Gladiator Microwave Manual

8/10/2019 Gladiator Microwave Manual

1/49

INSTRU

CTIO

NM

ANU

AL

Microwave Smart Switch Series

- Beam Blockage Detection -

A higher level of performance


2/49

2

Microwave Smart Switch SeriesManual

Rev 1.71, Sept 2013

PROPRIETARY NOTICEThe information contained in this publication

is derived in part from proprietary and patent

data. This information has been prepared for

the express purpose of assisting operating and

maintenance personnel in the efcient use of the

instrument described herein. Publication of this

information does not convey any rights to use or

reproduce it, or to use for any purpose other than

in connection with the installation, operation and

maintenance of the equipment described herein.

WARNING

This instrument contains electronic components

that are susceptible to damage by static

electricity. Proper handling procedures must

be observed during the removal, installation, or

handling of internal circuit boards or devices:

Handling Procedure:

1. Power to unit must be removed prior to

commencement of any work.

2. Personnel must be grounded, via wrist strapor other safe, suitable means, before any

printed circuit board or other internal devices

are installed, removed or adjusted.

3. Printed circuit boards must be transported

in a conductive bag or other conductive

container. Boards must not be removed from

protective container until the immediate time

of installation. Removed boards must be

placed immediately in a protective container

for transport, storage, or return to factory.

Comments:

This instrument is not unique in its content

of ESD (electrostatic discharge) sensitive

components. Most modern electronic designs

contain components that ut ilize metal oxide

technology (NMOS, CMOS, etc.). Experience

has proven that even small amounts of static

electricity can damage or destroy these

devices. Damaged components, even though

they appear to function properly, exhibit early

failure.

General Description, Features 3

Typical Applications 4-5

Dimensions 6-12

Mounting 13-17

Wiring- Smart Integral Version 18- Remote - Hawk Cable 19

- Remote - Customer Cable 20- Cable extensions 21- Relay Functions 22- Cross Talk Prevention

2 Units 23 More than 2 Units 24

- Multidrop Connections 25- HawkLink GSM 26- Test Terminal 27

Setup Procedure- Smart Integral Version 28- Remote Version 32

Remote Software Menus- Software Tree 35- Diagnostic Displays 36- QuickSet Menu 37- App Types 38- Advanced Menu 39- Relay 2 Actions 41

Troubleshooting / Error Codes 43

Safety Information 44

Part Numbering 45

Specications 48

Contact Information (back cover)

INTRODUCTION CONTENTS


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Rev 1.71, Sept 2013

TYPICAL APPLICATIONS

Blocked Chute Detection / Machine Anti-Collision

Boom Protection

Shiploader Protection

Shiploader Lufng

Control/Boom Protection

Blocked Chute Protection


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Rev 1.71, Sept 2013

TYPICAL APPLICATIONS

Receiver

Receiver

Sender

Sender

High

Low

Gladiator

Gladiator

Process PlantsSolid Level - Cyclone Bin

High/low Level

Microwave Blocked

Chute Detection

ReceiverSender

Blocked Chute

Mount Microwave under

pulley or out of main

system flow

Gladiator

Bulk Material HandlingHigh/low and blocked

chute detection

Hopper/Feeder (Not to Scale)

Ceramic or Firebrick

W/Antenna Bracket

High Temp Area

Wave Guides

Remote

GLADIATOR

High Temperature

Non Intrusive Switch

High/Low level

Blocked Chute


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Rev 1.71, Sept 2013

DIMENSIONS

SMART INTEGRAL MICROWAVE SYSTEM

129.5mm(

5.1

)

135.5mm(

5.3

)

88 mm (3.5)160 mm (6.3)

90mm(

3.5

)

50mm(

2)

85 mm (3.3)

2 mm (0.078)90mm(

3.5

)

12mm(

0.5

)

85 mm (3.3)

250mm(

9.8

)

50mm(

2)

10mm(

0.4

)

165 mm (6.5)

277 mm (10.9)

Standard Sender or Receiver High Power Sender,

Receiver or SRS Receiver

165 mm (6.3)

277 mm (10.9)

238m

m(9.3)

8x22 mm

Holes THRU160 mm (6.3)

160mm(

6.3

)

135 mm (5.3)

88.5 mm (3.5)

4x10 mm holes

Alignment

marks

Standard Sender or Receiver Flange High power Sender / Receiver or SRS Flange

Note: Remote and Smart Integral types use the same ange dimensions


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Rev 1.71, Sept 2013

DIMENSIONS

REMOTE MICROWAVE SYSTEM

131.5mm(

5.2

)

7.5

mm(

0.3

)

192.5 mm (7.6)

141.5mm(

5.6

)

190mm(

7.5

)

182.5 mm (7.2)

147 mm (5.8)

167.5mm(

6.6

)

147 mm (5.8)

30.7mm(

1.2

)

158 mm (6.2)

14 mm (0.6)

74 mm (2.9)

78 mm (3.1)

107mm(

4.2

)

111.5 mm (4.4)

4 mm (0.2)

50 mm (2)

108mm(

4.3

)

190mm(

7.5

)

174 mm (6.9)

192.5 mm (7.6)

182.5 mm (7.2)

129.5mm(

5.1

)

135.5mm(

5.3

)

88 mm (3.5)160 mm (6.3)

90mm(

3.5

)

50mm(

2)

85 mm (3.3)

2 mm (0.078)

High Power Sender,

Receiver or SRS ReceiverStandard Sender or Receiver

90mm(

3.5

)

12mm(

0.5

)

85 mm (3.3)

250mm(

9.8

)

50mm(

2)

10mm(

0.4

)

165 mm (6.5)

277 mm (10.9)

Amplier Enclosure

Note: For Flange dimensions see page 5


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Rev 1.71, Sept 2013

Weldments to suit UHMW/Teflon windows

UHMW/Teflon Windows

B

G

6.5mm(0.25)2 Places

75mm (2.95") 15mm (0.59")

D

E F

H

I

V

R

P Q

Weldments to suit Ceramic windows

A

C

K

M

J

L

N O

Retainer for Ceramic Windows

(Bundled with matching Weldment)

S

T

U

12.3mm (0.48) 11-12.7mm (0.43-0.5)

Ceramic Windows

(Bundled with matching Weldment)

6.3mm(0.25)2 Places

DIMENSIONS

ACCESSORIES

Size A B C D E F G

3 100(3.94)

3NPT

22(0.87)

5(0.2)

92.5(3.64)

118(4.65)

4(0.16)

4 125(4.92)

4NPT

24.4(0.96)

5(0.2)

120(4.72)

148(5.83)

4(0.16)

6 190.4(7.5)

6NPT

40(3.94)

5(0.2)

175(6.89)

223(8.78)

11.2(0.44)

Size J K L M N O P Q R

3 100(3.94)

3NPT

22(0.87)

5(0.2)

65(2.56)

75(2.95)

92.5(3.64)

118(4.65)

4(0.16)

4 125(4.92)

4NPT

24.4(0.96)

5(0.2)

90(3.54)

101(3.98)

120(4.72)

148(5.83)

4(0.16)

Size H I

3 3NPT

28.7(1.13)

4 4NPT

35(1.38)

6 6NPT

40(1.57)

Size S T U V

3 75(2.95)

65(2.56)

3NPT

74.5(2.93)

4 100(3.94)

90(3.54)

4NPT

100.5(3.96)

3 steel weldment: MA-0 3 stainless steel weldment MA-19

4 steel weldment: MA-18 4 stainless steel weldment MA-22

3 UHMW window only MA-214 UHMW window only MA-203 UHMW window & weldment MA-34 UHMW window & weldment MA-46 UHMW window & weldment MA-53 teon window & weldment MA-64 teon window & weldment MA-76 teon window & weldment MA-8

Unlisted parts not available separately

3 ceramic window & weldment MA-164 ceramic window & weldment MA-17


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Rev 1.71, Sept 2013

152.4mm (6.0")

317.5mm (12.5")

152.4mm (6.0")

101.6mm(4.0")

101.6mm

(4.0

")

25.4mm (1")

DIMENSIONS

ACCESSORIES

Ceramic Tile Window Assembly

MA-10

Ceramic Time Mounting Assembly

Ceramic Tile (alumina)


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Rev 1.71, Sept 2013

DIMENSIONS

ACCESSORIES

76.2mm(3.0")

419.1mm (16.5")

228.6mm (9.0")

50.8mm(2.0")

215.9mm(8.5")

114.3mm(4.5")

228.6mm (9.0")

114.3mm(4.5")

Firebrick Window AssemblyMA-9

Firebrick Mounting Assembly

Firebrick


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Rev 1.71, Sept 2013

Note: "A" = Per ApplicationFinish Per Application

32mm(1.275")

33mm(1.283")

23mm(0.890")

10mm(0.90")

41mm(1.625")

41mm(1.625")

33mm (1.283")

33mm(1.283")

4mm (.172) ThruTyp 4 Pics

FB

GTAW

"A"

Note: "A" = Per ApplicationFinish Per Application

FB

FBGTAW

"A"

33mm(1.283")

4mm ( .172) ThruType 8 Pics 33mm (1.283")

DIMENSIONS

ACCESSORIES

Example High Temperature Waveguide Parts*All Waveguide Parts available on special order only

Waveguide

WR90 Cone

Waveguide WR90 Straight

Waveguide WR90 Bend


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Rev 1.71, Sept 2013

19.9mm (0.78")

6.3mm (0.25")

2" N.P.T.

