Headquarters P.O. Box 3000

Johnstown Castle Estate County Wexford

Ireland

INTEGRATED POLLUTION CONTROL LICENCE

Licence Register Number: P1000-01 Company Register Number:

490272

Licensee: Magh nAla Limited Location of Installation:

Quartertown Industrial Estate, Mallow, County Cork

This licence was amended on 13 February 2018 under Section 96(1) of the Environmental Protection Agency Act 1992, as amended. The details of Amendment A must be read in

conjunction with this licence. The amendment document is entitled “Technical Amendment A”.

ENL

Decision 01 1992 as am1

Reference n

Further to r by the Envii set out, he1 Estate, Mall

to carry on t

at Quarterto,

GIVEN undl

PRESENT v was affixed 1

2 Mary Turner

U Environmental Protection Agency An Ghniomhoireacht om Choamhnli Comhrhaoil ZONMENTAL PROTECTION AGENCY ACT 1992 AS AMENDED

VTEGRATED POLLUTION CONTROL LICENCE

igency, under Section 83( 1) of the Environmental Protection Agency Act ded.

nber in Register of licences: P 1000-0 1

:ice dated 01/12/2015, the Agency in exercise of the powers conferred on it nmental Protection Agency Act 1992 as amended, for the reasons hereinafter iy grants an IPC licence to Magh nAla Limited, Quartertown Industrial N, County Cork, CRO number 490272,

following activity

-: The manufacture of coating materials in processes with a capacity to use at least 10 tonnes per year of organic solvents not included in paragraph 12.2.1.

i Industrial Estate, Mallow, County Cork subject to the conditions as set out.

the Seal of the Agency on this the 13'" day of January, 201 6

reto:

i' INTRODUCTION ~

1:

1 This introdfction is not part of the licence and does not purport to be a legal interpretation of the licence. 1

i

Mash nAla1 Limited operates a speciality paint coating and zinc pigment manufacturing installation in the Quarterfown Industrial Estate, Mallow, County Cork.

I Annual solvent usage is expected to reach 829 tonnes per annum, which brings the activity into Class 12.2.2 of t$e EPA Acts and within the scope of Chapter V of the Industrial Emissions Directive (20 10/75/EU).

There is one main point source emission to atmosphere associated with the production of the paint coating line! Volatile organic compound (VOC) emissions arise from the starting point of the operation where the initial solvent and raw materials are weighed and added to the vessel. There is no process effluent emission to surface water or to sewer.

! I 1

out in detail the conditions under which Magh nAla Limited will operate and manage

Introduction

I - , . i-

1 j Table of Contents

i I Page No

Glossary of Terms .................................................................................................................. 1

Decision & Reasons for the Decision .................................................................................... 6

Part I Schedule of Activities Licensed ................................................................................... 8

Part I1 Schedule of Activities Refused ................................................................................... 8

Part 111 Qonditions .................................................................................................................. 9

L. I

I: .I. /I Condition 1 .

Condijion 2 . Condi&on 3 . Condidion 4 . Condit!jon 5 . Conditjon 6 . Condi(jon 7 . Condition 8 . Conditjon 9 . Condition 10 . Condition 1 1 . Condidion 12 .

!I

Scope ...................................................................................................... 9 Management of the Installation ............................................................. 9 Infrastructure and Operation ................................................................ 1 1 Interpretation ........................................................................................ 13 Emissions ............................................................................................. 14 Control and Monitoring ....................................................................... 15 Resource Use and Energy Efficiency ................................................... 17 Materials Handling ............................................................................... 17 Accident Prevention and Emergency Response ................................... 18 Decommissioning & Residuals Management ...................................... 19 Notification, Records and Reports ........................................................ 20 Financial Charges and Provisions ........................................................ 21

tJ. SCH. EDULE A: Limitations ......................................................................................... 23 SCHEDULE B: Emission Limits ................................................................................. 23 SCYEDULE C: Control & Monitoring ........................................................................ 25 SCHEDULE D: Annual Environmental Report ........................................................... 28

t Contents

All terms i r Protection 1

Adequate lighting

AER

Agreement

Ann ua Ily

Applicatioi

Appropria Facility

Attachmen

BAT

Biannually

Biennially

BOD

CEN

COD

Consumpti the contexl Chapter V 201 0/75/EI

Contained conditions context of Chapter V 2010/75/EI

Containmt boom

Glossary of Terms

lis licence should be interpreted in accordance with the definitions in the Environmental :ncy Act 1992 as amended unless otherwise defined in the section.

20 lux measured at ground level.

Annual Environmental Report.

Agreement in writing.

All or part of a period of twelve consecutive months.

The application by the licensee for this licence.

A waste management facility, duly authorised under relevant law and ,

technically suitable.

Any reference to Attachments in this licence refers to attachments submitted as part of this licence application.

Best Available Techniques.

At approximately six - monthly intervals.

Once every two years.

5 day Biochemical Oxygen Demand (without nitrification suppression).

ComitC EuropCen De Normalisation - European Committee for Standardisation.

Chemical Oxygen Demand.

(in

:D are recovered for reuse.

Shall mean the total input of organic solvents into an installation per calendar year, or any other 12 month period, less any volatile organic compounds that

Shall mean conditions under which an installation is operated so that the volatile organic compounds released from the activity are collected and discharged in a controlled way either via a stack or abatement equipment and are, therefore, not entirely fugitive.

I the

:D

A boom that can contain spillages and prevent them from entering drains or watercourses or from further contaminating watercourses.

!. I

dB(A) { '

I

, DO !

t i Documentation

Drawing

Emission

!

EMP 1

-Environmental Protection Aaencv- - -- -- -.- -- -.--I---- -- - c - -Licence Rea. No. PIOOO-01 - -- ~ -_- I i

I/

I

I

Daily 1

I

Company Register Number. CRO Number

I During all days of plant operation and, in the case of emissions, when emissions are taking place; with at least one measurement on any one day.

limits I . >

,

Day ; Daytime 1

European Catalogue \

1 . (EWC) i

Evening Time

Facility 1 ,

Fortnightly '

I

Fugitive

Waste

11 Environmental

Groundwater , i: I

EPA 1

Any 24 hour period.

0700 hrs. to 1900 hrs.

