INSTALLATION INSTRUCTIONS

14
Publications No. Issue Date INSTALLATION INSTRUCTIONS Accessory Application © 2009 American Honda Motor Co., Inc. – All Rights Reserved. AII 42591-42944 (0910) 1 of 14 08V67-SWA-1B00-91 AII 42591-42944 BACK-UP SENSORS 2010 CR-V OCT 2009 PARTS LIST Back-up Sensors Attachment Kit P/N 08V67-SWA-100B Back-up sensor control unit Buzzer Back-up sensor harness Back-up sensor subharness 2 Corner sensor clips Center sensor clips Control unit bracket Connector clip 4 Wire ties 2 Wire ties with clip A Wire tie with clip B Wire tie with clip C 2 EPT sealers Fuse label 2 Self-tapping screws Flange nut Accessory User’s Information Manual Back-up Sensors Kit P/N 08V67-SWA-100J 2 Center sensors 2 Corner sensors (Blue) (STOPPER) (STOPPER) (White)

Transcript of INSTALLATION INSTRUCTIONS

Publications No.

INSTALLATIONINSTRUCTIONS

Accessory Application

© 2009 American Honda Motor Co., Inc. – All Rights Re

AII 42591-42944

BACK-UP SENSORS

served. AII 42591-42944 (0

2010 CR-V

910) 0

Issue Date

OCT 2009

PARTS LISTBack-up Sensors Attachment KitP/N 08V67-SWA-100B

Back-up sensor control unit

Buzzer

Back-up sensor harness

Back-up sensor subharness

2 Corner sensor clips

Center sensor clips

Control unit bracket

Connector clip

4 Wire ties

2 Wire ties with clip A

Wire tie with clip B

Wire tie with clip C

2 EPT sealers

Fuse label

2 Self-tapping screws

Flange nut

Accessory User’sInformation Manual

Back-up Sensors KitP/N 08V67-SWA-100J

2 Center sensors

2 Corner sensors

(Blue)

(STOPPER)

(STOPPER)

(White)

1 of 148V67-SWA-1B00-91

TOOLS AND SUPPLIES REQUIRED

Phillips screwdriverFlat-tip screwdriverRatchet8 mm, 10 mm, and 14 mm SocketsPushpinFelt-tip penDrill3 mm and 5 mm Drill bits16 mm, 24 mm, and 26 mm Hole sawsScaleEye protection (safety goggles, face shield, etc.)10 mm Combination wrenchFileDiagonal cuttersUtility knifePlastic trim tool (T/N SILTRMTL 10)BlanketIsopropyl alcoholShop towelT30 Torx bit

Illustration of the Back-up Sensors installed on the Vehicle

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INSTALLATION

NOTE: If you are also installing a trailer hitch, install the back-up sensor kit first.1. Make sure you have the anti-theft code for the radio

and navigation system, then write down the radio presets.

2. Disconnect the negative cable from the battery.3. If equipped, remove the tonneau cover.

Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.”

931903BG

BACK-UP SENSOR SUBHARNESS

CORNER SENSOR

CORNER SENSOR

2 CENTER SENSORS

CONTROL UNIT

BACK-UP SENSOR HARNESS

BUZZER

FUSE (2A)

TONNEAU COVER

Pull.

44 (0910) © 2009 American Honda Motor Co., Inc. – All Rights Reserved.

4. Remove the right rear door sill trim (three clips).

5. Remove the cargo board (two hooks).

6222010B

RIGHT REAR DOOR SILL TRIM

3 CLIPS

FRONT

6410010B

HOOKCARGO BOARD

© 2009 American Honda Motor Co., Inc. – All Rights Reserved. AII 42591-42

6. Remove the weatherstrip from around the rear trim panel. Remove the rear trim panel (two bolts with tie-down hooks, two clips, and four clips).

7. Fold the rear seats forward, and remove the right rear lid from the right cargo area side trim (10 retaining tabs).

8. Remove the vehicle bolt from the right rear trim panel bracket.

6627010B

4 CLIPS

REAR TRIMPANEL

2 CLIPS

2 TIE-DOWNHOOKS

2 BOLTSWEATHERSTRIP

6811060B

RIGHT CARGO AREA SIDE TRIM PANEL

10 RETAINING TABS

RIGHT REAR LID

VEHICLE BOLT

FRONT

RIGHT REAR TRIM PANEL BRACKET

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9. Remove the rear door and tailgate weatherstrip from the right cargo area side trim panel.

