ISO 9001 2015 | Management Reviews | The Five Rules To Business Excellence

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Management Reviews: ISO-Clause OR Executive Claws? ISO 9001 2015 FIVE RULES TO BUSINESS EXCELLE

Transcript of ISO 9001 2015 | Management Reviews | The Five Rules To Business Excellence

Page 1: ISO 9001 2015 | Management Reviews | The Five Rules To Business Excellence

Management Reviews:

ISO-ClauseOR

Executive Claws?

ISO 9001 2015

THE FIVE RULES TO BUSINESS EXCELLENCE

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Introduction - Preamble

0

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This tutorial is directed at two main groups:

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[A] Those companies that are considering certification to the new standard ISO 9001:

2015

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This group has never been certified before, and thus the Management Review

requirements are “brand new”

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[B] Those companies that

have been certified to ISO 9001: 2008. This group will be familiar with the basic

concepts of “Management Review”

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The objective of this tutorial is to offer insight as

to how to get the most value out of

Management Reviews

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The insights offered here are a combination of

“direct” ISO9001 requirements and personal

observations

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This requirement was found under clause 5.6 of ISO9001: 2008, and is now found under clause 9.3 of

ISO 9001: 2015

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It is our contention that much value can be derived

from “Management Review”

activities

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Hence this tutorial

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If you have to have a management review, it’s too late!

1

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The first rule is that management reviews must

flow naturally from our organizational culture

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Management Reviews should be part of our

organizational PROCESS ENGINE

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In the same way that we love to say that quality

must be “built in” when we tend to speak of products,

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Management reviews should be “built in” when it

comes to our complete QMS

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Certainly, we cannot accept that a management review

takes place due to yet another crisis that has

occurred.

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LET’S RECAP:

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In the “OLD” ISO9001:2008 standard there is a note

referring to the inclusion of “management activities” as

part of the organization’s processes.

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Since there are numerous “management activities” that take place even on a

DAILY BASIS,

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We can then see that Management activities

should take place continuously and should be

pro-active, not re-active.

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In an ideal world, management activities

would then be mostly pro-active and often scheduled

before they take place.

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*We could consider that many such pro-active

activities would dove-tail in with the “risk-based” approach of the new

standard [2015]*

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Since it is then usual to conduct management activities continuously,

such activity would then “naturally” flow in to

higher level management reviews.

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Any such management activity that takes place should then serve as a

“mirror” of organizational activities.

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Again, in an ideal world there should be no

surprises.

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While I personally recommend that some of

my clients schedule “annual” reviews,

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this serves as a “continuous mirror” and not a stand-alone

activity

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The actual process-flow and sequence and interaction of such management activities will differ from company to

company.

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To illustrate, the following example is included:

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WeeklyMarketingMeetings

WeeklySales

Meetings

WeeklyProductionMeetings

InternalAudit

Process

ANNUALMANAGEMENT

REVIEW

QuarterlyMeetings

Key Account

Meetings

CorrectiveActionProcessMonthly

Meetings

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The process-flow illustrates how such management

activities or “reviews” can take place within an

organization

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Such reviews and activities are clearly planned for and

built in.

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It should also be clear that Management Review

requirements as outlined in the new clause 9.3 are

distributed amongst the processes as illustrated in

the diagram

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We could therefore say that management review requirements are fulfilled across various processes,

different activities and are distributed-over-time.

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Such reviews and activities are clearly planned for and

built in.

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By the time we conduct the “annual review” as in the example, substantial data and performance statistics

would be available

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Under such circumstances, it is likely that numerous reports and systems can

then be referred to.

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In our “modern” and enlightened world we

could expect that partakers of the review would extract

or view the related data and records from a cloud-

based scenario.

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Clearly, planning and infrastructure for such a

“cloud” would have taken place.

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By the time we access this cloud in the “annual

review” this activity should act as a mirror and there should be no surprises.

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In the same way that we love to say that we cannot prepare for an audit, we cannot prepare for the management review.

