How to be a start-up company in the solar...
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Transcript of How to be a start-up company in the solar...
2 Strictly Private and Confidential
Table of Contents
Introduction
• Vetro Solar in brief
• Vetro Solar Management and Board of directors
• Annual worldwide installed PV capacity from 2000 to 2010
• European Markets
• Evolution of global cumulative installed capacity worldwide
• The Solar industry needs high quality glass
• The flat glass industry
• The Vetro Solar concept and core business
Vetro Solar Phase I, Germany
• Value chains. Glass processing
• Glass processing
• Line#1 and Line#2 setups
• Project funding
Vetro Solar Phase II, Germany
• Value chain. Primary glass production
• State of the art solar glass production and processing
• This is why we will succeed
•Concluding remarks and summary
4 Strictly Private and Confidential
• Norwegian idea, concept, founders, business development, vision and ambition
• Vetro Solar will produce customized glass especially designed to optimize solar energy
transmission for PV modules
• Founded in Q4 2006, located in Kristiansand, Norway. Daughter company; Vetro Solar GmbH
established in Sandersdorf-Brehna/Solar Valley, Germany in 2008
• NOK 75 mill invested
• Strong wish to maintain company holding and business development in Norway
• Desired listing at Oslo Stock exchange
• Knowledgeable board and management in place.
• Site and building Phase 1 finished 30.th June. Financed through a 12,4 mill € leasing arrangement
with the community of Sandersdorf-Brehna
• Will start up one processing line with a capacity of ~ 5 million sqm per year in Q4 2011
• Continuous dialogue with customers to phase in supplies in accordance with our scheduled ramp
up/productions start-up. MOU’s and supply agreement frame works in place.
• Subsidies and grants Phase 1 of 10,6 mill € confirmed.
• Entitled to subsidies and grants Phase 2, 30% of Capex
Vetro Solar in brief
Introduction
5 Strictly Private and Confidential
Vetro Solar Management and Board of directors
Morten Hansen, CEO
Bjørn Glenn Hansen, EVP Commercial Affairs
Tor Helge Midtbø, CFO
Dr. Jan Vedde, R&D manager
- Teknova/Dr. Thomas Meyer, R&D program manager
Dr. Christin Püttmann, Man.director Germany
Management team with proven trackrecord
Board of directors with extensive experience and network
• Roy M. Slettvold, Chairman
• Arvid Grundekjøn
• Eivind Brøvig
• Synne Syrrist
• Øyvind Aske
• Gabriel Smith (observer) Roy Slettvold, Chairman of the board
Morten Hansen, CEO
Dr. Christin Püttmann,
Man.director Germany
6 Strictly Private and Confidential
Annual worldwide installed PV capacity
from 2000 to 2010 in the World (in MW)
Source: EPIA
PV markets have never performed
so well in their entire history.
While the awareness about the PV’s
capabilities grows in the public
opinion, it now appears on the
energy map of several countries. The
total of newly installed capacity added
in 2010 represents in average the
electricity production of two large
coal-fired power plants. In several
countries, grid parity for residential
systems is reachable in the coming
years. In some specific cases in
countries or regions with very high
electricity prices, PV could already
become competitive soon with net-
metering only.
.
The global PV market in 2010: approx 16 GW
Introduction
7 Strictly Private and Confidential
European MarketsAt least 3 ”GW markets” in 2010
Transformed to Watt the Vetro Solar glass processig capacity at Phase 1
represents approx ”just” 1 GW
Germany retains its
leadership for the second
year in a row.
In 2010, Europe alone added
between 11.6 and 13.3 GW of
new PV installed capacities.
Source: EPIA
Introduction
8 Strictly Private and Confidential
Evolution of global cumulative installed capacity worldwide (MW)
Solar PV generates electricity
in well over 100 countries and
continues to be the fastest
growing power-generation
technology in the world.
Between 2004 and 2009, grid-
connected PV capacity
increased at an annual average
rate of 60 percent.
The increase of the capacity from
2009 to 2010 is the most
impressively represented in
absolute values.
The total installed capacity
reached at least the 37 GW mark
and can be possibly almost 40
GW.
