High Precision Die & Mold Machining Center High Precision ... · High Precision Linear Motor...
Transcript of High Precision Die & Mold Machining Center High Precision ... · High Precision Linear Motor...
Series
High Precision Die & Mold Machining Center
High Precision High Performance Die Mold Vertical Machining Center
High Precision High Performance Die Mold Vertical Machining Center
High Precision High Performance Die Mold Vertical Machining Center
2
260
mmY 510mm X 510mm
400m
mX 660mm
460m
m
Y 710mm X 1020mm
Y 510mm
260
mmY 510mm X 510mm
400m
mX 660mm
460m
m
Y 710mm X 1020mm
Y 510mm
BRIDGE TYPE VERTICAL MACHINING CENTERBRIDGE TYPE VERTICAL MACHINING CENTERHigh Precision Linear Motor Vertical Machining Center
Linear Motor Technology
High Speed High Precision Die & Mold Machining Center High Speed High Precision Die & Mold Machining Center
High Speed High Precision Die & Mold Machining Center High Speed High Precision Die & Mold Machining Center
Mold & Die
Mold & Die
High Precision Linear Motor Vertical Machining Center
The Optimal Design and High Rigidity Feed System■ Four million-pulse/rev high-resolution encoders in all axes enable the utmost precision status.
■ The enlarged roller bearing linear motion guides perform extreme rigidity.
■ High load high precision ballscrews ensure high speed high precision axial movements.
■ Fixed volume lubricant distribution system assures comprehensive lubrication.
■ Environmental friendly lubrication-coolant separation design.
■ The symmetry design in castings of base, column and headstock etc. ideally diminishes thermal deformation and ensures accuracy.
FP 66A
ACCURACY ISO 10791-4 YCM*
Axial Travel Full Length
Positioning (X/Y/Z) A 0.025 / 0.025 / 0.022 mm0.0010" / 0.0010" / 0.0009"
0.007/ 0.007 / 0.007 mm0.0003" / 0.0003" / 0.0003"
Repeatability (X/Y/Z) R 0.015 / 0.015 / 0.012 mm0.0006" / 0.0006" / 0.0005"
0.005 / 0.005 / 0.005 mm0.0002" / 0.0002" / 0.0002"
* All values shown above are measured for the machine in good air-conditioned environments.
3
BRIDGE TYPE VERTICAL MACHINING CENTERBRIDGE TYPE VERTICAL MACHINING CENTERHigh Precision Linear Motor Vertical Machining Center
Linear Motor Technology
High Speed High Precision Die & Mold Machining Center High Speed High Precision Die & Mold Machining Center
High Speed High Precision Die & Mold Machining Center High Speed High Precision Die & Mold Machining Center
Mold & Die
Mold & Die
High Precision Linear Motor Vertical Machining Center
0 8,700 11,900 23,000 30,000rpm
cont.
10min.
10min.
10min.
cont.
8.9
4.43.4
2.11.7
6.5
12.1
10.11.23
0.610.47
0.290.24
0.90
7.5S3-15%
S3-15%
9
14.811
15min.
cont.
15min.
cont.
SPINDLE SPEED
SPINDLE SPEED
0 1,500 1,800 4,000 5,000 8,000 16,000rpm
18.5
1.341.13
9.3
8.12
2.25
S3 25%
17.6 S3 25%
3.65
4.504.28
kgf-m kW22
15
10.01
12.0124.8
8.29.7
12.5
20.1
23.6
29.5HP
26.4
16.3
3132.6
58.7
72.4
86.9
lb-ft
kgf-m kW HPlb-ft
POWER TORQUE
POWER TORQUE
▌FP66A Spindle Torque Chart
E.D.M FP66AProcess Time Consideration
CopperElectrodeMachining
1 Hour
6 Hours
Discharge Gap Distance
Electric Discharging
1. Chip Disposal of Deep Vertical Wall.2. Width of Electrode
Process Time Consideration
High Speed Milling(0.8mm EM) 2.5 Hours Done in ONE Setup
Process.
Total Cycle Time
Total Cycle Time
2.5Hours
7.0Hours +65%+65%Efficiency Increase
FP-66A Case Study and Advantages Fine Groove MachiningGroove Width: 0.8mm Material: NAK80 HRC40°Groove Depth: 7mm
4
260
mmY 510mm X 510mm
400m
mX 660mm
460m
m
Y 710mm X 1020mm
Y 510mm
260
mmY 510mm X 510mm
400m
mX 660mm
460m
m
Y 710mm X 1020mm
Y 510mm
The Optimal High Rigidity Feed System■ The gantry machine frame of rigid dual wall castings ensures low vibration performance in high speed
machining, and results in the utmost surface finishing on works, and better tool service life.
■ The symmetrical box-headstock design assures cutting rigidity while Z-axis is moving rapidly.
