INSTALLATION 2003 ACCORD INSTRUCTIONS 4 … ACCORD 4-DOOR FOG LIGHT P/N 08V31-SDA-100 AII 24050 2 of...

© 2002 American Honda Motor Co., Inc - All Rights Reserved. AII 24050 (0208) 1 of 1908V31-SDA-1000-91

NOTE: The outside temperature gauge cannot beinstalled in a vehicle with fog lights.

PARTS LIST

Right fog light

Left fog light

Right bracket A

Left bracket A

Fog light harness

Right bracket B

Left bracket B

Right trim

Switch harness

Switch

Template A

Template B

Left trim

Relay (black)

Relay (gray)

Fuse label

4 Self-tapping screws, 5 x 12 mm

INSTALLATIONINSTRUCTIONS

Accessory Application Publications No.

Issue Date

AUG 2002

2003 ACCORD4-DOOR

FOG LIGHTP/N 08V31-SDA-100

AII 24050

2 of 19 AII 24050 (0208) © 2002 American Honda Motor Co., Inc - All Rights Reserved.

2 Step-screws(with rubber)

2 Step-screws

2 Ground bolts

Washer

3 Washer-bolts

3 Washer-screw

25 Wire ties

TOOL AND SUPPLIES REQUIRED

#2 Phillips screwdriver

Small flat-tip screwdriver

Felt-tip pen

10 mm Combination wrench

10 mm Socket

Ratchet

Measure

3 mm and 7 mm Drill bits

Eye protection (face shield, safety goggles, etc.)

File

Diagonal cutters

20 mm Hole saw

Drill

Masking tape

Thumbtack

Drill stopper

Scissors

Hacksaw blade

Illustration of the Fog Lights Installed on the Car

Relay bracket

4 Self-tapping screws, 4 x 16 mm

Fuse (20A)

RIGHTFOGLIGHT

SWITCH

RELAY(2)

SWITCHHARNESS

FOGLIGHTHARNESS

LEFTFOG LIGHT 2220010T

2221010T

2221020T

2225014T

© 2002 American Honda Motor Co., Inc - All Rights Reserved. AII 24050 (0208) 3 of 19

INSTALLATION

Customer Information: The information in thisinstallation instruction is intended for use only byskilled technicians who have the proper tools,equipment, and training to correctly and safely addequipment to your car. These procedures should notbe attempted by “do-it-yourselfers.”

1. Make sure you have the anti-theft code for theradio, then write down the frequencies for thepreset buttons.

2. Disconnect the negative cable from the battery.

Installing Fog Lights

3. Install the left trim to the left bracket A with two4 x 16 mm self-tapping screws.

4. Install the left fog light to the left trim with the onestep-screw (with rubber), step-screw and washer-screw.

5. Repeat steps 3 and 4 to install the right fog light.

Cutting the Front Bumper.

6. Using the scissors, cut out template A. Positiontemplate A on the front bumper as shown, andmark the bumper at each of the two marksindicated on template A with a felt-tip pen.

7. Remove template A.

4 x 16 mmSELF-TAPPINGSCREWS (2)

LEFTBRACKET A

LEFT TRIM

LEFTTRIM

LEFTFOG LIGHT

STEP-SCREW(WITH RUBBER)

WASHER-SCREW

STEP-SCREW

FELT-TIP PEN

TEMPLATE AMARK

MARKS ONTEMPLATEMARK

FELT-TIP PEN

FRONTBUMPER

FRONT BUMPERTEMPLATE A

TEMPLATEA

Align end of templatewith end of bumper


8. Align template B with the marks you just made,and mark the bumper at the two marks indicatedon template B with a felt-tip pen. Removetemplate B.

If equipped with a front spoiler, measure and cutoff template B, and align template B on the frontbumper.

10. Using a thumbtack, mark the front bumper at thecenters of the five marks indicated on the templateA.

9. Align template A with the marks you just made.Tape template A to the bumper with strips ofmasking tape.

11. Using a felt-tip pen, mark the front bumper alongouter edge of template A.

12. Remove template A.

TEMPLATE A

MASKINGTAPE

MARK

MARKFRONTBUMPER

2225040T

TEMPLATE B

FELT-TIPPEN

FELT-TIPPEN

MARK

MARK

FRONTBUMPER

TEMPLATE B

Cut off.

