INSTRUCTION MANUAL

SAS Safety Corp.

AIR PURIFYING RESPIRATOR

8600 SERIES

HALF MASK FACEPIECES

WARNING

DO NOT USE your respirator until you read and understand

this instruction manual. You are required to inspect the

respirator prior to putting it into service. Please refer to the

inspection procedures in this manual.

3031 Gardenia Avenue

Long Beach, CA 90807

www.sassafety.com

I. SAFETY PRECAUTIONSThe Warnings, Cautions, and Notes contained in this manual

have the following significance:

Maintenance and/or techniques that will result

in personal injury operating procedures or

death if not carefully followed.

NOTEMaintenance or operating procedures and techniques or

information considered important enough to emphasize.

CAUTION

Maintenance or operating procedures and tech-

niques that will result in damage to equipment if not

carefully followed.

• This respirator will reduce but will not eliminate the inhala-

tion of contaminants. Some sensitive individuals may expe-

rience health problems when exposed to even minute

amounts of contaminants. This respirator will not prevent

health problems for those individuals. Where suspected

cancer-causing contaminants are present, positive-pressure

supplied-air respirators will provide higher protection levels.

WARNINGS AND LIMITATIONS

WARNING

• This respirator must be used in conjunction with a written

respirator program meeting the requirements of the OSHA

Standard for Respiratory Protection, 29 CFR 1910.134,

available from the U.S. Department of Labor, Occupational

Safety and Health Administration. The program must

include procedures for evaluating air contaminants and

selecting appropriate respirators; procedures for proper use

of respirators; procedures for testing the facepiece-to-face fit

of respirators; procedures for cleaning, disinfecting, inspect-

ing, maintaining, and storing respirators; procedures for

determining if workers are physically and medically capable

of wearing respirators; and procedures for training employ-

ees in the use and care of respirators and in recognizing the

hazards associated with contaminants in the work place.

• This respirator consists of a facepiece assembly, complete

with inhalation valves, exhalation valves, a cradle and strap

headband and cartridges and/or filters. Do not use this res-

pirator without the appropriate SAS Safety cartridges and/or

filters securely attached onto the facepiece. Always read

cartridge labels prior to use and be certain that you have car-

tridges and/or that will provide the required protection. This

respirator must be used for protection against only those air

contaminants listed on the air purifying cartridge, filter,

and/or the NIOSH approval label. Respirators labeled for

protection against particulates only shall not be used for

gases/vapors. Respirators labeled for protection against

gases/vapors only shall not be used for particulates. The

employer is responsible for establishing that this respirator is

suitable for the user’s application.

• Air purifying respirators shall not be used underwater, for

fumigation, interior structural fire fighting, abrasive blasting

WARNINGS AND LIMITATIONS-Continued

operations or in areas where high heat, sparks or flames

could contact the respirator.

• Routinely used respirators must be inspected before and

after each use. Stored emergency respirators must be

inspected after each use and at least once every 30 days. A

written record must be kept of inspections of emergency res-

pirators.

• Do not use this respirator in environments where the con-

centrations of contaminants are unknown or are immediate-

ly dangerous to life or health (IDLH). IDLH atmospheres are

defined as those which the wearer could not breathe for

short periods, could not escape without the aid of a respira-

tor or which have an immediate or delayed adverse effect on

health.

• This respirator must be worn and used as specified in SAS

Safety's instructions.

• SAS Safety cannot predict what will happen to this respira-

tor in every potential environment. Materials can be chemi-

cally attacked if exposed to the wrong environment and may

exhibit excessive corrosion or other forms of damage.

Permeation or penetration of gases, liquids or particles

through the materials could be excessive. Extremes of tem-

perature might cause thermal degradation. Each of these

things, or a combination of them, could create conditions in

which this SAS Safety respirator would be dangerous to use.

• Do not use accessories or replacement components other

than those offered by SAS Safety for the specific respirator.

