HIGH SECURITY Bollard RB-348 - tiso- · PDF fileThe bollard installation procedure, ... 3.3...

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Формат А4

ROAD BLOCKING SYSTEMS

Installation and Operation Manual Revision 1.0 01.2017

Original guide

OPERATION MANUAL PART І

Installation of the Automatic Parking Bollard RB348

HIGH SECURITY Bollard RB-348

Office: 71 Yamska str., 03150, Kyiv, Ukraine Tel.: +380 (44) 291-21-11· Production site: 14 Promyslova str., 02088, Kyiv, Ukraine, Fax: +380 (44) 291-21-12 E-mail: [email protected] www.tiso.global

Certified according toASTM F2656-07 M30

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Формат А4


Contents:

1. General Guidelines ............................................................................................................. 3

2. Product Description ............................................................................................................ 6

3. Purpose .............................................................................................................................. 6

4.Technical Features .............................................................................................................. 8

5.Product Specification ...........................................................................................................9

6.Bollard Installation .............................................................................................................. 10

7.Connection of Bollard utilities ............................................................................................. 16

8.Precommissioning .............................................................................................................. 16

9. Operation Regulations ...................................................................................................... 18

10.Warranty Liabilities .......................................................................................................... 22

11. Hydraulic System ............................................................................................................ 23

12. Notes ............................................................................................................................... 25

The Manual is provided for joint use with the Operation Manual. Part II. Wiring of theRoad Blockers of RB series.

џ This Manual is an integral part of the product and shall be handed over to the customer. The manual shall be kept for future use and to be consulted, if appropriate.

џ If the Road Blocker is resold, handed over to another owner or transported to another place, make sure that this manual is enclosed to the product to be used by new owner and/or maintenance staff during installation and/or operation.

The following abbreviation are used in this Manual:

џ M - Maintenance;џ HU - Hydraulic Unit;џ HC - Hydraulic Cylinder;џ R.s.l. - Road surface level (reference point + 0.000)




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General safety guidelines.

The Manual should be scrutinized prior to the equipment installation

and operation to ensure safety of people. Safety is not ensured in

case of improper operation or use.

џ The Company "TiSO" does its best to provide surety and accuracy of this Manual

and reflect substantial design modifications. Continuous improvement may cause

little differences between the equipment to be supplied the description herein.

џ The Manual to be kept for future use.

The personnel servicing operating electrical installations or

performing their adjustment, wiring, repair, maintenance and

installation shall be trained to handle the relevant model! Training

shall be performed by the product manufacturer or product

manufacturer's representatives!

џ Operating equipment to be beyond the reach children and outsiders. The manu-

facturer shall not be liable for violation of safety rules..

In case of improper operation and noncompliance with requirements

of instruction manuals the road blocker may constitute a danger to

life and health of people by presence of increased voltage in electric

circuits and movable parts!

The product to be transported in only down state!

џ Any actions that are not explicitly specified in this Manual are prohibited.

џ Safety devices provide security of potentially hazardous areas.

1.





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1.1 Instructions to installer:

1. The equipment installation instructions shall be complied with for the purpose of safety.2. The bollard shall be installed according to the code of practice in compliance withsafety regulations for installation.3. The equipment shall be installed when it is deenergized.4. Packing materials are subject to disposal according to the applicable standards.5. The bollard installation procedure, specified in the Manual, shall be strictly observed.

џ It is forbidden to modify the equipment configuration and to use materials and components being outside the scope of delivery and not specified by this Manual.

џ It is forbidden to install equipment during thunderstorm, heavy rain or snowfall, in explosive environment and obscured conditions.

џ Installation area shall be prepared according to the applicable standards.

The bollard shall be installed, connected and precommissioned byqualified professionals.

6. When faults or defects are detected, the Supplier's service department shall be referred to;

7. The installer shall provide the user with the required information on operation of the system in manual mode in case of emergency;

8. The manufacturer shall not be liable for the equipment operation in the following events:

џ noncompliance with installation procedure;џ use of nonstandard materials and components;џ performance of work by unqualified personnel.

9. The manufacturer shall not be liable for compliance with safety measures during installa-tion of equipment by the personnel outside the Company's service department.