35 mm

2225021T

2225030T

FRONTBUMPERTHUMBTACK

MARKS (5)

THUMBTACK

2225050T

FELT-TIPPEN

TEMPLATE A

MARKFRONTBUMPER 2225061T


13. To prevent damage to the front bumper, apply apiece of masking tape in the area shown.

14. While wearing eye protection, drill a 20 mm holethrough each of the five marked locations using a20 mm hole saw.

15. Using a straight edge, mark between the twoinboard hole.

17. Hook the fog light tabs on bracket A under theedge of the bumper hole. With the tabs onbracket A hooked on the edge of the bumper hole,position the left fog light on the front bumper asshown. Open the two screw covers. Using a felt-tip pen, mark the trim at the center of each holeconcealed under the screw cover as shown.

18. Remove the left fog light.

19. While wearing eye protection, drill a 7 mm holethrough the bumper at each of the two marks madein step 17. First drill with a 3 mm bit, and finishwith a 7 mm bit. Remove any burrs from the edgesof the holes.

NOTE: To prevent damaging the vehicle frame, usea drill stopper around the drill bit 10 mm from theend.

16. Using a hacksaw blade, cut out the front bumperalong the lines made in steps 11 and 15. Removeany burrs from the edge of the hole with a file.

20. Repeat steps 6 through 19 to install the right foglight.

FELT-TIPPEN

20 mmHOLE SAW

FRONTBUMPERMARKS (5)

20 mmHOLE SAW

2225070T

MARKINGAREA

HACKSAWBLADE

STRAIGHTEDGE 2225080T

MARKS

DRILL(First drill with a 3 mm bit, andfinish with a 7 mm bit.)

FRONTBUMPER

DRILLSTOPPER

DRILL BIT

10 mm

FRONTBUMPER

LEFT FOGLIGHT

SCREWCOVERS

CENTER

HOLE

TAB

2225091T


Routing the Fog Light Harness

21. Open the hood. Remove the radiator cover (tenclips and four retaining tabs).

22. Remove the hood latch cover (one clip).

23. Remove the air duct cover (two clips and pull it outtoward you). Remove the air duct cover by pullingit out toward you.

L4 Engine Model

V6 Engine Model

CLIPS (2)

AIRDUCTCOVER

AIRDUCT

FRONT

2213010T

CLIPS (10)

RADIATORCOVER

RETAININGTAB 2201032T

HOOD LATCHCOVER

CLIP

2212012T

CLIP

AIRDUCTCOVER

AIRDUCT

FRONT

2704010T


24. Route the fog light harness 2-pin connector throughthe front bulkhead and alongside the vehicleharness.

25. Route the ground bolt in the fog light harnessalongside the vehicle harness across the frontbulkhead to the right side of the vehicle.

28. On the right side of vehicle, secure the fog lightharness to the vehicle harness with the four wireties.

26. Remove and discard the lower bolt that securesthe hood latch bracket. Using one ground bolt andthe 6 mm washer supplied, attach the fog lightharness ground terminal to the hood latch bracket.

VEHICLEHARNESS

27. On left side of vehicle, secure the fog light harnessto the vehicle harness with the five wire ties in theareas shown. Push the fog light harness clip intothe hole in the body panel.

VEHICLEHARNESS

WIRE TIE

FOG LIGHTHARNESS

FOG LIGHTHARNESSCLIP

WIRE TIE

HOLE

2226101T

VEHICLEHARNESSWIRE TIES

VEHICLEHARNESS

WIRETIE

FOG LIGHTHARNESS

FRONT

FOG LIGHT HARNESS( Do not allow the harness tocontact the air conditioner pipe.)

GREENTAPE

WIRETIE

2704071T

FRONT

FOG LIGHTHARNESS

VEHICLEHARNESS

2-PINCONNECTOR

2226010T

FOG LIGHTHARNESSGROUNDTERMINAL

GROUNDBOLT

FOG LIGHT HARNESS

BOLT(Discard.)

