Harri Piik NEW AUTOMATION 19.5.2016 TECHNOLOGIES … New auto… · Cloud, Mobility, Analytics •...

NEW AUTOMATION

TECHNOLOGIES BEYOND 2020Harri Piik

19.5.2016

Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.

Bio

1

Harri Piik, Honeywell Oy

Harri Piik is Sr. Account Manager for Honeywell, Finland.

His special knowledge covers Alcont and Experion PKS

technologies and he is currently involved in Alcont migration

to Experion PMD initiative as technology specialist.

Another special interest area is Advanced Solutions.

Harri has more than 30 years of process automation

experience in sales, estimation and product management

positions.

He graduated from Lappeenranta University of Technology in

chemical engineering.

https://www.linkedin.com/in/harri-piik-

48611b18?trk=nav_responsive_tab_profile

https://www.linkedin.com/in/harri-piik-48611b18?trk=nav_responsive_tab_profile


Abstract

• What is Connected Enterprise?

• Automation Infrastructure Change

• Future Control Room

• Industrial Cyber Security

2


What is Connected Enterprise?

3


Connected Enterprise

4

Transformative Time

Cloud

Big DataPredictive Analytics

Connectivity

IndustrialInternet of Things

Mobility

Gartner’s Predictions

“Key business transformation drivers”


Challenges: Need for a Paradigm Shift

5

…Leading to

*Global Energy Talent, 2015

** PWC, 2014

The need to transforming

how things are done to

remain competitive, taking

advantage of:

Customer Challenges…

average age of production engineers in

North America, leading to a 38%

forecasted shortage in talent by end of

decade*

Workforce

Expertise51

More with

Less40%

estimated OPEX reduction (vs. ‘14)

needed within fields in the North Sea to

remain vital at current oil prices**

Data

Overload/

Accessibility22%

of average annual revenue was lost due

to not being able to leverage information

collected***

Market

Pressure40%

percent of process upsets caused by

human error. Increased competition &

more frequent market volatility is making

uptime even more critical****

• Business process

management and redesign

• Industrial Internet of Things

• Technology enablers:

Cloud, Mobility, Analytics

• Operational consolidation

• Reduced Lifecycle cost of

technology deployment

• Performance contracting

***Oracle “From Overload to Impact: An Industry Scorecard,” 2015

****ARC “Improving Margins with Smart Operations,”2015


Digital Transformation

6

1. Connectivity

Easier integration leading to pervasive analytics

2. Real-time

Now and always up to date information

3. Collaboration

Work process transformation. Knowledge retention

OPC UA Connectivity

Digital Transformation

Alarm & Operations

Management Solutions

Profit Solutions

Simulation & Competency

Solutions

Product Management,

Planning & Scheduling Solutions

Data, Analytics &

Collaboration Solutions

Industry Vertical

Solutions

Cloud

Mobility

Powered by Mobility, Cloud and OPC UA


Bringing ‘Smart’ to the Operations

7

Operating Assets

Data Integration

Analytics

Reporting / Dashboards

Enterprise

Decision Support System

Evaluate Opportunities

Prioritize / Execute

Data Knowledge Action

Work Process Transformation

Aligning Business Objectives to Operational decisions


Example: Alcont Migration + Smart Operations

8

UPS Engineering AnalyticsPHD

Tag sync.

Alarms

Bringing ‘Smart’ to

the Operations

+

+

=

+

DynAMo

Alarm

Management

Asset

Sentinel

Equipment

Health

Analytics

KPI

Monitoring

Performance

management

INSIGHT

Visualization

Analysis

Common

User Interface

Technology

Analytics

Collaboration &

Workflow

Alcont Graphics Experion Graphics

I/O

Connectivity

Mobility


Automation Infrastructure Change

9


Continuous Change...

10

Virtualization &Proprietary

• General purpose

• Integration

• Management

• Component cost

• Long-life

Processor+

Network+

Applications+

Storage+

Integration

Windows &Proprietary

• Dedicated

• Integration

• Management

• Component cost

• Short-life

Processor+

Network

Proprietary

• Dedicated

• Integration

• Management

• Component cost

• Long-life

Processor

1 2 4

General-purpose


Future Control Room

11


Challenges in Today’s Control Rooms

12

Today’s Control Rooms

Operator Fatigue

Poor Ergonomics, Lighting & Acoustics

Lagging Best Office

Environment Technology

Lack of Mobility

Inefficient Collaboration

& Comms

Inefficient Graphics

Inefficient Wall Screens

Access to Engineering & Business Information


Orion Console Benefits

13

• Handle a greater scope of

responsibility

• Assess and respond faster

to abnormal situations

• More alert, comfortable

and reduced stress and

fatigue


Ergonomic Design

14

• Design based on

ergonomic best

practices for screen

viewing angle,

location of interface

devices

(keyboard/mouse/

touchpanel)