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1.2 Instructions to user:

1. The operation regulations, prescribed by this Manual, shall be strictly observed.2. No modifications of the equipment components shall be made.3. The equipment shall be used for intended purposes, specified by the manufacturer.4. Don't try to repair or adjust the bollard on your own.The relevant servicedepartment shall be referred to. Breaking of seals shall cancel the manufacturer'swarranty liabilities.5. The bollard control units (panels) shall be beyond the reach of outsiders.6. The Company "TiSO" shall not be liable for improper operation of equipment andviolation of safety measures by the user.

џ The Bollard must be installed, precommissioned and serviced by certified professionals having the relevant qualification and being familiar with the product design and instruction manuals:

- installation and operation manual (Part І, Part ІІ);- datasheet;- instruction manuals for components..

џ Technical inspections, maintenance, adjustment and repair shall be per-formed only when bollard is deenergized.

џ The device, designed and manufactured in accordance with directives of the European Union, shall be marked according to CE standards


*- See section "Bollard wiring diagram" of the Operation Manual.Part II. Wiring of the Road Blockers of RB series.




Terminal block

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2.1 The bollard is an automatic retractable pillar. In down position it is on the roadbedlevel and does not obstruct the traffic. In up position it blocks unauthorizedvehicle access.

2.2 The bollard can be controlled:

џ from wire or wireless remote contr;o l panelџ automatically via access control system;џ manually (manual sinking in case of power failure).

Control of two and more bollards indifferent operation modes (in parallel,sequentially, in cascade) is possible.

2.3 The bollard is equipped with light signals.

2.4 Additional options:џ bollard heating (for low winter temperature climatic regions);џ induction loops;џ alarm siren;џ auxiliary remote control devices..

2. Product Description.

800

Bollard

800

Layout of induction loops

3. Purpose.

3.1 The retractable bollards are used at public, commercial and private facilities forunauthorized vehicle access control, vehicular traffic management and regulation atdifferent sites and adjacent areas as well as for management of parking lots and parkingspaces.

3.2 The bollards are recommended for passenger transport facilities, approaches to sportsfacilities and government facilities, to be used in front of shops, hotels, shopping malls andoffice centers, health care facilities, at the approaches to cottages and cottage settlements,to be installed at central urban and historical sites, industrial and dedicated special facilities





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3.3 The product has been sucsessfully tested (crash test) within the certification system ASTM ASTM F 2656-07.

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Технические характеристики.4.

Make sure of availability ofthe plate with manufacturer'sdetails:

Technical Features:

Model RB-348 Installation type submersible Actuator type/location hydraulic / external Overall dimensions (LxWxH) 620х620х1747 Weight 711 kg Actuator Hydraulic Operating pressure 4 MPa Power supply 220v / 380v, 50/60 Hz Power consumption 1,5 kW Retractable cylinder Ø 325. Steel 20 Cylinder coating (standard) Corrosion-resistant coating + RAL Height of cylinder lift 1000 mm Speed of cylinder lift 30 cm/s Cylinder raising time 3,6 sec Temperature range -40 С / +60 С Permissible load on the lid 10000 kg

Options: Light signal + (LED) RAL 3000 flame red Sound signal + Cylinder sinking manual mode + Remote control panel +

Additional options:

Cylinder coating according to chosen RAL

+

Bollard heating + Forced water discharge +

Scope of delivery specification:

Bollard assembly 1 Installation casing ( Formwork) 1 pc Transportation packing 1 kit Eye-bolt М16 2 pc





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5. Product Specification

General product appearance

Bollard assembly Installation casing(Formwork)

1000

1747

620

325

600

The Bollard is delivered

and installed in the assem-

bled condition (in installa-

tion casing). The Bollard

can be removed from

installation casing when

repair or adjustment are

required in case of mal-

function.



1

4

52

3 1. Cylinder li�2. Casing3. Frame4. Plate front5. FormworkPB - Plug-in terminal blockHC - hydraulic cylinder

HCPTB



Scope of Delivery

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1500

6.1 Arrangement of installation site:

џ Arrangement of installation site must comply with requirements of the applicable regulations and standards.

џ Installation area shall be fenced along perimeter with temporary security fencing or caution tape at the distance of 3 meters from the installation site.

џ The appropriate warning signs ISO 7010: 2011 shall be installed in front of the entrance to the installation site.