■ High rigidity high load precision ballscrews used and coupled with powerful servo axial motor, the Z-axis brake system sustains fine axial movement control, providing best dynamic accuracy and fine finish especially in the 3D micro-machining.
■ Fully supported worktable on the FEM analyzed machine base eliminates overhang with better accuracy.
■ Four million-pulse/rev high-resolution encoders in all axes achieve high precision status.
BRIDGE TYPE VERTICAL MACHINING CENTERBRIDGE TYPE VERTICAL MACHINING CENTERHigh Precision Linear Motor Vertical Machining Center
Linear Motor Technology
High Speed High Precision Die & Mold Machining Center High Speed High Precision Die & Mold Machining Center
High Speed High Precision Die & Mold Machining Center High Speed High Precision Die & Mold Machining Center
Mold & Die
Mold & Die
High Precision Linear Motor Vertical Machining Center
FP 100A
ACCURACY ISO 10791-4 YCM*
Axial Travel Full Length
Positioning (X/Y/Z) A 0.032 / 0.025 / 0.022 mm0.0013" / 0.0010" / 0.0009"
0.007 / 0.007 / 0.007 mm0.0003" / 0.0003" / 0.0003"
Repeatability (X/Y/Z) R 0.018 / 0.015 / 0.012 mm0.0007" / 0.0006" / 0.0005"
0.005 / 0.005 / 0.005 mm0.0002" / 0.0002" / 0.0002"
* All values shown above are measured for the machine in good air-conditioned environments.
Car Lamp
Actual sizeø90x25mm
Roughing Fine FinishingTool D8R0.5-EM D1R0.5-BEMSpindle Speed 8,000rpm 14,000rpmCutting Feed Rate 4,000mm/min 800mm/min
Total time: 6h58m
0.2RYCM Tooling Size
5
Lens Mold Machining
Normal caseDue to the limitation of Spindle Speed on common VMC, the tooling size can only be smaller than 0.4R with much short life.
SolutionYCM’s FP Series High Speed, High Precision Spindle is capable to accommodate tools smaller than 0.2R, not only increase mold precision but also prolong tool life.
Cutting CapabilitySharp edge and bottom are hard to machine.
0 8,700 11,900 23,000 30,000rpm
cont.
10min.
10min.
10min.
cont.
8.9
4.43.4
2.11.7
6.5
12.1
10.11.23
0.610.47
0.290.24
0.90
7.5S3-15%
S3-15%
9
14.811
15min.
cont.
15min.
cont.
SPINDLE SPEED
SPINDLE SPEED
0 1,500 1,800 4,000 5,000 8,000 16,000rpm
18.5
1.341.13
9.3
8.12
2.25
S3 25%
17.6 S3 25%
3.65
4.504.28
kgf-m kW22
15
10.01
12.0124.8
8.29.7
12.5
20.1
23.6
29.5HP
26.4
16.3
3132.6
58.7
72.4
86.9
lb-ft
kgf-m kW HPlb-ft
POWER TORQUE
POWER TORQUE
▌FP100A Spindle Torque Chart
BRIDGE TYPE VERTICAL MACHINING CENTERBRIDGE TYPE VERTICAL MACHINING CENTERHigh Precision Linear Motor Vertical Machining Center
Linear Motor Technology
High Speed High Precision Die & Mold Machining Center High Speed High Precision Die & Mold Machining Center
High Speed High Precision Die & Mold Machining Center High Speed High Precision Die & Mold Machining Center
Mold & Die
Mold & Die
High Precision Linear Motor Vertical Machining Center
Material: HRC50Ra ≤ 0.2um
Spindle
Integral
IDD 20000vvIDD PLUS: 16,000rpmSpindle thermal growth is minimized witheffective isolation of the heat generatedby spindle motor from the spindle cartridge.
Integral Spindle Motor Features
High Speed Spindle Designed and Manufactured by YCM
Spindle Features
IDD PLUS Features
YCM integral spindle motor design reduces centrifugal force effect and results in low spindle vibration.The spindle vibration is consistently controlled under 0.4G (ISO 1940), 5 times lower than normal belt type spindle design.
Automatic Spindle Cooling System Effectively dissipates heat generated from long runtime through efficient oil cooling circulation.Highly Reliable Helical Disc Spring DesignEnsures optimal spindle balance.Floating Cylinder Design for Tool Clamp/Unclamp System Eliminates unnecessary force on spindle bearings.Perpetual Pre-load Design Reduces the effect of spindle thermal growth under long spindle runtime.
Highly Reliable Helical Disc Spring DesignFor better spindle balance and life.
Rear Bearing Floating DesignDecreases thermal deformation at high speed.
Integral Spindle Motor40 Taper: 20,000rpm30 Taper: 30,000rpm
Double Contact Spindle TaperEnsures heavy-duty cutting performanceand machining accuracy.
