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Industrial Cables Tray-Rated Control Cables · 2019-11-28 · 2 TRAYCONTROL® 300 fleible oil...
Transcript of Industrial Cables Tray-Rated Control Cables · 2019-11-28 · 2 TRAYCONTROL® 300 fleible oil...
Tray-Rated ControlCables
Industrial Cables
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PVC/Nylon / PVC PageTRAYCONTROL® 300 2TRAYCONTROL® 300-C 3TRAYCONTROL® 300 TP 4TRAYCONTROL® 300-C TP 5TRAYCONTROL® 500 6TRAYCONTROL® 500-C 7TRAYCONTROL® 530 8TRAYCONTROL® 600 10TRAYCONTROL® 600-C 11PVC/Nylon / TPE TRAYCONTROL® 550 TPE 9TRAYCONTROL® 670/670-C HDP 12XLPE / PVC TRAYCONTROL® X 13
Table of Contents
Legend
UL Approved
EAC (GOST-R) Approved
CSA Approved CE ApprovedPVC = Polyvinyl chlorideTPE = Thermoplastic elastomerXLPE = Cross-linked polyethylene
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TRAYCONTROL® 300flexible, oil resistant, NFPA 79
PropertiesCable structureTechnical data• Tinned copper conductor, fine wire
with AWG dimensions• •Flexible PVC data and control cable The materials used during manufacturing
are cadmium-free, contain no siliconeand are free from substances harmfulto the wetting properties of lacquers
• Temperature range-25°C to +105°C • Core insulation of special PVC
(AWG 22 -AWG 16 with transparentnylon skin)
• Nominal voltage300 V Tests
• Core identification to internationalcolour code
• Self-extinguishing and flame retardantacc. to CSA FT4
• Test voltage2000 V
• Cores stranded in layers withoptimal lay length
• UL (AWG 22 - AWG 16):PLTC-ER, ITC-ER, Type CM, NFPA 79,OIL RES I & II, Class I Div. 2,NEC Art. 501, 725, 760 & 800, AWM 2517
• Minimum bending radiusflexing 6x cable Ø
• Separator• Radiation resistanceup to 80x106 cJ/kg (up to 80 Mrad) • Outer sheath of special PVC
• Sheath colour: grey (RAL 7001) • UL (AWG 24 - AWG 28):CM, AWM 2517, rated OIL RES I & II,NEC Art. 725, 760 & 800, NFPA 79
• With length marking in feet
• CSA:CSA CMG FT4, AWM I/II A/B FT4
NoteAdvantages• Highly flexible easy to install• Oil resistant to OIL RES I & IIAvailable on request• PUR or TPE outer sheath• Sheath colour to suit customer
requirements
ApplicationHELUKABEL® TRAYCONTROL® 300 is a multi-core PVC data and control cable. Cross-sections with PLTC-ER and ITC-ER approval suitable for open,unprotected installation in cable trays to the machine; their outstanding oil resistance (OIL RES I & II) makes them ideally suited as connecting andjoining cables and also for control, signal and measuring systems in industrial plants. The flexible cable structure facilitates installation inside andoutside of machines and switch cabinets. Applications: tool machines, control panels, control and instrumentation technology, production automation,cable ducts, renewable energies.
= Product conforms with Low-Voltage Directive 2014/35/EU.
Weightapp.kg / km
Cop.weightkg / km
Outer Øapp. mm
No.coresx AWG-No.
Cross-section mm²
Part no. Weightapp.kg / km
Cop.weightkg / km
Outer Øapp. mm
No.coresx AWG-No.
Cross-section mm²
Part no.
12,01,83,82 x 280,09362625 69,035,07,715 x 240,2416265586,046,38,420 x 240,2416265618,03,03,93 x 280,09362626
21,04,04,24 x 280,09362627 103,058,09,125 x 240,24162657131,069,49,630 x 240,2416265827,05,04,76 x 280,09362628
30,07,05,08 x 280,09362629 173,092,611,240 x 240,24162659219,0115,712,450 x 240,2416266030,09,05,610 x 280,09362630
43,013,06,215 x 280,09362631 22,07,06,52 x 220,3826266154,018,06,820 x 280,09362632 28,011,06,73 x 220,3826266263,022,07,625 x 280,09362633 32,014,77,24 x 220,3826266373,027,08,030 x 280,09362634 46,022,08,36 x 220,3826266489,036,08,840 x 280,09362635 54,029,48,88 x 220,38262665
109,045,09,850 x 280,09362636 66,037,010,110 x 220,3826266618,03,04,02 x 260,15462637 90,055,011,415 x 220,38262667
115,073,012,520 x 220,3826266821,04,04,23 x 260,1546263824,06,04,44 x 260,15462639 141,092,014,625 x 220,38262669
176,0110,015,430 x 220,3826267030,09,05,06 x 260,1546264034,012,05,38 x 260,15462641 234,0147,017,040 x 220,38262671
293,0183,019,050 x 220,3826267242,015,06,010 x 260,1546264252,022,06,715 x 260,15462643 57,011,96,92 x 200,6166267367,030,07,520 x 260,15462644 60,017,87,23 x 200,6166267480,037,08,225 x 260,15462645 73,023,77,84 x 200,6166267592,044,08,630 x 260,15462646 97,036,09,06 x 200,61662676
116,059,09,540 x 260,15462647 133,047,49,68 x 200,61662677145,074,011,150 x 260,15462648 143,059,011,010 x 200,61662678
19,05,04,32 x 240,24162649 177,089,012,515 x 200,61662679261,0118,014,620 x 200,6166268022,07,04,53 x 240,24162650
27,09,04,84 x 240,24162651 353,0148,016,025 x 200,61662681419,0178,016,830 x 200,6166268233,014,05,56 x 240,24162652
42,018,05,88 x 240,24162653 562,0237,018,740 x 200,61662683699,0296,021,050 x 200,6166268449,023,26,610 x 240,24162654
Continuation
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Technical DataUL (AWG 22 - AWG 16): PLTC-ER, ITC-ER, AWM 2517, CM, NFPA 79, Class I Div. 2 per NEC Art. 501, NEC Art. 725, 760 & 800, Oil Res I/IIUL (AWG 24 - AWG 28): AWM 2517, CM, NFPA 79, NEC Art. 725, 760 & 800, Oil Res I/II
CSA: CMG FT4, C22.2 No. 210 - AWM I/II A/B FT4 Conductor Insulation: Special PVC/Nylon Cable Jacket: Special PVC
Additional technical data available on request.
TRAYCONTROL® 300flexible, oil resistant, NFPA 79
Weightapp.kg / km
Cop.weightkg / km
Outer Øapp. mm
No.coresx AWG-No.
Cross-section mm²
Part no. Weightapp.kg / km
Cop.weightkg / km
Outer Øapp. mm
No.coresx AWG-No.
Cross-section mm²
Part no.
61,018,57,42 x 180,96362685 83,025,07,92 x 161,316269791,038,08,33 x 161,316269864,028,07,73 x 180,96362686
77,037,08,34 x 180,96362687 109,050,08,94 x 161,3162699162,076,010,36 x 161,3162700101,056,09,76 x 180,96362688
142,074,010,48 x 180,96362689 243,0101,011,28 x 161,3162702267,0126,012,910 x 161,3162703195,092,011,910 x 180,96362690
247,0139,013,515 x 180,96362691 364,0189,015,415 x 161,3162704493,0252,017,220 x 161,3162705328,0185,015,820 x 180,96362692
407,0231,017,425 x 180,96362693 608,0314,018,825 x 161,3162706729,0377,019,930 x 161,3162707539,0277,018,330 x 180,96362694
717,0370,020,440 x 180,96362695 967,0503,023,340 x 161,31627081214,0629,026,150 x 161,3162709894,0462,023,950 x 180,96362696
Dimensions and specifications may be changed without prior notice. (RN02)
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TRAYCONTROL® 300flexible, oil resistant, NFPA 79
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TRAYCONTROL® 300-Cflexible, oil resistant, screened, EMC-preferred type, NFPA 79
PropertiesCable structureTechnical data• Tinned copper conductor, fine wire
with AWG dimensions• •Flexible screened
PVC data and control cableThe materials used during manufacturingare cadmium-free, contain no siliconeand are free from substances harmfulto the wetting properties of lacquers
• •Temperature range-25°C to +105°C
Core insulation of special PVC(AWG 22 - AWG 16 with transparentnylon skin) Tests• Nominal voltage
300 V • Core identification tointernational colour code
• Self-extinguishing and flame retardantacc. to CSA FT4• Test voltage
2000 V • Cores stranded in layers withoptimal lay length
• UL (AWG 22 - AWG 16):PLTC-ER, ITC-ER, Type CM, NFPA 79,OIL RES I & II, Class I Div. 2,NEC Art. 501, 725, 760 & 800, AWM 2517
• Minimum bending radiusflexing 6x cable Ø • 1. Screen with special aluminium foil
• Drain wire• Coupling resistancemax. 250 Ohm/km • 2. Tinned copper braided screen,
approx. 85% coverage• UL (AWG 24 - AWG 28):
CM, AWM 2517, rated OIL RES I & II,NEC Art. 725, 760 & 800, NFPA 79
• Radiation resistanceup to 80x106 cJ/kg (up to 80 Mrad) • Separator
• Outer sheath of special PVC • CSA:CSA CMG FT4, AWM I/II A/B FT4• Sheath colour: grey (RAL 7001)
• With length marking in feetNoteAdvantages• Highly flexible, easy to install• Oil resistant to OIL RES I & IIAvailable on request• PUR or TPE outer sheath• Sheath colour to suit customer
requirement
ApplicationHELUKABEL® TRAYCONTROL® 300-C is a screened, multi-core PVC data and control cable. Cross-sections with PLTC-ER and ITC-ER approval suitablefor open, unprotected installation in cable trays to the machine; their outstanding oil resistance (OIL RES I & II) makes them ideally suited as connectingand joining cables and also for control, signal and measuring systems in industrial plants. The flexible cable structure facilitates installation inside andoutside of machines and switch cabinets. The double-screening with aluminium foil (100% coverage) and copper braid (approx. 85% coverage)guarantee superior EMC protection. Applications: tool machines, control panels, measuring devices, production automation, cable ducts, renewableenergies.EMC = Electromagnetic compatibilityTo optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= Product conforms with Low-Voltage Directive 2014/35/EU.
Weightapp.kg / km
Cop.weightkg / km
Outer Øapp. mm
No.coresx AWG-No.
Cross-section mm²
Part no. Weightapp.kg / km
Cop.weightkg / km
Outer Øapp. mm
No.coresx AWG-No.
Cross-section mm²
Part no.
