High Reliability Hyperboloid ContactsintegraMate Hyperboloid Contacts QA Technology integraMate TM...
Transcript of High Reliability Hyperboloid ContactsintegraMate Hyperboloid Contacts QA Technology integraMate TM...
High Reliability Hyperboloid Contacts
ICO SERIES
TM
®
Technology Company, Inc.
integraMate Hyperboloid Contacts
QA Technology integraMateTM Contacts are high quality, high reliability hyperboloid contacts intended for use in a wide range of applications. Our patented design provides lower insertion force, closer connector pin spacing, and better protection
from damage than competitive designs. In addition, our automated manufacturing equipment typically allows us to ship within 24-48 hours of order.
TM
Competitive Advantages Socket Construction Details
The integraMate Hyperboloid Contact System has three clear advantages over existing hyperboloid contacts:
1. Lower and more uniform insertion and extraction force
2. Smaller contact diameter allows closer spacing and higher connector density
3. Better protection of the hyperbolic wire cage from accidental damage, since the cage lies behind a strong tubular entrance
Features
• Low insertion/extraction force
• Low resistance
• Long cycle life
• Resistance to shock and vibration*
• Positive wiping action
• Easy contact removal using available extraction tools
• Small external contact diameter compared to other hyperboloid contacts allowing closer spacing
• Tubular entrance to protect spring wire cage and guide mating
• Intermates with other hyperboloid contacts known in the industry
Applications
High reliability connectors for:
• Medical & Dental Equipment • ATE Interfaces
• Scientific Instruments • Military & Aerospace
• Industrial Equipment • Telecommunications &
• Transportation Equipment Data Communications
* Contacts have been tested while installed in integraMate circular connectors for resistance to vibration, shock, humidity, and corrosion. For details and test results, please contact QA.
®
Technology Company • 110 Towle Farm Road, Hampton, NH 03842 USA • Tel: 603.926.1193 • Fax: 603.926.8701
Technology Company • 110 Towle Farm Road, Hampton, NH 03842 USA • Tel: 603.926.1193 • Fax: 603.926.8701
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For detailed product specifications, please contact QA Technology Company, Inc. at (603) 926-1193 or [email protected].
.304*[7.72]
.129[3.28]
.288[7.32]
.205[5.21]
.133[3.38]
Ø.073[1.85]
Ø.056[1.42]
Ø.066[1.68]
.006 [.15]DIMENSION TO SUIT APPLICATION*
Ø.075[1.91]
Mechanical SpecificationInsertion/Extraction Force 3.0 oz [85 g] typicalRetention Force 5.0 lb [22.2 N]Durability (Cycle Life) Up to 100,000 CyclesElectricalCurrent Rating 4.0 Amps nominal (dependent upon mounting config., contact density, ambient temp., etc.)Contact Resistance 4.0 milliohms maximum, 3 milliohms typicalWire Size 22 – 26 AWG Crimp & Solder CupMaterialsContact Wires Beryllium Copper, ends not platedSpring Clip Beryllium Copper, not platedAll other parts High conductivity copper alloys
Plating • 50 μ-inch of gold plating over nickel on all sliding contact surfaces• 10 μ-inch minimum of gold plating over nickel on all other surfaces, except as noted
0.6mm Signal Contacts Type ICO60integraMate Hyperboloid Contacts
®
SOCKETS
PCB Termination
Solder Cup Termination
Crimp Termination
Actual Size
Typical Dimensions for Mounting in Insulator
Specifications
PINS
.798[20.26]
.136[3.45]
.413[10.48]
.287[7.29]
.150[3.81]
.808[20.52]
.157[3.99]
Ø.052[1.32]
Ø.034[0.86]
Ø.024[0.61]
Ø.057[1.45]
Ø.065[1.65]
.065[1.65]
Ø.052[1.32]
1.011[25.68]
.237[6.02]
.399[10.13]
.289[7.34]
.150[3.81]
1.018[25.86]
.157[3.99]
Ø.024[0.61]
.065[1.65]
Ø.052[1.32]
Ø.024[0.60]
Ø.065[1.65]
Ø.054[1.37]
Ø.034[0.86]
ICO60 A1 S1P1
ICO60 A1 S1S5
ICO60 A1 S1C5
ICO60 A1 P1P1
ICO60 A1 P1S5
ICO60 A1 P1C5
Socket Construction Details Competitive Advantages
The integraMate Hyperboloid Contact System has threeclear advantages over existing hyperboloid contacts:
1. Lower and more uniform insertion and extraction force
2. Smaller contact diameter allows closer spacingand higher connector density
3. Better protection of the hyperbolic wire cagefrom accidental damage, since the cage liesbehind a strong tubular entrance
Features
• Low insertion/extraction force
• Low resistance
• Long cycle life
• Resistance to shock and vibration*
• Positive wiping action
• Easy contact removal using available extraction tools
• Small external contact diameter compared to other hyperboloid contacts allowing closer spacing
• Tubular entrance to protect spring wire cage and guide mating
• Intermates with other hyperboloid contacts known in the industry
Applications
High reliability connectors for:
• Medical & Dental Equipment
• Scientific Instruments
• Industrial Equipment
• Transportation Equipment
* Contacts have been tested while installed in integraMate circular connectors for resistance to vibration, shock, humidity, and corrosion. For details and test results, please contact QA.
