Installation and Operating instruction CP39xx-14xx-0010 · 2019-02-01 · 3.2.1Power supply Power...
Transcript of Installation and Operating instruction CP39xx-14xx-0010 · 2019-02-01 · 3.2.1Power supply Power...
Installation and Operating instruction
CP39xx-14xx-0010
Stainless steel Control Panel
1.02018-08-14
Version:Date:
Table of contents
CP39xx-14xx-0010 3Version: 1.0
Table of contents1 Foreword .................................................................................................................................................... 5
1.1 Notes on the documentation.............................................................................................................. 51.2 Safety instructions ............................................................................................................................. 6
2 Transport and unpacking.......................................................................................................................... 72.1 Transport ........................................................................................................................................... 72.2 Unpacking.......................................................................................................................................... 7
3 Product description................................................................................................................................... 83.1 Product overview ............................................................................................................................... 83.2 Connections..................................................................................................................................... 10
3.2.1 Power supply ................................................................................................................... 113.2.2 CP-Link 4 ......................................................................................................................... 113.2.3 Protective earth................................................................................................................ 113.2.4 Emergency stop connection (CP39xx-1414) ................................................................... 123.2.5 19-pin round connector (CP39xx-1401)........................................................................... 12
4 Options/Connection cable/Transmitter box/PCIe module ................................................................... 134.1 Options ............................................................................................................................................ 134.2 Connection cable............................................................................................................................. 14
4.2.1 Power supply cable 4-core (CP39xx-1400/1414) ............................................................ 144.2.2 Sensor cable (for emergency stop) (CP39xx-1414) ........................................................ 144.2.3 Signal cable 19-core (CP39xx-1401)............................................................................... 154.2.4 Connection cable CP-Link4 ............................................................................................. 16
4.3 CU8802/ CU8803 Transmitter Box.................................................................................................. 174.3.1 CU8802 for CP39xx-14xx ................................................................................................ 174.3.2 CU8803 for CP39xx-1400/ 1414...................................................................................... 17
4.4 PCIe module.................................................................................................................................... 184.4.1 PCIe module for CP39xx-14xx ........................................................................................ 18
5 Mounting................................................................................................................................................... 195.1 Welding the mounting arm tube....................................................................................................... 19
5.1.1 Mounting the O-rings ....................................................................................................... 205.2 Installation instructions - C9900-M759 ............................................................................................ 215.3 Installation instructions - C9900-M764 ............................................................................................ 225.4 Installation instructions C9900-E299 ............................................................................................... 235.5 Connecting the Control Panel.......................................................................................................... 24
5.5.1 Connecting cables ........................................................................................................... 245.5.2 Protective earth................................................................................................................ 24
6 Operation.................................................................................................................................................. 256.1 Switching the Control Panel on and off ........................................................................................... 25
6.1.1 Switching on .................................................................................................................... 256.1.2 Shutting down and switching off ...................................................................................... 25
6.2 Operation......................................................................................................................................... 256.3 Maintenance .................................................................................................................................... 25
6.3.1 Cleaning........................................................................................................................... 256.3.2 Maintenance .................................................................................................................... 25
Table of contents
CP39xx-14xx-00104 Version: 1.0
6.3.3 Emergency procedures.................................................................................................... 266.3.4 Decommissioning ............................................................................................................ 26
7 Troubleshooting ...................................................................................................................................... 27
8 Dimensions .............................................................................................................................................. 288.1 CP3916-1400-0010 ......................................................................................................................... 288.2 CP3916-1401-0010/ CP3916-1414-0010........................................................................................ 298.3 CP3918-1400-0010 ......................................................................................................................... 308.4 CP3918-1401-0010 ......................................................................................................................... 31
9 CP39xx-1401-0010 - Circuit diagram...................................................................................................... 32
10 CP39xx-1414-0010 - Circuit diagram...................................................................................................... 33
11 Technical data.......................................................................................................................................... 34
12 Chemical resistance of stainless steel panel with flush-mounted touch screen.............................. 36
13 Support and Service................................................................................................................................ 37
14 Approvals for USA and Canada ............................................................................................................. 3814.1 FCC approvals for the United States of America............................................................................. 3814.2 FCC approvals for Canada.............................................................................................................. 38
Foreword
CP39xx-14xx-0010 5Version: 1.0
1 Foreword
1.1 Notes on the documentationThis description is only intended for the use of trained specialists in control and automation engineering whoare familiar with the applicable national standards.It is essential that the documentation and the following notes and explanations are followed when installingand commissioning the components. It is the duty of the technical personnel to use the documentation published at the respective time of eachinstallation and commissioning.
The responsible staff must ensure that the application or use of the products described satisfy all therequirements for safety, including all the relevant laws, regulations, guidelines and standards.
