INTRODUCTION MORDEC CERTIFICATES MORDEC GENERAL ......8 Chain Sling System 9 Wire Rope Sling System...

INTRODUCTION 03 MORDEC INTERNATIONAL

MORDEC CERTIFICATES 05 Certificate of ABS Consulting 06 Certificate of Compliance, Test & Inspection

MORDEC GENERAL INFORMATION & WARNING 7 Definition of Terms Used

MORDEC LIFTING SOLUTION

8 Chain Sling System

9 Wire Rope Sling System

10 Recommended Masterlink forWire Rope Sling

11 Webbing Sling System

12 Chain Sling Configurations

13 Wire Rope Sling Configurations

MORDEC SHACKLES

15 Instructions for Safe Use of Shackle

17 Screw Pin Anchor Shackle

18 Screw Pin Chain Shackle

19 Bolt & Nut Anchor Shackle

20 Bolt & Nut Chain Shackle

MORDEC GRADE 80 CHAIN SLINGS & ACCESSORIES Instructions for Safe Use of Chain Sling and Accessories

Grade 80 Alloy Connecting Link Grade 80 Alloy Eye Steel Hook with Latch

Grade 80 Alloy Eye Sling Hook with Latch Grade 80 Alloy Clevis Sling Hook with Latch

Grade 80 Alloy Eye Safety Hook Grade 80 Alloy Clevis Safety Hook

Grade 80 Alloy Eye Grab Hook Grade 80 Alloy Clevis Grab Hook

Grade 80 Alloy Clevis Self Locking Hook

Grade 80 Alloy Chain

30 Master Link Welded Type

31 Master Link Assemblies Welded Type

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MORDEC CARGO SECURING EQUIPMENT

33 34 Polyester Webbing SlingSafety Information on Polyester

Webbing Sling Ratchet Lashing System

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LEGAL NOTICE: All rights reserved. All information provided in this catalogue supersedes previous issues and is to the best of our knowledge. Specifications are subject to change without notice. This catalogue is not meant to constitute an operational tool. It is intended purely as guidance to be used at user’s own risk, and no warranties or representations are given nor are any duty of care or responsibility accepted by MEP and its Group of Companies for any consequences whatsoever resulting directly or indirectly from compliance with or reliance on any guidance or advice contained in the catalogue even if caused by a failure to exercise reasonable care on the part of any of the aforementioned parties.

MORDEC INTERNATIONAL PTE LTD ™ 9D Jurong Pier Road, Block 3 #03-01 MEP Building, Singapore 619177

Tel: (65) 6265 6860 / 6266 2910 • Fax: (65) 6266 3267 Email: [email protected] • Website: http://www.mordec.com Co. Registration No: 200817413D

ORDEC™ INTERNATIONAL specialises in MORDEC™ Material Handling, Lifting,

and Cargo Securing Solutions, with major activities in the field of development and production of

lifting, rigging, and cargo securing equipments. MORDEC™ is currently used in construction, marine, forestry,

quarrying, offshore, manufacturing and heavy industry worldwide.

Product Design and Testing MORDEC™ Integrated Systems consist of ‘System Designing, Production and

Testing’. The integrated system starts from the design stage where products are

designed and tested to function efficiently as a whole system, more than just individual

3 components. This is followed by calibration in productions and stringent testing

procedures. This approach is effective in supporting product operation for industrial

usage even in vigorous working conditions and environments.

Commitment towards Safe Lifting Mordec International is committed to achieving customer satisfaction through quality products and services.

All products sold are inspected, tested and closely monitored to ensure that the product characteristics meet

prevailing international standards and requirements. Each individual item has a traceability code or individual

serial number to allow traceability down to their respective production date and material certification. Mordec

International strives for product excellence to ensure that the products are safe and reliable.

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Quality to International StandardsMordec International engages primarily in the manufacturing, distributing and marketing of MORDEC

™ Solutions, and jointly manages with its partners, production facilities located across Asia.

To ensure product quality and durability, MORDEC™ products undergo fatigue testing which is a

dynamic testing mode used to simulate how a component will behave under real life stress conditions.

This is done by applying cyclic loading to a test specimen to understand how it will perform under

similar conditions in actual use. Fatigue testing allow users to predict the in-service life of MORDEC™

products.

The MORDEC™ Solution• One Brand, One System, One Manufacturer

• Integrated Engineering and Design

• Single point for Design, Engineering, Productions, Quality Inspection and Distribution

MORDEC™ Material Handling, Lifting, and Cargo Securing

Solutions has components comprising of a wide spectrum of lifting accessories including Grade 80

alloy lifting chains, shackles, hooks, clamps, chain blocks, lever hoists, wire ropes, webbing slings and

other accessories.

All MORDEC™ products are tested to and fulfill international standards of safety.

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Definition of Terms UsedCapacity

The designated working load or size of the

component or lifting assembly.

Minimum Breaking Load (MBL)

The minimum load under straight pull at which the

component or lifting assembly may break.

Safety Factor

The ratio of the Minimum Breaking Load to the

Working Load Limit.

Fatigue Tested

Stress testing by applying cyclic loading to the

component to understand how it will perform under

similar conditions in actual use.

Product CertificationAll MORDEC™ products and assemblies are produced according to stringent MORDEC™ QA and QC

specifications and procedures. The products are inspected and tested at production point, and upon confirmation

of conformance, test certificates and certificate of conformance indicating full traceability with product identification

code will be issued.

Identification and MarkingsMORDEC™ steel components are embossed

with raised letters at point of production with the

working load limit, CE, manufacturer’s logo

“MORDEC™”, product identification code and

component size.

Working Load Limit (WLL)

The maximum load a component or lifting assembly

is authorized to take in general use under a straight

pull. The WLL may also be known as the capacity of

the component.

Actual Breaking Load (ABL)

The actual load under straight pull at which the

component or lifting assembly sample broke at.

Proof Load (PL)

The maximum load applied when the component or

lifting assembly is tested with no visible permanent

deformation or damage after proof loading.

Fatigue Properties (European norms)

Fatigue rated at 1-1/2 times the Working Load Limit

at 20,000 cycles.

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WARNING: All Mordec products shown in this catalogue are sold with the express understanding that the buyer is thoroughly familiar with the product, and the means of safe and proper use of the product.

All safety and operating instructions must be read before using the product. All responsibility for the application of the product rests with the user. Product failure can occur due to misuse, abuse, alteration or improper maintenance which may result in personal injuries, property damage or death.

All specifications including working load limit and safety factor shown in this catalogue applies to products in new condition only. The working load limit is indicated as a recommendation of the maximum load a product can carry under normal working conditions only, and may be affected by environmental conditions, shock loading, overloading, alteration, and use conditions other than intended.

MORDEC LIFTING SOLUTION Chain Sling System

MORDEC™ RLQ-8 Masterlink Assemblies

Certificate

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MORDEC™ LC-400 G80 Connecting Link

MORDEC™ CA-800 G80 Alloy Chain

MORDEC™ HCS-415 G80 Alloy Clevis Safety Hook

Usage of Table Figures shown are for new slings only Working Load Limit shown are for vertical lift, for symmetric load with equal weight on each leg only. Asymmetric load with unequal weight are to use the following Working Load Limit: 2-Leg Sling is to calculate as 1-Leg. 3-Leg and 4-Leg is to calculate as 2-Leg.

Connecting components must match the

determined chain size 8 Not to be used in environment with extreme temperature, corrosion inducing, alkaline or acidic condition.

Mordec Masterlink & Masterlink Assembly Chain Sling EN 818-4 Working Load Limit Table Recommended Masterlink, Masterlink Assembly for use with Chain Sling according to EN-818 requirements

90°

1 - legged 2 - legged 3 - legged & 4 - legged Choke Endless Sling

ß 0-45˚ 0-90˚

ß 45˚-60˚ 0-120˚

ß 0-45˚ 0-90˚

ß 45˚-60˚ 0-120˚

Chain Dia WLL (Ton) Masterlink WLL (Ton) Masterlink WLL (Ton) Masterlink WLL (Ton) Masterlink WLL (Ton) Masterlink WLL (Ton) 6mm 1.12 RLW-8-13 1.60 RLW-8-13 1.12 RLW-8-13 2.36 RLQ-8-16 1.70 RLQ-8-16 1.80 7mm 1.50 RLW-8-13 2.12 RLW-8-13 1.50 RLW-8-13 3.15 RLQ-8-16 2.24 RLQ-8-16 2.50 8mm 2.00 RLW-8-13 2.80 RLW-8-16 2.00 RLW-8-13 4.25 RLQ-8-20 3.00 RLQ-8-16 3.20 10mm 3.15 RLW-8-16 4.25 RLW-8-20 3.15 RLW-8-16 6.70 RLQ-8-22 4.75 RLQ-8-20 5.00 13mm 5.30 RLW-8-20 7.50 RLW-8-22 5.30 RLW-8-20 11.20 RLQ-8-28 8.00 RLQ-8-25 8.50 16mm 8.00 RLW-8-25 11.20 RLW-8-28 8.00 RLW-8-25 17.00 RLQ-8-38 11.80 RLQ-8-28 12.50 19mm 11.20 RLW-8-28 16.00 RLW-8-38 11.20 RLW-8-32 23.60 RLQ-8-45 17.00 RLQ-8-38 18.00 22mm 15.00 RLW-8-32 21.20 RLW-8-38 15.00 RLW-8-32 31.50 RLQ-8-45 22.40 RLQ-8-38 23.60 26mm 21.20 RLW-8-38 30.00 RLW-8-45 21.20 RLW-8-38 45.00 N/A 31.50 RLQ-8-45 33.50 32mm 31.50 RLW-8-45 45.00 RLW-8-60 31.50 RLW-8-45 65.00 N/A 45.00 N/A 50.00 36mm 40.00 RLW-8-50 56.00 RLW-8-60 40.00 RLW-8-50 84.00 N/A 60.00 N/A 63.00 45mm 63.00 RLW-8-70 90.00 N/A 63.00 RLW-8-70 132.00 N/A 95.00 N/A 100.00

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MORDEC LIFTING SOLUTIONWire Rope Sling System

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Usage of Table

Figures shown are for new slings only

Working Load Limit shown are for vertical lift, for symmetric

load with equal weight on each leg only.

