HabaSYNC Timing Belt Covers - DUOBELT :: Home · or pockets, or reduce stress concentration on the...

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Products Media No. 4282 Habasit– Solutions in motion HabaSYNC ® Timing Belt Covers

Transcript of HabaSYNC Timing Belt Covers - DUOBELT :: Home · or pockets, or reduce stress concentration on the...

Page 1: HabaSYNC Timing Belt Covers - DUOBELT :: Home · or pockets, or reduce stress concentration on the cover as it fl exes around pulleys. Hole punching / perforations Holes can be punched

ProductsMedia No. 4282

Habasit– Solutions in motion

HabaSYNC®

Timing Belt Covers

Page 2: HabaSYNC Timing Belt Covers - DUOBELT :: Home · or pockets, or reduce stress concentration on the cover as it fl exes around pulleys. Hole punching / perforations Holes can be punched

2Contents

The right solution every time 3Polyurethane covers 4–5Elastomere covers 6–7Polyvinyl chloride covers 8Other covers 9Modifications 10Website for more information 11Contacts 12

Product liability, application considerationsIf the proper selection and application of Habasit products are not recommended by an authorized Habasit sales specialist, the selection and application of Habasit products, including the related area of product safety, are the responsibility of the customer. All indications / information are recommendations and believed to be reliable, but no representations, guarantees, or warranties of any kind are made as to their accuracy or suitability for particular applications. The data provided herein are based on laboratory work with small-scale test equipment, running at standard conditions, and do not necessarily match product performance in industrial use. New knowledge and experiences can lead to modifi cations and changes within a short time without prior notice. BECAUSE CONDITIONS OF USE ARE OUTSIDE OF HABASIT’S AND ITS AFFILIATED COMPANIES’ CONTROL, WE CANNOT ASSUME ANY LIABILITY CONCERNING THE SUITABILITY AND PROCESS ABILITY OF THE PRODUCTS MENTIONED HEREIN. THIS ALSO APPLIES TO PROCESS RESULTS / OUTPUT / MANUFACTURING GOODS AS WELL AS TO POSSIBLE DEFECTS, DAMAGES, CONSEQUENTIAL DAMAGES, AND FURTHER-REACHING CONSEQUENCES.

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3The right solution every time

Habasit offers a broad selection of covers for its HabaSYNC® Timing Belts. Covers provide the friction needed to handle products so that they are correctly indexed and securely and effectively managed. Our covers are designed to cope with a wide variety of requirements and can thus guarantee reliable conveyance in every type of transport function and manufacturing application.

Some cover materials are applied during timing belt production, affording homogeneous structure benefi ts. Others are added later using heat lamination or adhesive bonding processes. Our expertise ensures that the materials are combined in every case using the most suitable procedures, thus delivering consistently optimized quality.

Covered HabaSYNC® Timing Belts can provide a combination of features that include:

• Abrasion resistance • Chemical resistance• Compressibility • Electrostatic discharge – antistatic features • Excellent release properties • Gentle movement • Heat resistance • High or low coeffi cient of friction • Shock absorption

As a result, belts can be used in multiple applications and in the most challenging conditions. The most appropriate and best performing conveying side cover always depends on the application and function. For example, soft for careful product handling in fi lling lines, or hard with additional wear resistance for abrasive environments. Chemical and thermal features meet the needs of food applications and materials handling processes at elevated temperatures.

Talk to us about your technical requirements. We love a challenge. Our fabrication specialists will be pleased to discuss all the options with you. Since we can put covers on all our HabaSYNC® Timing Belts, we will be able to satisfy your requirements with at least one of our specially designed high-tech products.

Please note that not all products are available as standard stock items in every country. Check with your local Habasit representative for availability within our worldwide service network, which you can fi nd on: www.habasit.com.

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Designation T/NPW PU60T PU85C PU85W

Material TPU PU PU PU

Surface pimple top smooth smooth smooth

Color white transparent cobalt-blue white

FDA • — • —

Hardness Shore A 80 60 85 85

Temperature range °C / °F -20 – 80 -4 – 176 -20 – 80 -4 – 176 -20 – 80 -4 – 176 -20 – 80 -4 – 176

