InteliCompact-NT-2.1-Reference Guide.pdf

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    Reference Guide

       Paral le l ing gen-set co ntrol ler

    SW version 2.1, July 2015

    Copyright ©2015 ComAp a.s.

    ComAp a.s. Kundratka 17, 180 00 Praha 8, Czech RepublicTel: +420 246 012 111, Fax: +420 266 316 647

    E-mail:[email protected], www.comap.cz

    http://www.comap.cz/http://www.comap.cz/

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    Table of contents

    1  Document information ................................................................................................................... 7 1.1  Clarification of notation ............................................................................................................... 8 

    1.2  Conformity Declaration ............................................................................................................... 8 

    2  System overview ............................................................................................................................ 9 2.1  General description .................................................................................................................... 9 2.2  Configurability and monitoring .................................................................................................... 9 

    2.2.1  LiteEdit ............................................................................................................................. 10 2.2.2  InteliMonitor ..................................................................................................................... 11 2.2.3  WinScope ......................................................................................................................... 11 2.2.4  WebSupervisor ................................................................................................................ 11 

    2.3   Applications overview ............................................................................................................... 12 2.3.1  Single applications ........................................................................................................... 12 2.3.2  Multiple applications ........................................................................................................ 12 

    2.4  True RMS measurement .......................................................................................................... 13 

    3  Installation .................................................................................................................................... 14 3.1  Mounting ................................................................................................................................... 14 3.2  Package contents ..................................................................................................................... 14 3.3  Dimensions ............................................................................................................................... 15 3.4  Terminal diagram ...................................................................................................................... 16 3.5  General ..................................................................................................................................... 16 3.6  Wiring........................................................................................................................................ 17 3.7  Grounding ................................................................................................................................. 17 3.8  Power supply ............................................................................................................................ 17 

    3.8.1  Power supply fusing ......................................................................................................... 19 3.9  Voltage and current inputs ....................................................................................................... 19 3.10  Speed measurement ................................................................................................................ 21 

    3.10.1  Pickup .............................................................................................................................. 21 3.10.2  Generator frequency ........................................................................................................ 22 3.10.3   Additional running engine indication ................................................................................ 22 

    3.11  Binary inputs ............................................................................................................................. 23 3.12  Binary outputs ........................................................................................................................... 23 3.13   Analog inputs ............................................................................................................................ 24 

    3.13.1  Tristate inputs .................................................................................................................. 25 3.14  Circuit breakers ........................................................................................................................ 26 

    3.14.1  Breaker control outputs .................................................................................................... 26 3.14.2  MCB special requirements ............................................................................................... 27 

    3.15   AVR interface ........................................................................................................................... 27 3.15.1  IG-AVRi ............................................................................................................................ 27 3.15.2   AVR list ............................................................................................................................ 30 

    3.16  Speed governor interface ......................................................................................................... 42 3.16.1  Speed governor list .......................................................................................................... 43 

    3.17  CAN bus wiring ......................................................................................................................... 50 3.18  Recommended CAN/RS485 connection .................................................................................. 51 

    3.18.1  CAN bus connection ........................................................................................................ 51 3.18.2  RS485 connection ........................................................................................................... 51 

    3.19  Extension modules ................................................................................................................... 53 3.19.1  IGS-PTM .......................................................................................................................... 53 3.19.2  IGL-RA15 remote annunciator ......................................................................................... 54 3.19.3  IL-NT-AOUT8 ................................................................................................................... 55 3.19.4  IL-NT BIO8 ....................................................................................................................... 55 3.19.5  IC-NT CT-BIO7 ................................................................................................................ 57 

    3.20  Communication modules .......................................................................................................... 59 

    3.20.1 

    IL-NT RS232 .................................................................................................................... 59 

    3.20.2  IL-NT RS232-485 ............................................................................................................. 60 3.20.3  IL-NT S-USB .................................................................................................................... 60 

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    3.20.4  IB-Lite ............................................................................................................................... 61 3.20.5  IL-NT GPRS ..................................................................................................................... 62 3.20.6  InternetBridge-NT ............................................................................................................ 64 

    3.21  EFI engines .............................................................................................................................. 65 3.21.1  Differences between a classic and EFI-engine application ............................................. 65 

    3.22  Typical wiring – EFI engine ...................................................................................................... 68  

    3.23  Typical wiring – c lassic engine ................................................................................................. 69  3.24  Emergency Stop ....................................................................................................................... 71 

    4  Putting it into operation ............................................................................................................... 72 4.1  Programming the configuration ................................................................................................ 72 4.2  Programming the firmware ....................................................................................................... 72 4.3  Programming a non-responsive controller ............................................................................... 73 4.5  Factory default configuration .................................................................................................... 74 

    4.5.1  SPtM ................................................................................................................................ 74 4.5.2  MINT ................................................................................................................................ 75 

    4.6  Step-by-step guide ................................................................................................................... 76 

    5  Operator guide .............................................................................................................................. 78 5.1  Front panel elements ................................................................................................................ 78 

    5.2  User interface modes ............................................................................................................... 80 5.3  Display screens and pages structure ....................................................................................... 80 5.4  View measured values ............................................................................................................. 82 5.5  Setpoints – view and change ................................................................................................... 82  5.6  Browsing the history log ........................................................................................................... 83 5.7  Browsing alarms ....................................................................................................................... 84 5.8  Entering the password .............................................................................................................. 85 5.9  Controller information screen ................................................................................................... 85 5.10  Controller language selection ................................................................................................... 87 5.11  User interface mode selection .................................................................................................. 87 5.12  Display contrast adjustment ..................................................................................................... 87 

    6  Function description .................................................................................................................... 88 6.1  Island operation flowchart ........................................................................................................ 88 6.2  Parallel operation flowchart ...................................................................................................... 89 6.3  Operating modes ...................................................................................................................... 90 

    6.3.1  OFF .................................................................................................................................. 90 6.3.2  MAN ................................................................................................................................. 90 6.3.3   AUT .................................................................................................................................. 91 6.3.4  TEST ................................................................................................................................ 91 

    6.4  Engine start .............................................................................................................................. 92 6.4.1  Diesel engine ................................................................................................................... 92 6.4.2  Gas engine ....................................................................................................................... 94 

    6.5  Stabilization .............................................................................................................................. 96 6.6  Connecting to the load.............................................................................................................. 96 

    6.6.1  Connecting to dead bus ................................................................................................... 97 

    6.6.2 

    Synchronizing .................................................................................................................. 97 

    6.7  Parallel to mains operation –SPtM .......................................................................................... 98  6.7.1  Ramping the power up ..................................................................................................... 98 6.7.2  Load control ..................................................................................................................... 98 6.7.3  Power factor control ......................................................................................................... 98 6.7.4  Object load dependent auto start .................................................................................... 99 6.7.5  Ramping the power down ................................................................................................ 99 6.7.6  Peak load shaving ........................................................................................................... 99 6.7.7  Export Limit ...................................................................................................................... 99 

    6.8  Parallel to mains operation –MINT ........................................................................................ 102  6.8.1  Ramping the power up ................................................................................................... 102 6.8.2  Load control modes ....................................................................................................... 102 6.8.3  Power factor control ....................................................................................................... 102 