Disclaimer
The documentation has been prepared with care. The products described are, however, constantly underdevelopment.We reserve the right to revise and change the documentation at any time and without prior announcement.No claims for the modification of products that have already been supplied may be made on the basis of thedata, diagrams and descriptions in this documentation.
Trademarks
Beckhoff®, TwinCAT®, EtherCAT®, EtherCAT P®, Safety over EtherCAT®, TwinSAFE®, XFC® and XTS® areregistered trademarks of and licensed by Beckhoff Automation GmbH.Other designations used in this publication may be trademarks whose use by third parties for their ownpurposes could violate the rights of the owners.
Patent Pending
The EtherCAT Technology is covered, including but not limited to the following patent applications andpatents:EP1590927, EP1789857, DE102004044764, DE102007017835with corresponding applications or registrations in various other countries.
The TwinCAT Technology is covered, including but not limited to the following patent applications andpatents:EP0851348, US6167425 with corresponding applications or registrations in various other countries.
EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH,Germany
Copyright
© Beckhoff Automation GmbH & Co. KG, Germany.The reproduction, distribution and utilization of this document as well as the communication of its contents toothers without express authorization are prohibited.Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of apatent, utility model or design.
Foreword
CP39xx-14xx-00106 Version: 1.0
1.2 Safety instructions
Safety regulations
Please note the following safety instructions and explanations!Product-specific safety instructions can be found on following pages or in the areas mounting, wiring,commissioning etc.
Exclusion of liability
All the components are supplied in particular hardware and software configurations appropriate for theapplication. Modifications to hardware or software configurations other than those described in thedocumentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG.
Personnel qualification
This description is only intended for trained specialists in control, automation and drive engineering who arefamiliar with the applicable national standards.
Description of symbols
In this documentation the following symbols are used with an accompanying safety instruction or note. Thesafety instructions must be read carefully and followed without fail!
DANGERSerious risk of injury!Failure to follow the safety instructions associated with this symbol directly endangers the life and health ofpersons.
WARNINGRisk of injury!Failure to follow the safety instructions associated with this symbol endangers the life and health of per-sons.
CAUTIONPersonal injuries!Failure to follow the safety instructions associated with this symbol can lead to injuries to persons.
NOTEDamage to the environment or devicesFailure to follow the instructions associated with this symbol can lead to damage to the environment orequipment.
Tip or pointerThis symbol indicates information that contributes to better understanding.
Transport and unpacking
CP39xx-14xx-0010 7Version: 1.0
2 Transport and unpacking
2.1 TransportDespite the robust design of the unit, the components are sensitive to strong vibrations and impacts. Duringtransport the device must therefore be protected from mechanical stress. Therefore, please use the originalpackaging.
WARNINGRisk of damage to the deviceIf the device is transported in cold weather or is exposed to extreme variations in tempera-ture, make sure that moisture (condensation) does not form on or inside the device.
The device should be left to adapt to room temperature slowly before it is commissioned. Shouldcondensation occur, a delay time of approximately 12 hours must be allowed before the unit is switched on.
2.2 UnpackingProceed as follows to unpack the unit:
1. Remove packaging.2. Do not discard the original packaging. Keep it for future relocation.3. Check the delivery for completeness by comparing it with your order.4. Please keep the associated paperwork. It contains important information for handling the unit.5. Check the contents for visible shipping damage.
If you notice any shipping damage or inconsistencies between the contents and your order, you should notifyBeckhoff Service.
Product description
CP39xx-14xx-00108 Version: 1.0
3 Product description
3.1 Product overview
The Control Panels from the CP39xx-14xx series in a stainless steel finish are control and operating devicesthat meet the strict hygiene requirements in the pharmaceutical, food and packaging industries.
The Panels with IP65 protection are characterized by an optimum housing design with minimized gaps.
The housing geometry and an optimized frame profile allow liquids to run off and prevent the accumulation ofcontamination.
The multi-touch screen is equipped with a laminated polyester film and thus offers increased splinteringprotection, which can avoid contamination of the products in the worst case.
Further features, such as the resistance of the polished stainless steel surface, the polyester film and theFDA-approved seals to a large number of chemical cleaning agents (see Chemical resistance of stainlesssteel panel with flush-mounted touch screen [} 36]) cover all requirements for the use of the Control Panelin hygienic areas.
For convenient operation there are versions with emergency stop and short-stroke keys with LED ringlighting in addition to the capacitive multi-touch screen.
The stainless steel Control Panels are designed for mounting on a 48 mm mounting arm tube system. Theseparately available mounting arm adapter (C9900-M759) protects all connections and cables against dirtand chemical influences at the same time.
