Inspection Status January 2015
description
Transcript of Inspection Status January 2015
Inspection Status
JANUARY 2015
Tata Steel Limited KPO Project Services Inspection
PAGE 1 OF 58
Table of Contents
I. Highlights .............................................................................................................. 2
II. Executive Summary ............................................................................................... 2
III. Zone wise Inspection Details ................................................................................ 4
1. Blast Furnace #1 ................................................................................................ 5
2. COBP ................................................................................................................. 9
3. HSM .................................................................................................................. 13
4. PDS ................................................................................................................... 18
5. RMHS .............................................................................................................. 25
6. SMS .................................................................................................................. 30
7. Sinter Plant ....................................................................................................... 35
8. Utility Plant ...................................................................................................... 38
IV. Major Inspection ................................................................................................. 53
V. Major Quality Issues ........................................................................................... 57
PAGE 2 OF 58
I. Highlights
Total 230 calls closed out of 276 received. Compliance is 83%.
Highest call received for Utility zone.
100% call closed for SMS & SP zone.
II. Executive Summary
Sr. Nos.
Zone Total call received in Jan15
Call closed till date %compliance
1 RMHS 25 20 80
2 BF 24 22 92
3 COBP 21 15 71
4 SP 2 2 100
5 SMS 24 24 100
6 HSM 29 20 69
7 UTILITY 120 100 83
8 PDS 31 27 87
Total
276 230 83
PAGE 3 OF 58
0
20
40
60
80
100
120
RMHS BF COBP SP SMS HSM UTILITY PDS
25 24 21
2
24 29
120
31
5 2
6 0 0
9
20
4
20 22
15
2
24 20
100
27
TOTAL CALL RECEIVED PENDING CLOSED
RMHS 9% BF
9%
COBP 7%
SP 1%
SMS 9%
HSM 11%
UTILITY 43%
PDS 11%
% distribution - Zone Wise
PAGE 4 OF 58
III. Zone wise
Inspection Details
PAGE 5 OF 58
1. Blast Furnace #1
PAGE 6 OF 58
Sr. Nos.
Equipment Supplier Zone
Inspection Category
Scheduled Inspection Date
IC Released on
Remarks
1 CH FE Stack - Lot-2 (Gratings)/M&M/TATAKPO-BF1/IC-0510R
L&T BF Waiver 22-01-2015 30-01-2015 IC/BF/JAN2015/MECH/17 Revised
2 Sump Pump Motors/M&M/TATAKPO-BF1/IC-0531R
L&T BF Waiver 16-01-2015 09-01-2015 IC/BF/JAN2015/MECH/8
3 Logix 5563 Processor Part Number 1756-l63
ESK INDIA COMMERCE & TRADE PVT LTD
BF Inspection 01-01-2015 13-01-2015 IC/BF/JAN2015/ELEC/12
4 GAS ANALYSER FOR APPARATUS FOR SOFTENING MELTING
Concom Consultants
BF Waiver 15-01-2015 14-01-2015 IC/BF/JAN2015/ELEC/13
5 Mechanical Hoists/M&M/TATAKPO-BF1/IC-0541
L&T BF Waiver 10-01-2015 05-01-2015 IC/BF/MECH/JAN2015/3
6 Refractory for Torpedo Ladle Car
Dalian Huarui Heavy Industry International Co., Ltd
BF Waiver 06-01-2015 05-01-2015 IC/BF/JAN2015/MECH/2
7 Diesel Electric Locomotive/SAN/14-15/TATA
SAN Engineering & Locomotive Co. Ltd
BF Inspection 13-01-2015 12-01-2015 IC/BF/JAN2015/MECH/9
8 Blast Fce Trough TRL Krosaki Refractories ltd
BF Waiver 13-01-2015 12-01-2015 IC/BF/JAN2015/REFRA/10
9 Blast Fce Trough TRL Krosaki Refractories ltd
BF Waiver 14-01-2015 12-01-2015 IC/BF/JAN2015/REFRA/11
10 (42% Alumina ,80% Alumina & PCPF blocks) - Blast Fce Trough
TRL Krosaki Refractories ltd
BF Waiver 13-01-2015 19-01-2015 IC-KOL-BF-JAN15-0054
11 CHILLING PLANT FOR APPARATUS FOR SOFTENING MELTING
Concom Consultants
BF Waiver 14-01-2015 14-01-2015 IC/BF/JAN2015/ELEC/14
12 DISEL ELECTRIC LOCOMOTIVE SL. NO. 779 ( RE-INSPECTION )
SAN ENGINEERING
BF Inspection 23-01-2015 27-01-2015 IC/BF/JAN2015/MECH/19
PAGE 7 OF 58
Sr. Nos.
Equipment Supplier Zone
Inspection Category
Scheduled Inspection Date
IC Released on
Remarks
13 GAS CHROMATOGRAPH & UV-VIS SPECTROPHOTOMETER
Agilent Technology
BF Waiver 19-01-2015 16-01-2015 IC/BF/JAN2015/ELEC/16
14 Pipe Fittings/M&M/TATAKPO-BF1/IC-0543
L&T BF Waiver 23-01-2015 30-01-2015 IC/BF/JAN2015/MECH/21
15 Hydraulic Hose/M&M/TATAKPO-BF1/IC-0544
L&T BF Waiver 23-01-2015 19-01-2015 IC-KOL-BF-JAN15-0052
16 Fabricated Steel Items for SGP Cooling Tower/M&M/TATAKPO-BF1/IC-0545
L&T BF Waiver 23-01-2015 19-01-2015 IC-KOL-BF-JAN15-0053
17 Hydraulic & Lubrication Pipe Fittings/M&M/TATAKPO-BF1/IC-0546
L&T BF Inspection 27-01-2015 29-01-2015 KPO-BF1/MECH/MUM/PS/JAN15/18
18 GCP Dust Storage Silo
L&T BF Waiver 20-01-2015 20-01-2015 KPO/PS/BF/Mech/0655
19 COAL PETROGRAPHY MICROSCOPE
CARL ZEISS BF Waiver 31-01-2015 30-01-2015 IC/BF/JAN2015/ELEC/18
20 Accessories of Inductive Coupled Plasma Optical Emission Spectrometer/BSL-03
Blue Star Limited
BF Inspection 19-01-2015 08-12-2014
21 Hood Damper for Dust Extraction System/M&M/TATAKPO-BF1/IC-0542
L&T BF Inspection 20-01-2015
22 Hose Reeling Drum/M&M/TATAKPO-BF1/IC-0547
L&T BF Waiver 05-02-2015
23 Coke oven gas Vent Valve 26, ID 100mm /
Z&J BF Waiver 31-01-2015 30-01-2015 IC/BF/JAN2015/MECH/20
24 1200 GRADE CASTABLE & 1300 grade CASTABLE -
L&T BF Waiver 06-02-2015 02-02-2015 IC/BF/REFRA/FEB/01
PAGE 8 OF 58
0
5
10
15
20
25
Call ReceivedCall Pending
Call ClosedInspection
Waiver
24
2
22
6
18
Blast Furnace Call Satus
Call Closed 92%
Call pending 8%
Call Status
PAGE 9 OF 58
2. COBP
PAGE 10 OF 58
Sr. Nos.
