INSTALLATION GL1800/D/DA INSTRUCTIONS P/N...
Transcript of INSTALLATION GL1800/D/DA INSTRUCTIONS P/N...
Honda Dealer: Please give a copy of these instructions to your customer.
INSTALLATIONINSTRUCTIONS
Accessory Application
© 2018 American Honda Motor Co., Inc. - All Rights Reserved.
PARTS LIST
87951-MKC-A1021 of 17
Publication No.
MII 16426
Issue Date
January 2018
POWER AMPLIFIER &SPEAKER KIT
P/N 08A83-MKC-A00
GL1800/D/DA GL1800B/BD (go to page 18)
No. Description Qty
(1) Amplifier unit 1
(2) Stay A 1
(3) Stay B 1
(4) Sub harness 1
(5) Grommet 3
(6) Cover 1
(7) 5 mm screw (long) 4
(8) 5 mm screw (short) 2
(9) Collar 9
(10) 5 mm nut 5
(11) 4 mm screw 9
(12) Hole plug 1
(13) Well nut 1
(14) Speaker 4
(15) Sponge seal rubber 1
(16) Installation Instructions URL 1
Item N·m kgf·m Ibf·ft
4 mm screw 1 0.1 0.7
5 mm screw 4.2 0.4 3.1
5 mm nut 5.2 0.5 3.8
TORQUE CHARTTighten all screws, bolts, and nuts to their specified torque values. Refer to the Service Manual for the torque values of the removed parts.
TOOLS AND SUPPLIES REQUIREDBox-end wrench (8 mm)
Open-end wrench (8 mm)
Phillips screwdriver
Electric drill
Drill bit (6 mm)
Hole saw (30 mm)
Dish soap solution (Water:Dish soap - 100:1)
Isopropyl alcohol
Scissors
Shop towel
Torque wrench
(14)
(15)
(4)
(5)
(16)
(1)
(6)
(2)(3)
(7)
(12)
(13)
(11)
(10)
(9)
(8)
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LEFT SADDLEBAG LID
LEFT SADDLEBAG GUARD COVER
LEFT MUFFLER
LEFT MUFFLERBOLTLoosen.
CLIP
BOLT
WASHER
SCREW
SCREW
INSTALLATION CAUTION
• To prevent burns, allow the engine, exhaust system,radiator, etc., to cool before installing the accessory.
NOTE:
• Heat the bonding surfaces with a hair dryer if theambient air temperature is below 70°F (21°C).
• The adhesive reaches full strength in 72 hours. Waitat least 24 hours before riding your motorcycle.
• Disconnect the negative (-) cable from the batterybefore installing this accessory.
• The clock memory wil l be erased when youdisconnect the battery. Reset the clock afterreconnecting the battery.
• Reinstall the removed parts on the motorcycle andmake sure that the wires and harnesses are notpinched.
1. Remove the left saddlebag guard cover as shown.<Left side>
2. Remove the parts as shown.
3. Loosen the bolt, then remove the left muffler as shown.
4. Open the left saddlebag lid as shown.
• Repeat on the right side.<Left side>
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5. Remove the lef t s ide cover as shown, and disconnect the battery negative (-) cable.
LEFT SIDE COVER
6. Remove the right side cover in the same manner as the left side.
7. Remove the seat as shown.
SEATDisconnect the connector.
BOLT
WASHER
9. Fold the left rear view mirror backward as shown.
<Left side>
LEFT REAR VIEW MIRROR
10. Remove the left mirror arm panel as shown.
<Left side>
LEFT MIRROR ARM PANEL
SCREW
8. Remove the right and left passenger grip as shown.
WASHER
BOLT
RIGHT PASSENGER GRIP
CABLE
LEFT PASSENGER GRIPRemove the cable.
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15. Remove the clip as shown.
16. Remove the left inner cowl as shown.12. Remove the right mirror arm panel and right rear view mirror in the same manner as the left side.
13. Remove the screw as shown.
• Repeat on the right side.