The range is rounded off by further accessories such as an RFID reader, an external USB port or an adapterfor tilting the Control Panel (see Options [} 13]).
Product description
CP39xx-14xx-0010 9Version: 1.0
The stainless steel Control Panels have the following features• Capacitive multi-touch screen• Stainless steel housing 1.4301• Flush-mounted front laminate• Integrated CP-Link4 connection technology
◦ CP-Link 4 enables the Panel to be situated up to 100 m from the PC, connected via a Cat.6A cablewith optionally integrated or separate 24 V DC power supply, depending on the transmitter module.
◦ CP-Link4 transmits USB 2.0 at 100 Mbit/s and DVI• CP39xx-1400-0010 - Connections in the mounting arm adapter
◦ CP-Link 4◦ 24 V DC◦ 1-port USB socket
• CP39xx-1401-0010 - Connections in the mounting arm adapter◦ CP-Link 4◦ 1-port USB socket◦ Power supply via the 19-pin round connector◦ Emergency stop 3 short-stroke keys with LED ring lighting via 19-pin
• CP39xx-1414-0010 - Connections in the mounting arm adapter◦ CP-Link 4◦ 24 V DC◦ 1-port USB socket◦ 5-pin for the emergency stop◦ Emergency stop◦ 3 short-stroke keys with LED ring lighting via USB
Product description
CP39xx-14xx-001010 Version: 1.0
3.2 ConnectionsCP39xx-1400-0010 (without push-button extension)
USB port 24 V
CP-Link 4
Protectiveearth
CP39xx-1401-0010 (with push-button extension)
USB port
19-pin incl.24 V
CP-Link 4
Protectiveearth
potted
CP39xx-1414-0010 (with push-button extension, buttons + LED via USB)
24 V
Emergencystop
CP-Link 4
Protectiveearth
USB port
Product description
CP39xx-14xx-0010 11Version: 1.0
3.2.1 Power supply
Power is supplied to the Control Panel via the 4-pin M12 socket. The protection class of the round connectoris equivalent to the IP67 standard.
Pin Signal Pin Signal1 +24 V DC 3 GND2 GND 4 +24 V DC
3.2.2 CP-Link 4
The Control Panel is connected to the C9900-E276 PCIe module slot of the Industrial PC or the CU8802/CU8803 Transmitter Box via the CP-Link 4 input.
Pin Signal Pin Signal1 CP-Link4_0P 7 CP-Link4_2N2 CP-Link4_0N 8 CP-Link4_2P3 CP-Link4_1P S1 Shield4 CP-Link4_1N S2 Shield5 CP-Link4_3P S3 Shield6 CP-Link4_3N
3.2.3 Protective earth
The low-resistance protective earthing of the Control Panel is established via the M6 earthing boltunderneath the connections or in the connection compartment (if supplied with mounting arm adapter). Atleast a 6 mm² cable should be used for the protective earth.
Product description
CP39xx-14xx-001012 Version: 1.0
3.2.4 Emergency stop connection (CP39xx-1414)
The emergency stop in the push-button extension is connected via the 4-pin connector.
Pin assignment (emergency stop) Description1 Break contact 12 Break contact 13 Break contact 24 Break contact 2
3.2.5 19-pin round connector (CP39xx-1401)
The push-button extension of the CP39xx-1401-0010 is wired via the 19-pin round connector. For the wiring,see CP39xx-1401-0010 - Circuit diagram [} 32]
Pin Signal Pin Signal1 Emergency stop (break contact 1) 11 LED S3 (red)2 Emergency stop (break contact 1) 12 PE3 Emergency stop (break contact 2) 13 Short-stroke key S4 (make contact)4 Emergency stop (break contact 2) 14 Short-stroke key S4 (make contact)5 Short-stroke key S2 (make contact) 15 LED S4 (blue)6 GND 16 Reserve7 Short-stroke key S2 (make contact) 17 GND LED S2/S3/S48 LED S2 (green) 18 Reserve9 Short-stroke key S3 (make contact) 19 + 24 V10 Short-stroke key S3 (make contact)
Options/Connection cable/Transmitter box/PCIe module
CP39xx-14xx-0010 13Version: 1.0
4 Options/Connection cable/Transmitter box/PCIemodule
4.1 OptionsOptions DescriptionC9900-M759 Rotatable mounting arm adapter, stainless steel 1.4404, matt ground grain size 240,
mounting arm mounted from above or below.Single part, not mountedA separate tube holder is required for mounting:C9900-M735 holder with welded-on tube or C9900-M736 tube holder
C9900-M735 Holder with welded-on tube (length: 1.50 m, diameter: 48.3 mm) for mounting arm adapterC9900-M759, stainless steel 1.4404, matt ground grain size 240, single part, not mounted