џ Make sure that there are no underground utilities at the installation site!џ Keep outsiders away from the installation site!џ Safety regulations must be observed during installation!

6.2 Installation sequence:

џ Preparation of installation well (pit);џ Installation of bollard in the predesign position;џ Installation of reinforcement cage;џ Installation of bollard with reinforcement cage in pit;;џ Installation of utility conduits;џ Concreting of well (pit);џ Connection of utilities.

6.3 Layout of installation well (pit):

6. Bollard Installation.

1. Wooden formwork;2. PVC drain pipe ø57;3. Geotextile;4. (10-20mm grain size) gravel 250 mm;5. Protective concrete layer 50 mm (C30/37 EN V 206);



SECTION 1-1SCALE 1 : 50

R.s.l.



1500

1500

1350 1050

700

250

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6.4 Installation procedure:6.4.1 Preparation of installation well (pit):

1. The required marking according to the design solutions to be made;

2. The roadbed to be removed, if appropriate;

3. A pit with dimensions of 2400mm х 2400mm and depth of 700 mm to be dug;

4. A pit with dimensions of 1500mm х 1500mm and depth of 1350 mm to be dug;

5. Geotextile to be put on the pit bottom;6. The pit to be filled with gravel (10-20mm grain size) to the

height of 250 mm;7. A drain pipe of ø75mm to be installed at the depth of 50-100

mm;8. The pit shall be filled with concrete to the height of 50 mm; 9. A formwork to be installed along the pit perimeter;10.The pit size is determined by the installer in case of loose soil.

In case of insufficient soil permeability orabundant groundwater it is advised to usepumps of forced water discharge into theexisting sewage system or earth.

6.4.2 Bollard installation in the designed position:

1. The unit to be unpacked;2. Outside condition and configuration of bollard to be checked;3. Remove face plate;4. Eye-bolts face plate;5. Bollard to be installed in the predesign position.

џ Bollard to be installed by means of handling equipment;џ Safety regulations to be observed according to the

applicable standards during handling operations!џ Slinging must be performed by the properly qualified

slingers having the appropriate permit to work;џ Presence of unauthorized persons at the installation

site during handling operations is PROHIBITED!

1-3

4-5

6-7





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Bollard in the predesign position:

6. High pressure hoses (HRH) and power supply cable to be laid incorrugated utility conduit.

7. The forced water discharge hose to be connected to the bottom nozzle, ifappropriate.

Free ends of hydraulic hoses and electrical cables to be packed tightly toprevent dirt, water and foreign particles penetration into them!





Attack direction

Attack direction

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SECTION 2-2 SCALE 1 : 30

8. Bollard with reinforcement cage to be installed into the pit by means of handlingequipment.



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Traffic direction

Tra

ffic

direct

ion

Traffic direction

HPH to Hydraulic Unit

Forced waterdischarge

Prior to concreting:• Front plate to be installed and covered with protective film.• HPH and water discharge corrugated hose to be brought out into utility trench

Tra

ffic

dire

ctio

n

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џ Concreting to be performed with vibrated shrinkage according to the applicable standards;

џ It is advised to use waterproof additives to obtain water-resistant concrete.

џ Take a close look at the hydraulic unit and power supply connection diagrams.

џ Make sure of the bollard installation accuracy and attachment security prior to its connection

џ Concreting shall be performed with vibrated shrinkage according to the applicable standards.

џ It is advised to use waterproof additives to obtain water-resistant concrete.

џ Complete drying of concrete foundation takes at least 28 days.

After concrete is dry the road surface around Bollard to be restored, the installation area(site) to be arranged and prepared for connection of Bollard utilities and its trial performance..

9. The pit shall be filled with concrete up to the level of roadbed base.



SECTION 3-3SCALE 1 : 20

Concrete С30/37R.s.l.±0.000

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12. Recommended options of water discharge

The customer shall provide secured water discharge for normal bollardoperation.Options of water discharge are shown conventionally.

Storm waterdrainage system

When natural drainage of water into soil is impossible, then water discharge into a separate pit to be provided.

Drainage pump

Water discharge pipe

Water discharge pipe

Storm waterdrainage system



Option А

Option В



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7.1 Bollard connection to hydraulic unit .Hydraulic unit hoses to be connected to bollard by means of connection sleeve.