    6.8.4 

    Ramping the power down .............................................................................................. 102 

    6.9  Island operation –SPtM ......................................................................................................... 102  6.9.1  Island to PtM transfers ................................................................................................... 103 

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    6.10  Island operation –MINT ......................................................................................................... 103  6.11  Power management ............................................................................................................... 104 

    6.11.1  The concept ................................................................................................................... 104 6.11.2  Basics ............................................................................................................................ 104 6.11.3  Reserves, minimal running power ................................................................................. 105 6.11.4  Priorities ......................................................................................................................... 105 

    6.11.5  Load Demand Start/Stop ............................................................................................... 106 6.11.6  Reaction to alarms ......................................................................................................... 108 6.11.7  Related binary inputs ..................................................................................................... 108 6.11.8  Related binary outputs ................................................................................................... 109 6.11.9  Load Demand Swap ...................................................................................................... 109 6.11.10  Related binary inputs ..................................................................................................... 110 6.11.11  Related binary outputs ................................................................................................... 110 6.11.12  “How to” examples:  ........................................................................................................ 110  6.11.13  Related setpoints and values ......................................................................................... 111 

    6.12   AMF function .......................................................................................................................... 111 6.12.1  Mains failure detection ................................................................................................... 111 6.12.2  Healthy mains detection ................................................................................................ 112 6.12.3  The AMF procedure ....................................................................................................... 112 

    6.13  Engine cool down and stop .................................................................................................... 112 6.13.1  Stopped gen-set evaluation ........................................................................................... 113 

    6.14   Alarm management ................................................................................................................ 113 6.14.1   Alarm handling ............................................................................................................... 114 6.14.2   Alarm states ................................................................................................................... 114 6.14.3   Alarm types –Yellow level ............................................................................................. 115  6.14.4   Alarm types –Red level ................................................................................................. 115  6.14.5  Sensor fail detection (FLS) ............................................................................................ 115 6.14.6  Remote alarm messaging .............................................................................................. 116 6.14.7   Alarmlist ......................................................................................................................... 117 6.14.8  ECU Alarmlist................................................................................................................. 117 6.14.9  Built-in alarms ................................................................................................................ 118 

    6.15  History log ............................................................................................................................... 118 

    6.16  Exercise timers ....................................................................................................................... 121 6.16.1  MINT .............................................................................................................................. 122 6.16.2  SPtM .............................................................................................................................. 122 

    6.17   Analog switches ...................................................................................................................... 122 6.18  Power switch .......................................................................................................................... 123 6.19  Regulation loops ..................................................................................................................... 123 

    6.19.1  SPtM .............................................................................................................................. 123 6.19.2  MINT .............................................................................................................................. 124 6.19.3  Regulation control loops overview ................................................................................. 125 6.19.4  PI regulation adjustment ................................................................................................ 125 

    7  Setpoints ..................................................................................................................................... 127 7.1  Password protection ............................................................................................................... 127 7.2  Setpoint synchronization ........................................................................................................ 127 7.3  Setpoint groups ...................................................................................................................... 127 

    7.3.1  Setpoints – Process Control .......................................................................................... 128  7.3.2  Setpoints –Basic Settings ............................................................................................. 128  7.3.3  Setpoints – Comms Settings ......................................................................................... 128  7.3.4  Setpoints – Engine Params ........................................................................................... 129  7.3.5  Setpoints – Engine Protect ............................................................................................ 129  7.3.6  Setpoints – Gener Protect ............................................................................................. 129  7.3.7  Setpoints –Pwr Management ........................................................................................ 130  7.3.8  Setpoints – AMF Settings .............................................................................................. 130  7.3.9  Setpoints – Sync/Load Ctrl ............................................................................................ 131  7.3.10  Setpoints – Volt/PF Control ........................................................................................... 131  7.3.11  Setpoints – ExtI/O Protect ............................................................................................. 131  

    7.3.12 

    Setpoints –SMS/E-Mail ................................................................................................. 131 

    7.3.13  Setpoints –AnalogSwitches .......................................................................................... 132  7.3.14  Setpoints –Date/Time ................................................................................................... 132  

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    7.3.15  Setpoints – Sensors Spec ............................................................................................. 132  

    8  Values .......................................................................................................................................... 133 8.1  Invalid flag .............................................................................................................................. 133 8.2  Value groups .......................................................................................................................... 133 

    8.2.1  Values – Engine ............................................................................................................. 133  8.2.2  Values –Generator ........................................................................................................ 134  

    8.2.3  Values –Mains .............................................................................................................. 134  8.2.4  Values – Bus .................................................................................................................. 135  8.2.5  Values –Pwr Management ............................................................................................ 135  8.2.6  Values – Controller I/O .................................................................................................. 135  8.2.7  Values –Extension I/O .................................................................................................. 135  8.2.8  Values –Statistics ......................................................................................................... 136  8.2.9  Values –Date/Time ....................................................................................................... 136  8.2.10  Values – Info .................................................................................................................. 136  

    9  Binary input functions ............................................................................................................... 137 9.1  Common functions .................................................................................................................. 137 9.2  MINT specific .......................................................................................................................... 137 9.3  SPtM specific .......................................................................................................................... 137 

    10  Binary output functions ....................................................................................................... 138 10.1  Common functions .................................................................................................................. 138 10.2  ECU info ................................................................................................................................. 138 10.3   Alarm mirrors .......................................................................................................................... 139 10.4  MINT specific .......................................................................................................................... 140 10.5  SPtM specific .......................................................................................................................... 140 

    11  Communication .................................................................................................................... 141 11.1  Direct cable connection .......................................................................................................... 141 11.2  Modem connection ................................................................................................................. 142 

    11.2.1  Recommended GSM modems ...................................................................................... 142 11.2.2  Modem setup procedure ................................................................................................ 143 

    11.3  Internet connection ................................................................................................................. 143 

    11.3.1  SPtM .............................................................................................................................. 143 11.3.2  MINT .............................................................................................................................. 144 11.3.3  Using a web browser ..................................................................................................... 145 11.3.4  IB-Lite setup procedure ................................................................................................. 145 11.3.5  System integration ......................................................................................................... 146 11.3.6  InternetBridge-NT setup procedure ............................................................................... 146 11.3.7  IG-IB setup procedure ................................................................................................... 146 11.3.8  SNMP ............................................................................................................................. 146 11.3.9   AirGate ........................................................................................................................... 146 11.3.10  Locate ............................................................................................................................ 146 

    11.4  Modbus protocol ..................................................................................................................... 147 11.5  IC-NT-RD Remote display software ....................................................................................... 148 

    12 

    Maintenance .......................................................................................................................... 149 

    12.1  Backup battery replacement ................................................................................................... 149 

    13  Troubleshooting ................................................................................................................... 151 

    14  Technical data ....................................................................................................................... 154 14.1  Power supply .......................................................................................................................... 154 14.2  Operating conditions ............................................................................................................... 154 14.3  Physical dimensions ............................................................................................................... 154 14.4  Standard conformity ............................................................................................................... 154 14.5  Binary inputs ........................................................................................................................... 155 14.6  Binary outputs ......................................................................................................................... 155 14.7   Analog inputs .......................................................................................................................... 155 14.8  Generator/Mains measurements ............................................................................................ 155 

