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Gas processing For half a century, the world’s gas producers have turned to TechnipFMC for answers when facing new challenges.

Transcript of Home - TechnipFMC plc - Gas processing...Ethane Recovery (US Patent no. 4,689,063) 2 fi...

Page 1: Home - TechnipFMC plc - Gas processing...Ethane Recovery (US Patent no. 4,689,063) 2 fi ˛˝˙ˆˇ˙˘ ˆ fi fi fi ˝ ˙˙˘ ˆ 2 fi CRYOMAX® is a family of processes for gas fractionation

Gas processingFor half a century, the world’s gas producers have turned

to TechnipFMC for answers when facing new challenges.

Page 2: Home - TechnipFMC plc - Gas processing...Ethane Recovery (US Patent no. 4,689,063) 2 fi ˛˝˙ˆˇ˙˘ ˆ fi fi fi ˝ ˙˙˘ ˆ 2 fi CRYOMAX® is a family of processes for gas fractionation

A world leader in the gas sector‘‘When the world’s gas producers face a new challenge, they come to us. They have been doing so for 50 years”

With more than 50 years of experience, we are a world leader in the conceptual design, engineering, and construction of gas production, transport, processing, liquefaction, and storage facilities and terminals. We create grassroot facilities ranging from small, individual units to massive complexes, built in every sort of environment. We’re also experts at upgrading existing installations.

Comprehensive experienceTechnipFMC’s experience covers every aspect of natural gas production and processing, from field development and distribution pipelines to process plants for gas sweetening and sulfur production, liquefaction, and Natural Gas Liquids (NGL) recovery. Our long-term involvement in the overall gas monetization chain equips us to develop fully optimized and integrated gas processing plants.

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Page 3: Home - TechnipFMC plc - Gas processing...Ethane Recovery (US Patent no. 4,689,063) 2 fi ˛˝˙ˆˇ˙˘ ˆ fi fi fi ˝ ˙˙˘ ˆ 2 fi CRYOMAX® is a family of processes for gas fractionation

TechnipFMC covers all segments of the natural gas industry

Production

Offshore LNG

GTLPipelines and compression

stations

Sweetening

Sulphur recovery

Dehydration

NGL extraction and fractionation

Liquefaction

LNG receiving terminals

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Page 4: Home - TechnipFMC plc - Gas processing...Ethane Recovery (US Patent no. 4,689,063) 2 fi ˛˝˙ˆˇ˙˘ ˆ fi fi fi ˝ ˙˙˘ ˆ 2 fi CRYOMAX® is a family of processes for gas fractionation

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Page 5: Home - TechnipFMC plc - Gas processing...Ethane Recovery (US Patent no. 4,689,063) 2 fi ˛˝˙ˆˇ˙˘ ˆ fi fi fi ˝ ˙˙˘ ˆ 2 fi CRYOMAX® is a family of processes for gas fractionation

Sweetening We have designed more than 50 plants to remove carbon dioxide and sulfur components from natural gas using chemical or physical solvents. The total installed capacity of these facilities is about 20 BSCFD (190 BCM), with the largest single-unit capacity at around 1.5 BSCFD. The acid gas content (H2S + CO2) of gases treated ranges from a few ppm to 60%.

We design gas purification plants using generic, open-art solvents and proprietary formulations such as UCARSOL (Dow Chemicals) and GAS/SPEC (Ineos). TechnipFMC also has access to most licensed technologies including AdvAmine™, HySWEET® , COSweet® or SweetSulf® (Total/Prosernat), OASE® (BASF), Amine Guard™ FS (UOP), and Sulfinol or ADIP technologies (SGS).

We have major references in CO2 removal on membranes, and we work with the main membrane technology suppliers such as UOP, Cameron, Air Liquide, Porogen, and MTR to provide optimized solutions to our customers. Our experience also covers Natural Gas Liquids (NGL) purification for dehydration and sulfur removal using technologies from UOP, Axens, and Merichem.