QA Technology integraMateTM Contacts are high quality, high reliability hyperboloidcontacts intended for use in a wide range of applications. Our patented designprovides lower insertion force, closer connector pin spacing, and better protection
from damage than competitive designs. In addition, our automated manufacturing equipment typically allows us to ship within 24-48 hours of order.
All specifications subject to change without notice. All dimensions are in inches [mm]
.199*[5.05]
.200[5.08]
.410[10.41].0
45 [1
.14]
Ø.104[2.64]
Ø.114[2.90]
Ø.087[2.21]
.006 [.15]DIMENSION TO SUIT APPLICATION*
Ø.123[3.12]
.205[5.21]
Mechanical SpecificationInsertion/Extraction Force 4 oz [114 g] typicalRetention Force 5.0 lb [22.2 N]Durability (Cycle Life) Up to 100,000 CyclesElectricalCurrent Rating 12.0 Amps nominal (dependent upon mounting config., contact density, ambient temp., etc.)Contact Resistance 2 milliohms maximum, 1.5 milliohms typicalWire Size 16 – 20 AWG Crimp & Solder CupMaterialsContact Wires Beryllium Copper, ends not platedSpring Clip Beryllium Copper, not platedAll other parts High conductivity copper alloys
Plating • 50 μ-inch of gold plating over nickel on all sliding contact surfaces• 10 μ-inch minimum of gold plating over nickel on all other surfaces, except as noted
1.5mm Power Contacts Type ICOA5
SOCKETS
Solder Cup Termination
Crimp Termination
Specifications
PINS
.795[20.19]
.136[3.45]
.410[10.41]
.040[1.02]
.170[4.32]
Ø.100[2.54]
Ø.067[1.70]
Ø.105[2.67]
Ø.113[2.87]
.097[2.46]
Ø.083[2.11]
1.066[27.08]
.302[7.67]
.389[9.88]
.040[1.02]
.170[4.32]
Ø.100[2.54]
Ø.067[1.70]
Ø.059[1.50]
Ø.113[2.87]
.097[2.46]
Ø.083[2.11]
ICOA5 A1 S1S8
ICOA5 A1 S1C8
ICOA5 A1 P1S8
ICOA5 A1 P1C8
All specifications subject to change without notice. All dimensions are in inches [mm]
Actual Size
ICO60 Pin / Socket Engagement Lengths
.225MAXIMUM INSERTION DEPTH
.155FULL ENGAGEMENT OF WIRES
.090INITIAL POINTOF CONTACT
.065LENGTHOF WIPE
Ø.026 min. ENTRY
Ø.0236 [0.6mm]NOMINAL MATING PIN
ICOA5 Pin / Socket Engagement Lengths.225
MAXIMUM INSERTION DEPTH.140
FULL ENGAGEMENT OF WIRES.070
INITIAL POINTOF CONTACT
.070LENGTHOF WIPE
Ø.060 min. ENTRY
Ø.059 [1.5mm]NOMINAL MATING PIN
Typical Dimensions for Mounting in Insulator
• ATE Interfaces
• Military & Aerospace
• Telecommunications &Data Communications
(603) 926-1193 or [email protected].
