Integrated solutions for Mining and Oil & Gas sectors...

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1 PT. Siemens Indonesia Integrated solutions for Mining and Oil & Gas sectors – tailored to your needs

Transcript of Integrated solutions for Mining and Oil & Gas sectors...

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PT. Siemens Indonesia

Integrated solutions forMining and Oil & Gas sectors –tailored to your needs

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ContentSolutions for Mining Sector - Solutions 04 – 05 - Success stories 05 - Product portfolio 06 – 07

Solutions for Oil & Gas Sector - Solutions 08 – 09 - Success stories 09 - Product portfolio 10 – 11

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Reliable and competent partner forInfrastructure Development in Indonesia

Siemens Indonesia has had a long tradition in Indonesia. Since 1855, only eight years after itsfounding by Werner von Siemens, the company received its first local contract for telegraphequipment.

Today, Siemens’ focus is committed and dedicated on being able to serve you, the customer, better.By providing a single point of contact for administration and project management, you can realize greater control, seamless coordination, accountability and cost savings. Being able to bundle all the knowledge of Siemens and working together on a comprehensive solution including sourcing, developing, designing, implementing and project management with you, will allow you a uniquevalue position, help you to be the market leader in your industries and gain the technological and competitive advantages that increase revenue and lower total cost of ownership.

Few companies in the world can match Siemens’ value-adding integrated solutions because few can provide the range of technologies, systems and services that Siemens can. At Siemens, we can put a premium on innovation so we can deliver solutions that are both customized to your current business needs and ready for the future, serving as a research and development department for you.

In addition, Siemens can access, integrate and manage resources, technologies and expertise from multiple Siemens businesses to give you the full benefit of our company’s global network ofinnovation.

Take a look at what Siemens can provide for your needs.

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How can you generate 17 megawatts of energy while mining ore?

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Solutions for Mining SectorSiemens answers :

“By taking transport in a new direction.”

Siemens make mining more economical, safer, and better for the environment-with leading solutions covering the entire process chain, from material excavation to transport and processing. Our in-dept process knowledge helps us integrate automation and drive technologies, power supply, IT / MES and technological process controls to create customized solutions. Our services ensure that your systems will provide optimum benefit to you over their entire life cycle.

Value propositionResponsibility :Energy efficiency from start to finish.Siemens proved there was enormous savings potential in ore processing at Los Pelambers, a Chilean copper mine. Conveyors at the mine transport ore extracted at an elevation of 3200 meters to the processing facility at an elevation of 1600 meters. The conveyors use state-of-the-art AC motors that require little maintenance and rarely suffer downtime. At the same time, the motors also serve as generators, generating 17 MW of electricity on the down slopes of the 13-km-long track. This not only reduce the mine’s power needs, but also protects the environment by significantly reducing emissions.

Top performance :At one of the world’s largest copper mines, performance is everything.Lumwana Mine, one of the world’s largest copper mines, is currently under construction in Zambia. Equinox Minerals plans to extract 20 million tons of copper ore per year here. However, this assumes maximum equipment availability. The solution? Low-friction three phase engines for 27 trucks and gearless drives for the grinding mills-proven Siemens technologies for minimal wear, reduce maintenance cost and high availability. A truck-trolley combination provides greater throughput with lower fuel consumption. The “frozen shaker” systems, which breaks up solidified charge and loosens it from the mill body, minimize downtime and maximizes availability. And all mine operations are monitored in real time, thanks to powerful fiber-optic network from Siemens.

Innovation :A new flotation cell from Siemens provides higher material yield at a lower cost.The MInera Los Pelambers copper mine in Chile will use an innovative procedure to increase the material yield in ore processing.Within the framework of pilot project, a newly developed flotation cell for separating molybdenum was tested. The Siemens solution combines a pneumatic spray-in principle with a column method. An agitating apparatus as used in conventional cells is not needed. The intention is that, compare to conventional flotation cells, the new system should feature the special floatability of very fine particulate materials, the possibility of substantially higher concentration, low gas requirements and low power consumption.

