Issues in Supply Chain Mangement Lambert and Cooper 2000 (1)

19
0019-8501/00/$–see front matter PII S0019-8501(99)00113-3 Industrial Marketing Management 29, 65–83 (2000) © 2000 Elsevier Science Inc. All rights reserved. 655 Avenue of the Americas, New York, NY 10010 Issues in Supply Chain Management Douglas M. Lambert Martha C. Cooper Successful supply chain management requires cross-func- tional integration and marketing must play a critical role. The challenge is to determine how to successfully accomplish this in- tegration. We present a framework for supply chain management as well as questions for how it might be implemented and ques- tions for future research. Case studies conducted at several com- panies and involving multiple members of supply chains are used to illustrate the concepts described. © 2000 Elsevier Sci- ence Inc. All rights reserved. INTRODUCTION One of the most significant paradigm shifts of modern business management is that individual businesses no longer compete as solely autonomous entities, but rather as supply chains. Business management has entered the era of internetwork competition. Instead of brand versus brand or store versus store, it is now suppliers—brand— store versus suppliers—brand—store, or supply chain versus supply chain. In this emerging competitive envi- ronment, the ultimate success of the single business will depend on management’s ability to integrate the com- pany’s intricate network of business relationships [1–3]. Increasingly, the management of multiple relationships across the supply chain is being referred to as supply chain management (SCM). Strictly speaking, the supply chain is not a chain of businesses with one-to-one, busi- ness-to-business relationships, but a network of multiple businesses and relationships. SCM offers the opportunity to capture the synergy of intra- and intercompany inte- gration and management. In that sense, SCM deals with total business process excellence and represents a new way of managing the business and relationships with other members of the supply chain. Thus far, there has been relatively little guidance from academia, which in general has been following, rather than leading, business practice [4–6]. There is a need for building theory and developing normative tools and meth- ods for successful SCM practice. The exploratory empiri- cal findings reported here are part of a research effort to develop a normative model to guide future research. Ex- ecutives can use the model to capture the potential of successful SCM. Address correspondence to Dr. D. Lambert, Department of Marketing Logistics, The Ohio State University, 506 Fisher Hall, 2100 Neil Avenue, Columbus, OH 43210-1399. E-mail: [email protected]

Transcript of Issues in Supply Chain Mangement Lambert and Cooper 2000 (1)

Page 1: Issues in Supply Chain Mangement Lambert and Cooper 2000 (1)

0019-8501/00/$–see front matterPII S0019-8501(99)00113-3

Industrial Marketing Management

29

, 65–83 (2000)© 2000 Elsevier Science Inc. All rights reserved.655 Avenue of the Americas, New York, NY 10010

Issues in Supply Chain Management

Douglas M. LambertMartha C. Cooper

Successful supply chain management requires cross-func-tional integration and marketing must play a critical role. Thechallenge is to determine how to successfully accomplish this in-tegration. We present a framework for supply chain managementas well as questions for how it might be implemented and ques-tions for future research. Case studies conducted at several com-panies and involving multiple members of supply chains areused to illustrate the concepts described. © 2000 Elsevier Sci-ence Inc. All rights reserved.

INTRODUCTION

One of the most significant paradigm shifts of modernbusiness management is that individual businesses nolonger compete as solely autonomous entities, but ratheras supply chains. Business management has entered theera of internetwork competition. Instead of brand versusbrand or store versus store, it is now suppliers—brand—store versus suppliers—brand—store, or supply chain

versus supply chain. In this emerging competitive envi-ronment, the ultimate success of the single business willdepend on management’s ability to integrate the com-pany’s intricate network of business relationships [1–3].

Increasingly, the management of multiple relationshipsacross the supply chain is being referred to as supplychain management (SCM). Strictly speaking, the supplychain is not a chain of businesses with one-to-one, busi-ness-to-business relationships, but a network of multiplebusinesses and relationships. SCM offers the opportunityto capture the synergy of intra- and intercompany inte-gration and management. In that sense, SCM deals withtotal business process excellence and represents a newway of managing the business and relationships withother members of the supply chain.

Thus far, there has been relatively little guidance fromacademia, which in general has been following, ratherthan leading, business practice [4–6]. There is a need forbuilding theory and developing normative tools and meth-ods for successful SCM practice. The exploratory empiri-cal findings reported here are part of a research effort todevelop a normative model to guide future research. Ex-ecutives can use the model to capture the potential ofsuccessful SCM.

Address correspondence to Dr. D. Lambert, Department of MarketingLogistics, The Ohio State University, 506 Fisher Hall, 2100 Neil Avenue,Columbus, OH 43210-1399. E-mail: [email protected]

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The Global Supply Chain Forum (GSCF), a group ofnon-competing firms and a team of academic research-ers, has been meeting regularly for the past 6 years withthe objective to improve the theory and practice of SCM.The definition of SCM as developed and used by TheGSCF is as follows:

1

Supply Chain Management is the integration of key busi-ness processes from end user through original suppliersthat provides products, services, and information that addvalue for customers and other stakeholders.

This broader understanding of the SCM concept is il-lustrated in Figure 1, which depicts a simplified supplychain network structure; the information and productflows; and the key supply chain business processes pene-trating functional silos within the company and the vari-

ous corporate silos across the supply chain. Thus, busi-ness processes become supply chain business processeslinked across intra- and intercompany boundaries.

This paper is organized as follows: First, there is abrief literature review relating SCM to logistics and tomarketing channels research. The case methodology thatprovides the basis for our findings is described. Next, wereport some of the findings and key issues related to eachof the three elements of the SCM framework. For sim-plicity, each element will be dealt with separately; al-though, in practice, they are closely interrelated. Issuesregarding how to map business processes across the sup-ply chain are briefly described. Finally, suggestions forfuture research and conclusions are outlined [7–9].

LITERATURE REVIEW

SCM has received considerable attention in the popu-lar business press and in some academic literatures. Thissection is divided into two parts. First, the emergence ofSCM from the logistics literature is described. Then, se-lected marketing literature is related to the SCM concept.

