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ES_SE45-55-5

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56-125_1115.d

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ck

n

separate thion block fro

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5 and SE 12e falls.

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3.5

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r with gas. TThe proces

relief and pute!

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14/34/EU (Aa further opves. These m of 8 bar.

cal data

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56/ SE125

ge pressurentrol panelsssure as thesure regulathe pressu

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control panegnal when aupply a cursignal or va

resulting, foontact pressr explosion, ATEX 95) anption, the purequire a p

data can bee, you can v inlet and o

ns

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e reducer (S equipped w

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nnection blos gas valvee on this side entire inst

els can be ea specific prrent that vaariable elecr example, sure gaugespecial me

nd 1999/92/urge and coneumatic c

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4NPT female

4NPT female

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equipped wressure limitaries continuctrical currenin the issues or pressu

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onnection blontrol press

m the Spectownload it aures and the

the gas typ

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commended-stage pres

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pressure ga or, in the sthe pressurrocessed byhortage alacers are useen, as desc

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by the resp

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constant ouators display

ocess gas v.g. SE55-2)side is to sside. The opurge gas v

auges. Thesame way are (4-20 mAy means of

arm. ed in areas cribed in dire

with pneumimum of 6 b

relevant pro

ed on the ty

pective gas

-56-125_1115

tlet pressury almost no

valve of the ), the proceupply the pr

other side isvalves are u

se issue s pressure

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ES_SE45-55-5

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SE45/ S

Operatio

1 Labellin

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Not

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Not

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56-125_1115.d

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SE 55/ SE5

on

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56/ SE125

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ch the press

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he pressure the attache

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e control paned gas-type

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may be spec

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not specifiedre the devic

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ation manu

13

d on ce is

ual

14

4.

4.3

Pr

St

1

2

3

4

5

Instruc

SE45/ S

Operatio

3 Putting

Impo

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The cof the

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Do n

reparations

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ction manu

SE 55/ SE5

on

g the press

ortant!

ore putting thurged right e direction o

ow (from thethe installa

connecting e purge and

eneral – butned gradual

ays turn shu

ger! e pressure cand passivarine mixtureures are apot use for g

s:

vity

ure that: he gas type ll protective

nstallation hhe waste gahat the press

e purge andes, connecthe line: 4mm

mpressed-ai

e pneumatien/closed), sors (proce

nnect the pution 3.2). O

ds" at www.s

nnect the wation 3.2). O

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ual

56/ SE125

ure contro

he equipmeup to the coof the gas fe tapping poation work, f

thread andd connectio

t especially ly ensuring

ut-off valves

control panetion regulat

es are extreplied to non

gas mixtures

is specified caps have as been ca

as valves arsure regula

d connectiot the comprem) to the pur line is with

c drive(s) isconnect thess gas/purg

urge gas soObserve the

spectron.de

aste gas lineObserve the

spectron.de

l panel into

ent into opeonnected eqlow when doint to the pfor example

connectingn block mus

for filling ththat any (a

s as far as th

el is used fotions must b

emely toxic an-passivateds with a fluo

d on the prebeen remorried out proe closed (th

ator is releas

n block of yessed-air lin

ush-in elbowhin the rang

s (are) equipe sensor cage gas/wast

urce to the Spectron in

e

e to the wasSpectron in

e

o operation

eration for thquipment v

doing this! Ypressure cone, back into

g surfaces ost be check

e downstreaudible) vibr

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or gas mixtube strictly oand corrosid surfaces oorine conten

essure controved, operly, he red marksed.

your pressune from the

w screw fittinge described

pped with sbles from thte gas). Tig

purge gas installation m

ste gas outnstallation m

n

he first timeia the proce

You must nontrol panel)the pressur

of the gas cked to ensu

eam installatration of the

en opening

ures with a fbserved! ve gases. Vor in combint of more th

rol panel,

king is visibl

re control pe correspondng providedd above.

