Lean Manufacturing System
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Transcript of Lean Manufacturing System
NAZA AUTOMOTIVE MANUFACTURING SDN BHD[Company No.: 591026-M]
Page 1
Lean Manufacturi
ngSystem
Kamarulzaman Darus PJNDirector of Manufacturing NAM
[email protected]+6012-277-2059
Graduated in B.Sc. Mechanical Engineering from Graduated in B.Sc. Mechanical Engineering from Leeds University, UK. Leeds University, UK.
Had been in the Automotive Manufacturing Had been in the Automotive Manufacturing Business for more than 25 years.Business for more than 25 years.
Had been responsible in key areas of Production Had been responsible in key areas of Production and Planning, Manufacturing Engineering, Plant and Planning, Manufacturing Engineering, Plant Engineering, Product Research and Development.Engineering, Product Research and Development.
Currently, the Director of Manufacturing – Currently, the Director of Manufacturing – responsible in all aspects of Manufacturing for responsible in all aspects of Manufacturing for Naza Automotive Manufacturing.Naza Automotive Manufacturing.
NAZA AUTOMOTIVE MANUFACTURING SDN BHD[Company No.: 591026-M]
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Basic Philosophy Of Lean Production System
1.Quality guaranteed in process1) In production line, only 100% quality guaranteed parts can be transferred
to the subsequent process.
2.Cost reduction activities1) Elimination of overload, waste and
unevenness
(Defect parts will not go to the next process) Common Basic Philosophy
Lean Production System
Consistent basic philosophy for company management
Manager
Staff
Worker
Top Management
Lean Production System is a measure to realize the basic Philosophy
NAZA AUTOMOTIVE MANUFACTURING SDN BHD[Company No.: 591026-M]
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How to Operate A Factory Base On Lean Production System
NAZA AUTOMOTIVE MANUFACTURING SDN BHD[Company No.: 591026-M]
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Why Quality To Be Guaranteed In Process?
NAZA AUTOMOTIVE MANUFACTURING SDN BHD[Company No.: 591026-M]
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Just in Time
NAZA AUTOMOTIVE MANUFACTURING SDN BHD[Company No.: 591026-M]
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Leveled Production System
NAZA AUTOMOTIVE MANUFACTURING SDN BHD[Company No.: 591026-M]
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Leveled Production System
NAZA AUTOMOTIVE MANUFACTURING SDN BHD[Company No.: 591026-M]
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Leveled Production System
NAZA AUTOMOTIVE MANUFACTURING SDN BHD[Company No.: 591026-M]
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Leveled Production System (Manpower Allocation)
NAZA AUTOMOTIVE MANUFACTURING SDN BHD[Company No.: 591026-M]
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Leveled Production System (Logistics)
NAZA AUTOMOTIVE MANUFACTURING SDN BHD[Company No.: 591026-M]
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Leveled Production System (Averaging Calculating Conditions)
NAZA AUTOMOTIVE MANUFACTURING SDN BHD[Company No.: 591026-M]
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Leveled Production System (Process Arrangement)
NAZA AUTOMOTIVE MANUFACTURING SDN BHD[Company No.: 591026-M]
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Leveled Production System (Establish Standard Working Time)
NAZA AUTOMOTIVE MANUFACTURING SDN BHD[Company No.: 591026-M]
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Leveled Production System (Process Arrangement – Grouping Method)
NAZA AUTOMOTIVE MANUFACTURING SDN BHD[Company No.: 591026-M]
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Leveled Production System (Process Arrangement – Short Line Management)
NAZA AUTOMOTIVE MANUFACTURING SDN BHD[Company No.: 591026-M]
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Leveled Production System (Process Arrangement – A-B Control System)
NAZA AUTOMOTIVE MANUFACTURING SDN BHD[Company No.: 591026-M]
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Leveled Production System (Process Arrangement – Fixed-Stop Position)
NAZA AUTOMOTIVE MANUFACTURING SDN BHD[Company No.: 591026-M]
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Leveled Production System (Process Arrangement On-Line Inspection and Repair)
NAZA AUTOMOTIVE MANUFACTURING SDN BHD[Company No.: 591026-M]
