Inverter Serie EC5000 - progettiindustriali.com Download/Man EC5000 short form_130602... ·...
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Inverter Serie EC5000
1) Power range: 5.5~350KW
2) Voltage: 400 +15%
3) Frequenza di uscita: 0.00 ~ 900.00Hz
4) Controllo Vettoriale ,SVPWM VOLTAGE VVC, basato su DSP in modo da realizzare un ottimo controllo ad alta velocità e con alta coppia anche a bassissima frequenza
5). Integrati 15 modi di impostazione V/F (liberamente configurabili)
6) Campo di Frequenza :0.1 ~ 900Hz
7) Impostabilità frequenza in modo digitale miglore di 0,01Hz
8) Sovraccorente istantanea della corrente nominale per applicazioni tipo G:250%, sovraccaricabilità pari a al 200% per applicazioni tipo P come pompe, ventilatori
9) Sovraccaricabilità: 150% della corrente nominale per 60s, 180% della corrente nominale per10s
10) Protezione elettronica integrata di sovraccorente
11) Protezione termica del radiatore incorporta
12) Rampa impostabile da 0...3600 s
13) Ottimo controllo di coppia a bassa frequenza
14) Compensazione automatica dello scorrimento .
15) Impostazione 8 velocità
16) n.ro 8 ingressi digitali (configurabili)
17) n.ro 2 uscite Relè (configurabili)
18) n.ro 2 uscite statiche (configurabili)
19) n.ro 2 ingressi analogici 0..10Vdc /0(4)...20mA (configurabili)
20) n.ro 1 uscita analogica 0..10 Vdc (configurabile)
21) Shede espansioni uscite Relè, Uscita 4..20mA
22) Funzione PID integrata
23) Chopper intergrato fiino alla taglia 18,5Kw
24) Uscita 24Vdc/max 500mA
25) Configurabilità ripartenza automatica in caso di anomalia
26) Comunicazione seriale integrata RS 485 Modbus RTU
27) Memorizzazione avarie
28) Funzione copia parametri
29) Temperatura di lavoro: -10 ~ +45°
30) Umidità al di sotto del 90% RH non condensante
Appendix A-2 Product Technical Indexes
Appendix
Model Input Voltage G/P(KW) Output
Capacity KVA
Output Current G/P(A)
Suited Motors
G/P(KW)
EC50160G0
185P43
160/185 230/260 302/340 160/185
EC50185G0
220P43
185/220 260/340 340/450 185/220
EC50220G02
50P43
220/250 340/360 450/470 220/250
EC50250G02
80P43
250/280 360/390 470/520 250/280
EC50280G03
15P43
280/315 390/460 520/605 280/315
EC50315G03
50P43
315/350 460/520 605/640 315/350 Three Phase
400V 50Hz
Three Phase
400V 50Hz
Three Phase
400V 50Hz
Three Phase
400V 50Hz
Three Phase
400V 50Hz
Three Phase
400V 50Hz
AppendixEC5000 EC5000
Series EC5000
Input
Output Rating Voltage
Control Method SVPWM
Control Mode V/F Control / Current Vector Control
Torque Features
0.1 ~ 400Hz
With torque compensation and slip compensation,
start torque can reach 150% at 1.0Hz
Three Phase: 400V (proportional to input voltage)
Three Phase: 200V (proportional to input voltage)
Variation Tolerance of
Rating Voltage and
Frequency
Frequency Control
Range
Controlling
Features
400V/50Hz/60Hz, Voltage:±15%; Frequency:±5%
200V/50Hz/60Hz, Voltag e:±15%;Frequency:±5%
EC50022G00
30P43
22/30
40/50
52/65
22/30
EC50030G00
37P43
30/37
50/61
65/80
30/37
EC50037G00
45P43
37/45
61/73
80/96
37/45
EC50045G00
55P43
Three Phase
400V 50Hz
45/55
73/98
96/128
45/55
EC50055G00
75P43
55/75
98/130
128/165
55/75
EC50075G00
90P43
75/90
130/153
165/185
75/90
EC50090G011
0P43
90/110
153/170
185/224
90/110
EC50110G013
2P43
110/132 170/211 224/260 110/132
132/160 211/230 260/302 132/160
EC503D7G43
3.7/- 6.6/- 8.2/- 3.7/-
5.5/7.5
11/14
14/18
5.5/7.5
7.5/11
14/21
18/27
7.5/11
EC50011G00
15P43
11/15
21/26
27/34
11/15
Three Phase
400V 50Hz
15/18.5
26/34
34/41
15/18.5
18.5/22
31/40
41/52
18.5/22
Three Phase
400V 50Hz
Three Phase
400V 50Hz
Three Phase
400V 50Hz
EC50132G0
160P43
Three Phase
400V 50Hz
Three Phase
400V 50Hz
