H-P Products - High-Performance Custom Tubing Solutions · 2018. 8. 24. · H-P Products (H-P) has...

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Engineered Tube Bends High-Performance Custom Tubing Solutions Carbon Steel, Aluminized Carbon, Aluminum, Stainless Steel

Transcript of H-P Products - High-Performance Custom Tubing Solutions · 2018. 8. 24. · H-P Products (H-P) has...

Page 1: H-P Products - High-Performance Custom Tubing Solutions · 2018. 8. 24. · H-P Products (H-P) has specialized in providing tubular fabrication solutions since 1948. Our extensive

Engineered Tube Bends

High-Performance Custom Tubing Solutions

Carbon Steel, Aluminized Carbon, Aluminum, Stainless Steel

Page 2: H-P Products - High-Performance Custom Tubing Solutions · 2018. 8. 24. · H-P Products (H-P) has specialized in providing tubular fabrication solutions since 1948. Our extensive

QUALITY PARTS THAT FIT...WHEN YOU NEED THEM.

H-P Products (H-P) has specialized in providing tubular fabrication

solutions since 1948. Our extensive systems and procedures, certified

to ISO 9001:2008 standards, assure our customers receive quality

products compliant to their individual requirements. With over 300,000

square feet of manufacturing facilities, H-P provides tubular solutions to

customers throughout North America for many of today’s most technically

challenging applications.

The primary focus for H-P is the manufacture of multi-bend, 3-D multi-

plane fabrications with custom end forming operations. Producing multiple

configurations in small and medium quantity production runs is one of

our specialties.

H-P’s core competency is our bending technology, where capabilities

range from 5/8” OD through 6” OD tubing utilizing CNC Rotary Draw

bending, and through 10” OD using NC Rotary Draw bending. Additional

capabilities include welding, machining, end forming, prototyping and

reverse engineering.

Industries served include Military Vehicles, Emergency Vehicles, Tanker

Trucks, Construction Equipment, RVs, Agricultural Equipment, Waste

Management Equipment, Railroad, Work Boat, HVAC Components,

Exhaust Aftermarket and more.

H-P has the resources to assist you in introducing new products to market

quickly and successfully. These include an in-house tooling and fixture shop

and state-of-the-art metrology lab for supplying testing and measurement

data. H-P continues to invest in new machinery, tooling and facilities to

meet changing customer needs. Through research and development,

H-P initiates new processes and techniques to enhance product quality,

minimize costs and reduce lead times.

Page 3: H-P Products - High-Performance Custom Tubing Solutions · 2018. 8. 24. · H-P Products (H-P) has specialized in providing tubular fabrication solutions since 1948. Our extensive

AT H-P PRODUCTS, OUR SOLUTIONS BEGIN WITH YOUR NEEDS... OUR TEAM APPROACH to customer service is designed to integrate

our engineering, scheduling and quality systems with those of our

customers and to have the appropriate person-to-person relationships

in place. From first contact, to design, through delivery, our team studies

your requirements and strives to work as your partner.

Our product engineers are ready to work with your engineers, providing

input to help design the lowest cost tubular solution to meet your

particular needs. We provide just-in-time deliveries and kitting programs.

And if you require PPAP approvals, our quality engineers stand ready

to provide the detailed analysis needed to meet your requested

submission levels.

Emergency Vehicles

Military Vehicles

Construction Equipment

Tanker Trucks

Page 4: H-P Products - High-Performance Custom Tubing Solutions · 2018. 8. 24. · H-P Products (H-P) has specialized in providing tubular fabrication solutions since 1948. Our extensive

TUBE BENDINGH-P is nationally recognized as a leader in bending technology.

The selection of tooling and machinery at H-P is incomparable in the

industry and offers over 1600 combinations of tube and pipe OD, wall

thickness and bend radius. Whether you require a simple 90 degree

bend or a complex multi-bend, multi-plane assembly, we have the

process and capabilities to meet your needs.

CNC Rotary Draw BendingFrom 5/8” OD through 6” OD round tube multi-plane, multi-bend assemblies.

NC Rotary Draw Bending• From 1/2” OD through 10” OD round, square and rectangular tubing

• From 3/4” through 8” round pipe

• Special shaped tubing

LASER CUTTINGThe 4000W, 6-axis CNC laser can cut various shapes in numerous

materials including: sheet, plate, tubing, structural steel, stamped parts

and bent parts. CNC laser technology allows H-P to create your custom

tubular solutions with greater precision and consistency, while reducing

lead times. The laser can handle the following materials:

• Aluminum: 3/8” maximum thickness

• Stainless: 1/2” maximum thickness

• Carbon: 7/8” maximum thickness

• Plate/Sheet: 5’ x 10’ maximum

• Tubing: up to 11” OD

Page 5: H-P Products - High-Performance Custom Tubing Solutions · 2018. 8. 24. · H-P Products (H-P) has specialized in providing tubular fabrication solutions since 1948. Our extensive

WELDINGH-P employs the most up-to-date and efficient welding technologies

in order to supply you with the most cost-effective solutions. In addition,

our welders undergo rigorous training to ensure the highest quality welds

with consistent craftsmanship. H-P welding procedures are certified to

standards of the American Welding Association (AWS) and the American

Society of Mechanical Engineers (ASME).

