ISO/TS16949 Nonconformity Webinar - Industry Forum · the society of motor manufacturers and...

ISO/TS16949 Nonconformity Webinar

2nd October 2014

SMMT, the 'S' symbol and the ‘Driving the motor industry’ brandline are trademarks of SMMT Ltd

THE SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED

• During presentations (11:00 – 11:30) everyone will be muted so that only the presenter will be heard.

• The presentation will be followed by a Q&A session. Click on the hand symbol to show that you have a question or type your question in the question box.

• Recording will be made available after the webinar on the Industry Forum website.

• If you are experiencing any technical problems please call us on 0121 717 6620 or 07881 316483.

Welcome & Introduction


IATF 14 members (9 OEM members)


IATF 14 members (5 National Associations)

USA Italy France UK Germany


Global Oversight(5 National Association offices)

Oversight Manager: Rob Brown

IATF scheme structureSMMT Oversight reporting Certification Bodies

SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED

Certificate Analysis

@ end Aug 2014

Global Distribution 55,960

PAGE 9

Asia Pacific 64.2% (35,919)

Europe 19.2% (10,748)

C & S America 2.8% (1,585)

Middle East 2.7% (1,522)

Africa 0.8 (462)

North America 10.2% (5,724)


21,862

4,585 4,470 3,974 3,2721,345 1,310 1,244 1,212 1,191

0

5,000

10,000

15,000

20,000

25,000

China Rep -Korea

India USA Germany Japan Thailand Mexico Brazil Italy

Top 10 Countries

PAGE 10THE SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED

UK 580 valid certificates

Performance “Raising the Bar”


IATF Initiatives

• New scheme Rules 4th edition

• OEM directed witness audits

• Analysis of nonconformities (certification body, client and country)

• Better align between supplier performance and audit performance

Global comparison end Aug 2014


Witnessed Vs Non-Witnessed


0.00%

5.83%

11.66%

17.49%

0.00 2.93 5.86

PAGE 15

Average:2.93 NCs / Audit

Average:5.73% Major NCs /

Total No. of NCs


12

3 4

CB Comparison Jan – Aug 2014


Comparison

2012 2014

Top 10 Countries (+UK) comparison end Aug 2014


Nonconformities


UK Top 10 Major Nonconformities

135

140

143

188

203

208

275

292

328

796

0 100 200 300 400 500 600 700 800

7.5.1.4 Preventive & predictive maintenance

7.5.1.1 Control plan

6.2.2 Competence, awareness and training

7.5.1.3 Verification of job set ups

7.6.1 Measurement system analysis

7.5.1 Control of production

7.3.6.3 Prodcut approval process

7.6 Control of measuring & measurement…

8.2.4 Monitoring & measurement of product

8.5.2 Corrective action


Global Top 10 Minor Nonconformities

2609

2732

2927

3124

3148

3469

3568

3911

4241

4623

0 1000 2000 3000 4000 5000

7.5.1.2 Work instructions

7.3.2.3 Special characteristics




7.6 Control of measuring & measurement devices

7.3.3.2 Manufacturing design output





Global Top 10 Consolidated Nonconformities

203

292

143

275

796

140

188

208

2609

2732

2927

3124

3568

3469

3148

3911

4241

4623

0 1000 2000 3000 4000 5000

7.5.1.2 Work instructions

7.3.2.3 Special characteristics



7.3.3.2 Manufacturing design output






Major

Minor


UK Top 10 Major Nonconformities

6

7

7

10

10

10

10

11

14

32

0 10 20 30 40




7.5.1.3 Verification of job set ups



7.3.6.3 Prodcut approval process





UK Top 10 Minor Nonconformities

64

68

68

70

70

71

76

81

85

101

0 20 40 60 80 100 120

6.2.2 Competence, awareness & training





8.2.2 Internal audit



4.2.3 Control of documents



UK Top 10 Consolidated Nonconformities

7

6

11

10

14

10

32

7

71

64

68

68

70

85

76

81

70

101

0 20 40 60 80 100 120

8.2.2 Internal audit





4.2.3 Control of documents





Major

Minor


ISO/TS Scheme Update Workshops (11th & 15th December 2014)

• Changes in the 4th edition of the IATF scheme rules and their impact• ISO9001:2015 and the potential impact on ISO/TS16949• ISO9001:2015 and the focus on Risk Management• Common problems found during ISO/TS16949 audits• Changes in customer specific requirements• Update on other assessment standards including

ISO14001 and MMOG-LE

• To register visit www.industryforum.co.uk or call Industry Forum on +44 (0)121 717 6614.

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ISO/TS16949 Nonconformity Webinar - Industry Forum · the society of motor manufacturers and...

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