14. Remove the left deflector panel as shown.
<Left side>
SCREW
SCREW
LEFT INNER COWL
CLIP
CLIP
SCREW
<Left side>
SCREW
LEFT DEFLECTOR PANEL
CLIP
<Left side>
17. Remove the clip as shown.
CLIP
11. Remove the left rear view mirror as shown.
BOLT
LEFT REAR VIEW MIRRORDisconnect the connector.
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18. Remove the left middle cowl as shown.
<Left side>
LEFT MIDDLE COWL
22. Remove the clip and disconnect the 2P black connector as shown.
21. Remove the 2P black connector as shown.
<Right side>2-PIN WATERPROOF CONNECTOR (Black)
CLIP
2-PIN WATERPROOF CONNECTOR (Black)
19. Remove the right deflector panel, right inner cowl and right middle cowl in the same manner as the left side.
20. Remove the parts as shown.
• Repeat on the right side.
<Left side>
SCREW
SCREWCOLLAR
23. Remove the right outer air guide as shown.
SCREW
CLIPRIGHT OUTER AIR GUIDE
SCREW
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24. Remove the pocket cable as shown.
POCKET CABLE
27. Remove the left front speaker grill as shown.
• Repeat on the right side.
LEFT FRONT SPEAKER GRILL
SCREW
CLIPCLIP
<Left side>
SCREWMETER
28. Remove the screws as shown.
25. Remove the parts as shown.
26. Remove the shelter as shown.
SCREW
CLIP
CLIP
SHELTER
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29. Remove the speaker as shown.
SPEAKER (Save)
30. Remove the right side speaker in the same manner as the left side.
31. Open the rear trunk lid as shown.
• Refer to the Owner’s Manual and open the rear trunk lid using the emergency trunk cable.
REAR TRUNK LID
32. Remove the USB cord as shown.
• Perform this step on GL1800DA only.
USB CORD
33. Remove the parts as shown.
<GL1800DA>
TRUNK HOLDER
SCREW
34. Remove the trunk front lower panel as shown.
35. Remove the parts as shown.
• Repeat on the left side.
TRUNK FRONT LOWER PANEL
SCREW
SCREW
CLIP
CLIP
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41. Disconnect the connector and remove the trunk center lower cover as shown.
36. Remove the trunk right side cover as shown.
• Repeat on the left side.<Right side>
TRUNK RIGHT SIDE COVER
SCREW
37. Remove the screws as shown.
SPEAKER (Save)
38. Remove the speaker as shown.
39. Remove the left side speaker in the same manner as the right side.
40. Remove the clips as shown.
• Repeat on the right side.
CLIP
<Left side>
SCREW
TRUNK CENTER LOWER COVER
2-PIN WATERPROOF CONNECTOR (Black)
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44. Remove the rear fender as shown.
SCREW
REAR FENDERDisconnect the connector.
43. Remove the screws as shown.
GROMMET (Save)
GROMMET (Save)
SCREW
<Left side>
42. Remove the grommets as shown. 45. Remove the saddlebag rear center cowl as shown.
46. Remove the left saddlebag upper cover as shown.
SCREW
SCREW
LEFT SADDLEBAG UPPER COVERDisconnect the connector.
SCREW
SADDLEBAG REAR CENTER COWL
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47. Remove the left saddlebag rear cover as shown.
SCREW
LEFT SADDLEBAG REAR COVER
CLIPSCREW
48. Drill a 30 mm hole at each marked line of the left saddlebag as shown.
• Drill holes at the center of the marked lines.• Remove the any burrs from the edge of the
hole.
49. Drill a 6 mm hole at the marked points of the left saddlebag as shown.
• Remove the any burrs from the edge of the hole.
<Under side>
MARKED LINE
MARKED POINT
ELECTRIC DRILL (30 mm HOLE SAW)
LEFT SADDLEBAG
LEFT SADDLEBAG
ELECTRIC DRILL (6 mm BIT)
GROMMET
50. Apply dish soap solution to the position shown.
• Perform this step for all three grommets.
DISH SOAP SOLUTIONApply.
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Align the end of grommet with the marked line as shown.
