HabaSYNC Timing Belt Covers - DUOBELT :: Home · or pockets, or reduce stress concentration on the...
Transcript of HabaSYNC Timing Belt Covers - DUOBELT :: Home · or pockets, or reduce stress concentration on the...
ProductsMedia No. 4282
Habasit– Solutions in motion
HabaSYNC®
Timing Belt Covers
2Contents
The right solution every time 3Polyurethane covers 4–5Elastomere covers 6–7Polyvinyl chloride covers 8Other covers 9Modifications 10Website for more information 11Contacts 12
Product liability, application considerationsIf the proper selection and application of Habasit products are not recommended by an authorized Habasit sales specialist, the selection and application of Habasit products, including the related area of product safety, are the responsibility of the customer. All indications / information are recommendations and believed to be reliable, but no representations, guarantees, or warranties of any kind are made as to their accuracy or suitability for particular applications. The data provided herein are based on laboratory work with small-scale test equipment, running at standard conditions, and do not necessarily match product performance in industrial use. New knowledge and experiences can lead to modifi cations and changes within a short time without prior notice. BECAUSE CONDITIONS OF USE ARE OUTSIDE OF HABASIT’S AND ITS AFFILIATED COMPANIES’ CONTROL, WE CANNOT ASSUME ANY LIABILITY CONCERNING THE SUITABILITY AND PROCESS ABILITY OF THE PRODUCTS MENTIONED HEREIN. THIS ALSO APPLIES TO PROCESS RESULTS / OUTPUT / MANUFACTURING GOODS AS WELL AS TO POSSIBLE DEFECTS, DAMAGES, CONSEQUENTIAL DAMAGES, AND FURTHER-REACHING CONSEQUENCES.
3The right solution every time
Habasit offers a broad selection of covers for its HabaSYNC® Timing Belts. Covers provide the friction needed to handle products so that they are correctly indexed and securely and effectively managed. Our covers are designed to cope with a wide variety of requirements and can thus guarantee reliable conveyance in every type of transport function and manufacturing application.
Some cover materials are applied during timing belt production, affording homogeneous structure benefi ts. Others are added later using heat lamination or adhesive bonding processes. Our expertise ensures that the materials are combined in every case using the most suitable procedures, thus delivering consistently optimized quality.
Covered HabaSYNC® Timing Belts can provide a combination of features that include:
• Abrasion resistance • Chemical resistance• Compressibility • Electrostatic discharge – antistatic features • Excellent release properties • Gentle movement • Heat resistance • High or low coeffi cient of friction • Shock absorption
As a result, belts can be used in multiple applications and in the most challenging conditions. The most appropriate and best performing conveying side cover always depends on the application and function. For example, soft for careful product handling in fi lling lines, or hard with additional wear resistance for abrasive environments. Chemical and thermal features meet the needs of food applications and materials handling processes at elevated temperatures.
Talk to us about your technical requirements. We love a challenge. Our fabrication specialists will be pleased to discuss all the options with you. Since we can put covers on all our HabaSYNC® Timing Belts, we will be able to satisfy your requirements with at least one of our specially designed high-tech products.
Please note that not all products are available as standard stock items in every country. Check with your local Habasit representative for availability within our worldwide service network, which you can fi nd on: www.habasit.com.
