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Industrialization of Additive
Manufacturing
Realize innovation.Unrestricted © Siemens AG 2017
Unrestricted © Siemens AG 2017
Page 2 Siemens PLM Software
Siemens is investing in Additive Manufacturing since its early days and
pushing its industrialization
Additive Manufacturing history of Siemens
Chuck Hall: U.S. Patent 4,575,330:
“Apparatus for Production of Three-
Dimensional objects by Stereolithography” 1986
1989Start of Siemens Corporate Technology
R&D Stereolithography
1989
Start of Siemens Corporate Technology
R&D Direct Metal Deposition
2004
Start of Siemens Corporate Technology
R&D Metal Powder Bed Fusion
2006
Start of Siemens Corporate Technology
R&D Ceramic Powder Bed Fusion
expectation
time
Innovation
trigger
Peak of
inflated
expectations
Trough of
disillusionment
Slope of
enlightenment
Enterprise
3D Printing
Consumer
3D
Printing
Plateau
of Productivity
Gartner's 2015 Hype Cycle for
Emerging Technologies11 STAMFORD, Conn., August 18, 2015
Unrestricted © Siemens AG 2017
Page 3 Siemens PLM Software
Cimdata Report on 3D Printing and PLM – Key points
Driven by potential for radical part
design changes and innovation
AM Market Growth is accelerating
Industrial market is
investing heavily
Same weight
3-5 times stiffer
Mass producible
A new era of designing for high
performance and light weight
Unrestricted © Siemens AG 2017
Page 4 Siemens PLM Software
Three pillars for Additive Manufacturing applications @ Siemens
Product: SGT
Component: Burner tip
Benefit: 10 times faster,
easy upgrades
Status: In commercial
application
Product: SGT
Component: Turbine Blade
Benefit: Significant reduction of time to
market
Status: Part of standard process
Rapid Manufacturing
Product: SGT
Component: Burner swirler
Benefit: Optimized design of swirler can
only be made via AM technique
Status: In commercial
application
Burner
Rapid Prototyping1 3
Blade 1
Rapid Repair
Burner
2
Unrestricted © Siemens AG 2017
Page 5 Siemens PLM Software
Comparison of conventionally manufactured component vs.
redesigned Additive Manufacturing component
• 13 machined parts, joined by 18 welds.
• Thermal Barrier Coating on front surface.
• External pilot gas feed
• Standard lead time 26 weeks (excl. TBC)
• Weight: 4,5 kg
Conventionally manufactured burner front
• 1 single part
• Optimized cooling, possible to remove TBC
• Pilot gas feed integrated in structure
• Standard lead time 3 weeks (excl. TBC)
• Weight: 3,5 kg
AM adapted burner front
Unrestricted © Siemens AG 2017
Page 6 Siemens PLM Software
Additive Unlocks the Next Frontier of Possibility
Conventional
thinking
Additive
thinking Basic benefits of Additive
Design:
• Improved performance
• Reduced weight
• Less material
• Equal strength / reduced stress
Manufacturing:
• Greater shape complexity
• Fewer manufacturing steps
• Fewer setups
• Less tooling
• Reduced physical inventory
Unrestricted © Siemens AG 2017
Page 7 Siemens PLM Software
Additive: The next frontier of performance
Product Development
LIMITLESS FREEDOM:
10xfaster development time
100xfaster design changes
optimized designsreduce weight, increase strength,
improve serviceability
Business
LIMITLESS OPPORTUNITY:
0physical inventory
on-demandproduct availability
∞customization
Production
LIMITLESS AGILITY:
0cost for greater complexity
1piece lot size
finished productsprinted as-assembled
Materials
LIMITLESS CONTROL:
multiple materialsin a single part
micro-structurestune material properties
Unrestricted © Siemens AG 2017
Page 8 Siemens PLM Software
Siemens Additive Manufacturing Vision
Provide customers with an
integrated “end-to-end” Additive
Manufacturing Solution leveraging
Siemens PLM technologies for the
Design, Simulation, and Printing of
Products within a managed PLM
system connected to MOM and
Quality shop floor systems
Unrestricted © Siemens AG 2017
Page 9 Siemens PLM Software
Industrializing additive manufacturing
Today’s Challenges
Disconnectedapplications
Multipledata conversions
Uncontrolled workflow
DESIGN
SOFTWARE
SIMULATION
SOFTWARE
PRINT PREPARATION
SOFTWARE
PRODUCTION
SOFTWARE
Conventional thinking
Unrestricted © Siemens AG 2017
Page 10 Siemens PLM Software
Industrialize Additive Manufacturing
Integrated Additive Solution
Design Simulate 3D Print
Product development for additive manufacturing
NX and Simcenter
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Unrestricted © Siemens AG 2017
Page 11 Siemens PLM Software
Industrialize Additive Manufacturing