C9900-M736 Holder for C9900-M759 mounting arm adapter, stainless steel 1.4404, matt ground grainsize 240, must be welded,Single part, not mounted
C9900-M764 Adapter plate for C9900-M759 mounting arm adapter, stainless steel 1.4404, matt groundgrain size 240,for tilting the Control Panel by + 10° or - 10°, single part, not mounted
C9900-E299 1-port USB-A interface with IP65 stainless steel screw cap in the side wall of the mountingarm adapterC9900-M759, second side USB A plug, IP 20, occupies the USB port in the connectionsection, single part, not mounted
C9900-T327 18.5-inch display with full-HD resolution 1920 x 1080, instead of standard resolution 1366 x768
C9900-E295 RFID reader for ISO14443 A/B, ISO 15693, Mifare Classic, Mifare Plus, Mifare DESFire,Legic RF Standards, Sony FeliCaRead and write, 13.56 MHz, connection via USB, mounted under the front laminate
Refer to the Technical data [} 34] for further information
Options/Connection cable/Transmitter box/PCIe module
CP39xx-14xx-001014 Version: 1.0
4.2 Connection cable
4.2.1 Power supply cable 4-core (CP39xx-1400/1414)Accessories DescriptionC9900-K742 Power cable for Control Panel, drag-chain suitable, with 4-pin round connector, 5 m,
consisting of:- Power cable 2 x 0.75 mm² conforming to UL, cores color-coded- Side A: Round 4-pin socket- Side B: not used
C9900-K743 Power cable for Control Panel, drag-chain suitable, with 4-pin round connector,10 m, consisting of:- Power cable 2 x 0.75 mm² conforming to UL, cores color-coded- Side A: Round 4-pin socket- Side B: not used
C9900-K744 Power cable for Control Panel, drag-chain suitable, with 4-pin round connector,20 m, consisting of:- Power cable 2 x 0.75 mm² conforming to UL, cores color-coded- Side A: Round 4-pin socket- Side B: not used
4.2.2 Sensor cable (for emergency stop) (CP39xx-1414)Accessories DescriptionZK2000-6100-0050 Sensor cable, M12 plug, straight, pin, 4-pin, A-coded open end 5 mZK2000-6100-0100 Sensor cable, M12 plug, straight, pin, 4-pin, A-coded open end 10 mZK2000-6100-0150 Sensor cable, M12 plug, straight, pin, 4-pin, A-coded open end 15 mZK2000-6100-0300 Sensor cable, M12 plug, straight, pin, 4-pin, A-coded open end 30 m
Options/Connection cable/Transmitter box/PCIe module
CP39xx-14xx-0010 15Version: 1.0
4.2.3 Signal cable 19-core (CP39xx-1401)Accessories DescriptionC9900-K618 Signal and power supply cable for push-button extension, drag-chain suitable, length
5 m, 3 x 1 mm² + 16 x 0.34 mm², pre-assembled, M23 socket IP65, screwable, 19-core, second end open
C9900-K619 Signal and power supply cable for push-button extension, drag-chain suitable, length10 m, 3 x 1 mm² + 16 x 0.34 mm², pre-assembled, M23 socket IP65, screwable, 19-core, second end open
C9900-K620 Signal and power supply cable for push-button extension, drag-chain suitable, length20 m, 3 x 1 mm² + 16 x 0.34 mm², pre-assembled, M23 socket IP65, screwable, 19-core, second end open
C9900-K668 Signal and power supply cable for push-button extension, drag-chain suitable, length30 m, 3 x 1 mm² + 16 x 0.34 mm², pre-assembled, M23 socket IP65, screwable, 19-core, second end open
Options/Connection cable/Transmitter box/PCIe module
CP39xx-14xx-001016 Version: 1.0
4.2.4 Connection cable CP-Link4Accessories DescriptionC9900-K667 Connection cable RJ 45 Cat.6A, 3 m, one end with IP65 connectorC9900-K652 Connection cable RJ 45 Cat.6A, 5 m, one end with IP65 connectorC9900-K653 Connection cable RJ 45 Cat.6A, 10 m, one end with IP65 connectorC9900-K654 Connection cable RJ 45 Cat.6A, 20 m, one end with IP65 connectorC9900-K655 Connection cable RJ 45 Cat.6A, 30 m, one end with IP65 connectorC9900-K656 Connection cable RJ 45 Cat.6A, 40 m, one end with IP65 connectorC9900-K657 Connection cable RJ 45 Cat.6A, 50 m, one end with IP65 connectorC9900-K658 Connection cable RJ 45 Cat.6A, 60 m, one end with IP65 connectorC9900-K659 Connection cable RJ 45 Cat.6A, 70 m, one end with IP65 connectorC9900-K660 Connection cable RJ 45 Cat.6A, 80 m, one end with IP65 connectorC9900-K661 Connection cable RJ 45 Cat.6A, 90 m, one end with IP65 connectorC9900-K662 Connection cable RJ 45 Cat.6A, 100 m, one end with IP65 connectorC9900-K724 Connection cable RJ 45 Cat.6A, 3 m, one end with IP65 connector, drag-chain