sensor deteche control uhten the kn

inlet of the pmanual for c

let of the pumanual for c

G

, the entire ess gas valvot purge cou, since this re regulator

cylinder valvre they are

tion the proe pressure r

or closing t

fluorine con

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panel has onding control

d, and check

ction of the unit to the reurled nut on

purge and ccompression

urge and cocompression

GES_SE45-55-

pressure cove! It is impunter to the can flush d

r.

ves and the in perfect c

ocess gas varegulator is

them!

ntent of up t

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ndwheel wi

ne or more l unit (exterk that the p

valve switcespectively n the senso

connection n ring fitting

onnection bln ring fitting

-56-125_1115

ontrol paneperative to a

usual direcebris result

sealing ringcondition.

alves must avoided.

to 10%, the

occur if fluority

ndow) and

pneumatic rnal diameteressure in t

ching state designated

or cable by h

block (see gs under "D

lock (see (8gs under "D

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8

9

10

11

12

13

ES_SE45-55-5

Instruc

SE45/ S

Operatio

NowTo dbloccond Tigh

utting the e

All vhandthe hIf theneatin cl

Firstcylinpurg

To reoff aRep

0 Nowby oIn adinto clos

1 Chesyst

2 Opethe pequiRepCloswith

3 Opevalvgas

56-125_1115.d

ction manu

SE 55/ SE5

on

w connect thdo this, remock and checdition.

hten the thre

equipment

valves on thdwheels shhandwheel e purge andth the screwosed state.

t, purge thender valve cge gas pres

elieve the pand then clopeat steps 8

w purge the opening the ddition, opeall areas ofe the shut-o

eck the leak-em.

en a valve apressure byipped with a

peat steps 1se all shut-o purge gas.

en the gas ce of the pur(pressure b

docx

ual

56/ SE125

he purge anove the sea

ck once aga

eaded conn

into opera

e purge andows whetheif the valve

d connectiow connectio

e area of theclosed!). To sure has bu

pressure, opose the shut8 and 9 app

areas behinshut-off va

en the shut-f the gas suoff valve lab

-tightness o

at the end ofy allowing tha downstrea10 and 12 aoff valves on.

cylinder valvrge and conbuild-up).

nd connectioaling plug (5in that conn

nection to th

tion, for all

d connectioer the valveis open, a n block is e

on for the ac

e gas cylinddo this, ope

uilt up, and

pen the shut-off valve improx. five t

nd the purglve labelledoff valve lab

upply systembelled "Purg

of all connec

f the gas suhe entire puam, safe disapprox. fiven the purge

ve on the cynnection blo

on block to 5) from the cnection thre

he gas cylin

l gas types

on block mues are still cred dot if it

equipped wictuating pre

der valve anen the shut-then close

t-off valve lammediatelytimes!

ge and connd "Purge gasbelled "Procm to be purgge gas" aga

ctions while

upply systemurge gas to sposal systee times! and conne

ylinder for thock so that t

the gas cylcylinder con

eads and ga

der using a

s except flu

ust remain closed. A greis closed. th pneumatssure if the

nd the purge-off valve lathis shut-of

abelled "Way.

nection blocs" again andcess gas" aged. When

ain.

e the full pur

m (near the flow into a wem. Close t

ection block.

he actual prthe entire a

inder contannection of askets are c

wrench.

uorine mixt

closed. The een dot is v

tic drives, a valve is op

e and conneabelled "Purff valve agai

aste gas." A

k (includingd allowing t

and ensure tthe pressur

rge gas pre

connected waste gas lhis shut-off

. The system

rocess gas rea to be fil

ining the prthe purge a

clean and in

tures:

position indisible on the

a green ring pen. This rin

ection blockrge gas." Win.