Decibels (A weighted).

Dissolved oxygen.

Any report, record, results, data, drawing, proposal, interpretation or other document in written or electronic form which is required by this licence.

Any reference to a drawing or drawing number means a drawing or drawing number contained in the application, unless otherwise specified in this licence.

Those limits, including concentration limits and deposition rates, established in Schedule B: Emission Limits, of this licence.

Environmental Management Programme.

As defined in Directive 2004/35/EC.

Environmental Protection Agency.

A harmonised, non-exhaustive list of wastes drawn up by the European Commission and published as Commission Decision 2000/532/EC, as amended by Commission Decision 20 14/955/EU and any subsequent amendment published in the Official Journal of the European Community.

1900hrs to 2300hrs

Any site or premises used for the purpose of the recovery or disposal of waste.

A minimum of 24 times per year, at approximately two week intervals.

Fugitive emissions shall mean any emissions not in waste gases of volatile organic compounds into air, soil and water as well as, solvents contained in any products, unless otherwise stated in Part 2 of Annex VI1 of the Industrial Emissions Directive 20 10/75/EU.

Has the meaning assigned to it by Regulation 3 of the European Communities Environmental Objectives (Groundwater) Regulations 20 I O (S.I. No. 9 of 2010)

2

. Environmer

ha

Hazardous substances

Heavy met

Hours of operation

ICP

Incident

Industrial Emissions Directive

Input (in tl context of Chapter V 201 0/75/EI

Installatior

IPC

Irish Wate

K

kPa

- . -. -.-Licence Reg. No. P1000-01- - . protection Ageno - -

Hectare.

Substances or mixtures as defined in Article 3 of Regulation (EC) No 1272/2008 of the European Parliament and of the Council of 16 December 2008 on classification, labelling and packaging of substances and mixtures.

This term is to be interpreted as set out in “Parameters of Water Quality, Interpretation and Standards” published by the Agency in 2001. ISBN 1- 84095-01 5-3.

The hours during which the installation is authorised to be operational.

Inductively coupled plasma spectroscopy.

The following shall constitute as incident for the purposes of this licence: (i) an emergency;

(ii)

( i i i)

(iv)

any emission which does not comply with the requirements of this licence; any trigger level specified in this licence which is attained or exceeded; and, any indication that environmental pollution has, or may have, taken place.

Directive 20 10/75/EU of the European Parliament and of the Council of 24 November 20 10 on industrial emissions (integrated pollution prevention and control) (Recast).

Shall mean the quantity of organic solvents and their quantity in mixtures used when carrying out an activity, including the solvents recycled inside and outside the installation, and which are counted every time they are used to carry out the activity.

A stationary technical unit or plant where the activity concerned referred to in the First Schedule of EPA Act I992 as amended is or will be carried on, and shall be deemed to include any directly associated activity, which has a technical connection with the activity and is carried out on the site of the activity.

Integrated Pollution Control.

Irish Water, Colvill House, 24/26 Talbot Street, Dublin 1

Kelvin.

Kilopascals.

3

1: -Licence Reg. No. Pl.000-01- . . - . . . . . . . . . . . .

-.. . Environmehal Protection Agency- . ..... --... . ~ -

Licensee

List I

List I1

Local Auth

Maintain

Mass flow I

Mass flow threshold

Month I y

Night-time

Noise-sensi location (N

Oil separat

Organic So

PRTR

Quarterly

Re-use (in 1 context of Chapter V 2010/75/EC

ity

it

e 1

:nt

D

I

This is the equivalent continuous sound level. It is a type of average and is used to describe a fluctuating noise in terms of a single noise level over the sample period (T).

The Rated Noise Level, equal to the LAeq during a specified time interval (T), plus specified adjustments for tonal character and/or impulsiveness of the sound.

Magh nAla Limited, Quartertown Industrial Estate, Mallow, County Cork, CRO Number 490272.

As listed in the EC Directives 2006/1 I/EC and 80/68/EEC and amendments.

As listed in the EC Directives 20064 I/EC and 80/68/EEC and amendments.

(

Cork County Council.

Keep in a fit state, including such regular inspection, servicing, calibration and repair as may be necessary to perform its function adequately.

An emission limit value expressed as the maximum mass of a substance that can be emitted per unit time.

A mass flow rate above which a concentration limit applies.

A minimum of 12 times per year, at intervals of approximately one month.

2300 hrs. to 0700 hrs.

Any dwelling house, hotel or hostel, health building, educational establishment, place of worship or entertainment, or any other installation or area of high amenity which for its proper enjoyment requires the absence of noise at nuisance levels.

Device installed according to the International Standard I.S. EN 858-2:2003 (Separator system for light liquids, (e.g. oil and petrol) - Part 2: Selection of normal size, installation, operation and maintenance).

As defined in Council Directive 2010/75/EU.

Pollutant Release and Transfer Register.

All or part of a period of three consecutive months beginning on the first day of January, April, July or October.

Shall mean the use of organic solvents recovered from an installation for any technical or commercial purpose and including use as a fuel but excluding the final disposal of such recovered organic solvent as waste.

4

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I . . . , . .. . . . . . . . _. . - ’ Environmental Protection Agenq- . - - . . .. ~ - . --Licence Reg. No. PIOO0;OI . .- - . - ,

Sample(s)

Sanitary er

SOP

Specified emissions

Standard I

Storm wat

The Agenc

TOC

Trade effli

Trigger le\

Volatile 0 Compounc

Waste (VOC)

Waste Ga! the contex Chapter V [ED 2010/

Water Ser Authority

Weekly

WWTP

lent

thod

It

iic

n

Unless the context of this licence indicates to the contrary, the term samples shall include measurements taken by electronic instruments.

Wastewater from installation toilet, washroom and canteen facilities.

Standard operating procedure.

Those emissions listed in Schedule B: Emission Limits, of this licence.

A National, European or internationally recognised procedure (e.g. I.S. EN, ISO, CEN, BS or equivalent); or an in-house documented procedure based on the above references; a procedure as detailed in the current edition of “Standard Methods for the Examination of Water and Wastewater” (prepared and published jointly by A.P.H.A., A.W.W.A. & W.E.F.), American Public Health Association, 10 IS Fifteenth Street, N. W., Washington DC 20005, USA; or an alternative method as may be agreed by the Agency.