135mm (5.3")

120mm (4.72")

148mm (5.83")

336mm (13.2")

225mm

(8.85")

4 x 10mm (3/8")Mounting holes

DIMENSIONS

ACCESSORIES

Adjustable Microwave Bracket MA-12 - With UHMW WindowMA-13 - With PTFE Window

Glass Window MA-1

94mm(3.7")

300mm (11.8")

4 mounting holes 10mm (3/8")

101mm

(3.97")

135mm(

5.3

1")

140mm(

5.5

1")

End closed

with UHMW

window

Flanged Pipe Mount MA-15

Flanged pipe mount

recommended for

collision detection

applications


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Rev 1.71, Sept 2013

MOUNTING

GENERAL GUIDELINES

1. The microwave beam is a polarized formof energy. As such, it is necessary to align

the units in the same spatial plane. If the

units do not have the same orientation, the

amount of received energy is diminished. At

90 to each other, the detector is blind and

cannot detect the beam. The actual angle

of mounting is not relevant, so long as both

the Sender & Receiver have the same angle

and elevation. Flanges are marked with an

alignment notch cut into one edge of the

ange to assist in mounting correctly.

2. When looking for a mounting location it

is important to locate and mount the interior

of the window/sensor face for each unit

ush with the vessel wall and where minimal

build-up will occur. The system can pen-

etrate through generous amounts of buildup

of various products, however, the better the

position, the more reliably it will operate. A

cavity in the vessel mount position where

build up is possible will result in a plug

forming in front of the beam path resulting in

unit performance issues.

3. Microwave energy cannot penetrate

through steel linings or other conductive

linings. You must cut a viewing hole and use

an appropriate windowed weldment.

4. For high vibration applications, it isnecessary to isolate the electronics to keep

them from long term damage. This is most

often accomplished using 4 UHMW or

Teon windowed weldments in the vessel

walls, and mounting the Microwave Sender

and Receiver to a separate stable structure

(I-beam, handrail) to isolate them from vi-

bration. Isolation shock mounts can also be

provided to help protect the electronics.

5. For high temperature applications which

exceed 65C/150F (precipitators, cement

cyclones, etc.), it is necessary to ensure

that the sensors always remain below

65C/150F. This is normally achieved by

installation of temperature resistant win-

dows of ceramic or rebrick, and positioning

of the Sender and Receiver in line with the

windows, and set back far enough that theirtemperature remains below the given limit.

Where this is impossible, it will be neces-

sary to use remote mounting microwaves

with waveguide assemblies. This allows

the electronics to be placed in an area

where ambient temperatures do not exceed

the maximum allowable for operation. It is

necessary to contact the factory for this last

type of waveguide application.


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Rev 1.71, Sept 2013

MOUNTING

SPECIFIC APPLICATIONS

1. When mounting to monitor the levelof a owing product such as coal, ore or

wood chips, position the microwave path

out of the direct product ow stream. If at all

possible, go behind the ow stream or well

in front of it. This will minimise any pos-

sibility of unwanted trips due to abnormal

product ow blocking the beam. Always use

the recommended setup for blocked chute

detection.

2. When using the system as a proximity

switchsuch as truck detection the mount-

ing arrangement is application dependent

and must ensure proper operation even

under worst case conditions.

4. Mounting of a Microwave system on

sloped vessel wallscan be accomplished

using the Microwave Adjustable Mount (MA-

12 or MA-13). This system allows the micro-

waves to be mounted to a sloped surface

and then adjusted horizontally for optimum

performance and operation. The adjustable

mount has an integral 4 weldment with

UHMW polyethylene or PTFE (Teon) win-

dow options. An option with the bracket is a

vibration isolation kit (shock mounts) to help

protect the electronics from damage. Eachside wall of the vessel must not exceed 30

degrees from the vertical centerline. To

mount the adjustable bracket, simply cut a

hole and weld the 4 weldment directly to

the vessel, install the window, mount the

microwave and adjust horizontally.

Similar performance can be obtained by

fabrication of xed brackets which mount

the Sender and Receiver in direct line with

one another and aimed through the centre

of two MA-4 windowed weldments.

6. For boom protection / anti collision

mounting the MA15 ange pipe should be

used to assist in the reduction of beam

spread over long distances. The units

should be mounted with a 2 meter exclusion

zone in mind for the beam path between

the sender and receiver. Do not use Integral

units for boom protection.

See the dedicated Hawk Microwave align-

ment & setup procedure guide for further

information about anti collision / boom

protection application information

www.hawkmeasure.com


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Rev 1.71, Sept 2013

MOUNTING

CORRECT MOUNTING ANGLE

Microwave Beam

Correct ElevationMaximum Signal Strength to Receiver is indicated by maximum brightness

of Green LED on Receiver.

Incorrect Elevation

Receiving UnitSending Unit

Receiving UnitSending Unit

ALIGN SENDER AND RECEIVER

Rotate so that Visual Alignment Guide is in thesame position on both sender and receiver.

Correct rotational alignment iscritical for correct performance!


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Rev 1.71, Sept 2013

MOUNTING

MAIN PRODUCT FLOW

Sending Unit

Receiving Unit

Position blocked

chute detectors

to one side of

main product flow

BLOCKED CHUTE MOUNTING

4 UHMW Windowed WeldmentMetal Bin/Chute Walls

Fabricated Bracket

ReceiverSender

Attach fabricated brackets to separate structure

if bin/chute walls are subject to high vibration

MOUNTING WITH WINDOWED WELDMENTS

Housing can be rotated

within 200 after the

mounting thread is

tightened, to allow cable

entries to face downwardsor allow optimal cable

clearance.


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Rev 1.71, Sept 2013

MOUNTING

INSTALLATION WITH ADJUSTABLE MOUNTING

XX

Product Flow

Sending Unit Receiving Unit

Isolation Mount

Adjustable microwave mounting bracket

MA-12 or MA-13 welded to vessel wall.UHMW (MA-12) or Teflon (MA-13) Window.

X = 30 Maximum

Hopper/Feeder


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Rev 1.71, Sept 2013

WIRING

SMART INTEGRAL SYSTEM

Receiver Sender

**

2 31INT

PWR TX

PRESS

TO TEST

1 2 3 4 5 6 7 8 9 10

MICROWAVE SENDER

1.

2.

3.

DC-IN

+

7.

8.

N

9.

L1

10.

5.

6.

-

SENDER TERMINAL LAYOUT

4.

AC-IN

12-30VDC 80-260VAC

Terminals 1, 2, 3, 4, 5, 6 not used

Green Power ON LED

Red Transmitter enabled LED

Remove Plug-Interminal block foreasier wiring.

RELAY

1.

NC

2.

COM

3.

NO

COMMS DC-IN AC-IN

4.

Test

+

7.

8.

N

9.

L1

10.

1 2 3 4 5 6 7 8 9 10

5.

B

6.

A

SE

NSI

TIV

ITY

DELAY

HI FSH TESTCAL

-

RECEIVER TERMINAL LAYOUT

M4 grounding screw

**Ground the housing tovessel, if vessel is metallic.Ground the housing toplant ground, if vessel isnon-metallic.

If only one cable is used for bothpower and output signal, then thesecond entry port must beplugged or blinded. Every Smartreceiver is supplied with two M20glands (or 3/4NPT adaptors)mounted on the unit and oneblind plug loose.

