Introduction to Manufacturing System
Transcript of Introduction to Manufacturing System
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Anas Maruf
Manufacturing Research Group
@2007
Production SystemProduction System
Introduction to Manufacturing System
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LiteraturesLiteratures
Main:
Fogarty, Blanck Stone and Hoffmann, Production and InventoryManagement, South Western Pub., Co., Cincinnati, 1992
Additional:
Gu.P. AND Norrie. D. H., Intellegent Manufacturing Planning,Chapman and Hall, 1995
Nahmias Steven, Production and Operation Analysis, 3rd edition,Mc.Graw-Hill International, New York, 1997
Sipper Daniel, Robert L. Bulfin Jr. Production Planning, Controland integration, Mc.Graw-Hill Co., Inc., New York, 1998
Vollmann, Manufacturing Planning and Control System, DowJohn, 1988
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MyselfMyself
Name: Anas Maruf
Office:Production System Laboratory,
Department of Industrial Engineering-ITB
Jl. Ganesha 10, Bandung 40132
Formal Education:
Doctor, Toyohashi University of Technology, Japan, 2000
Contact: [email protected]
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What isWhat is manufacturingmanufacturing ??
PT Dirgantara Indonesia
CN 235
NBO 105
A380
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What isWhat is manufacturingmanufacturing ??
Charging a basic oxygen furnace to make steel
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What isWhat is manufacturingmanufacturing ??
Close-up view of a turning operation in which metal is removed from a rotating workpiece by acoated cemented carbide cutting tool
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What isWhat is manufacturingmanufacturing (technology)(technology)??
The application of physical and chemical process toalter the geometry, properties, and/or appearance of amaterial
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What isWhat is manufacturingmanufacturing ((economyeconomy)?)?
The transformation of materials into items of greatervalue by means of one or more processing and/orassembly operation
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Manufacturing DefinitionManufacturing Definition
CIRP (International Conference on Production
Engineering), 1983:
A series of interrelated activities and operations involving the:
design,
materials selection,
planning,
manufacturing production,
quality assurance,
management and marketing of products
of the manufacturing industries.
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Manufacturing Life CycleManufacturing Life Cycle (Groover,1987)(Groover,1987)
Marketing & sales Product design Process planning
Work method,work standard &
productivityimprovement
Production planningInventory control
InventoryProduction
ShippingReceiving
Quality control Production control Inventory control Maintenance
Con-sum-
er
Sup-plier
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Organization ChartOrganization Chart--Major ElementsMajor Elements
Facilities
Production &
Inventory ontrol
Quality Assurance
& Control
Procurement
Engineering Design
Industrial Engineering
Process Engineering
Operations
Disbursements
& Credits
Funds Management
Capital Requirements
Finance/Accounting
Sales Promotion
Advertising
Sales
Market Research
Marketing
Manufacturing Organization
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Production SystemProduction System
Production and operations management (POM) is themanagement of an organizations production system.
A production system takes inputs and converts them intooutputs.
The conversion process is the predominant activity of aproduction system.
The primary concern of an operations manager is the
activities of the conversion process.
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Organizational ModelOrganizational Model
POMPOM
MarketingMarketing
MISMISEngineeringEngineering
HRMHRM
QAQA
AccountingAccounting
SalesSales
FinanceFinance
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Different Ways to Study POMDifferent Ways to Study POM
Production as a System
Production as an Organization Function
Decision Making in POM
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Conversion SubsystemConversion Subsystem
Physical (Manufacturing)
Locational Services (Transportation)
Exchange Services (Retailing)
Storage Services (Warehousing)
Other Private Services (Insurance)
Government Services (Federal, State, Local)
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Outputs of a Production SystemOutputs of a Production System
Direct
Products
Services
Indirect
Waste
Pollution
Technological Advances
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Changing sources ofChanging sources of
competitive advantage (2)competitive advantage (2)
Flexible Factories and Product variety (1970s)
Cope with changes in consumer references. A car for every taste
and purse
Flexible resources. Quick changeovers
Quality (1980s)
Quality is free.
Continuous improvement strategy. Zero defect. Perfect reliability
Time (late 1980s-1990s) We love your product but where is it?
Dont sell what you produce. produce what sells.
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World Class PracticeWorld Class Practice
Manufacturing Resource Planning
Enterprise Resource Planning
Just-in-Time
Theory of Constraints
Supply Chain Management
Project Management
Computer Integrated Manufacturing
Flexible Manufacturing System
The aboveThe above will be the content of our lecture onwill be the content of our lecture on Production SystemProduction System