Rain water run-off from roof and non-process areas.

Environmental Protection Agency.

Total organic carbon.

Trade effluent has the meaning given in the Water Services Act, 2007.

A parameter value, the achievement or exceedance of which requires certain actions to be taken by the licensee.

Shall mean any organic compound as well as the fraction of creosote, having at 293,lSK a vapour pressure of 0,O 1 kPa or more, or having a corresponding volatility under the particular conditions of use.

Any substance or object which the holder discards or intends or is required to discard.

Shall mean the final gaseous discharge containing volatile organic compounds or other pollutants, from a stack or abatement equipment into air.

Cork County Council.

During all weeks of plant operation and, in the case of emissions, when emissions are taking place; with at least one measurement in any one week.

Waste water treatment plant.

5

Environmen . . - . - - .

1

The Enviroi subject to c( with and wi Agency Act

The Agency and has deci that the acti, adverse effe

In reaching I the rec a SI

the

and has cai licensed acti

No objectio with the ten

A screening and the con plans or pro attention wa reasons set I

of any Euro individually European si was not reqi Table 1.0 bc screening fo

Site Code

0021’

.-Licence Rea No P1000-01 . . ._ . ___ Protection Aaenw

Decision & Reasons for the Decision ental Protection Agency is satisfied, on the basis of the information available, that pliance with the conditions of this licence, any emissions from the activity will comply lot contravene any of the requirements of Section 83(5) of the Environmental Protection 92 as amended.

so considers that the activity will not adversely affect the integrity of any European site, d to impose conditions for the purposes of ensuring they do not do so. It has determined 1, if managed, operated and controlled in accordance with the licence, will not have any in the integrity of any of those sites.

j decision the Agency has considered the documentation relating to: cence application, Register Number: P 1000-0 1 and the supporting documentation ed from the applicant; nission received from a third party; spectors Report dated 25 November 20 15

d out an Appropriate Assessment Screening of the likely significant effects of the y on European sites.

aving been received to the proposed determination, the licence is granted in accordance of the proposed determination.

r Appropriate Assessment was undertaken to assess, in view of best scientific knowledge vation objectives of the site, if the activity, individually or in combination with other .ts, is likely to have a significant effect on any European Site. In this context, particular ,aid to the European sites specified in Table 1.0 below. The Agency considered, for the below, that the activity is not directly connected with or necessary to the management

in site and that it can be excluded, on the basis of objective information, that the activity, in combination with other plans or projects will have a significant effect on any

and accordingly the Agency determined that an Appropriate Assessment of the activity :d. N specifies the designated European sites that were considered by the Agency during the hppropriate Assessment process.

Site Name

Blackwater River (CorWWaterford) SAC

Description

Habitats: Estuaries, Mudflats and sandflats not covered by seawater at low tide, Perennial vegetation of stony banks, Salicornia and other annuals colonizing mud and sand, Atlantic salt meadows (Glauco- Puccinellietalia maritimae), Mediterranean salt meadows (Juncetalia maritimi), Killarney Fern Trichomanes speciosum, Water courses of plain to montane levels with the Ranunculion fluitantis and Callitricho -Batrachian Vegetation, Old sessile oak woods with Ilex and Blechnum in the British Isles, *Alluvial forests with Ahus glutinosa and Fraxinus excelsior (Alno -Padion, Alnion incanae, Salicion albae), *Taxus baccata woods of the British Isles.

6

Approximate distance from site boundary 500m

r I

LicenceReg No. P1000-01 - - - - ._ Environmental Protection Anencv _ _ _ - -

Kilcolman Bog SPA

I , I I !

, \

\

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004095 I

t

Species Freshwater Pearl Mussel [Margaritifera margaritifera], White-clawed Crayfish [Austropotamobius pallipes], Sea Lamprey [Petromyzon marinus], Brook Lamprey [Lampetra planerg, River Lamprey [Lampetra jluviatilis], Twaite Shad [Alosa fa/lax], Atlantic Salmon [Salmo salar] (only in fresh water), Otter [Lutra lutra], Habitat: 13.3km Wetlands Species: Whooper Swan [Cygnus Cygnus], Teal [Anas crecca], Shoveler [Anas clypeata]

not

The Agency

\mpact on the qualifying interests of any of the European sites identified above.

is satisfied that no reasonable doubt remains as to the absence of adverse effects on the

7

Licence Reg. No. PI 000-01 I 1

i

Environmental Protection Agency

I II

~

Part I Schedule of Activities Licensed

In pursuance of the ,powers conferred on it by the Environmental Protection Agency Act 1992 as amended, the Agency hereby grants this Integrated Pollution Control licence to:

Magh nAlaiLimited, Quartertown Industrial Estate, Mallow, County Cork and CRO Number 490272,

Under Section 83( 1) of the said Act to carry on the following activity:

I F

- The manufacture of coating materials in processes with a capacity to use at least 10 tonnes per year of organic solvents not included in paragraph 12.2.1. t

'1 at Quartertown Industrial Estate, Mallow, County Cork subject to the following twelve Conditions, with the reasons therefor and associated schedules attached thereto. I

i I

I Part II Schedule of Activities Refused

il None of the proposed activities as set out in the licence application have been refused.

8

Environmen

Conditi

1.1 IPC Sch mol

1.2 Act lice

1.3 For No refc acti

1.4 No is li

0 )

(ii)

sha Agc

1.5 Tht set lice

1.6 Thi not req

Conditi

2.1 Ins1

2.1

2.1

I Protection Agencv . - Licence Reg. No. PIOOO-01

Part 111 Conditions

n 1. Scope

ictivities at this installation shall be restricted to those listed and described in Part I lufe of Activities Licensed, and shall be as set out in the licence application or as ied under Condition 1.4 of this licence and subject to the conditions of this licence.

ities at this installation shall be limited as set out in Schedule A: Limitations, o f this e.

ie purposes of this licence, the installation is the area of land outlined in red on Drawing 14 101 -AE-IPC-1004 entitled ‘IPC application Location Map’ of the application. Any nce in this licence to “installation” shall mean the area thus outlined in red. The licensed ty shall be carried on only within the area outlined.