Success storiesIn worldwide reference :Siemens supplies entire automation, information and communications technology to Garzweiler II mining site.RWE is one of Europe’s leading utility companies and provides electricity, gas, water and environmental services to more than 120 m. residential and business customers.In 2003, the conglomerate achieved sales of more than EUR 43 bn.Solutions include :The project consists of the delivery of new drive systems for belt conveyor, upgrading existing drive systems and setting up a new operating surveillance system including process management

In local reference :PDS to improve nickel matte production at PT Inco, Indonesia.At the beginning of 2008 Siemens received a contract award from PT. Inco to supply a modified version of the reliable thyristor controller as a Power Demand Stabilizer (PDS) for one of the four shielded arc furnaces.Solutions include :• PDSsystem,controlledbySmartPredictiveLine

Controller (SPLC) The SPLC is a new approach to increasing furnace

production and reducing the impact of the furnaces on the electrical system.

• Modularbuilding“packaged”,includingthethyristor valve, switchgear, control and protection panels, a water-to-water cooling system, air-conditioning and fire system

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Product portfolio

Automation & ControlDrive systems with SINAMICS GM150 :the rugged large drives for conveyor belts, breakers, mills, pumps and blowersIn mining, drive systems operate under the harshest conditions such as dust, vibrations, extreme temperature fluctuations and humidity. Drive systems used must thereforebe rugged and reliable.Siemens drive systems ensure maximum safety and availability even under extreme conditions. With these matched drive systems comprising motors of all voltages up to 30 MW and performance classes, Siemens covers all drive tasks in mining with converters of the SINAMICS families-from belt conveyor systems through breakers, bucket wheels and vertical mills, right up to mine winders.Product Range :• Themedium-voltagedrivesystemswith

SINAMICS SM150 cover the power range from 5,000 to 30,000 kVA

• Ruggednessandreliabilityarekeyfeaturesofthe SINAMICS GM150 converter-even under extreme conditions.

• Typicalapplicationfields: - Long conveyor belt systems in open-cast

mines. Variable-speed systems help improve belt wear-off and save up to 20% energy

- Breakers, mills and pumps, e.g. for reprocessing plants. Variable-speed system makes energy savings of up to 50%

• Inadditiontosimpleengineering,commissioning and operation as part of the SINAMICS concept

• SINAMICSGM150is,inadditionamaintenance-intelligent product : The components automatically output a signal when maintenance is required.

Power Transmission and DistributionAir Insulated Medium Voltage SwitchgearAir-insulated medium-voltage switchgear from Siemens is not just a technology but an overall concept to meet your wishes.You can select the best suitable medium voltage air insulated switchgear from a wide platform of specifically designed products. You will get precisely the functionality you are looking for along with long-term reliability and quality assured all in line with the appropriate international standards and local needs.Product Range :• Powersupplysystem - Power supply companies - Decentralized power generation companies• Industry - Power stations - Cement industry - Automobile industry - Iron and steel works - Rolling mills - Mining - Textile and food industries - Chemical industry - Petroleum industry - Pipeline installations - Offshore installations - Electrochemical plants - Petrochemical plants - Shipbuilding - Diesel power plants - Emergency power supply installations - Lignite open-cast mines

SIMOPRIME17.5 kV/31.5 kA/2500 ASINAMICS GM150

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Siemens Building TechnologiesAddressable Fire Detectors S-LINESophisticated application require exceptional technology-and that includes the field of fire detection. The special signal analysis process employed by S-LINE fire detectors is very reliable in preventing false alarms caused by deceptive on-site phenomena, such as machine exhaust gases, industrial dust or steam. And that applied to all S-LINE detectors.Product range :• Uniquedetectionreliabilityandprotection

against false alarm thanks to ASAtechnology™• Adaptationtoprocessandtime-dependent

ambient influences• Excellentdetectionresponsetoalltypesoffire• Fastandefficientmodernizationsolutions

possible• CombinationofS-LINEandC-LINEfire

detectors on the FDnet to meet fire detection requirements of specific applications