Use of incorrect accessories or components may degrade

performance, will void NIOSH certification and invalidates all

SAS Safety warranties for the respirator.

WARNINGS AND LIMITATIONS-Continued

• Before entering a hazardous environment wearing this res-

pirator, you must conduct safe scientific tests to determine if

the environment could render the equipment unsafe.

Results of this testing should be well documented. Seek the

help of a Certified Safety Professional or Industrial

Hygienist. Do not use this equipment if the user would be

endangered in any way through environmentally induced

degradation of the materials in the apparatus.

• No respirator can provide complete protection from all con-

ditions. Use extreme care for emergency conditions.

• Do not wear this respirator if a satisfactory fit, as deter-

mined by a qualitative or quantitative fit test, cannot be

obtained. See ANSI Z88.2, latest edition.

• If this respirator will be used during welding, the user must

obtain the proper equipment for protection against welding

hazards, such as sparks, optical radiation, and impact.

• Do not use this respirator at temperatures above 130°F

(55°C).

• This respirator does not protect exposed areas of the body.

Some contaminants can be absorbed directly through the

skin while others may irritate exposed areas.

• This respirator does not supply oxygen. Do not use the res-

pirator in atmospheres containing less than 19.5% oxygen

by volume.

• Beards, stubble, or sideburns will prevent a good facepiece

seal and facial hair may interfere with valve function. Do not

use this respirator unless you are clean shaven. Absence of

WARNING AND LIMITATIONS-Continued

one or both dentures can seriously affect the fit of the respi-

rator.

• Immediately return to a non-contaminated area if you taste

or smell contaminants; your eyes, nose, or throat become

irritated; breathing becomes difficult; you feel nauseous or

dizzy; the breathing air becomes uncomfortably warm; or the

facepiece moves, slips, or leaks.

• Never use this respirator if isocyanates or other chemicals

with poor warning properties are present.

• Do not alter or modify this respirator. Modifying this respi-

rator will void NIOSH certification and may create a condition

in which the respirator would not provide the intended pro-

tection.

• This respirator facepiece assembly contains natural rubber

latex which may cause allergic reactions in some individuals.

Discontinue use if you experience an allergic reaction.

• Discontinue use if you experience skin irritation or discol-

oration.

• Persons sensitized can have a severe reaction to chemi-

cals at levels well below accepted health levels such as the

OSHA Permissible Exposure Limit (PEL), AHIA Threshold

Limit Value (TLV) or NIOSH recommended Exposure Limits

(REL). Do not use the respirator if you have been sensitized

from previous exposure or believe that you may be sensitive

or allergic to any chemical (e.g. latex or isocyanates).

• You must read, understand and follow all warnings,

instructions, labels, Material Safety Data Sheets (MSDS),

etc., for the materials you are using (e.g. paints, hardeners,

WARNINGS AND LIMITATIONS-Continued

insecticides, varnishes, etc.). You must also read, under-

stand, and follow all warnings, instructions, etc., listed in the,

MSDS for any contaminants that may be or are present in

the work area.

• Some individuals are sensitive to chemicals (e.g. iso-

cyanates, latex, oil mists, etc.) or may have some type of

respiratory disorder (e.g. asthma, chronic obstructive airway

disease, etc.). If you are sensitive to any chemical or have a

respiratory disorder you may have a severe reaction at con-

taminant levels well below accepted health levels, such as

the OSHA Permissible Exposure Limit (PEL), AHIA

Threshold Limit Value (TLV), or the NIOSH Recommended

Exposure Limits (REL). Many chemicals (e.g. isocyanates,

mercury, etc.) have no physical warning properties and you

can not taste or smell the contaminants even though they

may be present in the respirator facepiece. This respirator

will reduce, but will not eliminate the possibility of contami-

nates entering the facepiece and causing a severe reaction.

• For use by trained, qualified personnel only.