    14.9  Pickup input ............................................................................................................................ 156 14.10 Charging alternator pre-excitation circuit ................................................................................ 156 14.11  AVR output ............................................................................................................................. 156 

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    14.11.1  IG-AVRi module ............................................................................................................. 156 14.11.2  IG-AVRi Trans/LV .......................................................................................................... 156 14.11.3  IG-AVRi Trans/100 ........................................................................................................ 157 

    14.12 Governor output ...................................................................................................................... 157 14.13 Remote communication interface ........................................................................................... 157 14.14 Extension modules interface .................................................................................................. 157 

    14.15 Interface to other controllers ................................................................................................... 157 14.15.1  Recommended CAN cables .......................................................................................... 158 

    15  Language support ................................................................................................................ 159 

    16  Appendix ............................................................................................................................... 160 16.1  Table of setpoints ................................................................................................................... 160 

    16.1.1  Group: Process Control ................................................................................................. 160 16.1.2  Group: Basic Settings .................................................................................................... 164 16.1.3  Group: Comms Settings ................................................................................................ 168 16.1.4  Group: Engine Params .................................................................................................. 174 16.1.5  Group: Engine Protect ................................................................................................... 179 16.1.6  Group: Gener Protect .................................................................................................... 183 16.1.7  Group: Pwr Management ............................................................................................... 188 

    16.1.8  Group: AMF Settings ..................................................................................................... 195 16.1.9  Group: Sync/Load Ctrl ................................................................................................... 199 16.1.10  Group: Volt/PF Ctrl ........................................................................................................ 204 16.1.11  Group: ExtI/O Protect .................................................................................................... 205 16.1.12  Group: SMS/E-Mail ........................................................................................................ 208 16.1.13  Group: AnalogSwitches ................................................................................................. 209 16.1.14  Group: Date/Time .......................................................................................................... 211 16.1.15  Group: Sensors Spec .................................................................................................... 215 

    16.2  Table of values ....................................................................................................................... 218 16.2.1  Group: Engine ................................................................................................................ 218 16.2.2  Group: Generator ........................................................................................................... 221 16.2.3  Group: Mains ................................................................................................................. 227 16.2.4  Group: Bus ..................................................................................................................... 231 

    16.2.5  Group: Pwr Management ............................................................................................... 233 16.2.6  Group: Controller I/O ..................................................................................................... 235 16.2.7  Group: Extension I/O ..................................................................................................... 239 16.2.8  Group: Statistics............................................................................................................. 241 16.2.9  Group: Date/Time .......................................................................................................... 243 16.2.10  Group: Info ..................................................................................................................... 244 

    16.3  Table of binary input functions ............................................................................................... 246 16.3.1  Common functions ......................................................................................................... 246 16.3.2  MINT specific ................................................................................................................. 250 16.3.3  SPtM specific ................................................................................................................. 251 

    16.4  Table of binary output functions ............................................................................................. 252 16.4.1  Common functions ......................................................................................................... 252 16.4.2  ECU info ......................................................................................................................... 260 

    16.4.3   Alarm mirrors ................................................................................................................. 262 16.4.4  MINT specific ................................................................................................................. 272 16.4.5  SPtM specific ................................................................................................................. 273 

    16.5  Table of internal alarms .......................................................................................................... 274 

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    1.1 Clar i f icat ion of notat ion

    H INT  

    This type of paragraph points out details to help user installation/configuration.

    NOTE: This type of paragraph calls readers’ attention to a notice or related theme.

    CAUTION! This type of paragraph highlights a procedure, adjustment, etc. which may cause damage or improperfunctioning of the equipment if not carried out correctly and may not be clear at first sight.

    WARNING! This type of paragraph indicates things, procedures, adjustments, etc. which demand a high level of

    attention, otherwise personal injury or death may occur.

    1.2 Conform ity Declarat ion

    The following described machine complies with the appropriate basic safety andhealth requirement of the EC Low Voltage Directive No: 73/23 / EEC and ECElectromagnetic Compatibility Directive 89/336 / EEC based on its design and type, asbrought into circulation by us.

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    2 System overview 

    2.1 General descrip t ion

    InteliCompactNT

     (also IC-NT) Family controllers are comprehensive gen-set controllers for single andmultiple generating sets operating in stand-by or parallel modes. A modular construction allowsupgrades to different levels of complexity in order to provide the best solution for various customerapplications. The controllers are equipped with a powerful graphic display showing icons, symbols andbar graphs for intuitive operation, which, together with its high level of functionality, sets newstandards in Gen-set controls.

    The key features are:

      Easy-to-use operation and installation. The factory default configuration covers mostapplications

      Various customizations are possible thanks to its configurability

      Excellent remote communication capabilities

      High level of support for EFI engines (most world producers)

      High reliability

    2.2 Conf igurabi l ity and monitor ing

    One of the key features of the controller is the system’s high level of adaptability to the needs of eachindividual application and wide possibilities for monitoring. This can be achieved by configuring andusing the powerful ComAp PC/mobile tools.

    Supported configuration and monitoring tools:

    - LiteEdit  –  complete configuration and single gen-set monitoring- InteliMonitor   –  multiple site monitoring and setpoint setting- WinScope  – special graphical monitoring software- WebSupervisor   – web-based system for monitoring and controlling

    o  WebSupervisor mobile  – supporting application for smartphones

    NOTE: Use the  LiteEdit  PC software to read, view and modify configuration from the controller or disk andwrite the new configuration to the controller or disk.

    The firmware of InteliCompactNT

     contains a large number of binary inputs and outputs needed for allnecessary functions available. However, not all functions are required at the same time on the samegen-set and also the controller hardware does not have so many input and output terminals. One ofthe main tasks of the configuration is mapping of “logical” firmware inputs and outputs to the “physical”  hardware inputs and outputs.

    Configuration parts:

    1. Mapping of   logical binary inputs (functions)  or assigning  alarms  to physical binary inputterminals

    2. Mapping of logical binary outputs (functions) to physical binary output terminals3. Assigning sensor characteristics and alarms to analog inputs4. Assigning control values and output characteristics to analog outputs5. Selection of peripheral modules which are connected to the controller and doing the same as

    the above for them

    6. Selection of ECU type if an ECU is connected7. Changing the language of the controller interface

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    CONFIGURATION OF

    BINARY INPUTS AND

    OUTPUTS

    “Logical” inputs

    “Logical” outputs

    Main program (control loop)

    Alarm

    management

    FIRMWARE

    CONTROLLER

    Physical input terminals

    Physical output terminals

    PRINCIPLE OF BINARY INPUTS AND OUTPUTS CONFIGURATION  

    The controller is shipped with a default configuration, which should be suitable for most standardapplications. This default configuration can be changed only by using a PC with the  LiteEdit  software.See  LiteEdit documentation  for details.

    NOTE: You need one of   communication modules  to connect the controller to a PC with  LiteEdit. There is aspecial easy removable service module for cases when no communication module is permanentlyattached.