The AC earth/ground cable

must be connected to the

ground screw inside the

housing when using AC

power.

Hole for securing ofoptional identification tag

12-30VDC 80-260VACRS 485

Green Power/Signal

strength/alignment indicator LED

Blue Calibration/Error LED

Red Relay Status LED

Note: AC power terminals may only be used when

universal AC power supply option has been selected- see part numbers - AC terminals have no function in

products without universal AC power option.


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Rev 1.71, Sept 2013

WIRING

REMOTE SYSTEM - HAWK SUPPLIED CABLE

1 2 3 4 5 6 7 8 9 10

Gladiator Remote Amplifier

M4 grounding screw

Hole for securing of

optional identification tag


Remove Plug-In

terminal block for

easier wiring.Status

Signal

Remote Receiver

Green Power/

Signal strength/

alignment indicator LED

Signal strength/

alignment test

point for volt

meter connection

Relay 1- Output Relay

Relay 2- FailSafe Relay

**

2 31INT

PWR TX

PRESS

TO TEST

1 2 3 4 5 6 7 8 9 10

MICROWAVE SENDER

1.

2.

3.

7.RED

8.BLACK

9.

10.

5.

6.

TERMINAL LAYOUT

4.BROWN

Terminals 1, 2, 3, 5, 6, 9, 10 not used

1.

2.

3.

7.RED

8.BLACK

9.

10.

5.WHITE

6.BLUE

TERMINAL LAYOUT

4.BROWN

Terminals 1, 2, 3, 9, 10 not used

Remote SenderGreen Power ON LED

Red Transmitter

enabled LED

Add wire between

terminal 8 and

ground screw

Add wire

between

terminal 8

and ground

screw

+ A 1L+ NBRED

BLACK

BLUE

WHITE

BROWN

Is

SENSOR DC-In AC-In*4-20mA (N/A) COMMS

MIC-SENDER

RED

BLACK

BROWN

SLAVEIN

MASTEROU

T

TESTIN

RELAY 1

NC

COM

NO

RELAY 2

NC

COM

NO

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

STRIPINS

ULATION

9m

m

AWG 22 -14(0.5 -1.5mm)

Note: AC power terminals may only be used whenuniversal AC power supply option has been selected

- see part numbers - AC terminals have no function in


The black wire of Hawk supplied cablecomes with one end GND and the other

GND/SHLD together.

The GND/SHLD end is a larger cable which

has been heat shrunk. The GND only end is

the same size as the other coloured cables.

The GND/SHLD end must be connected

to the amplier and the GND end to the

sender/receiver.

User pliers to extract

terminal blocks


20/49

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Rev 1.71, Sept 2013

Note: AC power terminals may only be used whenuniversal AC power supply option has been selected

- see part numbers - AC terminals have no function in


Hawk Belden 3120A Dekoron

(Pair 4 not used )

Pair 1 Red

Black

Red

Black

White 1

Black 1

Pair 2 White

Blue

Yellow

Green

White 2

Black 2

Pair 3 Brown

---

Brown

White (not used)

White 3

Black 3 (not used)

Alternate Cable Colour Equivalents

1 2 3 4 5 6 7 8 9 10

M4 grounding screw

Alternate cable type between Amplifier and Sensors

6 or 8 conductor (5 used) shielded twisted pair instrument cable.Conductor size dependent on cable length.

BELDEN 3120A, DEKORON or equivalent.

Max: BELDEN 3120A = 500m (1640 ft). 3 pairs, 1 conductor not used.

Hole for securing of

optional identification tag


Remove Plug-In

terminal block for

easier wiring.Status

Signal

Remote Receiver

Green Power/

Signal strength/

alignment indicator LED

Signal strength/

alignment test

point for volt

meter connection

Relay 1- Output Relay

Relay 2- FailSafe Relay

**

2 31INT

PWRTX

PRESS

TO TEST

1 2 3 4 5 6 7 8 9 10

MICROWAVE SENDER

1.

2.

3.

7.

RED

8.BLACK

9.

10.

5.

6.

TERMINAL LAYOUT

4.BROWN


1.

2.

3.

7.

RED

8.BLACK

9.

10.

5.WHITE

6.BLUE

TERMINAL LAYOUT

4.BROWN

Terminals 1, 2, 3, 9, 10 not used

Remote Sender

Green Power ON LEDRed Transmitter

enabled LED

SHIELD wire is

NOT CONNECTED

at terminal block -

SHIELD is

connected to

grounding screw

Connect BOTH GND

AND SHIELD to black

terminal at Amplifier

end only

SHIELD wire is

NOT CONNECTED

at terminal block -

SHIELD is

connected to

grounding screw

Gladiator Remote Amplifier

+ A 1L+ NBRED

BLACK

BLUE

WHITE

BROWN

Is


MIC-SENDER

RED

BLACK

BROWN

SLAVEIN

MASTEROUT

TESTIN

RELAY 1

NC

COM

NO

RELAY 2

NC

COM

NO

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

WIRING

REMOTE SYSTEM - CUSTOMER SUPPLIED CABLE

User pliers to extract

terminal blocks


21/49

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Rev 1.71, Sept 2013

WIRING

JUNCTION BOX / CABLE EXTENSION

SENSOR

CUSTOMER

JUNCTION BOX.

DO NOT GROUND

SHIELD CABLE AT

JUNCTION BOX

Cable shieldsconnect to

BLACK

at AMPLIFIER end

CableShield

SeperateBlack/Shield

Re-connectCable Shield

to Black

WHITE

BLUE

BLACK

RED

WHITE

BLUE

BLACK

RED

SHIELD

Gladiator Microwave

Amplifier

Alternate cable type between Amplifier and Sensors

6 or 8 conductor (5 used) shielded twisted pair instrument cable.

Conductor size dependent on cable length.BELDEN 3120A, DEKORON or equivalent.

Max: BELDEN 3120A = 500m (1640 ft). 3 pairs, 1 conductor not used.

Max: DEKORON IED183AA004 = 350m (1150 ft). 4 pairs, 3 conductors not used.

RECEIVER

SeperateBlack/Shield

BROWN

BLACK

RED

SHIELD

SENDER

BROWN

BROWN

MIC-SENDER

Re-connectCable Shield

to Black B

ROWN

BLACK

RED

7.RED

8.BLACK

SENDER TERMINAL CONNECTIONS

4.BROWN

7.RED

8.BLACK

5.WHITE

6.

BLUE

RECEIVER TERMINAL CONNECTIONS

4.BROWN

CableShield

SHIELD CABLE

NOT CONNECTED

TO SENDER/RECEIVER


22/49

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Rev 1.71, Sept 2013

1 2 3

1 2 3

1 2 3

1 2 3

1 2 3

1 2 3

1 2 3

1 2 3

Material level rising

Material detected

NC NO

NC NO

NC NO

NC NO

NC NO

NC NO

NC NO

NC NO

COM COM

COM COM

COM COM

COM COM

POWER FAILURE

NC NO NC NOCOM COM

INTERNAL FAILURE

POWER FAILURE

OR

SYSTEM OPERATING

NORMALLY

NC NOCOM NC NOCOM

State

1

State

2

State

3

Smart Integral

Receiver terminalnumbers

Remote Amplifier

terminal functionlabels

FailSafe Low

FSL

FailSafe High

FSH(default)

Relay Status

LED Status

Relay Action

Material level falling

WIRINGRELAY FUNCTIONS

Level Switch Contact Action

Relay- for Smart Integral Probe Version (Set RelayAction selection switch pages 27 and 28)

Relay 1 - for Remote Version (Set Relay Actionparameter pages 32 and 35)

FailSafe Switch Contact Action

Relay 2- Remote version only. For

Smart Integral units, the Test terminal

can act as a solid state output with a

similar function.(see page 25)


23/49

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Rev 1.71, Sept 2013

WIRING

CROSS-TALK PREVENTION - FOR 2 UNITS (REMOTE ONLY)

Within the menu for each unit, select Masterfor one system and select Slave for thesecond system. These settings are locatedin the Advanced menu then under OperationMode.