SCM versus Logistics

The term

SCM

was originally introduced by consultantsin the early 1980s [10] and has subsequently gained tremen-dous attention [11]. Since the early 1990s, academics haveattempted to give structure to SCM [12–14]. Bechtel and Ja-yaram [15] identified generic schools of SEM thought andthe major contributions from the literature. They also identi-fied fundamental assumptions of SCM that must be chal-lenged in the future.

Until recently, most practitioners [16–20], consultants[21–23], and academics [24–28] had viewed SCM notappreciably different from the contemporary understand-ing of logistics management, as defined by the Council

DOUGLAS M. LAMBERT is the Raymond E. Mason Professor of Transportation and Logistics, and Director of The Global Supply Chain Forum, Fisher College of Business, The Ohio State University. He is also the Prime F. Osborn III Eminent Scholar Chair in Transportation, Professor of Marketing and Logistics, and Director of The International Center for Competitive Excellence, University of North Florida, Jacksonville, Florida.

MARTHA C. COOPER is Professor of Marketing and Logistics, Fisher College of Business, The Ohio State University. She has worked in brand management and in sales. Her research interests include supply chain management, partnership and other interfirm relationships, the role of customer service in corporate strategy, international logistics, strategic planning for

logistics, and cluster analysis.

Supply chain management (SCM) is a new way of managing the business and

its relationships.

1

Previously the Research Roundtable of The International Center forCompetitive Excellence, University of North Florida (UNF), Dr. Douglas M.Lambert, Director, 1994. In 1996, this group moved with Dr. Lambert to TheOhio State University (OSU) and became The Global Supply Chain Forum.Beginning in January 1999, the group is jointly involved with OSU and UNF.

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of Logistics Management (CLM) in 1986.

2

That is, SCMwas viewed as logistics outside the firm to include cus-tomers and suppliers. Logistics, as defined by the CLM,always represented a supply chain orientation “frompoint of origin to point of consumption.” Then why theconfusion? It is probably due to the fact that logistics is afunctional silo within companies and is also a bigger con-cept that deals with the management of material and in-formation flows across the supply chain. This is similarto the confusion over marketing as a concept and market-ing as a functional area. Thus the quote from CEO:“Marketing is too important to be left to the marketingdepartment.” Everybody in the company should have acustomer focus. The marketing concept does not apply

just to the marketing department. It is everybody’s re-sponsibility to focus on serving the customer’s needs.

The understanding of SCM has been re-conceptualizedfrom integrating logistics across the supply chain to thecurrent understanding of integrating and managing keybusiness processes across the supply chain [5]. Based onthis emerging distinction between SCM and logistics, inOctober 1998 CLM announced a modified definition oflogistics. The modified definition explicitly declaresCLM’s position that logistics management is only a partof SCM. The revised definition is as follows:

Logistics is that part of the supply chain process thatplans, implements, and controls the efficient, effectiveflow and storage of goods, services, and related informa-tion from the point-of-origin to the point-of-consumptionin order to meet customers’ requirements.

3

Imagine the degree of complexity required to manageall suppliers back to the point of origin and all products/

FIGURE 1. Supply chain management: integrating and managing business processes across the supply chain.Source: [7, p. 10]

2

In 1986, the Council of Logistics Management, the leading-edge professionalorganization with a current membership of over 15,000, defined logisticsmanagement as:

The process of planning, implementing, and controlling theefficient, cost-effective flow and storage of raw materials, in-process inventory,finished goods, and related information flow from point-of-origin to point-of-consumption for the purpose of conforming to customer requirements.

What’s ItAll About?

Council of Logistics Management, Oak Brook, Illinois, 1986.

3

Presented at the annual business meeting, Council of LogisticsManagement (CLM), in Anaheim, California, in October 1998. The definitionis posted at the CLM’s homepage at http://www.CLM1.org.

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services out to the point of consumption. It is probablyeasier to understand why executives would want to man-age their supply chains to the point of consumption, be-cause whoever has the relationship with the end user hasthe power in the supply chain. Intel created a relationshipwith the end user by having computer manufacturersplace an “intel inside” label on their computers. This af-fects the computer manufacturer’s ability to switch mi-croprocessor suppliers. But managing all tier-1 suppliers’networks to the point of origin is an enormous undertak-ing. Managing the entire supply chain is a very difficultand challenging task, as illustrated in Figure 2.

Marketing Perspective

Early marketing channel researchers such as Wroe Al-derson and Louis P. Bucklin conceptualized the key fac-tors for why and how channels are created and structured[29–31]. From a supply chain standpoint, these research-ers were on the right track in the areas of: 1) identifyingwho should be a member of the marketing channel, 2)describing the need for channel coordination, and 3)drawing actual marketing channels. However, for the last30 years many channels researchers ignored two criticalissues. First, they did not build on the early contributions

by including suppliers to the manufacturer and thus ne-glected the importance of a total supply chain perspec-tive. Second, they focused on marketing activities andflows across the channel and overlooked the need to inte-grate and manage multiple key processes within andacross companies. More recently, Webster [32] chal-lenged marketers and marketing researchers to considerrelationships with multiple firms. He also called forcross-functional consideration in strategy formulation.

Unlike the marketing channels literature, a majorweakness of much of the SCM literature is that the au-thors appear to assume that everyone knows who is amember of the supply chain. There has been little effortto identify specific supply chain members, key processesthat require integration or what management must do tosuccessfully manage the supply chain.

METHODOLOGY

In order to better understand SCM, a case-study ap-proach is used involving the supply chains of members ofThe GSCF. Thus far, over 90 in-depth interviews, in 15companies covering 9 different supply chains, have beenconducted with managers representing various levels,

FIGURE 2. Supply chain network structure. Source: [8, p. 3]

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functions, and processes. The processes covered in theinterviews included customer relationship management,customer service management, demand management, or-der fulfillment, procurement, and product developmentand commercialization. The functions represented bythose interviewed included marketing/sales, logistics,manufacturing, information systems, finance, qualitymanagement, and strategic planning. The interviewswere conducted using a 36-question interview guide,which was developed based upon our previous work, areview of the literature, and discussions with members ofThe GSCF. The interviews were conducted in person,ranged from 1 to 3 hours, and were recorded and tran-scribed for analysis.

