Industrie 4
Transcript of Industrie 4
September 30th, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl ‹1.›
Industrie 4.0 Fundamentals, Scenarios for Application
and Strategies for Implementation
Prof. Dr.-Ing. Reiner Anderl
Computer Integrated Design
(Datenverarbeitung in der Konstruktion, DiK)
Fachbereich Maschinenbau
Technische Universität Darmstadt
Otto-Berndt-Straße 2
D-64287 Darmstadt
Email: [email protected]
Tel: +49 6151 16-6001
Industrie 4.0 Fundamentals, Scenarios for Application
and Strategies for Implementation
September 30th, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl ‹2.›
Overview
1. Introduction
2. Fundamental Approaches of Industrie 4.0• Cyber-Physical Systems, Internet Technology, Manufacturing Objects
as Information Carriers, Holistic Approach for Safety, Security,
Privacy and Knowledge Protection
• RAMI 4.0 – The Reference Architecture Model Industrie 4.0, Industrie
4.0 Components
3. Scenarios for Application
4. Implementation Strategies
5. Conclusion
Industrie 4.0 Fundamentals, Scenarios for Application
and Strategies for Implementation
September 30th, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl ‹3.›
Overview
1. Introduction
2. Fundamental Approaches of Industrie 4.0• Cyber-Physical Systems, Internet Technology, Manufacturing Objects
as Information Carriers, Holistic Approach for Safety, Security,
Privacy and Knowledge Protection
• RAMI 4.0 – The Reference Architecture Model Industrie 4.0, Industrie
4.0 Components
3. Scenarios for Application
4. Implementation Strategies
5. Conclusion
The Impact of Information and
Communication Technology(1)
September 30th, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl ‹4.›
Web Web 1.0 Web 2.0
1995 2000 2005
World Wide Web
Hypermedia
Interlinked Documents
Multimedia
Interlinked Media
Java, UML, XML Web Services
Socialmedia (1)
Interlinked People
Source: based on Dr. Dais, Bosch
September 30th, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl ‹5.›
Web 3.0
2010
Socialmedia (2)
Interlinked
Enterprises
App Technologie
Web A.B
2015
Cyber-Physical Media
Interlinked
Systems
IoT, IoS, IoD, …
Industrie 4.0 Components
Web X.Y
2020
Future Media
?
The Impact of Information and
Communication Technology(2)
Industrie 4.0 – The 4th Industrial Revolution
September 30th, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl ‹6.›
End of
18th Century
Beginning of
20th Century
Beginning of the
1970s
Leve
l o
f C
om
ple
xit
y
Today
1. Industrial Revolution
by introduction of
manufacturing plants
with help of hydro power
and steam power
2. Industrial Revolution
by introduction of shared
mass-prodution with help
of electric energy
3. Industrial Revolution
by electronics and IT for
enhanced automization in
production
4. Industrial Revolution
based on Cyber-Physical
Systems
First
mechanical loom
1784
First assembly line
Union Stock Yards 1870
time
First Programmable
Logic Controller (PLC)
Modicon 084
1969
3rd Industrial
Revolution
4th Industrial
Revolution
2nd Industrial
Revolution
1st Industrial
Revolution
Source: Kagermann, H.; Wahlster, W.; Held, J.; (Hrsg.) : Bericht der Promotorengruppe Kommunikation. Im Fokus: Das Zukunftsprojekt Industrie 4.0. Forschungsunion, 2012
Industrie 4.0 – what does it mean?
September 30th, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl ‹7.›
Industrie 4.0 means the 4th industrial revolution and aims at new value chains
covering the whole product lifecycle.
The technological approach is the use of so-called Cyber-Physical Systems,
which comprise modern control sysetms containing
embedded systems equiped with an internet address..
Applying this approach future, products and production
equipment are enabled to be logically
interlinked and are able
to commuinicate.