Sulfur recoveryWith some 80 units producing more than 35,000 t/d, we are the leading engineering contractor in the field of sulfur recovery plants.

TechnipFMC works with all major SRU technology licensors such as Worley Parsons, Black & Veatch, Fluor, AirLiquide-Lurgi, Prosernat, KT-Kinetics Technology, and Jacobs Comprimo. We also provide open-art SRU and TGTU designs, debottlenecking, and troubleshooting services.

We designed the world’s largest single train capacity (2,250 t/d) for Machino-Import at Astrakhan, Russia.

Plateau Maintenance Project - Qatar 880 t/d

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Page 6: Home - TechnipFMC plc - Gas processing...Ethane Recovery (US Patent no. 4,689,063) 2 fi ˛˝˙ˆˇ˙˘ ˆ fi fi fi ˝ ˙˙˘ ˆ 2 fi CRYOMAX® is a family of processes for gas fractionation

Gas processing | Onshore/offshore4

Dehydration and mercury removal We have extensive experience in gas dehydration units using solid-bed adsorbents (zeolithes, silca-gel), glycol dehydration, and hydrate inhibition systems. We also provide mercury removal units and polishing technologies (scavengers and regenerable adsorbents).

TechnipFMC has an installed capacity of more than 30 billion SCFD, with single-unit capacity ranging from 8 million to 1.5 billion SCFD.

Gas-To-Liquids (GTL) TechnipFMC is a leader in the design and construction of GTL facilities, which convert natural gas to high-quality petroleum products such as naphtha and diesel fuel. These products are sulfur-free and contain no aromatics, and the diesel fuel has a high cetane number.

We built Qatar’s first GTL plant for the QP/Sasol joint venture (Oryx) in Ras Laffan. Completed in 2006 after three years of intense work by our engineering, procurement, and construction teams, it has the highest reactor capacity to date.

Through the acquisition of Stone & Webster Process Technologies, we are the exclusive codeveloper of Sasol Fischer Tropsch reactor technology.

OGD 2 Abu Dhabi Glycol unit

ORYX GTL unit Qatar

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Page 7: Home - TechnipFMC plc - Gas processing...Ethane Recovery (US Patent no. 4,689,063) 2 fi ˛˝˙ˆˇ˙˘ ˆ fi fi fi ˝ ˙˙˘ ˆ 2 fi CRYOMAX® is a family of processes for gas fractionation

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Page 8: Home - TechnipFMC plc - Gas processing...Ethane Recovery (US Patent no. 4,689,063) 2 fi ˛˝˙ˆˇ˙˘ ˆ fi fi fi ˝ ˙˙˘ ˆ 2 fi CRYOMAX® is a family of processes for gas fractionation

Natural Gas Liquids (NGL) extractionWe have designed and built numerous plantsfor extraction of ethane and heavier components from natural gas.

Otway Gas Plant Port Campbell Australia(Photo: Courtesy of Woodside)

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Page 9: Home - TechnipFMC plc - Gas processing...Ethane Recovery (US Patent no. 4,689,063) 2 fi ˛˝˙ˆˇ˙˘ ˆ fi fi fi ˝ ˙˙˘ ˆ 2 fi CRYOMAX® is a family of processes for gas fractionation

NGL recovery technology

The high flexibility ethane recovery process, CRYOMAX® Flex-e, allows matching any ethane recovery from low (2%) to high (90%) while maintaining high propane recovery of 99%.

CRYOMAX® Flex-e (US Patent no. 7,458,232)

E2

C1

V1 R2R1

C2

E1

K1K2

T1

Dry feedgas

Treated Gas

Ethane

C3+ NGL

The Dual Column technology, CRYOMAX® DCP, is the most efficient scheme for deep propane recovery (99%+)

CRYOMAX® - DCP (Dual Column Propane Recovery)(US Patents 4,690,702 and 5,114,450)

C3+ NGL

K1T1

C1

K2

E1V1

R

Dry feed gas

C2

Treated Gas

The Dual Reflux technology CRYOMAX® DRE provides deep ethane recovery up to 99% along with 99% of propane recovery.