Source: EPIA
Introduction
9 Strictly Private and Confidential
The Solar industry needs high quality glass
- to improve efficiency and output
Glass as carrier in a thin-film solar cell1)
Glass as carrier in a wafer based module
Introduction
All solar modules require glass, which
is the only material that combines the
functionalities of protecting the
cells/modules and allows enough light
transmittance.
Thin film’s share of the global market
increased from 14 percent in 2008 to 19
percent in 2009 for cells, and from 16 to 22
percent for modules
In 2008 the glass demand for these
purposes represented approx 100 mill m2
glass
In 2010 the demand was approx 160 mill
m2
The 2020 scenario with a capacity of 100
GW would demand approx 1 billion m2
glass. In 2010 the global total primary
glass production was approx 6.6 billion
m2.
Vetro Solar at full scale Phase 2 would
represent 1-2% out of such a demand.
Establishing a 1GW plant (like Vetro Solar)
including primary glass production and
glass processing takes about 24 months
Glass is projected to be the next
bottleneck in this industry.
10 Strictly Private and Confidential
The flat glass industry 2010
Global market structure
• 70% consumed in windows for buildings
• 10% consumed in glazing products for automotive applications
• 20% used in furniture , interior and other applications
• Solar PV applications represent approx 2% out of ”other applications”
What does 70/10/18/2 % mean?
• The global players’ focus and core business are in Architectural and Automotive segments
• Obligations and commitments upon present customers in these segments represent 98% of tonnage distribution
• The float glass lines and the glass processing lines are designed to meet these demands
• Float lines and Processing lines are mostly de-centralized from primary glass production
• The PV sector, calling for highly sofisticated glass products is treated unfairly
Vetro Solar has a 100% PV focus
• Primary glass production involving only 2-3 glass thicknesses
• Ultimately with only one glass body tint, optimized for highest possible light transmittance and superior glass surfaces allowing depositions of 1- or 2- sided
PV customized coatings for Anti reflection, self-cleaning and conductivity
• Centralized primary glass manufacturing and processing
• Potential of consuming 100% of own primary glass production directly conveyed into own glass processing and value adding
70 %
10 %
18 %
2 %
Glass applications
Architectural
Automotive
Furniture/interior
Solar
Introduction
11 Strictly Private and Confidential
Float glass lines, market shares and demand 2010
Demand
• The global market for flat glass in 2009 was approximately 53 million metric tonnes (~6.6 billon m2. On average 1 tonne is approximately 125 m2).
• At current price levels, this represents a value at the level of primary manufacture of around € 22 billion.
• World demand for flat glass is forecast to rise 6.0 percent per year through 2014 to 8.1 billion square meters. Maintaining the trend seen over the 1999-2010
period, demand will easily outpace real (i.e., inflation-adjusted) gains in the global economy.
• Projected global demand requiring up to 120 additional float lines (230 t/d) thru 2014
Europe 69
Asean 20
Japan 10US/Canada 31
South America 9
China 47
FSU 16
202 float glass lines globally
16 %
23 %
16 %
15 %
30 %
Market shares
NSG
AGC
STG
Guardian
Others
Introduction
12 Strictly Private and Confidential
MF
module
assembly
Primary glass
production
Feedstock PV Modules
2
PV
systems
Vetro Solar core business Vetro Solar’s customers
Silicon
feedstockIngot Wafer Solar cell
PV
Modules
PV
Systems
Raw materials Glass
processing
Building
installation
Building
architecture
& design
End
user
1
2
Where glass enters PV value chains
Where solar cells enter multi function (MF) value chain
1
2
1
Vetro Solar core business -Primary glass production and glass processing
Introduction
Value chains
PV cSI(Crystaline
Silicone)
Glass(Float glass
and
Cast glass)
PV TF(Thin Film)
13 Strictly Private and Confidential
Investment highlights
Vetro Solar is positioned as the leading dedicated supplier of glass optimised for the PV industry
• Sales and R&D approach appreciated by PV customers
• Project development well progressed (engineering, securing of property, EU grants, etc.)
