HORIZONTAL MACHINING CENTERS - Audit CNC · 2015. 7. 28. · HORIZONTAL MACHINING CENTERS ... spite...

HORIZONTALMACHINING CENTERS

HORIZONTAL MACHINING CENTERSThe surge in demand for high technological products has provided a great opportunity for the development of horizontal machining centers in the country. Leveraging on the successful development of vertical machining centers, AMS has developed horizontal machining centers to cater to the high demand for such products. In the past decade AMS has designed and developed horizontal machining centers with different configurations and sizes to meet the requirement of machines with higher productivity. The new generation of horizontal machining centers includes the standard table moving machine series (HMC) as well as the moving column machine series (CMH & MCH). Both the varieties have created a large market for themselves based on the application. AMS horizontal machines are designed and manufactured to suit production application. It is a constant endeavor of our engineering team to enhance the reliability and performance of these machine models.

The HMC series which is on an economical platform, has undergone continuous evolution and the new generation machines include the preferred products with the most favored specifications. This configuration has machines with the X and Z axes provided to the table and the spindle moves in the Y axis alone. The HMC 400 XL machine in its standard form comes with an index table and the automatic pallet changer is offered as an option. The other product in the series is the smallest CNC controlled HMC available in the country today called ‘Proton’. This has been developed to produce small sized components required in large volumes for the auto-component industry and the general engineering industry. The model is available with both BT-30 and BT-40 version with an index table and automatic pallet changer. This machine has the ability to take components with a maximum size of 300 mm cube. In

PROTON

MCH 630

spite of having high precision components to obtain superior machining performance, the Proton is one of the most economical horizontal machining centers available in the world.

The column moving machines (CMH & MCH Series) are the new generation of horizontal machining centers introduced by AMS in the recent years. Continuous demand from the customers has inspired AMS to adapt the column moving configurations to meet the varying application requirements. The column moving horizontal machining centers are a popular configuration suiting diverse applications. These machines are larger in size and can take heavier payload as compared to the ones in the HMC series.

CMH 500 line

CMH 400

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Features shown in this photograph may not be standard

The column moving horizontal series has two configurations, CMH and MCH configuration. In the CMH configuration all three axes of movements are given to the tool and in the MCH configuration two axes, X and Y axes motion are given to the tool and the table moves in the Z axis only. In the CMH Series index table & pallet changer are optional as the machine is re-configurable for end operation of large components which need special machining. In the MCH series both the index table and automatic pallet changer are standard features. The Column Moving Series can help one achieve high precision due to the reduced movements of the components being machined. This configuration provides higher productivity and is easy to integrate into an automatic manufacturing line with automation interface on these machines. The CMH Series machines are also available without the index tables but with rigidly held fixture facility as an option to suit the work holding and machining configuration. The column moving horizontal machine series has three variants in the CMH configuration, CMH400, CMH500 with BT40 and CMH500 with BT50. In the MCH configuration there are three variants namely MCH500 (BT40), MCH630 (BT50) and MCH800 (BT50).

This catalogue provides detailed specifications of all the AMS horizontal machines. The various options available for the machines are also provided here.

MCH Configuration

High Speed Cartridge SpindleQuadruplex back to back arrangement, optimally pre-loaded and grease lubricated. The spindles are dynamically balanced to perform better.

BT-30

BT-40

BT-50

FEATURES

Base & Column

Y

MX

FEA Model of MCH

Finite element analysis techniques have been used while designing the machine to test the machines for structural rigidity and stability when subjected to both static and dynamic loads on them. The FEA process has facilitated optimization of machine structures making them rugged and suitable for versatile applications.

PROTON

Alternatively HSK Spindle Taper can be offered

CMH-400/500

Axes Movements

PROTON

MCH-500/630

Column Moving Horizontal Machines comes with Pallet Changer as an optional feature.

Pallet sizes

l400 X 400 mm for CMH 400 l500 X 500 mm for CMH 500

Pallet changing time*

lCMH 400 is 9.5 secslCMH 500 it is 12 secs* without rotary joint

Automatic Pallet Changer

Automatic Tool Changer

CMH 400 comes with 40 tool Automatic Tool Changer as standard feature.