Integrated Additive Solution
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Design Simulate 3D Print
Data Management and Shop Floor Connectivity
Siemens Production Software and MES Systems
Product development for additive manufacturing
Partnerships
NX and Simcenter
Teamcenter
Simatic IT
Unrestricted © Siemens AG 2017
Page 12 Siemens PLM Software
Design for Additive Manufacturing
REIMAGINE PRODUCTS
• Design with Convergent Modeling TM
• Generative design using topology
optimization
• Lattice structures
• Design rules for manufacturability
Unrestricted © Siemens AG 2017
Page 13 Siemens PLM Software
Design for Additive Manufacturing
Traditional and New Design Workflows Supported
From Traditional
Prototyping
MakePrepareDesign
MakeModifySimulateScan
Scan to print
MakeValidateOptimizeDesign
Optimize to print
TO…
Unrestricted © Siemens AG 2017
Page 14 Siemens PLM Software
Design for Additive Manufacturing
Topology
optimization
All operations in NX CAD
Multiple load cases
Optimized model can be refined with
Convergent Modeling
Unrestricted © Siemens AG 2017
Page 15 Siemens PLM Software
Design for Additive Manufacturing
Convergent
Modeling™
Technology
Work directly with facets
surfaces and solids
Unlimited flexibility to design
innovative products
No need for reverse engineering
Unrestricted © Siemens AG 2017
Page 16 Siemens PLM Software
Design for Additive Manufacturing
Lattices*
Lightweight components
and structural integrity
Integrated lattice
structure development
Complex geometry
represented as facets
* Available soon
Unrestricted © Siemens AG 2017
Page 17 Siemens PLM Software
Design for Additive Manufacturing
Lattices*
Lightweight components
and structural integrity
Integrated lattice
structure development
Complex geometry
represented as facets
* Available soon
Unrestricted © Siemens AG 2017
Page 18 Siemens PLM Software
Design for Additive Manufacturing
Design rules
Ensure the part manufacturability
Avoid costly re-design when a part is
designed and found to be inadequate
during manufacturing
Unrestricted © Siemens AG 2017
Page 19 Siemens PLM Software
Design for Additive Manufacturing
Design Rules
Set threshold for minimum
thickness
Wall thickness
Ensure that part fits
within the 3D printer build
volume
Recognize part regions
that require support
Identify fully enclosed voids
within a part
Printable volume Wholly enclosed volume
Overhang angle
Unrestricted © Siemens AG 2017
Page 20 Siemens PLM Software
Industrialize Additive Manufacturing
Integrated Additive Solution
11101010000101000110101010001010101010101001010101010101010100101010101010101010101010101010101010101010010101010110101101010111001 0100001101010101000000110011
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1010000110101010100000011001001010101010101010101011010101010101010000101011010101010101000100100001100101010010100011010101000110 01000011010101010000001100100
1010000110101010100000011001001010101010101010101011010101010101010000101011010101010101000100100001100101010010100011010101000110 01000011010101010000001100101
Design Simulate 3D Print
Product development for additive manufacturing
NX and Simcenter
Data Management and Shop Floor Connectivity
Siemens Production Software and MES Systems
Partnerships
Teamcenter
Simatic IT
Unrestricted © Siemens AG 2017
Page 21 Siemens PLM Software
Simulate for Additive Manufacturing
PREDICT PERFORMANCE
• Optimize part design with advanced
analysis tools
• Validate product performance
• Simulate additive processes
Unrestricted © Siemens AG 2017
Page 22 Siemens PLM Software
Simulate for Additive Manufacturing
Topology
optimization for
analysts
Objectives and constraints
at global level
Multiple solutions
in the same optimization
Optimization of components
within assemblies
Unrestricted © Siemens AG 2017
Page 23 Siemens PLM Software
Simulate for Additive Manufacturing
Product performance
simulation
Validate optimized designs using
the advanced capabilities of
Simcenter 3D
Generate simulation models to
validate convergent body
Access all validation and editing tools
in one environment
Unrestricted © Siemens AG 2017
Page 24 Siemens PLM Software
Simulate for Additive Manufacturing: Validation for impact of Additive
Manufacturing process
Example: Simulate powder bed processes – micro scale
Energy transfer
Particle Flow / Filling (Discrete Element Modeling – DEM)
Powder manufacture and powder bed distribution
Melting / Solidification (Volume of Fluid – VOF)