Asymmetric load with unequal weight are to use the following

Working Load Limit:

2-Leg Sling is to calculate as 1-Leg.

3-Leg and 4-Leg is to calculate as 2-Leg.

Connecting components must match the determined rope size

Not to be used in environment with extreme temperature,

corrosion inducing, alkaline or acidic condition.

Wire rope diameter and component must be correctly sized

to fit the hook

• A thimble should be used to protect sling and reduce point

loading

* For more safety instructions, refer Wire Rope section

Certificate

MORDEC™ RLQ-8Masterlink Assemblies

MORDEC™ 6 X 36 WS +IWRC Steel Wire Rope

MORDEC™ HES-410G80 Alloy Eye Safety Hook

Wire Rope Safety Factor and Kilonewton to Ton Force in metric Conversion ChartWire Rope Sling: Based on frequently used design factor of 5

*Wire Rope Type: 6 x 36 WS IWRC RHRL Hot Dip Galvd Steel Wire Rope to EN 12385-4:2002

1770N/mm2B.F. (kN)

Tonnage9.813

Safety Factor5Dia

1960N/mm2B.F. (kN)

Tonnage9.813

Safety Factor5

10mm 63 6.4212mm 90.7 9.2414mm 124 12.6416mm 161 16.4118mm 204 20.7919mm 227 23.1320mm 252 25.6822mm 305 31.0824mm 363 36.9926mm 426 43.4128mm 494 50.3432mm 645 65.7336mm 817 83.2640mm 1010 102.9242mm 1110 113.1244mm 1220 124.3248mm52mm

1330 135.531700 173.24

Dia(in.)

2/5½

5/95/85/7¾

4/56/711

1.1/91.1/41.3/71.4/71.2/31.3/41.8/9

2

1.281.852.533.284.164.635.146.227.4

8.6810.0713.1516.6520.5822.6224.8627.1134.65

69.810013717922625127933840247254771590411201230135016101890

7.11 1.4210.19 2.0413.96 2.7918.24 3.6523.03 4.6125.58 5.1228.43 5.6934.44 6.8940.97 8.1948.1 9.62

55.74 11.1572.86 14.5792.12 18.42

114.13 22.83125.34 25.07137.57 27.51164.07 32.81192.6 38.52

For Grade IPS Wire Ropes of Tensile Strength 1770N/mm2 Recommended Masterlink, Masterlink Assembly for use with Wire Sling according to ISO 2408 requirements

90°

1 - legged 2 - legged 3 - legged & 4 - legged Choke

1770N/mm2 Rope Dia

WLL (Ton)

0-60˚ WLL (Ton)

RMN-8 Masterlink

0-90˚ WLL (Ton)

RMW-8 Masterlink

0-120˚ WLL (Ton)

RMW-8 Masterlink

0-60˚ WLL (Ton)

RMQ-8 Masterlink

0-90˚ WLL (Ton)

RMQ-8 Masterlink

0-120˚ WLL (Ton)

RMQ-8 Masterlink

10mm 1.25 2.16 RLW-8-16 1.80 RLW-8-13 1.25 RLW-8-13 3.2 RLQ-8-16 2.70 RLQ-8-16 1.9 RLQ-8-16 2.00 12mm 1.85 3.20 RLW-8-20 2.50 RLW-8-16 1.85 RLW-8-13 4.80 RLQ-8-22 3.90 RLQ-8-20 2.77 RLQ-8-16 2.95 14mm 2.50 4.30 RLW-8-20 3.50 RLW-8-20 2.50 RLW-8-16 6.50 RLQ-8-25 5.20 RLQ-8-22 3.80 RLQ-8-20 4.00 16mm 3.25 5.60 RLW-8-22 4.50 RLW-8-20 3.25 RLW-8-20 8.40 RLQ-8-28 6.90 RLQ-8-25 4.9 RLQ-8-22 5.20 18mm 4.15 7.15 RLW-8-25 5.80 RLW-8-22 4.15 RLW-8-20 10.70 RLQ-8-32 8.70 RLQ-8-28 6.2 RLQ-8-25 6.60 19mm 4.60 7.95 RLW-8-25 6.40 RLW-8-25 4.60 RLW-8-20 11.90 RLQ-8-32 9.70 RLQ-8-28 6.90 RLQ-8-25 7.35 20mm 5.10 8.80 RLW-8-28 7.10 RLW-8-25 5.10 RLW-8-20 13.20 RLQ-8-38 10.80 RLQ-8-32 7.70 RLQ-8-25 8.15 22mm 6.20 10.70 RLW-8-32 8.70 RLW-8-28 6.20 RLW-8-25 16.00 RLQ-8-38 13.00 RLQ-8-38 9.30 RLQ-8-28 9.90 24mm 7.40 12.80 RLW-8-38 10.30 RLW-8-32 7.40 RLW-8-25 19.00 RLQ-8-38 15.50 RLQ-8-38 11.00 RLQ-8-32 11.80 26mm 8.50 14.70 RLW-8-38 12.00 RLW-8-32 8.50 RLW-8-28 22.00 RLQ-8-45 18.20 RLQ-8-38 13.00 RLQ-8-38 13.60 28mm 10.00 17.00 RLW-8-38 14.00 RLW-8-38 10.00 RLW-8-28 26.00 N/A 21.00 RLQ-8-45 15.00 RLQ-8-38 16.00 32mm 13.00 22.40 RLW-8-45 18.40 RLW-8-38 13.00 RLW-8-38 33.80 N/A 27.60 N/A 19.70 RLQ-8-38 20.80 36mm 16.50 28.50 RLW-8-45 23.30 RLW-8-45 16.50 RLW-8-38 42.90 N/A 35.00 N/A 25.00 RLQ-8-45 26.40 40mm 20.50 35.40 RLW-8-60 28.80 RLW-8-50 20.50 RLW-8-45 52.00 N/A 43.00 N/A 30.90 N/A 32.80 42mm 22.60 39.00 RLW-8-60 31.60 RLW-8-50 22.60 RLW-8-45 58.70 N/A 47.50 N/A 33.90 N/A 36.10 44mm 24.80 42.50 RLW-8-60 34.80 RLW-8-60 24.80 RLW-8-45 64.40 N/A 52.00 N/A 37.20 N/A 39.65 48mm 27.00 46.50 RLW-8-60 37.90 RLW-8-60 27.00 RLW-8-50 70.00 N/A 57.00 N/A 40.60 N/A 43.20 52mm 34.65 59.50 RLW-8-70 48.50 RLW-8-70 34.65 RLW-8-60 90.00 N/A 72.70 N/A 52.00 N/A 55.40

For Grade EIPS Wire Ropes of Tensile Strength 1960N/mm2 Recommended Masterlink, Masterlink Assembly for use with Wire Sling according to ISO 2408 requirements

90°

1 - legged 2 - legged 3 - legged & 4 - legged Choke

1770N/mm2 Rope Dia

WLL (Ton)

0-60˚ WLL (Ton)

RMW-8 Masterlink

0-90˚ WLL (Ton)

RMW-8 Masterlink

0-120˚ WLL (Ton)

RMW-8 Masterlink

0-60˚ WLL (Ton)

RMQ-8 Masterlink

0-90˚ WLL (Ton)

RMQ-8 Masterlink

0-120˚ WLL (Ton)