The New Platform Industrie 4.0
September 30th, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl ‹8.›
Research and Implementation Roadmap
of the Platform Industrie 4.0
September 30th, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl ‹9.›
IMPLEMENTATION STRATEGY
Methods for newbusiness modelsHorizontal integration
via value creationnetworks
Integration of real and virtual worldsSeamless
engineering throughout life cycle
Systems Engineering
Automation of value creation networks
Sensor data analysis and derivation of data-based process control systemVertical integration and networked
production systems Intelligence - Flexibility - Adaptability
Multimodal assistant systemsNew social infrastructures
for work Acceptance of technology and nature of work
Wireless communication for Industry 4.0 scenariosContinuous
development of hybridtechnologies
Security & safety
Industry 4.0 platform with reference architectures and decentralized service-oriented architecture
2015 2018 2025 2035
Methods for framework Value creation networks
INDUSTRY 4.0 by DESIGN
Approaches for Smart Systems
August 24, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl | 10
Functional integration Integrated
cyber-physical systems
Communicating
(self-)controled systems
Structural Health Monitoring
Condition Monitoring
Remote Diagnosis
Remote Control
Cyber-physical systems enable
communication, monitoring, control
Smart PlantSmart Home
Industrie 4.0 Fundamentals, Scenarios for Application
and Strategies for Implementation
September 30th, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl ‹11.›
Overview
1. Introduction
2. Fundamental Approaches of Industrie 4.0• Cyber-Physical Systems, Internet Technology, Manufacturing Objects
as Information Carriers, Holistic Approach for Safety, Security,
Privacy and Knowledge Protection
• RAMI 4.0 – The Reference Architecture Model Industrie 4.0, Industrie
4.0 Components
3. Scenarios for Application
4. Implementation Strategies
5. Conclusion
Folie 12
Technology Approaches of Industrie 4.0
September 30th, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl ‹12.›
• Cyber-physische Systeme
• Internet Technologies
• Internet of Things
• Internet of Services
• Internet of Data
• Components as Information Carriers
• Holistic Approach
• Safety
• Security
• Privacy
• Knowledge Protection
Recommendation for Implementing Industrie 4.0
September 30th, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl ‹13.›
Research Roadmap
RAMI 4.0
Industrie 4.0
Component
Industrie 4.0 Fundamentals, Scenarios for Application
and Strategies for Implementation
September 30th, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl ‹14.›
Overview
1. Introduction
2. Fundamental Approaches of Industrie 4.0• Cyber-Physical Systems, Internet Technology, Manufacturing Objects
as Information Carriers, Holistic Approach for Safety, Security,
Privacy and Knowledge Protection
• RAMI 4.0 – The Reference Architecture Model Industrie 4.0, Industrie
4.0 Components
3. Scenarios for Application
4. Implementation Strategies
5. Conclusion
Folie 15
Demonstration Centers for Industrie 4.0 Scenario 1: TU Darmstadt: Efficient Production 4.0
September 30th, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl ‹15.›
Development based on an existing production line
Brown field instead of green field
Performance indicators for organizational and
economic evaluation
Quantification of efficieny by comparing
previous and new process efficiencies
Kernel role of qualified workers
Folie 16
Scenario 1: Efficient Production 4.0
September 30th, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl ‹16.›
component as
information carrier
uniform data
management
Use Case 4
flexible intelligent Worker
Assistance Systems
Use Case 1
paperless integrated quality
assurance
Use Case 3
Condition and Energy
Monitoring
Use Case 2
Value stream improvment
real-time capable
production controlling
Folie 17
Approaches for Efficient Production 4.0
Use Case 0: Components as Information Carriers
UC 0: Harmozied data management / Components as information carriers
UC 1:
Paperless and integrated
quality assurance
UC 2:
Digital value stream
UC 3:
Condition Monitoring
UC 4:
Flexible and intelligent
worker assistanceInspection
report
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Measurement
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Bill of delivery
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Data sheet
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September 30th, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl ‹17.›
Folie 18
Approaches for Efficient Production 4.0
Use Case 0: Components as Information Carriers
Bill of delivery
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Data sheet
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Messprotokoll
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Prüfprotokoll
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----Arbeits-
anweisung
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Arbeits-
anweisung
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Arbeits-
anweisung
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Arbeits-
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Arbeits-
anweisung
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Arbeits-
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Digital availability of all documents and
unambigous assignment to components
Process data
ID-stations ( )
Datenmanagement on
the shop floor
September 30th, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl ‹18.›
Work
instruction
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Work
instruction
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Work
instruction
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Folie 19
Scenario 1: Efficient Production 4.0
September 30th, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl ‹19.›
component as
information carrier
uniform data
management
Use Case 4
flexible intelligent Worker
Assistance Systems
Use Case 1
paperless integrated quality
assurance
Use Case 3
Condition and Energy
Monitoring
Use Case 2
Value stream improvment
real-time capable
production controlling
Folie 20September 30th, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl ‹20.›
Scenario 2: Additive Manufacturing (1)
Folie 21
Scenario 2: Additive Manufacturing (2)
September 30th, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl ‹21.›
Industrie 4.0 Fundamentals, Scenarios for Application
and Strategies for Implementation
September 30th, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl ‹22.›
Overview
1. Introduction
2. Fundamental Approaches of Industrie 4.0• Cyber-Physical Systems, Internet Technology, Manufacturing Objects
as Information Carriers, Holistic Approach for Safety, Security,
Privacy and Knowledge Protection
• RAMI 4.0 – The Reference Architecture Model Industrie 4.0, Industrie
4.0 Components
3. Scenarios for Application
4. Implementation Strategies
5. Conclusion
Folie 23
VDMA-Recommended Practices Industrie 4.0
Initial Situation:
86% of German SMEs are aware about the potential of Industrie 4.0
(Source: Commerzbank AG)
Vision of Industrie 4.0, however, is difficult to implement in SMEs
Implementation roadmap for Industrie 4.0 is unknown
Goals:
Visions of Industrie 4.0 have to be defined for innovative products and
improved production processes in clear and implementable steps
To promote Industrie 4.0 as a breakthrough technology to establish new
business models
To explain a roadmap for a successful implementation of Industrie 4.0
September 30th, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl ‹23.›
Folie 24
Kernel approach of recommended practices Industrie 4.0 is the Toolbox-
Approach Industrie 4.0
This approach aims at analyzing enterprise specific competences to derive
implementation use cases and ideas for new business models
VDMA-Recommended Practices Industrie 4.0:
Toolbox Industrie 4.0
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September 30th, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl ‹24.›
Folie 25
Structure of the Toolbox:
Application Layers:
• Six application layers for
indicating implementation
areas for Industrie 4.0.