CMH 500 comes with 40 tool Automatic Tool Changer as standard feature for BT 40 Spindle taper and 20 tool ATC as standard feature for BT 50 Spindle taper.

Ease of Operation

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In the design of our machines, in addition to the functional aspects, ergonomics are given equal priority. Optimum job loading

height, easy access to the spindle, ease of chip removal, maintenance friendliness are some of the key aspects considered.

We also provide Total Productive Maintenance (TPM) features on the machines as options. It is our continuous endeavor to improve

the existing products to cater to the needs and expectations of the customer.

30.0

5(T

YP)

30(TYP)

31

33

11.5

(TY

P)

18/H8

BT 50 CMH 500

500

Ø630

Pallet Swing Dia.

65

50

0

CMH 500 WITH BT-50 TOOL SHANK

PROTON

PROTON

P

3.2

3.2 3.2

3.2

3.2

3.2

(55)

85±

0.1

100.01 100.01 (55)

365

85

DETAIL OF WORK PALLET(APC)DETAIL OF WORK TABLE(STD)

HMC400 XL

80±0.2

14H8

40

0

400

Ø50H7

17deep

14H12(Typ)

24

.5

23+0.2

23

+0

.5

14H8/H12

80

±0.2

Ø500

14

H12

(Ty

p)

Ø50H7

17deep

80

±0.2

80

±0.2

80

±0.2

80

±0.2

14

H12

14

H12

23+0.2

23

+0

.5

24

.5

14H8/H12

80±0.2 80±0.2 80±0.2

PALLET DETAILS

CMH 400 & 500 with BT-40 TOOL SHANK

SPINDLE SPEED & TORQUE CHARACTERISTICS

CMH 500 CMH 400

14H8

28

24 (TYP

)

10 (TYP

)

23(TYP)

30.0

5(T

YP)

30(TYP)

31

33

11.5

(TY

P)

18/H8

400

400

Ø500Pallet

Swing Dia.

65

65

Ø630Pallet

Swing Dia.

500

50

0

DETAIL@'P'

(SCALE-1:1)

9.5.

0.1

(TYP

)23.02(TYP)0

1.6

x45

(TY

P)

01.6

x45

(TY

P) 0

0.6

x45

(TY

P)

9.5.

0.1

(TYP

)

23.0

.5(T

YP)

310

210

21

0

(15

5)

31

0

(15

5)

155155(55)365

0

2

6

4

8

10

5.5kW

7.5kW

45001500

0 40002000 6000 8000 100000

10

20

30

50

60

40

0 40002000 6000 8000 10000

1500

3.7kW

5.5kW

ContinuousOperating Zone

Spindle speed (RPM)

Torque[Nm]

Spindle speed (RPM)

Output

[kW]

60

min

Op

era

ting

Zone

15 min S3 25%

Operating Zone

Continous

Operating Zone

60min S3 40%

Operating Zone

15 min S3 25%

Operating Zone

· MAKE : FANUC ·MODEL :b6/10000

·RATED POWER : 7.5/5.5 kW ·MAX. SPINDLE SPEED : 10000 rpm

b6 1: 1 reduction ratio b6 1: 1.5 reduction ratio

continuousoperating zone

00

2

Spindle speed (RPM)

6

460m

inO

pera

ting

zone

8

Output(kW) 15 min,S3 60%

operating zone

5.5kW

7.5kW

10

4.05kW

5.9kW

00

10

Spindle speed (RPM)

20

30

40

Torque(Nm)

30 min,S3 60%operating zone

Continuousoperating zone

50

60

70

80

53.5

73Nm

60m

inO

pera

ting

zone

1333

1000

2000

3000

4000

6000

1333

1000

2000

4000

6000

6.6Nm

9.6Nm

· MAKE : FANUC ·MODEL :b6/10000

·RATED POWER : 5.5/7.5 kW ·MAX. SPINDLE SPEED : 6000 rpm

· MAKE : FANUC ·MODEL :ap22/6000i ·RATED POWER : 15/11 kW

·REDUCTION RATIO : 1:1·MAX. SPINDLE SPEED : 6000 rpm

Spindle speed (rpm)