7.2 Bollard connection to control unit1. The relevant electrical cable ends of control unit and bollard to be connected and

soldered;2. Heat shrink sleeves (optional) to be used to connect cables;3. 50 cm cable length margin from each side to be left to ensure remedial

maintenance.4. Cable length margin to be folded inwards utility conduit.

It is advised to lay electrical cables in corrugated polyamide tube withwaterproof sealed connectors to protect them against mechanical damageand environmental harmful impact

џ Operation instructions to be scrutinized prior to connecting utilities to hydraulic unit MPP-195 and control unit!

џ Operation instructions to be scrutinized during connection!џ The bollard utilities to be connected only by the properly qualified

professionals!

8.1 Preparation for precommissioning::џ Make sure of compliance and reliability connections of the bollard hydraulic

hoses and electrical cables, hydraulic unit and control unit;џ The roadbed around bollard to be restored;џ The equipment power network to be checked;џ Reliability of connection with earth loop to be checked;џ Hydraulic oil level in hydraulic tank to be checked.

7. Connection of Bollard Utilities

Corrugated polyamide cable conduit Insulation coating

Separate insulated conductors



to hydraulic unit to bollard

High pressure hoseConnection sleeve (conventionally)

8. Precommissioning



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8.2 Precommissioning::

џ Hydraulic unit and control unit to be energized;џ Bollard trial operation to be conducted

The following to be checked while conducting trial operation::1. Hydraulic unit operation parameters;2. Control unit and remote control panel operation parameters;3. Bollard operation parameters.

џ The required equipment performance parameter setting to be set, if appropriate

џ Oil to be refilled after hydrauluc unit is actuated and air is removed from hydraulic cylinders;

џ If a fault is detected the trouble to be traced and remedied, if applicable.џ

Table 1. Fault Finding

ĒŐĿÑÔŇĿ Possiblecause Remedy Notes

Bollardisraisingbyfitsandstarts

5.Thereareforeignparticlesinguides6.Cylinderisjammed.

5.Guidestobecleanedandlubricated.6.Cylinderconditiontobecheckedandreplaced,ifappropriate.

Incompleteraisingandsinkingofbollard

Thereareforeignparticlesinguides

Guidestobecheckedandcleanedandlubricated,ifappropriate

Actuationofhydraulicunitisfartoooften

1.Oilleakage2.Airinleakage

5.Hydraulicconnectionstobechecked.6.Airtobeevacuatedfromhydraulicsystem.

Operationnoise1.High-viscosityhydrolicoil2.Pumpiswornout3.Airinleakage

1.Oiltobechanged2.Pumptobereplaced3.Airtobeevacuatedfromhydraulicsystem

Excessiveheatingofhydraulicoil

5.Contaminationofhydraulicsystem6.Continuousoperation.

5.Hydraulicsystemtobecleaned.6.Operationconditionstobeobservedaccordingtothedatasheet.





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9. Bollard Operation Regulations





To ensure the bollard continuous and reliable operation it is necessary:џ to use bollard according to its intended purpose;џ all rules specified in this Manual shall be strictly observed during operation;џ to provide maintenance and repair of equipment in due time;џ to prevent bollard operation and maintenance to be performed by unauthorized

persons

It is forbidden:1. to prevent bollard raising/sinking;2. to touch the road blocker's moving parts during its operation;3. to initiate movement of vehicles prior to complete bollard sinking.

The area adjacent to bollard shall be free and clear of foreign items

9.2 Equipment Maintenance:9.2.1 The Road Blocker maintenance includes preventive measures to be taken accordingto the established frequency to maintain the Road Blocker in operational condition,decrease component wearing and prevent faults and malfunctions.

Equipment examination and maintenance shall be performed according toSchedule (See Table 2) and only by properly qualified professionals.

9.2.2 Recommended types of the road blocker maintenance (M):Daily inspection (each shift);M-1 (monthly);M-2 (semiannually);M-3 (annually);Major repair (MR) – after 20000 cycles.

Table 2. Road Blocker maintenance schedule

M type Frequency Scope of control/work 1 2 3

Daily inspection

each shift

Normally the daily maintenance is performed before commencement of work and includes visual inspection of the boom barrier and, if required, prompt mechanical troubleshooting, elimination of corrosion and surface pollution. The following control shall be conducted during daily maintenance:

� availability of all units and sensors in their proper locations and their fastening security

� performance of all sensors and cable integrity; � boom barrier normal operation without jerks and

abnormal noises, jamming of movable constructional elements;

� motor heating (over 70°C).

