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INSTALLATION MANUAL - Mitsubishi Electric...• Be careful not to crush the connecting pipes when...
Transcript of INSTALLATION MANUAL - Mitsubishi Electric...• Be careful not to crush the connecting pipes when...
INSTALLATION MANUAL
FOR INSTALLER
Floor Type Air-ConditionerMFZ-KA25VAMFZ-KA35VAMFZ-KA50VA
•Thismanualonlydescribestheinstallationofindoorunit. Wheninstallingtheoutdoorunit,refertotheinstallation
manualofoutdoorunit.
English
CONTENTS1. BEFOREINSTALLATION..............................................................................2
2. INDOORUNITINSTALLATION.....................................................................4
3. FLARINGWORKANDPIPECONNECTION.................................................7
4. TESTRUN.....................................................................................................8
5. PUMPINGDOWN..........................................................................................8
6. CONNECTINGANINTERFACETOTHEAIRCONDITIONER(OPTION)....9
IMPORTANT NOTESTOCOMPLYWITHTHEREQUIREMENTSOFAUSTRALIANSTANDARDAS/NZS3000ELECTRICALINSTALLATIONS(WiringRules),THEELECTRICALWIRINGREQUIREDBETWEENTHEINDOORANDOUTDOORUNITSMUSTBEINSTALLEDBYALICENCEDELECTRICALCONTRACTOR.
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1. BEFORE INSTALLATION1-1. THE FOLLOWING SHOULD ALWAYS BE OBSERVED FOR SAFETY• Besuretoread“THEFOLLOWINGSHOULDALWAYSBEOBSERVEDFORSAFETY”beforeinstallingtheairconditioner.• Besuretoobservethewarningsandcautionsspecifiedhereastheyincludeimportantitemsrelatedtosafety.• Afterreadingthismanual,besuretokeepittogetherwiththeOPERATINGINSTRUCTIONSforfuturereference.
1-2. SELECTING THE INSTALLATION LOCATION
CAUTION (Couldleadtoseriousinjuryinparticularenvironmentswhenoperatedincorrectly.)
n Do not install the unit by yourself (user). Incomplete installationcouldcausefireorelectricshock, injurydueto
theunitfalling,orleakageofwater.Consultthedealerfromwhomyoupurchasedtheunitoraqualifiedinstaller.
n Perform the installation securely referring to the installation manual.
Incomplete installationcouldcausefireorelectricshock, injuryduetotheunitfalling,orleakageofwater.
n When installing the unit, use appropriate protective equipment and tools for safety.
Failuretodosocouldcauseinjury.n Install the unit securely in a place which can bear the weight of
the unit. If the installation location cannot bear the weight of the unit, the unit
couldfallcausinginjury.n Perform electrical work according to the installation manual and
be sure to use an exclusive circuit. Do not connect other electrical appliances to the circuit.
Ifthecapacityofthepowercircuitisinsufficientorthereisincompleteelectricalwork,itcouldresultinafireoranelectricshock.
n Do not damage the wires by applying excessive pressure with parts or screws.
Damagedwirescouldcausefire.n Be sure to cut off the main power in case of setting up the indoor
P.C. board or wiring works. Failuretodosocouldcauseelectricshock.n Use the specified wires to connect the indoor and outdoor units se-
curely and attach the wires firmly to the terminal block connecting sections so the stress of the wires is not applied to the sections.
Incompleteconnectingandsecuringcouldcausefire.n Do not install the unit in a place where inflammable gas may leak. Ifgasleaksandaccumulatesintheareaaroundtheunit,itcouldcause
anexplosion.n Do not use intermediate connection of the power cord or the ex-
tension cord and do not connect many devices to one AC outlet. Itcouldcauseafireoranelectricshockduetodefectivecontact,de-
fectiveinsulation,exceedingthepermissiblecurrent,etc.n Be sure to use the parts provided or specified parts for the instal-
lation work. Theuseof defectiveparts could causean injuryor leakageofwater
duetoafire,anelectricshock,theunitfalling,etc.n When plugging the power supply plug into the outlet, make sure that there
is no dust, clogging, or loose parts in both the outlet and the plug. Make sure that the power supply plug is pushed completely into the outlet.