0 1500 3000 4500 6000

5

10

15

20

750

30 min operating zone

(kW)

Continuous operating zone

11 kW

0 1500 3000 4500 6000

50

100

140

250(N.m)

750

operating zone30 min


190

Spindle speed (rpm)

0 2667 6000

4

8

12

18(kW)

30 min,S3 60% operating zone


11kW

7.5kW

Spindle speed (rpm)

0

45(N.m)

1000

operating zone30 min,S3 60%


6000

15

30

2667

Spindle speed (rpm)

40

27

0 2000 6000

4

8

12

16

1000

4.6kw

6.8 kw

operating zone

(kW)

Spindle speed (rpm)

30 min,S3 60%


11kW

Output

4000

Low speed winding (Y)

7.5kW

0

106

120(N.m)

1000



Torque

30

60

90

72

Spindle speed (rpm)

2000 60004000 0 6000

5

10

15

20

1000

6.8kW

9.3 kW

operating zone

(kW)

Spindle speed (rpm)

30 min,S3 60%


11kW

Output

4000

0 2667 6000

5

10

15

20

(kW)

30 min,S3 60% operating zone


15kW

11kW

Spindle speed (rpm)

2000 0

143

180(N.m)

1000



6000

Torque

30

60

120

105

Spindle speed (rpm)

90

150

0

45

(N.m)

1000



6000

15

30

2667

Spindle speed (rpm)

6053

39

4000

· MAKE : FANUC ·MODEL :a8/10,000i ·RATED POWER : 11/7.5 kW

·REDUCTION RATIO : 1:1.5·MAX. SPINDLE SPEED : 6000 rpm

· MAKE : FANUC ·MODEL :a12/10,000i ·RATED POWER : 15/11 kW


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· MAKE : FANUC ·MODEL :aT8/10,000i

·RATED POWER : 11/7.5 kW ·MAX. SPINDLE SPEED : 10,000 rpm

· MAKE : FANUC ·MODEL :a12/10,000i

·RATED POWER : 15/11 kW ·MAX. SPINDLE SPEED : 10,000 rpm

0 2000 4000 6000 8000

5

10

15

20

1500

5.5KW

7.5KW

operating zone

(kW)

30 min,S3 60%

Continuous

0

40

80

100

120(N.m)

1500


11kW

2000 4000 6000 8000

TorqueOutput

10000 10000

20

60

15kW

operating zone


Motor speed(min-1)Motor speed(min-1)


2000 4000 6000 8000 10000


3.7KW

5.5KW

00

20

40

60

80(kW)

Low-speed winding output(Y connection)

(Nm)

Low-speed winding torque(Y connection)

2000 4000 6000 8000 100000



7.5kW

11kW

1500 15000

4

8

12

16

Spindle speed(rpm) Spindle speed(rpm)

SPINDLE SPEED & TORQUE CHARACTERISTICSa8 1:1 reduction ratio a12 1:1 reduction ratio

a8 1:1.5 reduction ratio a12 1:1.5 reduction ratio

High speed winding (Y)

ap 22, 1:1 reduction ratio ap 22, 1:1.25 reduction ratio

Spindle speed (rpm)

0 1200 2400 3600 4800

5

10

15

20

600

30 min operating zone

(kW)


0 1200 2400 3600 4800

(N.m)

600

operating zone30 min


11 kW

Spindle speed (rpm)

· MAKE : FANUC ·MODEL : ap22/6000ip·RATED POWER : 11/15 kW


238.7

175180

240

300

120

60

CMH 400/500

CMH 400/500

CMH 500 only

HMC - 400 XL

33

93

2353

MACHINE LAYOUT

PROTON

1395

Loadin

g h

eig

ht

3631

DETAILS PROTON-30 PROTON-40

A 3600 3600

B 1700 1700

C 3000 3100

D 1310 1310

C

B

D

A

CMH 500 withBT-50 TOOL SHANK

CMH 400 / CMH 500 withBT-40 TOOL SHANK

1060

Job

Load

ing

Heig

ht

Ø 570APC Swing Dia.