    Once the configuration is modified, it can be saved to a file for later usage with another controller or forbackup purposes. The file is called archive  and has the file extension .aic. An archive contains a fullimage of the controller at the time of saving (if the controller is online for the PC) except the firmware.Besides configuration it also contains current adjustment of all setpoints, all measured values, a copyof the history log and a copy of the alarm list.

    The archive can be simply used for cloning  controllers, i.e. preparing controllers with identicalconfiguration and settings.

    2.2.1 LiteEdit

    Configuration and monitoring tool for InteliCompactNT

    , InteliLiteNT

     and other controllers. See more inLiteEdit Reference Guide. 

    This tool provides the following functions:- Direct, modem or internet communication with

    the controller- Offline or online controller configuration- Controller firmware upgrade- Reading/writing/adjustment of setpoints- Reading of measured values- Browsing of controller history records- Exporting data into a XLS file

    - Controller language translation

    http://www.comap.cz/products/detail/liteedit/downloads/#tabshttp://www.comap.cz/products/detail/liteedit/downloads/#tabshttp://www.comap.cz/products/detail/liteedit/downloads/#tabshttp://www.comap.cz/products/detail/liteedit/downloads/#tabshttp://www.comap.cz/products/detail/liteedit/downloads/#tabshttp://www.comap.cz/products/detail/liteedit/downloads/#tabshttp://www.comap.cz/products/detail/liteedit/downloads/#tabs

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    2.2.2 InteliMonitor

    PC Monitoring tool for Inteli controllers. See more in theInteliMonitor Reference Guide. 

    This tool provides the following functions:- Online monitoring of a controller or whole site

    - Fully customizable SCADA diagram- Reading/writing/adjustment of setpoints- Reading of measured values- Browsing of controller history records

    2.2.3 WinScope

    Special graphical controller monitoring software. Seemore in the  WinScope Reference guide. 

    This tool provides the following functions:- Monitoring and archiving of ComAp controller’s

    parameters and values- View of actual/historic trends in controller- On-line change of controllers’ parameters for

    easy regulator setup

    2.2.4 WebSupervisor

    Web-based system for monitoring and controlling ComAp controllers. See more at the   WebSupervisorwebpage. 

    This tool provides the following functions:- Site and fleet monitoring- Reading of measured values

    - Browsing of controller history records- On-line notification of alarms- E-mail notification- Also available as a smartphone application

    http://www.comap.cz/products/detail/intelimonitor/downloads/#tabshttp://www.comap.cz/products/detail/intelimonitor/downloads/#tabshttp://www.comap.cz/products/detail/winscope/downloads/#tabshttp://www.comap.cz/products/detail/winscope/downloads/#tabshttp://www.comap.cz/products/detail/winscope/downloads/#tabshttp://www.comap.cz/products/detail/WebSupervisor/http://www.comap.cz/products/detail/WebSupervisor/http://www.comap.cz/products/detail/WebSupervisor/http://www.comap.cz/products/detail/WebSupervisor/http://www.comap.cz/products/detail/WebSupervisor/http://www.comap.cz/products/detail/WebSupervisor/http://www.comap.cz/products/detail/winscope/downloads/#tabshttp://www.comap.cz/products/detail/intelimonitor/downloads/#tabs

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    2.3 Applicat ion s overview

    2.3.1 Single applications

    The typical scheme of a single parallel to mains application is shown below. The controller controls

    two breakers – a mains breaker and a generator breaker. Feedback from both breakers is required.

    MCB

    3x

    K4

    MCB

    MCB CLOSE/OPEN

    GCB3x

    K3

    GCB

    GCB CLOSE/OPEN

    G1

       3   P    h   U   M    3

       P    h   U   G

    3x

    InteliCompactNT

    SPtMBO

    BI

       3   P    h   I   G

    IG-AVRi

    SG+

    AVRi

    SPEED GOVERNOR

    CAN1

    AVR

    ECUMCB

    GCB

    MCB FEEDBACK

    GCB FEEDBACK

    ECU

     SINGLE PARALLEL TO MAINS APPLICATION 

    2.3.2 Multiple applications

    The typical schemes are multiple island-parallel application without mains and multiple parallelapplication with mains. Both are shown below. The controller controls one breaker only, the generatorbreaker. Feedback from the generator breaker is required. For parallel to mains operation also mainsbreaker feedback is required.

    GCB3x

    K3

    GCB

    GCB CLOSE/OPEN

    G1

       3   P    h   U   B    3

       P    h   U   G

    3x

    InteliCompactNT

    MINTBO

    BI

       3   P    h   I   G

    IG-AVRi

    SG+

    AVRi

    SPEED GOVERNOR

    GCB

    K3

    GCB

    GCB CLOSE/OPEN

    G2

       3   P    h   U   B    3

       P    h   U   G

    3x

    InteliCompactNT

    MINTBO

    BI

       3   P    h   I   G

    IG-AVRi

    SG+

    AVRi

    SPEED GOVERNOR

    SYS START/STOP

    SYS START/STOP

    START/STOP

    CAN2

    CAN2

    AVR

    AVR

    CAN

    CAN

    CAN1

    CAN1

    ECU

    ECU

    ECU

    ECU

    GCBGCB FEEDBACK

    GCBGCB FEEDBACK

     ISLAND-PARALLEL OPERATION WITHOUT MAINS 

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    GCB3x

    K3

    GCB

    GCB CLOSE/OPEN

    G1

       3   P    h   U

       B    3   P    h   U   G

    3x

    InteliCompactNT

    MINTBO

    BI

       3   P    h   I   G

    IG-AVRi

    SG+

    AVRi

    SPEED GOVERNOR

    GCB

    K3

    GCB

    GCB CLOSE/OPEN

    G2

       3   P    h   U   B    3

       P    h   U   G

    3x

    InteliCompactNT

    MINTBO

    BI

       3   P    h   I   G

    IG-AVRi

    SG+

    AVRi

    SPEED GOVERNOR

    SYS START/STOP

    SYS START/STOP

       S   Y   S   S   T   A   R   T    /   S   T   O   P

    CAN2

    CAN2

    AVR

    AVR

    CAN

    CAN

    CAN1

    CAN1

    ECU

    ECU

    ECU

    ECU

    MCB

    3x

    K4

    MCB

    MainsCompactNT

    BO

    BI CAN

    MCBMCB FEEDBACK

       3   P    h   I   M

       3   P    h   U   M

    3Ph UB

    MCB CLOSE/OPEN

    REM START/STOP

    MCB FEEDBACK

    MCB FEEDBACK

       M   C   B   F   D   B   M   I   R   R   O   R

    GCBGCB FEEDBACK

    GCBGCB FEEDBACK

     ISLAND-PARALLEL OPERATION WITH  AMF AND WITHOUT PARALLELING  

    2.4 True RMS measurement

    This controller measures AC values based on the True RMS principle. This principle corresponds

    exactly to the physical definition of alternating voltage and current effective values. Under normalcircumstances the mains voltage and current should have a pure sinusoidal waveform. However,some nonlinear elements connected to the mains produce harmonic waveforms with frequencies ofmultiples of the basic mains frequency and this may result in deformation of the voltage and/or currentwaveforms. The True RMS measurement gives accurate readings  of effective values not only forpure sinusoidal waveforms, but also for deformed waveforms.