suitableC9900-K704 Connection cable RJ 45 Cat.6A, 5 m, one end with IP65 connector, drag-chain
suitableC9900-K705 Connection cable RJ 45 Cat.6A, 10 m, one end with IP65 connector, drag-chain
suitableC9900-K706 Connection cable RJ 45 Cat.6A, 20 m, one end with IP65 connector, drag-chain
suitableC9900-K707 Connection cable RJ 45 Cat.6A, 30 m, one end with IP65 connector, drag-chain
suitableC9900-K708 Connection cable RJ 45 Cat.6A, 40 m, one end with IP65 connector, drag-chain
suitableC9900-K709 Connection cable RJ 45 Cat.6A, 50 m, one end with IP65 connector, drag-chain
suitableC9900-K710 Connection cable RJ 45 Cat.6A, 60 m, one end with IP65 connector, drag-chain
suitableC9900-K711 Connection cable RJ 45 Cat.6A, 70 m, one end with IP65 connector, drag-chain
suitableC9900-K712 Connection cable RJ 45 Cat.6A, 80 m, one end with IP65 connector, drag-chain
suitable
Options/Connection cable/Transmitter box/PCIe module
CP39xx-14xx-0010 17Version: 1.0
4.3 CU8802/ CU8803 Transmitter Box
4.3.1 CU8802 for CP39xx-14xxAccessories DescriptionCU8802-00x0 CP-Link 4 Extender-Tx for the connection of a Control Panel with CP-Link 4 interface
CP29xx-0010,CP39xx-0010 or CPX39xx-0010– 1 USB input with USB B socket for connection to the PC at a distance of 1 m– 1 DVI input with DVI-D socket for connection to the PC at a distance of 1 m– 1 CP-Link 4 output with RJ45 socket for up to 100 m Cat.6A cable for theconnection of a Control Panel with CP-Link 4 interface CP29xx-0010, CP39xx-0010or CPX39xx-0010– The Control Panel features a 24 V power supply connection– Metal housing for DIN rail mounting–CP-Link 4 transmits USB 2.0 at 100 Mbit/s and DVI.– 24 V input for power supply of the CU8802 transmitter box– Protection class IP 20– Operating temperature range 0...55 °C- Dimensions (W x H x D) 45 x 100 x 80 mm- 1 m USB connection cable- 1 m DVI connection cable
4.3.2 CU8803 for CP39xx-1400/ 1414Accessories DescriptionCU8803-0000 CP-Link 4 Extender-Tx for the connection of a Control Panel with CP-Link 4 interface
CP29xx-0010,CP39xx-0010 or CPX39xx-0010– 1 USB input with USB B socket for connection to the PC at a distance of 1 m– 1 DVI input with DVI-D socket for connection to the PC at a distance of 1 m– 1 CP-Link 4 output with RJ45 socket for up to 100 m Cat.6A cable for theconnection of a Control Panel with CP-Link 4 interface CP29xx-0010, CP39xx-0010or CPX39xx-0010– Power supply for the Control Panel by CU8803 via the Cat.6A cable– Metal housing for DIN rail mounting–CP-Link 4 transmits USB 2.0 at 100 Mbit/s and DVI.– 24 V input for power supply to the CU8803 Transmitter Box and the Control Panel– Protection class IP 20
Options/Connection cable/Transmitter box/PCIe module
CP39xx-14xx-001018 Version: 1.0
4.4 PCIe module
4.4.1 PCIe module for CP39xx-14xxAccessories DescriptionC9900-E276 CP-Link 4 Extender-Tx PCIe module
– CP-Link 4 transmitter module for factory installation in PCs with PCIe moduleslots C5210, C65xx, C6925or C6930– 1 CP-Link 4 output with RJ45 socket for up to 100 m Cat.6A cable for theconnection of a Control Panelwith CP-Link 4 interface CP29xx-0010, CP39xx-0010 or CPX39xx-0010–CP-Link 4 transmits USB 2.0 at 100 Mbit/s and DVI.– The Control Panel features a 24 V power supply connection
Mounting
CP39xx-14xx-0010 19Version: 1.0
5 MountingWith the help of the two mounted bolt plates, the mounting arm adapter can be briefly hooked into the rearside of the control panel so that only one fitter is required to fit the six M6 bolts. To achieve a tilt of +10 or -10degrees, the C9900-M764 tilt adapter can be mounted between the Control Panel and the C9900-M759mounting arm adapter.