A CONCEPTUAL FRAMEWORK OF SCM

The conceptual framework emphasizes the interrelatednature of SCM and the need to proceed through severalsteps to design and successfully manage a supply chain.The SCM framework consists of three closely interre-lated elements: the supply chain network structure, thesupply chain business processes, and the supply chainmanagement components (Figure 3).

The supply chain network structure consists of themember firms and the links between these firms. Busi-ness processes are the activities that produce a specificoutput of value to the customer. The management com-ponents are the managerial variables by which the busi-ness processes are integrated and managed across thesupply chain. Each of the three interrelated elements thatconstitute the framework is now described.

Supply Chain Network Structure

All firms participate in a supply chain, from the rawmaterials to the ultimate consumer. How much of thissupply chain needs to be managed depends on severalfactors including the complexity of the product, the num-ber of available suppliers, and the availability of raw ma-terials. Dimensions to consider include the length of thesupply chain and the number of suppliers and customers at

each level. It would be rare for a firm to participate in onlyone supply chain. For most manufacturers, the supplychain looks less like a pipeline or chain than an uprootedtree, where the branches and roots are the extensive net-work of customers and suppliers [33]. The question is howmany of these branches and roots need to be managed.

The closeness of the relationship at different points inthe supply chain will differ. Management will need tochoose the level of partnership appropriate for particularsupply chain links [34]. Not all links throughout the sup-ply chain should be closely coordinated and integrated.The most appropriate relationship is the one that best fitsthe specific set of circumstances [35]. Determiningwhich parts of the supply chain deserve management at-tention must be weighed against firm capabilities and theimportance to the firm.

It is important to have an explicit knowledge and un-derstanding of how the supply chain network structure isconfigured. We suggest that the three primary aspects of acompany’s network structure are: (1) the members of thesupply chain, (2) the structural dimensions of the net-work, and (3) the different types of process links acrossthe supply chain. Each issue is now addressed.

I

DENTIFYING

S

UPPLY

C

HAIN

M

EMBERS

. When deter-mining the network structure, it is necessary to identifywho the members of the supply chain are. Including alltypes of members may cause the total network to becomehighly complex, since it may explode in the number ofmembers added from tier level to tier level [33]. To inte-grate and manage all process links with all membersacross the supply chain would, in most cases, be counter-productive, if not impossible. The key is to sort out somebasis for determining which members are critical to thesuccess of the company and the supply chain and, thus,should be allocated managerial attention and resources.

Marketing channels researchers identified members ofthe channel based on who partakes in the various market-ing flows including product, title, payment, information,and promotion flows [36]. Each flow included relevantmembers, such as banks for the payment flow and adver-tising agencies for the promotion flow. The channel re-searchers sought to include all members partaking in the

Managing a supply chain is a difficult task.

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marketing flows, regardless of how much impact eachmember had on the value provided to the end customer orother stakeholders.

The members of a supply chain include all companies/organizations with whom the focal company interacts di-rectly or indirectly through its suppliers or customers,from point of origin to point of consumption. However,to make a very complex network more manageable, itseems appropriate to distinguish between primary andsupporting members. The definitions of primary and sup-porting members are based on our interviews, discus-sions with the members of The GSCF, and by applyingthe definition of a business process by Davenport [37].We define primary members of a supply chain to be

all

those autonomous companies or strategic business unitswho carry out value-adding activities (operational and/or managerial) in the business processes designed toproduce a specific output for a particular customer ormarket.

In contrast, supporting members are

companies thatsimply provide resources, knowledge, utilities, or assetsfor the primary members of the supply chain.

For exam-ple, supporting companies include those that lease trucksto the manufacturer, banks that lend money to a retailer,the owner of the building that provides warehouse space,or companies that supply production equipment, printmarketing brochures, or provide temporary secretarial as-sistance. These supply chain members support the pri-

FIGURE 3. Supply chain management framework: elements and key decisions [7].

The supply chain looks less like a pipeline

or chain than an uprooted tree.

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mary members now and will continue to do so in thefuture.

The same company can perform both primary and sup-portive activities. Likewise, the same company can per-form primary activities related to one process and sup-portive activities related to another process. An examplefrom one of the case studies is an original equipmentmanufacturer (OEM) that buys some critical and com-plex production equipment from a supplier. When theOEM develops new products, it works very closely withthe equipment supplier to assure that the right equipmentis available to make the new product. Thus, the supplieris a primary member of the OEM’s product developmentprocess. However, once the machinery is in place, thesupplier is a supportive, not a primary, member for themanufacturing flow management process. This is be-cause supplying the equipment does not in itself addvalue to the output of the process, even though the equip-ment itself adds value.

It should be noted that the distinction between pri-mary and supporting supply chain members is not obvi-ous in all cases. Nevertheless, we believe that this dis-tinction provides a reasonable managerial simplificationand yet captures the essential aspects of who should beconsidered as key members of the supply chain. The ap-proach for differentiating between types of members is tosome extent similar to how Porter distinguishes betweenprimary and support activities in his “value chain” frame-work [38].

The definitions of primary and supporting membersmake it possible to define the point of origin and thepoint of consumption of the supply chain. The point oforigin of the supply chain occurs where no previous pri-mary suppliers exist. All suppliers to the point of originmembers are solely supporting members. The point of

consumption is where no further value is added, and theproduct and/or service is consumed.

T

HE

S

TRUCTURAL

D

IMENSIONS

OF

THE

N

ETWORK

.Three structural dimensions of the network are essentialwhen describing, analyzing, and managing the supplychain. These dimensions are the horizontal structure, thevertical structure, and the horizontal position of the focalcompany within the end points of the supply chain.