51. Install the grommets as shown.GROMMET
GROMMETMARKED LINE
52. Install the hole plug into stay-A as shown.
HOLE PLUG
STAY A
53. Install stay-B to the amplifier unit with the screws andcollars as shown.
54. Install stay-A to the amplifier unit with the screws andcollars as shown.
AMPLIFIER UNIT
AMPLIFIER UNIT
4 mm SCREW
4 mm SCREW
COLLAR
COLLAR
STAY B
STAY A
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8-PIN CONNECTOR (White)
8-PIN CONNECTOR (Green)
55. Secure the connectors as shown.
56. Install the amplifier unit as shown.
AMPLIFIER UNIT
AMPLIFIER UNIT
STAY B
STAY A
<Left side>
57. Install the 5 mm nuts as shown.
5 mm NUT
AMPLIFIER UNIT
58. Remove the plug as shown.
59. Remove the 12P black connector as shown.
<Left side>
<Left side>
PLUG (Save)
CLIP
12 PIN WATERPROOF CONNECTOR (Black)
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MOTORCYCLE’S HARNESS
60. Move the motorcycle’s harnesses as shown.
62. Disconnect the motorcycle’s harness as shown.
MOTORCYCLE’S HARNESS
12-PIN WATERPROOF CONNECTOR (Black)
61. Disconnect the 8P black connector as shown.
MOTORCYCLE’S HARNESS
8-PIN WATERPROOF CONNECTOR (Black)
Move the left saddlebag catch and route the sub harness as shown.
64. Route the sub harness as shown.
63. Move the motorcycle’s harnesses to the positions shown.
SUB HARNESS
SUB HARNESS
LEFT SADDLEBAG CATCH
MOTORCYCLE’S HARNESSMove.
MOTORCYCLE’S HARNESSMove.
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Fold back the motorcycle’s harness as shown.
65. Connect the sub harness to the motorcycle’s harness as shown.
SUB HARNESS
MOTORCYCLE’S HARNESS
MOTORCYCLE’S HARNESS
8-PIN WATERPROOF CONNECTOR (Black)
2-PIN WATERPROOF CONNECTOR (White)
66. Store the harness boots as shown.
67. Store the harness boot as shown.
SUB HARNESS
SUB HARNESS
MOTORCYCLE’S HARNESS
HARNESS BOOT
HARNESS BOOT
CONNECTED 8-PIN WATERPROOF CONNECTOR (Black)
CONNECTED 2-PIN WATERPROOF CONNECTOR (White)
<Left side>
SUB HARNESS
GROMMET
68. Apply dish soap solution to the position shown.
DISH SOAP SOLUTIONApply.
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69. Install the sub harness as shown.
SUB HARNESS
GROMMETInsert into the hole.
70. Install the left saddlebag catch in the reverse order of removal.
71. Connect the sub harness to the amplifier and install the clip to the stay as shown.
72. Install the well nut as shown.
SUB HARNESS
CLIP
WELL NUT
8-PIN CONNECTOR (Green)
73. Clean the surface of the area shown using isopropyl alcohol as shown.
<Backside>
COVER
COVER
ISOPROPYL ALCOHOL
ISOPROPYL ALCOHOL
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<Section View>
74. Attach the foam rubber seal to the cover as shown.
• Trim the excess end off the foam rubber seal.
COVER
COVER
FOAM RUBBER SEALRemove the adhesive backing before attaching.
FOAM RUBBER SEAL
5 mm SCREW (short)
5 mm SCREW (long)
5 mm SCREW (long)
75. Install the cover as shown.
• Confirm that any wire harness is not caught or too tight.
76. Install the 5 mm screw as shown.
COVER
COVER
5 mm SCREW (long)TORQUE: 0.3 N·m(0.03 kgf·m, 0.2 Ibf·ft)
ACCESSORY SPEAKER
TERMINAL JOINT
77. Connect the accessory speaker to the right rear speaker terminals as shown.
<Right rear>
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SCREW (Reuse)
78. Install the right rear accessory speaker as shown.
ACCESSORY SPEAKER
OUTSIDE
TERMINAL
ACCESSORY SPEAKER
TERMINAL JOINT
79. Install the left rear accessory speaker in the same manner as the right side.
80. Connect the accessory speaker to the left front speaker terminals as shown.
<Left front>
SCREW (Reuse)
81. Install the left front accessory speaker as shown.
ACCESSORY SPEAKER
OUTSIDE
TERMINAL
82. Install the right front speaker in the same manner as the left front.
83. Install the motorcycle’s parts in the reverse order of removal.
• Confirm that any wire harness is not caught or too tight.