• This product may provide less than adequate protection if

improperly used, resulting in personal injury, serious illness

or death.

• Following is a list of contaminants for which these respira-

tors must not be used. This list is far from complete. Please

contact SAS Safety for information on other contaminants.

WARNINGS AND LIMITATIONS-Continued

Acrolein Carbonyls Hydrogen

Selenide

Ozone

Aniline Cyanogen Isocyanates:

TDI, HDI, MDI

Phosgene

Arsine Dimethylaniline Methanol Phosphine

Boron

Hydrides

Dimethyl

Sulfate

Methylene

Chloride

Phosphorous

Trichloride

Bromine Ethyl Cyanide Nitrogen

Oxides

Stibine

Carbon

Dioxide

Fluorine Nitroglycerin Sulfur

Chloride

Carbon

Monoxide

Hydrogen

Cyanide

Nitromethane Vinyl

Chloride

SILICA WARNING

• SAS Safety respiratory products are not designed to

protect you from the inhalation of silica while performing,

observing, or working in or around sandblasting operations.

• DO NOT enter any potential exposure area until you know

the nature of concentration of the contaminants in the

atmosphere and are wearing appropriate respiratory and

other protection for that exposure situation.

The minimum respiratory protection for a worker who is

exposed to silica dust, but is not doing abrasive blasting, is

a respirator equipped with a NIOSH approved N95, R95, or

P100 particulate filter. In order to determine which is appro-

priate for the given situation, you must assure that the res-

pirator is used in accordance with a complete respirator pro-

gram and conduct a hazard assessment which includes

answers to the following questions:

1. What is the maximum potential concentration of airborne

crystalline silica likely to be present?

2. What is the percent crystalline silica content of the con-

struction material?

3. What is the Allowable Exposure Limit (AEL), Permissible

Exposure Limit (PEL, OSHA), Threshold Limit Value (TLV,

ACGIH), or other applicable exposure limit for crystalline sil-

ica, based on the answer to question # 2 above?

4. What are the recommendations for respiratory protection

on the material safety data sheets for the construction mate-

rials and other materials in use?

5. What is the hazard ratio (maximum potential airborne

concentration of crystalline silica, divided by the applicable

exposure limit)?

Based on the Answers To These Questions:

Only use the respirator if concentrations will not exceed 5

times the applicable exposure limit (according to specific

OSHA Standards or applicable government regulations,

whichever is lower).

SILICA WARNING CONTINUED

Filters improperly used or improperly assem-

bled to the facepiece could cause leakage,

which could lead to serious illness or death.

2. Proper Filter Installation

a) Ensure that you have the correct cartridge and/or filter type for

the contaminants in your work area. If you are not sure, consult

your supervisor or safety professional.

A. HOW TO USE CHEMICAL CARTRIDGES AND PARTICU-LATE FILTERS

1. Particulate Filters

Before using a particulate filter, you must confirm the atmosphere

is non-IDLH and not oxygen deficient, the contaminant is a par-

ticulate hazard, and you must determine the hazard ratio (hazard

concentration/exposure limit). If the hazard ratio is less than 10,

you may use a half mask respirator with a filter efficiency of 95%

or higher. If the hazard ratio is less than 20, you may use a full

facepiece respirator with a filter efficiency of 95% or higher. If the

hazard ratio is less than 100, you may use a full facepiece respi-

rator with a filter efficiency of 99% or higher. If the hazard ratio is

greater than 100, you must use another type of respirator.

N-series filters must only be used for non-oil containing aerosols

or particulates. R-series filters are effective against all particulate

aerosols, but time use restrictions applies. Please refer to the

section F, Particulate Filter Service Life, for important additional

information. Refer to NIOSH Guide to the Selection and Use of ParticulateRespirators Certified Under 42CFR84 for additional guidelines on use

limitations for filters.