Design for Dynamic Balance of SpindleProvides ultimate cutting rigidity.
Micro Oil-air Lubrication SystemMinimizes thermal deformation and prolongs spindle life.
Perpetual pre-load design reduces thermal deformation under long hour running.
Floating cylinder design for tool clamp/unclamp system eliminates unnecessary force on the spindle bearings during tool change and prolongs spindle bearing life.
ISOLATED DIRECT DRIVE SPINDLE BUILT-IN MOTORIZED SPINDLE
6
Spindle
Integral
IDD 20000vvIDD PLUS: 16,000rpmSpindle thermal growth is minimized witheffective isolation of the heat generatedby spindle motor from the spindle cartridge.
Integral Spindle Motor Features
High Speed Spindle Designed and Manufactured by YCM
Spindle Features
IDD PLUS Features
YCM integral spindle motor design reduces centrifugal force effect and results in low spindle vibration.The spindle vibration is consistently controlled under 0.4G (ISO 1940), 5 times lower than normal belt type spindle design.
Automatic Spindle Cooling System Effectively dissipates heat generated from long runtime through efficient oil cooling circulation.Highly Reliable Helical Disc Spring DesignEnsures optimal spindle balance.Floating Cylinder Design for Tool Clamp/Unclamp System Eliminates unnecessary force on spindle bearings.Perpetual Pre-load Design Reduces the effect of spindle thermal growth under long spindle runtime.
Highly Reliable Helical Disc Spring DesignFor better spindle balance and life.
Rear Bearing Floating DesignDecreases thermal deformation at high speed.
Integral Spindle Motor40 Taper: 20,000rpm30 Taper: 30,000rpm
Double Contact Spindle TaperEnsures heavy-duty cutting performanceand machining accuracy.
Design for Dynamic Balance of SpindleProvides ultimate cutting rigidity.
Micro Oil-air Lubrication SystemMinimizes thermal deformation and prolongs spindle life.
Perpetual pre-load design reduces thermal deformation under long hour running.
Floating cylinder design for tool clamp/unclamp system eliminates unnecessary force on the spindle bearings during tool change and prolongs spindle bearing life.
ISOLATED DIRECT DRIVE SPINDLE BUILT-IN MOTORIZED SPINDLE
7
8
Dimensions
▌FP100A
▌FP66A
2,04
52,
245
2,56
0
2,81
0
660 2,145 3,440
510
R510
310
510
55 100100 100 100 55
700
TABLE SIZE
TABLE SIZE
TABLE SIZE
2,145
2,88
0
55100100100100
510
800 3,66
6
3,667
2,73
9
2,50254221.34”
16.3
”
98.5”
98.5
”11
0.63
”
27.5
6”
27.56”
47.2
4”160.
59”
127.
36”
126.1”
176.18”
130.
91”
113.
7”
90.0
8”
20.83”
84.45”
100.
79”
113.
39”
88.3
9”80
.51”
135.43”25.98”
12.2”
20.08
”
R20.08”
87.9
9” 112.
8”
144.
33”
31.5
”
20.08”
20.08”
3.94” 3.94” 3.94” 3.94”2.17”
3.94” 3.94”
3.94”3.94”3.94” 3.94” 3.94” 3.94” 3.94”
3.94” 3.94” 2.17”2.17”
144.37”
414
2,86
5
2,23
5
4,07
9
4,475
529 3,203
3,23
53,
325
2,28
8 2,88
8
H818
30.5
1832
17.5
1331 1
.22” 1.
20”
0.71”
0.71”
1.26”
0.51”
T-SLOTS
H818
30.5
1832
17.5
1331 1
.22” 1.
20”
0.71”
0.71”
1.26”
0.51”
T-SLOTSH818
30.5
1832
17.5
1331 1
.22” 1.
20”
0.71”
0.71”
1.26”
0.51”
T-SLOTS
100100100100100100100700
1,20
0
ø44.
45
TAPER 7/24
65.4
M16
X2P
16.6
ø1025
ø53
ø63
ø75.
68
1-0.005
2 1722
860
13.6
ø38
ø46
TAPER 7/24
M12x1.75P
48.4 1.91”
0.54”
0.98”
0.98”
22.57” 0.65”
0.31”
70.4
16.1
ø 31
.75
ø12.
5
ø15
ø23
M16
X2P
ø17
283
30
45 35
60
ø10
ø63
ø53
ø75.
68
ø10
252
M16
X2P
ø44.