1

27

50

3000

20 To

ol M

agaz

ine

5200

20 Tool Magazine

Ø 00Pallet Swing Dia.

7

2600

/ 2750

2500 / 3000

1050 / 1

060

Job

lo

ad

ing

heig

ht

40 Tool Magazine

4700 / 5250

Ø1300/ APC Swing Dia.

Ø1570

Ø535/ Pallet Swing Dia.

Ø700

CMH 400

CMH 500

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HORIZONTAL MACHING CENTERSUnit PROTON - 30 PROTON - 40 HMC - 400 XL

CAPACITY

Longitudinal travel ( X - Axis) mm 400 400 600

Headstock travel ( Y - Axis) mm 350 350 450

Cross travel ( Z - Axis) mm 350 350 415

Spindle center to table top mm 330 - 680 330 - 680 140 - 590

Table center to spindle face mm 160 - 510 160 - 510 150 - 565

Plain / Index table height from floor (Std. m/c) mm 960 (Plain) 960 (Plain) 1260 (Index)

TABLE

Table / Pallet size mm x mm 650 x 470 650 x 470 Ø 500

T - slot ( No.x size x pitch) Table / Pallet 4 x 14 x 100 4 x 14 x 100 6 x 14 x 80O O O O ONumber of indexing position Deg x Pos 45 x 8 /1 x 360(opt) 45 x 8 /1 x 360(opt) 1 x 360 (std)

Max. load on Table kgf 350/200 (IT) 350/200 (IT) 400

SPINDLE & AXES

Spindle taper 7 / 24 No.30 7 / 24 No. 40 7 / 24 No. 40

Max. Spindle speed - Std. rpm 6000 6000 6000

- Opt rpm 8000 8000 8000

Spindle power - Std / Opt kW 7.5 / 5.5 7.5 / 5.5 11 / 7.5 15 / 11

Rapid traverse - X / Y / Z m/min 40 / 40 / 40 40 / 40 / 40 40 / 40 / 32

Feed rate mm / min 1 - 10000 1 - 10000 1 - 10000

Guideways Type Type LM LM LM

ACCURACY - As per VDI DGQ 3441

Positioning accuracy mm 0.010 0.010 0.010

Repeatability mm ± 0.003 ± 0.003 ± 0.003

AUTOMATIC TOOL CHANGER

Tool change system Disc Armless Disc Armless Disc with twin arm

Tool storage capacity - Std / Opt. Nos. 20 16 20 / 24

Pull stud - Std Special AMS DIN 69872 Form-B DIN 69872 Form-B

- Opt.

Max. tool dia with adjacent pockets full mm 80 80 80

Max. tool dia with adjacent pockets empty mm 125 125 125

Max. tool length mm 200 200 250

Max. tool weight kgf 3 6 6

Chip to chip time sec. 6.2 6.7 5.5

Tool shank type BT - 30 BT - 40 BT - 40

CNC System FANUC - Std 0iMate MD 0iMate MD 0iM D

INSTALLATION DATA

Floor space for std. machine mm x mm 1700 x 2700 1700 x 2700 3000 x 3200

Machine height mm 3000 3100 3300

Basic machine weight kgf 3500 3500 5400

Power supply (Basic machine) kVA 15 25 25

/

Unit

CAPACITY

Longitudinal travel ( X - Axis) mm

Headstock travel ( Y - Axis) mm

Cross travel ( Z - Axis) mm

Spindle center to table / pallet top mm

Table center to spindle face mm

Index table height from floor (Std. m/c) mm

TABLE

Table / Pallet size mm x mm

T - slot ( No.x size x pitch) Table / Pallet

Number of indexing position Deg x Pos

Max. load on Table / Pallet kgf

Pallet changing time sec.