10. Remove the right cargo area side trim panel (10 clips).

11. Remove the seat belt from the right quarter pillar glass trim (one cover and one seat belt bolt).NOTE: Torque the seat belt bolt to 32 N·m (24 lbf·ft).

6905060B

8 CLIPS

RIGHT CARGO AREA SIDE TRIM PANELCLIP

FRONT

WEATHERSTRIP

WEATHERSTRIP

6222050B

FRONT

COVER

SEAT BELT

SEAT BELT BOLT

RIGHT QUARTER PILLAR GLASS TRIM

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12. Remove the right quarter pillar glass trim (seven clips).

13. Remove the left rear splash guard (four self-tapping screws).

14. Remove the right rear splash guard (four self-tapping screws).

6222060B

FRONT

7 CLIPSRIGHT QUARTER PILLAR GLASS TRIM

6620011Y

4 SELF-TAPPING SCREWS

SPLASH GUARD

44 (0910) © 2009 American Honda Motor Co., Inc. – All Rights Reserved.

15. With the help of an assistant, remove the rear bumper (two bolt covers, two bolts, two flange bolts, and two clips). Place the rear bumper on a blanket.

16. If equipped, remove the rear bumper absorber from the rear bumper beam.

920901A

BOLT COVER

CLIP

REAR BUMPER

2 FLANGE BOLTS

REAR BUMPER

2 BUMPER SCREWS

6525560B

REAR BUMPER BEAM

REAR BUMPER ABSORBER

© 2009 American Honda Motor Co., Inc. – All Rights Reserved. AII 42591-42

17. Get the back-up sensor harness. Using isopropyl alcohol on a shop towel, thoroughly clean the area where the fuse label will attach. Attach the (2A BACK-UP SENSOR) label to the fuse case.

18. If the vehicle is equipped with a moonroof, release the moonroof drain hose (two hooks).

6216030B

FUSE LABEL(2A BACK-UP SENSOR)

BACK-UP SENSOR HARNESS

FUSECASE

6509010B

FRONT

MOONROOF DRAIN HOSE

HOOK

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19. Inside the cargo area, remove the clip that secures the vehicle 6-pin connector to the vehicle panel, and unplug the vehicle 6-pin connector.

20. Plug the back-up sensor harness into the vehicle6-pin connector. Plug the other vehicle 6-pin connector into the other back-up sensor harness6-pin connector.

21. Reinstall the vehicle 6-pin connector clip to the vehicle panel.

6311011B

BACK-UP SENSOR HARNESS

FRONT

CLIP

VEHICLE6-PIN CONNECTOR

VEHICLE PANELVEHICLE 6-PIN

CONNECTOR

6-PINCONNECTOR

6-PINCONNECTOR

6311021B

FRONT

CLIP

BACK-UP SENSOR HARNESS

VEHICLE PANEL

VEHICLE 6-PIN CONNECTOR

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22. Wrap one EPT sealer around to the back-up sensor harness 6-pin connector, and secure the 6-pin connector to the vehicle harness with one wire tie.

23. Using isopropyl alcohol on a shop towel, thoroughly clean the area where the EPT sealer will attach. Attach the EPT sealer to the edge of the vehicle panel in the area shown.

24. Slide the control unit bracket onto the control unit as shown.

980501AB

BACK-UP SENSOR HARNESS

FRONT

BACK-UP SENSOR HARNESS 6-PIN CONNECTOR

WIRE TIEVEHICLE HARNESS

EPT SEALER

VEHICLE PANEL EDGE

EPT SEALER

120 mm

932304AB

CONTROL UNIT

CONTROL UNITBRACKET

44 (0910) © 2009 American Honda Motor Co., Inc. – All Rights Reserved.

25. Plug the back-up sensor harness 14-pin connector into the control unit.

26. Attach the back-up sensor harness clip on the control unit bracket.

27. Insert the stud from the control unit bracket into the hole of the vehicle panel, make sure that the bracket tab is seated in the large hole. Secure the bracket to the vehicle panel using the 6 mm flange nut.