45
16.6
TAPER 7/24
65.4
5 4
ø0.4
9”
ø1.7
5” ø2.0
9”ø2
.48”
ø2.9
8”
ø1.2
5”ø0
.63”
ø1.5
”ø1
.81
0.44”
0.08”0.67”0.87”
ø0.39”
ø0.39”
ø2.0
9”
ø0.6
7”
ø0.9
1”
ø0.5
9”
ø2.4
8”ø2
.98”
22.57” 0.65”
0.12”
1.38” 0.2”
1.1”
ø1.7
5”ø0
.39”
0.16”
2.36”
2,04
52,
245
2,56
0
2,81
0
660 2,145 3,440
510
R510
310
510
55 100100 100 100 55
700
TABLE SIZE
TABLE SIZE
TABLE SIZE
2,145
2,88
0
55100100100100
510
800 3,66
6
3,667
2,73
9
2,50254221.34”
16.3
”
98.5”
98.5
”11
0.63
”
27.5
6”
27.56”
47.2
4”160.
59”
127.
36”
126.1”
176.18”
130.
91”
113.
7”
90.0
8”
20.83”
84.45”
100.
79”
113.
39”
88.3
9”80
.51”
135.43”25.98”
12.2”
20.08
”
R20.08”
87.9
9” 112.
8”
144.
33”
31.5
”
20.08”
20.08”
3.94” 3.94” 3.94” 3.94”2.17”
3.94” 3.94”
3.94”3.94”3.94” 3.94” 3.94” 3.94” 3.94”
3.94” 3.94” 2.17”2.17”
144.37”
414
2,86
5
2,23
5
4,07
9
4,475
529 3,203
3,23
53,
325
2,28
8 2,88
8
H818
30.5
1832
17.5
1331 1
.22” 1.
20”
0.71”
0.71”
1.26”
0.51”
T-SLOTS
H818
30.5
1832
17.5
1331 1
.22” 1.
20”
0.71”
0.71”
1.26”
0.51”
T-SLOTSH818
30.5
1832
17.5
1331 1
.22” 1.
20”
0.71”
0.71”
1.26”
0.51”
T-SLOTS
100100100100100100100700
1,20
0
ø44.
45
TAPER 7/24
65.4
M16
X2P
16.6
ø1025
ø53
ø63
ø75.
68
1-0.005
2 1722
860
13.6
ø38
ø46
TAPER 7/24
M12x1.75P
48.4 1.91”
0.54”
0.98”
0.98”
22.57” 0.65”
0.31”
70.4
16.1
ø 31
.75
ø12.
5
ø15
ø23
M16
X2P
ø17
283
30
45 35
60
ø10
ø63
ø53
ø75.
68
ø10
252
M16
X2P
ø44.
45
16.6
TAPER 7/24
65.4
5 4
ø0.4
9”
ø1.7
5” ø2.0
9”ø2
.48”
ø2.9
8”
ø1.2
5”ø0
.63”
ø1.5
”ø1
.81
0.44”
0.08”0.67”0.87”
ø0.39”
ø0.39”
ø2.0
9”
ø0.6
7”
ø0.9
1”
ø0.5
9”
ø2.4
8”ø2
.98”
22.57” 0.65”
0.12”
1.38” 0.2”
1.1”
ø1.7
5”ø0
.39”
0.16”
2.36”
Unit: mm inch
560
885
625
875
2,420
3,670
625
2,73
0 3,33
0
600
310
1,265 2,420
2,47
4
2,86
5
2,86
5
2,23
5
830
22.1
”
34.84”
24.61”
34.45”
24.61”95.28”
144.49”10
7.48
”
131.
1”
23.6
2”
12.2
”
95.28”49.8”
97.4
”
112.
8”
112.
8”
87.9
9”
32.6
8”
min
. hei
ght
max
. hei
ght
4,470
2,990 740
2,000
740
3,19
2
4,03
8
2,990
3,42
9
2,89
9
850
29.13” 117.72”
175.98”
29.13”
78.74”
125.
67”
158.
98”
117.72”
137.
48”
114.
13”
33.4
6”
min
. hei
ght
max
. hei
ght
Chip Conveyor(opt.)
9
2,04
52,
245
2,56
0
2,81
0
660 2,145 3,440
510
R510
310
510
55 100100 100 100 55
700
TABLE SIZE
TABLE SIZE
TABLE SIZE
2,145
2,88
0
55100100100100
510
800 3,66
6
3,667
2,73
9
2,50254221.34”
16.3
”
98.5”
98.5
”11
0.63
”
27.5
6”
27.56”
47.2
4”160.
59”
127.
36”
126.1”
176.18”
130.
91”
113.
7”
90.0
8”
20.83”
84.45”
100.
79”
113.
39”
88.3
9”80
.51”
135.43”25.98”
12.2”
20.08
”
R20.08”
87.9
9” 112.
8”
144.
33”
31.5
”
20.08”
20.08”
3.94” 3.94” 3.94” 3.94”2.17”
3.94” 3.94”
3.94”3.94”3.94” 3.94” 3.94” 3.94” 3.94”
3.94” 3.94” 2.17”2.17”
144.37”
414
2,86
5
2,23
5
4,07
9
4,475
529 3,203
3,23
53,
325
2,28
8 2,88
8
H818
30.5
1832
17.5
1331 1
.22” 1.