Ifthereisdust,clogging,orloosepartsonthepowersupplyplugortheoutlet, itcouldcauseelectricshockorfire.If loosepartsarefoundonthepowersupplyplug,replaceit.
n Attach the electrical cover to the indoor unit and the service panel to the outdoor unit securely.
Iftheelectricalcoveroftheindoorunitand/ortheservicepaneloftheoutdoor unit arenot attached securely, it could result in a fireor anelectricshockduetodust,water,etc.
n When installing, relocating, or servicing the unit, make sure that no substance other than the specified refrigerant (R410A) enters the refrigerant circuit.
Any presence of foreign substance such as air can cause abnormalpressureriseandmayresultinexplosionorinjury.Theuseofanyre-frigerantotherthanthatspecifiedforthesystemwillcausemechanicalfailure,systemmalfunction,orunitbreakdown. In theworstcase, thiscouldleadtoaseriousimpedimenttosecuringproductsafety.
n Do not discharge the refrigerant into the atmosphere. If refrigerant leaks during installation, ventilate the room.
Ifrefrigerantcomesincontactwithafire,harmfulgascouldbegener-ated.
n Check that the refrigerant gas does not leak after installation has been completed.
Ifrefrigerantgasleaksindoors,andcomesintocontactwiththeflameofa fanheater, spaceheater, stove,etc.,harmful substanceswill begenerated.
n Use appropriate tools and piping materials for installation. ThepressureofR410Ais1.6timesmorethanR22.Notusingappropri-
atetoolsormaterialsandincompleteinstallationcouldcausethepipestoburstorinjury.
n When pumping down the refrigerant, stop the compressor before disconnecting the refrigerant pipes.
If the refrigerantpipesaredisconnectedwhile thecompressor is run-ningandthestopvalveisopen,aircouldbedrawninandthepressurein the refrigeration cycle could become abnormally high. This couldcausethepipestoburstorinjury.
n When installing the unit, securely connect the refrigerant pipes before starting the compressor.
Ifthecompressorisstartedbeforetherefrigerantpipesareconnectedandwhenthestopvalve isopen,aircouldbedrawninandthepres-sure in the refrigeration cycle couldbecomeabnormally high.Thiscouldcausethepipestoburstorinjury.
n Fasten a flare nut with a torque wrench as specified in this manual.
Iffastenedtootight,aflarenutmaybreakafteralongperiodandcauserefrigerantleakage.
n The unit shall be installed in accordance with national wiring regu-lations.
n Earth the unit correctly. Donotconnecttheearthtoagaspipe,waterpipe,lightningrodortel-
ephoneearth.Defectiveearthingcouldcauseelectricshock.
n Install an earth leakage breaker depending on the installation place.
If an earth leakage breaker is not installed, it could cause electricshock.
n Perform the drainage/piping work securely according to the instal-lation manual.
Ifthereisdefectinthedrainage/pipingwork,watercoulddropfromtheunit,soakinganddamaginghouseholdgoods.
n Do not touch the air inlet or the aluminum fins of the outdoor unit.
Thiscouldcauseinjury.n Do not install the outdoor unit where small animals may live. If small animals enter and touch the electric parts inside the unit, it
couldcauseamalfunction,smokeemission,orfire.Also,adviseusertokeeptheareaaroundtheunitclean.
INDOOR UNIT • Whereairflowisnotblocked.• Wherecoolairspreadsovertheentireroom.• Rigidwallwithoutvibration.• Whereitisnotexposedtodirectsunshine.• Whereeasilydrained.• Atadistance1mormoreawayfromyourTVandradio.Operationofthe
airconditionermayinterferewithradioorTVreceptioninareaswherere-ceptionisweak.Anamplifiermayberequiredfortheaffecteddevice.
• In a placeas far awayaspossible from fluorescent and incandescentlights(sotheinfraredremotecontrolcanoperatetheairconditionernor-mally).
