IS 7028-5 (1987): Performance tests for complete, filled ...IS : 7028 ( Part 5 ) - 1987 Indian...

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Disclosure to Promote the Right To Information Whereas the Parliament of India has set out to provide a practical regime of right to information for citizens to secure access to information under the control of public authorities, in order to promote transparency and accountability in the working of every public authority, and whereas the attached publication of the Bureau of Indian Standards is of particular interest to the public, particularly disadvantaged communities and those engaged in the pursuit of education and knowledge, the attached public safety standard is made available to promote the timely dissemination of this information in an accurate manner to the public. इंटरनेट मानक !ान $ एक न’ भारत का +नम-णSatyanarayan Gangaram Pitroda “Invent a New India Using Knowledge” प0रा1 को छोड न’ 5 तरफJawaharlal Nehru “Step Out From the Old to the New” जान1 का अ+धकार, जी1 का अ+धकारMazdoor Kisan Shakti Sangathan “The Right to Information, The Right to Live” !ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता ह Bharthari—Nītiśatakam “Knowledge is such a treasure which cannot be stolen” IS 7028-5 (1987): Performance tests for complete, filled transport packages, Part 5: Rolling test [TED 24: Transport Packages]

Transcript of IS 7028-5 (1987): Performance tests for complete, filled ...IS : 7028 ( Part 5 ) - 1987 Indian...

  • Disclosure to Promote the Right To Information

    Whereas the Parliament of India has set out to provide a practical regime of right to information for citizens to secure access to information under the control of public authorities, in order to promote transparency and accountability in the working of every public authority, and whereas the attached publication of the Bureau of Indian Standards is of particular interest to the public, particularly disadvantaged communities and those engaged in the pursuit of education and knowledge, the attached public safety standard is made available to promote the timely dissemination of this information in an accurate manner to the public.

    इंटरनेट मानक

    “!ान $ एक न' भारत का +नम-ण”Satyanarayan Gangaram Pitroda

    “Invent a New India Using Knowledge”

    “प0रा1 को छोड न' 5 तरफ”Jawaharlal Nehru

    “Step Out From the Old to the New”

    “जान1 का अ+धकार, जी1 का अ+धकार”Mazdoor Kisan Shakti Sangathan

    “The Right to Information, The Right to Live”

    “!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता है”Bhartṛhari—Nītiśatakam

    “Knowledge is such a treasure which cannot be stolen”

    “Invent a New India Using Knowledge”

    है”ह”ह

    IS 7028-5 (1987): Performance tests for complete, filledtransport packages, Part 5: Rolling test [TED 24: TransportPackages]

  • Y _-...-. ~_____._.-- -

    IS : 7028 ( Part 5 ) - 1987

    h&an Standard

    PERFORMANCE TESTS FOR COMPLETE, FILLED TRANSPORT PACKAGES

    PART 5 ROLLlNC5 TEST

    ( First Revision )

    First Reprint NOVEMBER 1990

    UDC 621369.88 : 620:16 : 620.16571

    BURgAU OF INDIAN STANDARDS MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG

    NEW DBLHI 110002

    Gr 2 October 1987

  • IS:7028(Part5)-1987

    Indian Standard PERFORMANCE TESTS FOR

    COM-PLETE; FILLED TRANSPORT PACKAGES

    PART b ROLLING TEST

    ( First Revision )

    Transport Pdcages Sectional Committee, MCPD 18

    Chahan Rqmwzting SHRI: M. R. SUBRAPANIAN Indian Institute of Packaging, Bombay

    SHRI P. V. NABAYANAN ( Altrrnatr to Shri M. R. Subramanian )

    CAPT C. P. ALEXANDER Shipping Corporation of India Ltd, Bombay CAPT N. CHAKBABORTI ( Alternate )