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Designation T/NPW PU60T PU85C PU85W
Material TPU PU PU PU
Surface pimple top smooth smooth smooth
Color white transparent cobalt-blue white
FDA • — • —
Hardness Shore A 80 60 85 85
Temperature range °C / °F -20 – 80 -4 – 176 -20 – 80 -4 – 176 -20 – 80 -4 – 176 -20 – 80 -4 – 176
Thickness mm / in. 1.35 0.05 2.0/3.0/4.0
0.08/0.12/0.16
2.0/3.0/4.0
0.08/0.12/0.16
2.0/3.0/4.0
0.08/0.12/0.16
Product features / special properties
Abrasion-resistant AdhesiveHigh grip
Wear-resistantAdhesive Chemical- and oil-resistant
Wear-resistantFood-grade Chemical- and oil-resistant
Wear-resistantChemical- and oil-resistant
Polyurethane covers
Designation FAC-C FAF FAS FAW
Material TPU TPU TPU TPU
Surface cone top fi sh/herringbone saw tooth waffl e
Color cobalt blue white white white
FDA • • • •
Hardness Shore A 85 85 85 85
Temperature range °C / °F 0 – 100 32 – 212 -30 – 80 -22 – 176 -30 – 80 -22 – 176 -30 – 80 -22 – 176
Thickness mm / in. 1.1 0.04 3.0 0.12 0.7 0.03 0.6 0.02
Product features / special properties
Abrasion-resistant Non-adhesive Laterally stable
Abrasion-resistant Adhesive
Abrasion-resistant Adhesive
Abrasion-resistant Adhesive Longitudinally fl exible
For details of cover materials and pulley sizes, please contact your local Habasit partner, which you can fi nd on: www.habasync.com
5Polyurethane covers
Designation PU60BL PU92WN WAL -C
Material PU PU TPU
Surface longitudinal rib smooth longitudinal rib
Color black natural white cobalt blue
FDA — — •
Hardness Shore A 60 92 85
Temperature range °C / °F -20 – 80 -4 – 176 -20 – 80 -4 – 176 -30 – 80 -22 – 176
Thickness mm / in. 3.05.0
0.080.19
2.03.0
0.080.12 1.2 0.05
Product features / special properties
Abrasion-resistantAdhesiveChemical- and oil-resistant
Abrasion-resistantWear-resistantNon-adhesiveChemical- and oil-resistant
Abrasion-resistantConstant coeffi cient of friction
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Designation HAR HAT HAT-W Linatex®
Material NBR NBR NBR Natural rubber
Surface rough textile structure textile structure textile structure smooth
Color green green light green red
FDA — — — —
Hardness Shore A 70 60 60 35
Temperature range °C / °F -20 – 100 -4 – 212 0 – 100 32 – 212 0 – 100 32 – 212 -40 – 70 -40 – 158
Thickness mm / in. 0.7 0.03 1.25 0.05 1.0 – 2.02.0 – 4.0
0.04 – 0.080.08 – 0.16 2.0 – 12.7 0.08 – 0.5
Product features / special properties
Abrasion- and chemical-resistant AdhesiveConstant and high coeffi cient of friction
Abrasion-resistant AdhesiveConstant and highcoeffi cient of friction
Abrasion-resistant AdhesiveConstant and highcoeffi cient of friction
Cut- and abrasion-resistantVery high coeffi cient of friction
Elastomere covers
Designation Gum rubber HAB HAG HAL
Material Natural rubber NBR NBR EPDM
Surface smooth smooth grip structure longitudinal groove
Color beige green green green
FDA — — — —
Hardness Shore A 40 80 50 45 – 50
Temperature range °C / °F -15 – 70 5 – 158 0 – 100 32 – 212 0 – 100 32 – 212 -30 – 100 -22 – 212
Thickness mm / in. 4.0 0.2 0.8 0.03 4.7 0.19 1.2 0.05
Product features / special properties
Very adhesiveHigh coeffi cient offriction
Abrasion- and oil-resistantSuper-adhesive
Abrasion- and chemical-resistant AdhesiveConstant and high coeffi cient of friction
Highly adhesive even at low temperaturesConstant coeffi cient of friction
For details of cover materials and pulley sizes, please contact your local Habasit partner, which you can fi nd on: www.habasync.com
7Elastomere covers
Designation Linatrile® Nitrile white
Material Nitrile Nitrile
Surface smooth smooth
Color orange white
FDA — •
Hardness Shore A 55 60
Temperature range °C / °F -20 – 110 -4 – 230 -20 – 80 -4 – 176
Thickness mm / in. 3.0 – 6.0 0.12 – 0.24 2.0 – 6.0 0.08 – 0.24
Product features / special properties
Abrasion-resistant Heat- and chemical- resistant High coeffi cient of friction
Food-grade Oil-resistant Non-adhesive
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Designation FAB-CV NAB-WV NAG-DV