Equipment Supplier Zone Inspection Category
Scheduled Inspection Date
IC Released on
Remarks
1 55 inch samsung LFD
NIBBLE SYSTEMS PVT LTD
COBP Waiver 02-01-2015 02-01-2015 KPO-COBP/E&I/JAN14/22246
2 Sodium Chloride
L&T
COBP Waiver 13-01-2015 12-01-2015 IC/COBP/JAN2015/4
3 1. DIGITAL SOUND LEVEL METER 2. Digital Lux Meter
SIGMA SALES
COBP Waiver 15-01-2015 17-01-2015 KPO-COBP/E&I/JAN15/22265
4 Solenoid Valves
L&T COBP Waiver 20-01-2015 13-01-2015 KPO-COBP/E&I/JAN15/22256
5 Misc.- Pipe Fittings/690
L&T COBP Waiver 21-01-2015 16-01-2015 IC/COBP/JAN2015/10
6 Valve Lot 3 – Gate Valve/691
L&T COBP Waiver 21-01-2015 21-01-2015 IC/COBP/JAN2015/14
7 Instruments for drinking water system - Rotameter/692
L&T COBP Waiver 22-01-2015 17-01-2015 KPO-COBP/E&I/JAN15/22264
8 RG11 / Video Co axial cable for CCTV/001
L&T COBP Waiver 22-01-2015 16-01-2015 IC/COBP/JAN2015/9
9 Sheetings/Lot/01
TATA BLUESCOPE
COBP Waiver 27-01-2015 21-01-2015 IC/COBP/JAN2015/12
10 Sheetings/LOT2
TATA BLUESCOPE
COBP Waiver 24-01-2015 24-01-2015 KPO-COBP/MECH/JAN15/0024
11 Media and resin for softening plant
THERMAX LIMITED
COBP Waiver 28-01-2015 27-01-2015 IC/COBP/JAN2015/16
12 Sheetings/Lot/03
TATA BLUESCOPE STEEL LIMITED
COBP Waiver 02-02-2015 28-01-2015 IC/COBP/JAN2015/17
PAGE 11 OF 58
Sr. Nos.
Equipment Supplier Zone Inspection Category
Scheduled Inspection Date
IC Released on
Remarks
13 Carbon Steel Pipes
Lalit Pipes & Pipes Limited
COBP Inspection
05-02-2015 31-01-2015 KPO-COBP/MECH/MUM/PS/JAN15/19
14 FIRE CLAY CHECKER BRICKS
Rajhans Refractories (P) Ltd
COBP Inspection
30-01-2015
15 Valves Lot3 –DPCV Valves/693
L&T COBP Inspection
03-02-2015
16 Valve Lot 3 – Gate Valve/691(B)
L&T COBP Inspection
05-02-2015
17 GI sheet for HVAC Ducting
Advent Envirocare Technology Pvt. Ltd
COBP Waiver 20-01-2015 16-01-2015 IC/COBP/JAN2015/11
18 Underdeck Insulation ( EPS Slab 50 mm thick )
Advent COBP Waiver 03-02-2015 30-01-2015 IC/COBP/JAN2015/19
19 Manual Balancing valve ( Advance Make )
Advent COBP Waiver 27-01-2015
20 Auto Air Vent ( Levcon Make )
Advent Envirocare Technology Pvt. Ltd
COBP Waiver 27-01-2015
21 3-way modulating valve ( Siemens )
Advent Envirocare Technology Pvt. Ltd
COBP Waiver 27-01-2015
PAGE 12 OF 58
Call ReceivedCall Pending
Call ClosedInspection
Waiver
21
6
15
4
17
COBP call status
COBP call status
Call Closed 71%
Call Pending 29%
COBP Call Status
PAGE 13 OF 58
3. HSM
PAGE 14 OF 58
Sr. Nos.
Equipment Supplier Zone Inspection Category
Scheduled Inspection Date
IC Released on
Remarks
1 HDPE Drip Pot- 2 SET/ 143 R
L&T HSM Waiver 09-01-2015 09-01-2015 IC-KOL-HSM-JAN15-05
2 MANIFOLD FOR LPG CYLINDER(F#1)- 0.7 SET MANIFOLD FOR LPG CYLINDER(F#2)- 0.7 SET/ 545
TENOVA METALS INDIA PVT LTD
HSM Waiver 19-01-2015 13-01-2015 IC-KOL-HSM-JAN15-09
3 F5-F7 Works Rolls- 4 NOS
TAYO ROLLS LIMITED
HSM Waiver 01-01-2015 01-01-2015 IC-KOL-HSM-JAN15-01
4 Cable Tray-
LARSEN &TOUBRO LTD-ECC CONSTRUCTION
HSM Waiver 12-01-2015 06-01-2015 KPO-HSM/E&I/JAN15/22248
5 Commisioning Spare ( Combustion Air Expansion Joints ) (Furnace – 1 )– 0.05 Set/ 541
TENOVA METALS INDIA PVT LTD
HSM Inspection
13-01-2015 22-01-2015 IC-KOL-HSM-JAN15-15
6 Combustion Air Pipes(Hot Air Piping) (Furnace 1)- 0.02 set/ 542
TENOVA METALS INDIA PVT LTD
HSM Waiver 14-01-2015 12-01-2015 IC-KOL-HSM-JAN15-08
7 AUXILIARY EQUIPMENT (Furnace I) - 0.3 Set/ 546
TENOVA METALS INDIA PVT LTD
HSM Waiver 21-01-2015 16-01-2015 KPO-HSM/E&I/JAN15/22263
8 Sheetings TATA BLUESCOPE STEEL LTD
HSM Waiver 21-01-2015 15-01-2015 IC-KOL-HSM-JAN15-10 IC-KOL-HSM-JAN15-11
9 Electro Static Liquid Cleaner - 1 No/ 547
TENOVA METALS INDIA PVT LTD
HSM Waiver 21-01-2015 16-01-2015 KPO-HSM/E&I/JAN15/22262
PAGE 15 OF 58
Sr. Nos.
Equipment Supplier Zone Inspection Category
Scheduled Inspection Date
IC Released on
Remarks
10 Necessary Pipe Fitting, Valves etc. (from TOP to equipment feeding points) for DCW, ICW & Compressed Air Lines- Pipe Fittings- 1 set/ 48
ARCUM ENGINEERING(P)LTD.
HSM Waiver 22-01-2015 16-01-2015 IC-KOL-HSM-JAN15-13
11 Std. insulation bricks and Mortar ( Furnace - 2 )- 180 Nos/ 554
TENOVA METALS INDIA PVT LTD
HSM Waiver 29-01-2015 21-01-2015 IC-KOL-HSM-JAN15-14
12 Imported Valve Stand for HSM
SOJITZ CORPORATION
HSM Waiver 31-01-2015 27-01-2015 IC-KOL-HSM-JAN15-18
13 Stands for Grinding Wheels storage & 4 Nos. free issue materials for Roll shop/50
ARCUM HSM Waiver 04-02-2015 30-01-2015 IC-KOL-HSM-JAN15-22
14 Stands for free issue materials- Grouting Materials(SikaGrout-214)/ARCUM/27P/09/MNDjl4-1S/51
ARCUM HSM Waiver 06-02-2015 30-01-2015 IC-KOL-HSM-JAN15-23
15 Stack Steel Duct (Furnace 1)- 0.2 SET/ 544
TENOVA METALS INDIA PVT LTD
HSM Inspection
19-01-2015 25-08-2014
16 Recuperator Casing (Furnace 2)- 1 SET/ 543
TENOVA METALS INDIA PVT LTD
HSM Inspection
18-01-2015
17 Pipe Fittings- 01 NOS/ 148
LARSEN &TOUBRO LTD-ECC CONSTRUCTION
HSM Inspection
20-01-2015
18 Waste Gas Duct (Furnace 2)- 1 SET/ 553
TENOVA METALS INDIA PVT LTD
HSM Inspection
21-01-2015
19 Waste Gas Down Take (Furnace 2)- 1 SET/ 552
TENOVA METALS INDIA PVT LTD
HSM Inspection
27-01-2015
20 Std. insulation Bricks & Mortar (Furnace- 2) – 0.15 Set
Tenova Metal India Pvt. Ltd
HSM Inspection
05-02-2015
21 SWITCH GEAR ( BUS DUCTS )
ABB India Limited
HSM Inspection
05-02-2015
PAGE 16 OF 58
Sr. Nos.