WARNING

b) Check filter pads, if the filter retainers are loose, insert the appro-

priate pad into the filter retainer so that the side stamped with the

model number will face toward the facepiece when installed.

Completely snap the filter retainers onto the cartridges or filter hold-

ers.

c) Inspect the filter through the filter retainer to ensure that the entire

edge of the filter is making contact with the filter retainer and the fil-

ter is not bunched or folded. The outer edge of the pad must be

compressed between the top edge of the cartridge or filter holder

and the inner sealing rings of the filter retainer.

B. HOW TO DON THE RESPIRATOR

1. Inspect the respirator as described in section E.

2. Gently pull the lower neck strap away from neck to attach clasps.

3. Position the bottom of the facepiece as low as possible under the

chin while positioning the narrow portion of the facepiece on the

bridge of the nose.

4. Position the cradle headband above the ears so that it straddles

the crown of your head.

5. Pull on the upper straps just above the yoke to tighten the strap

around your neck.

6. Complete the adjustment of the upper straps by pulling each

strap down from the cradle headband. Adjust the headband straps

for a leak-tight fit, but do not over-tighten the straps.

C. HOW TO FIT CHECK THE RESPIRATOR

You must perform the following fit check each time the respirator is

worn or before entering the contaminated area.

1. Positive Pressure Fit Check: Hold the palm of your hand gen-

tly over the exhalation valve outlet. Do not distort the natural

shape of the facepiece. Exhale gently and hold your breath to

create and maintain a slight positive pressure inside the face-

piece. If air leakage occurs, readjust the facepiece and head-

bands, then retest create and maintain a slight positive pressure

inside the facepiece. If air leakage occurs, readjust the facepiece

and headbands, then re-test.

2. Negative Pressure Fit Check: Cover the inlet of the cartridges

and/or filters with the palms of your hands or another suitable

item, such as a thin sheet of plastic or rubber. When the respira-

tor is equipped with cartridges, filter retainers may be used as an

aid. Inhale gently and hold your breath to slightly collapse the

facepiece. If air leakage occurs, readjust the facepiece and head-

bands, then re-test. If filter retainers are used, do not remove

them after the fit check is completed. Removing the filter retain-

ers may shift the facepiece and break the facepiece-to-face seal.

D. HOW TO USE THE RESPIRATOR

To receive the maximum protection available from the respirator,

you must follow your employer's instructions on the use and

maintenance of the respirator. Read and understand the following

warning prior to using the respirator.

If you cannot obtain a leak-tight fit, do not use

the respirator. Consult your supervisor or safe-

ty professional.

WARNING

E. CHEMICAL CARTRIDGE SERVICE LIFE AND REPLACE-MENT

The cartridge service life depends on the user's breathing rate,

the characteristics of the contaminant and environmental condi-

tions such as humidity. Saturated cartridges leak trace amounts

of contaminant to the wearer, which may be detected by odor,

taste and/or irritation. Replace respirator at the first trace of the

characteristic contaminant odor or taste, at regularly scheduled

intervals recommended by your safety professional or if it shows

any signs of damage. Always replace cartridges in pairs.

Replace respirator as follows:

1. Return to fresh air.

2. Remove respirator, dispose of used respirator in accordance

with Federal, state, and local guidelines.

Never remove the respirator for any reason while

in the work area. Leave the work area immediately

if the facepiece-to-face seal is disturbed for any

reason, such as slippage due to sweating, exces-

sive head movement, sneezing, coughing or if the

facepiece becomes dislodged as a result of being

knocked. Do not move the respirator to blow your

nose or scratch covered areas of face. You must

restore the facepiece-to-face seal if it is disturbed

for any reason before re-entering the work area.

WARNING

1. Return to fresh air.

2. If using filter pads, remove the filter retainers from the car-

tridges or filter holders. Remove the used filter pads and dispose

of them in accordance with Federal, state, and local guidelines.

Clean the filter retainer, cartridge or holder if necessary.