Our processes include:

• MIG Welding

• TIG Welding

• Brazing

• Robotic MIG Welding

• Spot Welding

END FORMINGH-P has the capability to produce the end form configurations you

require. You can access the wide assortment of existing tools that

provide industry-standard end forms, or request special end forming.

H-P’s in-house team of designers and toolmakers will help to develop

the exact end form you require.

Typical End Forms that we provide include:

Swaging, Flaring, Beading, Expanding, Facing, Sizing, Marmon Ends,

Dimpling, Punching, Coping, Threading and Victaulic Grooving.

PROTOTYPINGSave time with H-P’s prototyping capabilities

for when you want to ensure a part will work in

your application. You can have a prototype of

your part built to make sure it will meet your

requirements before going through the

formal part creation and approval process.

REVERSE ENGINEERINGFor the times when you have a physical part you need,

but do not have the drawings or specifications for the part,

H-P offers Reverse Engineering. H-P can create the drawings

and specifications to duplicate the production of the existing part.

Flaring Marmon Ends

Victaulic Grooving

Page 6: H-P Products - High-Performance Custom Tubing Solutions · 2018. 8. 24. · H-P Products (H-P) has specialized in providing tubular fabrication solutions since 1948. Our extensive

SPECIAL SERVICESIn addition to our manufacturing processes, H-P also offers numerous

special services through both in-house resources and a network of

certified suppliers.

Metal TreatingA wide variety of services including: Annealing, Hardening, Stress

Relieving, Passivating and Electro-Polishing is provided through

a regional network of metal treating partners.

Powder Coating, E-Coating and Painting

From long run items to unique projects, H-P can meet the coating

spec that you require.

Chrome Plating and Galvanizing

These are just two of the electroplating services H-P offers.

Heat Wrap

H-P offers both Alum-a-Fiber Blanket and Applied Wrap Insulation that

can withstand temperatures up to 2300° F. Alum-a-Fiber blankets are

custom tailored for each application. Applied wrap insulation can be

utilized on any shaped and sized tubing and can be further insulated

with durable flex sleeves that protect from puncture. Additional heat

wrap technologies are available upon request.

SUPPORT SERVICES

H-P is committed to the highest levels of customer service and

conformance to quality expectations.

Product Planning

H-P’s commitment to quality starts with the Advanced Product Quality

Planning (APQP) process. APQP is a system designed to manage

concept development, prototype and production of your product. The

system ensures every step in the product planning process is completed

to your expectations. H-P’s APQP system is both flexible enough to allow

rapid prototyping, yet detailed enough to deliver PPAP’s, FMEA’s and

Process Control Plans when required.

H-P Quality Lab

Powder Coating

Heat Wrap

Chrome Plating

Page 7: H-P Products - High-Performance Custom Tubing Solutions · 2018. 8. 24. · H-P Products (H-P) has specialized in providing tubular fabrication solutions since 1948. Our extensive

Purchasing

H-P works with suppliers to improve quality and responsiveness,

while maintaining the lowest possible costs.

H-P’s approach includes:

• Long-term, well-established supplier relationships

• A vendor certification program based upon repetitive product

receipts without performance issues

• Large volume, mill direct shipments of stock materials

• Specialized supplier managers, resulting in superior commodity

knowledge and cost effectiveness

• Our own in-house material specifications that meet or exceed

industry standards

Stock Inventories

A large selection of standard stock tubing is available ranging from

1” OD through 10” OD. Material not in stock can normally be supplied

within days through our network of local distributors.

Tooling and Machine Shop

With the latest technology in machining and a staff of expert tool designers,

H-P’s in-house machine shop stands ready to develop the tools and

fixtures needed to produce products to your exacting specifications.

Page 8: H-P Products - High-Performance Custom Tubing Solutions · 2018. 8. 24. · H-P Products (H-P) has specialized in providing tubular fabrication solutions since 1948. Our extensive

330-875-5556 Fax: 330-871-2084 www.h-pcustomfast.com512 W. Gorgas Street Louisville, OH 4464103/14

Want to know how to specify the right bent tube? Visit

our website and download our FREE e-book on tube

bending. www.h-pcustomfast.com