Powder melting simulation (e.G. EBM)
Unrestricted © Siemens AG 2017
Page 25 Siemens PLM Software
Industrialize Additive Manufacturing
Integrated Additive Solution
11101010000101000110101010001010101010101001010101010101010100101010101010101010101010101010101010101010010101010110101101010111001 0100001101010101000000110011
0100001101010101000000110010010101010101010101010110101010101010100001010110101010101010001001000011001010100101000110101010001101 01000011010101010000001100100
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1010000110101010100000011001001010101010101010101011010101010101010000101011010101010101000100100001100101010010100011010101000110 01000011010101010000001100101
Design Simulate 3D Print
Product development for additive manufacturing
NX and Simcenter
Data Management and Shop Floor Connectivity
Siemens Production Software and MES Systems
Partnerships
Teamcenter
Simatic IT
Unrestricted © Siemens AG 2017
Page 26 Siemens PLM Software
3D Print
RETOOL MANUFACTURING
• Drive additive manufacturing
technologies for real production
• Integrated post-printing machining and
inspection programming
• Partnering with industry leaders
Unrestricted © Siemens AG 2017
Page 27 Siemens PLM Software
Realization for Additive Manufacturing
Smart Model-Driven End-to-End Process
Design and
optimization
Printpreparation
Validatefor AM
(Process)Print
Post-printoperations
Smart model-driven process
Unrestricted © Siemens AG 2017
Page 28 Siemens PLM Software
3D Print
Revolutionary Technologies Supported by NX
Hybrid additive Multi-axis fused deposition modeling
Multi jet fusionPowder bed fusion
Unrestricted © Siemens AG 2017
Page 29 Siemens PLM Software
3D Print
Powder Bed Fusion
Most widely utilized metal
additive manufacturing technology
Print fine internal details
and complex features
Near forged part
material properties
Unrestricted © Siemens AG 2017
Page 30 Siemens PLM Software
3D print
Powder Bed Fusion
A model-driven process in NX
Position / nest parts
on build tray
Create support
structures
Define the build
process
Verify the laser
path
Select a 3D printer
Design model
Drive 3D printers
Printed part
Unrestricted © Siemens AG 2017
Page 31 Siemens PLM Software
Powder Bed Fusion - demo
Unrestricted © Siemens AG 2017
Page 32 Siemens PLM Software
Additive Postprocessing and Part Finishing
Integrated NX CAM
Work Cell or Line Definition
Grinding, Polishing, Machining
Robot Kinematics and Simulation
Several Output Formats
All in one system – NX software
Unrestricted © Siemens AG 2017
Page 33 Siemens PLM Software
3D Print
Multi Jet Fusion
Print plastic parts using a process
similar to inkjet printing
Make parts with high dimensional
accuracy and improved properties
Build parts 10 times faster
Unrestricted © Siemens AG 2017
Page 34 Siemens PLM Software
3D Print
Multi Jet Fusion
A model-driven process in NX
Automatically nest
parts in 3D
Define/adjust the
build process
Select a build tray
Design model
Drive multi jet fusion
3D printers
Printed parts
Add components
to the build tray
Unrestricted © Siemens AG 2017
Page 36 Siemens PLM Software
3D Print
Hybrid Additive
Manufacturing
Combining 3D printing with CNC
technology on one machine
Complex, large-size parts with
internal cavities
Eliminate support structures
Unrestricted © Siemens AG 2017
Page 37 Siemens PLM Software
Hybrid Additive Manufacturing
FROM:
6-8 weeks
To:
36 hours
Marine industry example
Unrestricted © Siemens AG 2017
Page 38 Siemens PLM Software
3D Print
Multi-Axis Fused Deposition
Modelling
Build composite parts in various sizes
Leverage robots flexibility
to print parts of any complexity
Eliminate support structures
Unrestricted © Siemens AG 2017
Page 39 Siemens PLM Software
Multi-axis Fused Deposition Modeling
Robotic Composite 3D Demonstrator
Integration of Stratasys’ advanced extrusion technology, Siemens MC industrial motion platform
and Siemens PLM design-to-product workflow
Unrestricted © Siemens AG 2017
Page 40 Siemens PLM Software
Industrialize Additive Manufacturing
Integrated Additive Solution
11101010000101000110101010001010101010101001010101010101010100101010101010101010101010101010101010101010010101010110101101010111001 0100001101010101000000110011
0100001101010101000000110010010101010101010101010110101010101010100001010110101010101010001001000011001010100101000110101010001101 01000011010101010000001100100
1010000110101010100000011001001010101010101010101011010101010101010000101011010101010101000100100001100101010010100011010101000110 01000011010101010000001100100