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1 2 3

M-1 monthly

M-1 is performed monthly and includes the following measures:

� measures in the scope of daily inspection; � elimination of dust from the boom barrier body

and components;

� cleaning of actuators, sensors and drive; � verification of sensors fixation reliability and their

performance; � verification of good condition and fastening

security of cable connections to actuators and sensors;

� check of availability and integrity of protective fences and devices.

М-2 semiannually

M-2 maintenance is performed semiannually including the following types of work: measures in the scope of M-1; verification of fastening security of units and devices.

М-3 annually

M-3 maintenance is performed annually including the following types of work:

� measures in the scope of M-2; � check of status of bearings, sealing cups and

lubrication; � blowing and cleaning of terminal boxes; � tensioning of screw joints of terminal boxes; � check of reliability and quality of cable

connections and earthing; � check of insulation resistance; � recovery of paint coatings.

The hydraulic unit maintenance shall be performed according to theguidelines specified in the hydraulic unit instruction manuals,combining them with M-2 or M-3.

Major repair is recommended to be performed by the manufacturer or dedicated repairservice according to the manufacturer’s documentation with the use of the manufacturer’sspare parts as well as restored or manufactured by special repaire facilities according tothe manufacturer's documentation.Mean lifetime between major repair is at least 20000 hours

џ The time of maintenance and major repair can be increased or decreased depending on actual parameters of the road blocker operation and fixed by the company operating this equipment.

џ All types of maintenance should be recorded in maintenance and repair work sheet.

9 .3 Safety regulations: 9.3.1 The appropriate safety measures shall be observed during operation and maintenance of the Road Blocker

Continued Table 2

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IT IS FORBIDDEN TO USE DEFECTIVE APPLIANCES, TOOLS,INSTRUMENTATION THE SERVICE LIFE OF WHICH EXPIRED.

9.3.2 Installation and operation of electrical equipment should be performed at the factory according to the Regulations for Operation of Consumer Electrical Installations, Safety Rules for Operation of Customers' Electrical Installations complied with the Occupational Safety Standards System (GOST 12.3.003, GOST 12.3.019 and GOST 12.3.032).

9.3.3 The road blocker must be repaired by the persons being over 18, having at least level III of electrical safety qualification, relevant permit to work with electrical facilities up to 1000V, be safety briefed at workplace and scrutinized the product instruction manuals.9.3.4 It shall be the responsibility of the owner to ensure safety measures.9.3.5 Hazardous characteristics during the road blocker operation are:џ mechanical impact of raising/sinking dynamic part;џ electric shock by 220V/380V.9.3.6 Service and repair shall be performed only when equipment is deenergized, a forbidding safety sign according to GOST 12.4.026 with notation “DO NOT SWITCH ON MEN WORKING!” is put on initiator. After completion of works safety signs should be removed and equipment should be actuated only upon authorization of the work superintendent

The road block is deenergized by switch К1 (S1) in the control unitbox.

9.3.7 The road blocker electrical equipment should be earthed. Resistance between earthing bus and each accessible metal non-current-carrying part of the road blocker electrical equipment housing should not exceed 4 Ohm

It is forbidden:џ to perform maintenance and repair works when the road blocker

electrical equipment is energized.џ to perform maintenance and repair works when equipment is in

operation.

9.3.8 The regulations specified in the documents listed below should be observed when using the Road Blocker:џ "Regulations for Operation of Consumer Electrical Installations";џ "Interbranch rules on labor safety during operation of electricity generating equipment";џ "Electrical Installations Code";џ GOST 12.0.004-90; GOST 12.1.019-85; GOST 12.3.019-80.

Switch К-1

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9.3.9 General safety requirements accepted in the particular company should be in effect during installation and operation of the road blocker. The safety requirements according to GOST 9.014-78 should be observed during preservation and depreservation.

9.3.10 Fire safety regulations should be observed when paraffin oil for rinsing of units and parts is used.

9.3.11 The safety instructions specified in instruction manuals for purchased products and control system should be additionally governed by.

