ILS FLAMEPROOF LIGHTING INDIA
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Transcript of ILS FLAMEPROOF LIGHTING INDIA
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ILS FLP WG 13x3 45WILS FLP WG 13x3 45W
� Physics and Basic Structure
� LED Benefits
� About Citizen
� ILS LED Fitting
� Technical Specification
� Actual test report of 13X3 45w (Lux level)
� Features
� Specifications
� Drawing
� Fixture Specification datasheet
� Heat Sink Details
� Comparison with Existing HPMV Fittings
� Payback Detail
� Capital Budgeting
� Life cycle cost
� Guarantee / warranty
� Benefits
� CO2 Reduction Details
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�LED LAMP
�LED DRIVER
�FIXTURE & HEAT SINK
�COMPARISON & PAYBACK
�FINANCIAL
�ENVIRONMENT
� LED LIGHTING SYSTEMS BY ILS
�Physics & Basic Structure:
� Aluminum indium gallium phosphate ( AllnGap) and indium
gallium nitride(InGaN) are the two most common LED
technologies, displacing older gallium arsenide phosphide
(GaAsP) LEDs.
� LEDs are solid state semiconductor devices that convert
electrical energy directly into light.
� LED technology to produce brighter , more efficacious, long
life, energy saver and colorful as well as white illumination
LEDs has increased the tremendous possibilities of using this
LED technology into range of lighting applications.
� The manufacturing of LEDs uses a process know as epitaxy
in which crystalline layers of different semiconductor material
are grown on top of one another.
� LED having ever highest efficiency compare to other like CFL,
Mercury, incandescent, sodium lamp etc.
� Very low power consumption
� Very Long life and Less maintenance cost.
� No production of UV light.
� Produce directional light- useful for directing light on specific
areas rather than a diffused glow.
� Very low environment impact- due to very long life very low
generation of lighting waste compared with conventional
lights.
�Benefits :
� LED LAMP
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� CITIZEN is Japan based world No. 1 Company
in Electronics.
� 1970 - Founded as a joint venture between the
Japanese firm Citizen Watch Co., Ltd. and the
U.S.'s Bulova Watch Company, Inc., with paid-in
capital of 90 million yen.
� 1983 - Launch of CITILED chip LEDs.
� LED Lamp Manufacturing Plant is in Japan.
� Compact, lightweight, and long service life.
� Environmentally- friendly light source for next
generation, accompanied with aesthetic design
and functionality.
� Citizen Electronics meets customers needs by
utilizing our original packaging technology and
providing various products characterized by high
power, high efficiency, and high color rendering.
� Chip on Aluminum technique (Citizen Electronics
has acquired a patent for this technique)
�About CITIZEN
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LED Fittings which technically designed by ILS is
playing major role in lamp efficiency and lamp life.
� Type of LED : Multichip ,latest technology, Highest Heat discharging, High Light , Bean strength. (120 lumen/ per watt)
� Thermal management : Unique Aluminum Heat Sink (Alu. Alloy: Lm06) as per actual requirements and datasheet of LED Lamp from Citizen.
� Junction Temperature : Junction Temperature ( TJ ) is critical parameter for life of LED Lamp. ILS Fittings are having TJ 80°C compare to other supplier’s fittings TJ is up to 120 ° C
� Case temperature : Case surface Temp= Room temp + 15°C.
� Heat Dispassion :The heat sink is directly mounted on fixture.
� Temperature Class : T6� Viewing Angle : 120° (as actually require)� Lamp Life :
Min 90000 hrs, to Max 120000 hrs at 70% efficiency.