1010000110101010100000011001001010101010101010101011010101010101010000101011010101010101000100100001100101010010100011010101000110 01000011010101010000001100101
Design Simulate 3D Print
Product development for additive manufacturing
NX and Simcenter
Data Management and Shop Floor Connectivity
Siemens Production Software and MES Systems
Partnerships
Teamcenter
Simatic IT
Unrestricted © Siemens AG 2017
Page 41 Siemens PLM Software
Deliver the correct data to production
Establish a closed-loop process
Data Management and Shop Floor Connectivity
Manage all the manufacturing data
Re-use proven data and processes
Single source of data Connect engineering to the shop floor
Unrestricted © Siemens AG 2017
Page 42 Siemens PLM Software
Manufacturing Operations Management
Embed AM activities in the overall production process
Manage all pre / post
3D printing operations
Order management
Additive manufacturing managementOperator guidance and checklist
Print job file management
Powder and substrate management
Full production data tracking
* Available soon
Unrestricted © Siemens AG 2017
Page 43 Siemens PLM Software
Cloud Based
Data Analytics
OEM
Supplier
Teamcenter Platform
MindSphere
ID3D
NX CMMNX CAM
(Machining)
NX CAM
(HYBRID
AM)
NX Build
Tray
Manager
NX AM
(LMF)
NX CAM
(Multi-Axis
ME)
NX framework
SINALYTICS
Supplier 1234
Outbound Technical
Package (Digital Asset)
Physical Component
In-bound Technical
Package (Digital Asset)
Secure Manufacturing
On Premise & Supplier Collaboration
Physical Component
Runtime Data
Omneo
ID3D
Trumpf Truprint 100
Sno 1234567
ID3D
ID3D
Trumpf Truprint 100
Sno 1234567
ID3D
TC Shop Floor Connect
ID3D
Unrestricted © Siemens AG 2017
Page 44 Siemens PLM Software
Secure Digital Content DistributionSystem Overview (Proof of Concept)
Unrestricted © Siemens AG 2017
Page 45 Siemens PLM Software
Siemens Partnerships with Additive Manufacturing Industry Leaders
TRUMPFTRUMPF and Siemens are driving the industrialization of additive manufacturing
EOSEOS integrates EOSPRINT software into Siemens NX to build on Siemens’
end-to-end additive manufacturing solution
HPSiemens to collaborate with HP Inc. to elevate 3D printing from prototyping to full
production
DMG MORIDMG Mori and Siemens partner to deliver hybrid additive manufacturing
StratasysSiemens and Stratasys partner to incorporate additive manufacturing into volume
production
MaterialiseMaterialise collaborates with Siemens to advance additive manufacturing
Unrestricted © Siemens AG 2017
Page 46 Siemens PLM Software
Digitilized Additive Manufacturing Process
Design space
Adapt design
Validate
Final part
OptimizeInitial
design
Finish and inspectPrepare for printing*
* Powered by Materialise technology
Unrestricted © Siemens AG 2017
Page 47 Siemens PLM Software
Siemens PLM NX Additive Manufacturing Products
Product ID Name Availability
DESIGNNX13110 NX MACH 3 Additive Manufacturing with Convergent Bundle NowNXS30110 NX Additive Manufacturing with Convergent Sticky Add-on Nowtbd NX AM CAD Lattice Structures NX11.0.2, NX12.0
SIMULATIONNXN016 NX Nastran Topology Optimization NowNX30556 Topology Optimization for Designers NX11.0.1+
FIXED-PLANE MFG
NX11210 NX AM Fixed-Plane Basic NowNX11210NL NX AM Fixed-Plane Basic - Node Locked NowNX13230 NX AM Fixed-Plane Advanced NX12.0NX13230NL NX AM Fixed-Plane Advanced - Node Locked NX12.0NX11210TNL NX AM for TruTops Print Basic NowNX13230TNL NX AM for TruTops Print Advanced NowNX11210TNL NX AM Build Processor for TruTops Print NX12.0NX12220 NX AM Multi Jet Fusion NX11.0.2NX12220NL NX AM Multi Jet Fusion - Node Locked NX11.0.2
MULTI-AXIS MFG
NX13652 Hybrid/Additive Manufacturing Package for DMG Mori Lasertech 65 Family NowNX13653 Hybrid/Additive Manufacturing Package for DMG Mori Lasertech 65 FD Family NowNX13651 Hybrid Manufacturing Bundle for DMG Mori Lasertech 4300 Family NowNX30652 Additive Manufacturing Add-On NowNX12470 NX Multi-Axis Deposition NowNX30650 NX Multi-Axis Deposition Add-On Now
Unrestricted © Siemens AG 2017
Page 48 Siemens PLM Software
Learn More
Web
www.siemens.com/plm/additivemanufacturing
NX Manufacturing Forum
www.siemens.com/plm/community/nx/manufacturing
Manufacturing 360 tablet app
Available from Apple Store or Google Play
Unrestricted © Siemens AG 2017
Page 49 Siemens PLM Software
Mike Fair
Senior Strategist
Siemens PLM Software
2000 Eastman Drive
Milford, OH 45122
Phone: +1 513 576 2077
E-mail:
Contact us
Realize innovation.