RMQ-8 Masterlink

10mm 1.40 2.40 RLW-8-16 1.95 RLW-8-13 1.40 RLW-8-13 3.60 RLQ-8-20 2.90 RLQ-8-16 2.10 RLQ-8-16 2.20 12mm 2.00 3.40 RLW-8-20 2.80 RLW-8-16 2.00 RLW-8-16 5.20 RLQ-8-22 4.20 RLQ-8-20 3.00 RLQ-8-16 3.20 14mm 2.75 4.70 RLW-8-20 3.85 RLW-8-20 2.75 RLW-8-16 7.10 RLQ-8-25 5.70 RLQ-8-22 4.10 RLQ-8-20 4.40 16mm 3.65 6.30 RLW-8-25 5.10 RLW-8-25 3.65 RLW-8-20 9.50 RLQ-8-28 7.60 RLQ-8-25 5.50 RLQ-8-22 5.80 18mm 4.60 7.90 RLW-8-25 6.40 RLW-8-22 4.60 RLW-8-20 11.90 RLQ-8-32 9.60 RLQ-8-28 6.90 RLQ-8-25 7.30 19mm 5.10 8.80 RLW-8-28 7.10 RLW-8-25 5.10 RLW-8-20 13.20 RLQ-8-38 10.70 RLQ-8-32 7.60 RLQ-8-25 8.10 20mm 5.65 9.70 RLW-8-28 7.90 RLW-8-28 5.65 RLW-8-22 14.70 RLQ-8-38 11.80 RLQ-8-32 8.50 RLQ-8-28 9.00 22mm 6.85 11.80 RLW-8-32 9.60 RLW-8-32 6.85 RLW-8-25 17.80 RLQ-8-38 14.30 RLQ-8-38 10.20 RLQ-8-28 10.90 24mm 8.10 14.00 RLW-8-38 11.30 RLW-8-32 8.10 RLW-8-28 21.00 RLQ-8-45 17.00 RLQ-8-38 12.10 RLQ-8-32 12.90 26mm 9.60 16.60 RLW-8-38 13.40 RLW-8-32 9.60 RLW-8-28 25.00 RLQ-8-45 20.00 RLQ-8-38 14.40 RLQ-8-38 15.30 28mm 11.10 19.00 RLW-8-38 15.50 RLW-8-38 11.10 RLW-8-32 28.80 RLQ-8-50 23.30 RLQ-8-45 16.60 RLQ-8-38 17.70 32mm 14.50 25.00 RLW-8-45 20.30 RLW-8-38 14.50 RLW-8-38 37.70 RLQ-8-60 30.40 N/A 21.70 RLQ-8-45 23.20 36mm 18.40 31.80 RLW-8-50 25.70 RLW-8-45 18.40 RLW-8-38 47.80 RLQ-8-70 38.60 N/A 27.60 RLQ-8-45 29.40 40mm 22.80 39.40 RLW-8-60 31.90 RLW-8-50 22.80 RLW-8-45 59.20 RLQ-8-70 47.80 N/A 34.20 N/A 36.40 42mm 25.00 43.20 RLW-8-60 35.00 RLW-8-50 25.00 RLW-8-45 65.00 RLQ-8-70 52.00 N/A 37.50 N/A 40.00 44mm 27.50 47.50 RLW-8-70 38.50 RLW-8-70 27.50 RLW-8-45 71.50 N/A 57.70 N/A 41.20 N/A 44.00 48mm 32.80 56.70 RLW-8-70 45.90 RLW-8-60 32.80 RLW-8-60 85.00 N/A 68.80 N/A 49.20 N/A 52.40 52mm 38.50 66.60 RLW-8-70 53.90 RLW-8-70 38.50 RLW-8-60 100.00 N/A 80.80 N/A 57.70 N/A 61.60

RECOMMENDED MASTERLINK FOR WIRE ROPE SLING

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MMORDEC LIFTING SOLUTIONWebbing Sling System

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Certificate

MORDEC™ RLQ-8Masterlink Assemblies

MORDEC™ RWS-06Webbing Sling

MORDEC™ HAE-420G80 Alloy Eye Steel hook w Latch

Recommended Masterlink for use with Single Leg Webbing Sling

StraightLift

ChokedLift "U" Lift 45˚

Lift45/60˚

Lift

Productcode

WLL (Ton)

M = 1(Ton)

M = 0.8(Ton) Masterlink

M = 2(Ton) Masterlink



RWS-06-1T 1 1.0 0.8 RLW-8-13 2.0 RLW-8-13 1.4 RLW-8-13 1.0 RLW-8-13RWS=06-2T 2 2.0 1.6 RLW-8-13 4.0 RLW-8-16 2.8 RLW-8-16 2.0 RLW-8-13RWS-06-3T 3 3.0 2.4 RLW-8-16 6.0 RLW-8-20 4.2 RLW-8-20 3.0 RLW-8-16

RWS-06-4T 4 4.0 3.2 RLW-8-16 8.0 RLW-8-22 5.6 RLW-8-20 4.0 RLW-8-16

RWS=06-5T 5 5.0 4.0 RLW-8-20 10.0 RLW-8-25 7.0 RLW-8-22 5.0 RLW-8-20RWS-06-6T 6 6.0 4.8 RLW-8-20 12.0 RLW-8-28 8.4 RLW-8-25 6.0 RLW-8-20

RWS-06-8T 8 8.0 6.4 RLW-8-22 16.0 RLW-8-32 11.2 RLW-8-28 8.0 RLW-8-22RWS-06-10T 10 10.0 8.0 RLW-8-25 20.0 RLW-8-38 14.0 RLW-8-32 10.0 RLW-8-25

RWS-06-12T 12 12.0 9.6 RLW-8-28 24.0 RLW-8-38 16.8 RLW-8-32 12.0 RLW-8-32

Cargo lashing on vehicle Cargo lashing on vessels

MORDEC CARGO SECURING SYSTEMMORDEC MATERIAL HANDLING SOLUTION

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MORDEC™ RTP-200Plain Trolley

MORDEC™ BT-120Chain Block with Bearing

MORDEC™ BB-125Chain Block with Bushing

Usage of Table Figures shown are for new slings only Working Load Limit shown are for vertical lift, for symmetric

load with equal weight on each leg only. Asymmetric load with unequal weight are to use the following

Working Load Limit:2-Leg Sling is to calculate as 1-Leg.

3-Leg and 4-Leg is to calculate as 2-Leg.

Not to be used in environment with extreme temperature, corrosion inducing, alkaline or acidic condition.

Connecting components must match the sling WLL and size*For more safety instructions, refer Webbing section

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Some commonly used chain sling configurations are listed below.Contact your local distribution for more assistance.

Single Leg Sling withMasterlink and Hook

Four Leg Sling withMasterlink Assembly and Hook

Single Leg Sling,Choker Assembly with Hook

LC-400

HAE-420

HSC-435

HSE-425

HCS-415

HES-410

HGC-445

HEG-440

MLW-8

MLQ-8

Two Leg Sling,Choker Assembly with Hook

Two Leg Sling withMasterlink and Hook

Two Leg Sling with Masterlink,Shortener and Hook

Three Leg Sling withMasterlink Assembly and Hook

CHAIN SLING CONFIGURATIONS

COMPONENTS

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WIRE ROPE SLING CONFIGURATIONS

WEBBING SLING CONFIGURATIONS

Two Leg Sling withMasterlink Assembly and Hook

Three Leg Sling withMasterlink Assembly and Hook


Single Leg Sling with Masterlink,Choke Hook and Bottom Hook

Two Leg Sling withMasterlink and Shackle

Four Leg Sling with MasterlinkAssembly and Hook


Two Leg Sling withMasterlink Assembly and Hook

Four Leg Sling withMasterlink Assembly and Hook

™

SHACKLES

SHAC

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General Instructions For Safe Use Of ShacklesThe following information is of a general nature covering universal safety guidelines on the use and

maintenance of shackles. Operating guidelines may vary with specified use conditions, industry or

government regulations. Shackles can be used in a wide variety of applications including lifting, tying,

suspending and towing. Careful selection of shackles should be made based on the load conditions when

planning lifting activities.

Shackles are sized according to the dimension of the bow structure and not the

pin. When selecting shackles, two types of designs are available anchor and chain.

Both used either with screw pins or bolt and nut configuration. Anchor shackle can

be used for in-line load lifting as well as side-lifting with reduced working load limit,

while Chain shackle are strictly used for in-line load lifting only.

Quality To International StandardsMordec Shackles are manufactured using only high tensile carbon and alloy steel, and are engineered to meet

the high performance requirements of US Federal Specification RR-C-271D with key features as follows:

Forged Carbon Steel Body and Alloy Steel Pin

Design factor of 6 to 1

Proof load at 2 times the working load limit

Individually marked with raised letters on the bow

with the working load limit, CE, manufacturer’s

name, traceability code and size

Unique traceability code for every batch with full

records of material composition

Consistent mechanical properties

Prevention of catastrophic failure by elongating or

deforming on overloading

Impression die forged for closer tolerance and

material density

Fatigue tested at 1.5 times of working load limit

Hot dipped galvanised finishing with an average

thickness of one hundred microns

Side Loading Load Limit Reduction ChartSide loading should be avoided where possible as the Working Load Limit is reduced. If side loading must take

place, the following information must be taken into consideration.