• Wheretheairfiltercanberemovedandreplacedeasily.
REMOTE CONTROLLER • Whereitiseasytooperateandeasilyvisible.• Wherechildrencannottouchit.• Selectapositionabout1.2mabovethefloorandcheckthatsignalsfrom
the remote controller are surely receivedby the indoorunit from thatposition (‘beep’or ‘beepbeep’ receiving tonesounds).After that,attachremotecontrollerholder(2) toapillarorwalland installwirelessremotecontroller(12).
Note: Inroomswhereinvertertypefluorescentlampsareused,thesignalfromthewirelessremotecontrollermaynotbereceived.
WARNING (Couldleadtodeath,seriousinjury,etc.)
PhillipsscrewdriverLevelScaleUtilityknifeorscissors25,35class65mm/50Class75mmholesawTorquewrenchWrench(orspanner)
4mmhexagonalwrenchFlaretoolforR410AGaugemanifoldforR410AVacuumpumpforR410AChargehoseforR410APipecutterwithreamer
1-3. REQUIRED TOOLS FOR INSTALLATION
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1-4. SPECIFICATIONS
*1Connecttothepowerswitchwhichhasagapof3mmormorewhenopentointerruptthesourcepowerphase.(Whenthepowerswitchisshutoff,itmustinterruptallphases.)
*2Usewiresinconformitywithdesign60245IEC57.*3Neverusepipeswith thickness less thanspecified.Thepressureresistance
willbeinsufficient.*4Useacopperpipeoracopper-alloyseamlesspipe.
*5Becarefulnottocrushorbendthepipeduringpipebending.*6Refrigerantpipebendingradiusmustbe100mmormore.*7Insulationmaterial:Heatresistingfoamplastic0.045specificgravity*8Besuretousetheinsulationofspecifiedthickness.Excessivethicknessmay
cause incorrect installation of the indoor unit and insufficient thicknessmaycausedewdrippage.
ModelPowersupply*1 Wirespecifications*2 Pipesize
(thickness*3,*4) Pipelengthandheightdifference*5,*6
RatedVoltage Frequency Indoor/outdoorcon-
nectingwire Gas Liquid Max.pipelength
Max.heightdifference
Insulationthickness*7,*8
MFZ-KA25/35VA230V 50Hz 4-core
1.5mm2ø9.52mm(0.8mm) ø6.35mm
(0.8mm)20m 12m
8mmø12.7mm(1.0mm) 30m 15mMFZ-KA50VA
1-5. INSTALLATION DIAGRAM
ACCESSORIESCheckthefollowingpartsbeforeinstallation.
(1) Drainhose* 1(2) Remotecontrollerholder 1
(3) Fixingscrewfor(2)3.5×16mm(Black) 2
(4) Pipecover 1(5) Band 2(6) Battery(AAA)for(12) 2(7) Indoorunitmountingbracket 1(8) Fixingscrewfor(7)4×25mm 5(9) Woodscrewforindoorunitfixation 4
(10) Washerof(9) 4(11) Felttape(Forleftorleft-rearpiping) 1(12) Wirelessremotecontroller 1(13) Aircleaningfilter 1
* Note:TheDrainhoseisconnectedtotheunit.
Unitsshouldbeinstalledbylicensedcontractoraccordingtolocalcoderequirements.
Indoorunit
Wallholesleeve(C)
Cutofftheextralength. Pipefixingband
(E)
Wallholecover(D)
Sealthewallholegapwithputty(H).
Fixthepipetowallwithpipefixingband(E).
Fixingscrew(F)
Aftertheleaktest,applyinsulatingmate-rialtightlysothatthereisnogap.
Whenthepipingistobeattachedtoawallcontainingmetals(tinplated)ormetalnetting,useachemicallytreatedwoodenpiece20mmorthickerbetweenthewallandthepipingorwrap7to8turnsofinsulationvinyltapearoundthepiping.Touseexistingpiping,performCOOLoperationfor30minutesandpumpdownbeforeremovingtheoldairconditioner.Remakeflareaccordingtothedimensionfornewrefrigerant.