Equipment Supplier Zone Inspection Category
Scheduled Inspection Date
IC Released on
Remarks
22 INSULATION CASTABLE (Furnace- 2) – 0.61 Set
TENOVA HSM Inspection
09-02-2015
23 Fire Retardant Paint, Fire Sealing Compound, Fire retardant board
L&T HSM Waiver 07-02-2015
24 Turbo Blower (Sheetings)- 200 Nos
TATA BLUESCOPE STEEL LIMITED
HSM Waiver 29-01-2015 30-01-2015 IC-KOL-HSM-JAN15-20
25 Std. insulation Bricks & Mortar (Furnace- 2) – 0.18 Set
Tenova Metal India Pvt. Ltd
HSM Inspection
05-02-2015 01-02-2015 IC-KOL-HSM-FEB15-01
26 49 of Sludge tanks of the Roll Grinders
ARCUM HSM Waiver 05-02-2015 30-01-2015 IC-KOL-HSM-JAN15-21
27 Sheetings/ Lot/02 TATA BLUESCOPE STEEL LIMITED
HSM Waiver 04-02-2015 30-01-2015 IC-KOL-HSM-JAN15-24
28 Miscellaneous Equipment,Met. Sample Polisher,Mounting Press
STRUERS A/S HSM Waiver 05-02-2015 29-01-2015 IC-KOL-HSM-JAN15-19
29 F5-F7 work roll nos. Tayo Rolls Limited
HSM Waiver 06-02-2015 31-01-2015 IC-KOL-HSM-JAN15-25
PAGE 17 OF 58
Call ReceivedCall Pending
Call ClosedInspection
Waiver
29
9
20
3
26
HSM Call Status
HSM Call Status
Call Closed 69%
Call Pending 31%
HSM Call status
PAGE 18 OF 58
4. PDS
PAGE 19 OF 58
Sr. Nos.
Equipment Supplier Zone
Inspection Category
Scheduled Inspection Date
IC Released on
Remarks
1 Special Tools & Tackles- 1 SET
Siemens Ltd PDS Waiver 22-01-2015
19-01-2015
IC-KOL-PDS-JAN15-37
2 LT CABLE- 2 Core X 35 Sqmm AYFY=499mtrs 2 Core X 25 Sqmm AYFY= 490 Mtrs 2 Core X 70 Sqmm A2XFY= 500 mtrs 3 Core X 4 Sqmm YWY= 395mtrs.
GEMSCAB INDUSTRIES LTD
PDS Waiver 05-01-2015
05-01-2015
IC-KOL-PDS-JAN15-05
3 Material for PCC Modification- 1 SET
Siemens Ltd PDS Waiver 12-01-2015
07-01-2015
IC-KOL-PDS-JAN15-20
4 EMERGENCY SAFETY SHOWER & EYE WASH- 10 NOS
COLD-WELD SERVICES
PDS Waiver 12-01-2015
08-01-2015
IC-KOL-PDS-JAN15-27
5 DESK MOUNT SUBSCRIBER STATION PAGE PARTY- 80 SET
HONEYWELL AUTOMATION INDIA LTD
PDS Waiver 15-01-2015
09-01-2015
IC-KOL-PDS-JAN15-28
6 EPABX Interface Unit- 25 SET
HONEYWELL AUTOMATION INDIA LTD
PDS Waiver 15-01-2015
09-01-2015
IC-KOL-PDS-JAN15-29
7 WALL MOUNT SUBSCRIBER STATION PAGE PARTY- 591 SET
HONEYWELL AUTOMATION INDIA LTD
PDS Waiver 15-01-2015
09-01-2015
IC-KOL-PDS-JAN15-30
8 Transformer Valves- a. 50 NB - 6 Nos.
Siemens Ltd.
PDS Waiver 14-01-2015
08-01-2015
IC-KOL-PDS-JAN15-26
PAGE 20 OF 58
Sr. Nos.
Equipment Supplier Zone
Inspection Category
Scheduled Inspection Date
IC Released on
Remarks
b. 80 NB - 6 Nos.
9 Aux Relay (Model: MVAAM11)- 74 NOS
SIEMENS LTD.
PDS Waiver 19-01-2015
14-01-2015
IC-KOL-PDS-JAN15-33
10 HVAC- 1. Fusible link type Fire Dampers - 8.9 SqMtr.
SIEMENS LTD.
PDS Waiver 19-01-2015
21-01-2015
IC-KOL-PDS-JAN15-39A
11 Plug&sockets(sump pump) SIEMENS LTD.
PDS Waiver 14-01-2015
19-01-2015
IC-KOL-PDS-JAN15-35
12 Replacement Relays for CRP- 2 NOS
SIEMENS LIMITED
PDS Waiver 20-01-2015
14-01-2015
IC-KOL-PDS-JAN15-36
13 Steel Materials- 400KV 1C X 630 SQMM CU CABLE- 1 LOT
BRUGG KABEL AG
PDS Waiver 22-01-2015
20-01-2015
CNDT-IC-KOL-PDS-JAN15-38A
14 VALVE- 92 nos DEVA DISTRIBUTORS
PDS Waiver 28-01-2015
21-01-2015
CNDT-IC-KOL-PDS-JAN15-40
15 DOL STARTER Siemens Ltd.
PDS Waiver 28-01-2015
22-01-2015
IC-KOL-PDS-JAN15-41
PAGE 21 OF 58
Sr. Nos.
Equipment Supplier Zone
Inspection Category
Scheduled Inspection Date
IC Released on
Remarks
16 Three position switch and Trip Coil- 1 Lot
Siemens Ltd.
PDS Waiver 30-01-2015
27-01-2015
IC-KOL-PDS-JAN15-42
17 CABLE Thermo Cables Limited
PDS Waiver 31-01-2015
28-01-2015
IC-KOL-PDS-JAN15-45
18 1.Underdeck Insulation with 50 mm thick, 48Kg/CuM density resin bonded fiberglass with polypropylene cover – 1499 SqMtr. /ETHS/GIS/TKNR/HVAC/59
Siemens Ltd PDS Waiver 05-02-2015
30-01-2015
IC-KOL-PDS-JAN15-50
19 Clamps and connectors- T-Clamps-12 Nos Terminal Connectors for LA- 6 Nos Termincal Connectors for cable sealing end- 12 Nos Terminal Connectors for BPI-12 Nos Spacer- 35 Nos
SIEMENS LTD.
PDS Inspection
22-01-2015
20 3 core, Armoured, 2.5 sq. mm
HONEYWELL AUTOMATION INDIA LTD
PDS Inspection
07-02-2015
30-01-2015
21 Earthpit Cover(Chequrered type)
Siemens Ltd PDS Waiver 04-02-2015
22 Central SCADA & PAS & RTU Siemens Ltd PDS Inspection
12-02-2015
23 Cables/29-01-2015 LASER CABLES PVT. LTD
PDS Waiver 05-02-2015
PAGE 22 OF 58
Sr. Nos.
Equipment Supplier Zone
Inspection Category
Scheduled Inspection Date
IC Released on
Remarks
24 LT CABLE- 1 Core X 4 Sqmm Y- 5000mtrs, 5 Core X 1.5 Sqmm YWY = 10999mtrs, 1 Core X 4 Sqmm YY= 1500 mtrs.
GEMSCAB INDUSTRIES LIMITED
PDS Waiver 08-01-2015
07-01-2015
IC-KOL-PDS-JAN15-21
25 Cables- 106700 M LASER CABLES PVT. LTD
PDS Waiver 07-01-2015
29-01-2015
IC-KOL-PDS-JAN15-07 IC-KOL-PDS-JAN15-08 IC-KOL-PDS-JAN15-13 IC-KOL-PDS-JAN15-14 IC-KOL-PDS-JAN15-15 IC-KOL-PDS-JAN15-16 IC-KOL-PDS-JAN15-17
PAGE 23 OF 58
Sr. Nos.
Equipment Supplier Zone
Inspection Category
Scheduled Inspection Date
IC Released on
Remarks
IC-KOL-PDS-JAN15-24
26 LT CABLE- 5 Core X 1.5 Sqmm YWY = 48969 mtrs
GEMSCAB INDUSTRIES LTD
PDS Waiver 09-01-2015
07-01-2015
IC-KOL-PDS-JAN15-11
27 CABLES LASER CABLES PVT. LTD.
PDS Waiver 19-01-2015
29-01-2015
1)IC-KOL-PDS-JAN15-44 2)IC-KOL-PDS-JAN15-46
28 1.1KV, 3C X 2.5 sqmm EPR Cable- 5000 M 1.1KV, 7C X 1.5 sqmm EPR Cable- 500 M
UNIVERSAL CABLES LTD.