Power GenerationSteam Turbine Generator SetSiemens offers a comprehensive range of steam turbines from 45 kW to 1,200 MW, with the flexibility to address the specific requirements for your application. For our range of pre-designed steam turbines with a power output from 45 kW up to 10 MW and for large steam turbines from 200 MW to 1,200 MW, we offer separate portfolio brochures.Siemens industrial steam turbines increase the efficiency power generation and improve the economy of industrial applications.Fields of application Industries :• Oilandgasindustry• Chemical/petrochemicalindustry• Pulpandpapermills• Sugarandethanolplants• Mines,metalandcementplantsPower GenerationCombined cycle, cogeneration anddistrict heating plantsIndustries:• Biomasspowerplants• Wasteincinerationplants• SolarthermalpowerplantsMain advantages• Highefficiency• Highreliability/availability• Customizedprovensolutions• Compactdesign• Simpleinstallationandmaintenance

SST-150 (up to 20 MW)The SST-150 is a single-casing turbine, providing geared drive to a 1,500 or 1,800 rpm generator and packaged in a skid- mounted design.

FDOOT241-9Multi-sensor smoke detector‚ neural ASA (S- LINE)

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How can we deliver cleaner energy today?

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Solutions for Oil & Gas Sector

Siemens answers :

“An efficient energy conversion chain with theworld’s most efficient combined cycle gas turbine.”

We deliver the most comprehensive solutions from a single source, encompassing compression and pumping, power generation and distribution, water management, auto-mation and control, industrial IT and life- cycle services.

Value PropositionDeveloping solutions for the oil and gas trends Siemens is the solution provider of rotating and electrical equipment with a personal touch based on proven strengths in technology and strong commitment to HSE (Health Safety andEnvironment).

Our PortfolioCompression and PumpingA portfolio of field-proven compressors, gas and steam turbines, electric drives and motors, and their associated control systems including instrumentation for virtually all production, transport and process applications in the oil and gas industry.Power Generation and DistributionComprehensive power solutions, including planning, finance, engineering and optimization of power grids, gas and steam turbine-based power plants, transformers, high, medium and low voltage distribution switchgears, substation automation, energy management and network consulting services.Water ManagementComplete range of solutions for production field water processing, including water treatment for injection and re-injection, produced water treatment, reverse osmosis systems, flow back and pipeline services, support equipment and services.Automation and ControlA unique array of automation and control products, systems and solutions for field, production and management levels. Designed to achieve maximum productivity while realizing substantial cost savings.Life-Cycle ServicesA portfolio of life-cycle services, including feasibility studies, financial engineering,

design and network studies as well as all levels of preventive and corrective maintenance, performance enhancement programs, service level agreements and training.

Success StoriesIn worldwide reference :Siemens supplies power distribution for Ormen Lange, Europe’s largest ongoing onshore development project.Contract won in Dec. 2004.Ormen Lange gas field development cost approximately EUR 7 bn. Hydro is a Fortune 500 energy and aluminum supplier operating in more than 40 countries. Hydro is a leading offshore producer of oil and gas, and the world’s third-largest aluminum supplier.Solutions include :• Turnkeysolutionforentirehighandmedium

voltage power distribution including : - medium and high voltage equipment - Power transformers - LV motors and LV/MV drivers• Potentialfollow-upordersforpower

automation and emergency powerProject goal :Turnkey solution for hydro’s gas exploitation venture.Value to customer :• Packagesolutionfromasinglesource• Excellenttechnologicalcompetencethrough

cross-Group cooperation• Offerpreparedinashorttime

In local reference :LNG - BP, Indonesia.Contract in 2005.Pertamina/BP ordered two tandem casing trains for an LNG plant in Indonesia.Siemens scope of supply :• twotrainswithtandem-casingBOG

compressors type STC-SH (10-6-A) + STC-SH (10-6-A)

• IGVcontrol• Drygassealsencapsulatedinheatedseal

carrier.

