Corporate PresentationBenefits
Maintains adequate water level in the hot
water tanks
Investment (Lakh INR): 1.2
INR): 0.85
vacuum
Only one moving part in vacuum generation
area
No PTFE coating as Screw vacuum pumps
2
4/6
INR): 32.4
Investment (Lakh INR): 1
Electrical cost saving per year (Lakh INR): 3.8
Payback Period (Month): 3
DGC (Down flow Gas Contactor)
DGC is down flow co-current device used for efficient mass transfer
It consist of a cylindrical section with a Specially Designed Inlet
(SDI)at its entry (at the top),allowing both liquid and gas into the
reactor
DGC can be operated at high pressure & temperature and in
batch & continuous mode
Important feature: Air for effluent treatment can sucked in from
the atmosphere eliminating use of air compressor.
Lower Capital & Operating
Inherently safe operating
40-50%
3
5/6
4
Thermographic camera usually
range of the electro magnetic
spectrum (roughly 9000-14000 nm)
called Thermograms
cooling loss by capturing the
temperature of the inside fluid or
object
remote measurements of an object’s
temperature
6/6
Thermal cost saving per year (Lakh INR): 8
Payback Period (Month): 3
material with less thickness when
compare to traditional glass wool
insulation
As Our plant is 25 years old so we are
using Arogel for insulating the utility
lines where there is congested area for
doing insulation
Arogel material
5
S.No Title of Project
1) Decreases steam pressure from 10
kg/cm2 to required pressure,
with zero maintenance,
2
1) Less power consumption due to
elimination of Air compressors usage
2) Eliminates intermediate operations so
time cycle also decreases which gives
high productivity
1) Minimizes productivity loss by
avoiding pump seal leakages6
(Rs Million)
Encon Projects
Water conditioner
5
tanks for Steam Condensate
1) Increases steam condensate
quality parameters and will
decrease number of Boiler
economy also will increase
IRB product 0.06 0.44 - - 0.44 0.2 5.45
7 Distillation time cycle reduction in
SAN product 0.02 0.14 - - 0.14 0.05 4.29
8 Retrofitting of Chiller for
AM/COMP-12/01 0.07 0.48 - - 0.48 0.1 2.5
9 AHU Filter Cleaning Automation
through Ultra Sonication Process 0.01 0.06 - - 0.06 0.15 30
10 Placed Dummy's for Reactors utility
lines to avoid cross contamination 0.7 4.84 - - 4.84 0.01 0.02
1) Less power consumption by
avoiding cross contamination
Charcoal filter) for Rain water
purification
1) Removes colour and
suspended solids present in
Encon Projects
12 Capacity Enhancement of Products 1.65 11.39 - - 11.39 1 1.05
1) Number of batches increased
by Identifying and Reducing
neck operations through
introducing new technologies
changed the Pump capacities
by which adequate cooling,
heating supplied to the
equipment's by this Process
time cycle reduced, Solvent
4) Used AHU's only at full loads
13 Installation of AOD pumps 0.03 0.21 - - 0.21 0.32 18.29
14 Installation of VFDs to required
process equipments 0.11 0.72 - - 0.72 0.7 11.67
15 Installation of capacitor power banks 0.32 2.23 - - 2.23 1.33 7.16
Total 3.47 23.98 681.8 1.52 25.5 10.1 174.87
8
9
Advantages
energy than a refrigerated air conditioning
system
Healthier for the environment with no harmful
emissions and no synthetic refrigerants
Yearly Energy Saving Calculations
CFM 12,000.00 11,780.00
Quantity 1 2
Total Load KW 4.5 1.9
Working Hr 24 24
Monthly KWH (30 Days) 3240 1368
Yearly KWH 25920 10944
Number of Systems 4
Yearly Saving KWH 59904
Investment (Lakh INR) 3.2
1/3
10
Benefits
Minimizes the Steam/Hot water utilization
while doing cleaning through routine
process
INR): 5.57
2/3
11
BEFORE
AFTER
Benefits Maintains cooling inside the
blocks by eliminating the usage of
AHU’s
Anti skidding of steps
Avoids No of coatings
INR): 3.8
3/3
12
13
Hetero has also ventured into solar power to meet part of its energy needs along with to reduce its carbon foot prints
A 4.16 MW solar farm has been established in Dacharam (M), Yadadri (Dist.)