    NOTE: The harmonic deformation causes that the Power Factor  of a generator working parallel with themains cannot reach values in a certain range around the PF 1.00. The higher the deformation, thewider the power factor dead range. If the requested power factor is adjusted inside the dead range,the controller cannot reach  the requested value because of this fact.

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    3 Installation 

    3.1 Mount ing

    The controller is to be mounted onto the switchboard door. The requested cut-out size is 175x115 mm.Use the screw holders delivered with the controller to fix the controller into the door as described in thepictures below.

    3.2 Package conten ts

    The package contains:

      Controller

      Mounting holders

      Terminal blocks

    NOTE: The package does not contain a  communication module. The required module should be ordered

    separately.

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    3.3 Dimensions

    29

    58

    47

    185

       1   2   5

       1   1   0

       8   0

    168

           D      ++   -

    NT

    InteliCompact

     

    Mounting cutout size: 175 x 115 mm

    NOTE: The dimensions are in millimetres and are the same for both versions – SPTM and MINT.

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    3.4 Termin al diagr am

    MINT

    SPTM 

    3.5 General

    To ensure proper function:

      Use grounding terminals.

      Wiring for binary inputs and analog inputs must not be run with power cables.

      Analog and binary inputs should use shielded cables, especially when the length is more than3 m.

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    3.6 Wiring

    Tightening torque, allowed wire size and type, for the Field-Wiring Terminals:

      Based on terminal type:1. PA256:

    SPECIFIED TIGHTENING TORQUE 0.5 NM (4.4  IN-LB)

    2. 2EDGK:

    SPECIFIED TIGHTENING TORQUE 0.4 NM (3.5  IN-LB)

      For field type terminals:Use only diameter 2.0 –0.5 mm (12 –26 AWG) conductor, rated for 75 °C  minimum.

      For Mains (Bus) Voltage and Generator Voltage terminalsUse only diameter 2.0-0.5 mm (12 –26 AWG) conductor, rated for 90 °C  minimum.

      Use copper conductors only.

    3.7 Grounding

    The shortest possible piece of wire should be used for controller grounding. Use cable min. 2.5 mm2.

     A brass M4x10 screw with star washer securing ring type grounding terminal shall be used.

    The negative “-” battery terminal must be properly grounded.

    Switchboard and engine must be grounded at a common point. Use as short a cable aspossible to the grounding point.

    3.8 Power sup ply

    To ensure proper function:

    Use min. power supply cable of 1.5 mm2 

    The maximum continuous DC power supply voltage is 36 V DC. The maximum allowable powersupply voltage is 39 V DC. The InteliCompact’s power supply terminals are protected against largepulse power disturbances. When there is a potential risk of the controller being subjected toconditions outside its capabilities, an outside protection device should be used.

    It is necessary to ensure that potential difference between the generator current COM terminaland the battery “-” terminal is maximum ± 2 V. Therefore, it is strongly recommended tointerconnect these two terminals together.

    H INT :

    The InteliCompactNT

     controller should be grounded properly in order to protect against lighting strikes!!

    The maximum allowable current through the controller’s negative terminal is 4A (this is dependent onbinary output load).

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    For connection with a 12 V DC power supply, the InteliCompactNT

     includes internal capacitors thatallow the controller to continue operation during cranking if the battery voltage dip occurs. If the batteryvoltage is 10 V before the dip and it recovers to 7 V within 100 ms the controller continues operating.During this voltage dip, the controller screen backlight may turn on and off but the controller keepsoperating.

    It is possible to further support the controller by connecting the external capacitor and separating

    diode or I-LBA module:

    +-

    T1A

       +  -

    +

    -

    D

    C

    +

    Relays

    Controller

    Starter

    Battery12 VDC 

    The capacitor size depends on the required time. It shall be approximately in the thousands ofmicrofarads.

    The capacitor size should be 5000 microfarad to withstand a 150 ms voltage dip under the followingconditions:

    Voltage before dip is 12 V, after 150 ms the voltage recovers to the min. allowed voltage, i.e. 8 V.

    H INT :

    Before the battery is discharged the message "Low BackupBatt" appears.

    Or by connecting a special I-LBA Low Battery Adaptor module:

    +-

    T1A

       +  -

    +

    -

    Relays

    Controller

    Starter

    Battery12 VDC

       I  -   L   B   A

    + +

    - -

     

    The I-LBA module ensures a min. 350 ms voltage dip under following conditions:

      Communication and extension plug-in modules are connected.

      Voltage before dip is 12 V and after 350 ms the voltage recovers to the min. allowed voltage5 V.

      The I-LBA enables controller operation from 5 V DC (for 10 to 30 seconds).

      The wiring resistance from the battery should be up to 0.1 Ω for proper function of the I-LBA.

    H INT :  

    I-LBA may not eliminate voltage drop when used with the low temperature (-40 °C) version of the

    controller and the display heating element is on (below 5 °C). The current drain of the heating elementexhausts LBA capacitors very fast.

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    3.8.1 Power supply fusing

     A one-amp fuse should be connected in line with the battery positive terminal to the controller andmodules. These items should never be connected directly to the starting battery.

    Fuse value and type depends on the number of connected devices and wire length.

    The recommended fuse type (not fast) is T1A due to internal capacitors charging duringpower up.

    + -

    T1A

    IC-NT

    +

    -

    Battery HUGE

    LOADS

    STARTER 

    3.9 Voltage and current inpu ts

    WARNING! 

    Risk of personal injury due to electric shock when manipulating voltage terminals under voltage! Besure the terminals are not under voltage before touching them.

    WARNING! Do not open the secondary circuit of current transformers when the primary circuit is closed!!! Openthe primary circuit first!

    Use 1.5 mm2 cables for voltage connection and 2.5 mm

    2 for current transformers connection.

     Adjust nominal voltage, nominal current, CT ratio and PT ratio by appropriate setpoints in the  BasicSettings  group. Learn about how to view and change setpoints in the  User interface  chapter.

    VOLTAGE MEASUREMENT WIRING 

     A)

    GL1

    L2

    L3

    N

    N L3L2L1

    GENERATOR

    N L3L2L1

    MAINS / BUS 

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    B)

    GL1

    L2

    L3

    N

    N L3L2L1

    GENERATOR

    N L3L2L1

    MAINS / BUS 

    C)

    GL1

    L2

    L3

    N L3L2L1

    GENERATOR

    N L3L2L1

    MAINS / BUS 

    D)

    G

    L1

    N

    N L3L2L1

    GENERATOR

    N L3L2L1

    MAINS / BUS 

    Wiring to be used with IC-NT-MINT-MonoPhase  or IC-NT-SPTM-MonoPhase  archive forMono or Single Phaseapplications.

    CURRENT MEASUREMENT WIRING 

    E)

    GL1

    L2

    L3

     C  O M L3L2L1

    K L

    k lK L

    k lK L

    k l

     

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    NOTE: IT IS NECESSARY TO ENSURE THAT THE POTENTIAL DIFFERENCE BETWEEN THE GENERATOR CURRENT COM TERMINAL AND THE BATTERY “-” TERMINAL IS MAXIMUM ±  2V.   THEREFORE, IT IS STRONGLY RECOMMENDED TOINTERCONNECT THESE TWO TERMINALS TOGETHER.