� Actual Testing Report for lamp life: Maximum tested for 34,000 Hrs with efficiency 90.3% (provided by CITIZEN)
�ILS LED FITTINGS:
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� Technical Specification
: Product Code : ILS FLP WG 13x 3 45 W
LED Brand CITIZEN (Made in JAPAN)
LED MODEL NO CLL030-1206A1-50KL1A1
LIGHT OUT PUT 1685 x 3 5055 LUMENS
COLOUR (CCT) 5000K
CRI 65 RA
LED WATTAGE 13 x 3 = 39 W
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LED FITTING COST 9000/-
3 Mtr
25 LUX25 LUX25 LUX25 LUX 25 LUX25 LUX25 LUX25 LUX
20 LUX20 LUX20 LUX20 LUX
Mounting From Ground Level
3
M
t
r
� ElectricalINPUT VOLLATGE 243
INPUT AMP 0.17
P.F. 0.999
WATTS 42
LIGHT OUT PUT
3 Mtr3 Mtr
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� ACTUAL TEST REPORT OF
Product Code : ILS FLP WG 13x 3 45 W
3 Mtr
3
M
t
r
20 LUX20 LUX20 LUX20 LUX 60 LUX60 LUX60 LUX60 LUX
.
� Universal AC input / Full range
� Protections: Short circuit , Overload
� 100% full load burn-in test
� All using long life electrolytic capacitors
� Withstand 300VAC surge input for 5 second
� High operating temperature up to 70
� Withstand 5G vibration test
� High efficiency, long life and high reliability
� No load power consumption<1.5
SUNLIT ELECTRO CONTROLS P.V.T LTD
Model No : BB56V720MA
� Input voltage range: 90V -270V
� Input frequency : 50/ 60
� Output voltage :- 56V DC
� Output current :- 720MA
� Total harmonic distortion :- MAX 20%
� Power factor :- 0.99
� Manufacturer :
� Features:
� Technical Specification:
� LED DRIVER
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½” BSW HOLE FOR MOUNTING
CABLE ENTRY
THREADED NIPPLE
ARRANGEMENT FOR EASY
REMOVAL OF BODY FOR
MAINTENANCE WITHOUT
DISTURBING CABLING.
GLASS (TOUGHENED)
LED LAMP WITH
BOROSILICATE GLASS
WIRE GUARD
CHAIN / “ J ” HOOK
270 mm
490
mm
60
� Drawing:
� FIXTURE & HEAT SINK
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� Fixture Specification Datasheet:
Flameproof
Group
I, IIA & IIB As per IS:2148/04 &
IS:2206
Weatherproof IP:65 As Per IS:2147/1962
Material Cast Aluminum alloy LM6 / C.I
Finish Inside/outside Light Grey Epoxy
powder coating shade no. 631 As per
IS:5.
Earthing 1 inside & 2 Outside earthing screws
of M^ size with 2 no's plain washers.
Gasket ‘ O’ Ring endless neoprene rubber
gasket.
Cable entries 2 Nos. ¾” BSC/ET entry from side.
Wire guard M.S. wire guard (5mm wire)with
white epoxy powder coating.
Glass type ‘A’ Heat resistant clear toughened
glass
Light Fitting Suitable for 45w, 60w LED lamp
with LED driver.
Terminals 4 Way open strip type terminals
All contacts will be wired up to terminals
Flameproof
Certification:
• Chief Controller of Explosives, Nagpur.• Central Mining Research Institutes, Dhanbad.
• Director General of Mines Safety,
Dhanbad.(Oil Mines)
• DG FASLI, Bombay.
• Beuro of Indian Standards, Bombay.
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� Heat Sink Details:
� A heat sink is a term for a component or assembly that
transfers heat generated within a solid material to a
fluid medium, such as air or a liquid.
� A heat sink is physically designed to increase the
surface area in contact with the cooling fluid
surrounding it, such as the air. Approach air velocity,
choice of material, fin (or other protrusion)design and
surface treatment are some of the design factors which
influence the thermal resistance, i.e. thermal
performance, of a heat sink.
� To understand how heat sinks work, think of heat
energy itself as behaving very much like an electrical
current, and temperature rise as the thermal equivalent
of voltage drop. We also have to introduce a property of
materials and objects known as thermal resistance,
which behaves in a very similar way to electrical
resistance: the more heat energy .flowing. through it,
the higher the temperature rise across it.