9.3.12 The Road Blocker operating in conjunction with other technological equipment should have common locking with it.

It is strictly forbidden:џ to allow the persons being unfamiliar with operation and safety rules to

service the road blocker;џ to operate the road blocker unearthed;џ to touch current carrying elements;џ to touch movable parts of the road blocker during operation;џ to operate the road blocker when protective devices and switches are

removed;џ to prevent the road bl ocker raising and sinking;џ to use metalwork of the road blocker for connection of neutral wire of

electric welder;џ to perform welding works near the road blocker without noncombustible

material protection to avoid its burning.џ

Important!џ Prior to operation of the road blocker make sure that all units providing

safety of works are in good condition and properly installed;џ It should be taken into account that the product could be damaged

during transportation;џ Don’t disconnect the elements providing safety of works and don’t try to

modify them;џ In case of any faults or defects, inform the person in charge of the

product service.

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The warranty period is 1 year.The warranty period is effective from the date of bollard sale.The warranty is valid only subject to compliance with operation regulations and safety measures.The warranty repair shall not be performed in the following cases:- expiration of the warranty period;

- improper operation;

- the product bears the traces of tampering or attempt of unauthorized repair;

- damage resulted from the use of inappropriate accessories;

- damage caused by environment;

- damage resulted from the use of nonstandard or incompatible equipment;

- damage caused by exceeding of maximum permissible loads.In all cases, when the product is not subject to warranty repair, a paid repair maybe considered.

Warranty repair shall be performed upon availability of:• Product datasheet;• Warranty coupon with stamped date of sale.

10. Warranty Liabilities

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11.1 The bollard hydraulic actuation is provided by hydraulic unit МРР-195. МРР-195.

Table 3. Basic specifications of hydraulic unit.

11.2 Hydraulic unit fluid:

Hydraulic oil at the ambient temperature of -10 to +40: Shell Tellus S2M32/Shell Tellus S2V32;Hydraulic oil at the ambient above-zero temperature: Shell Tellus S2M46/Shell Tellus S2V46;Hydraulic oil contamination class must be at least 10 class according to ISO 8573.1.

11.3 Hydraulic Diagram:

11. Bollard Hydraulic System

Maximum capacity of pump l/min 27

Operation pressure МPа 5

Motor

Pump

Shaft speed rpm 1500

Alternate current V 220/380

Motor capacity W 3000

АК1 - Hydropneumatic accumulator;Б - Hydraulic unit;ГЦ1.1 - Hydraulic cylinder of device;ГЗ1 - Hydraulic lock;ДР1 - Throttle;КО1 - Inverted spring-controlled valve;К02, К03 - Inverted valve;КП - Safety valve;Кр1.1- Кр1.5 - Two-way manually-operated valve;М - Motor;Мн - Manometer;Н - Pump;НР - Manually-operated pump;РД1 - Pressure relay;Р1.1 - Hydraulic distributor 4/3;Р1.2 - Hydraulic distributor 2/2;ФВ - Suction filter;ФС - Discharge filter;

Legend:

осbasic hydrophilies and hydraulic devices

devices assembled in one box

additional (optional) hydraulic lines and hydraulic devices





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950

12

00

HU БЭУ 550

Release tap

Control cabinet:

11.4 Bollard appearance.

џ Only recommended types of hydraulic oil to be used in hydraulic unit;џ Hydraulic oil level shall be between the upper and lower marks of gage rod;џ Hydraulic oil to be changed at least every 2000 hours of hydraulic unit opera-

tion.џ Every 1500-1700 hours are recommended;џ Safety valve to be set to at most 90 bar;џ The valve setting is forbidden to be changed by unqualified person; Oil leakage

is not permissible during hydraulic unit operation;џ Bending and jamming of hydraulic hoses are not permissible during pump unit

operation;џ Motor to be phased so that rotation of rotor consists with pointer on motor

housing;џ Motor to be protected by thermal relay and grounded.

Electronic control unit

Hydraulic unit





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12. Notes





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QR-code to be used to download the Operation Manual via Internet.





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HIGH SECURITY Bollard RB-348 - tiso- · PDF fileThe bollard installation procedure, ... 3.3...

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Transcript of HIGH SECURITY Bollard RB-348 - tiso- · PDF fileThe bollard installation procedure, ... 3.3...