6224060B

CONTROL UNITBRACKET

CONTROL UNIT

BACK-UP SENSOR HARNESS

BACK-UP SENSOR HARNESS CLIP

BACK-UP SENSOR HARNESS 14-PIN CONNECTOR

6311041B

CONTROL UNIT CONTROL UNIT

BRACKET

FRONT HOLE

VEHICLE PANEL 6 mm

FLANGE NUT

STUD

LARGEHOLE

BRACKETTAB

© 2009 American Honda Motor Co., Inc. – All Rights Reserved. AII 42591-42

28. Install the back-up sensor harness clip into the hole in the vehicle panel.

29. Using a utility knife, trim the right quarter pillar glass trim in the area shown.

6224080B

FRONT

BACK-UP SENSOR HARNESS CLIP BACK-UP SENSOR

HARNESS

VEHICLE PANEL

HOLE

932308AB

RIGHT QUARTERPILLAR GLASS TRIM

RIB

5 mm

UTILITY KNIFE

Cut off.

944 (0910) 7 of 14

30. Using a scale and a felt-tip pen, measure and mark the right quarter pillar glass trim in the area shown.

31. Using a pushpin, pierce the two outer marked positions of the right quarter pillar glass trim.

32. While wearing eye protection, drill the two pierced marks to 5 mm. First drill with a 3 mm drill bit, and finish with a 5 mm drill bit.

962502BB

RIGHT QUARTERPILLAR GLASS TRIM

MARKS

FELT-TIP PEN

RIB

RIB

20 mm

22.5 mm6.5 mm

6.5 mmRIB

20 mm

6224101B RIGHT QUARTERPILLAR GLASS TRIM

MARKS

3 mm 5 mm DRILL BIT

DRILLPUSHPIN

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33. Using a pushpin, pierce the center marked position of the right quarter pillar glass trim.

34. While wearing eye protection, drill the pierced center mark to 16 mm. First drill with a 3 mm drill bit, and finish with a 16 mm hole saw. Remove any burrs.

35. Using isopropyl alcohol on a shop towel, clean the right quarter pillar glass trim where the double-sided tape will attach. Remove the adhesive backing from the buzzer. Route the buzzer 2-pin connector through the 16 mm hole, and install the buzzer to the right quarter pillar glass trim with the two self-tapping screws. Install with the on/off switch and the volume control toward the front of the vehicle.

36. Reinstall the right quarter pillar glass trim.

963006AB

3 mm DRILL BIT

16 mm HOLE

MARK

DRILL

RIGHT QUARTERPILLAR GLASS TRIM

PUSHPIN

6822011B

RIGHT QUARTERPILLAR GLASS TRIM

2 SELF-TAPPING SCREWS

BUZZER 2-PIN CONNECTOR

5 mmHOLE

DOUBLE-SIDED TAPE

5 mmHOLE

16 mmHOLE

BUZZER

FRONT

SWITCH

VOLUME CONTROL

ADHESIVE BACKING

4 (0910) © 2009 American Honda Motor Co., Inc. – All Rights Reserved.

37. Plug the back-up sensor harness 2-pin connector into the buzzer 2-pin connector.

38. Secure the 2-pin connector:• With a vehicle harness, secure the 2-pin

connector to the vehicle harness with a wire tie.• Without a vehicle harness, secure the 2-pin

connector to the vehicle panel with one wire tie with clip B.

39. Secure the back-up sensor harness to the vehicle harness with one wire tie.

40. Bundle up the excess buzzer harness, and secure it to the vehicle panel with one wire tie with clip C.

962503BB

BUZZER

FRONT VEHICLE PANEL BACK-UP SENSOR

HARNESS 2-PIN CONNECTOR

BUZZER 2-PIN CONNECTOR

VEHICLE HARNESS

WIRE TIE

2-PIN CONNECTOR

2-PIN CONNECTOR

WIRE TIE WITH CLIP B

Without a VehicleHarness

VEHICLEPANEL

972101AD

FRONT

BUZZER

WIRE TIE

BUZZER HARNESSBundle up the excess.

VEHICLE HARNESS BACK-UP

SENSOR HARNESS

WIRE TIE WITH CLIP C

VEHICLE PANEL

© 2009 American Honda Motor Co., Inc. – All Rights Reserved. AII 42591-42

41. At the right rear corner of the vehicle, remove the vehicle grommet.

42. Route the back-up sensor subharness 6-pin connector through the hole where the vehicle grommet was removed, and seat the back-up sensor subharness grommet into the vehicle panel hole.

