Heurtey Petrochem Manufacturing · PDF fileA HIGH QUALIFIED EXPERTISE In 2013, Heurtey...

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PARIS / BEIJING / BUCHAREST / BUZAU / DUBAI / HOUSTON / JOHANNESBURG / KUALA LUMPUR LOS ANGELES / MUMBAI / RIO DE JANEIRO / SEOUL / ST PETERSBURG / TULSA HEURTEY PETROCHEM MANUFACTURING

Transcript of Heurtey Petrochem Manufacturing · PDF fileA HIGH QUALIFIED EXPERTISE In 2013, Heurtey...

Page 1: Heurtey Petrochem Manufacturing · PDF fileA HIGH QUALIFIED EXPERTISE In 2013, Heurtey Petrochem secured 100% of the equity in the Beta Heurtey joint-venture set up in 2007. Now known

PARIS / BEIJING / BUCHAREST / BUZAU / DUBAI / HOUSTON / JOHANNESBURG / KUALA LUMPURLOS ANGELES / MUMBAI / RIO DE JANEIRO / SEOUL / ST PETERSBURG / TULSA

HEURTEY PETROCHEM MANUFACTURING

Page 2: Heurtey Petrochem Manufacturing · PDF fileA HIGH QUALIFIED EXPERTISE In 2013, Heurtey Petrochem secured 100% of the equity in the Beta Heurtey joint-venture set up in 2007. Now known

GROUP PROFILE

International network

Houston

TulsaLos Angeles

ParisSt. Petersburg

Bucharest Beijing

Seoul

Mumbai

Johannesburg

Dubai

Rio de Janeiro

Buzau

Headquarters

Subsidiaries : Fired Heaters

Subsidiaries : Gas Treatment

Fabrication Workshop

Kuala Lumpur

Founded in 1953, Heurtey Petrochem is an international Oil and Gas Engineering Group.

Listed in the Paris stock exchange market Alternext of Euronext, IFP Energies Nouvelles as reference shareholder.

The Group operates within two market segments:

Downstream - Process furnaces for refining, petrochemicals and hydrogen production, an area in which Heurtey Petrochem is a world leader.

Upstream - Natural-gas treatment, through its subsidiary Prosernat. In this field, the Group is active as a technology provider and EPC (Engineering, Procurement & Construction) player.

Heurtey Petrochem develops its business through an extensive network :

Headquarters in France Subsidiaries in the USA, Brazil, Russia, India, Romania, South Africa, China, Korea, Malaysia and UAE

specialized in engineering, fabrication and project management.

Page 3: Heurtey Petrochem Manufacturing · PDF fileA HIGH QUALIFIED EXPERTISE In 2013, Heurtey Petrochem secured 100% of the equity in the Beta Heurtey joint-venture set up in 2007. Now known

A HIGH QUALIFIED EXPERTISE

In 2013, Heurtey Petrochem secured 100% of theequity in the Beta Heurtey joint-venture set up in2007. Now known as Heurtey PetrochemManufacturing, this production site is totallydedicated to projects executed by HeurteyPetrochem in the fields of gas treatment andprocess fired heaters for the European and Russianmarkets.

Heurtey Petrochem Manufacturing’s fabricationworkshop offers a total (and extendable) surface ofover 57 000 m2 and the expertise of over 300 highlyqualified employees, dedicated to the fabrication ofprocess fired heaters, cracking furnaces,reformers and all associated equipment.

QUALITY ASSURANCE SYSTEM ISO 9001:2008 standards – SGS UK ASME U and ASME S Stamps Authorization National Board

CERTIFICATIONS DIN 18800-7:2008 - Class D TUV Rheinland

Hundreds of references in the refining,

petrochemical and hydrogen industries

To face construction constraints and shorten erection periods, Heurtey Petrochem Manufacturing provides prefabrication services for the modularization of equipment :

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Heurtey Petrochem Romania, one of the oldest Groupsubsidiaries operates in Bucharest and performsmechanical and detailed design in close collaborationwith the drafting office of Heurtey PetrochemManufacturing.