Angle of Load Corresponding From In-Line Working Load Limit

0° 100% of Rated WLL 45° 70% of Rated WLL 90° 50% of Rated WLL

WLL

2T

MORDEC A 1

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In-Line In-Line

Do NotSide Load

45 Degrees

90Degrees

WLL

2T

MORDEC A 1

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Anchor Type Chain Type

MAXIMUM120˚ ONLY

Two Leg Sling Side Loading with Anchor Shackle Only

IMPORTANT TO NOTE• Do not side load chain shackles or non-MORDEC

shackles

• Avoid side loading for asymmetric or unbalance load

• Do not exceed 120° total angle for shackle loaded with

two leg sling

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Markings

Straight PinSeated PinSize of gap

Signs ofwear or defect

General Instructions For Safe Use Of ShackleInspection and Maintenance:

Shackles should be kept in dry, clean conditions and free from corrosion inducing elements

Thorough inspection should be done regularly by a Competent Person.

Replace shackles that show any sign of elongation, distortion, corrosion, fractures or wear of more than

10% of the original dimension of the shackle.

A bent shackle indicates excessive side-loading and elongation shows overloading was performed.

All markings on the shackle bow should be clearly legible.

All pins should be straight and fit completely when seated in eye holes

Shackle must not be modified, repaired, replaced by unknown pins, or reshaped by heating or bending

If in doubt, the shackle should not be used and always refer to a Competent Person for examination

During Operations:Screw pins should be correctly engaged into the shackle eye and fully tightened by hand.

For bolt and nut shackle, ensure that the nut is placed at the inner end of the thread and cotter pin must

be fitted.

Avoid loading in a manner that will result in shock loading the shackle.

Ensure load applied is centralized at the bow, use spacers if necessary and avoid pulling at an angle.

Do Not Use Unknown PinsDo not replace pin with unidentified parts as the load will bend it. Only use the original part supplied, shackles with missing parts must not be used.

Do Not ModifyDo not attempt to alter, repair, weld or reshape the shackle by heating or bending. Use proper size of connecting components and ensure that all the connections fit properly.

Do Not Pull At An AngleDo not pull at an angle or in a manner that allows the pin to unwind if screw pins are used. The load applied should be positioned at the centre of the bow body to be in a straight direction.

Inspect Shackles RegularlyAll markings should be legible. Inspect the bow for any sign of bending, defect, wear or fractures. Pins should be straight and seat fully in eye hole. Size of gap between eyes should not widen.

MORDEC G-308 Screw Pin Anchor Shackle

Features: Designed for easy frequent application For use on direct or side lifting or multi-load systems Traceability code, capacity, MORDEC and WLL embossed

Material: Forged Carbon Steel with Alloy Pin Construction: Quenched and Tempered Finish: Hot dipped Galvanized Proof Load: Proof Load Tested at 2 times of Working Load Limit Safety Factor: 6 to 1 Fatigue: Fatigue Tested at 1.5 times of the Working Load Limit Standard: US Federal Specification RR-C-271D

G-308

G

E

C

17

H1

Meets Requirement of US Federal Specification RR-C-271D

Product

Code

Norminal Size in.

WLL 6

Ton

Weight

Kg

H

ø3

C

Dimension mm

ø1 E

ø2

G

L

H1

Tolerance (+/-)

C H RSA-G308-004 3/16 1/3 0.03 10.00 6.30 22.60 5.00 15.50 14.50 25.50 25.25 29.50 3.30 1.50 RSA-G308-006 1/4 1/2 0.05 13.00 8.00 29.00 6.80 20.00 17.50 33.60 31.75 38.00 3.30 1.50 RSA-G308-008 5/16 3/4 0.08 13.50 9.50 31.00 8.00 21.50 21.00 37.50 35.50 42.50 3.30 1.50 RSA-G308-009 3/8 1 0.15 17.00 11.20 36.50 10.00 26.20 25.00 46.20 41.50 53.50 3.30 1.50 RSA-G308-011 7/16 1.1/2 0.19 18.50 12.70 42.90 11.30 29.50 27.00 52.10 48.00 59.00 3.30 1.50 RSA-G308-013 1/2 2 0.29 20.60 15.80 47.80 12.70 33.30 31.00 58.70 54.50 70.00 3.30 1.50 RSA-G308-016 5/8 3.1/4 0.62 27.00 19.00 60.00 16.00 43.00 40.00 75.00 68.00 87.50 6.35 1.50 RSA-G308-019 3/4 4.3/4 1.01 32.00 22.00 71.50 19.00 51.00 48.00 89.00 81.00 101.00 6.35 1.50 RSA-G308-022 7/8 6.1/2 1.49 37.00 25.00 84.50 22.00 58.00 54.00 102.00 95.00 116.00 6.35 1.50

RSA-G308-025 1 8.1/2 2.22 43.50 28.00 96.30 26.50 68.50 60.00 121.50 106.00 135.50 6.35 1.50 RSA-G308-028 1.1/8 9.1/2 3.30 48.00 32.00 109.00 29.00 75.00 68.00 133.00 121.50 145.00 6.35 1.50

RSA-G308-032 1.1/4 12 4.54 53.00 35.00 120.50 32.00 84.00 76.00 148.00 134.00 160.00 6.35 1.50 RSA-G308-035 1.3/8 13.1/2 5.93 59.00 38.00 134.00 35.00 94.00 84.00 164.00 148.00 178.00 6.35 3.30 RSA-G308-038 1.1/2 17 7.74 62.00 42.00 148.50 38.00 99.00 92.00 175.00 166.00 194.00 6.35 3.30 RSA-G308-044 1.3/4 25 12.59 75.00 50.00 178.00 45.00 128.00 106.00 218.00 192.00 228.00 6.35 3.30

RSA-G308-050 2 35 19.00 84.00 56.00 197.00 52.00 148.00 122.00 252.00 212.00 255.00 6.35 3.30 RSA-G308-064 2.1/2 55 36.50 107.00 70.00 269.50 63.50 186.00 145.00 313.00 284.00 317.00 6.35 3.30

*Minimum breaking strength is 6 times the working load limit

SHAC

KLES

MORDEC G-306 Screw Pin Chain Shackle

Features:

Designed for easy frequent application

For use on direct lifting or single-load systems

Traceability code, capacity, MORDEC and WLL embossed

Material: Forged Carbon Steel with Alloy Pin

Construction: Quenched and Tempered

Finish: Hot dipped Galvanized

Proof Load: Proof Load Tested at 2 times of Working Load Limit

Safety Factor: 6 to 1

Fatigue: Fatigue Tested at 1.5 times of Working Load Limit

Standard: US Federal Specification RR-C-271D

G-306

G

C

18

ø2 H H1


Product

Code

Norminal Size in

WLL 6

Ton

Weight

Kg

H

ø3

C

Dimension mm

ø1 ø2

G

L

H1

Tolerance (+/-)

C H

RSC-G306-004 3/16 1/3 0.03 10.00 6.00 21.85 5.00 14.50 20.00 27.25 29.50 3.30 1.50

RSC-G306-006 1/4 1/2 0.04 13.00 8.00 22.00 6.80 17.50 26.60 28.25 38.00 3.30 1.50

RSC-G306-007 5/16 3/4 0.07 13.50 9.50 25.50 8.00 21.00 29.50 34.00 42.50 3.30 1.50

RSC-G306-009 3/8 1 0.13 17.00 11.20 30.90 10.00 25.00 37.00 40.50 53.50 3.30 1.50

RSC-G306-011 7/16 1.1/2 0.19 18.50 12.70 36.40 11.30 27.00 40.50 47.00 59.00 3.30 1.50

RSC-G306-013 1/2 2 0.28 20.60 15.80 41.40 12.70 31.00 46.00 54.50 70.30 3.30 1.50

RSC-G306-016 5/8 3.1/4 0.54 27.00 19.00 51.00 16.00 40.00 59.00 67.00 88.00 6.35 1.50

RSC-G306-019 3/4 4.3/4 1.91 32.00 22.00 63.00 19.00 48.00 70.00 82.00 101.00 6.35 1.50

RSC-G306-022 7/8 6.1/2 1.44 37.00 25.00 72.00 22.00 54.00 81.00 93.00 117.00 6.35 1.50

RSC-G306-025 1 8.1/2 2.07 43.50 81.75 81.80 26.50 60.00 96.50 104.00 137.00 6.35 1.50

RSC-G306-028 1.1/8 9.1/2 3.08 48.00 32.00 94.00 29.00 68.00 106.00 120.00 145.50 6.35 1.50

RSC-G306-032 1.1/4 12 4.13 53.00 35.00 102.00 32.00 76.00 117.00 131.00 160.00 6.35 1.50

RSC-G306-035 1.3/8 13.1/2 5.27 59.00 38.00 113.50 35.00 84.00 129.00 145.00 178.00 6.35 3.30

RSC-G306-038 1.1/2 17 6.97 62.00 42.00 123.00 38.00 92.00 138.00 159.00 194.50 6.35 3.30

RSC-G306-044 1.3/4 25 10.92 75.00 50.00 148.00 45.00 106.00 165.00 188.50 228.00 6.35 3.30

RSC-G306-050 2 35 16.70 84.00 56.00 174.00 52.00 122.00 188.00 221.00 255.00 6.35 3.30

RSC-G306-064 2.1/2 55 30.50 107.00 70.00 205.50 63.50 145.00 234.00 259.50 317.00 6.35 3.30


™

ø3

L

SH

AC

KL

ES

MORDEC G-3080 Bolt & Nut Anchor Shackle

Features:

Recommended for long term to permanent applications

For use on direct or side lifting or multi-load systems

Enhanced safety protection with bolt, nut & cotter pin

Reduce the need to tighten pin before each application


G-3080








G

E

C L

19

ø2 H

H1


Product

Code

Norminal Size in.