PDS Waiver 22-01-2015
27-01-2015
IC-KOL-PDS-JAN15-43
29 Fire Coating material- 1260 kg/ 0.2 lot
Siemens Ltd.
PDS Waiver 30-01-2015
02-02-2015
IC-KOL-PDS-FEB15-01
30 Expanded Polystyrene Pipe Section (“TF” quality)/ETHS/GIS/TKNR/HVAC/60
Siemens Ltd PDS Waiver 05-02-2015
02-02-2015
IC-KOL-PDS-FEB15-03
31 MS Heavy Class Black Pipe /ETHS/GIS/TKNR/HVAC/61
Siemens Ltd.
PDS Waiver 06-02-2015
02-02-2015
IC-KOL-PDS-FEB15-02
PAGE 24 OF 58
0
5
10
15
20
25
30
35
Call ReceivedCall Pending
Call ClosedInspection
Waiver
31
4
27
3
28
PDS Call Status
Call Closed 87%
Call Pending 13%
PDS Call status
PAGE 25 OF 58
5. RMHS
PAGE 26 OF 58
Sr. Nos.
Equipment
Supplier Zone Inspection Category
Scheduled Inspection Date
IC Released on
Remarks
1 HARDWARE- 1 LOT
TRF RMHS Waiver 16-01-2015
12-01-2015
IC/KOL/RMHS/JAN15/17
2 LAPTOP- 2 NOS/ 206
TRF LTD RMHS Waiver 16-01-2015
14-01-2015
IC/KOL/RMHS/JAN15/19
3 MCC for DE System(MCC-3, SDE-9)- 1 no/ 314/01
TRF LIMITED RMHS Inspection 14-01-2015
29-01-2015
IC/KOL/RMHS/JAN15/25
4 MCC FOR DE SYSTEM(MCC-1 for SDE 1,2,3)- 1 No/ 333
TRF LIMITED RMHS Inspection 17-01-2015
29-01-2015
IC/KOL/RMHS/JAN15/25
5 Ducting material & support for DE System- 21 MT/ 196
TRF LIMITED RMHS Waiver 14-01-2015
10-01-2015
IC/KOL/RMHS/JAN15/14
6 MS Flenge and bend, Ruuber packing, Nuts and bolts & GI Fittings- 98 nos
R.S.PRODUCTS PRIVATE LTD
RMHS Waiver 09-01-2015
09-01-2015
IC/KOL/RMHS/JAN15/11 IC/KOL/RMHS/JAN15/13
7 Manual Hoist- 49 NOS/ 312
LARSEN &TOUBRO LTD-ECC CONSTRUCTION
RMHS Waiver 15-01-2015
12-01-2015
IC/KOL/RMHS/JAN15/16
8 Steel Cord Conveyor Belt- 600 mtrs
PHOENIX CONVEYOR BELT
RMHS Inspection 12-01-2015
23-01-2015
IC/KOL/RMHS/JAN15/26
9 FABRICATED STRUCTURAL STEEL MATERIALS- 10.012
LARSEN &TOUBRO LTD-ECC CONSTRUCTION
RMHS Waiver 10-01-2015
10-01-2015
IC
PAGE 27 OF 58
Sr. Nos.
Equipment
Supplier Zone Inspection Category
Scheduled Inspection Date
IC Released on
Remarks
MT
10 Safety Switch ( Belt Tear Switch)- 12 nos/ 344
TRF LIMITED
RMHS Waiver 15-01-2015
13-01-2015
IC/KOL/RMHS/JAN15/18
11 Motor Control Centre(MCC-1 for LDE-1&2)- 1 NO/ 350
TRF LIMITED RMHS Inspection 17-01-2015
29-01-2015
IC/KOL/RMHS/JAN15/26
12 Textile Conveyor Belt- 306 mtrs
SEMPERTRANS INDIA PVT. LTD
RMHS Inspection 19-01-2015
23-01-2015
KPO-RMHS/MECH/MUM/PS/JAN15/16
13 Textile Conveyor Belt- 1545 mtrs
SEMPERTRANS INDIA PVT. LTD
RMHS Inspection 21-01-2015
23-01-2015
KPO-RMHS/MECH/MUM/PS/JAN15/17
14 Inmotion Weighbridge-150 T- 5 set
RICE LAKE WEIGHING SYSTEMS INDIA LTD
RMHS Waiver 27-01-2015
29-01-2015
IC/KOL/RMHS/JAN15/27
15 Pressure Switch for DFDS- 2 nos/ 313
LARSEN &TOUBRO LTD-ECC CONSTRUCTION
RMHS Waiver 29-01-2015
22-01-2015
IC/KOL/RMHS/JAN15/23
16 Conduit/ 314
LARSEN &TOUBRO LTD-ECC CONSTRUCTION
RMHS Waiver 30-01-2015
22-01-2015
IC/KOL/RMHS/JAN15/24
17 Sheetings/ Lot/01
TATA BLUESCOPE STEEL LIMITED
RMHS Waiver 05-02-2015
30-01-2015
IC/KOL/RMHS/JAN15/28
18 TEXTILE CONVEYOR BELT- 2816 MTRS
FORECH INDIA LIMITED
RMHS Inspection 22-01-2015
31-12-2014
PAGE 28 OF 58
Sr. Nos.
Equipment
Supplier Zone Inspection Category
Scheduled Inspection Date
IC Released on
Remarks
19 CONVEYOR BELT- 3209 MTRS
NORTHLAND RUBBER MILLS
RMHS Inspection 22-01-2015
20 VVVF Drives(11 KW)- 5 nos/ 349
TRF LIMITED RMHS Inspection 27-01-2015
21 VVVF Drive-7.5 KW
TRF LIMITED RMHS Inspection 31-01-2015
22 TExtile CONVEYOR BELT
M/s. Sempertrans Nirlon (P) Limited
RMHS Inspection 06-02-2015
23 Stacker Cum Reclaimer
TRF LTD RMHS Waiver 06-02-2015
24 02 Nos.DCEM Brake-300 MM Dia for Conveyor A/c KPO Slag
TRF Limited RMHS Waiver 05-02-2015
31-01-2015
IC/KOL/RMHS/JAN15/29
25 MS Pipe R S PRODUCTS
RMHS Waiver 05-02-2015
02-02-2015
IC/KOL/RMHS/FEB15/01
PAGE 29 OF 58
Call ReceivedCall Pending
Call ClosedInspection
Waiver
25
5
20
5
20
RMHS Call Status
RMHS Call Status
Call Closed 80%
Call Pending 20%
RMHS Call Status
PAGE 30 OF 58
6. SMS
PAGE 31 OF 58
Sr. Nos.
Equipment
Supplier Zone
Inspection Category
Scheduled Inspection Date
IC Released on
Remarks
1 DN 32 Globe Valve- 4 Nos
SMS India Pvt. Ltd.
SMS Waiver 09-01-2015 06-01-2015 IC/KOL/SMS/JAN15/05
2 Pipe- 150 M SMS India Pvt. Ltd.
SMS Waiver 09-01-2015 06-01-2015 IC/KOL/SMS/JAN15/04
3 Vibration Monitoring System- 8 set
TAP ENGINEERING
SMS Waiver 07-01-2015 07-01-2015 IC/KOL/SMS/JAN15/06
4 Utility Piping with Support- 4 set/ 4638-54
TRANSTECHNOLOGIES THERMAL PVT. LTD.
SMS Waiver 08-01-2015 08-01-2015 IC/KOL/SMS/JAN15/07
5 Utility Piping with support- 4 set/ 4638-55
TRANSTECHNOLOGIES THERMAL PVT. LTD.
SMS Waiver 09-01-2015 09-01-2015 IC/KOL/SMS/JAN15/08
6 Fasteners for Expansion Joint- 1936 Nos
SMS India Pvt. Ltd.
SMS Waiver 16-01-2015 15-01-2015 IC/KOL/SMS/JAN15/11
7 Heating Hood with Lining, Heat Shield, Combustion Air Ducting- 2 nos, 2 nos, 2 set/ 4638-56
TRANSTECHNOLOGIES THERMAL PVT. LTD.