Operation Mode has 3 selections:1. Remote2. Master3. Slave

+ A 1

L+ NB

RED

BLACK

BLUE

WHI

TE

BROW

NIs


MIC-SENDER

RED

BLACK

BROWN

SLAVEIN

MASTEROUT

TESTIN

RELAY 1

NC

COM

NO

RELAY 2

NC

COM

NO

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

GLADIATOR MICROWAVE REMOTE AMPLIFIER - MASTER

Receiver 1

Sender 1

GLADIATOR MICROWAVE REMOTE AMPLIFIER - SLAVE

Receiver 2

Sender 2

Ground

+ A1L+ NBRE

D

BLAC

K

BLU

E

WHITE

BROW

N

I

s


MIC-SENDER

RED

BLACK

BROWN

SLAVEIN

MASTEROUT

TESTIN

RELAY 1

NC

COM

NO

RELAY 2

NC

COM

NO

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

16 17 18 19 20 21 2 2 23 24 25 26 27 28 29 30

MASTER* SLAVE*

* Software selected

The wiring needs to be as indicated, with ashielded connection cable between the twounits. The selected Master has a connec-tion to Master Out and GND/DC- and theselected Slave has a connection to Slave Inand GND/DC-.

The shield is conncted to the Ground or24Vdc (-ve) terminal on each unit.

Step 1: Place the Master unit into CAL mode bypressing the CAL button.

Step 2: Ensure that the Slave system, which youintend to Calibrate, has been set to Slave mode.

Step 3: To calibrate the Slave system select theCalMounting option, which can be found in theQuickset menu and select YES.

Step 4: Press the RUN button to resume opera-tion.

Step 5: To calibrate the Master system select theCalMounting option, which can be found in theQuickset menu and select YES.

Step 6: Press the RUN button to resume opera-tion. The calibration process is now complete fora Master/Slave system.

MICROWAVE MASTER/SLAVE CALIBRATION


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Rev 1.71, Sept 2013

WIRINGCROSS-TALK PREVENTION - FOR MORE THAN 2 UNITS(REMOTE ONLY)

Operation is similar to cross-talk preventionfor 2 units except that the GMSEQ Microwavesequencer will operate as the Master and eachindividual Microwave unit will operate as a Slave.The sequencer will control and step from CH1 toCH2 to CH3 to CH4 then return to CH1.

The maximum time between scans if 4 channels

are connected is approx. 3ms. More than oneunit can be connected to each channel, note thateach unit connected to the same channel will bepart of the same slave sequence in the pulsing

Within the menu of each individual Microwaveunit, select Slave mode in the Advanced Menuunder Operating Mode.

AC-IN

A L1+

DC-INCOMMSSENSOR

NB

RELAY 2

NC

COM

NO

RED

BLACK

BLUE

WHITE

GLADIATOR MICROWAVE REMOTE AMPLIF IER - SLAVE

24 VDC 80-265 VAC

RELAY 1

NC

COM

NO

Testin

SLAVEIN

MASTEROUT

MIC-SENDER

+ Tx

BROWN

CURRENT

+ Is

Receiver 1Sender 1SLAVE 1

AC-IN

A L1+

DC-INCOMMSSENSOR

NB

RELAY 2

NC

COM

NO

RED

BLACK

BLUE

WHITE

GLADIATOR MICROWAVE REMOTE AMPLIFI ER - SLAVE

24 VDC 80-265 VAC

RELAY 1

NC

COM

NO

Testin

SLAVEIN

MASTEROUT

MIC-SENDER

+ Tx

BROWN

CURRENT

+ Is

Receiver 2Sender 2SLAVE 2

GMSEQ Microwave Sequencer Terminal

com

com

com

com T

x

CH1 CH2 CH3 CH4

Tx

Tx

Tx

TO

SLAVE 3TO

SLAVE 4

Step 1: Place the Sequencer unit into CAL unlock1 mode by pressing the CAL button on the se-quencer unit.Step 2: Ensure that the systems that you intendto calibrate is set Operation Mode as Slave.The Sequencer unit will operate as the Master tocontrol the pulsing sequence.Step 3: Remove the wire connection to the SlaveIn terminal, which connects between the slave

system and the sequencer unit.Step 4: To calibrate the Slave system select theCalMounting option, which can be found in theQuickset menu and select YES.

Step 5: After calibration is done, re-connect theSlave In cable between the slave system and thesequencer unit.Step 6: Repeat steps 1 to 5 for each of the slavesystems connected to the sequencer.Step 7: Press the RUN button on the sequencerand all of the slave units. The process is nowcomplete.* Note for best performance the sequencer set-

ting is shown below. Do not adjust these settings.

On time 240s Off time 700s

MICROWAVE MASTER/SLAVE CALIBRATION


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Rev 1.71, Sept 2013

Laptop or PC Communications usingPCMCIA card or wired (PSTN) modemand remote GSM/CDMA connectionwith GosHawk software.

A B GndA B Gnd A B Gnd

Laptop or PC Communications usingHawklink USB or RS485 / 232 converterwith GosHawk software.

Hawklink

USB

1 2 3 4 5 6 7 8 9 10

HI

LO

FSH

FSL OFF OFF

TESTCAL

ON ON

1 2 1 2SEN

S I

TIV

ITY

DELAY

A B GndA B Gnd A B Gnd

PLC / DCS / SCADA for RemoteCommunication with Modbus.

A B GndA B Gnd

A B Gnd

1 2 3 4 5 6 7 8 9 10

HI

LO

FSH

FSL OFF OFF

TESTCAL

ON ON

1 2 1 2SEN

S I

TI

VITY

DELAY

HawkLink

HLRUG6

GPRS modem

White

Blue

Black

Multidrop Connection Using HawkLink USB*

Multidrop GPRS Connection*

Multidrop Connection to PLC/DCS/SCADA*

* Wiring installation should follow

RS-485 standards for layout andtermination.

1 2 3 4 5 6 7 8 9 10

HI

LO

FSH

FSL OFF OFF

TESTCAL

ON ON

1 2 1 2SEN

S I

TI

VITY

DELAY

1 2 3 4 5 6 7 8 9 10

HI

LO

FSH

FSL OFF OFF

TESTCAL

ON ON

1 2 1 2SEN

S I

TI

VITY

DELAY

1 2 3 4 5 6 7 8 9 10

HI

LO

FSH

FSL OFF OFF

TESTCAL

ON ON

1 2 1 2SEN

S I

TI

VITY

DELAY

1 2 3 4 5 6 7 8 9 10

HI

LO

FSH

FSL OFF OFF

TESTCAL

ON ON

1 2 1 2SEN

S I

TIV

ITY

DELAY

WIRING

MULTIDROP CONNECTIONS


26/49

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Rev 1.71, Sept 2013

WIRING

HAWKLINK GSM - CONNECTING POWER AND COMMS

B A

Hawk Unit

Connect shield to

DC - only at this end.

1 2 3 1 2 3SHIELDED

TWISTED-PAIR

PVC

Jacket

ShieldCopper

Wire Foil

-

PLC

MASTER

A GND

GND

B

-

NETWORK

AB

A

B

HAWK

UNIT

1

A

B

GND

HAWK

UNIT

2

A

B

GND

HAWK

UNIT

Nx

A

B

GND

-

NETWORK

AB

HAWK

UNIT

1

A

B

GND

HAWK

UNIT

2

A

B

GND

HAWK

UNIT

Nx

A

B

GND

HAWKLINK MODEM TERMINAL BLOCK

BOTTOM

TOP

B A GND

B A GND

B A GND

B A GND

B A GND

B A G

ND

B A G

ND

O

UT

IN

B A N

L

1

MASTER PC POWER NETWORK 12-30VDC 90-265 VAC

MASTER

ID 1 ID 2 ID 3 ID 4 ID 5

PC POWER NETWORK 12-30VDC 90-265 VAC

2 WIRE LOOP POWERED DEVICES

COMMS 12-30VDC

PLC CONNECTION STANDARD CONNECTION LOOP POWER CONNECTION

BOTTOM

TOP

B A GND

B A GND

B A GND

B A GND

B A GND

B A GND

B A GND

OUT

IN B A N

L1

MASTER PC POWER NETWORK 12-30VDC 90-265 VAC

MASTER

ID 1 ID 2 ID 3 ID 4 ID 5

PC POWER NETWORK 12-30VDC 90-265 VAC

LOOP

UNIT 1

ABGND

LOOP

UNIT 5

ABGND

Each terminal block

ID 1 to 5 wired to

individual loop

powered units


27/49

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Rev 1.71, Sept 2013

Terminal Block

PLC / SCADA / DCS Output

Test

Terminal Block

Test

Test

Coil rating500mW maxor 50mA max

Test

To switch an external relay

+12-24Vdc

PLCSCADADCS Input

Pull up

12-24Vdc

max 50mA

To a PLC input

Externally provided

test button

!