20”
0.71”
0.71”
1.26”
0.51”
T-SLOTS
H818
30.5
1832
17.5
1331 1
.22” 1.
20”
0.71”
0.71”
1.26”
0.51”
T-SLOTSH818
30.5
1832
17.5
1331 1
.22” 1.
20”
0.71”
0.71”
1.26”
0.51”
T-SLOTS
100100100100100100100700
1,20
0
ø44.
45
TAPER 7/24
65.4
M16
X2P
16.6
ø1025
ø53
ø63
ø75.
68
1-0.005
2 1722
860
13.6
ø38
ø46
TAPER 7/24
M12x1.75P
48.4 1.91”
0.54”
0.98”
0.98”
22.57” 0.65”
0.31”
70.4
16.1
ø 31
.75
ø12.
5
ø15
ø23
M16
X2P
ø17
283
30
45 35
60
ø10
ø63
ø53
ø75.
68
ø10
252
M16
X2P
ø44.
45
16.6
TAPER 7/24
65.4
5 4
ø0.4
9”
ø1.7
5” ø2.0
9”ø2
.48”
ø2.9
8”
ø1.2
5”ø0
.63”
ø1.5
”ø1
.81
0.44”
0.08”0.67”0.87”
ø0.39”
ø0.39”
ø2.0
9”
ø0.6
7”
ø0.9
1”
ø0.5
9”
ø2.4
8”ø2
.98”
22.57” 0.65”
0.12”
1.38” 0.2”
1.1”
ø1.7
5”ø0
.39”
0.16”
2.36”
▌BT30
SPECIFICATIONS FP66A FP100A SPINDLE
Spindle Speed (opt.) 16,000rpm (20,000/30,000rpm)
16,000rpm (20,000rpm)
Spindle Power 22kW 30HP(22/11kW 30/15HP) 22kW 30HP
Spindle Taper (opt.) BBT40 (BBT40/BT30) BBT40
TRAVELX Axis Travel 660mm 25.98” 1,020mm 40.2”
Y Axis Travel 510mm 20.08” 710mm 27.95”
Z Axis Travel 400mm 15.75” 460mm 18.11”Distance Between Spindle Nose & Table Top
150~550mm 5.91”~21.65”
150~610mm 5.91”~24.02”
TABLE
Table Size 800x510mm 31.50”x 20.08”
1,200x700mm 47.24”x 27.56”
No.T-Slots x Size x Pitch 5x18mmx100mm 5x 0.71”x 3.94”
6x18mmx100mm 6x 0.71”x 3.94”
Max. Load on Table 500kg 1,102 Ib 1,000kg 2,205 Ib
FEEDRATE
X/Y/Z Rapid Feedrate (opt.)
20/20/20m/min.787/787/787ipm
20/20/20m/min. (40/40/24m/min.)787/787/787ipm
(1,575/1,575/945ipm)Cutting Feedrate 1~20,000mm/min. 0.04~787ipm
ATCTool Magazine Capacity 24T
Max. Tool Weight (per piece) 6kg 13.23 Ib
Max. Tool Dimensions ø76x250mm ø2.99”x9.84”Max. Tool Diameter (without adjacent tools) ø100 ø3.94”
Tool Changer Method Disk Type
Tool Selection Method Random
GENERALPneumatic Supplier 5.5kg/cm2 78.2psi
Machine Weight 8,000kg 17,637 Ib 10,500kg 23,148 Ib
ACCESSORIES FP66A FP100ATool Kit ● ●Work Lamp ● ●Pilot Lamp ● ●Coolant System ● ●Spindle Air Blast ● ●Cutting Air Blast ● ●Screw Type Chip Conveyor
Leveling Screws and Pads ● ●Central Lubrication System ● ●Heat Exchanger for Electrica Cabinet ● ●A/C. Cooler for Electrical Cabinet
Full Chip Enclosure ● ●Work-piece Measurement System
Tool Length Measurement System
4th Axis Rotary Table
Oil Skimmer ● ●Dual Chip Augers ● ●Mechanical Electrical & Operating Manuals ● ●Rigid Tapping ● ●Foundation Bolt ● ●Optical Scale
Oil-mist Coolant SyetemCoolant Through Spindle System
Automatic Door
Heavy Duty Coolant Pump
Oil-Air Lubrication System ● ●Air Gun ● ●Spindle Cooling System ● ●STC Plus
CNC Contorl: Heidenhain iTNC640
CNC Control: FANUC MXP-200FC ● ●CNC Control: Siemens 828D
Note:Above specifications may vary depending on the machine and the surrounding environment.The manufacturer reserves the right to modify the design, specifications, mechanisms, etc., to improve the performance of the machine without notice. The test data provided in this catalog is performed under specific test procedures and environmental conditions.