SMS Waiver 21-01-2015 15-01-2015 IC/KOL/SMS/JAN15/10
8 Cable Glands- 5842 Nos, 4476 Nos
LARSEN &TOUBRO LTD-ECC CONSTRUCTION
SMS Waiver 28-01-2015 21-01-2015 IC/KOL/SMS/JAN15/14
9 Local Panel cum MCC & Instruments for Snorkel Drying Ovens- 2
TRANSTECHNOLOGIES THERMAL PVT. LTD.
SMS Waiver 28-01-2015 21-01-2015 IC/KOL/SMS/JAN15/15
PAGE 32 OF 58
Sr. Nos.
Equipment
Supplier Zone
Inspection Category
Scheduled Inspection Date
IC Released on
Remarks
nos
10 Combustion Air Fan with motor for SLH 1, 2 & 3- 3 nos/ 4638-58
TRANSTECHNOLOGIES THERMAL PVT. LTD.
SMS Inspection
30-01-2015 27-01-2015 IC/KOL/SMS/JAN15/23
11 Combustion Air Fan with motor for OLH 1 & 2- 2 nos/ 4638-59
TRANSTECHNOLOGIES THERMAL PVT. LTD.
SMS Inspection
30-01-2015 27-01-2015 IC/KOL/SMS/JAN15/24
12 Burner with Pilot Burner- 2 nos
TRANSTECHNOLOGIES THERMAL PVT. LTD.
SMS Waiver 30-01-2015 27-01-2015 IC/KOL/SMS/JAN15/21
13 Sheeting/Lot/11 & Lot/01
TATA BLUESCOPE
SMS Waiver 27-01-2015 27-01-2015 1)IC/KOL/SMS/JAN15/16 2)IC/KOL/SMS/JAN15/17
14 42% Alumina bricks/TRL/TSLKPO/01987
TRL SMS Waiver 27-01-2015 27-01-2015 IC/KOL/SMS/JAN15/18
15 Fittings/India/215
SMS India Pvt. Ltd
SMS Waiver 28-01-2015 27-01-2015 IC/KOL/SMS/JAN15/19
16 U BOLT/SMS India/584
SMS India Pvt. Ltd
SMS Waiver 28-01-2015 27-01-2015 IC/KOL/SMS/JAN15/20
17 Pressure Gauges/SMS India/214
SMS India Pvt. Ltd
SMS Waiver 27-01-2015 27-01-2015 IC/KOL/SMS/JAN15/22
18 BOF Refractory set- 1 set
RHI REFRACTORIES ASIA LTD.
SMS Waiver 01-01-2015 02-01-2015 IC/KOL/SMS/JAN15/01
19 STEEL LADLE BOTTOM PURGING
RHI AG SMS Waiver 02-01-2015 02-01-2015 IC/KOL/SMS/JAN15/02
20 Slag Pots QINYE ENGINEERING &
SMS Inspection
14-01-2015 19-01-2015 IC/KOL/KPO/SMS/JAN2015/100
PAGE 33 OF 58
Sr. Nos.
Equipment
Supplier Zone
Inspection Category
Scheduled Inspection Date
IC Released on
Remarks
TECHNOLOGY
IC/KOL/KPO/SMS/JAN2015/101
21 CABLE TRAY M/S. DMP PROJECTS PVT. LTD
SMS Inspection
31-01-2015 29-01-2015 IC/KOL/SMS/JAN15/25
22 Pipe/SID/DCO/INSP/BOF/S143/585
SMS India Pvt. Ltd
SMS Waiver 05-02-2015 30-01-2015 IC/KOL/SMS/JAN15/26
23 EQUIPMENT OF SNORKEL DRYING OVEN 1 & 2/Transtech/ 4638-61
Transtechnologies Thermal Private Limited
SMS Waiver 06-02-2015 30-01-2015 IC/KOL/SMS/JAN15/27
24 RKM Slag Pot Carrier
RKM CO LTD
SMS Inspection
30-01-2015 30-01-2015 IC/KOL/SMS/JAN15/28
PAGE 34 OF 58
Call ReceivedCall Pending
Call ClosedInspection
Waiver
24
0
24
5
19
SMS Call Status
SMS Call Status
Call Closed 100%
Call Pending 0%
SMS call Status
PAGE 35 OF 58
7. Sinter Plant
PAGE 36 OF 58
Sr. Nos.
Equipment Supplier Zone
Inspection Category
Scheduled Inspection Date
IC Released on
Remarks
1 Deflector roller/Velaan/097
L&T SP
Waiver 12-01-2015 13-01-2015
IC/SP/JAN2015/6
2 Ducts for sinter plant, Steel fabricated items of ESP/097
L&T SP
Waiver 22-01-2015 22-01-2015
IC-KOL-SP-JAN15-110
PAGE 37 OF 58
Call ReceivedCall Pending
Call ClosedInspection
Waiver
2
0
2
0
2
SP Call Status
SP Call Status
Call Closed 100%
Call Pending 0%
SP call Status
PAGE 38 OF 58
8. Utility Plant
PAGE 39 OF 58
Sr. Nos.
Equipment Supplier
Zone
Inspection Category
Scheduled Inspection Date
IC Released on
Remarks
1 Hydrant Valves and Branch Pipe/QMD064
TATA PROJECTS LIMITED
Utility
Waiver 08-01-2015
06-01-2015
IC/KOL/JAN2015/UTILITY/15
2 GI Pipe/VOLTAS/CWP-181
VOLTAS Utility
Waiver 08-01-2015
02-01-2015
IC/KOL/JAN2015/UTILITY/1
3 GI FITTINGS, non-asbestos gaskets, etc/QMD-065
TATA PROJECTS LIMITED
Utility
Waiver 08-01-2015
07-01-2015
IC/KOL/JAN2015/UTILITY/17
4 Butterfly Valve Manual/VOL/KPO/RWTP/ICL-130 (Rev-1)
VOLTAS Utility
Waiver 10-01-2015
03-01-2015
KPO-RWTP/MECH/MUM/PS/JAN15/06
5 CS PIPE/VOL/KPO/RWTP/ICL-189
VOLTAS Utility
Waiver 10-01-2015
05-01-2015
IC/KOL/JAN2015/UTILITY/8
6 Shell Plate -7.033 MT/MIC/P-354/3641
Gillanders Arbuthnot & Co. Ltd
Utility
Inspection
10-01-2015
05-01-2015
IC/KOL/JAN2015/UTILITY/11
7 Instrument Junction Boxes(IJB) /VOL/KPO/RWTP/ICL-190
VOLTAS Utility
Waiver 10-01-2015
05-01-2015
KPO-UTILITY/E&I/JAN14/22247
8 FRP Plates for Lamella Clarifier/VOL/KPO/RWTP/ICL-191
Voltas Utility
Waiver 10-01-2015
08-01-2015
IC/KOL/JAN2015/UTILITY/21
9 Ventilation Fan accessories/VOLTAS/CWP-182
VOLTAS Utility
Waiver 10-01-2015
05-01-2015
IC/KOL/JAN2015/UTILITY/10
10 JB and Transmitter cubicles/Erection Material - Cable Trays
ABB India Ltd
Utility
Waiver 12-01-2015
05-01-2015
IC/KOL/JAN2015/UTILITY/7
11 Restriction orifice plates TATA PROJECTS LIMITED
Utility
Waiver 12-01-2015
05-01-2015
IC/KOL/JAN2015/UTILITY/6
PAGE 40 OF 58
Sr. Nos.