teration to, or reconstruction in respect of, the activity, or any part thereof, that would, or :ly to, result in

material change or increase in: . . . the nature or quantity of any emission;

the abatementltreatment or recovery systems;

the range of processes to be carried out;

the fuels, raw materials, intermediates, products or wastes generated, or

ny changes in: . site management, infrastructure or control with adverse environmental

be carried out or commenced without prior notice to, and without the agreement of, the ;y.

istallation shall be controlled, operated and maintained, and emissions shall take place as it in the licence. All programmes required to be carried out under the terms of this e become part of this licence.

icence is for the purpose of IPC licensing under the EPA Act 1992 as amended only and ig in this licence shall be construed as negating the licensee’s statutory obligations or .ements under any other enactments or regulations.

significance;

I clariyy the scope of this licence.

n 2. Management of the Installation

lation Management

The licensee shall employ a suitably qualified and experienced installation manager who shall be designated as the person in charge. The installation manager or a nominated, suitably qualified and experienced deputy shall be present on the installation at all times during its operation or as otherwise required by the Agency.

The licensee shall ensure that personnel performing specifically assigned tasks shall be qualified on the basis of appropriate education, training and experience as required and shall be aware of the requirements of this licence.

9

Environrnei

2.2 En

2.:

2.:

rl Protection Aaencv Licence Rea. No. PIOOO-01

2.2.2.1

2.2.2.2

2.2.2.3

2.2.2.4

2.2.2.5

2.2.2.6

ronmental Management System (EMS)

The licensee shall establish and maintain an Environmental Management System (EMS) within six months of the date of grant of this licence. The EMS shall be updated on an annual basis.

The EMS shall include, as a minimum, the following elements:

Management and Reporting Structure.

Schedule of Environmental Objectives and Targets.

The licensee shall prepare and maintain a Schedule of Environmental Objectives and Targets. The schedule shall, as a minimum, provide for a review of all operations and processes, including an evaluation of practicable options, for energy and resource efficiency, the use of cleaner technology, cleaner production, good housekeeping practices and the prevention, reduction and minimisation of waste and shall include waste reduction targets. The schedule shall include time frames for the achievement of set targets and shall address a five-year period as a minimum. The schedule shall be reviewed annually and amendments thereto notified to the Agency for agreement as part of the Annual Environmental Report (AER).

Environmental Management Programme (EMP)

The licensee shall, not later than six months from the date of grant of this licence, submit to the Agency for agreement an EMP, including a time schedule, for achieving the Environmental Objectives and Targets prepared under Condition 2.2.2.2. Once agreed the EMP shall be established and maintained by the licensee. It shall include: 8

8

9

The EMP shall be reviewed annually and amendments thereto notified to the Agency for agreement as part of the Annual Environmental Report (AER).

A report on the programme, including the success in meeting agreed targets, shall be prepared and submitted to the Agency as part of the AER. Such reports shall be retained on-site for a period of not less than seven years and shall be available for inspection by authorised persons of the Agency.

Documentation

(i) The licensee shall establish and maintain an environmental management documentation system which shall be to the satisfaction of the Agency.

The licensee shall issue a copy of this licence to all relevant personnel whose duties relate to any condition of this licence.

designation of responsibility for targets; the means by which they may be achieved; the time within which they may be achieved.

(ii)

Corrective Action

The licensee shall establish procedures to ensure that corrective action is taken should the specified requirements of this licence not be fulfilled, The responsibility and authority for persons initiating further investigation and corrective action in the event of a reported non-conformity with this licence shall be defined.

Awareness and Training

The licensee shall establish and maintain procedures for identifying training needs, and for providing appropriate training, for all personnel whose work can have a significant effect upon the environment. Appropriate records of training shall be maintained.

10

Protection Anencv Licence Rep. No. PIOOO-01

Reason:

Conditi

3.1 Thc infi aiti sPe and in t

3.2 Inst

3.2

3.2

3.3 Thc any

mol Agt

2.2.2.7

2.2.2.8

2.2.2.9

Communications Programme

The licensee shall establish and maintain a Public Awareness and Communications Programme to ensure that members of the public can obtain information at the installation, at all reasonable times, concerning the environmental performance of the installation.

Maintenance Programme

The licensee shall establish and maintain a programme for maintenance of all plant and equipment based on the instructions issued by the manufacturer/supplier or installer of the equipment. Appropriate record keeping and diagnostic testing shall support this maintenance programme. The licensee shall clearly allocate responsibility for the planning, management and execution of all aspects of this programme to appropriate personnel (see Condition 2.1 above).

Efficient Process Control

The licensee shall establish and maintain a programme to ensure there is adequate control of processes under all modes of operation. The programme shall identify the key indicator parameters for process control performance, as well as identifying methods for measuring and controlling these parameters. Abnormal process operating conditions shall be documented, and analysed to identify any necessary corrective action.

make provision for management of the activity on a planned basis having regard to desirability of ongoing assessment, recording and reporting of matters affecting the

vironment.

n 3. Infrastructure and Operation

icensee shall establish and maintain, for each component of the installation, all ructure referred to in this licence in advance of the commencement of the licensed ies in that component, or as required by the conditions of this licence. Infrastructure ied in the application that relates to the environmental performance of the installation not specified in the licence, shall be installed in accordance with the schedule submitted application.

ation Notice Board

The licensee shall, within one month of the date of grant of this licence, provide an Installation Notice Board on the installation so that it is legible to persons outside the main entrance to the installation. The minimum dimensions of the board shall be 1200 mm by 750 mm. The notice board shall be maintained thereafter.

The board shall clearly show:

(i) (ii) (iii) (iv) (v) (vi)

the name and telephone number of the installation; the normal hours of operation; the name of the licence holder; an emergency out of hours contact telephone number; the licence reference number; and where environmental information relating to the installation can be obtained.

censee shall install on all emission points such sampling points or equipment, including ita-logging or other electronic communication equipment, as may be required by the y. All such equipment shall be consistent with the safe operation of all sampling and )ring systems.

1 1

Licence-Reg. No. PIOOO-01 . _. _--- ”___ -- - i

I

- _ Environmental Protection Ageno, -- 1

materials stored therein. Bunds shall be designed having regard to Agency guidelines ‘Storage and Transfer of Materials for Scheduled Activities’ (2004).

