GYPROC PLASTERBOARD RECYCLING SERVICE (PRS)

CASE STUDY - JUNE 2017

EU CONSTRUCTION & DEMOLITION WASTE MANAGEMENT

PROTOCOL

OVERVIEW

Landfill closed 2009 –EU Landfill Directive

No Monocell Landfills Exist in Ireland

impossible to landfill Plasterboard

However: Off-Cuts still going to landfill

The Future: Gyproc can do it!

Differentiates our service

Geographically well placed.

Largest national user of Gypsum

Infrastructure on Site

HOW WE RECYCLE

CUSTOMER

PLASTERBOARD OFF-CUTS

GYPSUM

CaSO4.2H20

KETTLE CALCINING

STUCCO

BOARD PLANT

PLASTERBOARD

RECYCLED GYPSUM

MILL GRINDING

GYPSUM MINERAL

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PRS – Returned Offcuts. 100% of Returned material will be

Recycled

Made into new Plasterboard

Presently using up to 5% recycled Content.

10% content has been tested

PRS – END USE

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Case Study – Greater Dublin Area, Partner With Allied Recycling:

Delivery & Collection of Gyproc Branded Skip.

Clean the Plasterboard Waste of any Contamination.

Bulk the waste in 25 Tonne lots.

Return the Clean Material to Kingscourt for Processing.

Materials Gyproc Plasterboard Off Cuts Only.

No C& D Waste (Construction and Demolition).

Gyproc Plasterboard Only

PIR Laminate boards are OK.

Wet Plasterboard is OK.

PRS – THE SERVICE

6YRD 14YRD

40YRD

25YRD

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Waste management companies will provide the following range of Skips.

PRS – THE SERVICE

Gyproc Branded WMC Branded. Plaster Off Cut Only Labelled Closed IN. Doors Which can be Locked.

Certified Skip

WMC Branded Only.

No Off Cut Only Label

Open

No Tarpaulin

Crane Lifted Into Building

3T

6T

10T

1.5T

WMC Branded Only. No Plaster Off Cut Label. Open Gyproc Branded Tarpaulin

~ Extending online advertising nationally

~ Website banner advert

~ Direct Mails

~ EDM

~ Trade Media

~ Advertorials

~ Online advertising

~ Targeting energy & environmental press

~ Re-release to trade media – change in message / tone

~ Launch In Kingcourt with Minister.

Online &

Mailing

Advertising

PR

Architect & Contractor

GDA RECYCLING LAUNCH APRIL 2016

Brochure.

Pricing & Service Data shet

Website

GDA SALES TARGETS

Target of 80Tonne month in 2016

Commercial Market

LEED / BREEAM Projects.

Dry lining Contractors.

Plastering Contractors.

Main Building Contractors

Dry lining Training Providers.

Residential Targets House Builders

Plasters

OSM’s

.

ROI Tonne Charge

Contamination Charge €160

PIR Board Service Charge €130

Waiting Time €80 per hr

Delayed Skip Return €25 per week

Certified Skips €50

NI Tonne Charge

Contamination Charge £100

PIR Board Service Charge £130

Waiting Time £60 per hr

Delayed Skip Return £25 per week

Certified Skips £509 /

Service Charge – €120 - €190 (Location / Skip Size)

+ Weight :

PRS – MARKET PRICING

ROI Tonne Charge

Contamination Charge €160

PIR Board Service Charge €130

Waiting Time €80 per hr

Delayed Skip Return €25 per week

Certified Skips €50

NI Tonne Charge

Contamination Charge £100

PIR Board Service Charge £130

Waiting Time £60 per hr

Delayed Skip Return £25 per week

Certified Skips £50

ROI Tonne Charge

Contamination Charge €160

PIR Board Service Charge €130

Waiting Time €80 per hr

Delayed Skip Return €25 per week

Certified Skips €50

NI Tonne Charge

Contamination Charge £100

PIR Board Service Charge £130

Waiting Time £60 per hr

Delayed Skip Return £25 per week

Certified Skips £50

>10% contamination. >10% PIR Board : Residential. >1hr Deliver Or Collection After 4 weeks on site. 6yrd Charge passed to customer.

Repairs to Skips paid

by customer

• €100 / Tonne : Republic of Ireland • £100 / Tonne, Northern Ireland

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Law : No Landfilling of gypsum. Councils / EPA tightening requirements Sustainability Agenda, Waste Management Habits, Segregation (home /work)

LEED and BREEAM Projects. Sourcing and Recycling of materials are critical

elements to the rating.

LCA – full traceability of the product. ISO 14001, Environmental Management System.

Waste Management Plan – Residential Site must submit to the council.

Competitive Pricing

Gyproc Recovery/Disposal Certificates issued, (Site location & Quantity)

PRS – SALES TIPS

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April 16 to April 17 1354 t collected in the GDA

312 skips with an Avg 4.34 T/Skip

May 16 - new plasterboard manufactured with Recycled content

June 16, New Board - Tested – CE, Fire and Sound, Passed

July 16, New Board with recycled content was sold and used in the Irish

Market

PRS – GDA PERFORMANCE

LESSONS FROM TRIAL 2016

• Quality of Material in Skips. Contamination is a lower concern

• Logistics: Ability of WMC to handle

Nationwide Service.

• Challenges with New Customers & how we transact, invoice & manage service

• Competitive in greater Dublin area

• Customers need service for clients • E.g. LEED or BREAM

• Huge opportunity to educate our

customers

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6 Partner Waste management companies:

PRS – NATIONAL ROLE OUT MAY 2017

QUESTIONS