2,04
52,
245
2,56
0
2,81
0
660 2,145 3,440
510
R510
310
510
55 100100 100 100 55
700
TABLE SIZE
TABLE SIZE
TABLE SIZE
2,145
2,88
0
55100100100100
510
800 3,66
6
3,667
2,73
9
2,50254221.34”
16.3
”
98.5”
98.5
”11
0.63
”
27.5
6”
27.56”
47.2
4”160.
59”
127.
36”
126.1”
176.18”
130.
91”
113.
7”
90.0
8”
20.83”
84.45”
100.
79”
113.
39”
88.3
9”80
.51”
135.43”25.98”
12.2”
20.08
”
R20.08”
87.9
9” 112.
8”
144.
33”
31.5
”
20.08”
20.08”
3.94” 3.94” 3.94” 3.94”2.17”
3.94” 3.94”
3.94”3.94”3.94” 3.94” 3.94” 3.94” 3.94”
3.94” 3.94” 2.17”2.17”
144.37”
414
2,86
5
2,23
5
4,07
9
4,475
529 3,203
3,23
53,
325
2,28
8 2,88
8
H818
30.5
1832
17.5
1331 1
.22” 1.
20”
0.71”
0.71”
1.26”
0.51”
T-SLOTS
H818
30.5
1832
17.5
1331 1
.22” 1.
20”
0.71”
0.71”
1.26”
0.51”
T-SLOTSH818
30.5
1832
17.5
1331 1
.22” 1.
20”
0.71”
0.71”
1.26”
0.51”
T-SLOTS
100100100100100100100700
1,20
0
ø44.
45
TAPER 7/24
65.4
M16
X2P
16.6
ø1025
ø53
ø63
ø75.
68
1-0.005
2 1722
860
13.6
ø38
ø46
TAPER 7/24
M12x1.75P
48.4 1.91”
0.54”
0.98”
0.98”
22.57” 0.65”
0.31”
70.4
16.1
ø 31
.75
ø12.
5
ø15
ø23
M16
X2P
ø17
283
30
45 35
60
ø10
ø63
ø53
ø75.
68
ø10
252
M16
X2P
ø44.
45
16.6
TAPER 7/24
65.4
5 4
ø0.4
9”
ø1.7
5” ø2.0
9”ø2
.48”
ø2.9
8”
ø1.2
5”ø0
.63”
ø1.5
”ø1
.81
0.44”
0.08”0.67”0.87”
ø0.39”
ø0.39”
ø2.0
9”
ø0.6
7”
ø0.9
1”
ø0.5
9”
ø2.4
8”ø2
.98”
22.57” 0.65”
0.12”
1.38” 0.2”
1.1”
ø1.7
5”ø0
.39”
0.16”
2.36”
2,04
52,
245
2,56
0
2,81
0
660 2,145 3,440
510
R510
310
510
55 100100 100 100 55
700
TABLE SIZE
TABLE SIZE
TABLE SIZE
2,145
2,88
0
55100100100100
510
800 3,66
6
3,667
2,73
9
2,50254221.34”
16.3
”
98.5”
98.5
”11
0.63
”
27.5
6”
27.56”
47.2
4”160.
59”
127.
36”
126.1”
176.18”
130.
91”
113.
7”
90.0
8”
20.83”
84.45”
100.
79”
113.
39”
88.3
9”80
.51”
135.43”25.98”
12.2”
20.08
”
R20.08”
87.9
9” 112.
8”
144.
33”
31.5
”
20.08”
20.08”
3.94” 3.94” 3.94” 3.94”2.17”
3.94” 3.94”
3.94”3.94”3.94” 3.94” 3.94” 3.94” 3.94”
3.94” 3.94” 2.17”2.17”
144.37”
414
2,86
5
2,23
5
4,07
9
4,475
529 3,203
3,23
53,
325
2,28
8 2,88
8
H818
30.5
1832
17.5
1331 1
.22” 1.
20”
0.71”
0.71”
1.26”
0.51”
T-SLOTS
H818
30.5
1832
17.5
1331 1
.22” 1.
20”
0.71”
0.71”
1.26”
0.51”
T-SLOTSH818
30.5
1832
17.5
1331 1
.22” 1.
20”
0.71”
0.71”
1.26”
0.51”
T-SLOTS
100100100100100100100700
1,20
0
ø44.
45
TAPER 7/24
65.4
M16
X2P
16.6
ø1025
ø53
ø63
ø75.
68
1-0.005
2 1722
860
13.6
ø38
ø46
TAPER 7/24
M12x1.75P
48.4 1.91”
0.54”
0.98”
0.98”
22.57” 0.65”
0.31”
70.4
16.1
ø 31
.75
ø12.
5
ø15
ø23
M16
X2P
ø17
283
30
45 35
60
ø10
ø63
ø53
ø75.
68
ø10
252
M16
X2P
ø44.