3. Perform a facepiece fit check as described in section C.

Failure to properly assemble filter pads to car-

tridges or filter holders can cause leakage,

which could lead to serous illness or death.

WARNING

3. Don new respirator taken only from sealed packages, as

described in section A.

4. Perform a facepiece fit check as described in section C.

F. PARTICULATE FILTER SERVICE LIFE AND REPLACE-MENT

The filter service life depends on the filter series type used, the

user's breathing rate, the characteristics of the contaminant and

environmental conditions such as humidity. All N-series and

R-series filters should be replaced whenever they are damaged,

soiled, contaminated with water or cause increased breathing

resistance. SAS Safety recommends, due to considerations of

hygiene, that all filters be replaced at least daily and more often if

necessary. Filters should also be replaced in accordance with

schedules established by regulatory agencies. Replace filters as

follows:

1. Inspect the facepiece skirt for cuts, gouges, punctures, tears,

nicks and deterioration from age, heat, or contamination. Check

the face seal area for distortion.

2. Inspect the headbands for abrasions, cuts, nicks, loss of

elasticity or deterioration from age, heat, or contamination.

3. Inspect the inhalation and exhalation valves for nicks, cracks,

tears or creases and the exhalation valve seat for nicks, cracks,or

dents.

Check the exhalation valve for proper operation by exhaling

through the respirator and pausing before inhaling. The exhala-

tion valve must close by itself before inhaling. Replace valves

which fail to close.

H. MAINTENANCE

Respirators should be cleaned after each day's use by washing

with mild soap and warm water. Then disinfect the respirators with

a suitable sanitizing solution. ANSI Z88.2, latest edition, also pro-

vides information and guidelines on the cleaning and sanitizing of

respirators.

1. Cleaning

Do not use the respirator with damaged or

improperly operating valves.

WARNING

G. INSPECTION

Inspect the respirator before and after each use as described

below and replace any damaged component. See section H for

repair instructions..

• Specialized processes are required to disin-

fect and decontaminate a respirator. You must

follow the instructions of the manufacturer of

the equipment and chemicals. • It is the user’s

responsibility to ensure that the processes cho-

sen provides adequate cleaning, disinfection

and decontamination, and do not damage the

respirator in any way.

• In the absence of a commercial sanitizing

product, the hypochlorite solution described

below will eliminate many, but not all biohaz-

ards.

CAUTION

Do not use solvent type cleaners to clean any

part of the respirator.

a) Remove filters and retainers.

b) Wash facepiece with warm, soapy water and gently scrub with

a soft brush. Careful not to get soapy water in cartridge.

c) Rinse carefully in fresh water to remove all traces of soap,

especially from the exhalation valve. Careful not to get water in

cartridge.

d) Disinfect the facepiece in a warm, 120°F (48°C) maximum,

suitable sanitizing solution, such as "hypochlorite" for 2 to 3 min-

utes. A hypochlorite solution can be prepared by mixing 2 table-

spoons of chlorine bleach per each gallon of water. Rinse cafe-

fully with fresh warm water, 120°F (48°C) maximum.

WARNING

e) Dry with a clean, lint-free cloth or allow to air dry. Warm air may

be used.

f) Carefully inspect the respirator as described in section E.

2. Repair (See the Table at the End of this Manual for

Replacement Parts)

a. Inner Yoke Replacement

b. Exhalation Valve Replacement

1) Remove the outer yoke by snapping it off of the inner yoke.

2) Remove the exhalation valve.

3) Install a new valve by pulling the stem through the seat until it

snaps into place.

4) Reinstall the outer yoke by snapping it onto the inner yoke.

5) Perform a fit check as described in section B.

I. STORAGE

The respirator does not have a defined storage

life. Carefully inspect the respirator before each

use.

WARNING

CAUTION

The maximum storage temperature for the respirator

is 140°F (60°C). Long-term storage at elevated

temperatures may cause premature deterioration.