84. Check the power amplifier, speaker, headlight and the other lights for proper operation.
Honda Dealer: Please give a copy of these instructions to your customer.
INSTALLATIONINSTRUCTIONS
Accessory Application
© 2018 American Honda Motor Co., Inc. - All Rights Reserved.
PARTS LIST
87951-MKC-A0021 of 22
Publication No.
MII 16426
Issue Date
January 2018
POWER AMPLIFIER &SPEAKER KIT
P/N 08A83-MKC-A00GL1800B/BD
No. Description Qty
(1) Amplifier unit 1
(2) Stay A 1
(3) Stay B 1
(4) Sub harness 1
(5) Grommet 3
(6) Cover 1
(7) 5 mm screw (long) 4
(8) 5 mm screw (short) 2
(9) Collar 9
(10) 5 mm nut 5
(11) 4 mm screw 9
(12) Hole plug 1
(13) Well nut 1
(14) Speaker 4
(15) Sponge seal rubber 1
(16) Installation Instructions URL 1
(14)
(15)
(4)
(5)
(16)
(1)
(6)
(2)(3)
(7)
(12)
(13)
(11)
(10)
(9)
(8)
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REAR SPEAKER ATTACHMENT KITSold separately
TORQUE CHARTTighten all screws, bolts, and nuts to their specified torque values. Refer to the Service Manual for the torque values of the removed parts.
Item N·m kgf·m Ibf·ft
4 mm screw 1 0.1 0.7
5 mm screw 4.2 0.4 3.1
5 mm nut 5.2 0.5 3.8
TOOLS AND SUPPLIES REQUIREDBox-end wrench (8 mm)
Open-end wrench (8 mm)
Phillips screwdriver
Electric drill
Drill bit (4, 6 and 10 mm)
Hole saw (30 mm)
File
Snips
Dish soap solution
(Water:Dish soap / 100:1)
Isopropyl alcohol
Ruler
Scissors
Shop towel
Torque wrench
No. Description Qty
(1) Installation Instructions URL 1
(2) Speaker right grill 1
(3) Speaker left grill 1
(4) Speaker right cover 1
(5) Speaker left cover 1
(6) Speed nut 9
(7) 5 mm screw 7
(8) Right sub harness 1
(9) Wire tie 4
(10) Left sub harness 1
(8)
(5)
(2)
(3)
(1)
(4)
(10)
(9)
(7)
(6)
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INSTALLATION CAUTION
• To prevent burns, allow the engine, exhaust system, radiator, etc., to cool before installing the accessory.
NOTE:
• Heat the bonding surfaces with a hair dryer if the ambient air temperature is below 70°F (21°C).
• The adhesive reaches full strength in 72 hours. Wait at least 24 hours before riding your motorcycle.
• Disconnect the negative (-) cable from the battery before installing this accessory.
• The memory of the clock will be erased when you disconnect the battery. Reset the clock after reconnecting the battery.
• Reinstall the removed parts on the motorcycle and make sure that the wires and harnesses are not pinched.
1. Remove the left saddlebag guard cover as shown.<Left side>
LEFT SADDLEBAG GUARD COVER
LEFT MUFFLER
LEFT MUFFLERBOLTLoosen.
CLIP
BOLT
WASHER
SCREW
SCREW
2. Remove the parts as shown.
3. Loosen the bolt, then remove the left muffler as shown.
4. Open the left saddlebag lid as shown.• Repeat on the right side.
<Left side>
LEFT SADDLEBAG LID
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5. Remove the lef t s ide cover as shown, and disconnect the negative (-) cable of the battery.