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Business as usual!

2

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The second rule is that we do not adjust or

“panel-beat” our activities, processes or system to suit

“ISO”.

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Such approaches are archaic and are down-right

false.Little value can be derived

from such an approach.

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Our organization should preserve its own culture, within the context of the

market sector that it serves.

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To use an example- there is no need to follow ISO9001 clause numbering

in any way.

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It is also not necessary to use ISO 9001 terminology.

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Some years ago I audited a company that was in the process of applying for ISO9001 certification.

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The auditors on my team were quite bewildered

because of the uniqueness of the system.

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The “QMS” was entirely process based, and

consisted of an end-to-end IT infrastructure.

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This was extremely advanced for that time period, and one

of the few systems I came across that was completely

“autonomous”.

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No consideration was given to the “ISO realm” at all:

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There were no clauses, no numberings and absolutely nothing that was typical of

“QMS” systems of that time.

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To make a long story short, I gave my team members

this instruction: “no requirement, no non-

conformance”

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In other words, unless they could prove that

somewhere in the system there was a non-

conformance,

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then the status would be that of “conformance”.

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The auditors had much discussion as to:

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what constituted “contract review”,

what constituted “process control”,

what constituted “corrective action”.

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Especially so since no such terminology was available, and very few “documented

procedures”

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In the end, only two minor non-conformances were

raised.

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The bottom line is that our “QMS” should allow the faultless and continuous

rollout of our mission, strategy and values

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The evidence of the achievement of this lies in the successful attainment

of our targets, goals & kpi’s

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Add to this the attainment of a unique brand identity,

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and I believe that the “ISO requirements” would

be inherently found distributed across our

processes and activities.

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In summary, the focus of management activities

should be the continuous strengthening of our

business mission, strategy and values

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Manage Change

3

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The third rule is that the management of our organization need to

manage change.

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More specifically, the impacts of disruption need

to be minimized

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Possibly the biggest risk to the failure of mission and strategy achievement is

inadequate preparedness for managing change.

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In today’s rapidly moving world, we need to establish

the agility needed to react to the constant bombardment of

daily challenges.

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To do this subject justice is beyond the scope of this article, but the following

elements should be considered:

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Change in market sectorIT changesLegislative changesProject changesNew appointments of executive staffContractual changes and amendmentsSCM and logistics changes

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A key consideration is that management should

establish a culture where targets and kpi’s are

achieved, irrespective of the demands of change.

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*Organizations should also integrate change elements into their risk management

program*

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A robust change management approach will free top

management to review organizational processes

without hindrance

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Processes First

4

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The fourth rule is to always have a “processes first”

approach to our QMS and management review

activities.

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We will high-light only one specific sub-clause of

management review here:

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9.3.1 process performance

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Over the years, it has become apparent that many

organizations have had inappropriate responses to

this sub-clause.

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Organizations should allow this requirement to reflect

the processes of their QMS.

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The following diagram is used to illustrate:

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Marketing Sales Purchasing Quality Function

InternalAudits

Corrective Action

ANNUALMANAGEMENT

REVIEW

Human Resources

Production

FinanceTraining

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Based on the above diagram,

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content should relate to marketing, sales,

purchasing, production, human resources, training, finances & quality function.

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Since the core requirement of the standard is to:

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identify processes, determine their sequence

and interaction and control these processes

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[Refer to4.4 Quality management and its processes a) – h) ]

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Then process performance should cover the processes needed by our organization

to achieve a defect-free product and service

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As illustrated previously, in reality, management

reviews consist of continuous monitoring of

our processes.

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Continuous monitoring of processes should include comparison of outputs

with inputs –

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– deviations should result in appropriate

management intervention.

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It should be noted that records relating to process

performance should be continuously available –

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– such records should be appended to management

review minutes.[By means of hardcopy or

hyperlinks]

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Such records could include information relating to

process results, such as:

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Percentage of tenders converted into awards, supplier performance,

production targets, competency levels,

turnover results and so on.