The first dimension,

horizontal structure

, refers to thenumber of tiers across the supply chain. The supply chainmay be long, with numerous tiers, or short, with fewtiers. As an example, the network structure for bulk ce-ment is relatively short. Raw materials are taken from theground, combined with other materials, moved a shortdistance, and used to construct buildings. The second di-mension,

vertical structure

, refers to the number of sup-pliers/customers represented within each tier. A companycan have a narrow vertical structure, with few companiesat each tier level, or a wide vertical structure with manysuppliers and/or customers at each tier level. The thirdstructural dimension is the company’s

horizontal posi-tion

within the supply chain. A company can be posi-tioned at or near the initial source of supply, be at or nearto the ultimate customer, or somewhere between theseend points of the supply chain.

In the companies studied, different combinations ofthese structural variables were found. In one example, anarrow and long network structure on the supplier sidewas combined with a wide and short structure on the cus-tomer side. Increasing or reducing the number of suppli-ers and/or customers will affect the structure of the sup-ply chain. For example, as some companies move frommultiple- to single-source suppliers, the supply chainmay become narrower. Outsourcing logistics, manufac-turing, marketing, or product development activities is

Successful SCM requires a change from managing individual functions to

integrating activities into key supply

chain processes.

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another example of decision-making that will likelychange the supply chain structure. It may increase thelength and width of the supply chain and, likewise, influ-ence the horizontal position of the focal company in thesupply chain network.

Supply chains that burst to many tier-1 customers/sup-pliers will strain the resources for how many processlinks the focal company can integrate and closely man-age beyond tier 1. In general, we found that companieswith immediately wide vertical structures actively man-aged only a few tiers of customers or suppliers. Some ofthe companies studied have transferred servicing smallcustomers to distributors, thus moving the small custom-ers further down in the supply chain from the focal com-pany. This principle, known as functional spin-off, is de-scribed in the channel’s literature [36] and can be appliedto the focal company’s network of suppliers.

The supply chains we studied looked different fromeach company’s perspective, since management of eachcompany sees its firm as the focal company and viewsmembership and network structure differently. However,because each firm is a member of the other’s supplychain, it is important for management of each firm to un-derstand their interrelated roles and perspectives. Thereason for this is that the integration and management ofbusiness processes across company boundaries will besuccessful only if it makes sense from each company’sperspective [33].

Supply Chain Business Processes

4

Successful SCM requires a change from managing in-dividual functions to integrating activities into key sup-ply chain processes. Traditionally, both upstream anddownstream portions of the supply chain have interactedas disconnected entities receiving sporadic flows of in-formation over time.

The purchasing department placed orders as require-ments became necessary and marketing, responding tocustomer demand, interfaced with various distributorsand retailers and attempted to satisfy this demand. Orderswere periodically given to suppliers and their suppliershad no visibility at the point of sale or use. Satisfying thecustomer often translated into demands for expedited op-erations throughout the supply chain as member firms re-acted to unexpected changes in demand.

Operating an integrated supply chain requires continu-ous information flows, which in turn help to create thebest product flows. The customer remains the primary fo-cus of the process. Achieving a good customer-focusedsystem requires processing information both accuratelyand in a timely manner for quick response systems thatrequire frequent changes in response to fluctuations incustomer demand. Controlling uncertainty in customerdemand, manufacturing processes, and supplier perfor-mance are critical to effective SCM.

In many major corporations, such as 3M, managementhas reached the conclusion that optimizing the productflows cannot be accomplished without implementing aprocess approach to the business. The key supply chainprocesses identified by members of The GSCF are:

• Customer relationship management• Customer service management• Demand management• Order fulfillment• Manufacturing flow management• Procurement• Product development and commercialization• Returns.

These processes are shown in Figure 1. Each of theeight processes are now be described.

C

USTOMER

R

ELATIONSHIP

M

ANAGEMENT

P

ROCESS

.The first step toward integrated SCM is to identify keycustomers or customer groups, which the organizationtargets as critical to its business mission. Product and ser-vice agreements specifying the levels of performance areestablished with these key customer groups. Customer ser-vice teams work with customers to further identify andeliminate sources of demand variability. Performance

4

This material is adapted from Lambert, D. M., Guinipero, L. C., andRidenhower, G. J.: Supply Chain Management: A Key to Achieving BusinessExcellence in the 21st Century, unpublished manuscript as reported in Lambert,D. M., Stock, J. R., and Ellram, L. M.:

Fundamentals of Logistics Management.

Irwin/McGraw-Hill, Burr Ridge, Illinois, 1998. All rights reserved.

The supply chain has multiple processes.

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evaluations are undertaken to analyze the levels of ser-vice provided to customers as well as customer profit-ability.

C

USTOMER

S

ERVICE

M

ANAGEMENT

P

ROCESS

. Cus-tomer service provides the single source of customer in-formation. It becomes the key point of contact for admin-istering the product/service agreement. Customer serviceprovides the customer with real-time information onpromised shipping dates and product availability throughinterfaces with the organizations’ production and distribu-tion operations. Finally, the customer service group mustbe able to assist the customer with product applications.

D

EMAND

M

ANAGEMENT

P

ROCESS

. Hewlett-Packard’sexperience with SCM indicates that inventory is eitheressential- or variability-driven [16]. Essential inventoryincludes work-in-process in factories and products in thepipeline moving from location to location. Variabilitystock is present due to variance in process, supply, anddemand. Customer demand is by far the largest source ofvariability and it stems from irregular order patterns.Given this variability in customer ordering, demand man-agement is a key to effective SCM.

The demand management process must balance thecustomer’s requirements with the firm’s supply capabili-ties. Part of managing demand involves attempting to de-termine what and when customers will purchase. A gooddemand management system uses point-of-sale and“key” customer data to reduce uncertainty and provideefficient flows throughout the supply chain. Marketingrequirements and production plans should be coordinatedon an enterprise-wide basis. Thus, multiple sourcing androuting options are considered at the time of order re-ceipt, which allows market requirements and productionplans to be coordinated on an organization-wide basis. Invery advanced applications, customer demand and pro-duction rates are synchronized to manage inventoriesglobally.