WASHER

FRONT

HOOD LATCHBRACKET

2226091T


30. Connect the fog light harness 2-pin connector tothe left fog light, and position the fog light on thefront bumper. Open the screw covers, and attachthe left fog light to the front bumper with two5 x 12 mm self-tapping screws. Close the screwcovers.

31. Insert the tab from right bracket B through the leftfog light opening, and attach bracket B to the grillehole in the bumper grille.

32. Attach the fog light harness wire connector to theright fog light with the washer-screw.

29. Insert the tab from left bracket B through the leftfog light opening, and attach bracket B to the grillehole in the bumper grille.

FOG LIGHTHARNESS WASHER-SCREW

RIGHTFOG LIGHT

WIRECONNECTOR

2225130T

LEFTBRACKET B

BUMPERGRILLE

SQUAREHOLE

TAB

2225100T

5 x 12 mm SELF-TAPPING SCREW

FOG LIGHT HARNESS2-PIN CONNECTOR

FRONT BUMPER

SCREWCOVER LEFT

FOG LIGHT

2225110T

RIGHTBRACKET B

BUMPERGRILLE

SQUAREHOLE 2225120T


33. Connect the fog light harness 2-pin connector tothe right fog light, and position the right fog light onthe front bumper. Open the screw covers, andattach the right fog light to the front bumper withthe two 5 x 12 mm self-tapping screws. Close thescrew covers.

36. Release the six retaining tabs and remove therelay box under cover.

34. Remove the two bolts that fasten the relay box.

35. Remove the one bolts that fasten the air cleanerhousing cover.

37. Lift the air cleaner housing cover up, and route theother end of the fog light harness toward theengine alongside the vehicle harness.

AIR CLEANERHOUSING COVER

BOLTS

BOLT

RELAY BOX

BOLT(Remove.)

2213023T

5 x 12 mmSELF-TAPPINGSCREW

FOG LIGHT HARNESS2-PIN CONNECTOR

FRONT BUMPER

SCREWCOVER

RIGHTFOG LIGHT

2225140T

FOG LIGHTHARNESS

AIR CLEANERHOUSINGCOVER

Lift

VEHICLEHARNESS

2226020T

RELAY BOXUNDER COVER

RELAYBOX

RETAININGTABS (6)

2221030T


38. Unplug the vehicle 14-pin and 20-pin connectorsfrom the relay box. Release the lock on the vehicle14-pin connector, and push the fog light harnesswhite/green and red/green wire terminals into thevehicle 14-pin connector. Reattach the lock on the14-pin connector.

39. Release the lock on the vehicle 20-pin connector,and push the fog light harness blue/red wireterminal to the vehicle 20-pin connector. Reattachthe lock on the 20-pin connector.

40. Plug the vehicle 14-pin and 20-pin connectors intothe relay box.

41. Secure the fog light harness to the vehicle harnesswith one wire tie in the area shown.

42. Reinstall the relay box under cover. Be careful notto pinch the wires.

43. Under the relay box, locate the vehicle 3-pinconnector blue-taped to the vehicle harness, andremove the blue tape to free the connector.Connect the fog light harness 3-pin connector intothe 3-pin connector you just freed. Secure the foglight harness to the vehicle harness with one wireties in the area shown.

A/T Model

RELAYBOX

VEHICLE14-PINCONNECTOR

VEHICLE20-PINCONNECTOR As viewed from

back side

FOG LIGHTHARNESS

BLUE/REDTERMINAL

VEHICLE 20-PINCONNECTOR

FOG LIGHTHARNESSTERMINALS (3)

LOCK



LOCK

RELAYBOX


Harnesssideview

WHITE/GREENTERMINAL

RED/GREENTERMINAL

Harness sideview

2226032T

BLUE-TAPE(Remove.) WIRE TIE

VEHICLEHARNESSRELAY BOX

FOG LIGHTHARNESS

VEHICLEHARNESS


FOG LIGHTHARNESS 3-PINCONNECTOR

WIRE TIE

VEHICLEHARNESS

FOG LIGHTHARNESS

WIRETIE

2226053T

RELAYBOX

WIRE TIE

VEHICLE HARNESS

RELAY BOXUNDERCOVER

FOG LIGHTHARNESS 2226040T


M/T Model

NOTE: If the 3-pin connector is already being usedby another accessory, locate the 3-pin connectortaped to that other accessory's harness. Removethe tape and dummy connector from that otheraccessory's harness. Plug the fog light harness3-pin connector into that other accessory'sharness.