43. Install the connector clip to the back-up sensorsubharness 6-pin connector.

44. Plug the back-up sensor subharness 6-pin connector into the back-up sensor harness 6-pin connector, and install the connector clip. Secure the clip in the vehicle panel hole in the area shown.

6227010B

FRONT

BACK-UP SENSOR HARNESS 6-PINCONNECTOR

VEHICLE GROMMET(Discard.)

BACK-UP SENSOR SUBHARNESS

BACK-UP SENSOR SUBHARNESS

GROMMET

cargo area outside

VEHICLE PANEL HOLE

6227020B

FRONT

BACK-UP SENSOR SUBHARNESS 6-PIN CONNECTOR

BACK-UP SENSOR HARNESS 6-PIN CONNECTORBACK-UP

SENSOR HARNESS

HOLEVEHICLE PANEL

BACK-UP SENSOR SUBHARNESS 6-PIN CONNECTOR

BACK-UPSENSORSUBHARNESS

CONNECTORCLIP

944 (0910) 9 of 14

45. Route the back-up sensor subharness as shown, and install the back-up sensor subharness clip into the vehicle panel hole.

With rear bumper beam: Secure the subharness to the rear bumper beam with one wire tie at the green tape green.

Without rear bumper beam: Secure the subharness to the stud on the vehicle panel with one wire tie with clip A at the green tape.

931702AG

FRONT

VEHICLE PANEL

BACK-UP SENSOR SUBHARNESS

BACK-UP SENSOR SUBHARNESS

BACK-UP SENSOR SUBHARNESS CLIP

HOLE

REAR BUMPERBEAM

REAR BUMPER BEAM

GREEN TAPE WIRE TIE

931703AG

FRONT

VEHICLE PANEL

BACK-UP SENSORSUBHARNESS

BACK-UP SENSOR SUBHARNESS CLIP

HOLE

STUD

WIRE TIE WITH CLIP A GREEN

TAPE

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46. Route the back-up sensor subharness as shown. Install the back-up sensor subharness clips into the holes in the vehicle panel.

47. Route the back-up sensor subharness as shown.

With rear bumper beam: Secure the subharness to the rear bumper beam with one wire tie at the green tape green.

931801AG

VEHICLE PANEL

HOLE

BACKUP SENSOR SUB HARNESS CLIP BACKUP SENSOR

SUB HARNESS

931802AG

FRONT

BACK-UP SENSOR SUBHARNESS

BACK-UP SENSOR SUBHARNESS

REAR BUMPERBEAM

REAR BUMPER BEAM

GREEN TAPE

WIRE TIE

44 (0910) © 2009 American Honda Motor Co., Inc. – All Rights Reserved.

Without rear bumper beam: Secure the subharness to the stud on the vehicle panel with one wire tie with clip A at the green tape.

48. Inside the rear bumper on the driver’s side, locate the two back-up sensor scribe marks. Using a pushpin, pierce the center and bottom of the outboard scribe marks, pierce the center and top of the inboard scribe marks. There are several marks on the inside of the rear bumper; make certain that you locate and pierce the proper preset marks.

931803AG

FRONT

STUD

WIRE TIE WITH CLIP AGREEN TAPE

BACK-UP SENSOR SUBHARNESS

980502AB

REAR BUMPER

PUSHPINSCRIBE MARK

SCRIBE MARK

PUSHPIN

REAR BUMPER

PUSHPINSCRIBE MARK

SCRIBE MARK

PUSHPIN

OUTBOARDSCRIBE MARKINBOARD

SCRIBE MARK

© 2009 American Honda Motor Co., Inc. – All Rights Reserved. AII 42591-42

49. Inside the rear bumper on the passenger’s side, locate the two back-up sensor scribe marks. Using a pushpin, pierce the center and top for both the outboard and the inboard scribe marks. There are several marks on the inside of the rear bumper; make certain that you locate and pierce the proper preset marks.

980503AB REAR BUMPERSCRIBE

MARK

SCRIBE MARK

PUSHPIN

REAR BUMPER

PUSHPIN

OUTBOARDSCRIBE MARK

INBOARDSCRIBE MARK

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50. While wearing eye protection, drill a 3 mm hole at each of four pierced points you made in the center of the rear bumper.