Three Phase
400V 50Hz
Three Phase
400V 50Hz
Three Phase
400V 50Hz
Three Phase
400V 50Hz
Three Phase
400V 50Hz
Three Phase
400V 50Hz
EC518D5G00
22P43
EC50015G18D
5P43
EC507D5G00
11P43
Three Phase
400V 50Hz
Three Phase
400V 50Hz
EC505D5G07D
5P43
Model Input Voltage PowerG/P(KW)
Output Capacity
KVA
Output CurrentG/P(A)
Suited Motors
G/P(KW)
1.2Appearance of the ProductEC500D4G23、EC50D75G23 EC501D5G23、EC502D2G23
EC50D75G43、EC501D5G43(Frame 10) EC502D2G43EC503D7G43(Frame 11)
EC505D5G07D5P43、 EC50011G0015P43、
EC507D5G0011P43(Frame 20) EC50015G18D5P43(Frame 30)
EC518D5G0022P43、 EC50030G0037P43、
EC50022G0037P43 (Frame 40) EC50037G0045P43(Frame 50)
EC50045G0055P43、 EC G P 、
EC50055G0075P43(Frame 60) EC50090G0110P43(Frame 70)
EC50110G0132P43、 EC G P43、EC50185G0220P43、
EC50132G0160P43(Frame 80) EC50220G0250P43(Frame 90)
EC50250G0280P43、EC50280G315P43、EC50315G0350P43 (Frame A0)
50075 0090 43
50160 0185
Attentions before UseEC5000 Attentions before Use EC5000
2.5.4 Control Terminal connections
Analog input terminals (FS, FV, FI, FC)
The connection with analog signal is especially easy to be influenced by
the interference of external noise, thus the wire should be as short as possible
(less than 20m), and shielding wire should be used. The outer wire mesh of the
shielding wire should be basically grounded, but if the inducing noise is very
loud, it is better to connect it to the FC terminal.
For the need of using contact in this circuit, the double-fork contact which
can process weak signals should be used. Besides, the terminal FC should not
adopt contact control.
While connecting with the external analog signal follower, sometimes the
interference caused by the analog signal follower or the AC motor driver will
EC5000 Installation and Wiring Installation and Wiring EC5000
S2 Multifunction input2
S3 Multifunction input3
S4 Multifunction input4
S5 Multifunctioninput
S6 Multifunction input6
S7 Multifunction input7
S8 Multifunction input8
SP +24V power
SC Public terminal for signal input
Simulate value
FMA
Public input terminal
Simulate monitor (FC public terminal)
Joint input
FCSimulaged public terminal
S1Positive
rotation/stop
Public terminal of simulated input signal.
Terminal S1-SC: ON: Positive rotation run OFF:low down and stop
Simulate value input
FS
FV
FI
potentiometer power
Voltage input setting
potentiometer power(+12VDC)for setting frequency(1~5kΩ)
1. Frequency set by an external analog input voltage command value① 0~10V DC/0~100%。② anti action:+10V~0V DC/0~100%2. Input PID target control signal, input impedance:20kΩ
Current input
1. Frequency set by an external analog input current / voltage command value① 4~20mA DC/0~100%。② 0~10V DC/0~100%(置SW1为OFF)。2. Input PID feedback control singal, input impedance:250Ω
Output monitor signal of simulated voltage 0~+10VDC
Max.output current :500mA
Terminal S2~S8 is functional for motor free rotation, outside alarm, alarm resume,multi-pace frequencysignal. For more detail, please check terminal function SETTING (S2~S8)(B01~B07)
SORT symbol Terminal name FUNCTION
Joint output
SORT symbol Terminal name FUNCTION
Simulate value
FMASimulate monitor
(FC public terminal)
Choose one of the following choices as the minitoring target:1.output frequency(10V/max frequcncy A10)2.output current flow(10V AC motor drivers rated current)3.power output(10V AC motor driver rated current)4.DC voltage10V/400V(200V grade)800V(400V grade)
AC motor drivers output minitor signal by transitor OC, signals are"RUNNING, FREQUENCY ARRIVAL, OVERLOAD FORCAST, ETC…There is 4 output singals altogether. Please check terminal function setting.