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Also view the following extraction from my

presentation“The Five Things You Must

Do To Have A Bona Fide Quality Management System That Works”

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You may of course download that

presentation here:

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[click image below in Slide Show view]

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A continuous focus on the process-approach and the management thereof will result in predictable and

sustainable performance.

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In today’s world we can expect that appropriate IT and cloud-based scenarios

would provide real-time evidence of actual

performance.

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The management review of this sub-clause will go a

long way towards world-class status

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To put it another way:

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Make sure that processes perform and intervene

timeously when the outcomes are not as

desired

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Promote A Leadership Culture

5

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Rule number five is about leadership:

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For the last 15 years there has been a lot of

speculation about the subject of leadership, as far as ISO 9001 is concerned.

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Direct requirements for leadership have been

sorely lacking –

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some speculated that to comply with ISO 9001 MBA qualifications would be the

order of the day.

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While that may be a bit of a stretch, the new 2015

revision has come up short on clear leadership

requirements-

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In other words, for the purposes of this tutorial, I do not intend to re-hash “old” requirements here.

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Such requirements are now re-grouped under a section

called “Leadership” (?!)

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In order for management reviews to be successful,

our leadership requirements must be

clear.

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Leadership requirements should link strongly to our organization’s brand and

identity.

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Technically, we could refer to the scope of services offered, which should of course be documented-

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How our organization differentiates its delivery of

services is central to the success of management

reviews-

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After all, top management needs a clear view of the

customer experience cycle-

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And this cycle needs to be bench-marked against similar offerings in the

market-

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This is where differentiation should be measured and reviewed.

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Another element of leadership should include our strategy and direction

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What is important is that the strategy and direction should lead the market-

not the other way around.

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Although fundamental market requirements

should be extracted, true success will come from

pioneering efforts.

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Although the customer should tell us what he

wants, it often happens that customers say:

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“You should tell us what the spec should be- after

all, you are supposed to be the experts”

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This scenario often happens during execution

of projects-

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In such cases, an initial specification may be given by the customer, but the

expectations are that finer details would be fed back-

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Certain changes or amendments suggested would

then be immensely appreciated-especially if cost

implications are minimal-

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A customer for life?

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Other leadership elements that lead to excellence

could include a world-class human resources process

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The success of such an approach has been demonstrated by

organizations such as General Electric

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The introduction of a robust and transparent

approach was implemented by

Jack Welch

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This led to enormous gains and success during the

ensuing years – the rest is history!

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Human resources processes also demand continuous management reviews -

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- This may take the form of performance reviews, appraisals, feedback sessions and so on

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There are other elements that constitute true

leadership in an organization- beyond the

scope of this tutorial.

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It behooves a world-class organization today to be up

to speed with the most effective leadership

techniques-

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The chosen techniques should be ingrained within our organization’s culture and clearly communicated

and deployed.

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Successful management reviews pre-supposes that these leadership elements

have been continuously applied-

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Leading to successful achievement of strategy

and direction- -

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And this is what the results of management reviews

should confirm.

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Summary – Finishing Off

S

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Over the years, there has been somewhat of a war raging within the ISO9001

realm.

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In some circles it is still debated whether there are

tangible benefits to implementing an ISO9001

system.

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But we must remember, ISO9001 is the

“system behind the system”

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There are now over one million formal

certifications- this is positive evidence of real

value!

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Based on a modest estimate of $1 000 000

turnover per company, this represents a world-wide

turnover of about$ 1 000 000 000 000!

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This tutorial has covered only one main aspect, that of management reviews.

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It is our contention that the 5 areas covered here will

go a long way to ensure the success of an organization.

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To all top management and leaders out there:

You have a choice:

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Management activities can be seen as a blasé, mundane activity

OR . . .

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You can be part of the world-class pioneers that lead the

market. You have the authority – manage, review,

cut through the BS –

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Use – Your – Claws!