16,06,04,22 x 280,09362710 30,015,04,72 x 240,2416273433,016,04,93 x 240,2416273522,07,04,33 x 280,09362711
27,09,04,64 x 280,09362712 37,019,05,34 x 240,2416273648,027,06,26 x 240,2416273734,012,05,06 x 280,09362713
37,015,05,58 x 280,09362714 57,031,06,68 x 240,2416273867,039,07,310 x 240,2416273943,018,06,010 x 280,09362715
52,024,06,715 x 280,09362716 85,051,08,215 x 240,24162740106,064,08,820 x 240,2416274167,030,07,520 x 280,09362717
79,037,08,125 x 280,09362718 128,077,09,625 x 240,24162742155,092,010,630 x 240,2416274388,043,08,530 x 280,09362719
112,054,09,340 x 280,09362720 206,0118,011,640 x 240,24162744249,0148,012,950 x 240,24162745131,067,010,750 x 280,09362721
34,019,06,92 x 220,3826274624,09,04,42 x 260,1546272227,010,04,53 x 260,15462723 40,022,07,23 x 220,38262747
46,027,07,74 x 220,3826274831,012,04,84 x 260,1546272439,016,05,56 x 260,15462725 60,034,08,86 x 220,38262749
72,045,09,38 x 220,3826275043,019,05,88 x 260,1546272651,024,06,510 x 260,15462727 85,069,010,610 x 220,38262751
115,077,011,915 x 220,3826275266,031,07,415 x 260,1546272879,040,08,020 x 260,15462729 140,092,013,020 x 220,38262753
176,0121,015,025 x 220,3826275492,049,08,725 x 260,15462730110,057,09,130 x 260,15462731 210,0139,015,930 x 220,38262755
273,0177,017,740 x 220,38262756136,072,010,540 x 260,15462732165,088,011,650 x 260,15462733 331,0215,019,750 x 220,38262757
Continuation
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Technical DataUL (AWG 22 - AWG 16): PLTC-ER, ITC-ER, AWM 2517, CM, NFPA 79, Class I Div. 2 per NEC Art. 501, NEC Art. 725, 760 & 800, Oil Res I/IIUL (AWG 24 - AWG 28): AWM 2517, CM, NFPA 79, NEC Art. 725, 760 & 800, Oil Res I/II
CSA: CMG FT4, C22.2 No. 210 - AWM I/II A/B FT4 Conductor Insulation: Special PVC/Nylon Cable Jacket: Special PVC
Additional technical data available on request.
TRAYCONTROL® 300-Cflexible, oil resistant, screened, EMC-preferred type, NFPA 79
Weightapp.kg / km
Cop.weightkg / km
Outer Øapp. mm
No.coresx AWG-No.
Cross-section mm²
Part no. Weightapp.kg / km
Cop.weightkg / km
Outer Øapp. mm
No.coresx AWG-No.
Cross-section mm²
Part no.
73,028,07,42 x 200,61662758 295,0180,014,915 x 180,96362776386,0234,016,320 x 180,9636277777,034,07,73 x 200,61662759
91,040,08,34 x 200,61662760 462,0277,018,025 x 180,96362778590,0323,018,930 x 180,96362779118,054,09,46 x 200,61662761
158,070,010,18 x 200,61662762 773,0416,021,240 x 180,96362780958,0508,024,750 x 180,96362781173,083,011,510 x 200,61662763
218,0119,013,015 x 200,61662764 110,051,08,42 x 161,3162782298,0130,015,120 x 200,61662765 116,063,08,73 x 161,3162783401,0186,016,525 x 200,61662766 139,076,09,44 x 161,3162784477,0224,017,530 x 200,61662767 195,0104,010,96 x 161,3162785623,0288,019,040 x 200,61662768 283,0134,011,78 x 161,3162786752,0337,022,650 x 200,61662769 316,0168,013,410 x 161,3162787
80,037,07,82 x 180,96362770 410,0234,016,015 x 161,3162788551,0301,017,820 x 161,316278986,049,08,23 x 180,96362771
101,058,08,84 x 180,96362772 675,0367,019,525 x 161,3162790794,0428,020,630 x 161,3162791130,082,010,16 x 180,96362773
168,0100,010,88 x 180,96362774 1033,0550,024,040 x 161,31627921274,0669,026,850 x 161,3162793226,0124,012,410 x 180,96362775
Dimensions and specifications may be changed without prior notice. (RN02)
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TRAYCONTROL® 300-Cflexible, oil resistant, shielded, EMC-preferred type, NFPA 79
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TRAYCONTROL® 300 TPtwisted pair, flexible, oil resistant, NFPA 79
PropertiesCable structureTechnical data• Tinned copper conductor, fine wire
stranded, with AWG dimensions• •Flexible PVC data and control cable The materials used during manufacturing
are cadmium-free, contain no siliconeand are free from substances harmfulto the wetting properties of lacquers
• Temperature range-25°C to +105°C • Core insulation of special PVC
(AWG 22 - AWG 18 with transparentnylon skin)
• Nominal voltage300 V Tests
• Core identification (pair) acc. tointernational colour code
• Self-extinguishing and flame retardantacc. to CSA FT4
• Test voltage2000 V
• Cores stranded in pairs withoptimal lay length
• UL (AWG 22 - AWG 18):PLTC-ER, ITC-ER, Type CM, NFPA 79,OIL RES I & II, Class I Div. 2,NEC Art. 501, 725, 760 & 800, AWM 2517
• Minimum bending radiusflexing 6x cable Ø
• Pairs stranded in layers withoptimal lay length
• Radiation resistanceup to 80x106 cJ/kg (up to 80 Mrad)
• Separator • UL (AWG 24 - AWG 26):CM, AWM 2517, rated OIL RES I & II,NEC Art. 725, 760 & 800, NFPA 79
• Outer sheath of special PVC• Sheath colour: grey (RAL 7001)• With length marking in feet • CSA:
CSA CMG FT4, AWM I/II A/B FT4 NoteAdvantages• Highly flexible, easy to install• Oil resistant to OIL RES I & IIAvailable on request• PUR or TPE outer sheath• Sheath colour to suit customer
requirement
ApplicationHELUKABEL® TRAYCONTROL® 300 TP is a twisteded pair data and control cable. Cross-sections with PLTC-ER and ITC-ER approval for open, unprotectedinstallation in cable trays to the machine; their outstanding oil resistance (OIL RES I & II) makes them ideally suited as connecting and joining cablesand also for control, signal and measuring systems in industrial plants. The flexible cable structure facilitates installation inside and outside of machinesand switch cabinets. Applications: tool machines, control panels, measuring devices, production automation, cable ducts, renewable energies.
= Product conforms with Low-Voltage Directive 2014/35/EU.
Weightapp.kg / km
Cop.weightkg / km
Outer Øapp. mm
No.pairs xNo.coresxAWG-no.
Cross-section mm²
Part no. Weightapp.kg / km
Cop.weightkg / km
Outer Øapp. mm
No.pairs xNo.coresxAWG-no.
Cross-section mm²
Part no.
20,03,04,01 x 2 x 260,15462794 32,05,04,31 x 2 x 240,2416193936,010,05,72 x 2 x 240,2416194024,05,05,22 x 2 x 260,15462795
30,08,05,53 x 2 x 260,15462796 48,015,06,03 x 2 x 240,2416194156,020,06,54 x 2 x 240,2416194238,011,05,94 x 2 x 260,15462797
44,014,06,45 x 2 x 260,15462798 71,025,07,05 x 2 x 240,2416194380,029,07,86 x 2 x 240,2416194451,016,06,96 x 2 x 260,15462799
57,019,06,97 x 2 x 260,15462800 89,034,07,87 x 2 x 240,2416194598,039,08,48 x 2 x 240,2416194664,022,07,68 x 2 x 260,15461928
76,027,08,710 x 2 x 260,15461929 111,049,09,710 x 2 x 240,24161947135,059,010,612 x 2 x 240,2416194893,033,09,012 x 2 x 260,15461930
103,038,09,414 x 2 x 260,15461931 160,069,011,014 x 2 x 240,24161949171,074,011,615 x 2 x 240,24161950109,041,010,415 x 2 x 260,15461932
112,043,010,416 x 2 x 260,15461933 185,079,011,616 x 2 x 240,24161951209,089,012,218 x 2 x 240,24161952119,049,011,018 x 2 x 260,15461934
130,054,011,420 x 2 x 260,15461935 230,098,012,820 x 2 x 240,24161953248,0109,013,322 x 2 x 240,24161954150,059,011,922 x 2 x 260,15461936
169,065,012,524 x 2 x 260,15461937 279,0118,014,024 x 2 x 240,24161955292,0124,014,025 x 2 x 240,24161956178,067,012,525 x 2 x 260,15461938
Continuation
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Technical DataUL (AWG 22 - AWG 16): PLTC-ER, ITC-ER, AWM 2517, CM, NFPA 79, Class I Div. 2 per NEC Art. 501, NEC Art. 725, 760 & 800, Oil Res I/IIUL (AWG 24 - AWG 28): AWM 2517, CM, NFPA 79, NEC Art. 725, 760 & 800, Oil Res I/II
CSA: CMG FT4, C22.2 No. 210 - AWM I/II A/B FT4 Conductor Insulation: Special PVC/Nylon Cable Jacket: Special PVC
Additional technical data available on request.
TRAYCONTROL® 300 TPtwisted pair, flexible, oil resistant, NFPA 79
Weightapp.kg / km
Cop.weightkg / km
Outer Øapp. mm
No.pairs xNo.coresxAWG-no.
Cross-section mm²
Part no. Weightapp.kg / km
Cop.weightkg / km
Outer Øapp. mm
No.pairs xNo.coresxAWG-no.
Cross-section mm²
Part no.