44. Install the relays (black and gray) to the relaybracket with two washer-bolts.

45. Plug the two fog light harness 4-pin connectorsinto the relays.

L4 Engine Model

46. If equipped, remove the mounting bolt that securesthe vehicle bracket, and attach the relay bracketwith this bolt.

RELAYBRACKET

RELAY(GRAY)

RELAY(BLACK)

WASHER-BOLT

RELAYBRACKET

MOUNTING BOLT(Reuse.)VEHICLE

BRACKET(If equipped)

FRONT

RELAY(BLACK)

FOG LIGHTHARNESS4-PINCONNECTOR(BLUE)

FOG LIGHTHARNESS4-PINCONNECTOR(BROWN)

RELAY(GRAY)

2222011T

2222021T

BLUE-TAPE(Remove.)

WIRE TIE

VEHICLEHARNESS

RELAY BOXFOG LIGHTHARNESS

VEHICLEHARNESS


FOG LIGHTHARNESS 3-PINCONNECTOR

VEHICLEHARNESS(Fold back.)

WIRE TIE

VEHICLEHARNESS

FOG LIGHTHARNESS

WIRE TIE

2226063T


OTHER ACCESSORYHARNESS3-PIN CONNECTOR

WIRETIE

FOG LIGHTHARNESS3-PINCONNECTOR

OTHER ACCESSORYHARNESS3-PIN CONNECTOR

FOG LIGHTHARNESS

2215051T


• On V6 model, install the relay bracket to the vehicleframe with the washer-bolt supplied.

V6 Engine Model

47. If the vehicle harness is routed near a vehicle 4-pinconnector, secure the fog light harness to thevehicle harness with one wire tie.

48. Secure the fog light harness to the vehicle harnesswith three wire ties in the areas shown.

49. Remove the relay box cover (four retaining tabs),and install the 20A fuse (provided) into the No.10slot of the relay box.

RELAYBRACKET

WASHER-BOLTVEHICLEFRAME

FRONT

RELAY(BLACK)

4-PINCONNECTOROF FOGLIGHTHARNESS(BLUE)

4-PINCONNECTOROF FOGLIGHTHARNESS(BROWN)

RELAY(GRAY)

VEHICLEHARNESS

WIRE TIE

FOG LIGHTHARNESS

RELAY BOXCOVER

RETAININGTABS (4)

RELAYBOX

FUSE(20A)

RELAYBOX

FUSE(20A)

FRONT

FOG LIGHTHARNESS

VEHICLEHARNESS

WIRE TIE

FRONT

WIRE TIE

VEHICLEHARNESS

FOG LIGHTHARNESS

WIRE TIE

2319021T

2226082T2319011T

2226071T


50. Attach the 20A fuse label over the No.10 spot ofthe relay box cover. Reinstall the relay box cover.

Routing the Switch Harness

51. Remove the driver’s dashboard lower cover:

• Remove the one self-tapping screw.

• Release the four clips on the left side first bypulling out on the driver's dashboard lowercover.

• After releasing the four clips, insert the flat-tipscrewdriver between the clip and the dashboardframe. Gently twist the screwdriver to releasethe clip.

• Release the two clips on the right side last.

• Unplug the vehicle connector, and remove thelower cover.

53. Plug the switch harness 6-pin connector into the 6-pin connector of the fuse box.

52. If equipped, remove the driver’s dashboard undercover (the three clips, one pin and one holder).

SELF-TAPPINGSCREW

CLIPS (7)

VEHICLECONNECTOR

DRIVER’SDASHBOARDLOWER COVER

CLIP(Release theseclips first.)

CLIP(Release the clip by inserting the flat-tip screwdriver between the clip andthe dashboard frame, and twist thescrewdriver to release the clip.)