3.4

3.5

3.6

3.7

3.8

3.9

3.10

3.1 1

3.12

demonstrated to be otherwise. All drainage from bunded areas shall be diverted for collection and safe disposal, unless it can be deemed uncontaminated.

3 The

0 ) 1

(ii)

1 12

licensee shall maintain silt traps and oil separators at the installation:

Silt traps to ensure that all storm water discharges, other than from roofs, from the installation pass through a silt trap in advance of discharge;

An oil separator on the storm water discharge from yard areas. The separator shall be a Class I by-pass separator.

- Environmer

3.1

3.13 Th Pr( vis

3.14 Th tWl thi ins

3.15 Na n a1 the

3.16 Th rec

Condit 4.1 En

fo 1

4.1

4. I

4.2 Th lic vo

I Protection Aaency Licence Reg. No. P1000-01-- .. ..

agreed by the Agency and shall include one monitoring point upgradient and two monitoring point’s downgradient of the installation.

2 All wellheads shall be adequately protected to prevent contamination or physical damage, from the date of their installation.

licensee shall, within three months of the date of grant of this licence, install in a inent location on the site a wind sock, or other wind direction indicator, which shall be le from the public roadway outside the site.

licensee shall, within three months of date of grant of this licence, install and maintain ;torn water discharge monitoring points for the sampling of storm water as required by icence. These monitoring points shall be located at or near the point of discharge from the Ilation. The monitoring points shall be labelled S W l and SW2.

ral gas shall be used in the boiler on site. In the event of an interruption to the supply of al gas, an alternative fuel such as gas oil may be used with the prior written agreement of ,gency.

boiler shall be inspected and maintained annually in accordance with manufacturer’s rements.

o provide for appropriate operation of the installation to ensure protection of the r vironment.

)n 4. Interpretation sion limit values for emissions to atmosphere in this licence shall be interpreted in the wing way:

Continuous Monitoring

(i) No 24 hour mean value shall exceed the emission limit value.

(ii) 97% of all 30 minute mean values taken continuously over an annual period

(iii) No 30 minute mean value shall exceed twice the emission limit value.

Non-Continuous Monitoring

(i) For any parameter where, due to sampling/analytical limitations, a 30 minute sample is inappropriate, a suitable sampling period should be employed and the value obtained therein shall not exceed the emission limit value.

(ii) For flow, no hourly or daily mean value, calculated on the basis of appropriate

(iii) For all other parameters, no 30 minute mean value shall exceed the emission

(iv) For all TOC (as C) concentration limits:

the average of all readings in one monitoring exercise shall not exceed the emission limit values and; no hourly average shall exceed 1.5 times the emission limit; At least three consecutive readings shall be obtained in -each monitoring exercise.

concentration and volume flow limits for emissions to atmosphere specified in this ce shall be achieved without the introduction of dilution air and shall be based on gas nes under standard conditions of:

shall not exceed 1.2 times the emission limit value.

spot readings, shall exceed the relevant limit value.

limit value.

.

. .

13

I .

it

4.3.2

, ,

{

4.3!3

f

4.4 Where

I

I i

4.21.1 From non-combustion sources:

(i) No flow value shall exceed the specific limit.

(ii) No pH value shall deviate from the specified range.

(iii) No temperature value shall exceed the limit value.

Composite Sampling

(i) No pH value shall deviate from the specified range.

(ii) For parameters other than pH and flow, eight out of ten consecutive composite results, based on flow proportional composite sampling, shall not exceed the emission limit value. No individual results similarly calculated shall exceed 1.2 times the emission limit value.

I

I

Discrete Sampling

For parameters other than pH and temperature, no grab sample value shall exceed 1.2 times the emission limit value.

the ability to measure a parameter is affected by mixing before emission, then, with

j

/1 Temperature 273K, Pressure IO 1.3 kPa (no correction for oxygen or water content).

5.4.1 i !

5.4.;

The licensee shall calculate annually the fugitive emissions of volatile organic compounds and the organic solvent input, and submit a report as part of the AER.

Fugitive emissions from the Manufacturing of coating mixtures, varnishes, inks and

1

I Reason: To clarify lhe interpretation of limit values frwed under the licence.

I ! !

1 I

Conditibn 5. Emissions

total solvent input, where solvent consumption is greater than 100 tonnes per calendar year, or 3% of total solvent input, where solvent consumption is greater than 1000 tonnes per year. Assessment of compliance with this fugitive emission limit shall be reported annually as part of the AER.

14

Environmental Protection Aaencv Licence Reg. No. PIOOO-01 - - -

'

I

Any substances or mixtures which, because of their content of VOCs classified as carcinogens, mutagens or toxic to reproduction under Regulation (EC) No 1272/2008, are assigned or need to carry the hazard statements H340, H350, H350i, H360D or H360F shall not be used in the installation.

hazard statements H341 or H35 1 shall not be used at the installation. 5.4.4 I Substances or preparations which contain halogenated VOCs which are assigned the

I. Reason: IT0 provide for the protection of the environment by way of control and limitation of

1 [emissions.

carbon absorption unit(s) or equivalent abatement system(s) for the treatment of the air emissions discharged at emission point A2- 1. This programme shall be submitted to the Agency in advance of implementation.

6.1

6.2

6.3

6.4

The

Condition 6. Control and Monitoring t

of completion.

licensee shall carry out such sampling, analyses, measurements, examinations,

15

i

. . _. . . Environmental Protection Agency - . - . .. . . . , Licence Rea. No. PIOOO-01 -. i

6.9.1 , ,

I

1

. . . ..

The licensee shall prepare a programme, to the satisfaction of the Agency, for the identification and reduction of fugitive emissions using an appropriate combination of best available techniques. This programme shall be included in the Environmental Management Programme.

. _ .

6.5

6.6

6.7

6.8

6.9

6.10

6.1 1

6.12

6.13

6.14

practicable and alternative sampling and monitoring facilities shall be put in place. The use of alternative equipment, other than in emergency situations, shall be as agreed by the Agency.