38,07,06,51 x 2 x 220,38261957 104,043,010,94 x 2 x 200,61661978130,054,011,95 x 2 x 200,6166197944,013,08,82 x 2 x 220,38261958
60,020,09,23 x 2 x 220,38261959 151,065,012,96 x 2 x 200,61661980174,075,012,97 x 2 x 200,6166198179,029,010,04 x 2 x 220,38261960
92,033,010,95 x 2 x 220,38261961 262,086,014,88 x 2 x 200,61661982298,0108,015,910 x 2 x 200,61661983119,039,011,86 x 2 x 220,38261962
128,046,011,87 x 2 x 220,38261963 302,0129,017,712 x 2 x 200,61661984327,0151,018,514 x 2 x 200,61661985139,052,012,78 x 2 x 220,38261964
171,065,015,610 x 2 x 220,38261965 370,0161,019,515 x 2 x 200,61661986402,0172,019,516 x 2 x 200,61661987194,078,016,112 x 2 x 220,38261966
222,092,016,914 x 2 x 220,38261967 480,0194,020,518 x 2 x 200,61661988551,0215,022,020 x 2 x 200,61661989231,098,017,815 x 2 x 220,38261968
240,0105,017,816 x 2 x 220,38261969 621,0237,023,122 x 2 x 200,61661990703,0258,024,424 x 2 x 200,61661991264,0118,018,618 x 2 x 220,38261970
291,0131,019,620 x 2 x 220,38261971 721,0269,024,425 x 2 x 200,61661992300,0144,020,522 x 2 x 220,38261972 61,018,07,41 x 2 x 180,96361993359,0157,022,724 x 2 x 220,38261973 77,036,010,32 x 2 x 180,96361994381,0163,022,725 x 2 x 220,38261974 103,054,010,83 x 2 x 180,96361995
60,011,06,91 x 2 x 200,61661975 216,0107,014,96 x 2 x 180,96361996328,0162,017,29 x 2 x 180,9636199780,022,09,62 x 2 x 200,61661976
94,032,010,13 x 2 x 200,61661977 542,0271,021,315 x 2 x 180,96361998
Dimensions and specifications may be changed without prior notice. (RN02)
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TRAYCONTROL® 300 TPtwisted pair, flexible, oil resistant, NFPA 79
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TRAYCONTROL® 300-C TPtwisted pair, flexible, screened, oil resistant, EMC-preferred type, NFPA 79
PropertiesCable structureTechnical data• Tinned copper conductor, fine wire
stranded, with AWG dimensions• •Flexible screened
PVC data and control cableThe materials used during manufacturingare cadmium-free, contain no siliconeand are free from substances harmfulto the wetting properties of lacquers
• •Temperature range-25°C to +105°C
Core insulation of special PVC(AWG 22 - AWG 18 with transparentnylon skin) Tests• Nominal voltage
300 V • Core identification (pair) acc. tointernational colour code
• Self-extinguishing and flame retardantacc. to CSA FT4• Test voltage
2000 V • Cores stranded in pairs withoptimal lay length
• UL (AWG 22 - AWG 18):PLTC-ER, ITC-ER, CM, NFPA 79,OIL RES I & II, Class I Div. 2,NEC Art. 501, 725, 760 & 800, AWM 2517
• Minimum bending radiusflexing 6x cable Ø • Pairs stranded in layers with
optimal lay length• Coupling resistancemax. 250 Ohm/km • 1. Screening with special aluminium foil • UL (AWG 24 - AWG 26):
CM, AWM 2517, rated OIL RES I & II,NEC Art. 725, 760 & 800, NFPA 79
• Drain wire• Radiation resistanceup to 80x106 cJ/kg (up to 80 Mrad) • 2. Tinned copper braided screen,
approx. 85% coverage • CSA:CSA CMG FT4, AWM I/II A/B FT4• Separator
• Outer sheath of special PVC Note• Sheath colour: grey (RAL 7001)
• With length marking in feet Advantages• Highly flexible, easy to install• Oil resistant to OIL RES I & IIAvailable on request• PUR or TPE outer sheath• Sheath colour to suit customer
requirement
ApplicationHELUKABEL® TRAYCONTROL® 300-C TP is a screened, twisted pair data and control cable. Cross-sections with PLTC-ER and ITC-ER approval suitablefor open, unprotected installation in cable trays to the machine; their outstanding oil resistance (OIL RES I & II) makes them ideally suited as connectingand joining cables and also for control, signal and measuring systems in industrial plants. The flexible cable structure facilitates installation inside andoutside of machines and switch cabinets. The double-screening with aluminium foil (100% coverage) and copper braid (approx. 85% coverage)guarantee superior EMC protection. Applications: tool machines, control panels, measuring devices, production automation, cable ducts, renewableenergies.EMC = Electromagnetic compatibilityTo optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= Product conforms with Low-Voltage Directive 2014/35/EU.
Weightapp.kg / km
Cop.weightkg / km
Outer Øapp. mm
No.pairs xNo.coresxAWG-no.
Cross-section mm²
Part no. Weightapp.kg / km
Cop.weightkg / km
Outer Øapp. mm
No.pairs xNo.coresxAWG-no.
Cross-section mm²
Part no.
32,016,04,41 x 2 x 260,15461999 46,016,04,61 x 2 x 240,2415977753,027,06,22 x 2 x 240,2415977839,020,05,62 x 2 x 260,15459760
47,024,05,93 x 2 x 260,15459761 65,032,06,53 x 2 x 240,2415977979,037,07,24 x 2 x 240,2415978055,027,06,34 x 2 x 260,15459762
68,031,06,85 x 2 x 260,15459763 98,055,07,85 x 2 x 240,24159781114,066,08,36 x 2 x 240,2415978286,050,07,56 x 2 x 260,15459764
92,052,07,57 x 2 x 260,15459765 121,060,08,37 x 2 x 240,24159783129,074,08,98 x 2 x 240,2415978497,054,08,08 x 2 x 260,15459766
111,060,09,110 x 2 x 260,15459767 152,0109,010,810 x 2 x 240,24159785189,0116,011,012 x 2 x 240,24159786141,067,09,412 x 2 x 260,15459768
150,075,010,414 x 2 x 260,15459769 213,0121,011,514 x 2 x 240,24159787225,0132,012,115 x 2 x 240,24159788154,077,010,815 x 2 x 260,15459770
155,080,010,816 x 2 x 260,15459771 227,0142,012,116 x 2 x 240,24159789238,0147,012,618 x 2 x 240,24159790170,084,011,318 x 2 x 260,15459772
183,098,011,820 x 2 x 260,15459773 270,0161,013,220 x 2 x 240,24159791300,0171,013,822 x 2 x 240,24159792207,0104,012,322 x 2 x 260,15459774
228,0112,013,024 x 2 x 260,15459775 321,0230,014,524 x 2 x 240,24159793340,0231,014,525 x 2 x 240,24159794239,0114,013,025 x 2 x 260,15459776
Continuation
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TRAYCONTROL® 300-C TPtwisted pair, flexible, screened, oil resistant, EMC-preferred type, NFPA 79
Weightapp.kg / km
Cop.weightkg / km
Outer Øapp. mm
No.pairs xNo.coresxAWG-no.
Cross-section mm²
Part no. Weightapp.kg / km
Cop.weightkg / km
Outer Øapp. mm
No.pairs xNo.coresxAWG-no.
Cross-section mm²
Part no.
58,017,06,91 x 2 x 220,38259795 119,092,011,44 x 2 x 200,61659816140,0107,012,45 x 2 x 200,6165981765,037,09,32 x 2 x 220,38259796
79,045,09,73 x 2 x 220,38259797 162,0122,013,46 x 2 x 200,61659818198,0132,013,47 x 2 x 200,6165981988,054,010,54 x 2 x 220,38259798
110,063,011,45 x 2 x 220,38259799 272,0144,015,38 x 2 x 200,61659820307,0180,016,410 x 2 x 200,61659821126,073,012,36 x 2 x 220,38259800
140,079,012,37 x 2 x 220,38259801 318,0202,018,312 x 2 x 200,61659822342,0221,019,214 x 2 x 200,61659823148,088,013,28 x 2 x 220,38259802
184,0107,015,910 x 2 x 220,38259803 381,0232,020,115 x 2 x 200,61659824417,0257,020,116 x 2 x 200,61659825210,0122,016,612 x 2 x 220,38259804
241,0138,017,414 x 2 x 220,38259805 494,0282,021,218 x 2 x 200,61659826570,0307,022,720 x 2 x 200,61659827245,0154,018,215 x 2 x 220,38259806
251,0161,018,216 x 2 x 220,38259807 643,0322,023,822 x 2 x 200,61659828724,0342,025,024 x 2 x 200,61659829275,0198,019,118 x 2 x 220,38259808
300,0211,020,120 x 2 x 220,38259809 740,0361,025,025 x 2 x 200,61659830320,0218,021,022 x 2 x 220,38259810 104,028,07,81 x 2 x 180,96359831371,0230,023,124 x 2 x 220,38259811 121,057,010,82 x 2 x 180,96359832402,0239,023,125 x 2 x 220,38259812 150,075,011,33 x 2 x 180,96359833
70,026,07,41 x 2 x 200,61659813 328,0139,015,46 x 2 x 180,96359834490,0212,017,99 x 2 x 180,9635983589,056,010,02 x 2 x 200,61659814
102,072,010,53 x 2 x 200,61659815 811,0358,021,915 x 2 x 180,96359836
Dimensions and specifications may be changed without prior notice. (RN02)
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Technical DataUL (AWG 22 - AWG 16): PLTC-ER, ITC-ER, AWM 2517, CM, NFPA 79, Class I Div. 2 per NEC Art. 501, NEC Art. 725, 760 & 800, Oil Res I/IIUL (AWG 24 - AWG 28): AWM 2517, CM, NFPA 79, NEC Art. 725, 760 & 800, Oil Res I/II
CSA: CMG FT4, C22.2 No. 210 - AWM I/II A/B FT4 Conductor Insulation: Special PVC/Nylon Cable Jacket: Special PVC
Additional technical data available on request.
TRAYCONTROL® 300-C TPtwisted pair, flexible, shielded, oil resistant, EMC-preferred type, NFPA 79
6
TRAYCONTROL® 500 flexible, oil-resistant, open installation
TC-ER, PLTC-ER, ITC-ER, NFPA 79 Edition 2012
PropertiesCable structureTechnical dataBare copper conductor, fine wirewith AWG dimensions
PVC control cable according toUL-Std.1277 and UL-Std.2277
Self-extinguishing and flame retardantaccording to CSA FT4The materials used in manufacture arecadmium-free and contain no siliconeand free from substances harmful tothe wetting properties of lacquers
Temperature range Core insulation of special PVCwith transparent nylon skinCore identification to DIN VDE 0293black cores with continuous whitenumberingNominal voltage
TC 600 VAWM 1000 VWTTC 1000 V
TestsGN-YE conductor, 3 cores and abovein the outer layer
UL:TC-ER & WTTC (AWG 18 & larger), PLTC-ER(AWG 12 & smaller), DP-1(18 AWG & larger),ITC-ER (AWG 12 & smaller), MTW, NFPA 792012, OIL RES I & II, 90°C dry / wet, Class 1Div. 2 per NEC Art. 336, 392, 501, crush impact test acc. to UL 1277, -40°C Cold Bend CSA:c(UL) CIC-TC FT4, CSA AWM I/II A/B FT4
Cores stranded in layers with optimallay-lengthTest voltage 3000 V
Minimum bending radius4x cable Ø
SeparatorOuter sheath of special PVC
Insulation resistancemin. 20 MOhm x km
Sheath colour grey (RAL 7001)With length marking in feet
Radiation resistanceup to 80x106 cJ/kg (up to 80 Mrad)
NoteAdvantages
Highly-flexible, easy to installAvailable on request
with blue cores (DC)with red cores (AC)Black or TPE outer sheath
ApplicationHELUKABEL® TRAYCONTROL® 500 is a flexible, oil-resistant control cable. The special combination of TC-ER, PLTC-ER and ITC-ER allows this cableto be used as a connecting cable for industrial plant and machinery in accordance with NFPA 79 edition 2012. Approved for open, unprotectedinstallation in cable trays to the machine. Its outstanding oil resistance (OIL RES I & II) guarantees a long service life for industrial applications in dry, damp and wet environments. Recommended applications: production lines, bottling plants, machine construction, switch cabinets, conveyor systems,packaging machines, automotive industry.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Weightapp.kg / km
Cop.weightkg / km
Outer Øapp. mm
No.coresx AWG-No.