SPINDLE & AXES

Spindle taper

Max. Spindle speed - Std. rpm

- Opt 1 rpm

- Opt 2 rpm

Spindle power kW

Rapid traverse - X / Y / Z m / min

Feed rate mm / min

Guideways Type

ACCURACY - As per VDI DGQ 3441

Positioning accuracy mm

Repeatability mm

AUTOMATIC TOOL CHANGER

Tool change system

Tool storage capacity - Std / Opt. Nos.

Pull stud - Std

- Opt.

Max. tool dia with adjacent pockets full mm

Max. tool dia with adjacent pockets empty mm

Max. tool length mm

Max. tool weight kgf

Total weight of all tools kgf

Chip to chip time sec.

Tool shank type

CNC System FANUC - Std

INSTALLATION DATA

Floor space for std. machine mm x mm

Machine height mm

Basic machine weight kgf

Power supply (Basic machine) kVA

CMH 400 CMH 500 CMH 500 / 50

500 800 800 800

480 550 550 600

480 550 550 800

110 - 590 120 - 620 150 - 650 40 - 640

150 - 630 150 - 700 150 - 700 80 - 880

1050 1060 1060 1100

400 x 400 500 x 500 500 x 500 500 x 500

5 x 14 x 80 5 x 18 x 100 5 x 18 x 100 5 x 18 x 100O1 x 360 1 x 360 1 x 360 1 x 360

400 500 500 500

10 12 12 12

7 / 24 No.40 7 / 24 No.40 7 / 24 No.50 7 / 24 No.40

6000 6000 4000 6000

8000 8000 5000 8000

10000 10000

11 / 7.5 15 / 11 15 / 11 15 / 11

48 / 48 / 48* 40 / 40 / 40* 40 / 40 / 40* 48 / 48 / 48*

1 - 10000 1 - 10000 1 - 10000 1 - 10000

LM LM LM LM

0.010 0.015 0.015 0.008

± 0.003 ± 0.005 ± 0.005 ± 0.002

Twin Arm Twin Arm Twin Arm Twin Arm

40 40 20 / 30 40

MAS403BT MAS403BT DIN 69872 Form-B DIN 69872

DIN 69872 Form-B DIN 69872 Form-B - -

80 80 100 80

155 155 200 155

300 350 350 325

8 8 20 8

275 275 300 / 450

5.2 5.7 8 5.0

BT - 40 / HSK - A63 BT - 40 / HSK - A63 BT - 50 / HSK - A100 BT - 40

0iMD 0iMD 0iMD 0iMD

2500 x 4000 3000 x 5200 3000 x 5200 2800 x 5200

2750 3200 3200 3300

6750 7500 8000 9500

40 40 40 40

MCH 500

O O O

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MOVING COLUMN HORIZONTAL MACHINING CENTERS

Since improvements are made from time to time, specification and dimensions are subject to change without notice* Machine to be Grouted

PROTON 30 PROTON 40 HMC 400XL CMH -400 CMH - 500 CMH - 500/50 MCH - 500

Higher spindle power NA NA OPT OPT NA NA OPT

Flood coolant system STD STD STD STD STD STD STD

Chip flushing system on the base / OPT OPT STD STD STD STD STD

Shower coolant

Coolant gun OPT OPT STD STD STD STD STD

Spindle chiller unit OPT OPT OPT NA NA NA NAOIndex Table 1 X 360 Positions OPT OPT OPT OPT OPT OPT OPT

Rotary type automatic pallet changer NA NA OPT OPT OPT OPT OPT

Coolant through spindle system OPT OPT OPT OPT OPT OPT OPT

Chip conveyor OPT OPT OPT OPT OPT OPT OPT

OPT: Optional, N/A: Not Available

OPTIONAL FEATURES

Customised solution provided on CMH 500

HORIZONTAL MACHINING CENTERS - Audit CNC · 2015. 7. 28. · HORIZONTAL MACHINING CENTERS ... spite...

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