    CAUTION:

    WHEN YOU ARE USING INTELICOMPACTNT  HW VERSION 1.3 OR NEWER IT IS NECESSARY TO UPGRADE THEFIRMWARE TO IC-NT-1.4.3 OR NEWER . 

    Since HW version 1.3 the InteliCompactNT

     measures current with reversed polarity. It is notrecommended to switch wiring at the current transformer side. To fix this error use FW IC-NT-1.4.3 ornewer.

    3.10 Speed measurement

    The engine speed can be measured either from the generator frequency or from a magnetic pickup. If

    an  EFI engine  is configured, the engine speed is obtained from the ECU.

    3.10.1 Pickup

     A magnetic speed sensor (pickup) is the most common method of engine speed measurement. Touse this method, mount the pickup opposite to the engine flywheel, connect the cable to the controlleras shown on the picture below and adjust the setpoint  Gear Teeth   according to the number of teeth onthe flywheel.

    See the chapter   Technical data  for details about the pickup input parameters.

       +   D

       +   C   O   M

       R   P   M

      -

    W

    D+ (L)

    + -

    Pickup

    Charging alternator

    RPM measurement from the pickup.

    D+ terminal from the charging alternator can be used as additional signal fordetection of running engine.

    T2A

     

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    3.10.2 Generator frequency

    If the pickup is not used, set the setpoint  Gear Teeth  to zero. The engine speed will be measured fromthe generator frequency. Connect the W terminal from the charging alternator instead of the pickup, ifpossible. See picture below.

       +   D   +   C

       O   M

       R   P   M

      -

    W

    D+ (L)

    + -

    Charging alternator

    RPM is measured from generator frequency.

    D+ and W terminals from the charging alternator can be used as additional signals

    for detection of running engine.

    T2A

     

    3.10.3 Additional running engine indication

    It is helpful to have information other than speed (RPM), whether the engine is rotating or not,especially if RPM is measured from the generator frequency instead of magnetic pickup. Thegenerator frequency measurement can be unreliable at very low speeds and/or may have a delayedreaction to sudden and big changes (i.e. in the moment that the engine has just started…).

    The following conditions are evaluated as additional running engine indication:

      Voltage on the D+ input is higher than 80% of battery voltage. Connect this input to the D+ (L)terminal of the charging alternator and enable the D+ function by the setpoint  D+ Function. IfD+ terminal is not available, leave the input unconnected and disable the function.

      The pickup is not used and frequency is detected on the pickup input. Connect the pickupinput to the W terminal of the charging alternator if you do not use pickup and the W terminalis available. If not, leave the input unconnected.

    NOTE: The starter cut-off frequency has to be adjusted by the setpoint  Start W Freq. If you know the chargingalternator nominal frequency, adjust the setpoint to the frequency obtained from following equation:

     cutoff  = nom ∙ (" "" ") If you do not know the charging alternator nominal frequency, follow this procedure:

    1) Make sure that the starting accumulator is fully charged.

    2) Close a fuel valve manually to disable the engine from being started.

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    3) Connect a PC with  LiteEdit  to the controller and display "Values" window, group "Engine", valueW-TerminalFreq. 

    4) Select MAN mode and press the Start button to crank the gen-set. Make a note about the Wterminal frequency while the gen-set is cranking.

    5) Press the Stop button to stop cranking.6) Adjust the setpoint  Start W Freq   to a value twice that which you measured during cranking.

      Oil pressure >   Starting Oil P   setpoint. The oil pressure is evaluated from the analog input 1 orfrom the ECU if an ECU is configured.

      At least one phase of generator voltage is >20% of nominal voltage.

    These signals are used during start for powering down the starter motor even if still no RPM ismeasured and also during stop in order to evaluate if the engine is really stopped.

    3.11 Binary inpu ts

    Use min. 1 mm

    2

     cables for wiring of binary inputs.NOTE: The name and function or alarm type for each binary input have to be assigned during theconfiguration. 

    4k7

    + -

    To the microprocessor

     WIRING OF BINARY INPUTS  

    3.12 Binary outp uts

    Use min. 1 mm2 cables for wiring of binary outputs. Use external relays as indicated on the schematic

    below for all outputs except those where low-current loads are connected (signalization etc...).

    NOTE: The function of each output has to be assigned during  configuration. 

    CAUTION! Use suppression diodes on all relays and other inductive loads!

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    + -

    From the

    microprocessor

     WIRING OF BINARY OUTPUTS 

    NOTE: Outputs can provide steady current of up to 2A. Every single binary output can provide up to 0.5A ofsteady current unless the total current of all binary outputs does not exceed 2A.

    3.13 Analog inpu ts

    The analog inputs are designed for resistive automotive type sensors like VDO or DATCON. Thesensors are connected either by one wire (the second pole is the sensor body) or by two wires.

      In the case of grounded sensors, connect the AI COM terminal to the engine body as near to

    the sensors as possible.  In the case of isolated sensors, connect the AI COM terminal to the negative power supply

    terminal of the controller as well as the opposite poles of the sensors.

    NOTE: The fail sensor alarm is issued if the measured resistance is smaller than one half of the first (lowest)point of the sensor curve characteristic or is greater than 112.5% of the last (highest) point of thesensor curve characteristic.NOTE: Analog inputs are typically used for: Oil Pressure, Water Temperature and Fuel Level. All of theseparameters are connected with relevant protections.

    Protection of Oil Pressure and the relevant condition of a running engine is joined with AI01 only if:

    - the ECU is not configured- the ECU is configured and the AI01 is set to Alarm + ECU.

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    +-

       A   I   C   O   M

       A   I

     WIRING OF ANALOG INPUTS – GROUNDED SENSORS  

    +-

       A   I   C   O   M    A

       I

     WIRING OF ANALOG INPUTS – ISOLATED SENSORS  

    3.13.1 Tristate inputs Analog inputs can be used also as binary or tri-state, i.e. for contact sensors without or with circuitcheck. The threshold level is 750Ω. In the case of tri-state, values lower than 10Ω and values over2400Ω are evaluated as sensor failure (short or open circuit).

    +-

       A   I   C   O   M

    TRISTATE

    1k5

    P

    100R

    T

    BINARY

     WIRING OF ANALOG INPUTS – USED AS BINARY OR TRI -STATE 

    NOTE: The name, sensor characteristic and alarm types for each analog input have to be assigned duringconfiguration. 

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    3.14 Circu it breakers

    There are two power switches controlled by the controller:

      The generator circuit breaker or contactor  – GCB

      The Mains circuit breaker or contactor  – MCB (SPtM application only)

    It is possible to use either a motorized circuit breaker or contactor. Below is a list of available controloutputs that should fit all types of contactors or breakers. The following rules must be kept to whendesigning the wiring of power switches:

      The control outputs must be configured and wiring of the power switches must be provided insuch a way, that the controller has full control over the breakers – i.e. the controller can openand close the breaker at any time.

      The breaker must respond within max. 2 seconds to a close and open command. Specialattention should be paid to opening of motorized circuit breakers, as it could take more than 2seconds on some types. In such cases it is necessary to use an undervoltage coil for fastopening.