CLIP(Releasethese clipslast.)

FLAT-TIPSCREWDRIVER

VEHICLEFRAME

2206122K

RELAY BOXLID

FUSE LABEL (20A)

No.10

2319030T

DRIVER’S DASHBOARDUNDER COVER

CLIPS (3)

PIN

HOLDER

2205020T

Front viewFUSE BOX

SWITCH HARNESS6-PIN CONNECTOR

SWITCH HARNESS6-PIN CONNECTOR 2228011T


55. Behind the steering hanger pipe, locate the 2-pinconnector blue-taped to the vehicle harness.Connect the switch harness 2-pin connector to thevehicle 2-pin connector.

NOTE: If the 2-pin connector is already being usedby another accessory, locate the 2-pin connectortaped to that other accessory's harness. Plug theswitch harness 2-pin connector into the otheraccessory's harness.

NOTE: If the fuse box 6-pin connector is alreadybeing used by another accessory, unplug its 6-pinconnector from the fuse box. Locate the 6-pinconnector taped to the switch harness. Removethe dummy connector from switch harness. Plugthe other accessory's harness 6-pin into switchharness, and plug the switch harness 6-pinconnector into the fuse box.

54. Route the switch harness 5-pin connector (blue) tothe body panel opening alongside the vehicleharness. Secure the switch harness to the vehicleharness (if equipped) with one wire tie in the areashown.

DUMMYCONNECTOR

FUSE BOX


OTHERACCESSORYHARNESS6-PINCONNECTOR

VEHICLEHARNESS

WIRE TIE

SWITCHHARNESS

BODY PANELOPENING

SWITCHHARNESS5-PINCONNECTOR(Blue)

STEERINGHANGER PIPE

VEHICLE2-PIN CONNECTOR

SWITCHHARNESS2-PINCONNECTOR

VEHICLEHARNESSCONNECTOR(if equipped)

2228021T

2228030T

2228041T

2-PIN CONNECTOR OFOTHER ACCESSORYHARNESS

SWITCHHARNESS2-PINCONNECTOR


2308041T


56. Attach the switch harness ground terminal to thesteering hanger pipe stay with one of the groundbolt supplied.

Without Cruise Control Unit

With the Cruise Control Unit

• Remove and discard the bolt that fastens the controlunit, then attach the switch harness ground terminalto the steering hanger pipe with the ground boltsupplied.

57. On the left of the steering shaft, locate the 3-pinconnector black-taped to the vehicle harness, andplug the switch harness 3-pin connector in the3-pin connector.

NOTE: If the 3-pin connector is already being usedby another accessory, locate the 3-pin connectortaped to the other accessory's harness. Removethe dummy connector from the other accessory'sharness. Plug the switch harness 3-pin connectorinto the other accessory's harness.

GROUNDTERMINAL OFSWITCHHARNESS

GROUND BOLT

STAY

2507010T

CRUISECONTROL UNIT

SWITCHHARNESSGROUNDTERMINAL

GROUNDBOLT

STAY

BOLT(Discard) 2507020T


OTHER ACCESSORY HARNESS3-PIN CONNECTOR

DUMMYCONNECTOR

2228082T


VEHICLE3-PIN CONNECTOR STEERING

SHAFT

2228072T


60. If equipped, reinstall the driver's dashboard undercover.

58. Secure the switch harness to the vehicle harnesswith six wire ties in the areas shown.

59. Remove the switch cover from the driver’s sidedashboard lower cover, and install the switch in thedriver's dashboard lower cover.

61. Plug the switch harness 5-pin connector (blue) intothe switch, then reinstall the dashboard lowercover.

VEHICLEHARNESS

WIRE TIE

SWITCHHARNESS

WIRE TIEWIRE TIE

2228092T

HOLE

DRIVER'S DASHBOARDLOWER COVER

SWITCHLID

SWITCH

2225160T

DRIVER'S DASHBOARDLOWER COVER

SWITCH

5-PIN CONNECTOR OFSWITCH HARNESS

2225170T

DRIVER’S DASHBOARDUNDER COVERCLIPS (3)

PIN

HOLDER

2205020T


62. Check that all wire harnesses are routed properlyand all connectors are plugged in.

63. Reinstall all removed parts. Check that all clipsand fasteners are installed securely.

64. Reconnect the negative cable to the battery.

USE AND CARE

How to Operate Fog Lights

• Turn the light switch to the “on” position (headlights on low beam ).