Cross-section mm²
Part no. Weightapp.kg / km
Cop.weightkg / km
Outer Øapp. mm
No.coresx AWG-No.
Cross-section mm²
Part no.
58,09,86,62 x 200,50763079 80,025,27,82 x 161,316310786,037,88,23 x 161,316310861,014,67,03 x 200,50763080
76,019,57,54 x 200,50763081 115,050,38,84 x 161,3163109126,062,99,65 x 161,316311089,024,48,15 x 200,50763082
120,034,18,77 x 200,50763083 164,075,510,26 x 161,3163112171,088,010,57 x 161,3163113201,043,89,89 x 200,50763084
250,058,410,112 x 200,50763085 201,0100,711,18 x 161,3163114237,0113,212,09 x 161,3163115295,087,612,918 x 200,50763086
362,0121,715,725 x 200,50763087 259,0125,812,410 x 161,3163116301,0151,013,612 x 161,316311768,018,57,32 x 180,96363088365,0176,114,514 x 161,316311888,027,87,63 x 180,96363089379,0188,715,215 x 161,316311998,037,08,24 x 180,96363090405,0201,316,016 x 161,3163120116,046,38,95 x 180,96363091443,0226,416,418 x 161,3163121149,064,89,67 x 180,96363092458,0239,016,619 x 161,3163122186,083,211,09 x 180,96363093491,0251,617,220 x 161,3163123199,092,511,610 x 180,96363094564,0314,518,925 x 161,3163124245,0111,012,212 x 180,96363095629,0339,619,327 x 161,3163125292,0138,713,515 x 180,96363096701,0377,320,030 x 161,3163126306,0147,913,616 x 180,96363097775,0427,622,534 x 161,3163127366,0166,415,018 x 180,96363098946,0503,123,540 x 161,3163128384,0175,715,119 x 180,96363099967,0515,724,041 x 161,3163129451,0231,217,425 x 180,96363100
1137,0628,826,150 x 161,3163130521,0249,617,727 x 180,963631011345,0767,227,561 x 161,3163131625,0314,419,734 x 180,96363102
100,040,08,92 x 142,0863132684,0342,020,137 x 180,96363103744,0379,021,041 x 180,96363104 112,060,09,23 x 142,0863133
141,080,010,14 x 142,0863111933,0462,324,050 x 180,963631051095,0564,025,261 x 180,96363106 152,0100,010,95 x 142,0863164
Continuation
Cables according to international Approvals / PVC-Control Cables UL/CSA
359
N
UL/CSA TC -40°C to +90°CUL/AWM -40°C to +90°Cflexing -40°C to +90°C
HELUKABEL TRAYCONTROL 500 P/N 63111 14 AWG (2.08mm2) 4C (UL) TC-ER 90C DRY / WET 600V SUN RES DIR BUR OIL RES I/IIE330430 OR MTW “FLEXING” OR WTTC 1000V OR c(UL) CIC-TC FT4 LL257839 CSA AWM I/II A/B 90C 600V FT4 CE
UV-resistantDirect burial rated
TRAYCONTROL® 500 flexible, oil-resistant, open installation
TC-ER, PLTC-ER, ITC-ER, NFPA 79 Edition 2012
Weightapp.kg / km
Cop.weightkg / km
Outer Øapp. mm
No.coresx AWG-No.
Cross-section mm²
Part no. Weightapp.kg / km
Cop.weightkg / km
Outer Øapp. mm
No.coresx AWG-No.
Cross-section mm²
Part no.
205,0120,011,56 x 142,0863165 387,0202,015,04 x 105,2663188473,0252,516,35 x 105,2663189216,0140,012,07 x 142,0863166
312,0180,014,79 x 142,0863167 607,0353,517,77 x 105,2663190771,0454,520,69 x 105,2663191378,0200,015,810 x 142,0863168
434,0240,016,412 x 142,0863169 1061,0606,024,112 x 105,26631921528,0959,527,219 x 105,2663193550,0320,018,016 x 142,0863170
616,0359,018,918 x 142,0863171 420,0241,117,03 x 88,3763194634,0380,019,019 x 142,0863172 662,0321,419,24 x 88,3763195817,0500,023,025 x 142,0863173 784,0401,821,05 x 88,3763196132,063,09,72 x 123,3163174 701,0383,119,53 x 613,363197177,095,010,23 x 123,3163175 908,0510,722,44 x 613,363198201,0127,011,24 x 123,3163176 1149,0638,424,55 x 613,363199274,0159,012,35 x 123,3163177 1061,0610,624,43 x 421,262802315,0191,013,66 x 123,3163178 1366,0814,127,04 x 421,262803353,0222,013,97 x 123,3163179 1631,01017,629,95 x 421,262804476,0286,016,49 x 123,3163180 1480,0967,728,23 x 233,662805613,0381,018,312 x 123,3163181 1922,01290,331,44 x 233,662806783,0508,019,816 x 123,3163182 2363,01612,834,65 x 233,662807918,0604,022,319 x 123,3163183 2397,01624,035,64 x 142,362808961,0636,023,120 x 123,3163184 2938,02031,038,74 x 1/052,962809
1236,0794,025,825 x 123,3163185 3559,02584,042,14 x 2/067,362810213,0101,012,22 x 105,2663186 4181,03256,049,44 x 3/084,462811283,0151,512,93 x 105,2663187 5747,04097,052,04 x 4/0106,762812
Dimensions and specifications may be changed without prior notice. (RN01)
360
Cables according to international Approvals / PVC-Control Cables UL/CSA
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUTOP® HT-E
Technical DataUL: TC-ER (1277), WTTC (2277) & DP-1 - (18 - 4/0 AWG), ITC-ER & PLTC-ER - (20 -12 AWG), MTW, NFPA 79, Class I Div. 2 per NEC Art. 336, 392 & 501, Oil Res I /II, 90°C Dry/Wet, Crush Impact (1277), -40°C Cold Bend
CSA: C22.2 No. 230 & 239 - c(UL) CIC-TC FT4 (18 AWG - 500 kcmil), C22.2 No. 210 - AWM I/II A/B FT4
Conductor Insulation: Special PVC/Nylon Cable Jacket: Special PVC
Additional technical data available on request.
TRAYCONTROL® 500 flexible, oil-resistant, open installation TC-ER, PLTC-ER, ITC-ER, NFPA 79
7
TRAYCONTROL® 500-C flexible, oil-resistant, screened,
EMC-preferred type, open installation TC-ER, PLTC-ER, ITC-ER, NFPA 79 Edition 2012
Technical dataPVC control cable acc. toUL-Std.1277 and UL-Std.2277Temperature rangeflexing -5°C to +90°Cfixed installation -40°C to +90°CNominal voltageTC 600 VAWM 1000 VTC Wind Turbine (WTTC) 1000 VTest voltage 3000 VCoupling resistancemax. 250 Ohm/kmMinimum bending radiusflexing 6x cable ØInsulation resistancemin. 20 MOhm x kmRadiation resistanceup to 80x106 cJ/kg (up to 80 Mrad)
Cable structureBare copper conductor, fine wire with AWGdimensionsCore insulation of special PVCwith transparent nylon skinCore identification to DIN VDE 0293black cores with continuous whitenumberingGN-YE conductor, 3 cores and abovein the outer layerCores stranded in layers withoptimal lay-lengthSeparating foilBraided screening of tinned copper wires,coverage approx. 85%SeparatorOuter sheath of special PVCSheath colour - grey (RAL 7001)with length marking in feet
ApplicationHELUKABEL® TRAYCONTROL® 500-C is a flexible, screened and oil-resistant control cable. The special combination of TC-ER, PLTC-ER and ITC-ERallows this cable to be used as a connecting cable for industrial plant and machinery in accordance with NFPA 79 edition 2012. Approved for open,unprotected installation in cable trays to the machine. Its outstanding oil resistance (OIL RES I & II) guarantees a long service life for industrial applicationsin dry, damp and wet environments. Recommended applications: production lines, bottling plants, machine construction, switch cabinets, conveyorsystems, packaging machines, automotive industry.EMC = Electromagnetic compatibillityTo optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Weightapp.kg / km
Cop.weightkg / km
Outer Øapp. mm
No.coresx AWG-No.
Cross-section mm²
Part no. Weightapp.kg / km
Cop.weightkg / km
Outer Øapp. mm
No.coresx AWG-No.
Cross-section mm²
Part no.