Allow the pu

g the pressuthe pressurethat the purre has built

essure is ap

equipmentine connec

f valve agai

m has now

and then thled is filled

rocess gas. and connecn perfect

dicator of the front end

is visible beng is not vis

k (with the gWait until the

urge gas to f

ure control pe to build uprge gas canup in all are

pplied to the

t) and relievted there ann immediate

been flushe

he process gwith the pro

15

tion

he of

e-ible

gas full

flow

panel) p.

n flow eas,

e

ve nd ely.

ed

gas ocess

16

4.

14

15

16

Pu

St

13

14

15

16

17

18

19

20

Instruc

SE45/ S

Operatio

4 Clostion connagai

5 OpeRep

6 The now

Imp

Befo

DanIf pplacrepsys

utting into o

tep Activ

3-F Purge

4-F Openthat tpress

5-F Closeappro

6-F Now

7-F Slowconn

8-F Openwith a

9-F Repe

0-F Now start

ction manu

SE 55/ SE5

on

se the gas cand relieve

nected therein immediat

en the gas cpeat steps 1

gas supplyw be perform

portant!

fore passiva

nger! arts of the sce. Immedia

peat the procstem has ful

operation a

vity

e the gas s

n the gas cythe entire arsure regulat

e the gas cyoximately 3

set the pres

wly open theected equip

n the waste a downstrea

eat steps 14

open the gthe tapping

ual

56/ SE125

cylinder valve the pressue and equiptely.

cylinder valv13 and 14 a

y system is med.

ation, the en

system heaately close cess until thlly cooled d

and passiv

upply syste

ylinder valverea to be filtor to an ou

ylinder valv0 minutes.

ssure regul

downstreapment for ap

gas valve aam, safe dis

4-F to 18-F

as cylinder g process.

ve again, opure by allowpped with a

ve to allow tapprox. five

now filled w

ntire gas-flo

t up during all valves a

he cause ofown again.

vation for fl

em as descr

e and then tled is filled tlet pressur

e and leave

ator outlet p

m shut-off vpprox. 30 m

and allow thsposal syste

once more.

valve, set t

pen the shuwing the enti

downstrea

the pressure times.

with process

ow surface a

passivationand relieve tf the heat re

luorine mix

ribed in step

the processwith the prore of only 1

e the proces

pressure to

valves. Leaminutes.

he fluorine mem.

.

the pressure

ut-off valve aire process m, safe disp

e to build u

s gas, and t

area must b

n, this indicathe pressureaction has

xtures:

ps 10 to 12.

s gas valve ocess gas (to 2 bar.

ss gas, whic

the maxim

ve the fluor

mixture to fl

e regulator

G

at the oppogas to flowposal syste

p again.

apping up t

be flushed w

ates that a ce via the wabeen define

of the purgpressure bu

ch contains

um possible

rine mixture

ow off into

to the requi

GES_SE45-55-

osite end of w off into a wem. Close th

to the actua

with purge g

chemical reaste gas vaed and rem

ge and connuild-up). To

s flourine, to

e value.

e in the syst

a waste ga

ired proces

-56-125_1115

the gas instwaste gas linhis shut-off v

al process c

gas!

eaction is taalve. Do not medied and t

nection blocdo this, set

o take effect

em as far a

s line equip

s pressure

5.docx

talla-ne valve

an

king

the

k so t the

t for

as the

pped

and

GE

4.

4.4

Ch

St

1

2

3

4

5

6

7

8

9

10

11

ES_SE45-55-5

Instruc

SE45/ S

Operatio

4 Gas cy

Imp

CheWeAlw

Not

Maare

hanging the

tep Activ

First,

Close

Openit aga

Now press

OpenpurgeRepe

Relea

Now

Openthe ga In thethe ga

Openproce

0 Carry

1 Open

56-125_1115.d

ction manu

SE 55/ SE5

on

linder chan

portant!

eck the gase urgently reways turn th

te!