    SHEI V. C. BHAR~AVA Directorate of Plant Protection. Quarantine and

    Srmr S. K. GHO~H ( Altmnats 1 DE S. G. BEAT SHBI M. L. GVPTA

    SHRI T. S. NABULA ( Atternatr ) DR S. S. GVPTE

    DR P. V. RAIKAR ( Altrrnata ) SARI T. S. GAD~IL SHRI A. S. GROSAL

    Storage, Faridabad _ -

    Tata Oil Mills Co Ltd, Bombay Export Inspection Council of India, New Delhi

    Bayer India Limited, Bombay

    Bharat Heavy Electricala Limited, Bhopal Department cf Explosives, Nagpur

    .~ \ SHRI S. K. BRARQAVA ( Altarnarr 1 SHRI N. L. KASTVRIA

    SHRI A. H. BAKRE ( Altnnatr ) Tata Engineering h Locomotive Co Ltd, Pune

    SERI K. V. KRISHNAYVRTEY ITC Limited, Calcutta SHBI A. DASS ( Altarnats )

    CAPT A. W. KIRTIKAR SHRI N. D. KVLKABNI

    k:rNational Shipowners’ Association, Bombay Posr~ & Telegraphs Department,

    New Delhi SHRI VIJAY KVMAB Directorate General Factory Advice Service iiz

    Labour Institute, Bombay SHRI P. B. VIQHNA~AJAN (Ahmate)

    ( Cmtinud on pap 2 )

    ‘0 Copyright 1987 BUREAU OF INDIAN STANDARDS

    This publication is protected under the In&n Cojgrigk Act ( XIV of 1957 ) and reproduction in whole or in part by any means except with written permission of the publisher rhall be deemed to be an infringement of copyright under the said Act.

  • IS t 7028 ( Part 5 ) - 1987

    ( Continuedfrom page 1)

    Members Rcprrsrnting

    SHEU A. K. MAJUMDAR Calcutta Port Trust, Calcutta’ SHRI A. N. MERTA Research,. Design & Standards Organization

    ( Mlmrtry of Railways ), Lucknow SSRI B. M. CHOPRA ( Alfematc )

    SERI S. S. NEVREKAR Air-Indiq, Bombay SERI R. TEWAW ( Alfnnatr I ) 1. SERX H. S. UBEROI ( Altrsnatc II)

    SHRX T. M. OBIIAN Indian Federation of Transport Operators, Bombay

    SERI HARKIRAT SIN~B KOIILI ( Altcrnatc ) SHRI M. R. PAEANJAPE Sarabhai Chemicals Ltd, Vadodara SERI N. SABHAPATI Association of State Road Transport Under-

    takings, New Delhi SERI v. K. SHUELA Forest Research Institute & Colleges,

    Dehra Dun SEEI 0. P. SRIVASTAVA Research & Development Organization ( Ministry

    of Defence ), New Delhi SHRI S. N. SRIVASTAVA (Altrrnatr)

    SHRI A. R. SUKUMARAN Indian Telephone Industries Limited, Bangalore SHRI S. NAQARAJAN ( Altrrnatc )

    SHRX B. L. RAINA, Director General, BIS ( Ex-ojicio Member ) Director ( MCPD )

    Sccrrtary SHRI A. R. GULATI

    Joint Director ( MCPD ), BIS

  • IS : 7028 ( Part 5 ) - 1987

    Indian Standard PERFORMANCE TESTS FOR

    COMPLETE, FILLED TRANSPORT

    PART 5 ROLLING TEST

    ( First Revision )

    PACKAGES

    0,FOREWORD

    0.1 This Indian Standard (Part 5 ) (First Revision ) was adopted by the Bureau of Indian Standards on 28 April 1987, after the draft finalized by the Transport Packages Sectional Committee had been approved by the Marine, Cargo Movement and Packaging Division Council.

    0.2 This standard, first published in 1973, has been revised in order to bring it in line with the IS0 2876-1985 ‘ Packaging - Complete; filled transport Packages - Rolling test’ issued by the International Organization for Standardization (ISO). In this revision, toppling test has been recommended in some situations, and information on ‘package preparation’ and ‘ inspection ’ has been added.

    0.3 Packages intended for transport of goods are required to fulfil the primary function of physical protection to the contents. The packages are transported normally by road, rail, sea and air, as also inland water-ways either by one or a combination of these modes. The nature of the hazards that are confronted during transport is widely varying depending upon the distribution system, handling methods and skills of staff employed. Performance tests are developed for complete, filled transport packages with a view to enabling one to determine in advance as to how a package would fare in a given distribution system.