95,035,07,02 x 200,50762813 524,0340,017,520 x 161,3162841704,0434,019,625 x 161,3162842115,042,07,63 x 200,50762814
164,069,09,47 x 200,50762815 179,0112,09,83 x 142,0862843266,0108,011,012 x 200,50762816 222,0121,010,74 x 142,0862844435,0240,016,125 x 200,50762817 266,0150,011,65 x 142,0862845110,050,08,12 x 180,96362818 326,0200,012,57 x 142,0862846
435,0240,015,09 x 142,0862847118,060,08,23 x 180,96362819136,071,08,84 x 180,96362820 427,0264,016,310 x 142,0862848
592,0350,016,912 x 142,0862849148,088,09,45 x 180,96362821192,0111,010,17 x 180,96362822 635,0409,018,315 x 142,0862850
780,0471,019,518 x 142,0862851244,0140,011,49 x 180,96362823283,0150,012,010 x 180,96362824 799,0505,019,719 x 142,0862852
1042,0652,023,325 x 142,0862853329,0184,012,912 x 180,96362825377,0207,014,815 x 180,96362826 237,0137,011,43 x 123,3162854435,0260,015,718 x 180,96362827 314,0169,012,24 x 123,3162855443,0280,015,719 x 180,96362828 386,0201,013,45 x 123,3162856571,0349,017,725 x 180,96362829 425,0236,014,66 x 123,3162857144,074,08,93 x 161,3162830 496,0262,015,57 x 123,3162858
740,0334,017,79 x 123,3162859172,090,09,64 x 161,3162831188,0104,010,35 x 161,3162832 887,0434,019,712 x 123,3162860
903,0531,021,015 x 123,3162861203,0120,010,56 x 161,3162833244,0134,011,37 x 161,3162834 1123,0720,023,119 x 123,3162862
1490,0764,025,020 x 123,3162863308,0165,012,69 x 161,3162835346,0180,012,910 x 161,3162836 1865,0914,027,125 x 123,3162864423,0244,015,112 x 161,3162837 389,0240,014,13 x 105,2662865441,0270,016,415 x 161,3162838 549,0305,015,54 x 105,2662866512,0319,017,318 x 161,3162839 610,0399,016,85 x 105,2662867503,0327,017,619 x 161,3162840 851,0505,018,27 x 105,2662868
Continuation
376
Cables according to international Approvals / PVC-Control Cables UL/CSA
PropertiesSelf-extinguishing and flame retardantaccording to CSA FT4The materials used in manufacture arecadmium-free and contain no siliconeand free from substances harmful tothe wetting properties of lacquers
TestsUL:TC-ER & WTTC (AWG 18 & larger), PLTC-ER& ITC-ER (AWG 12 & smaller), DP-1 or MTW, NFPA 79 2012, OIL RES I & II, 90°C dry / wet, Class 1 Div. 2 per NEC Art. 336, 392, 501, crush impact test acc. to UL 1277, -40°C Cold Bend CSA:c(UL) CIC-TC FT4, CSA AWM I/II A/B FT4
NoteAdvantages
Highly-flexible, easy to installAvailable on request
with blue cores (DC)with red cores (AC)Black or TPE outer sheath
UV-resistantDirect burial rated
HELUKABEL TRAYCONTROL 500-C P/N 62855 12 AWG (3,31mm2) 4C (UL) TC-ER 90C DRY / WET 600V SUN RES DIR BUR OIL RES I/IIE330430 OR MTW “FLEXING” OR WTTC 1000V OR c(UL) CIC-TC FT4 LL257839 CSA AWM I/II A/B 90C 600V FT4 CE
Technical DataUL: TC-ER (1277), WTTC (2277) & DP-1 - (18 - 4/0 AWG), ITC-ER & PLTC-ER - (20 -12 AWG), MTW, NFPA 79, Class I Div. 2 per NEC Art. 336, 392 & 501, Oil Res I /II, 90°C Dry/Wet, Crush Impact (1277), -40°C Cold Bend
CSA: C22.2 No. 230 & 239 - c(UL) CIC-TC FT4 (18 AWG - 500 kcmil), C22.2 No. 210 - AWM I/II A/B FT4
Conductor Insulation: Special PVC/Nylon Cable Jacket: Special PVC
Additional technical data available on request.
TRAYCONTROL® 500-C flexible, oil-resistant, screened,
EMC-preferred type, open installation TC-ER, PLTC-ER, ITC-ER, NFPA 79 Edition 2012
Weightapp.kg / km
Cop.weightkg / km
Outer Øapp. mm
No.coresx AWG-No.
Cross-section mm²
Part no. Weightapp.kg / km
Cop.weightkg / km
Outer Øapp. mm
No.coresx AWG-No.
Cross-section mm²
Part no.
1132,0704,020,99 x 105,2662869 1202,0740,023,34 x 613,3628731523,0940,024,412 x 105,2662870 1971,01140,028,64 x 421,2628741952,01210,027,519 x 105,2662871 2887,01576,033,24 x 233,662875
852,0535,019,94 x 88,3762872
Dimensions and specifications may be changed without prior notice. (RN01)
Cables according to international Approvals / PVC-Control Cables UL/CSA
377
N
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUTOP® HT-MS-EP4
TRAYCONTROL® 500-C flexible, oil-resistant, shielded,EMC-preferred type, open installation TC-ER, PLTC-ER, ITC-ER, NFPA 79
8
Cable Glands and Accessories
TRAYCONTROL® 530flexible, open installation TC-ER control cable with colored conductors
TRAYCONTROL® 530 flexible TC-ER control cable with coloured cores
PropertiesCable structureTechnical dataFlexible PVC tray cable toUL-Std.1277 and UL-Std.2277Temperature rangeflexing -5°C to +90°Cfixed installation -40°C to +90°C
self-extinguishing and flame retardantacc. to CSA FT4The materials used in manufacture arecadmium-free and contain no siliconeand free from substances harmful tothe wetting properties of lacquersNominal voltage
TC 600 VAWM 1000 VTC Wind Turbine (WTTC) 1000 V
TestsUL: TC-ER, PLTC-ER (AWG 18 - AWG 12),ITC-ER (AWG 18 - AWG 12), MTW, NFPA 792012, WTTC 1000V, DP-1, OIL RES I & II,90°C dry/wet, Class 1 Div. 2 per NECArt. 336, 392, 501, crush impact test inaccordance with UL 1277, -40°C Cold Bend
Test voltage 3000 VMinimum bending radius5x cable Ø
CSA:c(UL) CIC-TC FT4CSA AWM I/IIA/B FT4
NoteAvailable on request
with red, black, yellow or orange coresBlack or TPE outer sheath
ApplicationTRAYCONTROL® 530 is a flexible, oil-resistant control cable. The special combination of TC-ER, PLTC-ER and ITC-ER allows this cable to be used as aconnecting cable for AC, DC or control wiring in accordance with NFPA 79 Edition 2012. Approved for open, unprotected installation in cable traysto the machine. Its outstanding oil resistance (OIL RES I & II) guarantees a long service life for industrial applications in dry, damp and wet environments.Recommended Applications: automotive industry, machine tool, production lines.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Weightapp.kg / km
Cop.weightkg / km
Outer Øapp. mm
AWG-No.No.cores xcross-sec.mm²
Part no. Weightapp.kg / km
Cop.weightkg / km
Outer Øapp. mm
AWG-No.No.cores xcross-sec.mm²
Part no.
68,019,07,0182 x 166840 80,025,07,5162 x 1,326686286,038,07,8163 G 1,326686388,029,07,1183 G 166841
98,038,08,0184 G 166842 115,051,08,5164 G 1,3266864126,063,09,3165 G 1,3266865116,048,08,6185 G 166843
149,067,09,3187 G 166844 171,089,010,1167 G 1,3266866237,0114,011,7169 G 1,3266867186,086,010,7189 G 166845
199,096,011,61810 G 166846 259,0127,012,41610 G 1,3266868301,0152,012,91612 G 1,3266869245,0115,011,91812 G 166847
292,0144,013,21815 G 166848 379,0190,015,01615 G 1,3266870405,0203,015,21616 G 1,3266871306,0154,013,31816 G 166849
366,0173,014,61818 G 166850 443,0228,015,91618 G 1,3266872458,0241,016,01619 G 1,3266873384,0182,014,71819 G 166851
451,0240,017,01825 G 166852 564,0317,018,61625 G 1,3266874629,0342,019,01627 G 1,3266875521,0259,017,41827 G 166853
590,0317,018,71833 G 166854 758,0418,020,41633 G 1,3266876775,0431,020,51634 G 1,3266877625,0326,019,31834 G 166855
744,0394,020,71841 G 166856 967,0520,023,41641 G 1,3266878972,0532,024,11642 G 1,3266879758,0403,020,81842 G 166857
917,0470,023,01849 G 166858 1132,0621,025,51649 G 1,32668801137,0634,025,61650 G 1,3266881933,0480,023,51850 G 166859
1095,0624,024,91861 G 166860 1345,0773,027,21661 G 1,32668821376,0824,028,51665 G 1,32668831125,0624,025,61865 G 166861
Dimensions and specifications may be changed without prior notice. (RN01)
Cables according to international Approvals / PVC-Control Cables UL/CSA
361
N
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUTOP® HT-E
Bare copper conductor, fine wire stranded with AWG dimensionsSpecial PVC core insulation with transparent nylon coatingBlue cores with continuous white numbering & 1 green-yellow ground. When 3 or more cores, second core is blue/white neutral.Cores cabled with non-wicking fillersSeparatorSpecial PVC outer sheathSheath colour - grey (RAL 7001)
Technical DataUL: TC-ER (1277), WTTC (2277) & DP-1 - (18 - 12 AWG), ITC-ER & PLTC-ER - (18 - 12 AWG), MTW, NFPA 79, Class I Div. 2 per NEC Art. 336, 392 & 501, Oil Res I /II, 90°C Dry/Wet, Crush Impact (1277), -40°C Cold Bend
CSA: C22.2 No. 230 & 239 - c(UL) CIC-TC FT4, C22.2 No. 210 - AWM I/II A/B FT4
Conductor Insulation: Special PVC/Nylon Cable Jacket: Special PVC
Additional technical data available on request.
HELUKABEL has a vast portfolio of cable glands and other accessories that ensure our cables are installed securely. Metallic or plastic, and installed with or without tools, the entire HELUKABEL accessory range can be found in our Cable Accessories catalog or by visiting helukabel.com.
9
HELUKABEL has an extensive range of cables, including VFD, servo and feedback, motor, control power, and data, that are approved by many international standards. The entire HELUKABEL product range can be found in our Cables, Wires, & Accessories catalog or by visiting helukabel.com.
Internationally Approved Cables and Wires
TRAYCONTROL® 550 TPE flexible, oil-resistant, open installation TC-ER, NFPA 79 control cable
TRAYCONTROL® 550 TPE flexible, oil-resistant, TC-ER open
installation, NFPA 79 Edition 2012 control cable
PropertiesCable structureTechnical dataBare copper conductor, fine wire strandedwith AWG dimensions
Flexible TPE tray cable to UL Std. 1277Temperature rangeflexing -40 °C to +105 °C
Self-extinguishing and flame retardant according to CSA FT4
Special PVC conductor insulation with transparent nylon coating
The materials used during manufacturing arecadmium-free, contain no silicone and arefree from substances harmful to the wettingproperties of lacquers
Blue conductors with continuous white numbering & 1 green-yellow ground. When 3 or more conductors, second conductor is blue/white neutral.
Nominal voltageTC 600 VAWM 1000 VWTTC 1000 V Tests
UL: TC-ER, PLTC-ER, ITC-ER,NFPA 79 2012, WTTC 1000V, DP-1, OIL Conductor cabled with non-wicking fillers
Test voltage3000 V
Separator RES I & II, 90°C dry/wet, Class 1 Div. 2 Minimum bending radiusapprox. 7,5x cable ø per NEC Art 336, 392, 501, crush
impact test in accordance with UL 1277,-40°C Cold BendCSA: c(UL) CIC-TC FT4 CSA AWM I/IIA/B FT4
Note
Available on requestWith red, black, yellow or orange conductorsBlack outer jacketShielded variant - consult factory as minimum length required
Cable printing includes both AWG/mm2 & TC-ER
ApplicationTRAYCONTROL® 550 TPE is a flexible, oil-resistant control cable. The special combination of TC-ER, PLTC-ER & ITC-ER allows this cable to be used as a connecting cable for AC, DC or control wiring in accordance with NFPA 79 Edition 2012. Approved for open, unprotected installation in cable trays to the machine. Its outstanding oil resistance (Oil Res I & II) guarantees a long service life for industrial applications in dry, damp & wet environments.Recommended applications: automotive industry, machine tool, production lines
= The product is conformed with the EC Low-Voltage Directive 2006/95/EG.