Equipment Supplier
Zone
Inspection Category
Scheduled Inspection Date
IC Released on
Remarks
12 MIC/P-353/3653/Roof Centre Vent, Pulley Support & Roof Manway
M/s. Gillanders Arbuthnot & Company Limited
Utility
Inspection
13-01-2015
22-01-2015
IC/KOL/JAN2015/UTILITY/62
13 LTDS TMF Skid Advent Envirocare Technology Pvt. Ltd
Utility
Waiver 12-01-2015
08-01-2015
KPO-CETP/MECH/MUM/PS/JAN15/09
14 PIPE FITTINGS M/S MODERN STORES
Utility
Waiver 13-01-2015
06-01-2015
IC/KOL/JAN2015/UTILITY/13
15 PIPE FITTINGS M/s Modern
Utility
Waiver 13-01-2015
06-01-2015
IC/KOL/JAN2015/UTILITY/16
16 Agitator for slude storage tank
TATA PROJECTS LIMITED
Utility
Inspection
14-01-2015
14-01-2015
KPO-HSM/MECH/MUM/PS/JAN15/10
17 Pipe Fittings/VOL/KPO/RWTP/ICL-192
voltas Utility
Waiver 13-01-2015
29-01-2015
IC/KOL/JAN2015/UTILITY/79
18 FO cable and accessories NIBBLE SYSTEMS (P) LTD
Utility
Waiver 08-01-2015
07-01-2015
IC/KOL/JAN2015/UTILITY/18
19 25 x 6 sqmm galvanized MS flat,GI Earth Strip/VOLTAS/CWP-184
VOLTAS Utility
Waiver 14-01-2015
08-01-2015
KPO-UTILITY/E&I/JAN15/22251
20 GI Strip/VOLTAS/CWP-183
VOLTAS Utility
Waiver 14-01-2015
08-01-2015
KPO-UTILITY/E&I/JAN15/22250
21 PLC Panel Forbes Marshall Private Limited
Utility
Inspection
16-01-2015
30-01-2015
IC/KOL/JAN2015/UTILITY/86
22 AIR COMPRESSOR JETRO SALES
Utility
Waiver 15-01-2015
08-01-2015
IC/KOL/JAN2015/UTILITY/22
23 Venturi flow element Venturi and orifice Lot
ABB India Ltd
Utility
Inspection
16-01-2015
20-01-2015
IC/KOL/JAN2015/UTILITY/48
PAGE 41 OF 58
Sr. Nos.
Equipment Supplier
Zone
Inspection Category
Scheduled Inspection Date
IC Released on
Remarks
4/ Rev-1
24 CARBON STEEL ECCENTRIC REDUCERS FOR NITROGEN & ARGON PRS/29
BLUESTAR Utility
Waiver 15-01-2015
13-01-2015
IC/KOL/JAN2015/UTILITY/34
25 U-BOLTS FOR PIPE SUPPORTS/30
BLUESTAR Utility
Waiver 15-01-2015
14-01-2015
IC/KOL/JAN2015/UTILITY/36
26 DN 600, CARBON STEEL SEAMLESS PIPES/31
BLUESTAR Utility
Waiver 15-01-2015
16-01-2015
IC/KOL/JAN2015/UTILITY/40
27 Rubber Mat/VOLTAS/CWP-185
VOLTAS Utility
Waiver 16-01-2015
10-01-2015
KPO-UTILITY/E&I/JAN15/22253
28 HOSE BOX (Part of DN 63 LANDING VALVES)
TATA PROJECTS LIMITED
Utility
Waiver 15-01-2015
12-01-2015
IC/KOL/JAN2015/UTILITY/29
29 FilterPress/QMD-221 REV-01
TATA PROJECTS LIMITED
Utility
Waiver 16-01-2015
13-01-2015
KPO-UTILITY/E&I/JAN15/22255
30 Volume Control Damper/VOLTAS/CWP-186
VOLTAS Utility
Waiver 16-01-2015
10-01-2015
IC/KOL/JAN2015/UTILITY/27
31 Thermal Insulation/VOLTAS/CWP-187
VOLTAS Utility
Waiver 16-01-2015
09-01-2015
IC/KOL/JAN2015/UTILITY/26
32 BAR SCREEN Advent Envirocare Technology Pvt. Ltd
Utility
Inspection
16-01-2015
16-01-2015
IC/KOL/JAN2015/UTILITY/38
33 Grills & Diffuser/VOLTAS/CWP-
VOLTAS Utility
Waiver 16-01-2015
12-01-2015
IC/KOL/JAN2015/UTILITY/30
PAGE 42 OF 58
Sr. Nos.
Equipment Supplier
Zone
Inspection Category
Scheduled Inspection Date
IC Released on
Remarks
188
34 GASKET/11 BLUESTAR Utility
Waiver 16-01-2015
13-01-2015
IC/KOL/JAN2015/UTILITY/32
35 WELDING ELECTRODES, FILLER WIRES & TUNGSTEN ROD/32
BLUESTAR Utility
Waiver 16-01-2015
13-01-2015
IC/KOL/JAN2015/UTILITY/33
36 Pipe Fittings/VOL/KPO/SMS/ICL-277
VOLTAS Utility
Waiver 19-01-2015
29-01-2015
IC/KOL/JAN2015/UTILITY/77
37 Pipe Fittings/VOL/KPO/RWTP/ICL-193
VOLTAS Utility
Waiver 19-01-2015
29-01-2015
IC/KOL/JAN2015/UTILITY/78
38 Fresh Air Damper/VOL/KPO/RWTP/ICL-194
VOLTAS Utility
Waiver 19-01-2015
12-01-2015
IC/KOL/JAN2015/UTILITY/31
39 S.S Strips/VOL/KPO/RWTP/ICL-195
VOLTAS Utility
Waiver 19-01-2015
16-01-2015
IC/KOL/JAN2015/UTILITY/43
40 DN 400 CS SMLS PIPE Sch.40, Thk-12.7 mm/33
BlueStar Utility
Waiver 19-01-2015
16-01-2015
IC/KOL/JAN2015/UTILITY/39
41 GI coated U-Bolt for pipe size 150 NB,GI coated U-Bolt for pipe size 200 NB,GI coated U-Bolt for pipe size 50 NB
TATA PROJECTS LIMITED
Utility
Waiver 20-01-2015
13-01-2015
IC/KOL/JAN2015/UTILITY/35
42 Erection Material - Erection Hardwares
ABB India Limited
Utility
Waiver 20-01-2015
15-01-2015
KPO-UTILITY/E&I/JAN15/22254
43 2 nos AC PDB /VOLTAS/CWP-189
VOLTAS Utility
Inspection
20-01-2015
18-01-2015
KPO-UTILITY/E&I/JAN15/22257
44 CABLE TRAY/VOLTAS/CWP-190
VOLTAS Utility
Waiver 21-01-2015
15-01-2015
KPO-UTILITY/E&I/JAN15/22252
PAGE 43 OF 58
Sr. Nos.
Equipment Supplier
Zone
Inspection Category
Scheduled Inspection Date
IC Released on
Remarks
45 STUD BOLTS & NUTS FOR NITROGEN & ARGON PRS/34
BLUESTAR Utility
Waiver 21-01-2015
20-01-2015
IC/KOL/JAN2015/UTILITY/44
46 Deck Plate(Details as per Annexure – BF/99)/MIC/P-353/3763
M/s. Gillanders Arbuthnot & Company Limited
Utility
Inspection
22-01-2015
16-01-2015
IC/KOL/JAN2015/UTILITY/42
47 STRUCTURAL STEEL - PLATES & CHANNEL/35
BLUESTAR Utility
Waiver 21-01-2015
15-01-2015
IC/KOL/JAN2015/UTILITY/37
48 2 nos ACPDB/VOLTAS/CWP-192
VOLTAS Utility
Inspection
22-01-2015
18-01-2015
KPO-UTILITY/E&I/JAN15/22259
49 Roof Plate (Details as per Annexure LD/95)/MIC/P-354/3772
Gillanders Arbuthnot & Co. Ltd.
Utility
Inspection
23-01-2015
16-01-2015
IC/KOL/JAN2015/UTILITY/41
50 Temperature Gauge Forbes Marshall Private Limited
Utility
Waiver 22-01-2015
20-01-2015
KPO-UTILITY/E&I/JAN15/22268
51 Temperature Element and Temperature Transmitter
Forbes Marshall Private Limited
Utility
Waiver 22-01-2015
20-01-2015
KPO-UTILITY/E&I/JAN15/22267
52 Pressure Switch Forbes Marshall Private Limited
Utility
Waiver 22-01-2015
20-01-2015
KPO-UTILITY/E&I/JAN15/
PAGE 44 OF 58
Sr. Nos.