CRYOMAX® DRE – Dual Reflux Ethane Recovery (US Patent no. 4,689,063)

E1

Treated Gas

K2

C1

C2+ NGL

K1T1

V1R

Dry feed gas

R2

R1E2

CRYOMAX® is a family of

processes for gas fractionation

to recover C2+ and/or C3+

hydrocarbons from natural

gas and refinery off-gases.

Each CRYOMAX® process is

adapted to clients’ requirements

and optimised for maximum

project profitability. Patented

schemes are available for

enhanced recovery.

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Page 10: Home - TechnipFMC plc - Gas processing...Ethane Recovery (US Patent no. 4,689,063) 2 fi ˛˝˙ˆˇ˙˘ ˆ fi fi fi ˝ ˙˙˘ ˆ 2 fi CRYOMAX® is a family of processes for gas fractionation

Liquefied Natural Gas (LNG)TechnipFMC’s experience in natural gas liquefaction dates to the industry’s origins, starting with the design and construction of the world’s first base-load facility at Arzew, Algeria. We have been active in LNG ever since and are among the few major players offering the full range of services, from conceptual study to lump-sum, turnkey projects.

Since 1995, we have been awarded 19 EPC contracts including:

� 22 Mtpa capacity in 6 trains in Nigeria

� 54 Mtpa of production capacity onshore in Qatar and Yemen

� Several mid-scale plants in China

� The world’s first two FLNGs, Shell Prelude and Petronas Satu

� The Yamal LNG project, largest industrial undertaking in Western Siberia

Floating LNG solutionsOur unequaled combined experience in design and construction of liquefaction plants and FPSOs and subsea systems has made TechnipFMC an FLNG leader through three EPIC contracts:

� Shell Prelude FLNG

� Petronas FLNG Satu

� ENi Coral South FLNG

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Page 11: Home - TechnipFMC plc - Gas processing...Ethane Recovery (US Patent no. 4,689,063) 2 fi ˛˝˙ˆˇ˙˘ ˆ fi fi fi ˝ ˙˙˘ ˆ 2 fi CRYOMAX® is a family of processes for gas fractionation

LNG receiving terminalsTechnipFMC offers the complete range of services for LNG receiving terminals:

� Conceptual design studies, including terminal siting studies

� Design services for permitting activities

� Front-end engineering and design (FEED) services

� Complete detailed engineering, procurement, and construction capabilities to execute LNG terminals on a lump-sum, turnkey basis

In 2008, TechnipFMC completed the Freeport LNG terminal on the Texas Gulf Coast. It was the first EPC contract for an LNG receiving and regasification terminal completed in the U.S. for more than two decades.

LNG technologyCalling on its lengthy experience as process designer, TechnipFMC offers alternate solutions to improve the profitability of LNG projects.

Freeport LNG terminal Texas - USA

Nitrogen removal (US Patent 5,421,165)

Installed in several LNG plants, this technology allows for better control of LNG nitrogen content and fuel gas production.

The LNG End Flash MLP increases the production of the LNG train without changing the main refrigeration power.

LNG End Flash MLP (Maxi LNG Production)(US Patent 6, 898, 949)

recycle

M

LNG fromMCHE

G

K2T2

K1

E1

V1

P1

T1

LNG to storage

Fuel gas

M

G

K1

E2

C1

P1

T1

LNG to storage

NG fromScrub Column

Fuelgas

LNG fromMCHE

E1

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Page 12: Home - TechnipFMC plc - Gas processing...Ethane Recovery (US Patent no. 4,689,063) 2 fi ˛˝˙ˆˇ˙˘ ˆ fi fi fi ˝ ˙˙˘ ˆ 2 fi CRYOMAX® is a family of processes for gas fractionation

Philip Hagyard

Tel: +33 1 47 78 27 17

[email protected]

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