Both entities use the same taylor made 3D Model forproducing detailed engineering drawings (Bucharest)and fabrication drawings (Buzau).

This common tool, unique in the Heaters Industry, givesthe guarantee to our customers of a completecompliance between the conception and the execution.

The Heurtey Petrochem Manufacturingworkshop operates in Buzau, Romania andoffers to the clients an optimal location nearsea, road and railway transportation means.

The headquarters of HPM (including theworkshop) are located only 100 km away fromthe Bucharest Airport, 250 km from the BlackSea Constanta Port and 120 km from theDanube ports.

This strategic location smoothens logisticprocesses and provides an optimal solutionin terms of stock and delay issues.

Heurtey Petrochem Manufacturing’s technical officebenefits from the competence of a highly qualifiedteam, encompassing experienced 3D engineeringtools engineers (15 people), able to offer to ourcustomers a flexible work team organization includingexecution assistance, material supply follow-up anderection technology.

LOGISTICS & ENGINEERING SOLUTIONS

Bucharest

Buzau

Constanta PortBucharest Airport

Heurtey Petrochem Manufacturing

Fabrication workshop

Heurtey Petrochem Romania

Drafting Office

Maximum 250 km perimeter access to all transportation means

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PRODUCTION CAPACITY/MONTH• 300 tons of steel structure• 9000 inch equivalent weld joints of heater coilsand skid piping• 100 m3 of refractory lining

SURFACE• Total surface: 57 000 m2• Workshops surface: 28 000 m2• Offices surface: 1 350 m2• Storage surface: 10 000 m2

• The workshop employs nearly 250full-time workers including foremen,locksmiths, welders, coil fabricationexperts, refractory workers,sandblasting and painting operatorsselected on competence andprofessionalism criteria.

• The staff organization offers fullflexibility of man-hours and providesto the customer an adjustable solutionfor the successful conclusion of theirprojects, up to 500 000 man-hours/year.

• Over 35 full time administrativeemployees including 14 managerscomplete the Heurtey PetrochemManufacturing workshop team, for anoptimal follow-up of the projects.

FULL FLEXIBILITY ON MAN-HOURS

CAPACITY & RESOURCES

LIFTING CAPACITY• 26 bridge cranes• Minimum bridge crane capacity: 5 tons/unit• Maximum bridge crane capacity: 32 tons/unit• Maximum one shot lifting capacity with 2bridges: 64 tons• 1 mobile crane, 40 tons lifting capacity• 1 nacelle, 227 kg lifting capacity, 16 meterslifting height• 3 turning cranes, 3,2 tons lifting capacity• 2 lifting platforms, max 227 kg liftingcapacity. Lifting height 3 meters (pneumaticplatform), 5,8 meters (electric platform).

MONTHLY PRODUCTION OF 300 TONS OF CASING AND

STEELWORK

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WELDING EQUIPMENT• 21 WIG welding machines (8 pcs GTAW air cooled & 13 pcs GTAW liquid cooled)• 31 Electrodes welding machines (SMAW)• 35 MIG MAG welding machines (23 pcs GMAW air cooler & 12 pcs GMAW liquid cooler)• 5 cart devices for MIG MAG welding• 2 cart devices for SAW• 6 multiprocessing welding machines (GTAW + GMAW + SMAW air cooled)• 2 power supply source for SAW

CUTTING AND MACHINING EQUIPMENT• 2 plasma cutting machines• 1 guillotine (max. thnk 20 mm, I=3500 mm)• 5 tape saws (up to 400 mm diameter)• 1 bending machine (max. thk 12 mm, I=3000 mm)• 1 plate bending machines• 1 planner for steel plates beveling• 4 portable pipes beveling machines• 6 fixed drilling machines

OTHER EQUIPMENTS• 8 heat treatment portable units• 4 hydraulic test pumps• 4 concrete mixers• 2 portable concrete drying units• 6 electrode baking ovens

FACILITIES & EQUIPMENT

Shot blasting Cabin

17 x 7 x 5 m

Duplex painting & drying cabin

2 x 12 x 5 x 5 m

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TOTAL, LINDSEY OIL REFINERY // UNITED KINGDOM (2008)1 STEAM REFORMER (JACOBS) – 64 TUBES

Manufacturing and delivery of radiation, convection, air ducts, FGD, stack and accesses (327 tons), welding of radiant and convection coils (530 BW – TP321H, P11, P22 and A106B),

refractory application (330 m3), painting and packing.