• Press the fog light switch (indicator is on).

The fog light lenses can cloud when the outsidetemperature is cold; this is normal and should go awayin warm weather.

Fog Light Aiming Adjustment

65. Adjust the fog light:

• Adjust the aiming according to local laws andregulations.

• To adjust, turn the aiming adjustment screw inor out until the correct aiming is obtained.

66. Reset the clock, and reset the radio stationpresets.

NOTE: Whenever the battery is disconnected, thedriver’s window AUTO function is disabled.

67. Start the engine. Push down on the driver’s windowswitch until the window is fully open.

68. Pull up on the driver’s window switch to close thewindow completely, then hold the switch for2 seconds.

69. Test the driver's window AUTO function.

Tolower

Toraise

AIMINGADJUSTMENTGEAR

PHILLlPSSCREWDRIVER

PHILLlPSSCREWDRIVER

2222031T


BULB REPLACEMENT

1. Open the screw covers, remove the two self-tapping screws that fasten the fog light, and pullthe fog light out toward you.

2. Unplug the connector from the fog light, andremove the fog light assembly.

4. Install the new bulb into the socket.

• Use only a genuine Honda halogen light bulb ofspecified wattage.

Rating: 12V 55W H11 Halogen Light BulbP/N 33165-S5A-003

• Do not touch the bulb. Oily or greasysubstances on the bulb can shorten its servicelife due to the heat produced when the bulb isturned on. If the bulb is accidentally touched,wipe it clean with a soft cloth that has beendampened with a denatured alcohol or a minddetergent solution.

• Align the tab on the fog light with the cutout inthe bulb when installing the new bulb. If notaligned, the fog light may annoy oncomingdrivers.

3. Remove the bulb.

5. Reinstall the removed parts in the reverse order ofremoval.

• Check that the wire harnesses are not pinched.

• Be sure to tighten the self-tapping screw andbolts securely.

6. Check the operation of the fog light; adjust theaiming, if necessary.

FOG LIGHT

SCREWCOVER

SELF-TAPPINGSCREW

CONNECTOR

2225150T

FOG LIGHT

BULB2221040T

FOG LIGHT

NEW BULBSOCKET

2221050T


2604010T

OFF

FrontFogLight

BLK

BLU/YEL

BLK

BLK BLK

GRNRED

RED/BLK

BLU/RED

RED/GRN

WHT/GRN

Under-hoodRelay Box

FR FOG LIGHT

Relay

Relay

BLU

BLK

12

HOT WITHHEADLIGHTSWITCH INPARK OR HEAD

HOT WITH HEADLIGHTSWITCH IN HAED,ANDDIMMER SWITCH IN HIGH

HOT WITH HEADLIGHTSWITCH IN HAED

HOT AT ALLTIMES

Fog LightFuse20A

Switch1=Indicato2=Switch Illumination

IlluminationControl

CIRCUIT DIAGRAM

LIGHT SWITCH

OFFLow Hi

OFF

ON ON

FO

G L

IGH

TS

WIT

CH

- - -

- - - -

BLK BRN BROWNBLACK

YEL ORN ORANGEYELLOW

BLU PUR PURPLEBLUE

GRN NAT NATURALGREEN

RED PNK PINKRED

WHT GRY GRAYWHITE

LT BLU LT GRN LIGHT GREENLIGHT BLUE

HEAD

HEAD

r

INSTALLATION 2003 ACCORD INSTRUCTIONS 4 … ACCORD 4-DOOR FOG LIGHT P/N 08V31-SDA-100 AII 24050 2 of...

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Transcript of INSTALLATION 2003 ACCORD INSTRUCTIONS 4 … ACCORD 4-DOOR FOG LIGHT P/N 08V31-SDA-100 AII 24050 2 of...