C

USTOMER

O

RDER

F

ULFILLMENT

P

ROCESS

. The keyto effective SCM is meeting customer need dates. It isimportant to achieve high order-fill rates either on a lineitem or order basis. Performing the order fulfillment pro-cess effectively requires integration of the firm’s manu-facturing, distribution, and transportation plans. Alliancesshould be developed with key supply chain members andcarriers to meet customer requirements and reduce totaldelivered cost to the customer. The objective is to de-velop a seamless process from the supplier to the organi-zation and then on to its various customer segments.

M

ANUFACTURING

F

LOW

M

ANAGEMENT

P

ROCESS

.The manufacturing process in make-to-stock firms tradi-tionally produced and supplied products to the distribu-tion channel based on historical forecasts. Products werepushed through the plant to meet a schedule. Often thewrong mix of products was produced resulting in un-needed inventories, excessive inventory carrying costs,mark downs, and transshipments of product.

With SCM, product is pulled through the plant basedon customer needs. Manufacturing processes must beflexible to respond to market changes. This requires theflexibility to perform rapid changeover to accommodatemass customization. Orders are processed on a just-in-time(JIT) basis in minimum lot sizes. Production prioritiesare driven by required delivery dates. At 3M, manufac-turing planners work with customer planners to developstrategies for each customer segment. Changes in themanufacturing flow process lead to shorter cycle times,meaning improved responsiveness to customers.

P

ROCUREMENT

P

ROCESS

. Strategic plans are devel-oped with suppliers to support the manufacturing flowmanagement process and development of new products.Suppliers are categorized based on several dimensions,such as their contribution and criticality to the organiza-tion. In companies where operations extend worldwide,sourcing should be managed on a global basis.

The importance of corporate culture and its compatibility across in supply chains

cannot be underestimated.

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Long-term strategic alliances are developed with asmall core group of suppliers. The desired outcome isa win-win relationship, where both parties benefit. This is achange from the traditional bid-and-buy system to in-volving a key supplier early in the design cycle, whichcan lead to dramatic reduction in product developmentcycle times. Having early supplier input reduces time bygetting the required coordination between engineering,purchasing, and the supplier prior to design finalization.

The purchasing function develops rapid communica-tion mechanisms such as electronic data interchange(EDI) and Internet linkages to quickly transfer require-ments. These rapid communication tools provide a meansto reduce time and cost spent on the transaction portionof the purchase. Purchasers can focus their efforts onmanaging suppliers as opposed to placing orders and ex-pediting. This also has implications for the role of thesales force when orders are not placed through the salesperson.

P

RODUCT

D

EVELOPMENT

AND

C

OMMERCIALIZA-

TION

. If new products are the lifeblood of a corporation,then product development is the lifeblood of a company’snew products. Customers and suppliers must be integratedinto the product development process in order to reducetime to market. As product life cycles shorten, the rightproducts must be developed and successfully launched inever shorter timeframes in order to remain competitive.

Managers of the product development and commer-cialization process must:

• Coordinate with customer relationship management toidentify customer- articulated and -unarticulated needs

• Select materials and suppliers in conjunction with pro-curement

• Develop production technology in manufacturing flowto manufacture and integrate into the best supply chainflow for the product/market combination.

R

ETURNS

P

ROCESS

. Managing returns as a businessprocess offers the same opportunity to achieve a sustain-

able competitive advantage as does managing the supplychain from an outbound perspective [39]. In many coun-tries, this may be an environmental issue, but not always.Effective process management of returns enables identi-fication of productivity improvement opportunities andbreakthrough projects.

At Xerox, returns are managed in four categories:equipment, parts, supplies, and competitive trade-ins.“Return to available” is a velocity measure of the cycletime required to return an asset to a useful status. Thismetric is particularly important for those products wherecustomers are given an immediate replacement in thecase of product failure. Also, equipment destined forscrap and waste from manufacturing plants is measuredin terms of the time until cash is received.

Types of Business Process Links

As noted earlier, integrating and managing all businessprocess links throughout the entire supply chain is likelynot appropriate. Since the drivers for integration are situa-tional and different from process link to process link, thelevels of integration should vary from link to link, andover time. Some links are more critical than others [40].As a consequence, the task of allocating scarce resourcesamong the different business process links across the sup-ply chain becomes crucial. Our research indicates thatfour fundamentally different types of business processlinks can be identified between members of a supplychain. These are: managed business process links, moni-tored business process links, not-managed business pro-cess links, and not-member business process links.

M

ANAGED

P

ROCESS

L

INKS

. Managed process linksare links that the focal company finds important to inte-grate and manage. In the supply chain drawn in Figure 4,the managed process links are indicated by the thickestsolid lines. The focal company will integrate and manageprocess links with tier 1 customers and suppliers. As in-dicated by the remaining thick solid lines in Figure 4, thefocal company is actively involved in the management ofa number of other process links beyond tier 1.

Managing the supply chain cannot be

left to chance.

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M

ONITORED

P

ROCESS

L

INKS

. Monitored process linksare not as critical to the focal company. However, it is im-portant to the focal company that these process links areintegrated and managed appropriately between the othermember companies. Thus, the focal company, as fre-quently as necessary, simply monitors or audits how theprocess link is integrated and managed. The thick dashedlines in Figure 4 indicate the monitored process links.

N

OT

-

MANAGED

P

ROCESS

L

INKS

. Not-managed processlinks are links that the focal company is not actively in-volved in, nor are they critical enough to use resources formonitoring. In other words, the focal company fully truststhe other members to manage the process links appropri-ately, or because of limited resources, leaves it up to them.The thin solid lines in Figure 4 indicate the not-managedprocess links. For example, a manufacturer has a numberof potential suppliers for cardboard shipping cartons. Usu-ally the manufacturer will not choose to integrate and man-age the links beyond the cardboard supplier all the wayback to the growing of the trees. The manufacturer wantscertainty of supply, but it may not be necessary to integrateand manage the links beyond the cardboard supplier.