Thickness mm / in. 1.35 0.05 2.0/3.0/4.0

0.08/0.12/0.16

2.0/3.0/4.0

0.08/0.12/0.16

2.0/3.0/4.0

0.08/0.12/0.16

Product features / special properties

Abrasion-resistant AdhesiveHigh grip

Wear-resistantAdhesive Chemical- and oil-resistant

Wear-resistantFood-grade Chemical- and oil-resistant

Wear-resistantChemical- and oil-resistant

Polyurethane covers

Designation FAC-C FAF FAS FAW

Material TPU TPU TPU TPU

Surface cone top fi sh/herringbone saw tooth waffl e

Color cobalt blue white white white

FDA • • • •

Hardness Shore A 85 85 85 85

Temperature range °C / °F 0 – 100 32 – 212 -30 – 80 -22 – 176 -30 – 80 -22 – 176 -30 – 80 -22 – 176

Thickness mm / in. 1.1 0.04 3.0 0.12 0.7 0.03 0.6 0.02

Product features / special properties

Abrasion-resistant Non-adhesive Laterally stable

Abrasion-resistant Adhesive

Abrasion-resistant Adhesive

Abrasion-resistant Adhesive Longitudinally fl exible

For details of cover materials and pulley sizes, please contact your local Habasit partner, which you can fi nd on: www.habasync.com

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5Polyurethane covers

Designation PU60BL PU92WN WAL -C

Material PU PU TPU

Surface longitudinal rib smooth longitudinal rib

Color black natural white cobalt blue

FDA — — •

Hardness Shore A 60 92 85

Temperature range °C / °F -20 – 80 -4 – 176 -20 – 80 -4 – 176 -30 – 80 -22 – 176

Thickness mm / in. 3.05.0

0.080.19

2.03.0

0.080.12 1.2 0.05

Product features / special properties

Abrasion-resistantAdhesiveChemical- and oil-resistant

Abrasion-resistantWear-resistantNon-adhesiveChemical- and oil-resistant

Abrasion-resistantConstant coeffi cient of friction

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Designation HAR HAT HAT-W Linatex®

Material NBR NBR NBR Natural rubber

Surface rough textile structure textile structure textile structure smooth

Color green green light green red

FDA — — — —

Hardness Shore A 70 60 60 35

Temperature range °C / °F -20 – 100 -4 – 212 0 – 100 32 – 212 0 – 100 32 – 212 -40 – 70 -40 – 158

Thickness mm / in. 0.7 0.03 1.25 0.05 1.0 – 2.02.0 – 4.0

0.04 – 0.080.08 – 0.16 2.0 – 12.7 0.08 – 0.5

Product features / special properties

Abrasion- and chemical-resistant AdhesiveConstant and high coeffi cient of friction

Abrasion-resistant AdhesiveConstant and highcoeffi cient of friction

Abrasion-resistant AdhesiveConstant and highcoeffi cient of friction

Cut- and abrasion-resistantVery high coeffi cient of friction

Elastomere covers

Designation Gum rubber HAB HAG HAL

Material Natural rubber NBR NBR EPDM

Surface smooth smooth grip structure longitudinal groove

Color beige green green green

FDA — — — —

Hardness Shore A 40 80 50 45 – 50

Temperature range °C / °F -15 – 70 5 – 158 0 – 100 32 – 212 0 – 100 32 – 212 -30 – 100 -22 – 212

Thickness mm / in. 4.0 0.2 0.8 0.03 4.7 0.19 1.2 0.05

Product features / special properties

Very adhesiveHigh coeffi cient offriction

Abrasion- and oil-resistantSuper-adhesive

Abrasion- and chemical-resistant AdhesiveConstant and high coeffi cient of friction

Highly adhesive even at low temperaturesConstant coeffi cient of friction

For details of cover materials and pulley sizes, please contact your local Habasit partner, which you can fi nd on: www.habasync.com

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7Elastomere covers

Designation Linatrile® Nitrile white

Material Nitrile Nitrile

Surface smooth smooth

Color orange white

FDA — •

Hardness Shore A 55 60

Temperature range °C / °F -20 – 110 -4 – 230 -20 – 80 -4 – 176

Thickness mm / in. 3.0 – 6.0 0.12 – 0.24 2.0 – 6.0 0.08 – 0.24

Product features / special properties

Abrasion-resistant Heat- and chemical- resistant High coeffi cient of friction

Food-grade Oil-resistant Non-adhesive

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Designation FAB-CV NAB-WV NAG-DV