45
16.6
TAPER 7/24
65.4
5 4
ø0.4
9”
ø1.7
5” ø2.0
9”ø2
.48”
ø2.9
8”
ø1.2
5”ø0
.63”
ø1.5
”ø1
.81
0.44”
0.08”0.67”0.87”
ø0.39”
ø0.39”
ø2.0
9”
ø0.6
7”
ø0.9
1”
ø0.5
9”
ø2.4
8”ø2
.98”
22.57” 0.65”
0.12”
1.38” 0.2”
1.1”
ø1.7
5”ø0
.39”
0.16”
2.36”
▌MAS-P40T-1
Unit: mm inch
▌BBT40
OPERATIONOPERATIONSoftware Enhancement Exclusively from
Pre-machining Preparation
Programming
Machining
Instant Message Alert Maintenance
NEWNEWNEWNEW
NEWNEW
NEWNEW
Intelligent Tool Data ManagementComprehensive tool data management function allows operators to monitor and manage all positions in tool magazine
RENISHAW GUI System (Conversational Graphic Operating Interface)
15 sets of machining cycle program Reduces program input and memory timeGraphic interface & conversational command input
Tool measurement & measurement correction
High Performance Machining Mode M300With 5 sets of parameter settings, the users choose the most suitable mode for optimum machining
Pop-up Alarm Display
Instantly provides troubleshooting procedureQuick response to alarm
Intelligent Maintenance
Counter Function
Provide users with periodic maintenance options and descriptions
Instantly provide users with maintenance notifications
Allow users to keep count of workpieces with the function of overtime cycle alarm provides easy control over machining cycle time
1. Main Counter2. Periodical Counter3. Daily Counter4. Over Cycle Alarm
High Speed Machining Mode M400Increases drilling and tapping speed, reduces machining time for job shop and precision mold machining
Tool Load ManagementInstant tool load monitoring with alarm function
Multi-display FuctionDisplays 4 statuses simultaneously with configurable status display
Tool Life ManagementIndicates tool status of each group with tool life alert
Workpiece measurement
CIRCULAR HOLE PATTERN(G120 P1) Function
RECTANGULAR HOLE PATTERN (G120 P4) Function
GRID HOLE PATTERN (G120 P5) Function
Tool Length MeasurementGraphic measuring interface provides automatic tool length measurement function
Workpiece Coordinate CalculationConversational operating window provides convenient and fast setup of workpiece coordinates
Smart control panel (iPANEL)
Easy to set up and operate important functions
A remote monitoring system
Production Status Process Record Production Management Statistics
Machine Status Time Record
Plant Operation Status Monitoring
System Chart
i-Direct Main Page
Machine connection, MMS and e-mail settings
High Response AC Digital Servo & Spindle Drives with High DefinitionAICC II High Speed High Accuracy with Manual / Auto Switching on/off MachiningJERK Control FunctionHigh Rigidity Tapping, Helical InterpolationCustom Marco B and Tool Path GraphicsManual Guide i with large Screen Display . Program File Management for Easy Program ClassifyingUSB Interface for Easy Parameters & CNC Programs Transfer512KB MemoryHigh Speed Positioning Function Memory Card Program Edit NANO Smoothing Function (opt.)400 Pairs Tool Offset, 1,000 Total Registered Programs48 Pairs of Workpieces Coordinate SystemExtended Parts Program Editing (Cut, Copy, and Paste. Maximum 4,000 Characters)
i_PATTERN
Single Machine Status Browsing
The YCM Production Line Monitoring System i-Direct overcomes the limitations of time and distance. This software provides plant operators with instant production status, including production value, output, standby, alarm time, status display and malfunction records of the machine.These data could be browsed online and printed. When incidents occur, i-Direct will automatically warn plant operators through e-mail or MMS message. With i-Direct Production Line Monitoring System the plant operators can easily keep track of production statuses regardless of time and distance.