6.9 ? The licensee shall prepare and report a Solvent Management Plan (SMP) for the installation for each calendar year. The substances to be included in the SMP shall be determined with reference to the definition of organic solvent in the IED 2010/75/EU and shall be agreed by the Agency each year. The SMP shall be prepared in accordance with any relevant guideline in Annex VI1 Part 7 of the IED 2010/75/EU or as issued by the Agency and shall be submitted as part of the AER. The licensee shall keep records of the data from which the reported information was derived and supporting documentation including a description of the methodology used for data collection.

The, integrity and water tightness of all underground pipes, tanks, bunding structures and containers and their resistance to penetration by water or other materials carried or stored theriin shall be tested and demonstrated by the licensee within 12 months of the date of grant of this licence. This testing shall be carried out by the licensee at least once every three years therkafter and reported to the Agency on each occasion. This testing shall be carried out in accordance with any guidance published by the Agency. A written record of all integrity tests and any maintenance or remedial work arising from them shall be maintained by the licensee.

The stormwater drainage system (i.e., gullies, manholes, any visible drainage conduits and

wee ly and desludged as necessary. All sludge and drainage from these operations shall be collected for safe disposal. The drainage system, bunds, silt traps and oil separators shall be properly maintained at all times.

An inspection system for the detection of leaks on all flanges and valves on over-ground pipes used to transport materials other than water shall be carried out weekly. A log of such inspections shall be maintained.

Storm Water

A visual examination of the storm water discharges shall be carried out weekly. A log of such

'I I

II n

such /I other aspects as may be agreed) and bunds, silt traps and oil separators shall be inspected

1 ! I

'I

I i

shall be maintained.

icensee shall carry out a noise survey of the site operations annually. The survey progyamme shall be undertaken in accordance with the methodology specified in the 'Guiqance Note for Noise: Licence Applications, Surveys and Assessments in Relation to Scheduled Activities (NG4)' as published by the Agency.

16

. .

I.

I’ 7.1 The 1 date;

I

Environmental Protection Apencv Licence Rea. No. PIOOO-01 - -- - -

licensee shall carry out an audit of the energy efficiency of the site within one year of the of grant of this licence. The audit shall be carried out in accordance with the guidance

6.15 Pollutant Release and Transfer Register (PRTR)

The!, licensee shall prepare and report a PRTR for the site. The substance and/or wastes to be included in the PRTR shall be as agreed by the Agency each year by reference to EC Regulations No. 166/2006 concerning the establishment of the European Pollutant Release and! Transfer Register. The PRTR shall be prepared in accordance with any relevant guidelines issued by the Agency and shall be submitted electronically in specified format and as part of the AER.

I 6.16 The licensee shall, within six months of the date of grant of this licence, develop and establish

a Data Management System for collation, archiving, assessing and graphically presenting the moditoring data generated as a result of this licence.

‘I I

(r Reason: To provide for the protection of the environment by way of treatment and monitoring of

emissions.

17

. .

sit;!

b) I

c)

a) ,~

I

- . Environmental Protection Anencv Licence Rep. No. PIOOO-01

8.5

8.6

8.7

8.8

8.9

8.10

No; waste classified as green list waste in accordance with the EU Shipment of Waste Regulations (Council Regulation EEC No. 1013/2006, as may be amended) shall be consigned for 'recovery without the agreement of the Agency.

Wi t . for disposallrecovery off-site shall be analysed in accordance with Schedule C: Control & Vonitoring, of this licence.

Unless approved in writing, in advance, by the Agency the licensee is prohibited from mixing a hazardous waste of one category with a hazardous waste of another category or with any other non-hazardous waste.

TheL licensee shall neither import waste into the State nor export waste out of the State except in accordance with the relevant provisions of Regulation (EC) No IO 13/2006 of the European Parliament and of the Council of 14th June 2006 on shipments of waste and associated national regulations.

The' licensee shall establish and maintain an inventory of hazardous substances, including storage locations and tonnages, which shall be available for inspection by authorised persons of tpe Agency, at all reasonable times.

I.

I I

{I Doc iented good housekeeping and cleaning procedures shall be in place and practised on ich procedures shall include:

laterials and waste transfer and handling, Insite storage, and he cleaning of structures and equipment within process buildings, outside yards and Alection tanks.

provide for the appropriate handling of material and the protection of the Iironment.

I 9. Accident Prevention and Emergency Response

ensee shall, within six months of date of grant of this licence, ensure that a documented mnt Prevention Procedure is in place that addresses the hazards on-site, particularly in I to the prevention of accidents with a possible impact on the environment. This ure shall be reviewed annually and updated as necessary.

.ensee shall, within six months of date of grant of this licence, ensure that a documented ency Response Procedure is in place that addresses any emergency situation which may ite on-site. This procedure shall include provision for minimising the effects of any :ncy on the environment. This procedure shall be reviewed annually and updated as ary.

Its

In the event of an incident the licensee shall immediately:

carry out an investigation to identify the nature, source and cause of the incident and any emission arising therefrom; isolate the source of any such emission; evaluate the environmental pollution, if any, caused by the incident; identify and execute measures to minimise the emissions/malhnction and the effects thereof; identify the date, time and place of the incident; notify the Agency and other relevant authorities.

18

Environmental Protection Agencv Licence Rea No. PIOOO-01- - - . I

9.3~2 The licensee shall provide a proposal to the Agency for its agreement within one month of the incident occurring or as otherwise agreed by the Agency, to:

(i) identify and put in place measures to avoid recurrence of the incident; and (ii) identify and put in place any other appropriate remedial actions.

I

1

[Reason:

i I

1 , Conditi

10.1 Fol, inv: sati soil mat

10.2 Dec

10.:

10.:

10.:

10.3 Thc

(0 (ii)

(iii)

(4

10.4 A 1 Ma wit1 invc con

1 provide for the protection of the environment. I

n 10. Decommissioning & Residuals Management

wing termination, or planned cessation for a period greater than six months, of use or rement of all or part of the site in the licensed activity, the licensee shall, to the iction of the Agency, decommission, render safe or remove for disposalhecovery any rubsoil, buildings, plant or equipment, or any waste, materials or substances or other * contained therein or thereon, that may result in environmental pollution.

nmissioning Management Plan (DMP)

The licensee shall prepare, to the satisfaction of the Agency, a fully detailed and costed plan for the decommissioning or closure of the site or part thereof. This plan shall be submitted to the Agency for agreement within six months of the date of grant of the licence.