Material PVC PVC PVC

Surface smooth smooth grip structure

Color blue white dark green

FDA • • —

Hardness Shore A 86 45 45

Temperature range °C / °F -10 – 80 14 – 176 -10 – 70 14 – 158 -10 – 70 14 – 158

Thickness mm / in. 0.4 0.02 0.6 – 1.0 0.02 – 0.04 3.8 0.15

Product features / special properties

Abrasion-resistantFood-grade

Adhesive Food-grade

Adhesive High grip

Designation WAG-G SAQ

Material PVC PVC

Surface basket weave quadrangular

Color green anthracite

FDA — —

Hardness Shore A 50 ~68 – 72

Temperature range °C / °F -20 – 80 -4 – 176 -10 – 60 14 – 140

Thickness mm / in. 1.6 0.06 2.5 0.10

Product features / special properties

High coeffi cient of friction

Constant and gentle positive gripAdhesive

Polyvinyl chloride covers

For details of cover materials and pulley sizes, please contact your local Habasit partner, which you can fi nd on: www.habasync.com

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Designation Artifi cial leather Felt-top G-NB Heatmate

Material PES/TPU PES PES Aramide

Surface smooth non-woven (fl eece) non-woven (fl eece) non-woven

Color gray white black yellow

FDA — • — —

Hardness Shore A 50 40 80 NA

Temperature range °C / °F 0 – 60 32 – 140 -20 – 70 -4 – 158 -10 – 80 14 – 176 -20 – 4262 -4 – 799 2

Thickness mm / in. 1.0 – 2.0 0.04 – 0.08 2.0 0.08 0.82.0

0.030.08 5.0 0.19

Product features / special properties

Oil-resistantNon-adhesive

Good releaseNon-adhesive

Cut-resistantWear-resistant edgesNon-adhesive

Excellent heat- andfl ame-resistance

Other covers

Designation EVA foam PU foam Rubber foam Synthetic rubber

Material Ethylene vinyl acetate PU Natural rubber Polychloroprene

Surface closed cell closed cell open cell closed cell

Color blue yellow orange black

FDA — — — —

Density1 kg/m3 50 500 200 175

Temperature range °C / °F -30 – 70 -22 – 158 -10 – 60 14 – 140 -20 – 65 -4 – 149 -15 – 80 -5 – 176

Thickness mm / in. 5.0 – 13.0 0.19 – 0.51 1.0 – 12.0 0.04 – 0.47 5.0 – 12.0 0.19 – 0.47 3.0 – 14.0 0.12 – 0.55

Product features / special properties

Soft gripShock absorbing

Abrasion- andwear-resistant Cushioning

AdhesiveResilientVery soft

AdhesiveHigh gripChemically inert

1Exact density is based on application requirements.

2Cover temperature far exceeds base belt temperature.

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Modifi cations to the cover and tooth side of a HabaSYNC® belt can enhance performance for your conveying and linear positioning applications. Please contact your nearest Habasit partner to discuss your ideas and application needs. The examples below show just a selection of what we can do.

Modifi cations

Profi le grindingAfter covers are added, they can be ground to yield special designs to help maintain productcontrol. Designs include slots, contours, v-shapes and round shapes.

Surface grindingGrinding of the added cover can provide tight thickness tolerances and in many cases, deliver more friction from the conveying side of the belt.

Lateral machiningProfi ling across the belt width can create holders or pockets, or reduce stress concentration on the cover as it fl exes around pulleys.

Hole punching / perforationsHoles can be punched to provide the process and functional optimization you desire. If required, teeth can be partly removed in order to allow belts to be used in vacuum applications on product feed lines.

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11Visit www.habasync.com for more information

Navigation menuSelect• Product overview

Navigation menuSelect• Covers

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HeadquartersHabasit AG Römerstrasse 1CH-4153 Reinach, Switzerland Phone +41 61 715 15 15Fax +41 61 715 15 55E-mail [email protected] www.habasit.com

Registered trademarks Copyright Habasit AGSubject to alterationsPrinted in SwitzerlandPublication data: 4282BRO.TIM-en0810HQR

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United Kingdom and IrelandHabasit Rossi (UK) Ltd., Silsden Phone: +44 870 835 9555 www.habasitrossi.co.uk

USAHabasit America Conveyor belts, power transmission belts, gearmotors Suwanee, Georgia Phone: +1 800-458-6431 www.habasitamerica.com

Habasit America Seamless belts, timing belts Middletown, Connecticut Phone: +1 860 632 2211 www.seamlessbelts.comwww.habasync.com

Rossi is one of Europe’s largest manufacturers of gear reducers, gearmotors, inverters, standard and brakemotors, and is a member of the Habasit Group.

Rossi S.p.A. Via Emilia Ovest 915/A41100 Modena – ItalyPhone: +39 059 33 02 [email protected]