ke sure thae connected

e gas cylin

vity

close the s

e the gas cy

n the shut-oain immedia

open the shsure to build

n the shut-oe gas to floweat steps 4

ase the gas

carry out st

n the gas cyas cylinder

e case of flas cylinder

n the shut-oess gas to fl

y out steps 8

n the gas cy

docx

ual

56/ SE125

nge and pa

s cylinder coecommend e shut-off v

at there is al so that the

nder for all

shut-off valv

ylinder valve

ff valve labeately once th

hut-off valved up, and th

ff valve labew off and cloand 5 app

s cylinder co

teps 4 and 5

ylinder valvevalve again

luorine mixvalve) leav

ff valve labelow off. Clos

8 and 9 app

ylinder valve

assivation

onnection fothat you rep

valves slowly

ways a pure purge gas

gas types

ve labelled "

e for the pro

elled "Wastehe pressure

e labelled "Pen close th

elled "Wasteose the shurox. ten tim

onnection an

5 approx. fiv

e, wait for a n.

xtures: Dure the gas m

elled "Wastese this shut

prox. five tim

e and then t

or leak-tightplace the gay and as fa

rge gas prescan be disc

(note the a

"Process ga

ocess gas.

e gas" on the has been

Purge gas."is shut-off v

e gas," relieut-off valve ames!

nd connect

ve times.

moment un

ring the firstmixture unde

e gas" and t-off valve a

mes.

the process

tness everyasket everyr as the sto

ssure of at lcharged saf

addendum

as" on the p

he purge anrelieved.

" Wait a movalve again.

eve the presagain imme

a new gas

ntil the pres

t two pressuer pressure

relieve the again immed

s gas valve

time you chy time the gap when ope

least 3 bar afely.

to step 8 f

purge and co

nd connectio

ment to allo.

ssure by allediately.

cylinder (pr

ssure has bu

ure build-upfor approx.

pressure bydiately.

and start th

hange the gas cylinder ening or clo

and that all

for fluorine

onnection b

on block, a

ow the full p

lowing the e

ressure-tigh

uilt up and t

p cycles (aft. 30 minute

y allowing t

he tapping p

gas cylinderis changed

osing them!

waste gas

e mixtures)

block.

nd close

purge gas

entire

ht!).

then close

ter closing s.

the

process.

17

r. !

lines

18

4.

4.5

Ta

Wheq

Ta

St

1

2

3

4

Instruc

SE45/ S

Operatio

5 Taking

Not

Whmaphe

aking out of

hen interrupquipment an

aking out of

tep Acti

First

Allowopen

Now

Clos

ction manu

SE 55/ SE5

on

the equipm

te!

hen taking thintenance were), the ent

f operation

pting operatnd close the

f operation

ivity

t, close the

w the procened) by ope

w purge the

se all valves

ual

56/ SE125

ment out of

he equipmework on thetire system

n or interru

tion for briee process ga

n or interru

gas cylinde

ess gas in thening the va

gas supply

s and releas

f operation

ent out of opgas supplymust be pu

pting oper

f periods, itas valve on

pting oper

er valve for

he gas suppalve labelled

y system as

se the press

n

peration for y system (reurged as de

ration for a

t is sufficien the purge a

ration for a

the process

ply system td "Waste ga

described

sure on the

extended pequiring opeescribed in S

short peri

nt to close thand connec

longer per

s gas.

to flow off (tas."

in Section 4

e pressure re

G

periods and ening of theSection 4.3,

od

he shut-off vction block

riod

the process

4.3, steps 1

egulators.

GES_SE45-55-

before or ae system to , steps 10 to

valve to the

s gas valve

0 to 12

-56-125_1115

after performthe atmos-o 12.

e connected

must be

5.docx

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GE

5.