The plan shall be reviewed annually and proposed amendments thereto notified to the Agency for agreement as part of the AER. No amendments may be implemented without the agreement of the Agency.

The licensee shall have regard to the Environmental Protection Agency’s Guidance on Assessing and Costing Environmental Liabilities (20 14) and, as appropriate, Guidance on Environmental Liability Risk Assessment, Residuals Management Plans and Financial Provision (2006) when implementing Condition 10.2. I above.

)ecommissioning Management Plan shall include, as a minimum, the following:

!

I

a scope statement for the plan; the criteria that define the successful decommissioning of the activity or part thereof, which ensures minimum impact on the environment; a programme to achieve the stated criteria; where relevant, a test programme to demonstrate the successful implementation of the decommissioning plan; and details of the costings for the plan and the financial provisions to underwrite those costs.

al validation report to include a certificate of completion for the Decommissioning gement Plan, for all or part of the site as necessary shall be submitted to the Agency 1 three months of execution of the plan. The licensee shall carry out such tests, igations or submit certification, as requested by the Agency, to confirm that there is no wing risk to the environment.

I make provision for the proper closure of the activity ensuring protection of the vironment. I

19

- - Environmehd Protection Agenq Licence Rea. No. PIOOO-01

I

Condition 11. Notification, Records and Reports

1 1 . 1

11.2

11.3

11.4

11.5

11.6

11.7

The licensee shall notify the Agency, in a format as may be specified by the Agency as soon as practicable after the occurrence of any of the following: ’ any release of environmental significance to atmosphere from any potential (i) /I

emissions point including bypasses; I

any emission that does not comply with the requirements of this licence; any malfunction or breakdown of key control equipment or monitoring equipment set out in Schedule C: Control and Monitoring, of this licence which is likely to lead to loss of control of the abatement system; and any incident with the potentia1 for environmental contamination of surface water or groundwater, or posing an environment threat to air or land, or requiring an

deG

In t lice inci

The whi

!

The nati incl effe f0lll

The the nan recc

The and sucl

The site

(i) (ii) (iii) (iv)

(i) 1 I

(4 ( 4

(vii

(vii

Thi

emergency response by the Local Authority.

censee shall include as part of the notification, date and time of the incident, summary ; of the occurrence, and where available, the steps taken to minimise any emissions.

I event of any incident which relates to discharges to sewer having taken place, the ee shall notify the Local Authority and Irish Water as soon as practicable after such an nt.

Alowing shall be notified, as soon as practicable after the occurrence of any incident relates to a discharge to water:

lnland Fisheries Ireland in the case of discharges to receiving waters

icensee shall make a record of any incident. This record shall include details of the , extent, and impact of, and circumstances giving rise to, the incident. The record shall e all corrective actions taken to manage the incident, minimise wastes generated and the on the environment, and avoid recurrence. The licensee shall, as soon as practicable

ling incident notification, submit to the Agency the incident record.

censee shall record all complaints of an environmental nature related to the operation of tivity. Each such record shall give details of the date and time of the complaint, the of the complainant (if provided), and give details of the nature of the complaint. A I shall also be kept of the response made in the case of each complaint.

icensee shall record all sampling, analyses, measurements, examinations, calibrations iaintenance carried out in accordance with the requirements of this licence and all other nonitoring which relates to the environmental performance of the installation.

icensee shall as a minimum ensure that the following documents are accessible at the

the licences relating to the installation; the current EMS for the installation; the previous year’s AER for the installation; records of all sampling, analyses, measurements, examinations, calibrations and maintenance carried out in accordance with the requirements of this licence and all other such monitoring which relates to the environmental performance of the installation; relevant correspondence with the Agency; up-to-date site drawingdplans showing the location of key process and environmental infrastructure, including monitoring locations and emission points; up-to-date Standard Operational Procedures for all processes, plant and equipment necessary to give effect to this licence or otherwise to ensure that standard operation of such processes, plant or equipment does not result in unauthorised emissions to the environment; any elements of the licence application or EIS documentation referenced in this licence.

locumentation shall be available to the Agency for inspection at all reasonable times.

20 1

(i) j

(ii) ! !

I Reason: To provide for the collection and reporting of adequate information on the activity.

I

the tonnages and EWC Code for the waste materials imported and/or sent off-site for disposal/recovery; the names of the agent and carrier of the waste, and their waste collection permit details, if required (to include issuing authority and vehicle registration number);

t Condition I 12. Financial Charges and Provisions

1 12.1.2

I the Agency from time to time determines, having regard to variations in the extent of reporting, auditing, inspection, sampling and analysis or other functions carried out by the Agency, towards the cost of monitoring the activity as the Agency considers necessary for the performance of its functions under the Environmental Protection Agency Act 1992 as amended. The first payment shall be a pro-rata amount for the period from the date of grant of this licence to the 3 l s t day of December, and shall be paid to the Agency within one month from the date of grant of the licence. In subsequent years the licensee shall pay to the Agency such revised annual contribution as the Agency shall from time to time consider necessary to enable performance by the Agency of its relevant functions under the Environmental Protection Agency Act 1992 as amended, and all such payments shall be made within one month of the date upon which demanded by the Agency.

In the event that the frequency or extent of monitoring or other functions carried out

c

21

12.2 Er

12

12

I2

12

12

determined by the Agency to defray its costs in regard to items not covered by the said annual contribution.

ronmental Liabilities

1 The licensee shall as part of the AER, provide an annual statement as to the measures taken or adopted at the site in relation to the prevention of environmental damage, and the financial provisions in place in relation to the underwriting of costs for remedial actions following anticipated events or accidentshcidents, as may be associated with the carrying on of the activity.

The licensee shall arrange for the completion, by an independent and appropriately qualified consultant, of a comprehensive and fully costed Environmental Liabilities Risk Assessment (ELRA) which addresses the liabilities from past and present activities. The assessment shall include those liabilities and costs identified in Condition IO for execution of the DMP. A report on this assessment shall be submitted to the Agency for agreement within twelve months of date of grant of this licence. The ELRA shall be reviewed as necessary to reflect any significant change on site, and in any case every three years following initial agreement. Review results are to be notified as part of the AER.