    0.4 Transport packages, particularly parallelepipedal packages, are often rolled on its faces in order to move them through short distances in store houses or in distribution systems. The rolling test, therefore, is performed for testing the strength of the transport package and the protectlon that it offers to its contents when the package confronts the hazard of rolling.

    3

  • 15:7028(Part5)-1987 .

    0.5 The actual requirements for severity level and criteria of conformity of the performance tests shall be included in the specifications for individual packages. Also the standard range of intensities of tests and criterion of acceptance will be covered in a separate standard.

    1. SCOPE

    1.1 This standard (Part 5 ) specifies a method of making rolling tests on a complete, filled transport package. It may be performed either as a single test to investigate the effects of rolling or as part of a sequence of tests

    ? esigned to measure the ability of a package to withstand a

    distribut on system that includes a rolling hazard.

    *, NOTE -A toppling test may be more suitable for packages which are tall in relation to their base dimensions, or the height of which is small by comparison with base dimensions but which may be atored or transported resting on a side face. The toppling teat ir recommended for packages where the ratio of the longest to the &ortegt sides is of the order of 3 : 1 or greater. A method of carrying out a toppling teat on a complete, filled transport package ir under preparation.

    2. PRINCIPLE

    2.1 Rolling of the test package so as to impact on each face in turn.

    3, APPARATUS

    3.1 Impact Surface - Horizontal and flat, massive enough to be immovable and rigid enough to be non-deformable under test conditions.

    3.1.1 In normal circumstances the impact surface provided shall be:

    a>

    b)

    4

    4

    integral with a mass at least 50 times that of the heaviest package to be tested;

    flat, such that no two points on its surface differ by more than 2 mm; however, where one of the dimensions of the test package in contact with the surface is greater than 1 000 mm, a maximum difference in surface level of 5 mm will be acceptable;

    rigid, such that it will not be deformed by more than 0’1 mm when an area of IO0 mm4 is loaded statically with 10 kg anywhere on the surface; and

    sufficiently large to ensure that the test package falls entirely upon the surface.

    4

  • IS : 7028 ( Part 5 ) - 1987

    4. PAGKAGE PREPARATION

    4.1 The test package shall normally be filled with its intended contents. However, simulated or dummy contents may be used on condition that the dimensions and physical properties of such contents shall be as close as possible to those of the intended contents.

    4.1.1 Ensure that the test package is closed normally, as if ready for distribution. If simuIated or dummy contents are used, ensure that the normal method of closure is still employed.

    5. CONDITIONING

    5.1 The package shall be conditioned in accordance with one of the conditionings described in IS : 7031-1987*.

    6. PROCEDURE

    6.0 Wherever possible, the test shall be carried out in the same atmospheric conditions as used for conditioning, where this is critical to the materials or application of the package. In other circumstances, the test shall be carried out in atmospheric conditions which are as near as practicable to those used for conditioning.

    6.1 Paralleltpipedal Packages - Define the panels and edges of the package using the requirements given in JS : 7030-1973t.

    6.1.1 Place the package on the impact (see 3 ) with surface 1 uppermost.

    6.1.2 Tilt the package by hand with the edge 3-4 resting on the impact surface until the point of balance on this edge is reached. Then permit it to overbalance without thrust so as to impact on surface 4.

    6.1.3 Repeat this procedure until the sequence given in Table 1 is completed.

    .

    6.2 Packages of Other Shapes - The procedure shall be as close to that described in 6.1 as is possible.

    6.3 Inspection - On completion of the test sequence, the test package and its contents shall be examined for damage.

    *Method of conditioning of complete, tilled tranrport packager (&: ret&ion ). tMetbod of identification of parts for complete, filled transport packager.

    5

  • 7.1 The test report shall include the following particulars:

    Reference to this standard;

    4

    e) t-1

    9) h)

    .i) k)

    Number of replicate packages tested;

    Full description of the packge, including dimensions, structural and material specifications of the package and its fitting, cushioning, blocking, closure or reinforcing arrangements;

    Description of contents if simulated or dummy contents were used full details shall be given;

    Gross mass of package, and mass of contents, in kilograms;

    Relative humidity, temperature and time of conditioning, temperature and relative humidity of test area at time of test, whether these values comply with the requirements of IS : 7031-1987.;

    Any deviations from the test method described in this standard;

    A record of the result, with any observations which may assist in correct interpretation;

    Date of the test; and

    Signature of tester.