In 2010 Hetero established Wind Power farms
Currently We have installed total 124.5 MW of wind power generating units
The aim is to release 1000 MW of wind power capacity by 2022
The Wind farms are located at Vajrakarur (Anantapur Dist.), Tirumalayapalli (Kadapa Dist.) in A.P & Wandhia in Gujarat
Waste Utilization and Waste Management
14
(Kg/Year)
( TOE/Year) Waste as percentage of total fuel
1 2017-18 Organic Waste 1074550 9872 10607.96 1042 NA (Onsite co
processing/Incineration is not
sending the same material to an
authorized cement industry)
Waste Management
S. No Year Type of waste generated Quantity of waste generated
(MT/Year) Disposal method
By using Organic Waste Converter (OWC)
machine we are feeding the waste to Earth Warms
which will generates compost for trees
Garden waste 3.7
Garden waste 29.2
Garden waste 60.3
S.No Type of system
like Boiler Automation to reduce power and coal consumption.
Planned to procure Steam turbine to produce electricity
Planned to Install Solar power plant which is a renewable energy source
Planned to plant more saplings compare to previous year
2017-18 2018-19 2019-20
73964 74621 68418
Total Co2 liberation by Consumption of Electricity, Diesel and Coal
Kg/Ton of Production
6330 7013 7373
2017-18 2018-19 2019-20
S.
1
suppliers after procurement
2) No Process delays due to shortage of raw
materials
number of samples due to large batch
sizes of materials
more space while transporting but now
changed the packing procedure to use large
bags instead of more number of containers
2) Solvents and water tankers capacity also
increased when compare with previous
2 Dry HCl gas generation in
inside the plant
of gas internally
from suppliers
4) Gas shortages are overcomed by readily
available of cylinders
Calcium chloride, HCl as raw materials
2) Dry HCl gas generates with mass flow rate of
25 kg/hr
Water Parameters Detection Instrument
Energy consumption Monitoring System
Energy Consumption
relevant areas with the help of
HOD
and Management
during assessment
leaks arresting day
insulation checking day
Team work, Employee Involvement
Conducting Energy Management System awareness training classes to all the employees on following topics Energy Management System (ISO 50001:2011)
Electricity-Generation, Monitoring, Measurement and Distribution
Awareness on Energy Conservation
Control Measures for Emission of CO2
Unit Operations-I (Reaction, Extraction, Distillation)
Unit Operations-II (Filtration, Drying and Size reduction)
Awareness on Water Conservation
Challenges in India to attain Sustainable Development
As an Energy point of view giving training on Boiler operation, Steam trap operation, Cooling tower Operation etc.
Conducting training on how to operate new mechanical equipment like- Compressor, Vacuum pump, Chillers etc.
Every month we are conducting Mock drills on Fire- Fighting, First Aid, SCABA etc. in our plant premises
Team work, Employee Involvement & Monitoring
18
S.No Projects implemented
1 Power change over in every shift to stop the running of
unnecessary Equipment's (Jr. Engineer level)
2 All Insulation and steam line leakages rectification(Jr. Engineer
level)
3 Performing Powder processing operations in general shift only to
avoid running of unnecessary Equipment's (Engineer level)
4 Descaling of Multiple Effect Evaporator (Engineer level)
5 Maintained power factor with in Industrial Bench Mark
6 Maintained Power consumption with in Maximum Demand
30.34 (Rs Million) of budget invested separately for Energy Conservation projects in FY 2019-20 which is having a percentage of 14.4 in total budget
Certificates of ISOs
Technology which provides transparency data of Boiler Operating Parameters,
Efficiency, Air flow system in turn controls fuel consumption 20
Boiler Automation