NOTE: Drill from the painted side of the bumper inward.

51. Enlarge the lower 3 mm holes using a 26 mm hole saw.

NOTE: Drill from the painted side of the bumper inward. Remove all burrs.

931805AG

REAR BUMPER

DRILL

2 MARKS3 mm DRILL BIT

26 mm HOLE SAW

DRILL

REAR BUMPER

3 mm

26 mm3 mm

26 mm

Enlarge the lower holes using a 26 mm hole saw.

Passenger’s side of the bumper.

Driver’s side of the bumper.

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52. While wearing eye protection, drill a 3 mm hole at each of four pierced points you made in each corner of the rear bumper.

NOTE: Drill from the painted side of the bumper inward.

53. On the passenger’s side of the bumper, enlarge the bottom 3 mm hole to 24 mm using a 24 mm hole saw. On the driver’s side of the bumper, enlarge the upper 3 mm hole to 24 mm using a 24 mm hole saw.

NOTE: Drill from the painted side of the bumper inward. Remove all burrs

932401AG DRILL

DRILL

REAR BUMPER

3 mm DRILL BIT

24 mm HOLE SAW

2 MARKS

REAR BUMPER

DRILL

REAR BUMPER2 MARKS

3 mm DRILL BIT

24 mm HOLE SAW

DRILL

3 mm24 mm

3 mm

24 mm

Enlarge the lower hole using a 24 mm hole saw.

Enlarge the upper hole using a 24 mm hole saw.

Passenger’s side of the bumper.

Driver’s side of the bumper.

44 (0910) © 2009 American Honda Motor Co., Inc. – All Rights Reserved.

54. On the passenger’s side of the rear bumper, install the corner sensor (white) and the center sensor (blue) to the rear bumper using one corner sensor clip, and one center sensor clip. Be sure the sensors are seated properly.

931806AG

REAR BUMPER

REAR BUMPER

CENTER SENSOR CLIP26 mm HOLE

CENTER SENSOR(Blue)

CORNER SENSOR(White)

24 mm HOLE

CORNERSENSOR (White)

CORNER SENSOR CLIP

CENTER SENSOR (Blue)

REAR BUMPER

© 2009 American Honda Motor Co., Inc. – All Rights Reserved. AII 42591-42

55. On the driver’s side of the rear bumper, install the corner sensor (white) and the center sensor (blue) to the rear bumper using one corner sensor clip, and one center sensor clip. Be sure the sensors are seated properly.

931807AG

REAR BUMPER

26 mm HOLE

CENTER SENSOR(Blue)

CENTER SENSOR CLIP

CENTER SENSOR(Blue)

CORNER SENSOR(White)

24 mm HOLE REAR BUMPER

CORNER SENSOR(White)

CORNER SENSORCLIP

944 (0910) 13 of 14

56. If the vehicle is equipped with a rear bumper absorber, use a utility knife to trim each end of absorber using the measurements and scribe marks shown.

57. Reinstall the rear bumper absorber to the rear bumper beam.

931901B

UTILITY KNIFE

Cut off.

SCRIBEMARK

REAR BUMPER ABSORBER

50 mm

UTILITY KNIFE

Cut off.

SCRIBEMARK

REAR BUMPER ABSORBER

30 mm

14 of 14 AII 42591-429

58. With the help of an assistant, bring the rear bumper near the vehicle, plug in the four back-up sensorsubharness 2-pin connectors into the sensors, and attach the two subharness clips to the two center sensor clips. Reinstall the rear bumper.

59. Check that all wire harnesses are routed properly and that all connectors are plugged in.

60. Reinstall all removed parts.61. Reconnect the negative cable to the battery.62. Enter the anti-theft codes for the radio and

navigation systems, then enter the customer’s radio presets.

63. Reset the clock.64. Check that the back-up sensors work properly as

described in the Accessory User’s Information Manual supplied with the back-up sensor attachment kit.

931808AG

REAR BUMPER

CENTER SENSOR

CORNER SENSOR

CORNER SENSOR

4 BACK-UP SENSOR SUBHARNESS 2-PIN CONNECTORS

CENTER SENSOR

CENTER SENSORCLIP (White)

2 BACK-UP SENSOR SUBHARNESS CLIPS

44 (0910) © 2009 American Honda Motor Co., Inc. – All Rights Reserved.