WLL 6:1 Ton

Weight

Kg

H

ø3

C

Dimension mm

ø1 E

ø2

L

G

H1

Tolerance (+/-)

C H

RSA-G3080-006 1/4 1/2 0.06 13.00 8.00 29.00 6.80 20.00 17.50 39.80 33.60 42.50 3.30 1.50

RSA-G3080-007 5/16 3/4 0.11 13.50 9.50 31.00 8.00 21.50 21.00 43.75 37.50 48.00 3.30 1.50

RSA-G3080-009 3/8 1 0.17 17.00 11.20 36.50 10.00 26.20 25.00 52.10 46.20 57.50 3.30 1.50

RSA-G3080-011 7/16 1.1/2 0.23 18.50 12.70 42.90 11.30 29.50 27.00 60.55 52.10 64.50 3.30 1.50

RSA-G3080-013 1/2 2 0.35 20.60 15.80 47.75 12.70 33.30 31.00 68.35 58.70 74.50 3.30 1.50

RSA-G3080-016 5/8 3.1/4 0.70 27.00 19.00 60.00 16.00 43.00 40.00 85.50 75.00 93.00 6.35 1.50

RSA-G3080-019 3/4 4.3/4 1.11 32.00 22.00 71.50 19.00 51.00 48.00 101.50 89.00 107.00 6.35 1.50

RSA-G3080-022 7/8 6.1/2 1.68 37.00 25.00 84.50 22.00 58.00 54.00 119.00 102.00 121.00 6.35 1.50

RSA-G3080-025 1 8.1/2 2.52 43.50 28.00 96.25 26.50 68.50 60.00 136.75 121.50 137.00 6.35 1.50

RSA-G3080-028 1.1/8 9.1/2 3.55 48.00 32.00 109.00 29.00 75.00 68.00 154.00 133.00 145.00 6.35 1.50

RSA-G3080-032 1.1/4 12 4.88 53.00 35.00 120.50 32.00 84.00 76.00 170.00 148.00 167.00 6.35 1.50

RSA-G3080-035 1.3/8 13.1/2 6.47 59.00 38.00 134.00 35.00 94.00 84.00 188.00 164.00 185.00 6.35 3.30

RSA-G3080-038 1.1/2 17 8.17 62.00 42.00 148.50 38.00 99.00 92.00 207.50 175.00 198.00 6.35 3.30

RSA-G3080-044 1.3/4 25 13.36 75.00 50.00 178.00 45.00 128.00 106.00 248.00 218.00 227.00 6.35 3.30

RSA-G3080-050 2 35 20.1 84.00 56.00 197.00 52.00 148.00 122.00 277.00 252.00 250.00 6.35 3.30

RSA-G3080-064 2.1/2 55 37.5 107.00 71.00 269.50 66.00 186.00 145.00 368.00 318.00 299.00 6.35 3.30

RSA-G3080-077 3 85 62.5 127.00 80.00 330.50 76.00 200.00 165.00 587.50 365.00 92.00 6.35 3.30


ø3

SH

AC

KL

ES

MORDEC G-3060 Bolt & Nut Chain Shackle

Features:

Recommended for long term to permanent applications

For use on direct lifting or single-load systems

Enhanced safety protection with bolt, nut & cotter pin

Reduce the need to tighten pin before each application









G-3060

M

G L

20

ø2 H

P


Product

Code

Norminal Size in.

WLL 6:1 Ton

Weight

Kg

H

ø3

ø1

Dimension mm ø2 G

L

M

P

Tolerance (+/-)

C H

RSC-G3060-009 3/8 1 0.16 17.00 11.20 10.00 25.00 30.90 59.00 37.00 57.50 3.30 1.50

RSC-G3060-011 7/16 1.1/2 0.21 18.50 12.70 11.30 27.00 36.40 67.30 40.50 64.50 3.30 1.50

RSC-G3060-013 1/2 2 0.32 20.60 15.80 12.70 31.00 41.40 77.50 46.00 74.50 3.30 1.50

RSC-G3060-016 5/8 3.1/4 0.62 27.00 18.80 16.00 40.00 51.00 96.50 59.00 93.00 6.35 1.50

RSC-G3060-019 3/4 4.3/4 1.02 32.00 22.00 19.10 48.00 63.00 117.00 70.00 107.00 6.35 1.50

RSC-G3060-022 7/8 6.1/2 1.49 37.00 25.00 22.00 54.00 72.00 133.50 81.00 121.00 6.35 1.50

RSC-G3060-025 1 8.1/2 2.29 43.50 28.00 26.50 60.00 81.80 150.80 93.50 137.00 6.35 1.50

RSC-G3060-028 1.1/8 9.1/2 3.34 48.00 32.00 29.00 68.00 94.00 173.00 106.00 145.00 6.35 1.50

RSC-G3060-032 1.1/4 12 4.34 53.00 35.00 32.00 76.00 102.00 189.50 117.00 167.00 6.35 1.50

RSC-G3060-035 1.3/8 13.1/2 5.91 59.00 38.00 35.00 84.00 113.50 209.50 129.00 185.00 6.35 3.30

RSC-G3060-038 1.1/2 17 7.64 62.00 42.00 38.00 92.00 123.00 228.00 138.00 198.00 6.35 3.30

RSC-G3060-044 1.3/4 25 11.70 75.00 50.00 45.00 106.00 148.00 271.00 165.00 227.00 6.35 3.30

RSC-G3060-050 2 35 17.00 84.00 56.00 52.00 122.00 174.00 315.00 188.00 250.00 6.35 3.30

RSC-G3060-064 2.1/2 55 32.50 107.00 71.00 66.00 145.00 205.50 379.00 239.00 299.00 6.35 3.30


™

ø3

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AC

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ES

™

GRADE 80 CHAIN SLINGS AND ACCESSORIES

22

GR

ADE

80 C

HAI

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™

Instructions for Safe Use of Chain Sling and AccessoriesThis information is of a general nature covering universal safety guidelines on the use and maintenance of

chain slings for general lifting purposes. Operating guidelines may vary with specified use conditions,

industry or government regulations.

Quality To International StandardsMordec Grade 80 sling fittings are manufactured using only high tensile alloy steel for its strong mechanical

properties, and tested to EN-818 for alloy chain, EN-1677 for fittings.

Forged alloy steel body, quenched and tempered

Design factor of 4 to 1

Proof load tested at 2.5 times the working load limit

Prevention of catastrophic failure by deforming on

overloading

Fatigue rated at 1.5 times of working load limit to

20,000 cycles

Impression die forged for closer tolerance and

material strength

Unique traceability code for every batch with full

records of material composition

Individually marked with raised letters with the

manufacturer’s name, CE, traceability code, G8 and

component size

Asymmetric Loading ConditionsIn the case of non-symmetrical load, more precaution must be taken to minimise the risk of overloading. The

centre of gravity (COG) should be determined and the point of lift should be directly above the COG. The load

should be rigged to the COG where possible. In the case where asymmetric loading conditions cannot be

avoided, the following working load limit should be used.

2-Leg sling is to calculate as 1-Leg sling for each leg

3-Leg and 4-Leg sling is to calculate as 2-Leg sling for every 2 legs.

Connecting components must match the determined chain size

Extreme Working ConditionsAvoid using slings in environments where alkaline or

acidic or corrosion inducing conditions are present.

Slings used in such conditions must be regularly

inspected. Extreme temperature will affect the working

load limit and slings should not be used in temperatures

beyond specified in the table.

Temperature (°C)

-40 to 200

201 to 300

301 to 400

Working Load Limit

Normal

Reduction of 10%

Reduction of 25%

23

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Instructions for Safe Use of Chain Sling and AccessoriesAlloy chain can be used in a variety of applications including lifting, lashing and towing, and are often selected for

operations in rough conditions as they are flexible, strong and durable. Careful selection of slings and fittings should

be made based on load conditions when planning lifting activities. Only alloy chain and accessories that are Grade

80 and above can be used for lifting applications.

Care and Maintenance Chain slings must be cleaned prior to any inspection as dirt or oil may hide any damage

All slings must be kept in clean and dry storage area to prevent rust or corrosion

Slings should preferably be stored on wall racks or hooks or A-frames

A record of chain sling usage and maintenance must be kept to ensure regular care of slings

Sling must be inspected every 6 months for any damage

Slings identification tags must be present, do not use unknown slings

Clean slings regularly as dirt or sand will cause wear at load bearing points

Slings should be oiled prior to any long storage

Do not heat or modify any part of the chain or component

Any damaged slings and repairs must be referred to a Competent Person for examination

All slings and fittings must be inspected for the following: Slings should not have any twists or kinks on

the chain.