Equipment Supplier
Zone
Inspection Category
Scheduled Inspection Date
IC Released on
Remarks
22265
53 Pressure Control valve (Robotor) and Desuperheating Valve. (DSH)
Forbes Marshall Private Limited
Utility
Waiver 22-01-2015
28-01-2015
1)KPO-UTILITY/E&I/JAN15/22266 2)IC/KOL/JAN2015/UTILITY/74
54 GASKET FOR NITROGEN & ARGON SERVICE/36
BLUESTAR Utility
Waiver 23-01-2015
19-01-2015
IC-KOL-UTILITY-JAN15-0053
55 CARBON STEEL ECCENTRIC REDUCERS FOR NITROGEN & ARGON PRS/37
BLUESTAR Utility
Waiver 23-01-2015
19-01-2015
IC-KOL-UTILITY-JAN15-0052
56 GP Sheet/VOLTAS/CWP-194
VOLTAS Utility
Waiver 23-01-2015
20-01-2015
IC/KOL/JAN2015/UTILITY/45
57 MCC/VOLTAS/CWP-193 VOLTAS Utility
Inspection
19-01-2015
18-01-2015
KPO-UTILITY/E&I/JAN15/22260
58 DOSING TANK (HDPE) Advent Envirocare Technology Pvt. Ltd.
Utility
Inspection
23-01-2015
22-01-2015
KPO-CETP/MECH/MUM/PS/JAN15/13
59 220 V DC BATTERY (2X50% BATTERY) and Battery Charger
Advent Envirocare Technology Pvt. Ltd
Utility
Inspection
26-01-2015
23-01-2015
IC/KOL/JAN2015/UTILITY/66
60 Filter Press Junction Boxes
TATA PROJECTS LIMITED
Utility
Waiver 27-01-2015
21-01-2015
KPO-UTILITY/E&I/JAN15/
PAGE 45 OF 58
Sr. Nos.
Equipment Supplier
Zone
Inspection Category
Scheduled Inspection Date
IC Released on
Remarks
22269
61 Pipe Insulation/VOLTAS/CWP-195
VOLTAS Utility
Waiver 27-01-2015
21-01-2015
IC/KOL/JAN2015/UTILITY/56
62 HTDS First Stage TMF Skid
Advent Envirocare Technology Pvt. Ltd
Utility
Inspection
27-01-2015
23-01-2015
KPO-CETP/MECH/MUM/PS/JAN15/14
63 Grills & Diffuser/VOLTAS/CWP-196
VOLTAS Utility
Waiver 27-01-2015
21-01-2015
IC/KOL/JAN2015/UTILITY/49
64 Copper Pipes/VOLTAS/CWP-197
VOLTAS Utility
Waiver 27-01-2015
21-01-2015
IC/KOL/JAN2015/UTILITY/52
65 3 x 100MT Propane Storage (Mounded) Installation
M/s. Gas Projects (I) Pvt Ltd
Utility
Waiver 22-01-2015
21-01-2015
IC/KOL/JAN2015/UTILITY/50
66 Grills & Diffuser/VOLTAS/CWP-199
VOLTAS Utility
Waiver 28-01-2015
21-01-2015
IC/KOL/JAN2015/UTILITY/51
67 Strainer Forbes Marshall Private Limited
Utility
Waiver 29-01-2015
28-01-2015
IC/KOL/JAN2015/UTILITY/76
68 SS Pipes Forbes Marshall Private Limited
Utility
Waiver 29-01-2015
27-01-2015
IC/KOL/JAN2015/UTILITY/71
69 Level Switch Forbes Marshall Private Limited
Utility
Waiver 29-01-2015
21-01-2015
IC/KOL/JAN2015/UTILITY/55
70 GATE Valve Forbes Marshall Private Limited
Utility
Waiver 29-01-2015
27-01-2015
IC/KOL/JAN2015/UTILITY/68
71 Manual valve (1" and 2" )
Forbes Marshall Private Limited
Utility
Waiver 29-01-2015
30-01-2015
IC/KOL/JAN2015/UTILITY/82
PAGE 46 OF 58
Sr. Nos.
Equipment Supplier
Zone
Inspection Category
Scheduled Inspection Date
IC Released on
Remarks
72 On-Off valve Forbes Marshall Private Limited
Utility
Waiver 29-01-2015
30-01-2015
IC/KOL/JAN2015/UTILITY/80
73 ALUMINUM SHEET/COIL FOR CLADDING
TATA PROJECTS LIMITED
Utility
Waiver 29-01-2015
21-01-2015
IC/KOL/JAN2015/UTILITY/54
74 Pressure Gauge Forbes Marshall Private Limited
Utility
Waiver 29-01-2015
28-01-2015
IC/KOL/JAN2015/UTILITY/73
75 MCC Panel Forbes Marshall Private Limited
Utility
Inspection
23-01-2015
21-01-2015
KPO-UTILITY/E&I/JAN15/22270
76 Temp Element with Thermowell
Advent Envirocare Technology Pvt. Ltd
Utility
Waiver 29-01-2015
21-01-2015
KPO-UTILITY/E&I/JAN15/22271
77 Roof Lifting Devices(Details as per Annexure – BF/102) /MIC/P-353/3859
M/s. Gillanders Arbuthnot & Company Limited
Utility
Inspection
30-01-2015
22-01-2015
IC/KOL/JAN2015/UTILITY/65
78 Roof Plate (Details as per Annexure LD/98) /MIC/P-354/3860
Gillanders Arbuthnot & Co. Ltd
Utility
Inspection
30-01-2015
22-01-2015
IC/KOL/JAN2015/UTILITY/64
79 Fire Damper/VOLTAS/CWP-198
VOLTAS Utility
Waiver 30-01-2015
22-01-2015
IC/KOL/JAN2015/UTILITY/59
PAGE 47 OF 58
Sr. Nos.
Equipment Supplier
Zone
Inspection Category
Scheduled Inspection Date
IC Released on
Remarks
80 Cable Tray/VOLTAS/CWP-200
VOLTAS Utility
Waiver 30-01-2015
27-01-2015
KPO-UTILITY/E&I/JAN15/22261
81 Deck Plate (Details as per Annexure LD/99) /MIC/P-354/3879
Gillanders Arbuthnot & Co. Ltd
Utility
Inspection
30-01-2015
22-01-2015
IC/KOL/JAN2015/UTILITY/63
82 GP Sheet/VOLTAS/CWP-201
VOLTAS Utility
Waiver 28-01-2015
27-01-2015
IC/KOL/JAN2015/UTILITY/67
83 Pressure Switch & Diff. Pressure Switch
Advent Envirocare Technology Pvt. Ltd
Utility
Waiver 29-01-2015
30-01-2015
IC/KOL/JAN2015/UTILITY/83
84 Transmitters Advent Envirocare Technology Pvt. Ltd
Utility
Waiver 30-01-2015
30-01-2015
IC/KOL/JAN2015/UTILITY/85
85 Split Air Conditioners TATA PROJECTS LIMITED
Utility
Waiver 31-01-2015
30-01-2015
IC/KOL/JAN2015/UTILITY/84
86 Sheetings/Lot/01 TATA BLUESCOPE STEEL LIMITED
Utility
Waiver 30-01-2015
27-01-2015
IC/KOL/JAN2015/UTILITY/70
87 CS Pipe/VOL/KPO/SMS/ICL-281(Rev-1)
VOLTAS Utility
Waiver 05-02-2015
28-01-2015
IC/KOL/JAN2015/UTILITY/75
88 Rubber Mat/VOLTAS/CWP-202
VOLTAS Utility
Waiver 05-02-2015
29-01-2015
KPO-UTILITY/E&I/JAN15/
PAGE 48 OF 58
Sr. Nos.