    XS : 7028 (Part 5 ) - 1987

    TABLE 1 SEQUENCE OF SURFACE DROPS

    ( Clauzc 6.1.3 )

    RALANOEONEDQE IMPACT~N SURFAC:E

    3-4 4

    4--I I

    1-z 2

    2-3 3

    3-6 6

    6-l 1

    l-5 5

    5-3 3

    NOTE- If the dimensions of one surface are small it win sometimea occur that two of the above impacts will occur consecutively after one release. In such instances the test will proceed as though each of the impact had occured separately.

    7. TEST REPOPT

    *Method of conditioning of complete, filled tranrport packages ( J%J[ rcotiiarr ).

  • BUREAU OF INDIAN STANDARDS

    Headquarters :

    Manak Bhavan, 9 Bahadur Shah Zafar Marg, NEW DELHI 110002

    Telephones : 331 01 31 Telegrams : Manaksanstha 331 13 75 (Common to all Offices)

    Regional Offices :

    Central : Manak Bhavan, 9, Bahadur Shah Zafar Marg, NEW DELHI 110002

    * Eastern : 1114 C.I.T. Scheme VII M, V.I.P. Road, Maniktola. CALCUTTA 700054

    Northern : SC0 445-446, Sector 35-C, CHANDIGARH 160036 Southern

    i Western : C.I.T. Campus, IV Cross Road, MADRAS 600113 : Manakalaya, E9 MIDC. Marol, Andheri (East),

    BOMBAY 400093

    Branch Offices :

    ‘Pushpak’, Nurmohamed Shaikh Marg, Khanpur, AHMADABAD 380001 $ Peenya Industrial Area, 1 st Stage, Bangalore-Tumkur Road,

    BANGALORE 560058 Gangotri Complex, 5th Floor, Bhadbhada Road, T.T. Nagar,

    BHOPAL 462303

    Plot No. 82/83, Lewis Road, BHUBANESHWAR 751002 Kalai Kathir Building, 6/48-A Avanasi Road, COIMBATORE 641037 Quality Marking Centre, N.H. IV, N.I.T., FARIDABAD 121001 Savitri Cornalex. 116 G. T Road, GHAZIABAD 201001 5315 Ward ‘No..29, R.G. Barua Road, 5th By-lane,

    GUWAHATI 781003 5-8-56C L. N. Gupta Marg, ( Nampally Station Road )

    HYDERABAD 500001

    R14 Yudhister Marg, C Scheme, JAlPUR 302005

    117/418 B Sarvodaya Nagar, KANPUR 208005

    Plot NO. A-9, House No. 561/63, Sindhu Nagar, Kanpur Road. LUCKNOW 226005

    Patliputra Industrial Estate, PATNA 800013

    District Industries Centre Complex, Bagh-e-Ali Maidan, SRINAGAR 190011

    T. C. No. 14/1421, University P. 0.. Palayam. THIRUVANANTHAPURAM 695034

    inspection Offices (With Sale Point) : Pushpanjali. First Floor, 205-A West High Court Road.

    Shankar Nagar Square, NAGPUR 440010 Institution of Engineers (India) Building, 1332 Shivaii Nagar.

    PUNE 411005 -_

    ‘Sales Office Calcutta is at 5 Chowringhee Approach, P. 0. Princep Street, CALCUTTA

    i’ Sales Office is at Novelty Chambers, Grant Road, BOMBAY

    $ Sales Office is at Unity Building, Narasimharaja Square, BANGALORE

    Telephone

    f 331 01 31 331 13 75 37 86 62

    21843 41 29 16

    8 32 92 95

    2 63 48 39 49 55

    55 40 21

    5 36 27 2 67 05

    8-71 1; 96 3 31 77

    231083

    63471

    21 68 76

    5 55 07

    6 23 05 -

    621 04

    52 51 71

    52435

    27 68 00

    89 65 28

    22 39 71

    Printed at Dee Kay Printers, New Delhi, India

    d: ( Reaffirmed 2002 )