After inspection and cleaning, store the respirator to protect it

against dust, sunlight, extreme heat and cold, excessive moisture

or damaging chemicals.

J. SHIPMENTAll products returned to SAS Safety's factory, distributors or

repairs centers must be decontaminated before shipment.

K. ADDITIONAL INFORMATIONIf you need assistance or additional information on any SAS

Safety product, consult your local distributor or contact:

SAS Safety Corp.

3031 Gardenia Avenue, Long Beach, CA 90807 U.S.A.

(562) 427-2775 or (800) 262-0200

L. REPLACEMENT PARTS

REPLACEMENT PARTS TABLE (See Figure)

CARTRIDGE AND FILTER TABLE (See Figure)(SEE NIOSH APPROVAL LABEL FOR SPECIFIC CONTAMINANTS)

Figure 1. Half (Mask Facepiece)

MODEL CARTRIDGES

7 2400-20 N95 Filter - Reorder Part # 8661-20 (5 pr. per pkg.)

7 2400-22 N95 Filter - Reorder Part # 8661-22 (5 pr. per pkg.)

7 2400-27 R95 Filter - Reorder Part # 8671-20 (5 pr. per pkg.)

7 2400-28 R95 Filter - Reorder Part # 8671-28 (5 pr. per pkg.)

8 2400-21 Filter Retainer

ITEM PART NO DESCRIPTION

1 2400-30 Cradle/Strap/Outer Yoke Assy, Black

3 2400-01 Inner Yoke

4 2400-02 Exhalation Valve (pkg. of 4)

5 2400-03 Inhalation Valve (pkg. of 6)

Cartridges - See Cartridge and Filter Table

M. WARRANTY AND LIMITATION OF LIABILITY

LIMITED WARRANTY: Any goods sold by SAS Safety that may prove

defective by reason of material workmanship will be replaced at SAS

Safety’s discretion. Any questions on the warranty, replacement or

service please contact SAS Safety’s Customer Service Department

at 800-262-0200.

EXCLUSIONS: NOT WITHSTANDING ANY CONTRARY TERM IN

THE PURCHASER'S PURCHASE ORDER OR OTHERWISE, THE

ONLY WARRANTY EXTENDED BY SAS Safety IS THE

EXPRESSED LIMITED WARRANTY DEFINED ABOVE. THIS WAR-

RANTY IS EXCLUSIVE AND IN LIEU OF ANY IMPLIED WARRAN-

TY OF MERCHANTABILITY, OR FITNESS FOR A PARTICULAR

PURPOSE.

CONDITIONS: To maintain this warranty, this product must be used,

maintained and inspected as prescribed in the owner's instruction

manual, including prompt replacement or repair of defective parts and

such other necessary maintenance and repair as may be required.

Normal wear and tear; parts damaged by abuse, misuse, negligence,

or accidents and inhalation and exhalation valves are specifically

excluded from this warranty.

LIMITATION OF LIABILITY: No other oral warranties, representa-

tions or guarantees of any kind have been made by SAS Safety, its

distributors or the agents of either of them, that in any way alter the

terms of this warranty. EXCEPT AS HEREIN PROVIDED, SAS

SAFETY SHALL HAVE NO LIABILITY FOR ANY LOSS OR DAM-

AGE, WHETHER DIRECT, INDIRECT, INCIDENTAL, OR CONSE-

QUENTIAL TO ANY PURCHASER OR USER OF THIS PRODUCT

ARISING FROM THE SALE, USE OR OPERATION OF THIS PROD-

UCT.

WARNING: The failure to use and maintain this equipment in strict

conformance with the applicable instruction manual may result in

serious personal injury and its use in any manner that is not express-

ly authorized pursuant to the applicable instruction manual may result

in severe adverse impacts to human health.

Copyright SAS Safety Corp. March 2011

P/N 8600-99 Rev 8