� All semiconductor devices have some electrical
resistance, just like resistors and coils, etc. This means
that when power diodes, power transistors and power
MOSFETs are switching or otherwise
controlling reasonable currents, they dissipate power as
heat energy.
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Sr
no.
Characteristics LED (Proposed)
HPMV (As per
existing)
1 Power consumption
45 watt 160 Watt
2 Initial Cost 9000 4500
3 Running Power Cost- One YEAR
1360 4838
4 Maintenance cost-One Year
0 1200
5 Total cost/year 1360 6038
6 Lamp Efficiency 108-120 Lumen/watt
40-45 Lumen/watt
7 Restart Time 2 Sec 120 seconds
8 Lamp Life 90,000 Hours @ 70 % Effi.
5000 Hours
9 Environment impact
Very low High
10 Maintenance time Very low High
11 Maintenance cost Very low High
12 Initial Cost High Low
�COMPARISION - LED V/S EXISTING LAMP FITTING
� COMPARISON & PAYBACK
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� PAYBACK DETAILS
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� LED FITTING COST 9000/-
� FINANCIAL
� LIFECYCLE COST
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� GUARANTEE OF LED LAMP :- 2 YEARS
� GUARANTEE OF THE DRIVER :- 2 YEARS
� GUARANTEE OF LUMENS EFFI. :- 90% (2 YEARS)
ACTUL TEST REPORT
� GUARANTEE /WARRANTY
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� Monthly Energy Savings from kWh Reduction 41.4
� Annual Energy Savings from kWh Reduction 496.8
�CO2 Emissions Reduction (Lbs) 660.744
� ENVIROMENT BENIFIT
� CO2 REDUCTION
� LED lights are a wonderful invention that has changed the
way the world is lit.
� LED lights are four times more efficient than a regular incandescent light bulb and last 10 times as long.
� LED lights are considerably less expensive to operate,
however are a little more expensive to purchase.
� LED lighting requires only one third of the energy that an
� incandescent bulb will use. A single 18-watt LED light can replace a 75-watt incandescent and in the lifetime of
the LED light, will save 570kWh of energy.
� LED lighting in which even one bulb will keep one half of a
ton of carbon dioxide out of the atmosphere through the
lifetime of the bulb instead of using incandescent bulbs.� Switching also keeps sulfur oxide and nuclear waste out of
the atmosphere as well, leading to a cleaner world and one
that will last much longer. By simply switching, our
environment could easily revitalize itself without having to
deal with the excess carbon dioxide, sulfur oxide and nuclear waste emissions that are currently being released
into the atmosphere every day.
� ENVIRONMENT
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� High Quality Thermal Management by unique
aluminum Heat Sink.
� ILS LED Lamp We are Controlling TJ Much
Better Junction Temperature in ILS LED Lamp is
< 80° C. (Other Supplier’s light is having TJ up to
120°c )
� Technically Designed high quality Fitment/
Fixture as per actual requirements of CITIZEN.
� Maintaining the maximum power quality.
� Dealing directly with customer's – No Extra
marketing & Retailing cost.
� We can design the products as per customer
requirements.
� 100% Technical support & tested product’s.
� Highest Guarantee period -2 Years ( lumens
maintain 90 %, CCT, CRI )
� Specially concentrating on industrial products.
� We are Intelligent In Flameproof LED Lamps.
� LED LIGHTING SYSTEMS BY ILS
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Have a nice day.
Plot No.209/9, GEB Office Road, G.I.D.C. Ankleshwar- 393002
Gujarat , INDIA. OFFICE – 02646-220245, FAX- 02646-222713
Email :-
Mob. No :-
+91-9227882313
+91-9428886668
Please send us an email if you have any
question or ask more detail information. We will
respond it as soon as possible.