• Positioning confirmed by leading global glass producers
Vetro Solar will produce and process glass customized and dedicated to the PV industry
• Glass is projected to become the next bottleneck in the PV indutstry
Vetro Solar has secured access to critical raw materials
• Limited availablility in Europe
Vetro Solar is in negotiations with regard to off take agreements and R&D collaboration
• Contracts under negotiation. Several LOIs in place
• R&D programs in place with focus on glass surface optimization and next generation PV modules with thin glass/glass compounds
Vetro Solar has secured attractive location in Solar Valley (Sandersdorf-Brehna) in Germany for first site and is ready
to break ground for Phase II
• Optimized location with regards to logistics, a region with a significant share of world solar module production
Introduction
14 Strictly Private and Confidential
Investment highlights, cont.
Highly experienced managment team and knowledgable board of directors in place
Robust business model
• Targeting PV industry with optimized and customised glass and technological solutions,
Attractive financials
• 1 float line in full operational mode including belonging processing: approx 100 MEUR MEUR revenue , EBITDA of approx 30-40 MEUR .
Significant expansion potential in Europe, Asia, Asean, South America, Middle East and US
Introduction
16 Strictly Private and Confidential
MF
module
assembly
Phase II
Primary glass
production
Feedstock PV Modules
2
PV
systems
Vetro Solar core business Vetro Solar’s customers
Silicon
feedstockIngot Wafer Solar cell
PV
Modules
PV
Systems
Raw materials
Phase I
Glass
processing
Building
installation
Building
architecture
& design
End
user
1
2
Where glass enters PV value chains
Where solar cells enter multi function (MF) value chain
1
2
1
Value chainsGlass processing
Vetro Solar Phase I
Glass(Float glass
and
Cast glass)
PV cSI(Crystaline
Silicone)
PV TF(Thin Film)
17 Strictly Private and Confidential
Holes
• High precision and
accuracy
• High trough put
• Fully automated, no
hand touch
• High precision and
accuracy
• High trough put
• Superior edge quality
• Reduced tension in
glass
• Edge working down to
1.6 mm glass
thicknesses
• Fully automated no
hand touch
• Non-circular holes /
cut-outs reducing
tension in the glass
• Holes and cut-outs in
thin glass
• High accuracy
• High trough put
• Fully automated, no
hand touch
• Inline cleaning systems
• High trough put
• Fully automated,
no hand touch
PV demands strongly considered by processing line configurations and technology choice, such as :
Toughening Cleaning Separation
• Air cushioned inclined
toughening process
enabling:
- Higher strength
- Superior glass
surfaces
- Toughening / heat
strengthening of
glass thicknesses
1.6-8 mm
- High trough put
- Fully automated, no
hand touch
• Flexible inline systems
enabling powdering,
papering or stringing
• High trough put
• Fully automated,
no hand touch
Edge grindingCut to size
Vetro Solar Phase I
Glass processing
Phase I
Glass
processing
18 Strictly Private and Confidential
Line #1 and #2 setups
1
43
2 576
8
1. Cutting 3. Rotating2. Handling 5. Drilling4. Grinding 6. Cleaning
7. Buffer/Unloading/Sheets separation
9
9. Unloading/Sheet separation8. Tempering
Processing lines prepared for pre- and/or post glass surface treatments
Vetro Solar Phase I
19 Strictly Private and Confidential
Guarantees:
• 2,0 mill € bank guarantee from CTH
towards NORDEA
• 0,7 mill € guarantees from MH/BGH
towards IB & GoodVent
• 15 mill NOK guarantee from
Kristiansand based investorgroup
• Buy back guarantee from Lisec; 35%,
30, 25, 20, 10 of the gross purchase
value of hardware 6,9 mill €
Funding VS GmbH€ ’000
Equity (registered share capital) 33,0
Additional paid-in equity per 31.12.2010 3 054,0
Additional funding from parent company 2 051,3
Total Equity 5 138,3
Mietkauf/leasing Sandersdorf Brehna (5 year) 12 400,0
Goodvent IBG Loan (3 year) 2 991,7
Investitionsbank Sachsen-Anhalt Loan IMPULS (10 year) 2 500,0
Investitionsbank Sachsen-Anhalt Loan MUT (10 year) 500,0
Bridge loan (1 year) 2 000,0
Total additional finance sources 20 391,7
Total equity and loans / funding 25 529,9
Subsidies 7 694,3
Grants 2 818,6
10 512,9