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Leveled Production System (Process Arrangement – ANDON)
NAZA AUTOMOTIVE MANUFACTURING SDN BHD[Company No.: 591026-M]
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Leveled Production System (Process Arrangement – Parts Request ANDON)
NAZA AUTOMOTIVE MANUFACTURING SDN BHD[Company No.: 591026-M]
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Leveled Production System (Process Arrangement – Buffer)
NAZA AUTOMOTIVE MANUFACTURING SDN BHD[Company No.: 591026-M]
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Leveled Production System (Process Arrangement – Scratch Prevention Cover)
NAZA AUTOMOTIVE MANUFACTURING SDN BHD[Company No.: 591026-M]
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Leveled Production System (Process Arrangement – ALC – Automated Line Controller Concept)
NAZA AUTOMOTIVE MANUFACTURING SDN BHD[Company No.: 591026-M]
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Leveled Production System (Process Arrangement – ALC System)
NAZA AUTOMOTIVE MANUFACTURING SDN BHD[Company No.: 591026-M]
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Leveled Production System (Process Arrangement – ALC Production Order System)
NAZA AUTOMOTIVE MANUFACTURING SDN BHD[Company No.: 591026-M]
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Leveled Production System (Process Arrangement – ALC - Body Shop Pokayoke)
NAZA AUTOMOTIVE MANUFACTURING SDN BHD[Company No.: 591026-M]
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Leveled Production System (Process Arrangement – ALC - TF Shop Pokayoke for Torque)
NAZA AUTOMOTIVE MANUFACTURING SDN BHD[Company No.: 591026-M]
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Leveled Production System (Process Arrangement – ALC - TF Shop Pokayoke for Parts Selection)
NAZA AUTOMOTIVE MANUFACTURING SDN BHD[Company No.: 591026-M]
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Leveled Production System (Process Arrangement – ALC - KAIZEN)
NAZA AUTOMOTIVE MANUFACTURING SDN BHD[Company No.: 591026-M]
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Leveled Production System (Process Arrangement – ALC – Synchronized Process Layout)
NAZA AUTOMOTIVE MANUFACTURING SDN BHD[Company No.: 591026-M]
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Leveled Production System (Process Arrangement – ALC – Sequenced Supply System)
NAZA AUTOMOTIVE MANUFACTURING SDN BHD[Company No.: 591026-M]
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Leveled Production System (Process Arrangement – ALC – Eliminate MUDA (Waste) Thoroughly)
NAZA AUTOMOTIVE MANUFACTURING SDN BHD[Company No.: 591026-M]
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Leveled Production System (Process Arrangement – Wide Dolly Friction Conveyor)
NAZA AUTOMOTIVE MANUFACTURING SDN BHD[Company No.: 591026-M]
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Leveled Production System (Process Arrangement – Assessment Method for Workload Hardship Level)
NAZA AUTOMOTIVE MANUFACTURING SDN BHD[Company No.: 591026-M]
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Leveled Production System (Process Arrangement – Assessment Method to determine Quantity of Working Hardship Level TVAL
NAZA AUTOMOTIVE MANUFACTURING SDN BHD[Company No.: 591026-M]
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Leveled Production System (Process Arrangement – Door-less System – Reduce Hardship Level)
NAZA AUTOMOTIVE MANUFACTURING SDN BHD[Company No.: 591026-M]
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Leveled Production System (Process Arrangement – Working Posture Improvement – Reduce Hardship Level)
NAZA AUTOMOTIVE MANUFACTURING SDN BHD[Company No.: 591026-M]
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Leveled Production System (Process Arrangement – Labor Saving Equipment – Reduce Hardship Level)
NAZA AUTOMOTIVE MANUFACTURING SDN BHD[Company No.: 591026-M]
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Leveled Production System (Process Arrangement – Robot System – Reduce Hardship Level)
NAZA AUTOMOTIVE MANUFACTURING SDN BHD[Company No.: 591026-M]
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Leveled Production System (Process Arrangement – Intelligent Pre-set Automation – Reduce Hardship Level)
NAZA AUTOMOTIVE MANUFACTURING SDN BHD[Company No.: 591026-M]
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Leveled Production System (Process Arrangement – Synchronized Wagon Dolly – Reduce Hardship Level)