!

PLC/SCADA/DCS GROUND MUST

CONNECT BACK TO GLADIATOR

GROUND OR DC - TERMINALS

EXTERNAL PUSH BUTTON GROUND

MUST CONNECT BACK TO GLADIATOR

GROUND OR DC - TERMINALS

Test terminal will provide an output which is able to switch an external failsafe relay or PLC/SCADA/DCS

input. During normal system operation this terminal will internally switch a solid state (transistor) output to

ground (or DC -). If power fails or an internal system failure occurs, the terminal will act as an open circuit.

Relay will turn on duringnormal system operation

or off in failed or unpowered

conditions.

Input will detect 0 state during normal system

operation, or 1 in failed or unpowered conditions.

WIRING

TEST TERMINAL FUNCTION SELECTION

The test terminal has two potential modes of operation for Smart Integral units and always

operates in the test input mode for Remote units. Remote units have a separate, failsafe

relay contact, which is always functional.

TEST INPUT MODE

(Test switch must be in TEST (ON) position on Smart Integral Units - function always enabled on Remote Units)

Test terminal acts as an input for remote testing of the instruments switching function. Used

to check for malfunction of unit from a remote position, PLC, SCADA etc. For more informa-

tion see page 29.

TEST INPUT FROM PLC/SCADA/DCS DIGITAL OUTPUT

OPERATOR CONTROLLED PRESS TO TEST

FAILSAFE OUTPUT MODE(Test switch must be in the OFF position - default setting)


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Rev 1.71, Sept 2013

SETUP PROCEDURE

FUNCTIONALITY LAYOUT - SMART INTEGRAL SENDER

INT/REM Set to INT for Smart Integral types

1, 2, 3Sender pulserate selection

0 = OFF1 = ON

1 2 3

0 0 0 45 Pulses per sec

0 0 1 44

0 1 0 42

0 1 1 41

1 0 0 40

1 0 1 391 1 0 38

1 1 1 37 - Default for INT

The pulse rate may be changed to minimizethe potential for cross-talk if multiple units arein the same operational area. If cross-talk islikely to occur, it is strongly recommendedto use Remote type units and employ thecross-talk prevention schemes for 2 units orthe multi sequence connection for more than2 units using a separate GMSEQ sequencingunit. Cross-talk prevention and sequencing for

Remote units are detailed on pages 20 & 21.

Switch Settings

1 2 3 4 5 6 7 8 9 10

2 31INT

0 00REM

PWR TX

PRESS

TO TEST

MICROWAVE SENDER1

1 Smart Integral / Remote mode selection switch (INT/REM)

2

2 Green LED - power status, continuously on when power supply is OK

3

3 Red LED - transmitter enabled

4

4 Pulse rate setting switches (see table below)

5

5Press to test button - interupts signal transmission for system testing.

Simulates the effects of breaking of microwave beam.

6 Removable terminal block - plug in type

61.

2.

3.

DC-IN

+

7.

8.

N

9.

L1

10.

5.

6.

-

REMOVABLE SENDER TERMINAL BLOCK

4.

AC-IN

7-30VDC 80-260VAC

Terminals 1, 2, 3, 4, 5, 6 not used


29/49

29


Rev 1.71, Sept 2013

SETUP PROCEDURE

FUNCTIONALITY LAYOUT - SMART INTEGRAL RECEIVER

1 2 3 4 5 6 7 8 9 10

HI

LO

FSH

FSL OFF OFF

TESTCAL

ON ON

1 2 1 2SE

NSI

TIV

ITY

DELAY

1

5

2

710

11

8

3

6

4

9

1

2

3

4

5

6

7

8

9

10

11

Mounting Calibration switch CAL/OFF

Relay action selection

switch

FSH- FailSafe High

FSL - FailSafe Low

Sensitivity Potentiometer

Anti-clockwise (low) for blocked chute detection

HI / LOsensitivity switch

LOdefault. LO = less sensitivty.

Lo for blocked chute detection

BLUE LED:

Blinking indicates calibration function is on.

Continuously ON indicates failed calibration.

AC Ground - must be used for

AC powered installations

GREEN LED: Power / Received signal strength.

Brightness varies with strength of received signal.

Removable terminal block - plug in type

Delay Potentiometer (0-20 sec)

(0.1 sec. at minimum position)

Test input function select TEST/OFF RED LED: Relay status

ON when relay coil is energised

Functionality Description (bold is default)

12

signal

12 Signal voltage test point

RELAY

1.

NC

2.

COM

3.

NO

COMMS DC-IN AC-IN

4.

Test +

7.

8.

N

9.

L1

10.

5.

B

6.

A -

REMOVABLE RECEIVER TERMINAL BLOCK

7-30VDC 80-260VACRS 485


30/49

30


Rev 1.71, Sept 2013

SETUP PROCEDURE

SMART INTEGRAL VERSION

1. Mount the units in their actual position

1.1If units are AC powered ensure proper grounding is

connnected to ground screw.

2. Make sure that the material or target is not blocking

the path between sender and receiver.

3. Turn the power on

The green LED on the sender and receiver will stay

on permanently to indicate that power is on. Green

LED on receiver varies in brightness with strength ofreceived signal.

4. Sender (GMRS): Ensure the REM/INT DIP switch

is selected to the INT position and the remaining

switches (1, 2, 3) are all selected to OFF.

5. Select the required relay action

The Relay can switch ON (FSL) or OFF (FSH) as

the microwave beam is blocked. Set the relay action

selection switch position depending on your require-

ments. FSH is recommended (ordinarily on/energised,switches off/DEN during blocked conditions).

6. Select the sensitivity

There are two adjustments controlling the sensitivity of

the switch point:

6.1 The HI/LO sensitivity DIP switchis used as

the primary sensitivity setting. Select LOsensitivity

for Blocked Chutedetection. Select LOIf build-up

is expected over sensors or with strongly absorptive

materials or targets. Select HIsensitivity for cleanenvironments and lighter/less absorptive material or

targets. LO recommended for most applications.

6.2 The sensitivity potentiometer

Turning the pot fully counter-clockwise factory recom-

mended for blocked chute applications. If operating

in HI mode set the pot to 12 oclock. In this mode you

can turning the pot clockwise to reduce the amount of

beam blockage required for switching and vice versa.

7. Select the time delay

Full anti clockwise is minimum (0.1 seconds). Full

clockwise is maximum (20 seconds). Adjust as

required allowing time to avoid possible nuisance trips.

The selected delay will be used for both an ON delayand an OFF delay.

8. Perform a CAL mount

Do not proceed with this step unless the material or

target position is well beneth the line between the

sender and receiver.

Switch the Mounting Calibration switch on the Receiver

unit to CAL (ON) position. The Blue LED will blink to

indicate that mounting calibration is now in progress.

Wait 5-10 sec, then switch the mounting calibration

switch to OFF position. The blue LED will switch off

after successfull calibration. If it stays on this indicates

there was a calibration error. If this is the case please

check that the path between sender and receiver is

clear and alignment is correct then try the calibration

again. If mounting calibration was successful the blue

LED should be off and the Green LED should be ON.

9. Switch check

If required block the Sender with a steel plate to checkrelay action & time delay. The green LED will dim when

the Microwave beam begins to be blocked.

You can also press the TEST button on the Sender to

simulate a blocked chute condition and thus trigger the

relay action.

Note: Integral type Microwave systems should not

be used for anti collision detection / boom protection.Contact Hawk for information about the remote type

systems.

!