Weightapprox.kg / km
Cop.weightkg / km
Outer Øapprox.mm
AWG No. Weightapprox.kg / km
Cop.weightkg / km
Outer Øapprox.mm
AWG No.
86,038,07,816115,051,08,516126,063,09,316171,089,010,116237,0114,011,716259,0127,012,416301,0152,012,916379,0190,015,016405,0203,015,216443,0228,015,916458,0241,016,016564,0317,018,616
Dimensions and specifications may be changed without prior notice. (RN01)
88,029,07,11898,038,08,018
116,048,08,618149,067,09,318186,086,010,718199,096,011,618245,0115,011,918292,0144,013,218306,0154,013,318366,0173,014,618384,0182,014,718451,0240,017,018
Part no.
709974709975709976709977709978709979709980709981709982709983709984709985
Part no.
709962709963709964709965709966709967709968709969709970709971709972709973
Special TPE outer jacketJacket color - gray (RAL 7001)
No. conductorscross sec.mm²
3 G 14 G 15 G 17 G 19 G 1
10 G 112 G 115 G 116 G 118 G 119 G 125 G 1
No. conductorscross sec.mm²
3 G 1,324 G 1,325 G 1,327 G 1,329 G 1,32
10 G 1,3212 G 1,3215 G 1,3216 G 1,3218 G 1,3219 G 1,3225 G 1,32
Technical DataUL: TC-ER (1277), WTTC (2277), ITC-ER & PLTC-ER, DP-1, NFPA 79, Class I Div. 2 per NEC Art. 336, 392 & 501, Oil Res I /II, 90°C Dry/Wet, Crush Impact (1277), -40°C Cold Bend
CSA: C22.2 No. 230 & 239 - c(UL) CIC-TC FT4, C22.2 No. 210 - AWM I/II A/B FT4
Conductor Insulation: Special PVC/Nylon Cable Jacket: Special TPE
Additional technical data available on request.
10
TRAYCONTROL® 600 flexible, oil-resistant, open installation TC-ER, PLTC-ER, ITC-ER, NFPA 79, torsion resistant for wind turbine use
TRAYCONTROL® 600 flexible, oil-resistant, open installation
TC-ER, PLTC-ER, ITC-ER, NFPA 79 Edition 2012, torsion resistant for wind turbine use
Cable structureTechnical dataBare copper-conductor, fine wirewith AWG dimensions
PVC-power cable according toUL Std. 1277 and UL Std. 2277Temperature rangeUL/CSA TC -40°C to +90°CUL/AWM -40°C to +90°C
Core insulation of special PVCwith transparent nylon skinCore identification to DIN VDE 0293black cores with continuous whitenumberingNominal voltage
TC 600 VAWM 1000 VWTTC 1000 V
GN-YE conductor, 3 cores and abovein the outer layerCores stranded in layers with optimallay-lengthTest voltage 3000 V
Minimum bending radius5x cable Ø
SeparatorOuter sheath of special PVC
Insulation resistancemin. 20 MOhm x km
Sheath colour black (RAL 9005)With length marking in feet
Radiation resistanceup to 80x106 cJ/kg (up to 80 Mrad)
NoteAdvantages
TC-ER, Tray Cable Exposed RunSimple InstallationOutstanding flexibilityTorsion resistant for wind power application
ApplicationNFPA 79 Edition 2012 conformant flexible power cable up to 600 V (WTTC 1000 V), for all machinery in new plant construction. Torsion resistant,exceptional flexibility and abrasion resistance. Suitable for installation in dry, humid and damp environments, outdoors and pipes. For undergroundinstallation and for open, unprotected installation from the cable rack to machines in industrial plants.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Weightapp.kg / km
Cop.weightkg / km
Outer Øapp. mm
No.coresx AWG-No.
Cross-section mm²
Part no. Weightapp.kg / km
Cop.weightkg / km
Outer Øapp. mm
No.coresx AWG-No.
Cross-section mm²
Part no.
60,09,86,62 x 200,50762020 120,050,38,84 x 161,3162923130,062,99,65 x 161,316292464,014,67,03 x 200,50762021
79,019,57,54 x 200,50762022 164,075,510,26 x 161,3162925188,088,010,57 x 161,316292692,024,48,15 x 200,50762023
124,034,18,77 x 200,50762024 201,0100,711,18 x 161,3162927238,0113,212,09 x 161,3162928210,043,89,89 x 200,50762025
263,058,410,112 x 200,50762026 259,0125,812,410 x 161,3162929301,0151,013,612 x 161,3162930305,087,612,918 x 200,50762027
371,0121,715,725 x 200,50762028 356,0176,114,514 x 161,3162931379,0188,715,215 x 161,316293268,018,57,32 x 180,96362902405,0201,316,016 x 161,316293368,027,87,63 x 180,96362903430,0226,416,418 x 161,316293497,037,08,24 x 180,96362904450,0239,016,619 x 161,3162935116,046,38,95 x 180,96362905481,0251,617,220 x 161,3162936147,064,89,67 x 180,96362906564,0314,518,925 x 161,3162937186,083,211,09 x 180,96362907629,0339,619,327 x 161,3162938199,092,511,610 x 180,96362908701,0377,320,030 x 161,3162939250,0111,012,212 x 180,96362909775,0427,622,534 x 161,3162940292,0138,713,515 x 180,96362910946,0503,123,540 x 161,3162941306,0147,913,616 x 180,96362911967,0515,724,041 x 161,3162942365,0166,415,018 x 180,96362912
1137,0628,826,150 x 161,3162943384,0175,715,119 x 180,963629131345,0767,227,561 x 161,3162944480,0231,217,425 x 180,96362914
100,040,08,92 x 142,0862945521,0249,617,727 x 180,96362915625,0314,419,734 x 180,96362916 117,060,09,23 x 142,0862946
141,080,010,14 x 142,0862947684,0342,020,137 x 180,96362917744,0379,021,041 x 180,96362918 152,0100,010,95 x 142,0862948
216,0120,011,56 x 142,0862949933,0462,324,050 x 180,963629191095,0564,025,261 x 180,96362920 255,0140,012,07 x 142,0862950
312,0180,014,79 x 142,086295180,025,27,82 x 161,3162921378,0200,015,810 x 142,086295286,037,88,23 x 161,3162922
Continuation
366
Cables according to international Approvals / PVC-Control Cables UL/CSA
HELUKABEL ® TRAYCONTROL 600 P/N 62960 12 AWG (3.31mm2)/4C (UL) TC-ER 90C DRY / WET 600V SUN RES DIR BUR OIL RES I/IIE330430 OR MTW “FLEXING” OR WTTC 1000V OR c(UL) CIC-TC PVC/N FT4 --- LL257839 CSA AWM I/II A/B 90C 600V FT4 CE
flexing -40°C to +90°C
PropertiesSelf-extinguishing and flame retardantaccording to CSA FT4The materials used in manufacture arecadmium-free and contain no siliconeand free from substances harmful tothe wetting properties of lacquers
TestsUL:TC-ER, PLTC-ER (AWG 18 - AWG 12),ITC-ER (AWG 18 - AWG 12), 2277(WTTC), MTW or AWM or DP-1, NFPA 79 2012, OIL RES I & II, 90°C dry / wet, Class 1 Div. 2 per NEC Art. 336, 392, 501, -40°C Cold Bend CSA:c(UL) CIC-TC FT4, CSA AWM I/II A/B FT4
UV-resistantDirect burial rated
Technical DataUL: TC-ER (1277), WTTC (2277), ITC-ER & PLTC-ER - (20 - 12 AWG), AWM, MTW, DP-1, NFPA 79, Class I Div. 2 per NEC Art. 336, 392 & 501, Oil Res I /II, 90°C Dry/Wet, -40°C Cold Bend
CSA: C22.2 No. 230 & 239 - c(UL) CIC-TC FT4, C22.2 No. 210 - AWM I/II A/B FT4
Conductor Insulation: Special PVC/Nylon Cable Jacket: Special PVC
Additional technical data available on request.
TRAYCONTROL® 600 flexible, oil-resistant, open installation
TC-ER, PLTC-ER, ITC-ER, NFPA 79 Edition 2012, torsion resistant for wind turbine use
Weightapp.kg / km
Cop.weightkg / km
Outer Øapp. mm
No.coresx AWG-No.
Cross-section mm²
Part no. Weightapp.kg / km
Cop.weightkg / km
Outer Øapp. mm
No.coresx AWG-No.
Cross-section mm²
Part no.
434,0240,016,412 x 142,0862953 771,0454,520,69 x 105,26629751061,0606,024,112 x 105,2662976550,0320,018,016 x 142,0862954
616,0359,018,918 x 142,0862955 1528,0959,527,219 x 105,2662977634,0380,019,019 x 142,0862956 615,0321,419,24 x 88,3762978817,0500,023,025 x 142,0862957 768,0401,821,05 x 88,3762979132,063,09,72 x 123,3162958 700,0383,119,53 x 613,362980177,095,010,23 x 123,3162959 907,0510,722,44 x 613,362981201,0127,011,24 x 123,3162960 1100,0638,424,55 x 613,362982274,0159,012,35 x 123,3162961 1061,0610,624,43 x 421,262983315,0191,013,66 x 123,3162962 1366,0814,127,04 x 421,262984353,0222,013,97 x 123,3162963 1631,01017,629,95 x 421,262985476,0286,016,49 x 123,3162964 1480,0967,728,23 x 233,662986613,0381,018,312 x 123,3162965 1922,01290,331,44 x 233,662987783,0508,019,816 x 123,3162966 2360,01612,834,65 x 233,662988918,0604,022,319 x 123,3162967 2397,01624,035,64 x 142,362989916,0636,023,120 x 123,3162968 2938,02031,038,74 x 1/052,962990
1286,0794,025,825 x 123,3162969 3569,02584,042,14 x 2/067,362991213,0101,012,22 x 105,2662970 4181,03256,049,44 x 3/084,462992283,0151,512,93 x 105,2662971 5747,04097,052,04 x 4/0106,762993387,0202,015,04 x 105,2662972 7591,04931,055,84 x 250
kcmil128,462994
473,0252,516,35 x 105,2662973607,0353,517,77 x 105,2662974 8299,06985,064,34 x 350
kcmil181,962995
11549,09892,074,14 x 500kcmil
257,662996
Dimensions and specifications may be changed without prior notice. (RN01)
Cables according to international Approvals / PVC-Control Cables UL/CSA
367
N
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUTOP® HT-E
11
TRAYCONTROL® 600-C flexible, oil-resistant, shielded,EMC-preferred type, open installation TC-ER, NFPA 79
TRAYCONTROL® 600-C flexible, oil-resistant, screened, EMC-
preferred type, open installation (TC-ER), NFPA 79 Edition 2012, torsion resistant
Cable structureTechnical dataBare copper conductor, fine wire withAWG dimensions
PVC power cable acc. to UL-Std.1277and UL-Std.2277Temperature rangeUL+CSA TC -40°C to +90°CAWM -40°C to +90°C
Core insulation of special PVCwith transparent nylon skinCore identification to DIN VDE 0293black cores with continuous whitenumbering
Nominal voltageTC 600 VAWM 1000 VWTTC 1000 V
GN-YE conductor, 3 cores and abovein the outer layerCores stranded in layers withoptimal lay-lengths
Test voltage 3000 VCoupling resistancemax. 250 Ohm/km Separating foil
Braided screening of tinned copper wires,coverage approx. 85%
Minimum bending radius6x cable Ø
SeparatorInsulation resistancemin. 20 MOhm x km Outer sheath of special PVC
Sheath colour - black (RAL 9005)Radiation resistanceup to 80x106 cJ/kg (up to 80 Mrad) With length marking in feet
Note
AdvantagesTC-ER, Tray Cable Exposed RunSimple installationOutstanding flexibilityTorsion resistant for wind power application
ApplicationNFPA 79 Edition 2012 compliant, screened, flexible power cable to 600 V (WTTC 1000 V), for all machinery in new plant construction, Torsion resistant, exceptional flexibility and abrasion resistance. Suitable for installation in dry, humid and damp environments, outdoors and pipes. For underground installation and for open, unprotected installation from the cable rack to machines in industrial plants.EMC = Electromagnetic compatibillityTo optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Weightapp.kg / km
Cop.weightkg / km
Outer Øapp. mm
No.coresx AWG-No.