Y1/Y2A/B/C
Y3Y4
Optional signal output relay
Y3,Y4Transitor OC
output Y3、Y4
communic-ation
DADB
RS485 communic ation input/output
RS485 communication input/output terminal connecting max.31 AC motor drivers
grounding EGControl wire grounding protection
Control wire grounding protection Control wire grounding protection
2.3 Remove cover schematic drawing
Frame(10、10) Frame(20、30)
Frame(40、50、60) Frame(70、80、90、A0)
2.4 Installation dimension of AC motor driver
Frame10:EC500D4G23、EC50D75G23、EC50D75G43、EC501D5G43
Frame11:EC501D5G23、EC502D2G23、EC502D2G43、EC503D7G43
Frame20:EC505D5G07D5P43、EC507D5G0011P43
EC5000 Installation and Wiring Installation and Wiring EC5000
4.
5
105
139
149
95
132. 6
105
4.
595
179
189
144. 8
191.56
33
4
35
0
12395
Frame30:EC50011G0015P43、EC50015G18D5P43
Frame40::EC518D5G0022P43、EC50022G0030P43
Frame50:EC50030G0037P43、EC50037G0045P43
Frame60::EC50045G0055P43、EC50055G0075P43
EC5000 Installation and Wiring Installation and Wiring EC5000
216.97
436
453
153108
9180120
463
480
9120
543
560
180
278. 2
278. 2
9
273
720
750
185326.2
Frame70:EC50075G0090P43 EC5090G0110P43
Frame70:EC50075G0090P43 EC5090G0110P43
EC5000 Installation and Wiring Installation and Wiring EC5000
34012
419
73
1
76
6
280
34012
419
73
1
76
6
280
FFrame80:EC50110G0132P43 Frame80:EC50132G0160P43
34012
419
73
1
76
6
280340
12419
73
1
76
6
280
FFrame80:EC50110G0132P43 Frame80:EC50132G0160P43
Frame90:EC50160G0185P43、EC50185G0220P43、EC50220G0250P43
FrameA0:EC50250G0280P43、EC50280G0315P43、EC50315G0350P43
Dimension of the installation hole on the external frame of operation panel
EC5000 Installation and Wiring Installation and Wiring EC5000
545
951
986
202.5 202.5 12418
490
737
1190
1190
251 251 12
101.2
60
96.2
48
After removing the upper cover, the connection terminal strips are exposed,
check whether the terminals of main loops and control loops are marked
explicitly and pay attention to the following instructions during connection, do
not make improper connections.
1. Are all the connections correct?
2. Is there any connection left out?
Installation Hole Size: 101.2mm*96.2mm
2.5 Instruction for Wire Layout
2.5.1 Basic Wire Layouth The power supply must be connected with the terminals of the main loops of
AC motor driver S/L2, T/L3. If the power supply is improperly connected with
other terminals, the AC motor driver will be damaged. Besides, check whether
the voltage/current of the power supply is within the allowable range indicated
on the nameplate.
The grounding terminals must be grounded well, on the one hand it can
prevent electric shock or fire, and on the other hand it can reduce the noise
interference.
Connect the terminals with wires, ensure the high reliability of the connection.
After finishing the wire layout, check the following:
3. Is there any short circuit or line-to-ground short circuit between the terminals
and the connecting wires?
When the power is on, if the connections need to be changed, first the power
supply should be turned off, and the filter capacitor of the DC part of the loop
will need some time to discharge electricity. The work can only begin after the
completion of electricity discharge. Besides, due to the residual voltage, sparks
may be generated when there is a short circuit, thus it's better to conduct the
work under voltage-free conditions.