LEFT SIDE COVER
6. Remove the right side cover in the same manner as the left side.
7. Remove the seat as shown.
BOLT
WASHER
SEAT
8. Remove the fuse holders as shown.<Left side>
FUSE HOLDERS
9. Remove the left pillion step holder cover as shown.• Repeat on the right side.
BOLT
SCREW
LEFT PILLION STEP HOLDER COVER
CLIP
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10. Remove the right and left rear top lid as shown.RIGHT REAR TOP LIDLEFT REAR TOP LID
12. Remove the center rear top cover by pulling up and back as shown.
11. Remove the screws and clips as shown.SCREW
CENTER REAR TOP COVER
CENTER REAR TOP COVER
CLIP
WASHER
CABLE
RIGHT PASSENGER GRIP
13. Remove the right and left passenger grip as shown.
BOLT
LEFT PASSENGER GRIPRemove the cable.
14. Fold down the left rear view mirror backward as shown.
<Left side>
LEFT REAR VIEW MIRROR
15. Remove the left mirror arm panel as shown.
<Left side>
LEFT MIRROR ARM PANEL
SCREW
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20. Remove the clip as shown.
21. Remove the left inner cowl as shown.
19. Remove the left deflector panel as shown.
<Left side>
SCREW
SCREW
LEFT INNER COWL
CLIP
CLIP
SCREW
<Left side>
SCREW
LEFT DEFLECTOR PANEL
CLIP
<Left side>
22. Remove the clip as shown.
CLIP
16. Remove the left rear view mirror as shown.
17. Remove the right mirror arm panel and right rear view mirror in the same manner as the left side.
18. Remove the screw as shown.• Repeat on the right side.
BOLT
LEFT REAR VIEW MIRRORDisconnect the connector.
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23. Remove the left middle cowl as shown.
<Left side>
LEFT MIDDLE COWL
27. Remove the clip and disconnect the connector as shown.
26. Remove the connector as shown.
<Right side>2-PIN WATERPROOF CONNECTOR (Black)
CLIP
2-PIN WATERPROOF CONNECTOR (Black)
24. Remove the right deflector panel, right inner cowl and right middle cowl in the same manner as the left side.
25. Remove the parts as shown.• Repeat on the right side.
<Left side>
SCREW
SCREWCOLLAR
28. Remove the right outer air guide as shown.
SCREW
CLIPRIGHT OUTER AIR GUIDE
SCREW
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29. Remove the pocket cable as shown.
POCKET CABLE
30. Remove the parts as shown.
31. Remove the shelter as shown.
SCREW
CLIP
CLIP
SHELTER
32. Remove the left front speaker grill as shown.• Repeat on the right side.
LEFT FRONT SPEAKER GRILL
SCREW
CLIPCLIP
<Left side>
SCREWMETER
33. Remove the screws as shown.
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34. Remove the speaker as shown.
SPEAKER (Save)
35. Remove the right side speaker in the same manner as the left side.
36. Remove the clips as shown.• Repeat on the right side.
<Left side>CLIP
37. Remove the rear fender as shown.
SCREW
REAR FENDERDisconnect the connector.
38. Remove the saddlebag rear center cowl as shown.
39. Remove the parts as shown.• Repeat on the left side.
<Right side>
BOLTWASHER
SCREW
SCREW
SADDLEBAG REAR CENTER COWL
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ELECTRIC DRILL (4 mm BIT)
ELECTRIC DRILL (4 mm BIT)
MARKED POINT
RIGHT SADDLEBAG UPPER COVER
MARKED POINT
42. Remove the speaker cover as shown.
43. Remove the left saddlebag upper cover and speaker cover in the same manner as the right side.
44. Drill at the marked points of the right saddlebag upper cover as shown.• Remove the any burrs from the edge of the
hole.
SCREW
SPEAKER COVER (Save)
41. Remove the right saddlebag upper cover as shown.
SCREW
SCREW
RIGHT SADDLEBAG UPPER COVERDisconnect the connector.
40. Remove the screw as shown.• Repeat on the left side.
SCREW
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After cutting, finish with a file.
Discard.