Recommended Settings for

Blocked Chute applications


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Rev 1.71, Sept 2013

SETUP PROCEDURE - REMOTE VERSION

FUNCTIONALITY LAYOUT

STATUS

REMOTE

1 2 3 4 5 6 7 8 9 10

8

9

1

2

3

4

5

8

9

Calibrate button

Down button

Up button

Relay LEDs 1 and 2

Run button

Removable terminal block - plug in type

1

2

3

4

5

REMOTE RECEIVER TERMINAL BLOCK

7.1. 2. 3. 4. 5. 6. 8. 9. 10.

TRANSDUCER

RED

WHITE

BLUE

BLACK

6

6 Display (LCD with backlight)

Terminals 1, 2, 3, 9, 10 not used.

7 Status LEDs A and B- Status A flashes with signal transmission of a unit in

Remote or Master mode.

- Status B flashes with signal transmission of a unit in

Master or Slave mode.7

STATUS A STATUS BRELAY 2RELAY 1

GREEN LED: Power / Received signal strength.

Brightness varies with strength of received signal.

BROWN

REMOTE RECEIVER

REMOTE AMPLIFIER


32/49

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Rev 1.71, Sept 2013

SETUP PROCEDURE

FUNCTIONALITY LAYOUT - REMOTE SENDER

INT/REM Set to REM for Remote types

1, 2, 3Sender pulserate selection

Settings has no function forremote types.

1 2 3 4 5 6 7 8 9 10

2 31INT

0 00REM

PWR TX

PRESS

TO TEST

MICROWAVE SENDER1

1 Smart Integral / Remote mode selection switch (INT/REM)

2

2 Green LED - power status, continuously on when power supply is OK

3

3 Red LED - transmitter enabled

4

4 Pulse rate setting switches (settings have no function for Remote units)

5

5Press to test button - interupts signal transmission for system testing.

Simulates the effects of breaking of microwave beam.

REMOVABLE SENDER TERMINAL BLOCK

1.

2.

3.

7.

RED

8.BLACK

9.

10.

5.

6.

4.BROWN


6 Removable terminal block - plug in type

6

Switch Settings


33/49

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Rev 1.71, Sept 2013

SETUP PROCEDURE

REMOTE VERSION

1. Mount the unit in its actual position

(see mounting procedure - pages 12-16)

Make sure that external ground wire is connectedbetween the outside ground screw on the Gladiatorhousing and the roof/wall/side of the silo/tank/ves-sel/chute. (For non metallic tanks make sure thatexternal ground wire is connected between thesame outside ground screw on the housing and thegeneral plant ground potential.)

2. Check where the actual level or target is rela-tive to the sensors

Make sure that the material or target is not blockingthe path between sender and receiver.

3.Ensure that the mode selection switch on thetransmitter is set to REM (OFF).See point 1 page 31.

4.Turn the power on

The display will turn on and the fail-safe relay willswitch. The display will scroll through the followingmessages: Hawk, Amp SerialNo, Type, Amp SoftVer, Device ID, SensorSerial, SensorModel, SensSoftVer, Sensor Addrs, Gladiator System Amp.The unit will then go into operational mode display-ing Switch with a % value. This % value repre-

sents the changing amount of signal loss betweensender and receiver.

5. Simple 1-minute Setup - Follow the owchart

!

QuickSet

Cal Mounting

Yes / No

Relay Action

FailSafe Hi

UnLock0

App Type

CAL

CALPress

Press

CAL

CAL

CAL

Press

Press

Press

PressCAL

CALPress

CAL

CAL

CAL

RUN

Press

Press

Press

Press

Twice

Switch Point

75%

Delay Adjust

2.0S

Yes

0.1S

FailSafe Hi

FailSafe Low

CALPress

Select the Switch point

The output relay will switch at the entered % value. The default value of 76% will be

suitable for detecting most media. For detection of products which are less absorbent of

Microwave energy, select a lower % value and vice versa. For highly absorbent materi-

als, almost any setting will work, but higher % settings will be more immune to build up.

When the level or target falls below the sensors the relay will switch back at half of the

entered switch point % value (when the beam is no longer broken).

Select the Time Delay

Set the time to be used for both switch on and switch off delays

Cancel Inuence of Mounting

Do not proceed with this step unless the material or target position is well beneth

the line between the sender and receiver.

Select Yes to start the mounting calibration. Wait will be displayed during the

calibration for up to 30 seconds. Unit is now able to cancel the inuence of the

mounting. The % reading on the back lit display has been zeroed with the existing

process conditions and the measurement history log has been cleared.

Always calibrate the unit after changing Appl ication type.

Select the required relay actionThe Relay can switch ON or OFF as the microwave beam is blocked and switch

ON or OFF in response to an instrument failure (see below). Set the parameter

to FailSafe Low or FailSafe Hi depending on your requirements.

Choose Application Type

Alignment- For Aligning the unit at long range. Unit is set to 1.2V signal (~48% switch

value), move the unit face to get the volt reading high (2.4V will be the maximum

reading or 0% switch value). Calibrate & re-select this mode and repeat till you cannot

improve the alignment.

Blocked Chute- Congures the unit for blocked chute applications

Boom Protection- Congures the unit for anti collision applications

Switch- Allows selection of Sensitivity% for standard switch application.

Density- Special Density measurement mode. See App Types for further information


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Rev 1.71, Sept 2013

SOFTWARE MENU

REMOTE AMPLIFIER

In Run Mode

(A) Press and hold - interrupts normal operations and allows access

to software menu headings.

In Calibrate Mode

(B) Steps into a menu selection to allow editing (down one level)

(C) Saves selected value and moves onto the next menu item.

ENTERING DATAAll software adjustments are achieved via the four PUSHBUTTONS on the front

panel.

In Run Mode

(A) Scrolls up through operating diagnostics on display LCD.

In Calibrate Mode

(B) Scrolls up through software parameters when browsing themenus.

(C) Increases display value when editing a parameter.

In Run Mode

(A) Scrolls down through operating diagnostics on LCD display.

In Calibrate Mode

(B) Scrolls down through software parameters when browsing the

menus.

(C) Decreases display value when editing a parameter.

In Run Mode

(A) Hides diagnostics if they are in view and returns to the standard

running display.

In Calibrate Mode

(B) Steps out of a menu or selection (up one level). Parameter value

will be stored automatically when stepping up.

(C) Returns to running mode from the top level menu.


35/49

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Rev 1.71, Sept 2013

QuickSet Advanced

To Calibrate

UnLock0

Sensor Value0.0%

Advanced Menu

covers less commonly

used or advanced

parameters.

CAL

CALPress

Press

QuickSet Menucovers all parametersrequired for standardsetups.

On first start up there is

no security code protection.

Press

CAL

Press

To QuickSetflow chart CAL

Press

To Advancedflow chart

Normal Running DisplayPress to view unitoperation diagnostics

to return to normal operationRUNPress

FLOW CHART

SOFTWARE TREE

See page 37 See page 38


36/49

36


Rev 1.71, Sept 2013

Delay 0.1s

0.0%

Signal 2.40V0.0%

Current switchdelay time

Current temperatureinside housing(Celsius)

Received Signal strength

Sensor Value0.0%

Temp: 22.4C0.0%

Normal0.0%

SW On 75.0%0.0%

SW Off 50.0%0.0%

Max 99.8%0.0%

Min 0.0%0.0%

Max/Min capturedSensor Value % sinceLast history log reset,or last Cal Mountingoperation

Gain 10.2%0.0%

Current Gain% value.In Blocked Chute mode this will increasewhen product passes in front of the sensor.The unit has a maximum possible gain% of ~94%

Noise 0.04V0.0%

Background Noise received

Percentage belowwhich the Relay

will be in State 1*.

Percentage abovewhich the Relaywill be in State 2*.

}

Remote0.0%

StatusNormal / CommRetry

Device operating modeRemote/Master/Slave

FLOW CHART

DIAGNOSTIC DISPLAYS (Remote type only)

The diagnostic displays appear on thetop line of the LCD, after pressing the Up

or Down push button when the Gladiator

Microwave switch is in its normal running

mode.

The diagnostics provide the user with

valuable performance feedback on how the

instrument is performing whilst in operation.

The measured reading Sensor Value (%)continues to be displayed on the second

line of the LCDduring diagnostic viewing

on the top line. Ouput relays will continue to

operate during diagnostic viewing.

Pressing RUN several times returns the unit

into normal operation.

*Switch points are refered to as On andOff to reect the most simply understood

performance in FailSafe Low mode. Actual

relay state may be different according to

setting of relay action (see page 19).