1 .Grounding wire must be connected, or electric shock or fire may happen.
2 . The wiring work should be done by the professional technicians.
3 . Start the work after confirming that the power is off, or electric shock may
happen.
Basic Wire Layout Graph
The wires of AC motor driver can be divided into main loop and control
loop. Users can open the upper cover and see the terminals of main loop and
control loop. Users must lay the wires according to the figure below to ensure
the accuracy of connections.
During the wiring, the selection of the specification of wire diameter should
be in accordance with the standards of electrical engineering for safety. The
screws of the terminals should be tightened, preventing the sparks caused by
loose screws due to vibration. The standard wire layout figure for EC5000 AC
motor driver is shown below.
Notice
Notice
!
!
Wire layout figure 1
EC500D4G23、 EC50D75G23、 EC501D5G23、 EC502D2G23、
EC50D75G43、EC501D5G43、EC502D2G43、EC503D7G43、
EC5000 Installation and Wiring Installation and Wiring EC5000
Common terminal foranalog signals Input of auxiliary
analog instruction
Non- fuse
breaker
The
def ault
set t ing
i s
t he
indic a t ion
of
f a i l u r e
The
def ault
set t ing
i s
t he
indic a t ion
of
r unning
The
default
sett ing
i s
consistent
frequency
Out put
of
mul t i - f unct ion
analog
quant it y
Rs485
Communi cat ion
data
inter f ace
Main
anal og
quant i t y
i nst r uct i on
Power
supply
for
frequency
sett ing
Brake
resistor
(optional
component )
N- P+
R
S
T
PR
R / L1 U /
T1
V /
T2
W /
T3
Y1A AC250V/2.5A
DC24V/5A
AC250V/2.5A
48VDC/5mA
48VDC/5mA
0-10VDC/5mA
DC24V/5A
Y1B
Y1C
Y2A
Y2B
Y2C
Y4
YC
FMA
FC
DA
DB
EG
Y3
S / L2
T / L3
EG
S2
S3
S4
S5
S6
S7
S8
SC
FS(+12V)
FV
FI
FC
5K
SP(+24V)
S1(FWD)
SW1-2
SW1-1
Input
of
multi
-function
connection
contact
Output
of
mu
lti-function
connection
contact
0/4-20mA
M3~
DB
0-10V
Inp
ut
of
an
al
og
qu
antity
+12V/20mA
0-10V(4.7K)
Positive rotation run/stop
Reverse rotation run/stop
External failure
Reset
Multi-speed instruction 1
Multi-speed instruction 2
Multi-speed instruction 3
Inching instruction
De
fau
lt settin
gs
The default setting is the
indication of the completion
of the preparation work of
AC motor driver
Wire layout figure 2
EC505D5G07D5P43、EC507D5G0011P43、EC50011G0015P43、
EC50015G18D5P43
Wire layout figure 3
EC518D5G0022P43、EC50022G0030P43、EC50030G0037P43、
EC50037G0045P43、EC50045G0055P43、EC50055G0075P43、
EC50075G0090P43、EC50090G0110P43、EC50110G0132P43、
EC50132G0160P43、EC50160G0185P43、EC50185G0220P43、
EC50220G0250P43、EC50250G0280P43、EC50280G0315P43、
EC50315G0350P43
EC5000 Installation and Wiring Installation and Wiring EC5000
Non-fuse breaker
The default setting is the indication of failure
The default setting is the indication of running
The default setting is consistent frequency
Output of multi-function analog quantity
Rs485 Communication data interface
The default setting is the indication of the completion of the preparation work of AC motor driver
Inching instruction
Common terminal for
analog signals
R
S
T
R / L1 U / T1
V / T2
W / T3
Y1A AC250V/2.5ADC24V/5A
AC250V/2.5A
48VDC/5mA
48VDC/5mA
0-10VDC/5mA
DC24V/5A
Y1B
Y1C
Y2A
Y2B
Y2C
Y4
YC
FMA
FC
DA
DB
EG
Y3
S / L2
T / L3
EG
S2
S3
S4
S5
S6
S7
S8
SC
FS(+12V)
FV
FI
FC
5K
SP(+24V)
S1(FWD)
SW1-2
SW1-1
Input o
f multi-fu
nctio
n c
onnectio
n co
nta
ct
De
fau
lt settin
gs
Outp
ut o
