Increased Business Value with Digital Twins · 2018. 1. 30. · Increased Business Value with...

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Increased Business Value with Digital Twins The Energiforsk Annual Nuclear Conference 2018 2018 - 01 - 24 Hans Bjarnehed, ÅF Jakob Dotevall, Vattenfall, Ringhals One thing is for sure… “few things are used in the way they are designed”

Transcript of Increased Business Value with Digital Twins · 2018. 1. 30. · Increased Business Value with...

Page 1: Increased Business Value with Digital Twins · 2018. 1. 30. · Increased Business Value with Digital Twins The Energiforsk Annual Nuclear Conference 2018 2018-01-24 Hans Bjarnehed,

Increased Business Value with Digital TwinsThe Energiforsk Annual Nuclear Conference 20182018-01-24

Hans Bjarnehed, ÅFJakob Dotevall, Vattenfall, Ringhals

One thing is for sure…

“few things are used in the way they are designed”

Page 2: Increased Business Value with Digital Twins · 2018. 1. 30. · Increased Business Value with Digital Twins The Energiforsk Annual Nuclear Conference 2018 2018-01-24 Hans Bjarnehed,
Page 3: Increased Business Value with Digital Twins · 2018. 1. 30. · Increased Business Value with Digital Twins The Energiforsk Annual Nuclear Conference 2018 2018-01-24 Hans Bjarnehed,

3

2002

2018

DT

The History and Future of Digital Twins

Affordable DT solutions

1939 1989

wwwDC

Page 4: Increased Business Value with Digital Twins · 2018. 1. 30. · Increased Business Value with Digital Twins The Energiforsk Annual Nuclear Conference 2018 2018-01-24 Hans Bjarnehed,

Business values

• Overview of current status • Predictive Maintenance• Predictive Investments• Optimal operation

Page 5: Increased Business Value with Digital Twins · 2018. 1. 30. · Increased Business Value with Digital Twins The Energiforsk Annual Nuclear Conference 2018 2018-01-24 Hans Bjarnehed,

Bu

sin

ess

inte

llige

nce

sys

tem

Smart

Intelligent

Level 0

Digital model

of asset

The Digital Twin Levels

Level 2Diagnostics

of asset

Level 3Prognostics

of asset

Level 1Connected

asset

Level 4AI

Level 5Master

Smart

Smart

Intelligent

Value

Digital funcionality

Page 6: Increased Business Value with Digital Twins · 2018. 1. 30. · Increased Business Value with Digital Twins The Energiforsk Annual Nuclear Conference 2018 2018-01-24 Hans Bjarnehed,

Historical data

The ÅF Digital Twin Creation Process

Twin model development

Mathematical modelData architecture

System dependence

Interface design

Identify valueSpecify requirements

Required systems interactivity

Twin model validation

Verify twin correctness against historical data and real-time

production data

Twin maturity

Detail scope by deciding required twin maturity

Implementation & Change

Technical implementationOrganizational development

Change management

Page 7: Increased Business Value with Digital Twins · 2018. 1. 30. · Increased Business Value with Digital Twins The Energiforsk Annual Nuclear Conference 2018 2018-01-24 Hans Bjarnehed,

7

One other thing is for sure…

“the winner will be the one who master the data”

Page 8: Increased Business Value with Digital Twins · 2018. 1. 30. · Increased Business Value with Digital Twins The Energiforsk Annual Nuclear Conference 2018 2018-01-24 Hans Bjarnehed,

© Ringhals AB

A DIGITAL TWIN AT RINGHALS NPP

Energiforsk Annual Nuclear Conference 2018 2018-01-24, Jakob Dotevall

Page 9: Increased Business Value with Digital Twins · 2018. 1. 30. · Increased Business Value with Digital Twins The Energiforsk Annual Nuclear Conference 2018 2018-01-24 Hans Bjarnehed,

Confidentiality - Critical (C4),

High (C3), Medium (C2), None

(C1)

DIGITAL TWINS AT RINGHALS?

Page 10: Increased Business Value with Digital Twins · 2018. 1. 30. · Increased Business Value with Digital Twins The Energiforsk Annual Nuclear Conference 2018 2018-01-24 Hans Bjarnehed,

© Ringhals AB

TURBINE PLANT AT RINGHALS UNIT 3

Page 11: Increased Business Value with Digital Twins · 2018. 1. 30. · Increased Business Value with Digital Twins The Energiforsk Annual Nuclear Conference 2018 2018-01-24 Hans Bjarnehed,

© Ringhals AB

SIMULATION MODEL

Page 12: Increased Business Value with Digital Twins · 2018. 1. 30. · Increased Business Value with Digital Twins The Energiforsk Annual Nuclear Conference 2018 2018-01-24 Hans Bjarnehed,

© Ringhals AB

WHY A DIGITAL TWIN?

Input from measurements Theoretical power output

LEVEL 1

Page 13: Increased Business Value with Digital Twins · 2018. 1. 30. · Increased Business Value with Digital Twins The Energiforsk Annual Nuclear Conference 2018 2018-01-24 Hans Bjarnehed,

© Ringhals AB

WHY A DIGITAL TWIN?

Measured power output Theoretical power output

Diagnosting turbine state LEVEL 1LEVEL 2

Page 14: Increased Business Value with Digital Twins · 2018. 1. 30. · Increased Business Value with Digital Twins The Energiforsk Annual Nuclear Conference 2018 2018-01-24 Hans Bjarnehed,

© Ringhals AB

WHY A DIGITAL TWIN?

Measured power output Theoretical power output

Diagnosting turbine state

Forecasting

LEVEL 1LEVEL 2LEVEL 3

Page 15: Increased Business Value with Digital Twins · 2018. 1. 30. · Increased Business Value with Digital Twins The Energiforsk Annual Nuclear Conference 2018 2018-01-24 Hans Bjarnehed,

© Ringhals AB

OPINIONS

”We see the model as a tool to

achieve the best possible efficiency

for the turbine plants.

The turbine operators use the

model daily to trend the efficiency

and to counter any reductions.”

Magnus Kruse,

turbine operation

”We see the model as a tool to

achieve the best possible efficiency

for the turbine plants.

The turbine operators use the

model daily to trend the efficiency

and to counter any reductions.”

Magnus Kruse,

turbine operation

What value do you see with the digital twin of the turbine plant?

”In my role as operation manager I

can track the performance of the

plant and react to changes in the

process to prevent any production

losses.

”In short, we have benefited greatly

from the model.”

Olafur Olafsson,

operation management

”In my role as operation manager I

can track the performance of the

plant and react to changes in the

process to prevent any production

losses.

”In short, we have benefited greatly

from the model.”

Olafur Olafsson,

operation management

”At several times the models have

been very useful for detecting

faults in the plants in an early

phase. The early detection of faults

means that it is easier to plan and

perform necessary repairs.”

Lars Ewald,

specialist turbine analysis

”At several times the models have

been very useful for detecting

faults in the plants in an early

phase. The early detection of faults

means that it is easier to plan and

perform necessary repairs.”

Lars Ewald,

specialist turbine analysis

Page 16: Increased Business Value with Digital Twins · 2018. 1. 30. · Increased Business Value with Digital Twins The Energiforsk Annual Nuclear Conference 2018 2018-01-24 Hans Bjarnehed,

© Ringhals AB

[email protected]@afconsult.com