.199* [5.05]
.200 [5.08]
.410 [10.41]
Ø.104 [2.64]
Ø.114 [2.90]
Ø.087 [2.21]
.006 [.15]
Ø.123 [3.12]
.205 [5.21]
Mechanical Specification
5.0 lb [22.2 N] Durability (Cycle Life) Up to 100,000 Cycles Electrical Current Rating Contact Resistance
Materials
Spring Clip All other parts High conductivity copper alloys
Plating µ-inch of gold plating over nickel on all sliding contact surfaces µ-inch minimum of gold plating over nickel on all other surfaces, except as noted
SOCKETS
Specifications
PINS
.795 [20.19]
.136 [3.45]
.410 [10.41]
.040 [1.02]
.170 [4.32]
Ø.100 [2.54]
Ø.067 [1.70]
Ø.105 [2.67] [2.87]
.097 [2.46]
Ø.083
1.066 [27.08]
.302 [7.67]
.389 [9.88]
.040 [1.02]
.170 [4.32]
Ø.100 [2.54]
Ø.067 [1.70]
Ø.059 [1.50] [2.87]
.097 [2.46]
Ø.083
ICOA5 A1 S1S8
ICOA5 A1 S1C8
ICOA5 A1 P1S8
ICOA5 A1 P1C8
All specifications subject to change without notice. All dimensions are in inches [mm]
Actual Size
ICOA5 Pin / Socket Engagement Lengths .225
.140
.070 INITIAL POINT
.070 LENGTH
Ø.059 [1.5mm]
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For detailed product specifications, please contact QA Technology Company, Inc. at
.045
[1.1
4]
DIMENSION TO SUIT APPLICATION*
Insertion/Extraction Force 4 oz [114 g] typical Retention Force
12.0 Amps nominal (dependent upon mounting config., contact density, ambient temp., etc.) 2 milliohms maximum, 1.5 milliohms typical
Wire Size 16 – 20 AWG Crimp & Solder Cup
Contact Wires Beryllium Copper, ends not plated Beryllium Copper, not plated
• 50 • 10
1.5mm Power Contacts Type ICOA5
Solder Cup Termination
Crimp Termination
Ø.113 [2.11]
Ø.113 [2.11]
MAXIMUM INSERTION DEPTH
FULL ENGAGEMENT OF WIRES
OF CONTACT OF WIPE
Ø.060 min. ENTRY
NOMINAL MATING PIN
Typical Dimensions for Mounting in Insulator
integraMate™ Hyperboloid Contact Ordering Information
0.6mm Contact Order Code:
TM
1A 1I C O 6 0
P Pin S Socket
P PCB C Crimp S Solder Cup
1
5
Contact Type Termination Type Wire Size Ø .024 Solder Tail
22-26 AWG
1.5mm Contact Order Code:
1 8A 1I C O A 5
P Pin S Socket
C Crimp S Solder
8
Contact Type Termination Type Wire Size
16-20 AWG
for 0.6 mm Contacts
for 0.6 mm Contacts
for 1.5 mm Contacts
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ITC-100 & ITC-200 Crimping Tools
ITE-O60 Extraction Tool
ITP-O60 Positioner
ITC-200 Crimping Tool – Daniels AF8 crimping tool (contact positioner not included) ITP-OA5 Contact Positioner – Positions 1.5 mm contacts in Daniels AF8 crimping tool ITE-OA5 Contact Extraction Tool – Extracts 1.5 mm contacts from dielectric
ITE-OA5 Extraction Tool
ITP-OA5 Positioner
Accessories and Tools for ICO60 (0.6mm) Contacts
ITC-100 Crimping Tool – Daniels AFM8 crimping tool (contact positioner not included) ITP-O60 Contact Positioner – Positions 0.6 mm contacts in Daniels AFM8 crimping tool ITE-O60 Contact Extraction Tool – Extracts 0.6 mm contacts from dielectric
Accessories and Tools for ICOA5 (1.5mm) Contacts
for 1.5 mm Contacts
All specifications subject to change without notice. All dimensions are in inches [mm]. ISO 9001:2000
About QA Technology
QA Technology was founded in 1981 and has since been recognized as a worldwide leader in the manufacture of high quality spring contact test probes. QA designs and builds its own flexible, high-speed automatic assembly equipment, which allows us to typically ship orders within 24-48 hours. Now QA Technology brings the same high quality and manufacturing speed to the hyperboloid contact market.
TM
Technology Company, Inc. ®110 Towle Farm Road
Hampton, NH 03842 USA Tel: 603.926.1193 Fax: 603.926.8701
www.qatech.com/integramate © 2007 QA Technology, Inc. All Rights Reserved.