Bolt plates
5.1 Welding the mounting arm tubeThe illustration shows a holder for a 48 mm tube (1) and a mounting arm tube (2) that was cleanly welded tothe holder.
1
2
A pre-assembled mounting arm tube with welded holder is optionally available:
Order option DescriptionC9900-M735 Holder with welded-on 48 mm tube (length 150 cm, internal diameter 42 mm)C9900-M736 Holder for 48 mm tube (must be welded)
For C9900-M759 CP3xxx-14xx mounting arm adapter, stainless steel
Anti-twist deviceThe mounting arm adapter is equipped with an anti-twist device to prevent the Control Panel beingturned too far and thus damaging the connection cable.
Mounting
CP39xx-14xx-001020 Version: 1.0
5.1.1 Mounting the O-ringsThe two red O-rings are pulled onto the holder of the mounting arm adapter (see illustration).
NOTEMounting with PTFE pasteUse the PTFE paste supplied for the O-rings on the holder.
Apply the PTFE paste to the O-rings and all areas that come into contact with the O-rings to ensure bettermobility of the mounting arm adapter. Apply the paste thinly with a brush or spatula and spread it.
CAUTIONPay attention to the safety data sheet!Pay attention to the notes on the safety data sheet for the PTFE paste: Safety_data_sheet_mount-ing_paste-PAO-PTFE-
Mounting
CP39xx-14xx-0010 21Version: 1.0
5.2 Installation instructions - C9900-M759
Mounting
CP39xx-14xx-001022 Version: 1.0
5.3 Installation instructions - C9900-M764
Mounting
CP39xx-14xx-0010 23Version: 1.0
5.4 Installation instructions C9900-E299
Mounting
CP39xx-14xx-001024 Version: 1.0
5.5 Connecting the Control Panel
5.5.1 Connecting cablesThe connections are located on the rear side of the Control Panel and are documented in the chapterConnections [} 10].
When connecting cables to the Control Panel, please adhere to the following order:
• Disconnect the Control Panel from the power supply.• Connect all cables at the Control Panel and at the devices to be connected.• Ensure that all screw connections between connectors and sockets are tight!• Reconnect all devices to the power supply.
5.5.2 Protective earth
The low-resistance protective earthing of the Control Panel is established via the earthing bolt underneaththe connections or in the connection compartment (if supplied with mounting arm adapter). At least a 6 mm²cable should be used for the protective earth.
Operation
CP39xx-14xx-0010 25Version: 1.0
6 Operation
6.1 Switching the Control Panel on and off
6.1.1 Switching onThe Control Panel does not have its own mains switch. On switching on the power supply the Control Panelwill also be switched on.
6.1.2 Shutting down and switching offControl software such as is typically used on Industrial PCs permits various users to be given different rights.A user who is not permitted to close software may also not switch the Industrial PC off, as data can be lostfrom the data storage device by switching off while software is running.
NOTEFirst shut down, then switch off!If the Industrial PC is switched off while the software is writing a file to the data storage device, this file willbe destroyed. Control software usually writes data to the data storage device automatically at intervals of afew seconds, for which reason there is a very high probability of causing damage by switching off whilesoftware is running.
NOTESwitching off the Industrial PCOnce you have shut down the Industrial PC, you must switch it off for at least 10 seconds in order to beable to restart it! After switching on the power supply again the Industrial PC starts automatically.
6.2 OperationThe Control Panel is operated via the touch screen.
NOTEDamage to the touch screenThe touch screen may only be operated with your finger or the touch screen pen. The operator may weargloves but there must be no hard particles such as metal shavings, glass splinters embedded in the glove..
6.3 Maintenance
6.3.1 CleaningThe device can be cleaned with a damp, soft cloth. Do not use any aggressive cleaning materials, thinners,scouring material or hard objects that could cause scratches.
6.3.2 MaintenanceThe Control Panel needs no maintenance.
Operation
CP39xx-14xx-001026 Version: 1.0
6.3.3 Emergency proceduresIn case of fire, the Control Panel should be extinguished with powder or nitrogen.
6.3.4 Decommissioning
6.3.4.1 Disposal
Observe national electronics scrap regulationsWhen disposing of the device follow the national electronic scrap regulations.
In order to dispose of the device, it must be removed and fully dismantled.
• Housing components (polycarbonate, polyamide (PA6.6)) are suitable for plastic recycling.• Metal parts can be sent for metal recycling.• Electronic parts such as disk drives and circuit boards must be disposed of in accordance with national
electronics scrap regulations.