Cross-section mm²
Part no. Weightapp.kg / km
Cop.weightkg / km
Outer Øapp. mm
No.coresx AWG-No.
Cross-section mm²
Part no.
Dimensions and specifications may be changed without prior notice. (RN01)
382
Cables according to international Approvals / PVC-Control Cables UL/CSA
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUTOP® HT-MS-EP4
HELUKABEL ® TRAYCONTROL 600-C P/N 63069 12 AWG (3.31mm2)/4C (UL) TC-ER 90C DRY / WET 600V SUN RES DIR BUR OIL RES I/IIE330430 OR MTW “FLEXING” OR WTTC 1000V OR c(UL) CIC-TC PVC/N FT4 --- LL257839 CSA AWM I/II A/B 90C 600V FT4 CE
PropertiesSelf-extinguishing and flame retardantaccording to CSA FT4The materials used in manufacture arecadmium-free and contain no siliconeand free from substances harmful tothe wetting properties of lacquers
TestsUL:TC-ER, PLTC-ER (AWG 18 - AWG 12),ITC-ER (AWG 18 - AWG 12), 2277(WTTC), MTW or AWM or DP-1, NFPA 79 2012, OIL RES I & II, 90°C dry / wet, Class 1 Div. 2 per NEC Art. 336, 392, 501, -40°C Cold Bend CSA:c(UL) CIC-TC FT4, CSA AWM I/II A/B FT4
UV-resistantDirect burial rated
106,043,98,23 x 180,9636304989,032,07,82 x 180,963710465
126,054,98,84 x 180,96363050149,066,39,45 x 180,96363051179,086,010,17 x 180,96363052275,0150,912,812 x 180,96363053402,0215,215,618 x 180,96363054543,0280,718,025 x 180,96363055
124,052,88,73 x 161,3162997100,040,28,42 x 161,3159855
149065,99,44 x 161,3163056173,081,410,15 x 161,3163057216,0106,610,97 x 161,3163058365,0193,514,712 x 161,3163059499,0285,316,818 x 161,3163060662,0371,419,525 x 161,3163061161,076,59,83 x 142,0863062
195,0102,710,64 x 142,0863063231,0124,411,55 x 142,0863064275,0162,812,17 x 142,0863065504,0309,013,412 x 142,0863066673,0448,018,918 x 142,0863067966,0632,022,925 x 142,0863068265,0163,312,24 x 123,3163069313,0202,213,45 x 123,3163070418,0298,015,57 x 123,3163071417,0258,015,54 x 105,2663072521,0320,016,85 x 105,2663073420,0430,018,27 x 105,2663074670,0397,219,94 x 88,3763075975,0595,123,34 x 613,363076
1406,0910,828,64 x 421,2630772076,01413,833,24 x 233,6630782626,02154,936,442,3633305618,04166,957,2106,7710467
4 x 14 x 4/0
Technical DataUL: TC-ER (1277), WTTC (2277), ITC-ER & PLTC-ER - (20 - 12 AWG), AWM, MTW, DP-1, NFPA 79, Class I Div. 2 per NEC Art. 336, 392 & 501, Oil Res I /II, 90°C Dry/Wet, -40°C Cold Bend
CSA: C22.2 No. 230 & 239 - c(UL) CIC-TC FT4, C22.2 No. 210 - AWM I/II A/B FT4
Conductor Insulation: Special PVC/Nylon Cable Jacket: Special PVC
Additional technical data available on request.
Besides meeting the requirements listed, the TRAYCONTROL series stands out from the rest in terms of:
Flexibility - HELUKABEL's TRAYCONTROL series is very flexible due to its fine (Class K) stranding. Most tray cables on the marketing are Class B. Special compounds and short cable lay make it very flexible so it is easy to pull through conduit and long tray applications. More flexibility in the conductors makes installation in tight spaces and small bend radii simple.
Better Construction – Through the use of sophisticated cable design software and pressure-extrusion equipment, the TRAYCONTROL’s outer jacket has a smooth (non-convoluted) appearance making it perfectly sealed from the intrusion of water and harsh chemicals in cable compartments or panels when using cable gland protection. Some TRAYCONTROL products also use XLPE insulation, which is ideal for applications that require long cable runs due to its low capacitance.
Construction Variety – 300, 600, or 1000V constructions, shielded and unshielded, multi-conductor or twisted pairs. High-grade electronic insulation in 300V cables. Cable sizes ranging from 26 AWG to 500 kcmil.
Drag Chain Compatible – With proper installation parameters TRAYCONTROL is suitable for up to 3 Million cycles (4-18 AWG only) in drag chain applications.
Identification – Conductors are easy to read with large numbered conductors, color-specific conductors (upon request), and colored grounds ensure there is no question which conductor goes where.
What sets HELUKABEL TRAYCONTROL apart from the competition?
12
TRAYCONTROL® 670 HDP/670-C HDPoil-resistant, open installation TC-ER, NFPA 79
TRAYCONTROL® 670 HDP / 670-C HDP flexible,
oil-resistant, open installation (TC-ER), NFPA 79 Edition 2012
PropertiesCable structureTechnical dataBare copper-conductor, fine-wirewith AWG dimensions
TPE motor supply cable acc. toUL-Std.1277 and UL-Std.2277
self-extinguishing and flame retardantacc. to CSA FT4The materials used in manufacture arecadmium-free and contain no siliconeand free from substances harmful tothe wetting properties of lacquers
Temperature rangeflexing -40°C to +105°C
Core insulation of special PVCwith transparent nylon skinCore identification to DIN VDE 0293black cores with continuous whitenumbering
Nominal voltageTC 600 VAWM 1000 VTC Wind Turbine (WTTC) 1000 V
TestsGN-YE conductor in the outer layer UL:
TC-ER, WTTC, NFPA 79 2012, UL AWM 105°C, OIL RES I & II, 90°C dry/wet,Bus Drop Cable, Class 1 Div. 2per NEC Art. 336, 318, 501
Cores stranded in layers with optimallay-length
Test voltage 4000 VMinimum bending radius7,5 cable Ø Separator
Outer sheath of special TPECoupling resistance (-C-type)max. 250 Ohm/km CSA:
c (UL) CIC-TC FT4,AWM I/II A/B FT4
Sheath colour orange (RAL 2003)with length marking in feetC-TypeScreening with braid of tinned copperwires, optimal coverage, approx. 85%
Note
HDP = Heavy Duty Power
ApplicationHELUKABEL® TRAYCONTROL® 670 HDP / 670-C-HDP are multi-conductor severe duty motor supply cables with Bus Drop, TC-ER and CIC/TCapproval. Superior oil performance for long cable life and permitted to be used in hazardous (classified) locations Class I Div 2 per NEC 336, 318 and501. Special extruded sheath and fine copper stranding approved for exposed run, pipes and burial installation. Excellent flexibility and easier to pullthan standard tray cables. Suitable for installation in the open unprotected installation on cable tray and from cable tray to machines according toNFPA 79 edition 2012.Recommended Applications: Motor connections in industrial and automation environments, machine tool, automotive and renewable energies.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
TRAYCONTROL® 670-C HDPTRAYCONTROL® 670 HDPWeightapp.kg / km
Cop.weightkg / km
Outer Øapp. mm
AWG-No.No.cores xcross-sec.mm²
Part no. Weightapp.kg / km
Cop.weightkg / km
Outer Øapp. mm
AWG-No.No.cores xcross-sec.mm²
Part no.
103,039,08,4184 x 166820 133,052,09,8184 x 166829133,051,09,2164 G 1,3266821 159,072,010,5164 G 1,3266830170,080,010,0144 G 2,0866822 222,0115,011,7144 G 2,0866831229,0127,011,2124 G 3,3166823 283,0179,012,8124 G 3,3166832393,0230,015,2104 G 666824 460,0256,016,9104 G 666833626,0384,019,384 G 1066825 741,0426,022,184 G 1066834885,0614,022,464 G 1666826 1059,0657,026,264 G 1666835
1301,0960,026,744 G 2566827 1497,01026,030,844 G 25668361983,01344,031,524 G 3566828 2058,01412,035,024 G 3566837
Dimensions and specifications may be changed without prior notice. (RN01)
392
Cables according to international Approvals / PUR/TPE-Control Cables UL/CSA
Suitable accessories can be found in Chapter X.
• Cable Gland - HELUTOP® HT-E
2855,01974,034,91/07100063495,02485,038,02/07100074268,03132,041,03/07100085489,03982,047,44/07100096442,04630,051,8250 kcmil7100107510,05554,054,5300 kcmil7100118697,06535,057,9350 kcmil7100129660,07405,059,7400 kcmil710013
11850,09240,065,2500 kcmil
4 G 504 G 704 G 95
4 G 1204 G 1304 G 1504 G 1854 G 2004 G 240710014
Technical DataUL: TC-ER (1277), WTTC (2277), AWM 2586 - 105°C 600V, NFPA 79, Class I Div. 2 per NEC Art. 336, 318 & 501, Bus Drop Cable, Oil Res I/II, 90°C Dry/Wet
CSA: C22.2 No. 230 & 239 - c(UL) CIC-TC FT4, C22.2 No. 210 - AWM I/II A/B FT4
Conductor Insulation: Special PVC/Nylon Cable Jacket: Special TPE
Additional technical data available on request.