N

ON

-

MEMBER

P

ROCESS

L

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. The case studies clearlyindicated that managers are aware that their supply chainsare influenced by decisions made in other connected sup-ply chains. For example, a supplier to the focal companyis also a supplier to the chief competitor, which may haveimplications for the supplier’s allocation of manpower tothe focal company’s product development process, avail-ability of products in times of shortage, and/or protectionof confidentiality of information. Non-member processlinks are process links between members of the focalcompany’s supply chain and non-members of the supplychain. Non-member links are not considered as links ofthe focal company’s supply chain structure, but they canand often will affect the performance of the focal com-pany and its supply chain. The thin dashed lines in Figure4 illustrate examples of non-member process links.

Based on the process links just described, our researchreveals variation in how closely companies integrate andmanage links further away from the first tier. In somecases, companies work through or around other mem-bers/links in order to achieve specific supply chain objec-tives, such as product availability, improved quality, or

FIGURE 4. Types of intercompany business process links [8, p. 7].

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reduced overall supply chain costs. For example, a to-mato ketchup manufacturer in New Zealand conducts re-search on tomatoes in order to develop plants that pro-vide larger tomatoes with fewer seeds. Their contractedgrowers are provided with young plants in order to en-sure the quality of the output. Since the growers tend tobe small, the manufacturer further negotiates contractswith suppliers of equipment and supplies such as fertil-izer and chemicals. The farmers are encouraged to pur-chase their raw materials and machinery using the con-tract rates. This results in higher quality raw materialsand lower prices without sacrificing the margins and fi-nancial strength of the growers.

There are several examples of companies that, in timesof shortage, discovered that it was important to managebeyond tier 1 suppliers for critical times. One exampleinvolves a material used in the manufacture of semicon-ductors. It turned out that the six tier 1 suppliers all pur-chased from the same tier 2 supplier. When shortages oc-curred, it became apparent that the critical relationshipwas with the tier 2 supplier. It is important to identify thecritical links in the supply chain, and these may not bethe immediately adjacent firms.

Business Process Chains

We have adopted Davenport’s definition of a processas “a structured and measured set of activities designedto produce a specific output for a particular customer ormarket” [37]. A process can be viewed as a structure ofactivities designed for action with a focus on end custom-ers and on the dynamic management of flows involvingproducts, information, cash, knowledge, and/or ideas.

Thousands of activities are performed and coordinatedwithin a company, and every company is, by nature, insome way involved in supply chain relationships withother companies [3, 41, 42]. When two companies builda relationship, certain activities will be linked and man-aged between the two companies [42]. Since both com-panies have linked some internal activities with othermembers of their supply chain, a link between two com-panies is thus a link in what might be conceived as a sup-ply chain network. For example, the internal activities ofa manufacturer are linked with and can affect the internalactivities of a distributor, which in turn are linked withand can have an affect on the internal activities of a re-tailer. Ultimately, the internal activities of the retailer are

linked with and can affect the activities of the end cus-tomer.

The results of empirical research by Håkansson andSnehota stressed that “the structure of activities withinand between companies is a critical cornerstone of creat-ing unique and superior supply chain performance” [40].In our study, the executives believed that competitive-ness and profitability could increase if internal key activ-ities and business processes are linked and managedacross multiple companies. Thus, “Successful supplychain management requires a change from managing in-dividual functions to integrating activities into key sup-ply chain business processes” [43].

Our research indicated that in some companies, man-agement emphasizes a functional structure, others a pro-cess structure, and others a combined structure of pro-cesses and functions. Those companies with processeshad different numbers of processes consisting of differ-ent activities and links between activities. Differentnames were used for similar processes, and similarnames for different processes. We believe that this lackof inter-company consistency is a cause for significantfriction and inefficiencies in supply chains. At least withfunctional silos, there is generally an understanding ofwhat functions like marketing, manufacturing, and ac-counting/finance represent. If each firm identifies its ownset of processes, how can these processes be linkedacross firms? A simplified illustration of such a discon-nected supply chain is shown in Figure 5.

The primary focus thus far has been on determining pro-cesses internal to the company. We have not yet addressedwhich processes are critical and/or beneficial to integrateand manage across the supply chain. As we attempted todraw the supply chains of the case study companies, it be-came clear that in some cases the internal business pro-cesses have been extended to suppliers and managed tosome extent between the two firms involved. This may im-ply that when a leadership role is taken, a firm’s internalbusiness processes can become the supply chain businessprocesses. The obvious advantage, when this is possible, isthat each member of the band is playing the same tune.

The number of business processes that it is critical and/or beneficial to integrate and manage between companieswill likely vary. In some cases, it may be appropriate tolink just one key process and in other cases, it may be ap-propriate to link multiple or all of the key business pro-cesses. However, in each specific case, it is importantthat executives thoroughly analyze and discuss which

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key business processes to integrate and manage. The ma-jor components for integrating and managing a supplychain network are addressed next.

The Management Components of SCM

The SCM management components are the third ele-ment of the SCM framework (see Figure 3). The level ofintegration and management of a business process link isa function of the number and level, ranging from low tohigh, of components added to the link [46, 47]. Conse-quently, adding more management components or in-creasing the level of each component can increase thelevel of integration of the business process link.

The literature on business process reengineering [4,48, 49], buyer—supplier relationships [12, 14, 46, 47],and SCM [7, 53–55] suggests numerous possible compo-nents that must receive managerial attention when man-aging supply relationships. Based on the managementcomponents identified in our previous work–review ofthe literature–and interviews with over 90 managers, wehave identified the following nine management compo-nents for successful SCM: planning and control; workstructure; organization structure; product flow facilitystructure; information flow facility structure; manage-

ment methods; power and leadership structure; risk andreward structure; and culture and attitude. These arebriefly described below.