Equipment Supplier
Zone
Inspection Category
Scheduled Inspection Date
IC Released on
Remarks
22272
89 Thermal Insulation/VOLTAS/CWP-203
VOLTAS Utility
Waiver 05-02-2015
30-01-2015
IC/KOL/JAN2015/UTILITY/81
90 Rubber Mat/VOLTAS/CWP-204
VOLTAS Utility
Waiver 04-02-2015
30-01-2015
KPO-UTILITY/E&I/JAN15/22258
91 Slewing Gear Westech Process Equipments I Pvt. Ltd.
Utility
Inspection
29-01-2015
29-01-2015
KPO-Utility/MECH/MUM/PS/JAN15/17
92 Pressure Gauge (Diaphragm Type)
Advent Envirocare Technology Pvt. Ltd
Utility
Waiver 05-02-2015
30-01-2015
KPO-UTILITY/E&I/JAN15/22274
93 Cable Tray/VOLTAS/CWP-205
VOLTAS Utility
Waiver 05-02-2015
30-01-2015
KPO-UTILITY/E&I/JAN15/22273
94 Vacuum Gauge Advent Envirocare Technology Pvt. Ltd
Utility
Waiver 05-02-2015
30-01-2015
KPO-UTILITY/E&I/JAN15/22275
95 Cable Trays/ Ladders/Bends
TATA PROJECTS LIMITED
Utility
Waiver 31-01-2015
30-01-2015
KPO-UTILITY/E&I/JAN15/22263
PAGE 49 OF 58
Sr. Nos.
Equipment Supplier
Zone
Inspection Category
Scheduled Inspection Date
IC Released on
Remarks
96 Vertical Turbine Pump MODEL NO. - CNE-24 (2 STAGE)
WILO MATHER & PLATT PUMPS PVT. LTD.
Utility
Inspection
06-02-2015
31-01-2015
KPO-Utility/MECH/MUM/PS/JAN15/20
97 PUMP/23 Advent Envirocare Technology Pvt. Ltd
Utility
Waiver 04-02-2015
12-12-2014
98 Non - Ferrous HTB-1,Cast fittings/10
Blue Star Utility
Inspection
09-01-2015
99 LABORATORY EQUIPMENT
Advent Envirocare Technology Pvt. Ltd
Utility
Waiver 20-01-2015
100 STATIC MIXER Advent Envirocare Technology Pvt. Ltd
Utility
Waiver 27-01-2015
101 Thickener Mechanism TATA PROJECTS LIMITED
Utility
Inspection
29-01-2015
102 VARIABLE SPRING SUPPORTS
Advent Envirocare Technology Pvt. Ltd
Utility
Waiver 30-01-2015
103 Non Metallic valves (uPVC Valves )
Advent Envirocare Technology Pvt. Ltd
Utility
Waiver 30-01-2015
104 11 No agitators Advent Envirocare Technology Pvt.
Utility
Inspection
31-01-2015
PAGE 50 OF 58
Sr. Nos.
Equipment Supplier
Zone
Inspection Category
Scheduled Inspection Date
IC Released on
Remarks
Ltd
105 Expansion Bellows/VOL/KPO/SMS/ICL-278
VOLTAS Utility
Inspection
31-01-2015
106 Gate Valve, Ball Valve & Butterfly Valves/VOL/KPO/SMS/ICL-280
VOLTAS Utility
Inspection
31-01-2015
107 Valves/MIC/P-360/3902 Gillanders Arbuthnot & Co. Ltd
Utility
Waiver 05-02-2015
108 GI Pipes Forbes Marshall Pvt. Ltd
Utility
Waiver 05-02-2015
109 Duct Support (Saddle)/MIC/P-360/3931
Gillanders Arbuthnot & Co. Ltd
Utility
Waiver 06-02-2015
110 Duct Support (Saddle)/MIC/P-353/3932
Gillanders Arbuthnot & Co. Ltd
Utility
Waiver 05-02-2015
111 Pump(Diesel Engine Crivan Horizontal Centrifugal Type Pump, Motor Driven Horizontal Centrifugal Type Pump and Motr Driven Horizontal Centrifugal type Jockey Pump)
P.S. Techcom Pvt. Ltd
Utility
Inspection
06-02-2015
112 NON FERROUS HTB-1 CAST FITTINGS
BLUESTAR Utility
Inspection
06-02-2015
113 Wrapping and Coating and Primer(Diesel Engine Crivan Horizontal Centrifugal Type Pump, Motor Driven Horizontal Centrifugal Type Pump and Motr Driven Horizontal Centrifugal type Jockey Pump)
P.S. Techcom Pvt. Ltd
Utility
Inspection
06-02-2015
114 Gas Duct (Duct Support)- 29.746 MT/MIC/P-
Gillanders Arbuthno
Utility
Waiver 06-02-2015
PAGE 51 OF 58
Sr. Nos.
Equipment Supplier
Zone
Inspection Category
Scheduled Inspection Date
IC Released on
Remarks
360/3952 t & Co. Ltd
115 Structural Steel/VOL/KPO/RWTP/ICL-196
VOLTAS Utility
Waiver 06-02-2015
116 Valves Metallic (Sluice Gate Valves )
ADVENT Utility
Inspection
07-02-2015
117 BOLTS NUTS KALINGA INDUSTRIAL FASTENERS PVT LTD
Utility
Inspection
23-01-2015
20-01-2015
IC/KOL/JAN2015/UTILITY/46
118 Hose Cabinet with Male Female Coupling/VOL/KPO/SMS/ICL-279(Rev-1)
VOLTAS Utility
Waiver 04-02-2015
27-01-2015
IC/KOL/JAN2015/UTILITY/69
119 Lighting fixture, light fitting / 029
Airoil Flaregas Pvt. Ltd
Utility
Waiver 05-02-2015
30-01-2015
KPO-UTILITY/E&I/JAN15/22262
120 Mechanical Hoist for Storm Water Pump House,Capacity:2Ton/VOL/KPO/RWTP/ICL- 197.
VOLTAS Utility
Waiver 06-02-2015
02-02-2015
IC/KOL/FEB2015/UTILITY/01
PAGE 52 OF 58
Call ReceivedCall Pending
Call ClosedInspection
Waiver
120
20
100
30
90
Utility Call Status
Utility Call Status
Call Closed 87%
Call Pending 13%
Utility call Status
PAGE 53 OF 58
IV. Major Inspection
Sr. Nos. Item Zone Supplier Picture
1 VVF Drives RMHS ABB Bangalore
2
90 Ton Diesel Electric Locomotive
BF1 SAN Engg. & locomotive Co Ltd, Bangalore
3 Gear Box TGS Siemens Ltd, Chennai M
PAGE 54 OF 58
Sr. Nos. Item Zone Supplier Picture
4 Unequal Tee DN500XDN500Xdn300
Utility Blue Star Ltd.
5 LTDS TMF Skid
Utility Advent
6 HJPW Motor COBP L&T
PAGE 55 OF 58
Sr. Nos. Item Zone Supplier Picture
7
90 Ton Diesel Electric Locomotive
BF1 SAN Engg. & locomotive Co Ltd, Bangalore
8 Portable centrifuge unit
HSM Hydac India
9 PLC & Remote I/O system.
Utility ABB, Bangalore
PAGE 56 OF 58
Sr. Nos. Item Zone Supplier Picture
10 Energy Management System
PDS Siemens Limited
11 Slag Pot Carrier
BF RKM Limited
PAGE 57 OF 58
V. Major Quality Issues
Sr. Nos.
Item Zone Supplier Quality Issues Picture
1 Agitator with Motor & Gear box
Utiltiy Advent Enviro care India Ltd/ Ceecons Pvt Ltd, Chennai
Abnormal sound observed during run test from gear box no.141104000072825 (Agitator no. 2807.
2 Drive Base
Frame for OGC-1 of KPO BF1
BF M/s Dev Techno./L&T Welding repair is carried out on the bearing surface of machined pad. This is the 2nd Inspection for the same item after Sept 2014.
PAGE 58 OF 58
Sr. Nos.
Item Zone Supplier Quality Issues Picture
3 Sector Gate with Bucket Loading Spout
RMHS TRF Ltd/ DCL Bulk tech (P) Ltd, Hyderabad
1. Transition part to be correct to square as per approved drawing. 2. Dimensional deviation found in product outlet, Actuator CRS to Frame CRS, Inlet flange, Actuator C/c to Lever C/c etc. 3. Pneumatic probe observed against requirement of Tilt probe 4. Spout movement found extended upto 1770mm against requirement of 1776mm, retracted distance found 847mm against requirement of 862mm.