Besuretousewallholesleeve(C)topreventindoor/outdoorconnectingwire(A)fromcontactingmetalpartsinthewallandtopreventdamagebyrodentsincasethewallishollow.
PARTS TO BE PROVIDED AT YOUR SITE(A) Indoor/outdoorunitconnectingwire* 1(B) Extensionpipe 1(C) Wallholesleeve 1(D) Wallholecover 1(E) Pipefixingband 2to5(F) Fixingscrewfor(E)4×20mm 2to5(G) Pipingtape 1(H) Putty 1
(I)Drainhose(orsoftPVChose,15mminnerdia.orhardPVCpipeVP16)
1or2
(J) Refrigerationoil 1* Note:Placeindoor/outdoorunitconnectingwire(A)andpowersupplycordatleast1mawayfromtheTVantennawire.
150m
mor
below
fromthe
floor
100mmormore
100m
mor
mor
e
100mmormore
Outdoorunitsmaybedifferentinappearance.
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Wall
Outdoorside
2-2. HOLE DRILLING1)Determinethewallholeposition.2)Drill a dia. 65 mm hole (dia. 75 mm forKA50).The outdoor side
shouldbe5to7mmlowerthantheindoorside.3)Insertwallholesleeve(C).
2-1. FIXING OF INDOOR UNIT MOUNTING BRACKET• Findastructuralmaterial(suchasastud)inthewallandfixbracket(7)horizontallywithfixingscrews(8).• Topreventbracket(7)fromvibrating,besuretoinstallthefixingscrewsintheholesindicatedby[->]intheillustration.Foraddedsupport,fixingscrews
mayalsobeinstalledinotherholes.
2. INDOOR UNIT INSTALLATION
FORRIGHTDOWNWARDORLEFTDOWN-WARDPIPING(Thefollowingfigureisaviewofthebottomoftheindoorunitfromabove.)
FORREARORLEFT-REARPIPING(Thefollowingfigureisafrontviewoftheindoorunitinstallationlocation.)
FORLEFTPIPING FORRIGHTPIPING
Whentheunitisinstalledonthewall.
Whentheunitisinstalledonthefloor.
HOLE POSITIONS
ø65mm(KA25/35)ø75mm(KA50) 5-7mm
2-3. INDOOR UNIT PREPARATIONRemovethefrontpaneloftheindoorunit.1)Pushthe2 locationsmarked“PUSH”ontheupperpartof thefront
grilleuntila“click”isheard.2)Openthefrontgrilletowardyou.3)Removethe2screws.4)Grasptherearhorizontalvaneattheupperairoutlet,andopenit.5)Pushthe3locationsonthetopofthefrontpanel,andthenpullthe
upperpartofthefrontpaneltowardyou.6)Removethefrontpanelwhileliftingitup(slightly). * Thefrontpanelcanberemovedwithoutopeningthedamperofthe
lowerairoutlet.
*Donotopenthedamperofthelowerairoutlet.
Fronthorizontalvane
Rearhorizontalvane
Frontpanel
Frontpanel Push
Indoorunit
Indoorunit
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Indoorterminalblock
Indoor/outdoorunitconnectingwire(A)
Outdoorterminalblock
Earthwire(green/yellow)
• Makeearthwirealittlelongerthanothers.(Morethan55mm)• Forfutureservicing,giveextralengthtotheconnectingwires.
2-6. CONNECTING WIRES FOR INDOOR UNITYoucanconnectindoor/outdoorleadwirewithoutremovingthefrontgrille.
1)Openthefrontgrille.2)Removepanel.3)Removeelectricalcover.4)Removecordclamp.5)Passindoor/outdoorunitconnectingwire(A)fromthebackofthe
indoorunitandprocesstheendofthewire.6)Loosen terminal screw, and connect first the earth wire, then
indoor/outdoor unit connectingwire (A) to the terminal block.Becarefulnot tomakemis-wiring.Fix thewire to the terminalblocksecurely so thatnopart of its core isappeared,andnoexternalforceisconveyedtotheconnectingsectionoftheterminalblock.