Vetro Solar Phase I - How to be a start up company in a “ nut shell” Project funding
21 Strictly Private and Confidential
MF
module
assembly
Phase II
Primary glass
production
Feedstock PV Modules
2
PV
systems
Vetro Solar core business Vetro Solar’s customers
Silicon
feedstockIngot Wafer Solar cell
PV
Modules
PV
Systems
Raw materials
Phase I
Glass
processing
Building
installation
Building
architecture
& design
End
user
1
2
Where float glass enters PV value chains
Where solar cells enter multi function (MF) value chain
1
2
Glass(Float glass
and
Cast glass)
PV cSI(Crystaline
Silicone)
PV TF(Thin Film)
1
Value chainsPrimary glass production
Vetro Solar Phase II
22 Strictly Private and Confidential
Solar roof 1 MWp, connected to grid in June 2010
State of the art solar glass production and processing
Vetro Solar GmbH, Phase 1
Solar Valley, Sandersdorf-Brehna, Germany
• 13 000 m2 Factory and offices in place
• Glass processing customized for PV
• Glass processing capacity 10 mill m2
• Line#1, SOP Q4/2011
• Line#2, planned SOP Q1/2012
Area available for further PV installation
Vetro Solar GmbH Phase 1+2 at full scale
• Fully integrated primary glass production and glass processing
• Key pre-engineering and local allowances in place for the primary glass
production.
• Key raw material supplies pre-negotiated
• Construction periode approx 24 months
• Capacity 230 t/d, annualy 10 mill m2 (3 mm glass thickness)
15 mill m2 (2 mm glass thickness)
• In full operational mode the Vetro Solar float line will generate additional
42 MEUR in revenues with corresponding EBITDA of
22 MEUR ( 50%)
• Possible first glass production Q2 2013 (assuming start of project Q2/2011)
• Work force:
- Direct jobs 122
- Indirect jobs ̴ 160
Vetro Solar Phase II
Phase II
Primary glass
production
Phase I
Glass
processing
23 Strictly Private and Confidential
This is why we will succeed
Thin Glass Technology is the future
• Vetro Solar will be able to provide thinner glass solutions enabling higher module efficiencies and reduced cost
• Reduced weight
• Stronger module construction
• R&D programs are ongoing in order to develop a new glass-glass panel replacing film as back plate on wafer modules with thin front and back
glass. Test results already document very promising module performances.
Development of customized coating for Thin Film and Wafer Modules
• Vetro Solar will develop and patent customized coating solutions to our customers with focus on higher module efficiency and module
quality.
• R&D programs in place and ongoing with PV customers and Norwegian institutions and expertice
Development of Thin Film will require increased need for glass
• The Thin Film segment is expected to grow strongly as the technology improves by obtaining higher efficiency combined with its attractive
competitive manufacturing cost
• The need for both front and back glass increases the need for glass into the Thin Film segment of the PV market
The entire PV value chain is dependent on glass
• Glass is a strategic material carrier for all different thin film and wafer technologies
•. Without glass, no PV industry.
Vetro Solar Phase II
24 Strictly Private and Confidential
THIS IS WHY WE WILL SUCCEED
Dedication of our organization to the PV industry
• Our strategy is founded on being dedicated to the PV market only.
Fully integrated glass production and glass processing set up for solar glass purposes
• One of a kind business set-up
• One of a kind market and customer approach
• Yield maiximization
• Maximum cost efficiency
Location in customer clusters or proximity
• Industry cluster general business development advantages
• “Fence-to-fence” in day-to-day business
• Significant logistical effects in cost efficiency and safety
• Enviromental friendly
Vetro Solar Phase II
25 Strictly Private and Confidential
THANK YOU !
As a startup company – financial strategy a must !
Share holder list a challenge – stronger share holders / industrial partner a necessity for long term development
Focus on key commercial requirements when establishing new business
People & Competence
Customers & Markets
Cost of operation
Political stability and predictability
Incentive schemes
Cluster opportunities
Vetro Solar
Concluding remarks Summary