Checked hooks for deformation and replace if

found bent

Damaged or chemically contaminated slings

must not be used.

Replace chain and fittings that show any sign

of elongation, distortion, corrosion, fractures or

wear of more than 10% of the original

dimension of the fitting.

Sling and fittings must not be modified,

reshaped or heated.

Identification tag should be present for every

set of sling

Correct sling configuration and connectors

should be used

Slings with more than 2 leg must connect to a

Master Link Assembly instead of single Master

Link.

Check Sling For:correct sling configuration,ID tag must be present

Check Sling For:kinks, twists, knots, nicks, cracks,bent or enlongated links of > 10% oforiginal diameter

Check Sling For:deformation, distortion, fractures,corrosion, wear or elongation of > 10%of original diameter

24

GR

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™

Instructions for Safe Use of Chain Sling and AccessoriesBefore Lifting – Always Plan The Lift Each lifting operation should be conducted by a Competent Person who must first plan the lift by calculating

the load weight, centre of gravity, lifting method, rated working load limit, inspect the equipment and prepare

the area where the operation will take place.

Important Warning During Any Lift Do not exceed the rated WLL of the sling or component whichever being lower rated

Correct size sling and components must be used for the load including angles or uneven load

Ensure load is fully supported at the bow of the hook, not at the tip

Hooks must be positioned facing outwards when lifting with multi-leg slings

Avoid dragging the load or shock loading, conduct the lift slowly and gradually

Do not tie a knot with the chain, always use a grab hook if shorter length is required

Lifting point must be over the centre of gravity to ensure a balance load on all legs of the sling

Use packing to prevent damage to the sling or the load on sharp edges

For safety reasons, no one should be allowed near or under the load during lifting

Slings should be rigged in a manner to discourage rotation of the load or use a tagline if required

Ensure chain or components do not get crushed or pressed during lifting or lowering

Always check operation instructions if to be used in extreme conditions or temperatures

Hooks Must Not Face Each OtherHooks must be positioned to face outwards when using slings with more than 1 leg.

Do Not Have Personnel Near The LoadDuring any lifting operation, no one is to be allowed near the load or under the load.

MORDEC LC-400 Grade 80 Alloy Connecting Link Features:

Designed for use with Grade 80 alloy chain or wire rope Use to connect alloy chain to accessories for lifting application Identical sides for easy assembly without special tools or skills Traceability code, MORDEC, CE and Size Code embossed

Material: High Tensile Forged Alloy Steel Construction: Quenched and Tempered Finish: Powder Coated Proof Load: Proof Load Tested at 2.5 times of Working Load Limit Safety Factor: 4 to 1 Fatigue: Fatigue Rated at 1.5 times of Working Load Limit Standard: EN 1677-1

LC-400

Tested according to EN 1677:2000 D

XX-8

A C

25 *Design Factor 4:1 proof tested and certified

MORDEC HAE-420 Grade 80 Alloy Eye Steel Hook with Latch Features:

Designed for use with grade 80 alloy chain or wire rope Use for overhead lifting application US Type Hook Design Safety latch to prevent load disengagement Stainless steel latch and spring to prevent rust Traceability code, MORDEC, CE and Size Code embossed

Material: High Tensile Forged Alloy Steel Construction: Quenched and Tempered Finish: Powder Coated Proof Load: Proof Load Tested at 2.5 times of Working Load Limit Safety Factor: 4 to 1 Fatigue: Fatigue Tested at 1.5 times of Working Load Limit Standard: EN 1677-2

Tested according to EN 1677:2000

HAE-420

ø

*Design Factor 4:1 proof tested and certified

GRAD

E 80

CHA

IN S

LING

S &

ACCE

SSOR

IES

E B

L

H A

Product Code

Chain Size mm

E mm

A mm

C mm

B mm

D mm

Weight kg

WLL Ton

RLC-400-06 6 46 15.5 40 17.5 7 0.9 1.2 RLC-400-07 7-8 59 18 47 23 8.5 0.15 2.0 RLC-400-10 10 70 23 60 27 12 0.32 3.2 RLC-400-13 13 93 30 78 37.5 16.5 0.7 5.3 RLC-400-16 16 104 36 96 40 19 0.71 8.0 RLC-400-20 18-20 122 42 110 46 23 1.14 12.5 RLC-400-22 22 152 49 131 59.5 26 2.96 15.0 RLC-400-26 26 163 56 154 62.5 31 4.89 21.2 RLC-400-32 32 205 68 190 82 39 9.13 31.5

Product Code

ø mm

E mm

H mm

L mm

A mm

Weight kg

WLL Ton

RHAE-420-008 8.5 20 18.5 98 16.5 0.21 0.75 RHAE-420-010 9.5 21 21 111 19 0.27 1.0 RHAE-420-015 11.5 24.5 24 131.5 23 0.36 1.5 RHAE-420-020 11.5 26 26 141.5 27.5 0.63 2.0 RHAE-420-030 15 27.5 30 163.5 31 0.88 3.0 RHAE-420-050 17.5 35 38 203.5 39 1.52 4.5 RHAE-420-070 24 43.5 47.5 256 49 3.77 7.0 RHAE-420-110 28.5 49.5 60.5 317.5 62 5.73 11.0 RHAE-420-150 32 61 68.5 358.5 72 9.89 15.0 RHAE-420-220 38.5 74.5 77.5 432.5 89 15.76 22.0 RHAE-420-300 44.5 90 93.5 495 90 25.31 30.0

T

MORDEC HSE-425 Grade 80 Alloy Eye Sling Hook with Latch Features:

Designed for use with Grade 80 Alloy chain or wire rope

Use for overhead lifting application

Safety latch to prevent load disengagement

Stainless steel latch and spring to prevent rust

Traceability code, MORDEC, CE and Size Code embossed

HSE-425

Material: High Tensile Forged Alloy Steel


Finish: Powder Coated

Proof Load: Proof Load Tested at 2.5 times of Working Load Limit



Standard: EN 1677-2

Tested according to EN 1677:2000 D

*Design Factor 4:1 proof tested and certified 26

MORDEC HSC-435 Grade 80 Alloy Clevis Sling Hook with Latch Features:

Designed for use with Grade 80 Alloy chain


Safety latch to prevent load disengagement

Stainless steel latch and spring to prevent rust

Clevis opening prevents the use of wrong chain size


HSC-435







Standard: EN 1677-2

E


H

G T

D


™

H

L

A

H

L

C

GR

AD

E 8

0 C

HA

IN S

LIN

GS

& A

CC

ES

SO

RIE

S

F

Product

Code

Chain Size

mm

L

mm

A

mm

E

mm

D

mm

T

mm

H

mm

Weight

kg

WLL

4:1 Ton

RHSE-425-006 6 80 20 28 9 16.5 19.3 0.26 1.2

RHSE-425-007 7-8 98 25 33 11 19.5 24 0.39 2.0

RHSE-425-010 10 120 38 40 15 25 32 0.89 3.2

RHSE-425-013 13 150 43 49 19 31 41.4 1.77 5.3

RHSE-425-016 16 179 50 57 23 37 43 3.04 8.0

RHSE-425-020 18-20 218 62 58 27 47 57 5.69 12.5

RHSE-425-022 22 241 62 83.6 32 54 74.3 8.92 15.0

RHSE-425-026 26 280 63 100 37 64 81 12.99 21.2

Product

Code

Chain Size

mm

L

mm

P

mm

C

mm

D

mm

E

mm

F

mm

G

mm

H

mm

Weight

kg

WLL

4:1 Ton

RHSC-435-006 6 91 6.8 6.8 81.5 8 32 15.5 23 0.3 1.2

RHSC-435-007 7-8 102 10.3 10.3 88.5 9.5 37 19 32.5 0.52 2.0

RHSC-435-010 10 111 13 13 111 13 49 25.5 35 0.96 3.2

RHSC-435-013 13 136 16.4 16.4 131 16.5 56.5 27.5 42 1.76 5.3

RHSC-435-016 16 160 21.3 21.3 162 21.5 70.5 37.5 53.5 3.46 8.0

RHSC-435-020 20 190 24.3 24.3 215 24 77 51 51 5.51 12.5

RHSC-435-022 22 226 26.3 26.3 24 27 91 52 52 8.70 15.0

MORDEC HES-410 Grade 80 Alloy Eye Safety Hook Features:



Safe automatic self-locking mechanism when load is lifted

Eliminates any danger from touching the latch








Standard: EN 1677-3


LC-410

F

E

L

H


MORDEC HCS-415 Grade 80 Alloy Clevis Safety Hook Features:

Designed for use with Grade 80 Alloy chain












Standard: EN 1677-3

G

D

HCS-415

F

Tested according to EN 1677:2000 E

C

L

*Design Factor 4:1 proof tested and certified H

G

D

GR

AD

E 8

0 C

HA

IN S

LIN

GS

& A

CC

ES

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S

27

Product

Code Chain Size

mm

L

mm

A

mm

B

mm

D

mm

E

mm

F

mm

G

mm

H

mm

Weight

kg

WLL

4:1 Ton

RHES-410-006 6 110 29 28 71 21 10 15 20 0.44 1.2

RHES-410-007 7-8 136 34 36.5 88 25 11 20 24 0.81 2.0

RHES-410-010 10 167 44 41.5 108 32 13 26 30 1.42 3.2

RHES-410-013 13 207 52 52.5 140 40 16 30 38 2.82 5.3

RHES-410-016 16 252 60 64 171 52 21 40 48 5.50 8.0

RHES-410-020 18-20 282 90 89.5 200 64 23 48 57 7.61 12.5

RHES-410-022 22 319 80 88 204 70 24 49 63 11.17 15.0

Product

Code Chain Size

mm

L A B C D

mm mm mm mm mm

E F

mm mm

G H

mm mm

Weight

kg

WLL

4:1 Ton

RHCS-415-007 7-8 123 55 36.5 9.5 88 10 36.5 21 24.5 0.81 2.0

RHCS-415-010 10 148 70 42 14 108 12 47 26 30 1.47 3.2

RHCS-415-013 13 187 73.5 52.5 16.5 140 15 60 30 40 2.98 5.3

RHCS-415-016 16 226 97 64.5 21 171 18 72 39 50 5.73 8.0

RHCS-415-020 18-20 255 116 89.5 25 200 22 86 45 57 7.78 12.5

MORDEC HEG-440 Grade 80 Alloy Eye Grab Hook Features:


Use to shorten or hold a length of chain

HEG-440

Prevent slip-off by engaging chain through narrow gap and resting ridges








Standard: EN 1677-1


A

E

B

*Design Factor 4:1 proof tested and certified D

MORDEC HGC-445 Grade 80 Alloy Clevis Grab Hook

C

Features:

Designed for use with grade 80 Alloy chain

Use to shorten or hold a length of chain

HGC-445

Prevent slip-off by engaging chain through narrow gap and resting ridges









Standard: EN 1677-1

F

Tested according to EN 1677:2000 E

C

L


D G

™

H

L

GR

AD

E 8

0 C

HA

IN S

LIN

GS

& A

CC

ES

SO

RIE

S

28

Product

Code

Chain Size

mm

L

mm

A

mm

B

mm

C

mm

D

mm

E

mm

H

mm

Weight

kg

WLL

4:1 Ton

RHEG-440-006 6 51 13 8 42.5 26.5 8 16.5 0.15 1.2

RHEG-440-007 7-8 60 15 11 50 31 9 19.5 0.29 2.0

RHEG-440-010 10 80.5 20 13.5 70.5 45 13 30 0.65 3.2

RHEG-440-013 13 97.5 25 16.5 96 57.5 15 43.5 1.29 5.3

RHEG-440-016 16 119 30 19 109 70 20 48 2.20 8.2

RHEG-440-020 18-20 143 36 24 136 84 23 56.5 8.00 12.8

RHEG-440-022 22 157 38 27 156 90 26 69 7.28 15.5

Product

Code Chain Size

mm

L

mm

B

mm

C

mm

D

mm

E

mm

F

mm

G

mm

H

mm

Weight

kg

WLL

4:1 Ton

RHGC-445-007 7-8 53.5 10.8 7.0 50.0 9.5 35.0 33.5 19.0 0.32 2.0

RHGC-445-010 10 75.0 13.5 12.8 72.0 12.5 42.5 46.0 29.0 0.77 3.2

RHGC-445-013 13 91.0 16.5 16.2 97.0 15.0 53.0 57.5 43.0 1.67 5.3

RHGC-445-016 16 100.0 19.2 20.0 113.0 19.5 65.0 74.0 46.0 2.72 8.0

RHGC-445-020 18-20 135.0 24.0 24.3 143.0 24.0 77.0 74.0 56.0 4.78 12.8

RHGC-445-022 22 153 27 27.4 156 27 91 90 69 6.19 15.5

H

MORDEC HCH-465 Grade 80 Alloy Clevis Self Locking Hook Features:

Designed for use with Grade 80 alloy chain




Button type trigger for easy handling









Standard: EN 1677-3

HCH-465

Tested accordingly to EN 1677:2000

29 *Design Factor 4:1 proof tested and certified

GR

AD

E 8

0 C

HA

IN S

LIN

GS

& A

CC

ES

SO

RIE

S

Product

Code

Chain Size

mm

A

mm

E

mm

ø

mm

H

mm

K

mm

L

mm

Weight

kg

WLL 4:1

Ton

RHCH-465-06 6 8.5 32 34 20 87 122 0.5 1.2

RHCH-465-07 7-8 9.5 35 42 29.5 116.5 163.5 0.8 2.0

RHCH-465-10 10 12 46 55 34.5 145 203 1.5 3.2

RHCH-465-13 13 15 56 64 41.5 173 247 2.8 5.3

RHCH-465-16 16 19.5 81 76 51.8 208 295 5.6 8.0

MORDEC CA-800 Grade 80 Alloy Chain Features:

Designed for use with Grade 80 accessories


Versatile assembly for multipurpose

applications

High tensile steel for tougher and more

reliable usage

Non-greasy bright finish

Anti-rust lubricant, two years protection

MOR, traceability code and G8 embossed

for easy identification

Strong and uniform chain link welding

Material: High Tensile Alloy Steel


Finish:

Proof Load:

Bright Finish

Proof Load Tested at 2.5 times of Working

Load Limit


Fatigue: Fatigue Tested at 1.5 times of Working Load

Standard:

Limit

EN 818-1 & EN 818-2

CA-800

D

MOR G8

P


W1

W

Product Code

Chain Dia d mm

P mm

W mm

W1 mm

Weight kg/m

WLL 4:1 Ton

Standard Length (m)

RCA-800-006 6 18.0 19.8 7.8 0.8 1.12 200

RCA-800-007 7 21.3 23.4 9.2 1.2 1.50 200

RCA-800-008 8 24.0 26.4 10.4 1.4 2.00 200

RCA-800-009 9 27.0 29.7 11.7 1.8 2.50 200

RCA-800-010 10 30.0 33.0 13.0 2.2 3.20 200

RCA-800-013 13 39.0 42.9 19.5 3.7 5.30 100

RCA-800-016 16 48.0 52.8 24.0 5.6 8.00 100

RCA-800-019 19 57.0 62.7 28.5 7.8 11.20 60

RCA-800-022 22 66.0 72.6 33.0 11.0 15.00 60

RCA-800-026 26 78.0 85.8 39.0 15.0 21.20 30

RCA-800-032 32 96.0 105.6 48.0 23.0 31.50 30

MORDEC RMW-8 Master Link Welded Type Features:

Designed for use with grade 80 alloy chain or wire rope Use for overhead lifting application Versatile assembly for multipurpose applications Engineered Flat for use with coupling link Traceability code, Product Code and MORDEC embossed


RLW-8

W

30

Tested according to EN 1677:2000 Product

Code Size

ø x W x L WLL

4:1 Ton Weight

kg RMW-8-13 ø13mm x W60mm x L115mm 2.40 0.35 RMW -8-16 ø16mm x W70mm x L120mm 3.80 0.58

RMW -8-16A ø16mm x W100mm x L190mm 2.80 0.86 RMW -8-20 ø20mm x W90mm x L170mm 5.80 1.25 RMW -8-22 ø22mm x W90mm x L170mm 7.60 1.53

RMW -8-22A ø22mm x W110mm x L210mm 6.40 1.83 RMW -8-25 ø25mm x W100mm x L190mm 10.00 2.21 RMW -8-28 ø28mm x W140mm x L270mm 10.50 3.81

RMW -8-28A ø28mm x W140mm x L270mm 10.50 3.81 RMW -8-32 ø32mm x W140mm x L270mm 15.20 5.05

RMW -8-38 ø38mm x W140mm x L270mm 25.10 7.30 RMW -8-45 ø45mm x W170mm x L320mm 34.00 12.20

RMW -8-50 ø50mm x W200mm x L380mm 40.00 17.65 RMW -8-60 ø60mm x W220mm x L4300mm 58.00 28.85 RMW-8-70 ø70mm x W220mm x L4300mm 84.00 45.48


GRAD

E 80

CHA

IN S

LING

S &

ACCE

SSOR

IES

ø L

MOR

DEC

MLW

X-X

X W

LL X

X t

MORDEC RMQ-8 Master Link Assemblies Welded Type Features:

Designed for use with grade 80 alloy chain or wire rope Use for overhead lifting application Versatile assembly for multipurpose applications Engineered Flat for use with coupling link Traceability code, Product Code and MORDEC embossed