Troubleshooting
CP39xx-14xx-0010 27Version: 1.0
7 TroubleshootingPixel errorsPixel errors in the TFT display are production-caused and represent no complaint- reason!
Anomalies of the TouchscreenAnomalies of the touchscreen sensor are production-caused and represent no complaint-reason!
Fault Cause MeasuresThe Panel PC shows no function No power supply to the Panel PC/
Industrial PC
Cable not connected
Check power supply cable
1. Correctly connect cable2. Call Beckhoff Service
Computer boots, software starts, butcontrol does not operate correctly
Cause of the fault is either in thesoftware or in parts of the plantoutside the Industrial PC
Call the manufacturer of themachine or the software
Malfunction of the touchscreen Bad or missing ground connection ofthe device
Establish ground connection
Bad or missing ground connection ofthe user
User must stand on the floorwith ordinary shoes
USB error while TwinCAT access viaUSB
Cycle time in TwinCAT is set on 10ms (standard)
Increase the cycle time up to50 ms till 80 ms
The Panel PC functions only partiallyor only part of the time, e.g. no ordark picture
Faulty backlight in the display
Defective components in the PanelPC
Call Beckhoff Service
Call Beckhoff Service
Dimensions
CP39xx-14xx-001028 Version: 1.0
8 DimensionsPay attention to the installation positionThe device must be mounted with the orientation shown here.
8.1 CP3916-1400-0010465
276
Dimensions
CP39xx-14xx-0010 29Version: 1.0
8.2 CP3916-1401-0010/ CP3916-1414-0010465
330
Dimensions
CP39xx-14xx-001030 Version: 1.0
8.3 CP3918-1400-0010531
311.
5
Dimensions
CP39xx-14xx-0010 31Version: 1.0
8.4 CP3918-1401-0010531
368.
6
CP39xx-1401-0010 - Circuit diagram
CP39xx-14xx-001032 Version: 1.0
9 CP39xx-1401-0010 - Circuit diagram
CP39xx-1414-0010 - Circuit diagram
CP39xx-14xx-0010 33Version: 1.0
10 CP39xx-1414-0010 - Circuit diagram
Technical data
CP39xx-14xx-001034 Version: 1.0
11 Technical data DANGER
Risk of explosion!The Control Panel must not be used in potentially explosive atmospheres.
Defective pixelsDefective pixels in the TFT display are production-related and are not grounds for complaint.
Product designation CP39xx-140x-0010Dimensions See chapter Dimensions [} 28]WeightWithout/with mounting arm adapter
CP3916-1400-0010: 6.0 kg/ 8.4 kgCP3916-1401-0010: 6.9 kg/ 9.3 kgCP3918-1400-0010: 7.4 kg/ 9.8 kgCP3918-1401-0010: 8.5 kg/ 10.9 kgCP3916-1414-0010: 6.9 kg/ 9.3 kgCP3918-1414-0010: 8.5 kg/ 10.9 kg
Resolution 15.6-inch display: 1366 x 76818.5-inch display: 1366 x 768
Supply voltage 24 VDC (20.4 to 28.8 VDC)Power consumption 15.6-inch display: max. 20 W
18.5-inch display: max. 25 WInterfaces CP39xx-1400-0010 1 x power supply 4-pin M12
1x CP-Link4 8-pin M121-port USB A socket M22 with protective cap
Interfaces CP39xx-1401-0010 1x CP-Link4 8-pin M121 x round connector 19-pin M231-port USB A socket M22 with protective cap
Interfaces CP39xx-1414-0010 1 x power supply 4-pin M121x CP-Link4 8-pin M121-port USB A socket M22 with protective cap1 x emergency stop 4-pin M12
Emergency stop Command device RAFI Rafix FS+ 1.30.273.511/0300Switching element RAFI Rafix FS+ Au1.20.126.504/9000
Protection class IP65Shock resistance(sinusoidal vibration)
EN 60068-2-6: 10 to 58 Hz: 0.035mm58 to 500 Hz: 0.5 G (~5 m/s2)
Shock resistance(Shock)
EN 60068-2-27: 5G (~50 m/s²), duration: 30ms
EMC - interference immunity conforms to EN 61000-6-2EMC interference emission conforms to EN 61000-6-4Permissible ambient temperature 0 °C to +45 °C (operation)
-25 °C to +65 °C (transport / storage)Permissible relative air humidity Maximum 95%, without condensation
Technical data
CP39xx-14xx-0010 35Version: 1.0
Product designation CP39xx-140x-0010Transport and storage The same values for air humidity and shock
resistance are to be observed during transport andstorage as in operation. Suitable packaging of theControl Panel can improve the resistance to impactduring transport.