As part of the measures identified in Condition 12.2.1, the licensee shall, to the satisfaction of the Agency, make financial provision to cover any liabilities associated with the operation (including closure). The amount of indemnity held shall be reviewed and revised as necessary, but at least annually. Proof of renewal or revision of such financial indemnity shall be included in the annual ‘Statement of Measures’ report identified in Condition 12.2.1.

The licensee shall revise the cost of closure, restoration and aftercare annually and any adjustments shall be reflected in the financial provision made under Condition 12.2.3.

The licensee shall have regard to the Environmental Protection Agency Guidance on Environmental Liability Risk Assessment, Residuals Management Plans and Financial Provision when implementing Conditions 12.2.2 and 12.2.3 above.

2

3

4

5

o provide for adequate financing for monitoring and financial provisions for measures 1 proieci ilte environment.

22

SCHEl

There are I

i

SCHEI

7LE A: Limitations

limitations on the installation specified in the Schedule.

JLE B: Emission Limits

B.1 Emissions to Air I1 Emission Point Reference No:

Location: 1 Coating manufacturing operation

A2-1 (paint weigh off booth

Maximum in any one day:

Maximum rate per hour:

129,600 m3

16,200 m3

9.45m above ground

i l Total Organic Carbon (as C)

j Total Particulates Y 150 rng/rn3

IO rng/rn3 It

Note I : Moiitoring should be carried out during representative periods where mixing of solvent and other raw materials is bei& carried out.

*::

B. 2 Emissions to Water

There shall be no emissions to water of environmental significance. 11 it

B.3 EAissions to Sewer

There shall be no process effluent emissions to sewer t it

23

, .-

Daytime dB LAr,T

(30 minutes)

I 5 5

B.4 Noise Emissions

Evening time dB LAr.T

50

Night-time dB LAeo,T

(30 minutes) (15-30 minutes) 45 Note I

24

SCHEIIULE C: Control & Monitoring

C.1.1. Cqntrol of Emissions to Air

Controt Parameter Monitoring Frequency Key Equipment Note '

Inlet Air Flo

Note2: Add 1

Differential 1

Emission Pc Description

Parameter Monitoring Key Equipment

Continuous Flow Monitor

Cont

essure across bag

Inlet Air flov

Continuous Differential filter

Other ' Note 1: Additi Note 2: The li

c.1.2. M

Emission P

Location:

ssure

Continuous

Continuous

Flow Monitor

To be agreed by the Agency

I I ensee shall maintain appropriate access to standby and/or spares to ensure the operation of the abatement

nal controls to be determined by Condition 6.1.

Pressure sensors

I I I controls as may be determined by the Agency. see shall maintain appropriate access to standby and/or spares to ensure the operation of the abatement system.

itoring of Emissions to Air

it Reference No:

Parameter

TOC(asC) 1,

Volumetric Flow Rate

Particulates

Note 1: Monitoring should be carried out I

F

i carried dut.

i

A2-1

Paint weigh off booth

Monitoring Frequency No'e ' .

Quarterly

Quarterly

Quarterly

ring representative periods where mixing o

*. *-

343888 597270N)

Analysis Methodmechnique

Flame Ionisation Detector (FID)

Standard Method

Standard Method

olvent and other raw materials is being

25 . I

- . . - . .. ... Environmej,ta[ protection Agenw.. . . . . . - _. . ... . - _ _ . . ._ . _. .- .... - ----Licence Reg: No. PlOOO-O-I-----

4 *.

I 1

C.2.1. Control of Emissions to Water

I *::

Parameter Monitoring Frequency Analysis Methodmechnique Note 1

Monthly

Zinc , /I TOC meter and recorder

I Quarterly I Standard method

Visual lnspdition II

Weekly Sample and examine for colour and odour.

II *. .- 1 C.3.1. Control of Emissions to Sewer

\ I

There shall de no process effluent emissions to sewer. it

26

. - .-Licence.Ren. No. P1000-01-.- I .._. .~.. . . . .... Enviranmen/tal Protection.Agencv . -. . . . ... . . . .~ . .

Waste Class

Other 1

i ! C.4 Waste Monitoring I

Frequency Parameter Method

As agreed by the Agency

*:-

!

i

.. *-

I Location:

Standard Method

Standard Method

B H l and BH2, and any other boreholes that may be agreed by the Agency (Condition 3.12)

,:

Monitoring Frequency

Biannually i 1

Parameter

PH

27

Analysis Methodmechniques

pH electrodelmeter

Conductivity;

Zinc

Biannually

Biannually

Volatile Orgahc Compounds 1 Biannually I,

Standard Method

- Licence Rea. No. PIOOO-01 - - . -- Environmental Protection Aaencv

I

SCHED,ULE D: Annual Environmental Report I

1: Annual Environmental Report Content

Emissions from the installation Waste management record. Resource cdnsumption summary. Complaints summary. Schedule oflEnvironmental Objectives and Targets. Environmental management programme - report for previous year. Environmental management programme - proposal for current year. Pollutant Release and Transfer Register - report for previous year. Pollutant Release and transfer Register - proposal for current year. Noise monitoring report summary. Ambient monitoring summary. Tank and pipeline testing and inspection report. Reported inkdents summary.

I Energy efficiency audit report summary.

1 Report on the assessment of the efficiency of use of raw materii., in processes and the reduction in waste generated. ,I Report on p!ogress made and proposals being developed to minimise water demand and the volume of trade effluent discharges. Solvent Management Plan.

I. Reports on financial provision made under this licence, management and staffing structure of the installation, and

l a programme for public information. r Review of decommissioning management plan I:

Statement ofmeasures in relation to prevention of environmental damage and remedial actions (Environmental Liabilities). 1 Environmental Liabilities Risk Assessment Review (every three years or more frequently as dictated by relevant on-site chande including financial provisions.

i' Any other ite,ms specified by the Agency. 'ote 1:

?

i"

1. I /I I

1 I . I:

I

Content may be revised subject to the agreement of the Agency.

1 !

I ; 9

Sealed by the seal of the Agency on this the 13'h day of January 2016.

I PRESENT when the seal of Was affixed hereto: i

I!

\ I1

Maw Tuaer. Authorised Person

28