f multi-fu
nctio
n co
nnectio
n c
onta
ct
0/4-20mA
M3~
N- P+ P1 PR
DB
0-10V
Short Circuit Plate (Default Setting)
DC Reactor (Optional component)
Brake Resistor(Optional Component)
ytit
na
uq
gol
an
a f
o t
up
nI
Positive Rotation Run/Stop
Reverse Rotation Run/Stop
External Failure
Reset
Multi-speed Instruction 1
Multi-speed Instruction 2
Multi-speed Instruction 3
power supply for frequency setting+12V/20mA
Main analog quantity instruction0-10V(4.7K)
Input of auxiliaryanalog instrucion
Output of multi-function analog quantity
N- P+
R
S
T
P1 PR
R / L1 U / T1
V / T2
W / T3
Y1A AC250V/2.5ADC24V/5A
AC250V/2.5A
48VDC/5mA
48VDC/5mA
0-10VDC/5mA
DC24V/5A
Y1B
Y1C
Y2A
Y2B
Y2C
Y4
YC
FMA
FC
DA
DB
EG
Y3
S / L2
T / L3
EG
S2
S3
S4
S5
S6
S7
S8
SC
FS(+12V)
FV
FI
FC
5K
SP(+24V)
S1(FWD)
SW1-2
SW1-1
De
fau
lt settin
gs
0/4-20mA
M3~
DBU
DB
0-10V
Multi-speed Instruction 1
Multi-speed Instruction 2
Multi-speed Instruction 3
Inching instruction
Brake resistorBrake unit (optional component)
DC Reactor (Optional component)
Short Circuit Plate (Default Setting)
Non-fuse breaker
Positive Rotation Run/Stop
Reverse Rotation Run/Stop
External Failure
Reset
ytit
na
uq
gol
an
a f
o t
up
nI
Common terminal for
analog signals Rs485 Communication data interface
The default setting is the indication of the completion of the preparation work of AC motor driver
The default setting is consistent frequency
The default setting is the indication of running
The default setting is the indication of failure
Input o
f multi-fu
nctio
n co
nnectio
n c
onta
ct
Outp
ut o
f multi-fu
nctio
n c
onnectio
n c
onta
ct
power supply for frequency setting+12V/20mA
Main analog quantity instruction0-10V(4.7K)
Input of auxiliaryanalog instrucion
2.52 Wire Layout of the System
Phase zeror
eactor
Used for reducing the
radiation interference,
especially in the places
with audio devices, and
reducing the interference
of input end and output
ends as well. The
effective range is AM
wave band -10MHZ.
EMI filter
Used for reducing
electromagnetic
interference.
Please refer to the
annex.
Brake
resistor
Used for shortening the
decelerating time of
motor.
Please refer to the annex.
AC reactor
(output
end)
The length of motor wires
will influence the
magnitude of the
reflection wave on the
motor end. When the
engine wires are longer
than 20m, it is
recommended to install
the AC reactor.
Please refer to the annex.
Power supply
Please use the power
supply in accordance with
the rated specification in
the usage manual.
Non-fuse
switch or
residual current
circuit breaker
The input current may be
heavy when the power is
turned on. Adopt a proper
non-fuse switch or
residual current circuit
breaker.
Electromagnetic
contactor
Please do not use the
electromagnetic contactor
as the power switch of AC
motor driver, since it will
shorten the service life of
AC motor driver.
AC reactor
(input end)
When the output capacity
is over 1000kVA, it is
recommended to add an
AC reactor to improve the
functional factor. The
distance of wires should
be within 10m.
EC5000 Installation and Wiring EC5000Installation and Wiring
Functions of key combinations:
STOP + RESET :Pressing STOP and RESET simultaneously can switch
the status between LOCAL and REMOTE.
STOP+ : When the panel status is LOC, pressing STOP and
simultaneously can enter or exit INCHING status.
Use to set frequency on the initial interface.