46. Cut the left saddlebag upper cover in the same manner as the right side.
ELECTRIC DRILL (10 mm BIT)
RIGHT SADDLEBAG UPPER COVER
RIGHT SADDLEBAG UPPER COVER
RIGHT SADDLEBAG UPPER COVER
45. Drill at the marked lines of the right saddlebag upper cover as shown.• Drill holes at the center of the marked lines.
SNIPSCut the part.
MARKED LINE
MARKED LINE
MARKED LINE
FILEFile off the cutout surface.
47. Install the speaker right grill as shown.
RIGHT SADDLEBAG UPPER COVER
SPEAKER RIGHT GRILL
SPEED NUT
48. Install the speaker left grill in the same manner as the right side.
49. Remove the plug as shown.• Repeat on the left side.
PLUG (Save)
<Right side>
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52. Route the right sub harness as shown.
53. Install the right saddlebag in the reverse order of removal.
54. Remove the dummy connector as shown.
51. Move the right saddlebag and route the right sub harness as shown.• Repeat on the left side.
RIGHT SUB HARNESS
2-PIN WATERPROOF CONNECTOR (Black)
RIGHT SUB HARNESS
RIGHT SUB HARNESS
GROMMETInsert into the hole.
2-PIN WATERPROOF CONNECTOR (Black)
2-PIN WATERPROOF DUMMY CONNECTOR (Black) (Save)
GROMMET
50. Apply dish soap solution to the position shown.
DISH SOAP SOLUTIONApply.
RIGHT SUB HARNESS
RIGHT SADDLEBAG
Move.
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57. Route the left sub harness as shown.
<Left side>
LEFT SUB HARNESS
LEFT SUB HARNESS
60. Connect the left sub harness as shown.
12-PIN WATERPROOF CONNECTOR (Black)
12-PIN WATERPROOF CONNECTOR (Black)
12-PIN WATERPROOF DUMMY CONNECTOR (Black) (Save)
55. Connect the right sub harness as shown.
56. Secure the right sub harness with the wire ties as shown.
RIGHT SUB HARNESS
RIGHT SUB HARNESS
2-PIN WATERPROOF CONNECTOR (Black)
WIRE TIESecure the right sub harness to the motorcycle’s harness.
WIRE TIESecure the right sub harness to the motorcycle’s harness.
2-PIN WATERPROOF CONNECTOR (Black)
58. Install the left saddlebag in the reverse order of removal.
59. Remove the dummy connector as shown.
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62. Remove the screws as shown.SCREW
<Left side>
61. Remove the plugs as shown.
63. Remove the left saddlebag rear cover as shown.
SCREW
LEFT SADDLEBAG REAR COVER
CLIPSCREW
64. Drill 30 mm hole at each marked line of the left saddlebag as shown.• Drill holes at the center of the marked lines.• Remove the any burrs from the edge of the
hole.
MARKED LINE
ELECTRIC DRILL (30 mm HOLE SAW)
LEFT SADDLEBAG
65. Drill a 6 mm hole each marked point of the left saddlebag as shown.• Remove the any burrs from the edge of the
hole.<Under side>
MARKED POINT
LEFT SADDLEBAG
ELECTRIC DRILL (6 mm BIT)
PLUG (Save)
PLUG (Save)
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Align the end of grommet with the marked line as shown.
67. Install the grommets at positions shown.
68. Install the hole plug as shown.
HOLE PLUG
STAY A
GROMMET
GROMMETMARKED LINE
GROMMET
66. Apply dish soap solution to the position shown.• Perform this step for all three grommets.
DISH SOAP SOLUTIONApply.
69. Install stay-B to the amplifier unit with the screws andcollars as shown.
70. Install stay-A to the amplifier unit with the screws andcollars as shown.
AMPLIFIER UNIT
AMPLIFIER UNIT
4 mm SCREW
4 mm SCREW
COLLAR
COLLAR
STAY B
STAY A
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8-PIN CONNECTOR (White)
8-PIN CONNECTOR (Green)
71. Secure the connectors as shown.
72. Install the amplifier unit as shown.
AMPLIFIER UNIT
AMPLIFIER UNIT
STAY B
STAY A
<Left side>
73. Install the 5 mm nuts as shown.
5 mm NUT
75. Remove the 12P black connector as shown.
<Left side>
CLIP
12 PIN WATERPROOF CONNECTOR (Black)
74. Remove the plug as shown.
<Left side>PLUG (Save)
AMPLIFIER UNIT
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76. Move the motorcycle’s harnesses as shown.