New Workspace Design

15

L1 Display

L2 Display L3 Display

Alarm Summary

Trends

Faceplates

SupportingInfo

Faceplates

Level 1 Overview Displays

Level 2 Displays Level 3 Displays

Trends and optimized TargetsAlarms

CCTV

APC Level 4, Task Displays & Trends

Alarms

CCTV

Level 2

Level 3

Level 1 Displays

Level 3

Level 3


Integration Business PC or other Applications

16


Limit Repository

17

• Define the operating envelope

• Provides a comprehensive viewof limits from many applications,making it possible to see limitstogether and in context,regardless of source

• Single data model of the limit space- variables, - boundaries, - constraints, - operating limits, - modesenables limits to be consistently managed (storage and retrieval)


Industrial Cyber Security

18


Importance of Industrial Cyber Security

19

“There are two kinds of big companies in the United States.

There are those who’ve been hacked…

and those who don’t know they’ve been hacked”

James Comey - Director, Federal Bureau of Investigation

Sources: PWC & Kaspersky Lab

• Cyber attacks up 48%

• New malware targets ICS

• Limited internal resources

• 42.8 million attacks expected

• 117, 339 attacks per day

In 2014

2015 Forecast


Levels of Security

20

Security

level 4

Security

level 3

Security

level 2

Security

level 1

Ma

turi

ty

leve

l 0

Ma

turi

ty

Le

ve

l 1

Ma

turi

ty

Le

ve

l 2

Ma

turi

ty

Le

ve

l 4

3

Critical

infrastructure

Typical critical infrastructure:

Oil & gas, power, water

Non-critical

infrastructure

Typical non-critical infrastructure:

Plastics, steel, resins, food, paper, beverages

Classifications of criticality can

differ by country!

Where are we

today?In our security assessments most companies

score between SL 1 and SL 2 and ML 0 and ML 1

What is your Risk Appetite?


Levels of Security

21IE

C 6

24

43

-T

ech

nic

al p

rote

ctio

n le

ve

l

C2M2 - Maturity level

SL 4 – Protects against intentional security incidents using sophisticated means and having

extended resources – Nation State

SL 3 – Protects against intentional security incidents using sophisticated means –

Hacktivist, Terrorist

SL 2 – Protects against intentional security incidents using simple means – Cyber Crime,

Hacker

SL 1 – Protects against casual security incidents – Careless Employee or Contractor

IEC 62443-3-3 – Security Levels

ML 3 – Practices are managed with policies and governance from organization. Policies

are reviewed and adjustments made as needed and include compliance with specified

standards and/or guidelines.

ML 2 – Risk practices are approved by management and expressed as policy, policies,

processes, and procedures are defined, implemented and validated. Adequate resources

are provided.

ML 1 – Risk practices are performed but may be adhoc, typically by individual thus

outcome may vary depending on the individual.

ML 0 – Practices are not formalized, often case by case, and risk is managed in an ad hoc

and sometimes reactive manner.

NIST / C2M2 – Maturity Levels (As Examples)

What is an appropriate

protection level for my plant?


Where would your Security Profile be?

22


Security Design

23

PROTECT

Technical controls

(Firewall, AWL, AV, IPS, DC,

network segmentation, ….)

DETECT

Technical controls

(IPS, IDS, SIEM, Security

Dashboard …)

RESPOND

Technical controls

(IPS, Recovery CD, …)

RECOVER

Technical controls

(Back-up Control Center, …)

IDENTIFY

Non-technical controls

(Assessments, Risk management)


(Security Policies & Procedures)


(Security monitoring)


(Security incident response,

Disconnection management)


(Data recovery, Disaster recovery)

Technical controls

(Vulnerability scanning,

Monitoring …)

TIME TO

BREACH THE

PROTECTION

TIME TO

DETECT THE

EVENT

TIME TO

RESPOND TO

THE EVENT> +

IF TRUE THE PLANT IS SECURE

TB > (TD + TR )


Summary

24

New automation

technologies beyond

2020


New automation technologies beyond 2020

25

Enabling Broader Operator Scope While Improving Safety and Reliability

Operations Transformation

Operator Environment Today

More Complex Than Ever

More Situational Awareness, Faster Response, Operate Closer to Limits

Centralize Operations and Expertise

Consolidated or Remote Operations

Virtualization: General-purpose platforms

Apply the Best Resources Wherever They Are in the World

80%+ Reduction in Maintenance, Space, Energy Use and Better Security

Industrial Cyber Security

To Learn more…www.becybersecure.com

Harri Piik NEW AUTOMATION 19.5.2016 TECHNOLOGIES … New auto… · Cloud, Mobility, Analytics •...

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