7)Firmlytightentheterminalscrewstopreventthemfromloosening.After tightening, pull thewires lightly to confirm that theydonotmove.
8)Secureindoor/outdoorunitconnectingwire(A)andtheearthwirewith the cord clamp. Never fail to hook the left claw of the cordclamp.Attachthecordclampsecurely.
Leadwire
Terminalblock
Fixingscrew
Indoor/outdoorunitconnectingwire(A)
Electricalcover
Cordclamp
35mm15mm
2-5. EMBEDDING THE INDOOR UNIT IN A WALL
• Wheninstallingagrating,useagratingwithnarrowupperandlowerhorizontalbarssothattheairflowfromtheupperandlowerairout-lets does not contact thebars. If thehorizontal barswill block thelowerairoutlet,useastand,etc.,toadjusttheheightoftheindoorunit.Iftheupperorlowerairoutletisblocked,theairconditionerwillnotbeabletocoolorwarmtheroomwell.
• Donotblockthereceiverwiththegrating.Otherwise,thegratingwillinterferewiththeremotecontrollersignalandsignificantlyreducethedistanceandarea(angle)fromwhichthesignalscanbereceived.
• Use a grating with vertical bars, etc., that has at least 75% openarea. If the gratinghashorizontal barsor if the openarea is lessthan75%,performancecouldbereduced.
• When the indoorunit is embedded in a wall (built-in), the time ittakesfortheroomtemperaturetoreachthesettemperaturewillin-crease.
100ormore Upperairoutlet
Lowerairoutlet
ReceiverGrating
Indoorunit
100ormore
25-35
100ormore
EMBEDDED INDOOR UNIT SETTING (MUST BE PERFORMED)• Whenembeddingtheindoorunitinawall,restrictthemovementof
thehorizontal vane for theupperairoutlet so that it onlyoperateshorizontally.
• Ifthissettingisnotperformed,heatwillbuildupinthewallandtheroomwillnotbecooledorwarmedproperly.
• CutthewiresontheleftandrightsidesofJRFBLusingapairofnip-pers,etc.,asshownbelow.
Cutthewiresonbothends.
Cut
Controlboard
2-4. INDOOR UNIT INSTALLATION• Hookthetopoftheindoorunitontheindoorunitmountingbracket(7).• Usetheincludedwoodscrews(9)andwasher(10),andfastenthe
indoorunitat2 locations( )eachat thetopandthemiddleof theunit.
CuttheJRFBLwires.
JRFBL
JR24
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Donotmakedrainpipingasshownbelow.
Accumulateddrainwater
Air
WavingWaterleakage
Donotraise
Waterleakage
Waterleakage
Tipofdrainhosedippedinwater
Ditch
Atleast50mmgap
Downwardslope
Drainhose
SofthoseI.D.15mm
DrainhoseHardvinylchloridepipeI.D.30mm
Insertsecurely
Differentdiameterjoint
70cmormore
Fig.1 Fig.2 Fig.3
2-8. DRAIN PIPING• Iftheextensiondrainhosehastopassthrougharoom,besuretowrapitwithcommerciallysoldinsulation.• Thedrainhoseshouldpointdownwardforeasydrainflow.(Fig.1)• Ifthedrainhoseprovidedwiththeindoorunitistooshort,connectitwithdrainhose(I)thatshouldbeprovidedatyoursite.(Fig.2)• Whenconnectingthedrainhosetothehardvinylchloridepipe,besuretoinsertitsecurelyintothepipe.(Fig.3)
2-7. PIPE FORMING AND INSTALLATIONPipe Forming
• Routethedrainhosediagonallybelowtheconnectingpipes.• Makesurethatthedrainhoseisnotroutedupwardandthatthere
arenowavesinthehose.• Donotpullthehosewhenapplyingthetape.• Routethepipingsothatitdoesnotprojectpasttherearofthe
indoorunit.(Refertothefiguretotheright.)