CommErr 1 -> unit has lost communications

with the receiver.

Fail 1 - No comms available.


37/49

37


Rev 1.71, Sept 2013

QUICKSET MENU

Parameter Description Options

App Type (see next page forfull App Type descriptions)

Select application pre-set.This automatically cong-ures the unit to the recom-mended settings for eachspecicapplication.

Note you must perform aCal Mount after changing or

selecting App Type

DensitySwitchBoom ProtectBlocked Chute

Alignment

Cal Mounting Performs a Cal Mount inwhich the unit automaticallycongures itself based onthe selected App Type andthe mounting environment.

Yes / No

Switch Point This is the switch on / offsensor value % for relayactions

Auto - 75% (on) 50% (off)Manual (set in Advanced)

On Delay Adj Set on delay time for therst relay. If using the 2ndrelay in cleaner / main-tenance mode 1/2 of thisvalue will be the duration ofthe relay timer

Adjustable in seconds

Relay1Action Adjust the Relay actionto be energised or de-en-ergised during normaloperation

FailSafe HiFailSafe Low

Lock Code Set a lock code to preventunauthorised access

Default 0


38/49

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Rev 1.71, Sept 2013

App Type Description Sub Menu

Density (see Den-

sity Setup Guide

below)

Density is the new App Type which allows

customers to measure variation in the amount

of Microwave energy blocked and absorbed

by in application. The variance is represented

by a 4-20mA analog output. Note: Relay1 as

a switch function is disabled while the Density

application is selected.

HiSpan%

This is the 20mA reference point. This

can be Viewed, Autoset or set to a

Custom value. This value will always be

a 10-100% with 10% the most sensitive

100% suited to measure the indicate the

widest variation

Switch Sets the unit to a standard switch mode with

adjustable sensitivity

Sensitivity%

A high value will make the unit moresensitive to switching and responding to

lighter materials. A low value will make

the unit more resilliant and ignore dust

/ build up.

Boom Protection Sets the unit to Boom Protection mode. This

can also be used for machinery or object

detection

Blocked Chute Sets the unit for blocked chute mode. Note

that this mode may be unsuitable for very low

dieletric materials.Alignment A special mode for aligning units over long

range. After performing a Cal Mount and

running the unit it will indicate half signal /

approximately 50%. Improving the alignment

will reduce the %. Re-calibrate if the %

reaches 0. After using this mode you must

select a normal app type.

APP TYPES

Density Setup Guide

1. Select Density App Type

2. Perform a CAL MOUNT

3. Press RUNseveral times to restart the

unit

This will be the 4mAreference point for the

analogue

Note: You must RUNthe unit before pro-

ceeding with the next step

To set the 20mAreference point you caneither:

4. Enter a specic HighSpan% (10-100%)

or;

5. Start the process you wish to measure.When the desired density of product is be-

tween the sender & receiver you can enter

the Quicksetmenu and run Autoset. This

sets the condition to 20mA / 100%.

If Autosetreturns Failed you either did not

press RUNafter the CAL MOUNTto set the

4mApoint or the Microwave pulses are not

blocked by a high enough density which the

unit can measure.

Software Rev 740 and higher


39/49

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Rev 1.71, Sept 2013

FLOW CHART

ADVANCED MENU

CALAuto - Factory default values. Switch On 75%, Switch Off 50%

Manual- Switch On and Switch Off values can be edited in Manual

mode.

CAL Relay switch point On (Default 75%)

*Output relay in State 2 above this value.

CAL Relay switch point Off (Default 50%)

*Output relay in State 1 below this value.

Manual

(editable) *Only possible if manual selected

Auto

(view only)

Advanced

Switch ModeAuto

Switch On

76%

Switch Off

71%

Default values/settings

in bold and underlined

CAL

CAL

CAL

*Switch points are refered to as On and Off to

reflect the most simply understood performance in FailSafe Low

mode. Actual relay state may be different according

to setting of relay contact action (see page 19).

Min Sensor %0.0%

Minimum Sensor % since last

Reset Log (not adjustable).

Maximum Sensor % since last

Reset Log (not adjustable).

Minimum temperature value since

last Reset Log (not adjustable).

Maximum temperature value since

last Reset Log (not adjustable).

View Log

Max Sensor %99.4%

Min Temp20.0C

Max Temp26.9C

CAL CAL

No

Yes View history log of instrument

% and temperature Yes / No

Continued next

page (Reset Log)

Relay2Action CAL See Relay 2


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Rev 1.71, Sept 2013

FLOW CHART

ADVANCED MENU (CONT)

CALReset history log

(Yes / No)

Log will automatically reset when Cal Mounting is used in

QuickSet to cancel mounting influences and re-zero the % reading.

Default values/settings

in bold and underlined

Reset LogNo

CAL

1200

4800

9600

19200

38400

57600

Modbus

HART

Profibus DP

DeviceNet

1-255

Comms TypeModbus

CALDevice ID

1

Baud Rate19200

CAL

CAL

CAL

CAL

CAL

Selection should not be changed

unless required hardware is

present.

CAL

Back LightOn

Display Span3

CAL

Display BacklightOn/OffCAL CAL

From previous page

Display SpanSpan 0

Opertng Mode

Remote

Not Adjustable

Selection of device operating mode when used in installations requiring

cross-talk prevention.

Remote, Master, Slave

ProbeAVG

2

CAL CAL

CAL CAL

CAL CAL

Averaging of measurement samples. A smaller number gives faster

response and a larger number is more stable.

Default 2

LoadDefaults

Yes / No

Reset to factory defaults

You will be prompted Yes / No for both the amplifier and sensors seperately

CAL CALInputVoltChk

Yes / NoTurns on voltage failsafe checkIf connected power is below minimum specification the unit can trigger its

failsafe relay. When off unit will display V in fail.

(see part numbers - page 43-45)


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Rev 1.71, Sept 2013

RELAY 2 ACTIONS

Concept

The Gladiator Amplier has received a

rmware update to utilise the Relay 2as

a trigger mechanism to notify the user or

activate a cleaning system based on time

or conditions within the application which

require cleaning.

There are three software options using

two diffferent concepts. The rst concept is

based on total Gain used and the second is

based on a Time interval.

The options are located in the Advanced

menu as a sub menu for Relay2Action.

The selectable software options are as

follows:

[Maintnce Chk]- The unit will switch on the

relay when total Gainis greater than the

CleanGainHigh% - the relay will switch off

when Gainfalls below CleanGainLow%.

[GainOpt Clng] - When total Gainexceeds

the CleanGainHighpoint the unit activates

the relay for 1/2 of the On Delaytime and

then switches off. The unit will then count

the Clean Timeinterval time before repeatthe process until total Gainis below Clean-

GainLowpoint.

[TimeOpt Clng]- At every Clean Timeinter-

val the unit will switch on the relay for 1/2 of

the On Delaytime and then switch off.

Setup Example - Time Based

In Quickset Set On Delay to 4.0 seconds -

this will provide a 2.0 second water blast.

In Advanced set Relay2Action to TimeOpt-

Cln with a Clean Timer of 30min.

Every 30 minutes the sensors will be

sprayed for 2 seconds.

Setup Example - Gain Based

In Quickset Set On Delay to 4.0 seconds -

this will provide a 2.0 second water blast.

In Advanced set Relay2Action to GainOpt-

Cln with a CleanGainHi of 80%, Clean-

GainLo of 70% and Clean Timer to 5.0min

This will trigger the water spray for 2

seconds when Gain goes above 80%. The

spray will repeat every 5 minutes until Gain

goes below 70%. You can view Gain while

the unit is running by using the arrow key to

locate the diagnostic display


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Rev 1.71, Sept 2013

CALSensor Value

CALUnlock 0 Quickset

CAL

App Type

Cal Mount

Switch Point

On Delay AdjOff Delay Adj

Relay Action

CALOn Delay Adj

CALOn Delay Adj

*Edit*CAL to save

Min 3.0 seconds

CALSensor Value

CALUnlock 0 Quickset

AdvancedCAL

Switch Mode

Relay2ActionView Log

Reset Log

Comms Type

ProbeAVG

Initilize TX

LoadDefaults

CALTimeOpt Cln

CAL

CleanGainHi

CAL

GainOpt Cln Maintnce Chk Relay2Failsafe

CleanGainHi*Edit*

CAL

CleanGainLo

CAL

CleanGainLo*Edit*

CAL

Clean Time

CAL

Clean Time*Edit*

CAL

CAL

CleanGainHi

CAL

CleanGainHi*Edit*

CAL

CleanGainLo

CAL

CleanGainLo

*Edit*

CAL

CAL

Clean Time

CAL

Clean Time

*Edit*

CAL

to save

to save

to save

To set spray duration for Gain and Time options (1/2 of On Delay).