HELUKABEL’s range of data and network cables encompasses both fiber optic and copper data cables for bus and Industrial Ethernet protocols. We also provide the appropriate connection technology for plug-and-play capabilities. The entire HELUKABEL product range can be found in our Data, Network & Bus Technology catalog or by visiting helukabel.com.
Data, Network & Bus Technology
13
TRAYCONTROL® X XLPE insulated, flexible, oil resistant, WTTC, openinstallation TC-ER, PLTC-ER, ITC-ER, NFPA 79, 105ºC, torsion tested
TRAYCONTROL® X XLPE insulated, flexible, oil resistant, WTTC, open installation, TC-ER, PLTC-ER, ITC-ER, NFPA 79 Edition 2012, 105ºC, torsion tested
PropertiesCable structureTechnical dataBare copper conductor, fine wirewith AWG dimensions
XLPE-insulated, tray-rated control cableacc. to UL Std. 1277 and UL Std. 2277Temperature rangeUL/CSA TC -40°C to +105°C
Self-extinguishing and flame retardantaccording to CSA FT4The materials used during manufacturing arecadmium-free, contain no silicone and are free from substances harmful to the wetting properties of lacquers
Specially blended XLPE core insulation Core identification to DIN VDE 0293black cores with continuous whitenumbering
Nominal voltageTC 600 VWTTC 1000 VAWG 20 300V
UV-resistantDirect burial rated
Tests
GN-YE core, 3 cores and abovein the outer layer
UL:TC-ER (AWG 18 & larger), ITC-ER,PLTC-ER (AWG 12 and smaller), WTTC (AWG 18 & larger), XHHW-2 (AWG 14 & larger), 13, 44, 1202, 1277,1581, 2277, 2250, AWM 2586 - 105°C 600V, NFPA 79 2012, Oil Res I/II, 90°C dry/ wet, Class 1 Div. 2 per NEC Art. 336, 392, 501, -40°C Cold Bend
Cores stranded in layers with optimallay length
Test voltage 3000 VMinimum bending radius10x cable Ø Separator
Outer sheath of special PVCInsulation resistancemin. 20 MOhm x km Sheath colour - black (RAL 9005)
With length marking in feet
CSA:c(UL) CIC-TC FT4 (AWG 18 & larger)CSA AWM I/II A/B FT4
ApplicationUSA NFPA 79 edition 2012 conformant flexible control power cable with cross-linked (thermoset) polyethylene (XLPE) insulation. XLPE insulation is ideal for applications that require long cable runs due to its low capacitance. A higher current load rating is possible due to the conductor temper-ature resistance of 105°C. Rated for up to 600 V (WTTC 1000 V), these tray cables are suitable for all machinery in tool and plant construction, andcan be installed in dry, humid and damp environments, in the open and in pipes. For underground installation and for open, unprotected installationfrom the cable rack to machines and industrial plants. They are approved for use in 1kV wind turbine cable tray applications and tested for torsion applications.
= Product conforms with EC Low-Voltage Directive 2014/35/EU.Weightapp.kg / km
Cop.weightkg / km
Outer Øapp. mm
No. coresx AWG No.
Crosssectionmm²
Part no. Weightapp.kg / km
Cop.weightkg / km
Outer Øapp. mm
No. coresx AWG No.
Crosssectionmm²
Part no.
71,09,27,82 x 200,507713207 129,08,84 x 161,31713237153,09,65 x 161,3171323873,013,98,33 x 200,507713208
85,018,58,94 x 200,507713209 179,010,26 x 161,31713239193,010,57 x 161,3171324098,023,29,75 x 200,507713210
121,032,510,57 x 200,507713211 222,011,18 x 161,31713241274,012,09 x 161,31713242153,041,912,19 x 200,507713212
185,056,013,412 x 200,507713213 298,012,410 x 161,31713243333,013,612 x 161,31713244286,083,816,418 x 200,507713214
379,0116,819,025 x 200,507713215 378,014,514 x 161,31713245411,015,215 x 161,3171324686,017,48,42 x 180,963713216421016,016 x 161,3171324792,026,18,93 x 180,963713217470,016,418 x 161,31713248109,034,89,64 x 180,963713218485,016,619 x 161,31713249129,043,710,45 x 180,963713219516,017,220 x 161,31713250161,061,211,37 x 180,963713220673,018,925 x 161,31713251204,078,813,19 x 180,963713221713,019,327 x 161,31713252249,087,715,010 x 180,963713222777,0
413,220,030 x 161,31713253277,0105,115,412 x 180,963713223
875,022,534 x 161,31713254333,0131,617,015 x 180,963713224982,0486,623,540 x 161,31713255348,0140,417,016 x 180,963713225
1012,0498,824,041 x 161,31713256382,0157,917,918 x 180,9637132261204,0608,326,150 x 161,31713257396,0166,717,919 x 180,9637132271414,0742,827,561 x 161,31713258506,0219,820,725 x 180,963713228
119,037,910,02 x 142,08713259539,0237,221,127 x 180,963713229714,0299,324,634 x 180,963713230 143,056,910,53 x 142,08713260
173,075,911,44 x 142,08713261747,0325,724,637 x 180,963713231829,0360,926,341 x 180,963713232 204,095,012,55 x 142,08713262
265,0114,314,56 x 142,08713263973,0440,128,650 x 180,9637132331143,0539,030,361 x 180,963713234 227,0133,114,57 x 142,08713264
368,0171,816,79 x 142,0871326592,024,08,92 x 161,31713235402,0191,018,010 x 142,08713266112,036,1 9,53 x 161,31713236
Continuation
48,160,372,584,696,7
108,9121,1145,4169,6181,9194,1218,3230,5242,8303,8328,1364,6413,2
Technical DataUL: TC-ER (1277) & WTTC (2277) - (18 AWG - 500 kcmil), ITC-ER & PLTC-ER - (20 - 12 AWG), 13, 44, 1202, 1581, 2250, 6141, AWM 2586 - 105°C 600V, XHHW-2 (14 AWG - 500 kcmil), NFPA 79, Class I Div. 2 per NEC Art. 336, 392 & 501, Oil Res I/II, 90°C Dry/Wet, -40°C Cold Bend
CSA: C22.2 No. 230 & 239 - c(UL) CIC-TC FT4 (18 AWG - 500 kcmil), C22.2 No. 210 - AWM I/II A/B FT4
Conductor Insulation: XLPE Cable Jacket: Special PVC
Additional technical data available on request.
Weightapp.kg / km
Cop.weightkg / km
Outer Øapp. mm
No. coresx AWG No.
Crosssectionmm²
Part no. Weightapp.kg / km
Cop.weightkg / km
Outer Øapp. mm
No. coresx AWG No.
Crosssectionmm²
Part no.
452,0229,218,612 x 142,08713267 728,0454,521,09 x 105,26713289963,0606,024,612 x 105,26713290576,0306,020,516 x 142,08713268
689,0344,222,718 x 142,08713269 1438,0961,428,719 x 105,26713291713,0363,322,719 x 142,08713270 568,0311,719,64 x 88,37713292917,0478,526,325 x 142,08713271 729,0390,822,65 x 88,37713293153,060,510,92 x 123,31713272 622,0368,219,33 x 613,3713294189,090,811,53 x 123,31713273 771,0491,521,24 x 613,3713295231,0121,012,64 x 123,31713274 985,0615,224,35 x 613,3713296301,0151,714,65 x 123,31713275 945,0585,423,03 x 421,2713297368,0182,315,86 x 123,31713276 1176,0785,325,24 x 421,2713298388,0212,715,87 x 123,31713277 1429,0984,527,75 x 421,2713299516,0274,118,49 x 123,31713278 1369,0925,226,63 x 233,6713300621,0365,020,512 x 123,31713279 1726,01234,829,24 x 233,6713301847,0488,223,816 x 123,31713280 2106,01548,132,25 x 233,6713302978,0610,825,019 x 123,31713281 2158,01552,533,14 x 142,3713303
1058,0764,326,320 x 123,31713282 2626,01948,235,94 x 1/052,97133041265,0367,629,125 x 123,31713283 3222,02487,638,74 x 2/067,3713305
214,0100,312,42 x 105,26713284 3914,03106,941,04 x 3/084,4713306269,0150,513,13 x 105,26713285 4978,03926,346,54 x 4/0106,7713307360,0201,315,24 x 105,26713286 5848,04555,752,14 x 250
kcmil128,4713308
430,0251,816,65 x 105,26713287563,0352,818,17 x 105,26713288 7918,06397,158,54 x 350
kcmil181,9713309
11097,09171,369,24 x 500kcmil
257,6713310
Dimensions and specifications may be changed without prior notice. (RN01)
TRAYCONTROL® X XLPE insulated, flexible, oil resistant, WTTC, open installation, TC-ER, PLTC-ER, ITC-ER, NFPA 79 Edition 2012, 105ºC, torsion tested
14
Not all cables in industrial applications are alike. Here are some reasons for when and why you should consider using tray-rated cable:
Applications – Control wiring, electronics wiring, remote UPS, direct burial, machine wiring, lighting, power cables, wind turbine cables, servo, feedback and VFD cables.
Use – Tray cable (TC) is versatile enough to be used almost everywhere enabling users to store only one control cable in their warehouse. Tray cable products that are UL listed also meet NFPA 79 requirements. Additionally, cables that are TC-ER rated are capable of being installed in cable trays, including raceways, and outdoor locations where supported by a messenger wire, as well as exposed for up to six feet outside of the tray. Finally, UL-listed type TC cable is safe for use in Class 1, Division 2 hazardous locations, Class 1 control circuits, and when needed they can be directly buried.
Oil Resistance – Tray cable is rated Oil Res I/II to withstand many type of oils, lubricants and industrial fluids.
Operating Temperature – New compound formulations allow tray cables to operate at 90°C in both dry and wet applications.
Voltage – Most tray cable is approved for 600V applications, but tray cables that are WTTC rated are approved for 1000V applications. This enables tray cables to not only be used in wind turbine applications but makes them approved for high voltage demands found in VFD drives, which often run near 720V at their peak.
CE – For companies that heavily export, the CENELEC approval is required for tray cables to be used in the European Union. Having this stamp means that tray cable products conforms to CE low-voltage directives.
Other Approvals – Tray cable’s versatility comes from the many approvals that it meets such as TC-ER, PLTC-ER, ITC-ER, NFPA 79 (2015 edition), MTW, CIC, FT-4 and CSA AWM I/II A/B.
Why Use Tray Cables?
CLOSED CABLE TRAY
USA CANADA
Cable type: TC-ER, TC, MTW, THHN
Cable type: TC, TEW, CIC
IN-FLOOR CABLE TRAY
USA CANADA
TC-type cable marked “Dir Bur“ (Direct Burial)
TC-type cable inside raceway listed for direct burial
TC-type cable marked “Dir Bur“ (Direct Burial)
TC-type cable inside raceway listed for direct burial
OPEN CABLE TRAY
USA CANADA
Cable type: TC-ER
Cable type: TC
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