Connecting Pipe Installation• Installtheconnectingpipessothatthepipingcanmoveslightlyto
thefront,back,left,andright.
Pipingtape
Drainhose
Refrigerantpiping
Pipingbentout-ward
Push
• Besuretoinsulatetheconnectingpipesandplacethemneartherearoftheindoorunitsothattheydonotcontactthefrontpanel.
• Becarefulnottocrushtheconnectingpipeswhenbendingthem.
Wrapthefelttape(11)tightlyaroundthepipesandhosestartingnearwherethepipesandhoseareroutedfromtheindoorunit.(Theoverlapwidthofthefelttape(11)shouldnotbemorethan1/2ofthetapewidth.)
Felttape(11)
Startwrappingthepipingtape(G)aroundthepipesandhose10mminsidetheindoorunit.
Fastentheendofthefelttape(11)withabandagestopper.
Makesurethatthedrainhoseisnotroutedupward.
FORLEFTORLEFT-REARPIPINGBundletheconnectingpipesanddrainhosetogether,andthenwraptheminfelttape(11).
Cutandusethelowersidepanelsontheleftandrightsidesofthein-doorunitasshownbelow.Smooththecutedgesofthesidepanelssothattheywillnotdamagetheinsulationcoating.
• Forleftorrightpiping • Installingflushagainstawallwithmolding
Molding
Cutthelowersidepanelstomatchtheheightofthemolding.
RIGHTDOWNWARDPIPING OTHERPIPING
Band(5)
Removethecover.
Pipecover(4)
Band(5)
The Drain hose is removed at installation.• Whenroutingthedrainpiping,makesurethatthedrainhose(1)isroutedasshown.(Fig.4)• Insertthedrainhoseallthewaytothebaseofthedrainpan(endconnection).(Fig.5) Makesurethatthecatchofthedrainhoseissecurelyhookedontotheprojectiononthehosefittingofthedrainpan.• Afterconnectingthedrainhose,besuretopullthehosetoconfirmthatitisconnectedsecurely.
200
50
Fig.4Thecatchshouldbelocatedontheundersideofthehose. Fig.5
Projection*Thisprojectionislocatedontheundersideofthehosefitting.
Makesuretohookthecatch.
Drainhose
Pullthehosetoconfirmitiscon-nectedsecurely.
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3. FLARINGWORKANDPIPECONNECTION
3-1.FLARINGWORK1)Cutthecopperpipecorrectlywithpipecutter.(Fig.1,2)2)Completelyremoveallburrsfromthecutcrosssectionofpipe.(Fig.3)
• Puttheendofthecopperpipetodownwarddirectionasyouremoveburrsinordertoavoidtoletburrsdropinthepiping.
3)Removeflarenutsattachedtoindoorandoutdoorunits,thenputthemonpipehavingcompletedburrremoval.(Notpossibletoputthemonafterflaringwork.)
4)Flaringwork(Fig.4,5).Firmlyholdcopperpipeinthedimensionshowninthetable.SelectAmmfromthetableaccordingtothetoolyouuse.
5)Check• ComparetheflaredworkwithFig.6.• Ifflareisnotedtobedefective,cutofftheflaredsectionanddoflaringworkagain.
3-2.PIPECONNECTION• Fastenflarenutwithatorquewrenchasspecifiedinthetable.• Whenfastenedtootight,flarenutmaybreakafteralongperiodandcauserefrigerantleakage.IndoorunitconnectionConnectbothliquidandgaspipingstoindoorunit.• Applyathincoatofrefrigerationoil(J)ontheseatsurfaceofpipe.• Forconnection,firstalignthecenter,thentightenthefirst3to4turnsofflarenut.• Usetighteningtorquetableaboveasaguidelineforindoorunitsideunionjointsection,andtightenusingtwowrench-
es.Excessivetighteningdamagestheflaresection.