RLQ-8

W ø

31


Product Code

Master Link Size ø x W x L

Intermediate Link Size d x W1 x L2

L mm

WLL 4:1 Ton

Weight kg

RMQ-8-16 ø16mm x W70mm x L120mm ø13mm x W51mm x L95mm 214 3.80 1.19 RMQ -8-20 ø20mm x W90mm x L170mm ø16mm x W70mm x L120mm 267 5.80 2.41 RMQ -8-22 ø22mm x W90mm x L170mm ø20mm x W80mm x L150mm 310 7.60 3.77 RMQ -8-25 ø25mm x W100mm x L190mm ø20mm x W80mm x L150mm 329 10.00 4.45 RMQ -8-28 ø28mm x W110mm x L210mm ø22mm x W90mm x L170mm 407 12.70 6.12 RMQ -8-32 ø32mm x W140mm x L270mm ø25mm x W100mm x L190mm 424 15.20 9.47 RMQ -8-38 ø38mm x W140mm x L270mm ø32mm x W140mm x L270mm 493 25.00 17.40 RMQ -8-45 ø45mm x W170mm x L320mm ø38mm x W140mm x L270mm 540 34.00 26.76 RMQ -8-50 ø50mm x W200mm x L380mm ø38mm x W140mm x L270mm 570 45 32.03 RMQ -8-60 ø60mm x W220mm x L430mm ø50mm x W200mm x L380mm 695 65.3 63.41 RMQ -8-70 ø70mm x W250mm x L500mm ø60mm x W220mm x L430mm 823 84 101.10


L

L1

MOR

DEC

MLW

X-X

X W

LL X

X t

GRAD

E 80

CHA

IN S

LING

S &

ACCE

SSOR

IES

CARGO SECURING EQUIPMENT

™

SAFETY INFORMATION ON POLYESTER WEBBING SLINGS The use of polyester sling for lifting applications has many advantages as it is light, easy to handle, flexible and has relatively high strength to weight ratio. It is commonly used to lift fragile cargo as it will not damage the cargo surface, and may also be used in explosive or hazardous environment as it will not cause sparks from friction. Due to the material properties, polyester slings are also less affected by oils, chemicals and are resistant to twists and kinks.

Mordec polyester webbing slings and ratchet lashings are manufactured with high tenacity web made of pure polyester yarn.

Key Features Closely weaved web with low elongation Abrasion, damage and wear resistant Good strength to weight ratio Visible and clear identification Produced to meet international standards

INSPECTION AND MAINTENANCE Slings should always be inspected for any damage to assure that the strength has not been compromised. Ensure all identification and specification are correct prior to use and remove all slings from service if there are signs of cut webbing, chemical, UV damage, extensive wear or other defects.

GUIDE TO SAFE LIFTING Avoid using or storing slings in high temperature above 200F or exposed to strong chemicals Prolong exposure to ultra-violet light eg. sunlight will cause polyester slings to weaken Slings showing signs of UV damaged eg. bleached, stiff appearance should be retired 32 Do not overload or perform shock loading on slings Protect slings from sharp edges and abrasion, use protective sleeves if necessary Do not twist, brunch or tie knots in the sling

Symptoms Description Preventive Measures

Cuts in webbing Broken fibers on the webbing surface or at Position slings to avoid direct contact with Tears at edge the edges; if broken lengths are equal show

web were cut by sharp object or sharp edges.

sharp surfaces, use protective sleeve or wear pads between the sling and the edge.

Holes Punctures Visible holes or punctures on the sling Position slings to avoid direct contact with Fiber sticking out surface; areas where fiber sticks out from the sharp surfaces or protrusions during lifting,

webbing surface. transporting and storing. Use protective sleeve or wear pads between the sling and the edge.

Abrasion Surface wear Broken stitches

Worn patches Melted fibers Discolouration

Stained or discolored area, area of webbing that looks worn or fuzzy with fibers out of alignment indicating contact with a rough surface.

Patches where fiber is discolored or melted, fused together; areas where fiber feels stiff and inflexible. May be caused by chemical or heat damage.

Avoid brushing the sling against rough surfaces, dragging the sling on the ground or pull the sling from under the load while load is on the ground. Use wear pads to protect against abrasion if required.

Do not use slings in high temperatures beyond recommendations or with chemicals that sling material is incompatible with. Strong chemicals should be avoided,

CARG

O SE

CURI

NG E

QUIP

MENT

33

RATCHET LASHING SYSTEM Mordec Ratchet Lashing Tie Downs are light-weight synthetic web straps with hooks at the ends to secure cargo to vehicle structures. The polyester material does not damage delicate surfaces and is easy to handle. The heat treated and toughened web provides strong and durable support to the cargo during transportation.

Always ensure that safety measures are followed when using these devices: Do not use ratchet lashing for lifting or pulling of load Do not overload, secure more lashing to anchor points to manage working load limit Do not twist, brunch or tie knots in the webbing Avoid dragging on the ground or use against sharp edges Prolong exposure to ultra-violet light eg. sunlight will cause polyester web to weaken Slings showing signs of UV damaged eg. bleached, stiff appearance should be retired

CARG

O SE

CURI

NG E

QUIP

MENT

MORDEC RWT-DJH Ratchet Lashing System Features:

Tracer lines and MORDEC indicated for easy identification Provide maximum load protection and security Hold loads in place on vehicles, trains, ships and other carriers Marked with clear traceability label Hardened and treated for strong resistance to abrasion and damage Both ends fitted with double J hook for tighter lashing on load

Material: Standard:

100% High Tenacity Polyester Fiber EN12195

WTD-28

Product Code Width Breaking Strength

Colour

RWT-DJH-25 25mm 5/16"-3/8" Yellow RWT-DJH-50 Orange RWT-DJH-75

50mm 3/8" - 1/2" 75mm 1/2" - 5/8" Yellow

MORDECRWS-06 Polyester Webbing Sling Features:

RWS-06

Different base color and tracer lines to indicate Working Load Limit Will not damage polished or fragile surfaces Mark with batch serial number Strong resistance to abrasion, wear and damage Light, Flexible and able to absorb shock loads Safe for operators at no risk of injury Working temperature range from -40oc to 100oc

Material: 100% High Tenacity Polyester Fiber Construction: Color-coded with Tracer Lines Safety Factor: 6 to 1 Standard: BS 3481:Part2-1983 Length: Up to 12m

Meets Requirements of BS 3481:Part2-1983 Staight Choked Lift "U"Lift 45° Lift 45/60° Lift

34

*M= Modefactorforsymmetricalloading

MORDECRWS-07 W

Polyester Webbing Sling Features:

Different base color and tracer lines to indicate Working Load Limit Will not damage polished or fragile surfaces Mark with batch serial number Strong resistance to abrasion, wear and damage Light, Flexible and able to absorb shock loads Safe for operators at no risk of injury Working temperature range from -40oc to 100oc

Material: 100% High Tenacity Polyester Fiber Construction: Color-coded with Tracer Lines Safety Factor: 7 to 1 Standard: EN1492-1 Length: Up to 12m

L RWS-07

W

Meets Requirements of EN1492-1 Staight Choked Lift "U" Lift 45° Lift 45/60° Lift

™

*M = Mode factor for symmetrical loading

L

L

W

CARG

O SE

CURI

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QUIP

MENT

Product Code

Capacity Ton

Color Width mm M= 1 M= 0.8 M= 2 M= 1.4 M= 1.0

RWS-06-1T 1 Violet 30 1000 800 2000 1400 1000 RWS-06-2T 2 Green 50 2000 1600 4000 2800 2000 RWS-06-3T 3 Yellow 75 3000 2400 6000 4200 3000 RWS-06-4T 4 Grey 100 4000 3200 8000 5600 4000 RWS-06-5T 5 Red 125 5000 4000 10000 7000 5000 RWS-06-6T 6 Brown 150 6000 4800 12000 8400 6000 RWS-06-8T 8 Blue 200 8000 6400 16000 11200 8000 RWS-06-10T 10 Orange 250 10000 8000 20000 14000 10000 RWS-06-12T 12 Orange 300 12000 9600 24000 16800 12000

Product Capacity Color Width Code Ton mm M= 1 M= 0.8 M= 2 M=1.4 M= 1.0

RWS-07-1T 1 Violet 30 1000 800 2000 1400 1000 RWS-07-2T 2 Green 60 2000 1600 4000 2800 2000 RWS-07-3T 3 Yellow 90 3000 2400 6000 4200 3000 RWS-07-4T 4 Grey 120 4000 3200 8000 5600 4000 RWS-07-5T 5 Red 150 5000 4000 10000 7000 5000 RWS-07-6T 6 Brown 180 6000 4800 12000 8400 6000 RWS-07-8T 8 Blue 240 8000 6400 16000 11200 8000 RWS-07-10T 10 Orange 300 10000 8000 20000 14000 10000 RWS-07-12T 12 Orange 380 12000 9600 24000 16800 12000

™

MORDEC INTERNATIONAL PTE LTD Website: http://www.mepsystems.com.sg

http://www.mepsystems.com.sg/

INTRODUCTION MORDEC CERTIFICATES MORDEC GENERAL ......8 Chain Sling System 9 Wire Rope Sling System...

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Transcript of INTRODUCTION MORDEC CERTIFICATES MORDEC GENERAL ......8 Chain Sling System 9 Wire Rope Sling System...