Pr

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ES_SE45-55-5

Instruc

SE45/ S

Problem

roblem/caus

mells or noihere is prob

as is releasmpermissibleressure.

he pressurehis indicates

he pressurehis indicatesrawn.

he outlet prend is not adf variation. Tas is being d

56-125_1115.d

ction manu

SE 55/ SE5

ms

se

ises are detbably a leak

sed from thee increase

e regulator is a defect.

e regulator is that too m

essure levedhering to thThis indicatedrawn.

docx

ual

56/ SE125

tected. k.

e relief valvin the outle

is making n

is frozen. much gas is

el is unstablhe usual ranes that too

Rem

If yotoxictheequ Lateinspcom

e. t

Closoutby t

oises. Closoutby t

being Red– if tcongas

e nge much

RedIt is theor a

medy

ou are operac gases, im area of theipment (e.g

er, have thepected by thmpany.

se all valvesof operation

the manufac

se all valvesof operation

the manufac

duce the amtechnically, nect an ups type.

duce the amalso possibpressure co

an authorise

ating the prmmediately pe system ang. plant fire

e pressure che manufac

s immediaten as prescrcturer or an

s immediaten as prescrcturer or an

mount of gaschemically

stream gas

mount of gasble that therontrol paneed specialist

ressure conprotect yournd notify traibrigade)

control paneturer or an

ely. Take theibed, and h authorised

ely. Take theibed, and h authorised

s drawn or , physically preheater s

s drawn. re is dirt in tl must be cht company.

ntrol panel wr airways anined person

el authorised

e pressure ave it inspe

d specialist c

e pressure ave it inspe

d specialist c

possible – suitable for

the inlet filtehecked by t

with corrosivnd eyes, leannel with bre

specialist

control panected immedcompany.

control panected immedcompany.

the respect

er. In this cathe manufa

19

ve or ave eathing

nel diately

nel diately

tive

ase, cturer

20

6.

6.1

Re

Tosathe

Re

Vipa

6.2

6.3

6.4

If tbe

Instruc

SE45/ S

Maintena

1 Regula

egular main

ensure thafety and rele pressure c

egular visu

isual inspecarts for

Damage Function Leaks Integrity/stCorrosion

Not

If yoopean

2 Regula

Wa

Detdet

If ththe

3 Repair

Imp

RepAfteSpe

Saf

Not

Themothe

4 Returns

the pressureeen in conta

ction manu

SE 55/ SE5

ance, clean

r maintena

ntenance w

at the equipliability is mcontrol pan

ual inspecti

ction of all

ability

te!

ou find defeeration! Havauthorised

r cleaning

arning!

tergents or ergents or d

he equipme pressure c

informatio

portant!

pairs may oer repairs, tectron inspe

fe and reliab

te!

e manufactudifications c manufactu

s

e control paact with corr

ual

56/ SE125

ning and re

ance work a

work

ment remaimaintained,

el should be

ions

Interva

Regulinto oppreser

ects during ve the pressspecialist c

disinfectantdisinfectant

ent gets verycontrol pane

on

only be carrhe entire prection instru

ble operatio

urer acceptscarried out rer.

anel is returrosive and t

epairs

and visual

ns in perfec

e checked o

al

ar inspectioperation marvation of th

the visual insure controlcompany.

ts can corrots!

y dirty, this cel, use only

ied out by sressure conuctions.

on can only

s no liabilityby the user

rned to the moxic gases,

inspection

ct working o

once a year

ons at intervake an impohe value of

nspection, dl panel insp

ode and ruin

can interfera damp, lin

specialist pentrol panel m

be guarant

y for damagr or third par

manufactur, it is impera

ns

order and a

r by a speci

vals of 12 mortant contrithe fittings.

do not put thpected imme

n gaskets in

re with opernt-free cloth

ersonnel in must be che

teed if origin

ge resulting rties withou

rer for testinative that it

G

constantly

ialist.

months and ibution to th

he pressureediately by t

nside the fitt

ration. If it b.

authorised ecked in acc

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Spectron Gas Control Systems GmbH Fritz-Klatte-Straße 8 D-65933 Frankfurt

Deutschland / Germany Phone: +49 69 38016-0 Fax: +49 69 38016-200 Email: info@spectron.de

Internet: www.spectron.de