OutdoorunitconnectionConnectpipestostopvalvepipejointoftheoutdoorunitinthesamemannerappliedforindoorunit.• Fortightening,useatorquewrenchorspannerandusethesametighteningtorqueappliedforindoorunit.
3-3.INSULATIONANDTAPING1)Coverpipingjointswithpipecover.2)Foroutdoorunitside,surelyinsulateeverypipingincludingvalves.3)Usingpipingtape(G),applytapingstartingfromtheentryofoutdoorunit.
• Stoptheendofpipingtape(G)withtape(withadhesiveagentattached).• Whenpipinghavetobearrangedthroughaboveceiling,closetorwherethetemperatureandhumidityarehigh,windadditionalcommerciallysold
insulationtopreventcondensation.
Pipediameter(mm)
Nut(mm)
A(mm) TighteningtorqueClutch
typetoolforR410A
Clutchtypetool
forR22
WingnuttypetoolforR22
N•m kgf•cm
ø6.35(1/4”) 1�
0to0.5 1.0to1.51.5to2.0
13.�to1�.� 140to180ø9.52(3/8”) 22 34.3to41.2 350to420ø12.7(1/2”) 26
2.0to2.549.0to56.4 500to575
ø15.88(5/8”) 29 73.5to78.4 750to800
Copperpipe
Good
TiltedUnevenBurred
Nogood
Fig.1
Fig.2
BurrCopperpipe
SparereamerPipecutter
Clutchtype
Flaringtool
Fig.4
Fig.3
Smoothallaround
Evenlengthallaround
Insideisshin-ingwithoutanyscratches.
Flarenut
Die
Fig.5 Fig.6
Copperpipe
Wingnuttype
2-9.FRONTPANELINSTALLATION1)Openthehorizontalvanefortheupperairoutlet.2)Fitthefrontpanelontotheindoorunitfromthefront,andthenpush
theupperandlowerareasthataremarkedwitharrows.3)Pushtheareasbelowtheupperairoutletandtheareasaboveand
belowthelowerairoutletthataremarkedwitharrows.4)After installingthefrontpanel, install the2screwsbelowtheupper
airoutlet.
WARNING
Wheninstallingtheunit,securelyconnecttherefrigerantpipesbeforestartingthecompressor.
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Whenrelocatingordisposingoftheairconditioner,pumpdownthesystemfollowingtheprocedurebelowsothatnorefrigerantisreleasedintotheatmos-phere.
1)Connectthegaugemanifoldvalvetotheserviceportofthestopvalveonthegaspipesideoftheoutdoorunit.2)Fullyclosethestopvalveontheliquidpipesideoftheoutdoorunit.3)Closethestopvalveonthegaspipesideoftheoutdoorunitalmostcompletelysothatitcanbeeasilyclosedfullywhenthepressuregaugeshows0
MPa[Gauge](0kgf/cm2).4)StarttheemergencyCOOLoperation.
TostarttheemergencyoperationinCOOLmode,disconnectthepowersupplyplugand/orturnoffthebreaker.After15seconds,connectthepowersupplyplugand/orturnonthebreaker,andthenpresstheE.O.SWonce.(TheemergencyCOOLoperationcanbeperformedcontinuouslyforupto30minutes.)
5)Fullyclosethestopvalveonthegaspipesideoftheoutdoorunitwhenthepressuregaugeshows0.05to0MPa[Gauge](approx.0.5to0kgf/cm2).6)StoptheemergencyCOOLoperation.
PresstheE.O.SWtwicetostoptheoperation.
5. PUMPING DOWN
4-3. EXPLANATION TO THE USER• UsingtheOPERATINGINSTRUCTIONS,explaintotheuserhowtousetheairconditioner(howtousetheremotecontroller,howtoremovetheairfil-
ters,howtoremoveorputtheremotecontrollerintheremotecontrollerholder,howtoclean,precautionsforoperation,etc.)• RecommendtheusertoreadtheOPERATINGINSTRUCTIONScarefully.