OMV, SCHWECHAT // AUSTRIA (2008)1 HRU HEATERManufacturing and delivery of convection modules, air ducts,FDG, stack and accesses (675 tons), welding of convectioncoils (2060 BW – 316 Ti, P11 and A106B), refractoryapplication (450 m3), painting and packing.

LUKOIL // RUSSIA (2008)1 REACTOR FEED & 1 FRACTIONATOR FEED HEATERS

Manufacturing and delivery of radiation, convection, stack, FGD and accesses (240 tons), welding of radiant and

convection coils (780 BW – TP321, P5 and P11), refractoryapplication (210 m3), painting and packing.

SONATRACH // ALGERIA (2008)3 CYLINDRICAL HEATERS

Manufacturing and delivery of radiation, convection, stack, FGD and accesses (265 tons), welding of radiant

and convection coils (1050 BW – TP321, A106), refractory application (270 m3), painting and packing.

TANECO // RUSSIA (2009)1 HYDROGEN REFORMING HEATERManufacturing and delivery of convection modules, air ducts,FDG, stack and accesses (601 tons), welding of convectioncoils (5150 BW – 304H, P22, P11 and A106B), refractoryapplication (250 m3), painting and packing.

REFERENCES

TOTAL LEUNA // GERMANY (2009)1 REACTOR CHARGE HEATER AND 1 REBOILERManufacturing and delivery of convectionmodules, air ducts, FDG, stack and accesses (338tons), welding of convection coils, refractoryapplication (28 m3), painting and packing.

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HELLENIC PETROLEUM, ELEFSIS // GREECE (2010)1 STEAM REFORMER AND 2 HYDROCRACKERS

Manufacturing and delivery of radiation, convection, FGD, stack and accesses (1692 tons), welding of radiant and

convection coils (3093 BW), refractory application (200 m3), painting and packing.

RUSVINYL, IKRA // RUSSIA (2009)2 HEATERSManufacturing and delivery of radiants, convectionmodules, FDG, stack and accesses (325 tons), welding ofradiant and convection coils (1058 BW), refractoryapplication (131 m3), painting and packing.

TOTAL DONGES // FRANCE2 CDU & 1 VDU HEATERS

Manufacturing and delivery of convection modules, air ducts, FGD, stack and accesses (196 tons), welding of

convection coils (2352 BW – P22 316H and A106B), refractory application (195 m3), painting and packing.

NIS PANCEVO // SERBIA2 HYDROCRACKERS

Manufacturing radiant and convection sections casing, radiant and convection coil, stack, air dicts, dampers, platforms and accesses (646 tons), welding of radiant and convection coils, (934 welds) refractory

application (605 m3), painting and packing.

TOTAL PETROCHEMICALS, GONFREVILLE // FRANCE2 ETHYLENE CRACKERSManufacturing and delivery of convection assembly, inlet &outlet manifold (1060 BW), casing of radiation, convection,stack, platforms and duct (1376 tons), refractoryapplication (500 m3), painting and packing.

REFERENCES

1 HYDROGEN PRODUCTION UNITManufacturing of reformer feed preheat coil, radiant and convection

casing with grating, ladders and platforms, flue gas ducts casing, air ductscasing (1058 tons), welding of radiant and convection coils (2106 BW),

refractory application (121 m3), painting and packing.

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HEURTEY PETROCHEM MANUFACTURING

39 Street Santierului

120226 Buzau, Romania

Phone: +40 238 402 500

Fax +40 238 402 508

HEURTEY PETROCHEM S.A.8, cours Louis Lumière94306 Vincennes Cedex - FRANCEPhone : +33 1 41 93 80 00Fax : +33 1 41 93 80 10Email : [email protected]