      The breaker feedback functions must be configured onto some binary inputs and the signalsfrom the breakers must be connected to it and provide reliable information about the breakerposition.

    3.14.1 Breaker control outputs

    Close/open   An output for control of a contactor. Its state represents the breaker positionrequested by the controller. The breaker must react within 2 seconds to a close oropen command, otherwise an  alarm  is issued.

    ON coil   An output giving a 2 second pulse in the moment the breaker has to be closed. The

    output is intended for control of close coils of circuit breakers.

    OFF coil   An output giving a pulse in the moment the breaker has to be opened. The pulselasts until the feedback deactivates, but at least for 2 seconds. The output isintended for control of open coils of circuit breakers.

    UV coil  

    The output is active the whole time the gen-set is running (GCB, not in idle orcooling) or the controller is switched on (MCB). The output is deactivated for at least2 seconds in the moment the breaker has to be switched off. The output is intendedfor control of undervoltage coils of circuit breakers.

    CLOSE/OPEN

    ON COIL

    OFF COIL

    UV COIL

    FEEDBACK

    2s

    2s

     BREAKER OUTPUTS TIMING 

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    3.14.2 MCB special requirementsSPtM only

    1. If a contactor is used on the MCB position, it is recommended that the wiring be provided insuch a way that the contactor will be normally closed and will open if the  MCB Close/Open closes. This behaviour is called “negative logic”  and can be adjusted by the setpoint   MCB

    Logic . The negative logic will prevent accidental opening of the MCB when the controller isswitched off.2. If a contactor is used on the MCB position, it will open itself immediately after the mains have

    failed, because it will lose power for the coil. That is why the following adjustment is necessaryto prevent triggering the  MCB fail   alarm:  MCB Opens On   = MAINSFAIL,  Mains V Del   ≤ 1.

    3. If a 230 V motor driven circuit breaker is used on the MCB position and an undervoltage coil isnot fitted, it is not possible to open the breaker after the mains have failed, because there is nopower for the motor drive until the gen-set is started and providing voltage. Adjusting thesetpoint  MCB Opens On  = GEN RUN will prevent triggering the  MCB fail   alarm.

    3.15 AVR interface

    The AVR output is used to control the voltage or power factor of the generator via the remote voltageadjust input provided by the AVR.

    The output from the controller is a 5V PWM that is designed to be used together with the   IG-AVRi module. The AVRi module provides galvanic separation of the controller from the generator and PWMto voltage conversion, which is needed for most AVRs. The output from the  IG-AVRi  module isavailable as positive, negative or symmetric. The output voltage range is adjustable by a trimmerlocated on the module.

    The initial level of the AVR output is adjustable by the setpoint  AVRi Bias. 

    3.15.1 IG-AVRi

     Automatic voltage Regulator interface is used for volt/PF control adjustment through galvanicseparated inputs and outputs.

    CAUTION:Refer each time to the corresponding AVR manual before connecting the interface. IG-AVRi-TRANS(AC power supply for AVRi) has to be supplied from gen-set voltage.

     AVRi output can be connected as symmetrical: OUT1-OUT2 or unsymmetrical OUT1-GND or OUT2-GND.

    - The potentiometer on the AVRi defines maximum OUT1, OUT2 voltage range.- Use symmetrical (OUT1, OUT2) AVRi output to connect the AVRi to AVR auxiliary voltage

    input.- Use unsymmetrical output if an external AVR potentiometer has to be replaced with AVRi.- AVRi output voltage should change the generator voltage typically in the range ±  10% of the

    Nominal voltage.

    NOTE:IG-AVRi is not included in the standard package with the controller.IG-AVRi TRANS/LV is a power supply unit for IG-AVRi; it is not included with the IG-AVRi package.

    Output

    OUT1Output terminals for alternator AVR

    GND

    OUT2

    AC1 Power supply from IG-AVRiTRANS/LVAC3

    Output level Set output voltage bias

    InputAVRI

    Input signals from the controllerAO GND

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    AVR

    VOLTAGE

    ADJUST

    GENERATOR

    VOLTAGE

       A   V   R   I

       A   O   G   N   D

     IG-AVRI MODULE WIRING 

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    [V]

    10 V

    100 [%]

    OUT1 - OUT2

    0

    -10 V

    50

    2V

    -2V AVR output

     AVRi output

     AVRi trim turned in max.

    position (clockwise)

     AVRi trim turned in min.

    position

    (counterclockwise)

     SYMMETRIC  AVRI OUTPUT CHARACTERISTIC 

    100 [%]

    OUT1 - GND

    0

    2V

     AVR output

     AVRi output

     AVRi trim turned in max.

    position (clockwise)10 V

    100 [%]

    OUT2 - GND

    0

    2V

     AVR output

     AVRi output

     AVRi trim turned in max.

    position (clockwise)

     AVRi trim turned in min.position (counterclockwise)

    10 V

     AVRi trim turned in min.

    position

    (counterclockwise) 

     ASYMMETRIC  AVRI OUTPUT CHARACTERISTIC 

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    3.15.2 AVR list

    LeRoy-Somer3.15.2.1

    LeRoy-Somer: R 438 LS, R448Kutai EA448

    18VAC

    From

    generator 

    OUT1

    OCOM   i   G  -

       A   V   R   i

    230/400VAC

    0VAC

     AVRI

     AO GND

    ST4  AO GND

     AVRI

    IG-

     AVRi

    TRANS

      AVRi output is connected instead of Remote voltage trimmer 470 Ω toterminals ST4. Module R726 is not required.

     AVRi trim to minimum counterclockwise.

    Volt/PF ctrl: AVR Bias  = 50%

    LeRoy-Somer: R 449

    18VAC

    From

    generator 

    OUT1

    OUT2   i   G  -

       A   V   R   i

    230/400VAC

    0VAC

     AVRI

     AO GND

    ST43

    2

     AVRI

     AO GND

    IG-

     AVRi

    TRANS

     Module R726 is not required.

     AVRi trim to minimum counterclockwise.

    Volt/PF ctrl: AVR Bias  = 50%

    LeRoy-Somer: R 450

    18VAC

    From

    generator 

    OUT1

    OUT2   i   G  -

       A   V   R   i

    230/400VAC

    0VAC

     AVRI

     AO GND AVRI

     AO GND

    IG-

     AVRi

    TRANS

     

    H INT :

    Use AVRi instead of potentiometer 1kΩ.Read LeRoy-Somer R450 manual before use.

     AVRi trim to minimum counterclockwise.

    Volt/PF ctrl: AVR Bias  = 50%

    LeRoy-Somer: R 129

    18VAC

    From

    generator 

    OUT1

    OCOM   i   G  -

       A   V   R   i

    230/400VAC

    0VAC

     AVRI

     AO GND

    J2 AVRI

     AO GND

    IG- AVRi

    TRANS

      AVRi output is connected instead of Remote voltage trimmer 470 Ω toterminal J2. Module R726 is not required.

     AVRi trim to minimum counterclockwise.

    Volt/PF ctrl: AVR Bias  = 50%

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    LeRoy-Somer: R 128

    18VAC

    From

    generator 

    OUT1OCOM    i   G

      -

       A   V

       R   i

    230/400VAC

    0VAC

     AVRI

     AO GND

    45

     AO GND

     AVRI

    IG-

     AVRi

    TRANS

      AVRi output is connected instead Remote voltage trimmer 470 Ω toterminals 4 and 5.