To set Relay 2 action for one of Time, Gain or Maintenance options.

Note: Requires GSA unit with software revision 7.40 or later

RELAY 2 ACTIONS

Other Relay2 Actions

Relay 2 - Sets the 2nd relay to mirror the first relay action

Failsafe - Sets the relay to trigger for a failsafe condition such as sender/reciever fail or

voltage problem


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Rev 1.71, Sept 2013

TROUBLESHOOTING

Error 01:Amplifer/Transmitter can notcommunicate with sender/receiver.

Error No 01 is displayed on power up with

a reset loop or after unit has successfully

operated and subsequently failed.

Check wiring terminals for a loose or

incorrect connection (including junction

box/cable extensions). Check the cables for

any signs of damage. Ensure any customer

supplied cable meets Hawk specications.

Ensure correct power is applied to the

correct terminals. DC only version units will

not support AC.

Use a multimeter to check voltage supply for

the Remote Sender & Receiver on the red/

black labeled terminals of the Amplier. You

should get approximately as below:

Sender

+/- 24.0V

Receiver:

+/- 9.4V

Ensure the Sender is set to the correct

mode (integral or remote). This is set by the

INT / REM switch on the Sender facia.

Error 02:Communication data corruptionbetween Transmitter and Transducer.

It can be a result of noise in data lines or

one of data lines (white or blue wires) being

open circuit.

1. Make sure wiring is correct especially

look to the screen (earth).

Error 03:Incorrect comms module selected

(eg Protbus, FF)

Error 04:Amplier is programmed with

incorrect software. Contact your local

support.

Relays & LCD intermittently dimming

and dropping out.

Check incoming voltage with a multimeter. Ifunstable and dropping below 8V the unit is

not getting enough power.

If AC powered put a multimeter over the

DC +/- terminals. The unit generates a DC

voltage in these terminals if powered by AC.

This should read at least 8V consistently. If

this is unstable and dropping below 7V while

your incoming AC is stable there is likely

a problem with the internal power supply.Contact your local distributor or Hawk.

Note:

For wet, dusty environments where

build up issues of wet high dielec-

tric material is prevalent Microwave

technology will have performance

problems. Hawk recommends the

Gladiator Acoustic Switch for theseapplications.


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Rev 1.71, Sept 2013

Qualications

The Federal Communications Commission

imposes strict requirements on radiating

sources such as the GSA, GMSB, GMSHB,

GMRR, GMRRH, GMRRS, GMS, GMSH,

GMSR, GMSRH Microwave Systems. This

unit is tested to, and meets these require-

ments, which include operating frequency

and stability, harmonic and spurious

generations and power output. The Hawk

Gladiator Microwave System complies with

FCC Rules Part 15 for industrial controls.

No licenses or approvals are required to use

the system.

Requirements

(A) OSHA - 10mW/cm2of radiated power.

(B) ANSI - 5mW/cm2 of radiated power.

The Hawk Gladiator Microwave Systems

have approximately 20W/cm2 of radiated

power.

Note: The Hawk Microwave Pulse Systems

are well below the stringent safety standards

required by both the above governing bod-

ies. It is regarded as a SAFE level control

and may be used with no special precau-

tions.

SAFETY INFORMATION

FCC REGULATIONS


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Rev 1.71, Sept 2013

GSA Remote Gladiator System Amplier

Housing

S Polycarbonate

Power Supply

B 12-30VDC

C 30-48VDC and 48-90VAC (30-48VDC)

U 12-30VDC and 90-260VAC

Output Options

S 2 relays with Modbus

X 2 relays with Modbus plus 4-20mA Analogue for Density measurement

GSA S U S

Remote Sender/ReceiverGMSB Gladiator Microwave Sender

GMSHB Gladiator Microwave Sender High Power

GMRR Gladiator Microwave Remote Receiver

GMRRH Gladiator Microwave Remote Receiver High Power

Frequency

1 10 GHz

Facing Material0 UHMW Polyethylene

W Wave guide connector

Housing Material

1 Aluminium / Mild Steel

2 Full stainless steel GMSB/GMRR

3 Full stainless steel GMSHB/GMRRH

Output Option

X Not required

Approval Standard

X Not Required

A22 ATEX Gas/Dust (Grp II Cat 3 GD T65C IP67)

GMSB 1 0 1 X X

PART NUMBERING

REMOTE VERSION

Remote Amplier


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Rev 1.71, Sept 2013

GMS Gladiator Microwave SenderGMSH Gladiator Microwave Sender High Power

GMSR Gladiator Microwave Smart (Integral) Receiver

GMSRH Gladiator Microwave Smart (Integral) Receiver High Power

Power Supply

B 12-30VDC

C 30-48VDC and 48-90VAC (30-48VDC)


Frequency

1 10 GHz

Facing Material

UHMW Polyethylene

W Wave guide connector

Housing Material

1 Aluminium / Mild Steel

2 Full stainless steel GMS/GMSR

3 Full stainless steel GMSH/GMSRH or GMSRS

Output Option

X Not required (Sender units)

S Switch, 1 output relay with Modbus (Receiver units)

Approval Standard

X Standard CE approved

A22 ATEX Gas/Dust (Grp II Cat 3 GD T65C IP67)

GMSR B 1 0 1 S X

PART NUMBERING

SMART INTEGRAL VERSION


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Rev 1.71, Sept 2013

PART NUMBERINGACCESSORIES

CA-GMR Pre-cut cable for remote sender or receiver unit 10 10m cable each

20 20m cable each

30 30m cable each

50 50m cable each

100 100m cable each (contact factory)

CA-GMR 10M

MA Mounting AccessoryType

0 3 Steel Weldment only each

3 3 UHMW Window & Weldment each

4 4 UHMW Window & Weldment each5 6 UHMW Window & Weldment each

6 3 PTFE Window & Weldment each



9 9 x 4.5 Firebrick Window Assembly each

10 6 x 4 Ceramic Tile Window Assembly each

12 Adjustable mounting (UHMW window) each

13 Adjustable mounting (PTFE window) each

14 Remote wave guide Assembly

15 Focaliser Tube / Flanged Pipe Mount

16 3 Ceramic window & weldment each

17 4 Ceramic window & weldment each 18 4 Steel Weldment only each

19 3 Stainless steel Weldment only each

20 4 UHMW Window only each

21 3 UHMW Window only each

22 4 Stainless steel Weldment only each

25 Stainless Steel Focaliser Tube / Flanged Pipe Mount

MA 3

GMSEQ Gladiator Microwave SequencerPower Supply

B 12-30VDC C 30-48VDC and 48-90VAC (30-48VDC)


GMSEQ U

HL HawkLink 3G modem

TypeR Remote stand alone system mounted in a remote enclosure

c/w antenna.

Power Supply

B 12-30VDC


Network Type

G3 3G Multiband

Network Type

S3 Australian Sim Card expires after 3 month

S12 Australian Sim Card expires after 12 month

X Sim Card not required

HL R U G3 X


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Rev 1.71, Sept 2013

SPECIFICATIONS

Operating Voltage Smart Integral 12-30VDC / Remote 12-30 VDC (re-sidual ripple no greater than 100mV) Smart Integral 80-260Vac / Remote 90-260Vac50/60Hz

Power Consumption


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Hawk Measurement Systems(Head Ofce)

15-17 Maurice CourtNunawading VIC 3131

Australia

Phone: +61 3 9873 4750

Fax: +61 3 9873 4538

[email protected]

Hawk Measurement

7 River Street

Middleton, MA 01949

USA

Phone: +1 888 HAWKLEVEL (1-888-429-5538)

Phone: +1 978 304 3000

Fax: +1 978 304 1462

[email protected]

Contacts

Rev 1.71 Sept 2013

Gladiator Microwave Manual

Documents

Transcript of Gladiator Microwave Manual