Planning and control of operations are keys to movingan organization or supply chain in a desired direction.The extent of joint planning is expected to bear heavilyon the success of the supply chain. Different componentsmay be emphasized at different times during the life ofthe supply chain but planning transcends the phases [14].The control aspects can be operationalized as the bestperformance metrics for measuring supply chain success.

The work structure indicates how the firm performsits tasks and activities. The level of integration of pro-cesses across the supply chain is a measure of organiza-tional structure. All, but one, of the literature sources thatwere examined cited work structure as an important com-ponent.

Organizational structure can refer to the individualfirm and the supply chain; the use of cross-functionalteams would suggest more of a process approach. Whenthese teams cross organizational boundaries, such as in-plant supplier personnel, the supply chain should bemore integrated.

Product flow facility structure refers to the networkstructure for sourcing, manufacturing, and distributing

FIGURE 5. Supply chain management: the disconnects [8, p. 10].

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across the supply chain. Since inventory is necessary inthe system, some supply chain members may keep a dis-proportionate amount of inventory. As it is less expen-sive to have unfinished or semifinished goods in inven-tory than finished goods, upstream members may bearmore of this burden. Rationalizing the supply chain net-work has implications for all members.

Virtually every author indicates that the informationflow facility structure is key. The kind of informationpassed among channel members and the frequency of in-formation updating has a strong influence on the effi-ciency of the supply chain. This may well be the firstcomponent integrated across part, or all, of the supplychain.

Management methods include the corporate philoso-phy and management techniques. It is very difficult to in-tegrate a top-down organization structure with a bottom-up structure. The level of management involvement inday-to-day operations can differ across supply chainmembers.

The power and leadership structure across the supplychain will affect its form. One strong channel leader willdrive the direction of the chain. In most chains studied todate, there are one or two strong leaders among the firms.The exercise of power, or lack thereof, can affect thelevel of commitment of other channel members. Forcedparticipation will encourage exit behavior, given the op-portunity [48, 49].

The anticipation of sharing of risks and rewardsacross the chain affects long-term commitment of chan-nel members.

Culture and attitude are very important considerations.Compatibility of corporate culture across channel mem-bers cannot be underestimated. Meshing cultures and in-dividuals’ attitudes is time consuming, but it is necessaryat some level in order for the channel to perform as achain. Aspects of culture include how employees are val-ued and how they are incorporated into the managementof the firm.

Figure 6 illustrates how the management componentscan be divided into two groups. The first group is thephysical and technical group, which includes the mostvisible, tangible, measurable, and easy-to-change compo-nents. Our research, and much literature on change man-agement [44, 45, 50, 51, 52], showed that if this group ofmanagement components is the only focus of managerialattention, then the results will be disappointing at best.

The second group is comprised of the managerial andbehavioral components. These components are less tan-

gible and visible and are often difficult to assess and al-ter. The managerial and behavioral components definethe organizational behavior and influence how the physi-cal and technical management components can be imple-mented. If the managerial and behavioral components arenot aligned to drive and reinforce an organizational be-havior supportive to the supply chain objectives and op-erations, then the supply chain will likely be less compet-itive and profitable. If one or more components in thephysical and technical group are changed, then manage-ment components in the managerial and behavioral grouplikewise may have to be readjusted. The groundwork forsuccessful SCM is established by understanding each ofthese SCM components and their interdependence.Hewitt states that true intra- and intercompany businessprocess management, or redesign, is only likely to besuccessful if it is recognized as a multi-componentchange process, simultaneously and explicitly addressingall SCM components [4].

We found all of the nine management components inthe business process links that were studied. However,the number of components and combinations varied. Thephysical and technical components were well understoodand managed the farthest up and down the supply chain.For example, in one case, the focal company had inte-grated its demand management process across four linksby applying the following components: planning andcontrol methods; work flow/activity structure; commu-nication and information flow facility structure; andproduct flow facility structure. The managerial and be-havioral management components were in general lesswell-understood, and more difficulties were encounteredin their implementation. We only found one example ofmanagerial and behavioral management components thatwere coordinated across more than one link of the supplychain.

MAPPING THE SUPPLY CHAIN

In the companies studied, the business processes werenot linked across the same firms. In other words, differ-ent business processes had different looking supply chainnetwork structures. An example is a focal company thatinvolves supplier A, but not supplier B, in its product de-velopment process, whereas the demand managementprocess is linked with both suppliers. Thus, we found thatthe companies choose to integrate and manage differentsupply chain links for different business processes.

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Figure 7 is an illustration of how the integrated andmanaged business process links of a focal company maydiffer from process to process. For simplicity, we haveonly illustrated the managed and not-managed businessprocess links and, thus, omitted the monitored and non-

member process links. Also, we have only included veryfew supply chain members. The superimposed supplychains of four individual business process chains areshown in one diagram. We believe that it is necessaryfirst to map individual processes and then superimpose

FIGURE 6. Supply chain management: fundamental management components [8, p. 12].

FIGURE 7. An illustration of a supply chain combining the integrated and managed business process links [8, p. 13].

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them on one supply chain map. We suggest managers usethis approach when mapping their supply chains.

Figure 8 displays an example from our research ofhow the supply chain linkages differ by process. Here,an OEM outsources its assembly and in-bound inventoryactivities to a contract manufacturer and a distributor,respectively. The distributor is responsible for havingsufficient in-process inventory available to maintainproduction flow.

The component manufacturer’s personnel manage cus-tomer relationships primarily with the OEM and the dis-tributor (see dashed lines), although they sometimes visitthe contract manufacturer to be sure that the componentsare performing as expected. The product developmentprocess for this part of the supply chain flows primarilyfrom the OEM to the contract manufacturer (solid line)with the OEM’s engineering team providing productspecifications to the component manufacturer. Both ofthese processes link the component manufacture and theOEM as shown in Figure 8. Thus, the linkages do not al-ways flow directly from the component manufacturer tothe distributor to the contract manufacturer and finally tothe OEM or vice versa. Only order fulfillment works thisway, with product flow represented by the dotted line.