• The combination clarifies the
expected functionality.
Performance Classes:
• Five successive performance
classes are indicated to
idebtify potential
implementation ideas.
• The highest performance
class approaches the
Industrie 4.0 vision.
Application
Layers
Performance
Classes
VDMA-Recommended Practices Industrie 4.0:
Toolbox Industrie 4.0
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.0 –
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September 30th, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl ‹25.›
Folie 26
Application Layers:
• Integration of Sensors/Aktuators
• Communication / Connectivity
• Functionalities for data
management and information
exchange
• Monitoring
• Product related IT-Services
• Business models for new
products
VDMA-Recommended Practices Industrie 4.0:
Toolbox Products
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.0 –
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September 30th, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl ‹26›
Folie 27
Application Layers:
• Information technology for
production
• Machine-2-Machine-
communication (M2M)
• Enterprise-production
interconnection
• ICT-Infrastructur in production
• Human-Machine-Interfaces
• Efficiency for small lot-sizes
VDMA-Recommended Practices Industrie 4.0:
Toolbox Production
Qu
elle
: L
eitfa
den In
du
str
ie 4
.0 –
Orie
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zu
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en
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September 30th, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl ‹27›
Folie 28
Goal:
Identification of existing Industrie 4.0-Competencies
Approach:
1. Analysis of publically available information
2. Adjusting the performance classes of the toolbox
Industrie 4.0
3. Definition of the strategic goals based on the
toolbox Industrie 4.0
VDMA-Recommended Practices Industrie 4.0:
Analysis of Competences and Strategic Goals
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.0 –
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September 30th, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl ‹28.›
Folie 29
Approach:
1. Analysis of publically available information
2. Adjusting the performance classes of the toolbox
Industrie 4.0
3. Definition of the strategic goals based on the
toolbox Industrie 4.0
VDMA-Recommended Practices Industrie 4.0:
Results for Products and Production
So
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e: L
eitfa
den In
du
str
ie 4
.0 –
Orie
ntie
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ur
Ein
führu
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en
Mitte
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, V
DM
A
September 30th, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl ‹29.›
Industrie 4.0 Fundamentals, Scenarios for Application
and Strategies for Implementation
September 30th, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl ‹30.›
Overview
1. Introduction
2. Fundamental Approaches of Industrie 4.0• Cyber-Physical Systems, Internet Technology, Manufacturing Objects
as Information Carriers, Holistic Approach for Safety, Security,
Privacy and Knowledge Protection
• RAMI 4.0 – The Reference Architecture Model Industrie 4.0, Industrie
4.0 Components
3. Scenarios for Application
4. Implementation Strategies
5. Conclusion
Conclusions
Industrie 4.0 is a key initiative of the German hightech strategy supported by the
German government and to be implemented by industry.
Key strategy of Industrie 4.0 is the creation of new innovation for smart systems such
as smart products, smart production systems, smart logistics or smart grids
based on the integration of internet based communication and embedded control
software to ensure sustainablity and environmental soundness.
Future research activities will also need to address
- safety, security, privacy and knowledge protection,
- new business models as well as
- human factors impact
New advanced engineering methods are required to support the developemnt of
smart products able to self-control their functionality and to communicate with other
smart systems as well as with humans.
Industrie 4.0 is a fascinating technology and each enterprise has to decide whether,
and if so, how to implement Industrie 4.0.
September 30th, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl ‹31.›
Source: Potthast Fachschaftenkonferenz
September 30th, 2015 | Mechanical Engineering | Department of Computer Integrated Design | Prof. Dr.-Ing. R. Anderl ‹32.›