CONTROLby
10
OPERATIONOPERATIONSoftware Enhancement Exclusively from
Pre-machining Preparation
Programming
Machining
Instant Message Alert Maintenance
NEWNEWNEWNEW
NEWNEW
NEWNEW
Intelligent Tool Data ManagementComprehensive tool data management function allows operators to monitor and manage all positions in tool magazine
RENISHAW GUI System (Conversational Graphic Operating Interface)
15 sets of machining cycle program Reduces program input and memory timeGraphic interface & conversational command input
Tool measurement & measurement correction
High Performance Machining Mode M300With 5 sets of parameter settings, the users choose the most suitable mode for optimum machining
Pop-up Alarm Display
Instantly provides troubleshooting procedureQuick response to alarm
Intelligent Maintenance
Counter Function
Provide users with periodic maintenance options and descriptions
Instantly provide users with maintenance notifications
Allow users to keep count of workpieces with the function of overtime cycle alarm provides easy control over machining cycle time
1. Main Counter2. Periodical Counter3. Daily Counter4. Over Cycle Alarm
High Speed Machining Mode M400Increases drilling and tapping speed, reduces machining time for job shop and precision mold machining
Tool Load ManagementInstant tool load monitoring with alarm function
Multi-display FuctionDisplays 4 statuses simultaneously with configurable status display
Tool Life ManagementIndicates tool status of each group with tool life alert
Workpiece measurement
CIRCULAR HOLE PATTERN(G120 P1) Function
RECTANGULAR HOLE PATTERN (G120 P4) Function
GRID HOLE PATTERN (G120 P5) Function
Tool Length MeasurementGraphic measuring interface provides automatic tool length measurement function
Workpiece Coordinate CalculationConversational operating window provides convenient and fast setup of workpiece coordinates
Smart control panel (iPANEL)
Easy to set up and operate important functions
A remote monitoring system
Production Status Process Record Production Management Statistics
Machine Status Time Record
Plant Operation Status Monitoring
System Chart
i-Direct Main Page
Machine connection, MMS and e-mail settings
High Response AC Digital Servo & Spindle Drives with High DefinitionAICC II High Speed High Accuracy with Manual / Auto Switching on/off MachiningJERK Control FunctionHigh Rigidity Tapping, Helical InterpolationCustom Marco B and Tool Path GraphicsManual Guide i with large Screen Display . Program File Management for Easy Program ClassifyingUSB Interface for Easy Parameters & CNC Programs Transfer512KB MemoryHigh Speed Positioning Function Memory Card Program Edit NANO Smoothing Function (opt.)400 Pairs Tool Offset, 1,000 Total Registered Programs48 Pairs of Workpieces Coordinate SystemExtended Parts Program Editing (Cut, Copy, and Paste. Maximum 4,000 Characters)
i_PATTERN
Single Machine Status Browsing
The YCM Production Line Monitoring System i-Direct overcomes the limitations of time and distance. This software provides plant operators with instant production status, including production value, output, standby, alarm time, status display and malfunction records of the machine.These data could be browsed online and printed. When incidents occur, i-Direct will automatically warn plant operators through e-mail or MMS message. With i-Direct Production Line Monitoring System the plant operators can easily keep track of production statuses regardless of time and distance.
CONTROLby
11
TV NTV High Efficiency T-base Vertical Machining Center
NMV High Performance High Rigidity Vertical Machining Center
WV Ultra Wide High Performance Vertical Machining Center
NSV NSV66A, NSV102A/AM, NSV106A/AM, NSV156A/AM
Ultra High Performance Vertical Machining Center
FP FP66A, FP100A, NFP66A
NXV560A, NXV560A-APC, NXV1020A/AM, NXV1380A, NXV1680A/B
NMV76A, NMV106A
NTVA/B
WVA/B
TV116B, TV146B, TV158B, TV188B, TV2110B, TV2610B
NFX NFX380A
High Performance 5-axis Vertical Machining Center
High Performance Vertical Machining Center
High Precision High Performance Die Mold Vertical Machining Center
NXV
NHNH500A, NH630B, NH800B
High Speed High Precision Horizontal Machining Center
NT NT-2000Y/SY, NT-2500Y/SY, NT-2000SY2
High Performance Mill/Turn Center
GT GT-200A/B/MA, GT-250A/B/MA/MB, GT-300A/B/LA/LB/MA/MB/LMA/LMB, GT-380A/B/LA/LB
High Performance Geo Turning Center
TC TC-16A/B/LA/LB/MA/MB/LMA/LMB, TC-26, TC-26L, TC-36, TC-36W, TC-46, TC-46M
High Performance High Precision CNC Lathe
YEONG CHIN MACHINERY INDUSTRIES CO., LTD.
Tel : +886-4-2562-3211 Fax: +886-4-2562-6479Web Page: Email:
No. 888, Sec. 1, Homu Road, Shengang District, Taichung 42953, Taiwan
Advanced Double Column Vertical Machining CenterDCVDCV2012A/B, DCV3016B~6035B, DCV2018A~4018A-5AX, DCV4030B~6030B-5AX, DCV4030B-5AF
High Performance Double Column Vertical Machining CenterNDC NDC2016B~4016B, NDC3022B~6027B, NDC2018B~4018B-AHC, NDC3022B~6027B-AHC
Integrated Operation Control System
Spindle Thermal Compensation System
Intelligent Production Management
Automation Solutions
High Performance Traveling Column Vertical Machining CenterTCV TCV2000A, TCV3000A, TCV4500B, TCV2300A-4A, TCV3000A-4A/5AF/5AX
High Efficiency CNC Turning CenterNTC NTC-1600/M/Y/L/LM/LS/LY/LSY, NTC-2000/M/Y/L/LM/LS/LY/LSY
Intelligent Production Management
201903-E04-1000