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M a k i n g I S O S y s t e m s W o r k

D o u b l e Y o u r C l i e n t s

An

DOUBLE YOUR CLIENTS Production

March 2016

ISO MASTERS -

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Page 157: ISO 9001 2015 | Management Reviews | The Five Rules To Business Excellence

CONTACT US

For More Information

Page 158: ISO 9001 2015 | Management Reviews | The Five Rules To Business Excellence

Contact Us: For-your-ISO-requirements:

ISO Certification | Auditing | Training | Internal Auditing | ISO System Design | Supplier Audits

ISO9001 | Quality ManagementISO14001 | Environmental ManagementOHSAS18001 | Health & SafetyISO50001 | Energy Management

Our Web: www.get-iso-certified.com

Our LinkedIn:

Johannesburg Pretoria Africa Projects | USA EUR Australia■ ■ ■ ■ ■Phone: +27 (0) 79 362 4428 Message Us: CLICK HERE

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Message Us Here

Click On The Envelope

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Scope of Activities:

80% Johannesburg & Pretoria10% Cape Town

10% International Projects

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EXAMPLES OF TRAINING AND RELATED REQUESTS BY CURRENT CLIENTS:

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Back-To-School!The New ISO 9001: 2015

WE ISO!LUV

ISO 9001: 2015 TRAINING Now Available In Johannesburg & Pretoria

Page 163: ISO 9001 2015 | Management Reviews | The Five Rules To Business Excellence
Page 164: ISO 9001 2015 | Management Reviews | The Five Rules To Business Excellence

HOW TOCOMMUNICATEEFFECTIVELY

THE 7 QUALITY TOOLS

GRAPHCHECK SHEET

PARETO CHARTSCATTER DIAGRAM

HISTOGRAMCONTROL CHARTCONTROL CHART

HOW TO BEPRODUCTIVE

HOW TO DESIGNA QUALITY

MANAGEMENT SYSTEM THAT

WORKS

ISO 14001: 2015

ENVIRONMENTAL

ISO50001:2011

ENERGY MANAGEMENT

ISO 9001: 2015

QUALITY MANAGEMENT

Page 165: ISO 9001 2015 | Management Reviews | The Five Rules To Business Excellence

HOW TO CONDUCTAN

ENERGY AUDIT

THE 5 S’s

HOW TO COMPILE AN INTERNAL AUDIT PROGRAM YOUR

STAKEHOLDERS WILL LOVE

ISO18001:2007

HEALTH AND

SAFETY

HOW TO CONDUCT AN

INTERNAL AUDIT

WITHIN YOUR ORGANIZATION

SEIRISEITONSEISO

SEIKETSUSHITSUKE

A WORLD-CLASS CORRECTIVE

ACTION SYSTEM

Page 166: ISO 9001 2015 | Management Reviews | The Five Rules To Business Excellence

Contact Us: For-your-ISO-requirements:

ISO Certification | Auditing | Training | Internal Auditing | ISO System Design | Supplier Audits

ISO9001 | Quality ManagementISO14001 | Environmental ManagementOHSAS18001 | Health & SafetyISO50001 | Energy Management

Our Web: www.get-iso-certified.com

Our LinkedIn:

Johannesburg Pretoria Africa Projects | USA EUR Australia■ ■ ■ ■ ■Phone: +27 (0) 79 362 4428 Message Us: CLICK HERE

Page 167: ISO 9001 2015 | Management Reviews | The Five Rules To Business Excellence

DOUBLE YOUR CLIENTSDOUBLE YOUR CLIENTSMoving organizations

ISO STANDARDS & OPERATIONAL EXCELLENCE

BEYO ND ISO

ISO MASTERS

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Page 169: ISO 9001 2015 | Management Reviews | The Five Rules To Business Excellence

BEYOND ISO

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Page 171: ISO 9001 2015 | Management Reviews | The Five Rules To Business Excellence

F I N

© ISO Masters March 2016