MOTORCYCLE’S HARNESS
77. Disconnect the 8P black connector as shown.
Move the left saddlebag catch and route the sub harness as shown.
79. Route the sub harness as shown.
78. Move the motorcycle’s harnesses to the positions shown.
SUB HARNESS
SUB HARNESS
LEFT SADDLEBAG CATCH
MOTORCYCLE’S HARNESSMove.
MOTORCYCLE’S HARNESSMove.
LEFT SUB HARNESS
MOTORCYCLE’S HARNESS
8-PIN WATERPROOF CONNECTOR (Black)
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80. Connect the sub harness to the motorcycle’s harnessas shown.
81. Store the harness boots as shown.
<Left side>
Fold back the motorcycle’s harness as shown.
82. Store the boot as shown.
SUB HARNESS
GROMMET
83. Apply dish soap solution to the position shown.
DISH SOAP SOLUTIONApply.
SUB HARNESS
MOTORCYCLE’S HARNESS
8-PIN WATERPROOF CONNECTOR (Black)
2-PIN WATERPROOF CONNECTOR (White)
SUB HARNESS
MOTORCYCLE’S HARNESS
HARNESS BOOT
CONNECTED 8-PIN WATERPROOF CONNECTOR (Black)
CONNECTED 2-PIN WATERPROOF CONNECTOR (White)
HARNESS BOOT
MOTORCYCLE’S HARNESS
SUB HARNESS
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86. Install the left saddlebag catch in the reverse order of removal.
87. Connect the sub harness to the amplifier and install the clip to the stay as shown.
88. Install the well nut as shown.
WELL NUT
84. Install the sub harness as shown.
GROMMETInsert into the hole.
SUB HARNESS
CLIP
8-PIN CONNECTOR (Green)
LEFT SUB HARNESSWIRE TIESecure the left sub harness to the motorcycle’s harness.
85. Secure the left sub harness with the wire tie as shown.
SUB HARNESS
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89. Clean the surface of the area shown using isopropyl alcohol.
<Backside>
COVER
COVER
ISOPROPYL ALCOHOLThoroughly clean the area where the sponge seal rubber will be attached.
ISOPROPYL ALCOHOLThoroughly clean the area where the sponge seal rubber will be attached.
<Section View>
90. Attach the sponge seal rubber as shown.• Trim the excess end off the sponge seal rubber.
COVER
COVER
SPONGE SEAL RUBBERRemove the adhesive backing before attaching.
SPONGE SEAL RUBBER
5 mm SCREW (long)
5 mm SCREW (long)
91. Install the cover as shown.• Confirm that any wire harness is not caught or
too tight.
COVER
5 mm SCREW (long)TORQUE: 0.3 N·m(0.03 kgf·m, 0.2 Ibf·ft)
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93. Install the accessory speaker as shown.
<Right side>SCREW (Reuse)
ACCESSORY SPEAKER
ACCESSORY SPEAKER
OUTSIDE
TERMINAL
94. Connect the right sub harness as shown.
95. Install the speaker right cover as shown.
5 mm SCREW
TERMINAL
RIGHT SUB HARNESS
SPEAKER RIGHT COVER
96. Install the left side accessory speaker and speaker left cover in the same manner as the right side.
5 mm SCREW (short)
92. Install the 5 mm screw as shown.
COVER
22 of 22
99. Install the right side accessory speaker in the same manner as the left side.
100. Install the motorcycle’s parts in the reverse order of removal.• Confirm that any wire harness is not caught or
too tight.101. Check the power amplifier, speaker, headlight and
the other lights for proper operation.
ACCESSORY SPEAKER
TERMINAL JOINT
97. Connect the accessory speaker as shown.
<Left side>
SCREW (Reuse)
98. Install the accessory speaker as shown.
ACCESSORY SPEAKER
OUTSIDE
TERMINAL