Caution:• Aftertestrunorremotesignalreceptioncheck,turnofftheunitwiththeE.O.SWortheremotecontrollerbeforeturningoffthepowersupply.Notdo-
ingsowillcausetheunittostartoperationautomaticallywhenpowersupplyisresumed.To the user• Afterinstallingtheunit,makesuretoexplaintheuseraboutautorestartfunction.• Ifautorestartfunctionisunnecessary,itcanbedeactivated.Consulttheservicerepresentativetodeactivatethefunction.Refertotheservicemanual
fordetails.
4-2. AUTO RESTART FUNCTIONThisproductisequippedwithanautorestartfunction.Whenthepowersupplyisstoppedduringoperation,suchasduringblackouts,thefunctionautomati-callystartsoperationintheprevioussettingoncethepowersupplyisresumed.(Refertotheoperatinginstructionsfordetails.)
4-1. TEST RUNMake sure the following is done.•Theareaaroundthedamperisfreeofanyobjects,andthemovementofthedamperisnotblocked.•Panelisinstalledcorrectly.•Indoorandoutdoorunitsareinstalledcorrectly,andpowerissupplied.
1)PresstheE.O.SWonceforCOOL,andtwiceforHEAToperation.Testrunwillbeperformedfor30minutes.Iftheleftlampoftheoperationindicatorblinksevery0.5seconds,inspecttheindoor/outdoorunitconnectingwire(A)formis-wiring.Afterthetestrun,emergencymode(settemperature24ºC)willstart.
2)Tostopoperation,presstheE.O.SWseveraltimesuntilallLEDlampsturnoff.Refertooperatingin-structionsfordetails.
Checking the remote (infrared) signal receptionPresstheON/OFFbuttonontheremotecontroller(12)andcheckthatanelectronicsoundisheardfromtheindoorunit.PresstheON/OFFbuttonagaintoturntheairconditioneroff.• Oncethecompressorstops,therestartpreventivedeviceoperatessothecompressorwillnotoperatefor3minutestoprotecttheairconditioner.
4. TEST RUN
Emergencyoperationswitch(E.O.SW)
When pumping down the refrigerant, stop the compressor before disconnecting the refrigerant pipes. The compressor may burst if air etc. get into it.
WARNING
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6. CONNECTING AN INTERFACE TO THE AIR CONDITIONER (OPTION)
2.Removethefrontpanelandtheelectricalcover.3.Slideouttheindoorcontrolboard,andconnecttheconnectingcabletoCN105ontheindoorcontrolboard.4.Removethescrew(B)showninthephotoblow.Fixthemountingcordclamp(medium) ,whichhasattachedtotheconnectingcable,withthescrew(B).5.Securetheconnectingcablewiththeclampandhookaccordingtothephotobelow.
6.Reinstalltheindoorcontrolboard,theelectricalcover,andthefrontpanel.
Screw(B)
Mountingcordclamp(medium)
Connectingcable
Clamp
Hook
Electricalbox
50mmInsulationcoatingpart
Mountingcordclamp(medium)
Connecting an interface to the air conditioner•Connectaninterfacetotheindoorcontrolboardofanairconditionerwithaconnectingcable.•Cuttingorextendingtheconnectingcableoftheinterfaceresultsindefectsinconnecting.Donotbundletheconnectingcabletogetherwithpowersupply
cord,indoor/outdoorconnectingwire,and/orearthwire.Keepasmuchdistanceaspossiblebetweentheconnectingcableandthosewires.•Thethinpartoftheconnectingcableshouldbestoredandplacedwherecustomerscannottouchit.
Thinpartoftheconnectingcable.Placethispartwherecustomerscannottouchit.
Roomairconditioner
Indoorcontrolboard
CN105 Thickpartoftheconnectingcable
MainbodyofaninterfaceConnector
1.Attachthemountingcordclamp(medium) totheconnectingcableat50mmfromtheedgeofaninsulationcoatingpart.
Fix the connecting cable at the prescribed position securely.Incorrect installation may cause electric shock, fire, and/ or malfunction.
WARNING
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HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
JG79A144H06
HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
JG79A144H06.indd 12 2012/09/25 9:44:26