Material PVC PVC PVC
Surface smooth smooth grip structure
Color blue white dark green
FDA • • —
Hardness Shore A 86 45 45
Temperature range °C / °F -10 – 80 14 – 176 -10 – 70 14 – 158 -10 – 70 14 – 158
Thickness mm / in. 0.4 0.02 0.6 – 1.0 0.02 – 0.04 3.8 0.15
Product features / special properties
Abrasion-resistantFood-grade
Adhesive Food-grade
Adhesive High grip
Designation WAG-G SAQ
Material PVC PVC
Surface basket weave quadrangular
Color green anthracite
FDA — —
Hardness Shore A 50 ~68 – 72
Temperature range °C / °F -20 – 80 -4 – 176 -10 – 60 14 – 140
Thickness mm / in. 1.6 0.06 2.5 0.10
Product features / special properties
High coeffi cient of friction
Constant and gentle positive gripAdhesive
Polyvinyl chloride covers
For details of cover materials and pulley sizes, please contact your local Habasit partner, which you can fi nd on: www.habasync.com
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Designation Artifi cial leather Felt-top G-NB Heatmate
Material PES/TPU PES PES Aramide
Surface smooth non-woven (fl eece) non-woven (fl eece) non-woven
Color gray white black yellow
FDA — • — —
Hardness Shore A 50 40 80 NA
Temperature range °C / °F 0 – 60 32 – 140 -20 – 70 -4 – 158 -10 – 80 14 – 176 -20 – 4262 -4 – 799 2
Thickness mm / in. 1.0 – 2.0 0.04 – 0.08 2.0 0.08 0.82.0
0.030.08 5.0 0.19
Product features / special properties
Oil-resistantNon-adhesive
Good releaseNon-adhesive
Cut-resistantWear-resistant edgesNon-adhesive
Excellent heat- andfl ame-resistance
Other covers
Designation EVA foam PU foam Rubber foam Synthetic rubber
Material Ethylene vinyl acetate PU Natural rubber Polychloroprene
Surface closed cell closed cell open cell closed cell
Color blue yellow orange black
FDA — — — —
Density1 kg/m3 50 500 200 175
Temperature range °C / °F -30 – 70 -22 – 158 -10 – 60 14 – 140 -20 – 65 -4 – 149 -15 – 80 -5 – 176
Thickness mm / in. 5.0 – 13.0 0.19 – 0.51 1.0 – 12.0 0.04 – 0.47 5.0 – 12.0 0.19 – 0.47 3.0 – 14.0 0.12 – 0.55
Product features / special properties
Soft gripShock absorbing
Abrasion- andwear-resistant Cushioning
AdhesiveResilientVery soft
AdhesiveHigh gripChemically inert
1Exact density is based on application requirements.
2Cover temperature far exceeds base belt temperature.
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Modifi cations to the cover and tooth side of a HabaSYNC® belt can enhance performance for your conveying and linear positioning applications. Please contact your nearest Habasit partner to discuss your ideas and application needs. The examples below show just a selection of what we can do.
Modifi cations
Profi le grindingAfter covers are added, they can be ground to yield special designs to help maintain productcontrol. Designs include slots, contours, v-shapes and round shapes.
Surface grindingGrinding of the added cover can provide tight thickness tolerances and in many cases, deliver more friction from the conveying side of the belt.
Lateral machiningProfi ling across the belt width can create holders or pockets, or reduce stress concentration on the cover as it fl exes around pulleys.
Hole punching / perforationsHoles can be punched to provide the process and functional optimization you desire. If required, teeth can be partly removed in order to allow belts to be used in vacuum applications on product feed lines.
11Visit www.habasync.com for more information
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USAHabasit America Conveyor belts, power transmission belts, gearmotors Suwanee, Georgia Phone: +1 800-458-6431 www.habasitamerica.com
Habasit America Seamless belts, timing belts Middletown, Connecticut Phone: +1 860 632 2211 www.seamlessbelts.comwww.habasync.com
Rossi is one of Europe’s largest manufacturers of gear reducers, gearmotors, inverters, standard and brakemotors, and is a member of the Habasit Group.
Rossi S.p.A. Via Emilia Ovest 915/A41100 Modena – ItalyPhone: +39 059 33 02 [email protected]