Previous literature has suggested that some or all busi-ness processes should be linked across the supply chain,from the initial source of supply to the ultimate end cus-tomer. In our research, there were no examples of this,nor were there any in the cases described in the literature.In fact, the companies that we studied had only inte-grated selected key process links, and were likewise onlymonitoring some other links.

SUGGESTIONS FOR FUTURE RESEARCH

A top priority should be research to develop a nor-mative model that can guide managers in their effortsto develop and manage their supply chains. It is mucheasier to write a definition for SCM than it is to imple-ment. Selected research opportunities include the fol-lowing:

1. What are the operational definitions of the key busi-ness processes and what are the relationships amongthese processes? How do you obtain buy in from thefunctional areas in order to implement a process ap-proach within the firm? How can the various partici-pants in a company be encouraged to work toward acommon goal? Marketing and manufacturing rewardstructures often tend to be in conflict yet the firm hasoverall profitability goals. Does the answer lie in sim-ilar reward structures, rewards tied to overall perfor-mance, or will process teams accomplish much ofthis? Beyond internal integration, how should inter-organizational change management be implemented?

2. How should the existing supply chain be mapped?Should the map include all connected firms or onlythe primary firms? Are there other means of determin-ing who should and should not be part of the supplychain map? What are the implications for good SCMpractice based upon the horizontal structure, the verti-cal structure, and focal company position in the sup-ply chain?

3. What is the value proposition at the consumer level orend point of the supply chain? What are the methods

FIGURE 8. Network structure linkages for four tiers of a supply chain

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that should be used to determine value? How shouldthe various firms in the supply chain share the costsand the benefits?

4. What metrics should be used to evaluate the perfor-mance of the entire supply chain, individual membersor subsets of members? What are the potential barriersto implementation and how should they be overcome?

5. What is the process to take the map of the existingsupply chain and to modify it to obtain the best supplychain given the desired outputs?

6. What determines with whom to link business pro-cesses? What are the steps to take to determine withwhom to link? What are the critical factors to thefirm’s success and that enable the firm to link withspecific companies? What are the barriers to formingthese relationships?

7. What determines the processes to link with these keymembers? How should the firm decide which internalprocesses to link with suppliers and customers? Whatdecision criteria determine whose internal businessprocesses prevail across all or part of the supplychain?

8. What determines the type/level of integration thatshould be applied to each process link? It is importantto provide firms with some guidelines regarding whatlevel of management components to apply to achievethe desired relationship and management of a link. Dochanges in the physical and technical components au-tomatically require changes in the managerial and be-havioral components?

CONCLUSIONS

Executives are becoming aware of the emerging par-adigm of internetwork competition and that the suc-cessful integration and management of key businessprocesses across members of the supply chain will de-termine the ultimate success of the single enterprise.Managing the supply chain cannot be left to chance.For this reason, executives are striving to interpret andto determine how to manage the company’s supply chainnetwork, and thereby achieve the potential of SCM.

Our research indicated that managing the supply chaininvolves three closely interrelated elements: 1) the sup-ply chain network structure; 2) the supply chain businessprocesses; and 3) the management components. Our re-search further suggested that the structure of activities/processes within and between companies is vital for cre-ating superior competitiveness and profitability, and that

successful SCM requires integrating business processeswith key members of the supply chain. Much friction,and thus waste of valuable resources, results when supplychains are not integrated, appropriately streamlined, andmanaged. A prerequisite for successful SCM is to coordi-nate activities within the firm. One way to do this is toidentify the key business processes and manage them us-ing cross-functional teams. Hopefully, this paper pro-vides clarification on key aspects of SCM that will aidpractitioners and researchers in their desire to understandand implement SCM.

It is important to distinguish between primary and sup-porting supply chain members, and to identify the hori-zontal structure, vertical structure, and horizontal posi-tion of the focal company in the supply chain network.We have identified four fundamentally different types ofbusiness process links: 1) managed business processlinks; 2) monitored business process links; 3) not-man-aged business process links; and 4) non-member businessprocess links.

Marketing researchers were in the forefront of study-ing critical aspects of what we now call SCM, particu-larly with respect to identifying the members of a chan-nel of distribution. The focus was from the manufacturerto the customer for the most part. Our approach to SCMensures inclusion of suppliers and customers, and thereare several implications for marketing practitioners andresearchers. There is a need to integrate activities acrossthe firm and across firms in the supply chain. Whilemarketing strategy formulation has always consideredinternal and external constraints, SCM makes the ex-plicit evaluation of these factors even more critical. Ad-ditionally, traditional roles of marketing and sales peopleare changing. Team efforts are becoming more commonfor developing and marketing new products, as well asmanaging current ones. The role of the firm’s sales force ischanging to one of relationship management where mea-suring and selling the value proposition for the customer iscriticized.

In combination, the SCM definition and this newframework moves the SCM philosophy to its next evolu-tionary stage. The implementation of SCM involves iden-tifying the supply chain members with whom it is criticalto link, what processes need to be linked, and what type/level of integration applies to each process link. The ob-jective of SCM is to create the most value, not simply forthe company, but for the whole supply chain network in-cluding the end customer. Consequently, supply chainprocess integration and reengineering should be designed

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to increase process efficiency and effectiveness for theentire supply chain. It is critical that the benefits derivedare equitably distributed.

ACKNOWLEDGMENT

The authors would like to acknowledge the contribution of the members ofThe Global Supply Chain Forum, whose practice, insight, ideas, and commentshave contributed significantly to this paper. The member companies in TheGlobal Supply Chain Forum include: 3M; CEMEX; The Coca-Cola Company;CSX Corporation; Fletcher-Challenge; Goodyear Tire and Rubber Company;Hewlett-Packard Company; Limited Distribution Services, Inc.; Lucent Tech-nologies; McDonald’s; New Holland of Mexico; Texas Instruments, Inc.; andWhirlpool Corporation.

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