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Product portfolio

Automation & ControlSISOGCIS TMS (Tank Monitoring System) Tank farm and terminal management- consistent, integrated, flexibleSISOGCIS TMS offers a comprehensive approach from a single source for all aspects related to efficiency in your plant. This includes innovative business solutions for order and inventory management, as well as proven solutions for end-to-end liquids handling-from receipt and storage to blending, tank-to-tank transfers and deliveries. With the SISOGCIS XHQ-based business cockpit and its vertical integration up to the ERP level, SISOGCIS TMS offers maximum transparency across all these processes in real time.Product Range :• AutomatictruckandDriveridentification• Integrationofpipelinecontrolsystem• Safeguardinvestmentwithopeninterfaces

to third-party systems and common software solutions

This approach makes it easy to perform modifications or expand capacity at any time.Good reasons for SISOGCIS TMS :• Moreinformeddecisionsthrough

comprehensive business performance monitoring and real time support for decision-making

• Morereliableoperationsthroughredundancyof hardware and software

• Moreprofitabilitythroughcomprehensivebusiness solutions

• Moreproductivitythroughoptimizedmanagement of tank farms and terminal operations

• Moreprotectionforyourinvestmentthroughfuture-proof standards

Power Transmission and DistributionDependable solutions for all aspects ofpower supply and distribution in Oil & GasOur portfolio of products and solutions for power supply, distribution and energy management is unequalled. We offer everything from turnkey high- and medium- to low-voltage systems. We guarantee that all our electrical equipment is type-tested and complies with the highest personal safety demands. We even handle offshore systems with the necessary certifications for platform or ship applications.Product Range :• HighvoltageDC(HVDC)system-

environmentally friendly power supply• High-voltagesystems-versatileandtough• Transformers-reliableandadaptable• Medium-voltagesystems–compactand

almost maintenance-free• Low-voltagesystems-flexibleandsafe• Protectiverelaying–getridofhardwareand

wiring• Substationautomationandenergymanagement–apowerfulcontrolforahighclass network quality

SIVACON low-voltage switchgear provides maximum safety, availability, and flexibility for all applications inOil & Gas.

SISOGCIS TMS (Tank Monitoring System)

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Siemens Building TechnologiesFire Control Panels FC2020 SeriesThe FC2020 series (2-loop‚ expandable to 4) is a compact fire control panel with an integrated operating unit that can process signals from Sinteso devices of up to 252 addresses. The fire control panel can be used as a stand-alone version or networked. The control panel can be programmed with a user- friendly engineering tool (SintesoWorks) to create a system with great versatility. Up to 32 stations such as fire control panels and fire terminals (in any arrangement) can be connected in one network. In addition‚ an Ethernet connection is available at each station.This Ethernet connection enables a maximum of 4 stations including a Central Access Point ‘CAP’ (via Hub) to be networked together (notEN54-compliant). Connection of danger management systems via BACnet. All detector lines are monitored for ground faults. Adaptation of the user text directly on the terminal or with the software engineering tool. Up to 2000 events can be stored according to various criteria. Automatic summer/winter time change. Detection and automatic read-in (auto configuration) of all FDnet devices‚ providing immediate simple operation. Stored data can be uploaded via remote access (SintesoView). The FC2020.. is ideally suited for smaller applications‚ e.g. in workshops‚ hotels‚ etc. or when networked as part of much larger applications.

Power GenerationMotor-driven RefrigerantCompressor for LNG PlantWhereenergyhastobepurchased–i.e.there is no source of natural gas or steamarisingfromtheprocess–electricmotorsare the clean and economical alternative.The increasing significance of power saving, environmental requirements and the desire for a wide variable speed band have led to the application of electric motors.This has resulted in our individual drivesolution for specific customer requirementsin the industry sector.An important application for this variablespeed electric drive is for refrigerationcompressors in Liquefied Natural Gas(LNG) plants, the first such “all-electric” drive system having been successfully built and tested in 2003. Electric drive systems of this class are always custom engineered for the customer’s specific application, allowing the compressor to be optimized in capacity and speed for the process on hand. From our comprehensive portfolio of compressors and drives we can recommend the exact configuration that best suits your project requirements.

FC2020 SeriesFire control panel (2-loop, expandable to 4)

STC-GV/STC-GVTThe STC-GV integrally geared centrifugal compressors feature a multi-shaft arrangement with different speeds and up to eight compressor stages around acentral bull gear.

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For further information, please contact :

PT. Siemens IndonesiaArkadia Office Park, Tower F, Level 17Jalan TB. Simatupang Kav. 88Pasar Minggu, Jakarta 12520Tel (021) 27543000Fax (021) 27543333www.siemens.co.id