When control function is valid on the control panel,
START、 FWD、 STOP button is invalid when shift to
frequency setting
Use panel potentiometer to set frequency on the initial interface:
Under the initial interface, using potentiometer can alter the frequency
setting, turning it left will reduce the setting and turning it right will increase the
setting. When gently pressing the potentiometer, the operation position can be
chosen for alteration in order to acquire the frequency needed for quick
alteration.
SHIFT OF MONITORING TARGET:
Press ENTER to shift to monitoring target. It displays the monitoring data
first,then shift to display data 1 second later.
POWER DATA SETTING
(EXAMPLE:change first frequency to:50.00Hz)
NO. LED dispaly Item illustration 0 F-OUT " 50.00 Actual frequency output value 1 F-SET "50.00 Actual frequency setting value 2 V-OUT " 380.0 Actual voltage output value 3 A-OUT " 11.0 Actual current output value 4 KVA " 7 Actual power output value 5 EDC " 540 DC current voltage inside AC motor driver 6 T " 37 AC motor driver radiator temperature 7 S1-8 " 111 S1-S8 outside terminal input, 1valid, dark invalid 8 Y1-Y4 " 11 Y1-Y4 outside terminal output, 1 valid,
dark invalid 9 HOU " 103 AC motor driver
time(select by Pr-C31) total running or in power
10 VER "2.00 Control panel edition Shift to
frequency setting
Shift to the correction position
Amend input
data
When ENTER invalidexit and finish setting
When ENTER valid,confirm amendment and finish
When ENTER invalid
Voluntarily exit and finish
setting When ENTER valid
Voluntarily exit and Cancel
setting
Select data Pr-A27 that needs amending.
Amending the content of Pr-A27
Select and amended the twinkling digit.
Confirm data amended and exit, plus manu
Cancel data amendingand exit
Return to disply screen,finish setting
Keypad PanelEC5000 EC5000Keypad Panel
4.1.2Operation Procedure of LCD Keypad Panel
Enter into programming status,display Pr-A01
Switch of the monitored parameters
(e.g. the monitored parameter is altered to: output current)
① ②
Under the initial interface ①, press ENTER to switch the monitoring
content, as ②shown.
operations like parameter setting/ operation data/ maintenance
information/ fault information / data copy
Under the initial interface, press PRG to enter the operation interface,
press ?? to choose the functional option, press ENTER to enter the functional
menu, press RESET to return to the initial interface, press ??to switch the
pages, and press RESET to exit.
CONTENT LCD DISPLAY FUNCTION
1.data setting During installation,set AC motor driver data to be proper
value.There is 6 relative group data in data setting manu.
Frequency output value Current output value First
screen
Fout = x x x.x x Hz
I out = x x . x A Vout = x x x V Voltage output value
Second screen
S 1 = 1 X 4 = 0 S 2 = 0 X 5 = 0 S 3 = 1 X 6 = 0
2.monitor
running
S 7 = 0 Y2 = 0 S 8 = 0 Y3= 0 Y1 = 0 Y4= 0
Status of input terminal S1~S8
and Y1~Y4 output terminal
(connect input terminal and
CM terminal to be 1 is valid , 0
is invalid.)
Middle DC voltage AC motor driver inner
temperature
EDC= x x Xv TMPF=xx ℃ TIME= x x x x x h
AC motor driver total running time
AC motor driver power grade Main board ROM edition
3. Maintena-nce
information
KVA =400V /18A MINV = V e r x.x KINV = V e r x.x Panel ROM edition
4. alarm information
-1= -4= -2= -3=
Monitor 4 problems before
power off/power off/problem
remove. 5. data copy
<DATA COPY> ST-V2.1 READ |||||||||||||||||||||
Data copy and checking for batch AC motor driver data setting
only one
screen
second
screen
First
screen
only one
screen
Third
screen
CODE LCD
display
MEANING
1
Frequency output value
2
Current output value
3
Voltage output value
4
Power output value
5
DC circuit voltage
6
feedback value
7
Fre Out
Cur Out
Vol Out
Pow Out
EDC
PID
Fre Set
frequency setted
EC5000 Keypad Panel Keypad Panel EC5000
RUN FWD LOC
CUR OUT:
41.6
RUN FWD LOC
OUT PUT FRE:
50.00 Hz A