
TANK ASSEMBLY, WASTE 90517 12
TANK SUPPORT 513835 4
TEMP SENSOR/OIL LEVEL FLOAT 90505 54
TOP COVER - RED 512015 9
TUBING, 3/8 OD 120165 B, C
UNIT ASSEMBLY, BASE ONLY 121572 34
UNIT ASSEMBLY, BASE, WHEELS & CASTORS 122206 1
UNIT ASSEMBLY, FRONT PANEL - RED 512013 10
UNIT ASSEMBLY, REAR DOOR - RED 512014 11
UNIT ASSEMBLY, SIDE SUPPORT 513664 2
UNIT ASSEMBLY, TOP COVER - RED 512015 9
VALVE, DRAIN 515634 51
WASHER, 1” ID, 1-5/16” OD 517780 30
WASHER, 1/2” ID, FLAT 102755 41
WASHER, 3/4” ID, 1” OD 14857 32
WASTE TANK 513773 48
WASTE TANK ASSEMBLY 90517 12
WHEEL, 10” PNEUMATIC 19676 37
Parts & Components
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DESCRIPTION PART # QTY
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5/16" TransFlow Adapters J-45096-21 2
3/8" TransFlow Adapters J-45096-22 2
�1*6,4(3'7�1*'*23*)�*33*%-,2'��888�',%*�2)29-*135
5/16" & 3/8" Adapters J-35944-91 2
Quick-connect Adapters J-35944-200 2
Quick-connect Adapters - C5 J-35944-600 2
Block Adapter J-45806 1
Block Adapter J-35944-440 1
J-35944-91 J-35944-200
J-35944-440
J-35944-600
J-45806
J-45096-21
J-45096-22
Note: Certain vehicle’s cooler lines
will thread directly onto the TransFlow
Adapter without the need for a T.O.C.
line adapter.