Certification CE, UL in preparationUL conformity (under preparation) - Use a class 2 power supply, or
- Protection via a 4 A fuse, according to UL 60950.2chapter 2.5, table 2C
Optional RFID C9900-E295Standards supported
LEGIC RF Standard, ISO14443 A, MIFARE Classic,MIFARE Plus, MIFARE DESFire, ISO14443 B,ISO15693, Sony FeliCaReading distance up to 3 cm
Chemical resistance of stainless steel panel with flush-mounted touch screen
CP39xx-14xx-001036 Version: 1.0
12 Chemical resistance of stainless steel panel withflush-mounted touch screen
Description PropertiesNote the maximum operatingtemperature
Liquids and vapors that act on the panel for several minutes mustnot exceed a temperature of 45 °C on the Control Panel.Flush-mounted Beckhoff touch screens are resistant to manysolvents. The following solvents have been explicitly tested.
Solvent resistance According to DIN 42115 Part 2 with an action time of more than 24hours:- ethanol, cyclohexanol, glycol, glycerine, methanol- acetone, methylene chloride, methyl ethyl ketoneacetic acid (< 50%), phosphoric acid (< 30%), hydrochloric acid (<36%), nitric acid (< 10%), sulfuric acid (< 10%), chloracetic acid (<50%)ammonia (< 40%), caustic soda (< 40%)*, alkali carbonatesolution*, potassium ferrocyanide, potassium hydroxide (< 30%)paraffin oil, castor oil, pure turpentineisopropanol, hexanol, diacetone alcoholturpentine, mineral oils, cutting oil, linseed oilunleaded petrol, diesel oil, petroleum benzine*, white spiritengine oil, gearbox oil, antifreezebleach*, SBP 60/95*
Not resistant against concentrated mineral acids, concentrated alkaline solutions, high-pressure steam over 100 °Cbenzyl alcohol, methylene chloride, dimethylformamide,tetrahydrofuranThe same applies to a large number of household chemicals. Thefollowing household chemicals have been explicitly tested.
Resistance against household chemicals according to DIN 42115 Part 2 with an action time of more than 24hours:dissolved Ariel* powder, dissolved Persil* powder, Wisk, Lenor*,Downey*Ajax, dissolved Vim, Windex*glass cleaner (ammonia-based)detergentsHousehold cleaners (Fantastic, Formula 401, Joy, Gumption*,etc.)vinegar, coffee, tea, cooking fat, salad oil, salttomato ketchup
Splash resistance Flush-mounted Beckhoff touch screens are resistant to splash-water.
* extremely weakly pronounced glossiness was determined
Support and Service
CP39xx-14xx-0010 37Version: 1.0
13 Support and ServiceBeckhoff and their partners around the world offer comprehensive support and service, making available fastand competent assistance with all questions related to Beckhoff products and system solutions.
Beckhoff's branch offices and representatives
Please contact your Beckhoff branch office or representative for local support and service on Beckhoffproducts!
The addresses of Beckhoff's branch offices and representatives round the world can be found on her internetpages:http://www.beckhoff.com
You will also find further documentation for Beckhoff components there.
Beckhoff Headquarters
Beckhoff Automation GmbH & Co. KG
Huelshorstweg 2033415 VerlGermany
Phone: +49(0)5246/963-0Fax: +49(0)5246/963-198e-mail: [email protected]
Beckhoff Support
Support offers you comprehensive technical assistance, helping you not only with the application ofindividual Beckhoff products, but also with other, wide-ranging services:
• support• design, programming and commissioning of complex automation systems• and extensive training program for Beckhoff system components
Hotline: +49(0)5246/963-157Fax: +49(0)5246/963-9157e-mail: [email protected]
Beckhoff Service
The Beckhoff Service Center supports you in all matters of after-sales service:
• on-site service• repair service• spare parts service• hotline service
Hotline: +49(0)5246/963-460Fax: +49(0)5246/963-479e-mail: [email protected]
Approvals for USA and Canada
CP39xx-14xx-001038 Version: 1.0
14 Approvals for USA and Canada
14.1 FCC approvals for the United States of AmericaFCC: Federal Communications Commission Radio Frequency Interference Statement
This device was tested and complies with the limits for a digital device of class A, according part 15 of theFCC regulations. These limits are designed to provide adequate protection against adverse interference, ifthe device is used in a commercial environment. This device generates, uses and may emit radio frequencyenergy and may cause adverse interference with radio communications, if it is not installed and used inaccordance with the operating instructions. If this device is used in a residential area it is likely to causeadverse interference, in which case the user must take appropriate countermeasures in order to eliminatethe interference at his own expense.
Technical modificationsTechnical modifications of the device may void the FCC approval.
14.2 FCC approvals for CanadaFCC: Canadian Notice