     AVRi trim to minimum counterclockwise.

    Volt/PF ctrl:

     AVR Bias  = 50%

    LeRoy-Somer: R 221, R 222

    18 VAC from generator 

       i   G  -

       A   V   R   i

    230/ 400VAC

    0 VAC

    OUT1

    OUT2

     AO GND

     AVRI AO GND

     AVRI

    IG- AVRi

    TRANS

     Module R726 is not required.

     AVRi trim to minimum counterclockwise +5%.

    Volt/PF ctrl: AVR Bias  = 24%

    LeRoy-Somer: R 250

    18VAC

    From

    generator 

    OUT1

    OCOM   i   G  -

       A   V   R   i

    230/400VAC

    0VAC

     AVRI

     AO GND

     AO GND

     AVRI

    J2

    IG-

     AVRi

    TRANS

     

     AVRi trim to minimum counterclockwise.

    Volt/PF ctrl: AVR Bias = 50%

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    LeRoy-Somer: R 230

    18VAC

    From

    generator 

    OUT1

    OUT2    i   G  -   A   V   R

       i

    230/400VAC

    0VAC

     AVRI

     AO GND

    J4

    500

     AVRI

     AO GND

    IG-

     AVRi

    TRANS

     Remove Link J4 and replace instead of R500Primary voltage setting with resistors connected: 230 V

     AVRi trim to minimum counterclockwise.

    Volt/PF ctrl: AVR Bias  = 50%

    H INT :

    Disconnect one wire (OUT 1), set voltage on running Generator to U = nom.Measure Voltage over ResistorDepending on Value, increase AVRi potentiometer to get Range.Set exact Value with Bias Voltage//PF regulation (gain = 0)

    Stop gen-set and connect when equal Voltage and polarity is achieved.Set again in regulation loop on demand

    LeRoy-Somer: R 230

    from generator 

       i   G  -

       A   V   R   i

    230/ 400VAC

    0 VAC

     AVRI

     AO GND

    OUT1

    OUT2

     AVRI

     AO GND

    IG-

     AVRi

    TRANS

     Module R726 is not required. AVRi trim to minimum counter clockwise. Volt/PF ctrl:

     AVR Bias  = 50%

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    LeRoy-Somer: R 449

    From

    generator 

    OUT1

    OUT2

       i   G

      -

       A   V

       R   i

    230/400VAC

    0VAC

     AVRI

     AO GND5

    4

    32

    1

     AVRI

     AO GNDST4

    IG-

     AVRi

    TRANS

     

     AVRi trim to minimum counterclockwise

    Volt/PF ctrl:

     AVR Bias  = 50%

    Stamford3.15.2.2

    STAMFORD SX 460

    18VAC

    From

    generator 

    OUT1

    OUT2   i   G  -

       A   V   R   i

    230/400VAC

    0VAC

     AVRI

     AO GND

    12

     AVRI

     AO GND

    IG-

     AVRi

    TRANS

      AVRi output is connected instead of external resistor for voltage adjusting.

     AVRi trim to approx. 60 %clockwise.

    Volt/PF ctrl: AVR Bias  = 60-70%

    Voltage range (-6 V; 6 V)

    H INT :

    Before you connect IG-AVRi you should connect the jumper on AVR between pin 1 and 2 to run the voltageregulator without external control and set the voltage by the voltage trim on SX460 to roughly 227 V (in theevent that the nominal voltage of the system is 230 V).

    STAMFORD SX 440, AS440, MX 321, SX 421

    18VAC

    From

    generator 

    OUT1

    OUT2   i   G  -

       A   V   R   i

    230/400VAC

    0VAC

     AVRI

     AO GND

    A1A2

     AVRI

     AO GND

    IG-

     AVRi

    TRANS

     PFC3 module is not required.

     AVRi trim to minimum counterclockwise.

    Volt/PF ctrl: AVR Bias  = 50%

    STAMFORD AS480

    18VACFrom

    generator 

    OUT2

    OCOM     i     G   -

         A     V     R     i

    230/400VAC

    0VAC

     AVRI

     AO GND

     AO GND

     AVRI

    IG-

     AVRi

    TRANS

    1

    2

     

     AVRi output is connected instead of external resistor for voltage adjusting.

    Volt/PF ctrl: AVR Bias  = 30%

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    STAMFORD MX 341

    18VAC

    From

    generator 

    OUT1

    OCOM    i   G  -   A   V   R

       i

    230/400VAC

    0VAC

     AVRI

     AO GND

     AO GND

     AVRIA1A2

    IG-

     AVRi

    TRANS

     

     AVRi trim to minimum counterclockwise.

    Volt/PF ctrl:

     AVR Bias  = 50%

    H INT :

    Disconnect the droop CT (terminal S1 & S2) and short the droop CT leads.Short the terminal S1,S2 on the AVR

     AVK Newage3.15.2.3

    AVK Newage Cosimat N+

    18VAC

    From

    generator 

    OUT1

    OCOM

       i   G  -

       A   V   R   i

    230/400VAC

    0VAC

     AVRI

     AO GND

     AO GND

     AVRItS

    2

    1

    5R5

    250R

    IG-

     AVRi

    TRANS

     

    Volt/PF ctrl:  AVR Bias  = 25%

    AVK Newage MA330, 327, 321, 341

    18VAC

    From

    generator 

    OUT1

    OUT2   i   G  -

       A   V   R   i

    230/400VAC

    0VAC

     AVRI

     AO GND

    2

    1

    A1

    A2

     AVRI

     AO GND

    IG-

     AVRi

    TRANS

     

     AVRi trim to minimum counter

    clockwise

    Volt/PF ctrl: AVR Bias  = 50%

    Caterpillar3.15.2.4

    Caterpillar CDVR

    18VACFromgenerator 

    OUT1

    OUT2   i   G  -

       A   V   R   i

    230/400VAC0VAC

     AVRI

     AO GND

    12-3

    12-6

     AVRI

     AO GND

    IG-

     AVRiTRANS

     

     AVRi trim to 50%

    Volt/PF ctrl: AVR Bias  = 50%

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    Caterpillar DVR

    18VAC

    From

    generator 

    OUT1

    OCOM    i   G  -   A   V   R

       i

    230/400VAC

    0VAC

     AVRI

     AO GND

     AO GND

     AVRI745

    IG-

     AVRi

    TRANS

     Pin 44 on DVR – PF regulation directly from DVR is not connected.

     AVRi trim to 25%

    Volt/PF ctrl: AVR Bias  = 50%

    Caterpillar VR6, VR3F

    18VAC

    From

    generator 

    OUT1

    OCOM   i   G  -

       A   V   R   i

    230/400VAC

    0VAC

     AVRI

     AO GND

     AO GND

     AVRITR5TR6

    TR7

    IG-

     AVRi

    TRANS

     For VR3F link 4-7 has to be removed.

     AVRi trim to minimum counterclockwise.

    Volt/PF ctrl: AVR Bias  

    Caterpillar VR6-B

    18VAC

    From

    generator 

    OUT1